TWI581283B - Coil winding module and coil winding device - Google Patents
Coil winding module and coil winding device Download PDFInfo
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- TWI581283B TWI581283B TW103122713A TW103122713A TWI581283B TW I581283 B TWI581283 B TW I581283B TW 103122713 A TW103122713 A TW 103122713A TW 103122713 A TW103122713 A TW 103122713A TW I581283 B TWI581283 B TW I581283B
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本發明是關於一種繞製線圈的模組及裝置,尤其是一種可提升產品品質的線圈繞線模組及線圈繞線裝置。 The invention relates to a module and a device for winding a coil, in particular to a coil winding module and a coil winding device capable of improving product quality.
按,無線射頻辨識(Radio Frequency Identification,RFID)是一種利用射頻傳輸電波作為物件辨識的技術,可提供商品、貨物、甚至是動物之追蹤,也能提升倉儲、物流管理之便利性,因而廣泛應用於運輸、製造、管理及動物研究等行業。詳言之,在無線射頻辨識系統中,線圈是作為資料發射及讀取接收的重要媒介,無線射頻辨識系統乃藉由對發訊用線圈通以電流所產生的磁通,造成收訊用線圈的磁場變化,以於發訊用線圈與收訊用線圈之間進行資訊交換;若欲提升傳輸率及預防資料傳輸錯誤,則應搭配使用高效能、高可靠性的線圈。 Radio Frequency Identification (RFID) is a technology that uses radio frequency transmission waves as object identification to provide tracking of goods, goods, and even animals. It also enhances the convenience of warehousing and logistics management. In the transportation, manufacturing, management and animal research industries. In particular, in the radio frequency identification system, the coil is used as an important medium for data transmission and reading and reception. The radio frequency identification system generates a receiving coil by using a magnetic flux generated by a current through the transmitting coil. The magnetic field changes to exchange information between the transmitting coil and the receiving coil; if you want to improve the transmission rate and prevent data transmission errors, you should use a high-performance, high-reliability coil.
另,近年來相當受到矚目的無線充電(wireless power,WP)技術,主要利用近場感應(即電感耦合),由無線充電的充電器將能量傳送至用電裝置。詳言之,在無線充電系統中,其係於無線充電的充電器內設一線圈,並以交流電驅動而產生交流電磁場,另於用電裝置內設另一線圈以接收該交流電磁場,並轉化為電能,從而由該電能對該用電裝置內的電池進行充電。因此,高效能、高可靠性的線圈也是提升無線充電效率的重要關鍵之一。除此之外,在生活中還有許多扁平式線圈的使用需求,例如 門禁管理票卡、乘車或付款時所使用的感應票卡、手機中的NFC模組等。 In addition, in recent years, the wireless power (WP) technology, which is attracting attention, mainly uses near-field sensing (ie, inductive coupling), and the wireless charging charger transmits energy to the powered device. In detail, in the wireless charging system, a coil is disposed in the wireless charging charger, and an alternating current electromagnetic field is generated by driving the alternating current, and another coil is disposed in the electric device to receive the alternating electromagnetic field and converted. It is electric energy, and thus the battery in the electric device is charged by the electric energy. Therefore, high-performance, high-reliability coils are also one of the key factors to improve wireless charging efficiency. In addition, there are many needs for the use of flat coils in life, such as Access control ticket card, inductive ticket card used for car or payment, NFC module in mobile phone, etc.
一般而言,線圈的製程大致上包含了:預熱繞線模具組、於預熱後的模具上繞製線圈、加熱線圈的線腳使之硬化、修剪硬化後的線腳、於線圈的二線頭端結合銲料、修剪結合銲料後的線腳等。 Generally speaking, the process of the coil generally comprises: preheating the winding mold set, winding the coil on the preheated mold, hardening the stitch of the heating coil, trimming the hardened wire, and the second wire of the coil The end combines the solder, trims the wire after bonding the solder, and the like.
其中,現有的繞線模具組包含二個模塊,該二個模塊由一繞線桿串接,以於該二個模塊之間形成一個繞線空間;據此,線材可捲繞在該繞線桿上,並於該繞線空間中逐漸成型一個線圈。然而,由於該二個模塊彼此相對的端面均呈平坦狀,使得所繞製的線圈,其於徑向上的各層結構都會在繞經線材被拉緊固定的頭端時,與該線材的頭端形成擠壓式的交疊,從而在線圈的局部產生不平整的突起痕跡R(如第1圖所示),影響線圈的平整度,造成線圈品質的不良。 Wherein, the existing winding mold set comprises two modules, and the two modules are connected in series by a winding rod to form a winding space between the two modules; accordingly, the wire can be wound around the winding On the rod, a coil is gradually formed in the winding space. However, since the end faces of the two modules are flat, the coils are wound, and the layers in the radial direction are at the head end of the wire when the wire ends are tightened and fixed. The extrusion of the extrusion is formed, so that uneven protrusion marks R (as shown in Fig. 1) are generated in the coil portion, which affects the flatness of the coil and causes poor quality of the coil.
