TWI581961B - Continuous manufacturing method for wetsuit fabric - Google Patents
Continuous manufacturing method for wetsuit fabric Download PDFInfo
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- TWI581961B TWI581961B TW101132795A TW101132795A TWI581961B TW I581961 B TWI581961 B TW I581961B TW 101132795 A TW101132795 A TW 101132795A TW 101132795 A TW101132795 A TW 101132795A TW I581961 B TWI581961 B TW I581961B
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- butyl rubber
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Description
本發明在於提供一種潛水衣布料及其製造方法，尤其是指一種連續式潛水衣布料及其製造方法。 The present invention provides a wetsuit fabric and a method of manufacturing the same, and more particularly to a continuous wetsuit fabric and a method of manufacturing the same.
一般而言，潛水衣的製作多半是考量使用者穿著時的舒適性為主，因此會講究潛水衣布料所使用的材質以及整體潛水衣的重量，因而可以讓使用者在穿著潛水衣時感覺到舒適。由於習知技術的潛水衣布料的製造方式，大部分是使用聚酯或聚醯胺纖維製成的織物，經過貼合加工與人造橡膠的海綿結合，成為潛水衣布料的材質。然而，習知技術的潛水衣布料在製造上較為麻煩，且需花費較多道的製程，進而降低生產效率及減少產能的競爭優勢。因此，研發出可以連續式大量生產潛水衣布料的製造方法，以達到提高生產效率及增加產能的競爭優勢，並提高潛水衣布料的品質，成為製造潛水衣布料的重點所在。 In general, the production of wetsuits is mostly based on the comfort of the user, so the material used in the wetsuit fabric and the weight of the overall wetsuit are emphasized, so that the user can feel when wearing the wetsuit. Comfortable. Most of the fabrics of the wetsuit fabrics of the prior art are made of polyester or polyamide fibers, which are combined with the sponge of the elastomer to form the material of the wetsuit fabric. However, conventional wetsuit fabrics are cumbersome to manufacture and require a relatively large number of processes, thereby reducing production efficiency and reducing the competitive advantage of production capacity. Therefore, a manufacturing method capable of continuously mass-producing wetsuit fabrics has been developed to achieve a competitive advantage of improving production efficiency and increasing productivity, and to improve the quality of wetsuit fabrics, and has become a focus of manufacturing wetsuit fabrics.
本發明之目的在於改良潛水衣布料的製造方法，進而達到能連續式大量生產潛水衣布料，提高生產效率及增加產能的競爭優勢。 The object of the present invention is to improve the manufacturing method of the wetsuit fabric, thereby achieving the competitive advantage of being able to continuously produce the wetsuit fabric in a large quantity, improving the production efficiency and increasing the production capacity.
本發明提出一種連續式潛水衣布料的製造方法，其包括以下步驟：首先提供兩基布，接下來混煉生成丁基橡膠糊料，並於兩基布的表面各形成一具有丁基橡膠糊料的塗料層。將丁基橡膠糊料塗佈於其中一基布的塗料層的表面並進行烘烤處理以形成一丁基橡膠層，其中將 該丁基橡膠糊料塗佈於上述其中一基布的塗料層的表面是透過刀被方式進行塗佈，進行烘烤處理的溫度範圍是介於80至120℃之間，接著進行貼合兩基布，最後進行共同加硫製程。 The invention provides a method for manufacturing a continuous wetsuit fabric, which comprises the steps of first providing two base fabrics, then kneading to form a butyl rubber paste, and forming a butyl rubber paste on the surfaces of the two base fabrics. The coating layer of the material. Applying a butyl rubber paste to the surface of the coating layer of one of the base fabrics and baking to form a butyl rubber layer, wherein The surface of the coating layer coated with the butyl rubber paste on one of the base fabrics is applied by means of a knife, and the baking treatment is carried out at a temperature ranging from 80 to 120 ° C, followed by bonding two The base fabric is finally subjected to a common vulcanization process.
綜上所述，透過本發明的連續式潛水衣布料的製造方法可連續式大量生產潛水衣布料，進而提高生產效率及增加產能的競爭優勢。丁基橡膠具有優良的氣密性，因此所製造而成的潛水衣布料具有氣密性優良及防水性佳的優點。並且由於製程的改善可使得機械強度及性能也能獲得提升，在觸感及耐磨性上皆優於習知技術的潛水衣布料。 In summary, the manufacturing method of the continuous wetsuit fabric of the present invention can continuously mass-produce the wetsuit fabric, thereby improving the production efficiency and the competitive advantage of increasing the productivity. Since butyl rubber has excellent airtightness, the manufactured wetsuit fabric has the advantages of excellent airtightness and good water repellency. And because of the improvement of the process, the mechanical strength and performance can be improved, and the wetness and abrasion resistance are superior to the conventional wetsuit fabric.