另一方面,由於目前進行上述各線圈製程的裝置幾乎都是分開設置的,使得線圈的繞線流程必須分段進行而無法連續作業。其中,線圈半成品在各工作站之間運送、定位等動作,更額外消耗了許多的時間甚至人力成本,成為整體線圈繞線效率難以提升的要因之一。再且,實施各個繞線流程的裝置亦分別佔據了龐大的儲放空間,形成作業環境動線管理的困擾,因此實有必要加以改善。 On the other hand, since the devices for performing the above-described respective coil processes are almost always disposed separately, the winding process of the coils must be performed in stages and cannot be continuously operated. Among them, the semi-finished products of the coils are transported and positioned between the workstations, which consumes a lot of time and even labor costs, and becomes one of the reasons why the overall coil winding efficiency is difficult to improve. Moreover, the devices that implement the various winding processes also occupy a large storage space, which creates troubles in the management of the operating environment, so it is necessary to improve.
本發明的目的係提供一種線圈繞線模組,使得所繞製的線圈在徑向上的各層結構都能與線材頭端平順地交疊,不會產生不平整的突起痕跡,以提升線圈的平整度及品質。 The object of the present invention is to provide a coil winding module, such that each layer structure of the wound coil in the radial direction can smoothly overlap the head end of the wire without uneven protrusion marks to improve the smoothness of the coil. Degree and quality.
本發明的次一目的係提供一種線圈繞線裝置,其整合了進行線圈繞線作業所需的多個工作模組,而可連續進行線圈繞線作業,以提升線圈繞線效率,並減少佔用的儲放空間。 A second object of the present invention is to provide a coil winding device that integrates a plurality of working modules required for winding a coil, and can continuously perform a coil winding operation to improve coil winding efficiency and reduce occupation. Storage space.
為達到前述目的,本發明所運用之技術內容包含有: 一種線圈繞線模組,設於一基台,該線圈繞線模組包含:一支撐體,該支撐體具有設於該基台的一模具結合部,該模具結合部設有相鄰接的一繞線軸及一缺槽,一伸縮致動器由一驅動端貫穿該模具結合部並凸伸於該缺槽中,一夾線器設於該模具結合部的下方;一繞線模具組,該繞線模具組具有一後模具,該後模具由該繞線軸貫穿,該繞線軸的自由端凸伸穿出該後模具的端面,該後模具設有與該缺槽對位連通的一穿槽,一移動塊設於該穿槽中並連接該伸縮致動器的驅動端,該移動塊在遠離該模具結合部的端面設有一第一線溝及一第二線溝,一前模具抵接該繞線軸的自由端,該前模具與該後模具之間形成一繞線空間;一線頭夾具,該線頭夾具包含一位移組件及一夾具本體,該夾具本體的頂部可用以夾固線材,該夾具本體連接該位移組件,該位移組件帶動該夾具本體相對於該基台產生位移,以控制該夾具本體向該繞線模具組靠近或遠離;及一旋轉繞線頭,該旋轉繞線頭包含一位移組件、一旋轉體及一拉線治具,該旋轉體可旋轉地設於該位移組件,該拉線治具連接該旋轉體,該位移組件帶動該旋轉體相對於該基台產生位移,以控制該拉線治具向該繞線模具組靠近或遠離。 In order to achieve the foregoing objectives, the technical contents applied by the present invention include: A coil winding module is disposed on a base. The coil winding module comprises: a support body having a mold joint portion disposed on the base, the mold joint portion being provided adjacent to each other a bobbin and a slot, a telescopic actuator extends from the driving end through the die joint and protrudes in the slot, a tensioner is disposed below the die joint; a winding die set, The winding mold set has a rear mold, and the rear mold is penetrated by the winding shaft, and the free end of the winding shaft protrudes out of the end surface of the rear mold, and the rear mold is provided with a pair of ends communicating with the missing groove a slot, a moving block is disposed in the slot and connected to the driving end of the telescopic actuator, the moving block is provided with a first line groove and a second line groove at an end surface away from the die joint portion, and a front mold is abutted Connected to the free end of the bobbin, a winding space is formed between the front mold and the rear mold; a head clamp comprising a displacement assembly and a clamp body, the top of the clamp body can be used to clamp the wire The clamp body is coupled to the displacement assembly, the displacement assembly belt Disposing the clamp body relative to the base to control the clamp body toward or away from the winding mold set; and rotating the winding head, the rotating winding head comprising a displacement assembly, a rotating body and a pulling wire a fixture, the rotating body is rotatably disposed on the displacement component, the wire fixture is connected to the rotating body, and the displacement component drives the rotating body to be displaced relative to the base to control the wire harness to the winding The wire mold set is close to or away from.
其中,該後模具設有一穿孔以供該繞線軸貫穿,該穿孔及穿槽相連通;該第一線溝的一端連通該第二線溝的一端,且該第一線溝與該第二線溝的相連通處位於該移動塊最鄰近該穿孔的角隅處。 Wherein, the rear mold is provided with a through hole for the winding shaft to penetrate, and the through hole and the through groove are connected; one end of the first line groove communicates with one end of the second line groove, and the first line groove and the second line The phase of the groove is located at the corner of the moving block closest to the perforation.
其中,該第一線溝及第二線溝分別設於該移動塊的端緣。 The first trench and the second trench are respectively disposed at end edges of the moving block.
其中,該支撐體另設有一基部及一壓線板,該模具結合部由該基部連接該基台,該壓線板的一端可樞轉地設於該基部並位於該繞線模具組的上方,該壓線板的另一端設有向一側緣延伸的一抵靠勾部,該壓線板的局部置入該繞線空間中時,該壓線板的抵靠勾部蓋覆該第二線溝。 The support body is further provided with a base portion and a crimping plate. The mold joint portion is connected to the base portion by the base portion. One end of the crimping plate is pivotally disposed at the base portion and above the winding mold group. The other end of the crimping plate is provided with an abutting hook portion extending toward one side edge. When a part of the crimping plate is inserted into the winding space, the abutting hook portion of the crimping plate covers the first portion Second line ditch.
其中,該支撐體另設有一基部,該模具結合部由該基部連接該基台,該伸縮致動器包含一連動件、一動力源及一推動桿,該連動件樞 接於該基部,該連動件的一端連接該動力源,該連動件的另一端連接該推動桿,該推動桿的自由端形成該驅動端,該動力源驅使該連動件樞轉,以連動該推動桿相對於該模具結合部產生位移,使該驅動端在該缺槽中平移。 Wherein, the support body is further provided with a base, the mold joint portion is connected to the base by the base portion, and the telescopic actuator comprises a linkage member, a power source and a push rod, and the linkage member pivots Connected to the base, one end of the linkage is connected to the power source, and the other end of the linkage is connected to the push rod, the free end of the push rod forms the driving end, and the power source drives the linkage to pivot to interlock The push rod is displaced relative to the mold joint such that the drive end translates in the slot.
其中,該後模具及該移動塊分別設有一輔助限位部,該移動塊的輔助限位部與該後模具的輔助限位部鬆配結合,該移動塊受該伸縮致動器的驅動端致動時,該移動塊的輔助限位部沿該推動桿的軸向相對該後模具的輔助限位部產生平移。 The auxiliary mold and the moving block are respectively provided with an auxiliary limiting portion, and the auxiliary limiting portion of the moving block is loosely coupled with the auxiliary limiting portion of the rear mold, and the moving block is driven by the driving end of the telescopic actuator When actuated, the auxiliary limiting portion of the moving block generates translation along the axial direction of the push rod relative to the auxiliary limiting portion of the rear mold.
其中,該後模具的輔助限位部為一槽孔,該槽孔連通該穿槽。 The auxiliary limiting portion of the rear mold is a slot, and the slot communicates with the through slot.
其中,該夾線器包含一平移組件、一升降組件及一夾具,該平移組件可平移地設於該基台,該升降組件連接該平移組件,該夾具連接該升降組件。 Wherein, the wire gripper comprises a translation component, a lifting component and a clamp, the translation component is translatably disposed on the base, and the lifting component is connected to the translation component, and the clamp is connected to the lifting component.
該線圈繞線模組另包含一截線器,該截線器設於該基台並可位移至該夾線器處以剪斷線材。 The coil winding module further includes a wire cutter disposed on the base and movable to the wire clamp to cut the wire.
其中,該截線器設於該旋轉繞線頭的位移組件,該截線器另可相對於該位移組件產生平移,以位移至該夾線器的夾具下方及退回原位。 Wherein, the wire cutter is disposed on the displacement assembly of the rotating winding head, and the wire cutter is further translated relative to the displacement component to be displaced under the clamp of the wire clamp and returned to the original position.