為使能更進一步瞭解本發明之特徵及技術內容，請參閱以下有關本發明之詳細說明與附圖，然而所附圖式僅提供參考與說明用，並非用來對本發明加以限制者。 For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.
請參考圖1及圖2所示，本發明係提出一種連續式潛水衣布料1的製造方法，其包括以下步驟：首先，如步驟S102所述，提供兩基布10，基布10的材質為尼龍纖維織物及聚酯纖維織物之中的其中一種，然而基布10的材質不以上述為限。 Referring to FIG. 1 and FIG. 2, the present invention provides a method for manufacturing a continuous wetsuit fabric 1, which comprises the following steps. First, as described in step S102, two base fabrics 10 are provided, and the material of the base fabric 10 is One of the nylon fiber fabric and the polyester fiber fabric, however, the material of the base fabric 10 is not limited to the above.
如步驟S104所述，進行混煉生成丁基橡膠糊料，其方式是將製作丁基橡膠糊料的配方置入一萬馬力混煉機之中進行混煉，且經由粗輪及細輪在溫度範圍80至110℃之間充分混合。之後，再置入一攪拌裝置中並加入溶劑攪拌18至24小時，且於滾輪裝置中進行研磨。其中，丁基橡膠糊料的配方為丁基橡膠100重量份、 加工助劑1至3重量份、油劑5至10重量份、增黏劑10至25重量份、補強劑10至20重量份及硫化劑2至6重量份。 As described in step S104, kneading is carried out to produce a butyl rubber paste by placing the formulation of the butyl rubber paste into a 10,000-horsepower mixer for kneading, and passing the coarse and fine wheels. The temperature range is well mixed between 80 and 110 °C. Thereafter, it was placed in a stirring apparatus and stirred with a solvent for 18 to 24 hours, and was ground in a roller apparatus. Wherein, the formulation of the butyl rubber paste is 100 parts by weight of butyl rubber, 1 to 3 parts by weight of the processing aid, 5 to 10 parts by weight of the oil agent, 10 to 25 parts by weight of the tackifier, 10 to 20 parts by weight of the reinforcing agent, and 2 to 6 parts by weight of the vulcanizing agent.
除此之外，於混煉生成丁基橡膠糊料之後，更包括添加硬化劑於該丁基橡膠糊料之中，其中所添加的硬化劑與丁基橡膠糊料的組成為硬化劑為2至5重量份及丁基橡膠糊料為100重量份，以使得丁基橡膠糊料中具有硬化劑。 In addition, after the kneading to form the butyl rubber paste, the curing agent is further added to the butyl rubber paste, wherein the hardener and the butyl rubber paste are added as a hardener. To 5 parts by weight and 100 parts by weight of the butyl rubber paste, a sclerosing agent is contained in the butyl rubber paste.
如步驟S106所述，於兩基布10的表面各形成一塗料層12，塗料層12含有丁基橡膠糊料。更詳細地說，取一部份的丁基橡膠糊料，將丁基橡膠糊料透過一被糊機塗佈於基布10的表面，再將塗佈有丁基橡膠糊料的基布10置入一烘箱進行加熱，加熱處理的溫度範圍是介於90至150℃之間，速度為12至16碼/分，以使得基布10上的溶劑揮發。之後，再重複塗佈丁基橡膠糊料及進行加熱至少兩次，亦即塗佈丁基橡膠糊料及進行加熱的步驟是重複進行至少三次，以使得基布10的表面形成由丁基橡膠糊料所組成的塗料層12。 As described in step S106, a coating layer 12 is formed on the surfaces of the two base fabrics 10, and the coating layer 12 contains a butyl rubber paste. More specifically, a part of the butyl rubber paste is taken, and the butyl rubber paste is applied to the surface of the base fabric 10 through a paste machine, and then the base fabric 10 coated with the butyl rubber paste is applied. It is placed in an oven for heating, and the temperature of the heat treatment is in the range of 90 to 150 ° C and the speed is 12 to 16 yards / min to volatilize the solvent on the base fabric 10. Thereafter, the butyl rubber paste is repeatedly applied and heated at least twice, that is, the step of coating the butyl rubber paste and heating is repeated at least three times so that the surface of the base fabric 10 is formed of a butyl rubber paste. The coating layer 12 is composed.
如步驟S108所述，將丁基橡膠糊料塗佈於其中一基布10的塗料層12的表面，並進行烘烤處理以形成一丁基橡膠層14。更進一步地說，將丁基橡膠糊料塗佈於基布10的塗料層12的表面可透過刀被方式進行塗佈，之後再進行烘烤處理，加熱的溫度範圍是介於80至120℃之間，速度為7至10碼/分，所形成的丁基橡膠層14的厚度是介於0.05至0.1公分之間。 As described in step S108, a butyl rubber paste is applied to the surface of the coating layer 12 of one of the base fabrics 10, and baked to form a butyl rubber layer 14. Further, the surface of the coating layer 12 coated with the butyl rubber paste on the base fabric 10 can be applied by means of a knife, followed by baking, and the heating temperature ranges from 80 to 120 ° C. Between the speeds of 7 to 10 yards/min, the thickness of the butyl rubber layer 14 formed is between 0.05 and 0.1 cm.
如步驟S110所述，進行貼合兩基布10，亦即將兩 基布10送入一貼合機進行貼合，其中貼合兩基布10是將基布10上的丁基橡膠層14與另一基布10的塗料層12的表面做貼合，貼合兩基布10之後再收捲至一空心罐上。 As described in step S110, the two base fabrics 10 are bonded together, that is, two The base fabric 10 is fed into a laminating machine for laminating, wherein the two base fabrics 10 are bonded to each other by bonding the butyl rubber layer 14 on the base fabric 10 to the surface of the coating layer 12 of the other base fabric 10. The two base fabrics 10 are then wound up onto a hollow can.
如步驟S112所述，進行共同加硫製程。其中上述進行共同加硫製程的溫度範圍介於120℃至160℃之間，時間範圍介於100至160分鐘之間。完成共同加硫製程之後，即可從空心罐上收捲為成品，就完成連續式潛水衣布料1的製造方法。 As described in step S112, a common vulcanization process is performed. The temperature range of the above-mentioned common vulcanization process is between 120 ° C and 160 ° C, and the time range is between 100 and 160 minutes. After the completion of the common vulcanization process, the continuous wetsuit fabric 1 can be manufactured by winding the hollow can into a finished product.
本發明另提出一種連續式潛水衣布料1，其包括兩基布10及一丁基橡膠層14。兩基布10分別具有一塗料層12，兩基布10的塗料層12相互對應，且塗料層12中具有丁基橡膠糊料，丁基橡膠層14則位於兩基布10的塗料層12之間。其中，基布10為尼龍纖維織物及聚酯纖維織物之中的其中一種，丁基橡膠層14則由丁基橡膠糊料所組成。 The present invention further provides a continuous wetsuit fabric 1 comprising two base fabrics 10 and a butyl rubber layer 14. The two base fabrics 10 each have a paint layer 12, the paint layers 12 of the two base fabrics 10 correspond to each other, and the paint layer 12 has a butyl rubber paste, and the butyl rubber layer 14 is located on the paint layer 12 of the two base fabrics 10. between. The base fabric 10 is one of a nylon fiber fabric and a polyester fiber fabric, and the butyl rubber layer 14 is composed of a butyl rubber paste.
綜上所述，本發明具有下列諸項優點： In summary, the present invention has the following advantages:
1.透過本發明的連續式潛水衣布料的製造方法可連續式大量生產潛水衣布料，進而提高生產效率及增加產能的競爭優勢。 1. Through the manufacturing method of the continuous wetsuit fabric of the present invention, the wetsuit fabric can be mass-produced continuously, thereby improving the production efficiency and the competitive advantage of increasing the productivity.
2.丁基橡膠具有優良的氣密性，因此所製造而成的潛水衣布料具有氣密性優良及防水性佳的優點。由於製程的改善可使得機械強度及性能也能獲得提升，在觸感及耐磨性上皆優於習知技術的潛水衣布料。 2. The butyl rubber has excellent airtightness, so the manufactured wetsuit cloth has the advantages of excellent airtightness and good water repellency. Due to the improvement of the process, the mechanical strength and performance can be improved, and the wetsuit fabric is superior to the conventional technology in terms of touch and wear resistance.
惟以上所述僅為本發明之較佳實施例，非意欲侷限本發明的專利保護範圍，故舉凡運用本發明說明書及圖 式內容所為的等效變化，均同理皆包含於本發明的權利保護範圍內，合予陳明。 However, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the patent protection of the present invention. The equivalent changes of the content are all included in the scope of protection of the present invention and are combined with Chen Ming.
1‧‧‧連續式潛水衣布料 1‧‧‧Continuous wetsuit fabric
10‧‧‧基布 10‧‧‧Kib
12‧‧‧塗料層 12‧‧‧ paint layer
14‧‧‧丁基橡膠層 14‧‧‧butyl rubber layer
圖1為本發明連續式潛水衣布料的製造方法的結構示意圖。 1 is a schematic view showing the structure of a method for manufacturing a continuous wetsuit fabric according to the present invention.
圖2為本發明連續式潛水衣布料的製造方法的流程圖。 2 is a flow chart of a method of manufacturing a continuous wetsuit fabric of the present invention.
1‧‧‧連續式潛水衣布料 1‧‧‧Continuous wetsuit fabric
10‧‧‧基布 10‧‧‧Kib
12‧‧‧塗料層 12‧‧‧ paint layer
14‧‧‧丁基橡膠層 14‧‧‧butyl rubber layer
Claims (12)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101132795A TWI581961B (en) | 2012-09-07 | 2012-09-07 | Continuous manufacturing method for wetsuit fabric |
| CN201210353574.8A CN103653463B (en) | 2012-09-07 | 2012-09-20 | Continuous diving suit cloth and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101132795A TWI581961B (en) | 2012-09-07 | 2012-09-07 | Continuous manufacturing method for wetsuit fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201410454A TW201410454A (en) | 2014-03-16 |
| TWI581961B true TWI581961B (en) | 2017-05-11 |
Family
ID=50293175
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101132795A TWI581961B (en) | 2012-09-07 | 2012-09-07 | Continuous manufacturing method for wetsuit fabric |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103653463B (en) |
| TW (1) | TWI581961B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW201545941A (en) * | 2014-06-10 | 2015-12-16 | Formosan Rubber Group Inc | Antimildew and antibacterial diving suit and manufacturing method thereof |
| TWI602744B (en) * | 2014-06-27 | 2017-10-21 | 厚生股份有限公司 | Continuous foaming wetsuit fabric and manufacturing method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW528678B (en) * | 2001-12-28 | 2003-04-21 | Shei Chung Hsin Ind Co Ltd | Elastic cloth for making diving suit |
| TW200916626A (en) * | 2007-04-27 | 2009-04-16 | Shimano Kk | Joining method for waterproof cloth and clothing using the same |
| CN101824288A (en) * | 2010-04-23 | 2010-09-08 | 中国建筑材料科学研究总院苏州防水研究院 | Butyl rubber composition and method for producing butyl rubber adhesive tape by using same |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2326838B (en) * | 1997-07-01 | 2001-04-18 | Abdon Ryan | Material primarily for marine garments |
| CN1220586C (en) * | 2002-12-10 | 2005-09-28 | 厚生股份有限公司 | Production process of continuous elastic cloth-rubber composition coil |
| TW200711849A (en) * | 2005-09-19 | 2007-04-01 | Neotex Union Ind Co Ltd | Manufacturing method for diving cloth with watery glue |
| SE531119C2 (en) * | 2007-03-23 | 2008-12-23 | Waterproof Diving Internat Ab | Dry suit device |
| EP2341787A1 (en) * | 2008-10-02 | 2011-07-13 | Duncan Cannon | Laminated fabric |
-
2012
- 2012-09-07 TW TW101132795A patent/TWI581961B/en active
- 2012-09-20 CN CN201210353574.8A patent/CN103653463B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW528678B (en) * | 2001-12-28 | 2003-04-21 | Shei Chung Hsin Ind Co Ltd | Elastic cloth for making diving suit |
| TW200916626A (en) * | 2007-04-27 | 2009-04-16 | Shimano Kk | Joining method for waterproof cloth and clothing using the same |
| CN101824288A (en) * | 2010-04-23 | 2010-09-08 | 中国建筑材料科学研究总院苏州防水研究院 | Butyl rubber composition and method for producing butyl rubber adhesive tape by using same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103653463A (en) | 2014-03-26 |
| TW201410454A (en) | 2014-03-16 |
| CN103653463B (en) | 2015-12-09 |
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