本發明另提供一種線圈繞線裝置,包含:一基台;一旋轉座,該旋轉座可轉動地設於該基台,數個支撐體結合於該旋轉座,該數個支撐體分別設有一模具結合部,該數個模具結合部以該旋轉座的軸心為中心呈環狀分布;一模具預熱模組;一線圈繞線模組,該線圈繞線模組具有一線頭夾具及一旋轉繞線頭,該線頭夾具包含一位移組件及一夾具本體,該夾具本體的頂部可用以夾固線材,該夾具本體連接該位移組件,該位移組件帶動該夾具本體相對於該基台產生位移,以控制該夾具本體向該繞線模具組靠近或遠離,該旋轉繞線頭包含一位移組件、一旋轉體及一拉線治具,該旋轉體可旋轉地設於該位移組件,該拉線治具連接該旋轉體,該位移組件帶動該旋轉體相對於該基台產生位移,以控制該拉線治具向該繞線模具 組靠近或遠離;一線腳定型模組;及一剪線模組;其中,該模具預熱模組、該線圈繞線模組、該線腳定型模組及該剪線模組係依該轉體的旋轉方向依序相鄰地設於該基台,且該模具預熱模組、該線圈繞線模組、該線腳定型模組及該剪線模組分別對位於該數個模具結合部之其一;其中,各該模具結合部設有相鄰接的一繞線軸及一缺槽,各該模具結合部由一伸縮致動器的一驅動端貫穿,且各該伸縮致動器的驅動端凸伸於對應的缺槽中,各該模具結合部的下方設有一夾線器;各該模具結合部連接一繞線模具組,該繞線模具組具有一後模具、一移動塊及一前模具,該後模具由對應的繞線軸貫穿,該繞線軸的自由端凸伸穿出該後模具的端面,該後模具設有與該缺槽對位連通的一穿槽,該移動塊設於該穿槽中並連接對應的伸縮致動器的驅動端,該移動塊在遠離對應的模具結合部的端面設有一第一線溝及一第二線溝,該前模具抵接對應的繞線軸的自由端,該前模具與該後模具之間形成一繞線空間。 The present invention further provides a coil winding device, comprising: a base; a rotating base, the rotating base is rotatably disposed on the base, a plurality of supporting bodies are coupled to the rotating base, and the plurality of supporting bodies are respectively provided with a a mold joint portion, the plurality of mold joint portions are annularly distributed around an axis of the rotary seat; a mold preheating module; a coil winding module, the coil winding module has a wire head clamp and a Rotating the winding head, the wire head clamp comprises a displacement component and a clamp body, the top of the clamp body can be used for clamping a wire, the clamp body is connected to the displacement component, and the displacement component drives the clamp body to generate relative to the base Displacement to control the clamp body to approach or away from the winding mold set, the rotary winding head comprising a displacement assembly, a rotating body and a wire jig, the rotating body being rotatably disposed on the displacement assembly, The wire jig is connected to the rotating body, and the displacement assembly drives the rotating body to be displaced relative to the base to control the wire drawing tool to the winding mold The group is close to or away from; a first-line shaping module; and a trimming module; wherein the mold preheating module, the coil winding module, the wire fixing module and the trimming module are according to the rotating body The rotation direction is sequentially adjacent to the base, and the mold preheating module, the coil winding module, the line shaping module and the trimming module are respectively located at the plurality of mold joints. One of the mold joints is provided with an adjacent bobbin and a slot, each of the mold joints being penetrated by a drive end of a telescopic actuator, and each of the telescopic actuators is driven The end of the mold protrudes from the corresponding notch, and a wire gripper is disposed under each of the mold joints; each of the mold joints is connected to a winding mold set having a rear mold, a moving block and a a front mold, the rear mold is penetrated by a corresponding winding shaft, and a free end of the winding shaft protrudes out of an end surface of the rear mold, the rear mold is provided with a through groove communicating with the notch, and the moving block is provided In the through slot and connected to the driving end of the corresponding telescopic actuator, the moving block is far away Die face should be provided with a first binding portion and a second line grooves line grooves, the free end of the bobbin abuts against the corresponding front mold, the front mold forming a space between the bobbin and the mold.
其中,該線腳定型模組包含一吹熱器及一導風管,該吹熱器可位移地設於該基台,該導風管設於該吹熱器的前端,以由該吹熱器之帶動而靠近對應的模具結合部,且該導風管的出風口對位在該模具結合部與該夾線器的夾具之間。 The wire forming module includes a heat blower and a wind guide, the heat blower is displaceably disposed on the base, and the air duct is disposed at a front end of the heat blower to be used by the heat blower The driving portion is adjacent to the corresponding mold joint portion, and the air outlet of the air duct is aligned between the mold joint portion and the clamp of the wire gripper.
其中,該剪線模組包含一剪線器,該剪線器可位移地設於該基台,該剪線器包含能利用剪切力剪斷二者之間線材的一第一刀具及一第二刀具。 Wherein the trimming module comprises a thread trimmer, the thread trimmer is displaceably disposed on the base, the thread trimmer comprising a first cutter capable of cutting a wire between the two by using a shearing force and a The second tool.
其中,該第一刀具凸伸於該剪線器的前端,該第一刀具的刃部朝向該剪線器的前端,該第二刀具可伸縮地設於該剪線器的前端,該第二刀具的刃部朝向該第一刀具的刃部;該剪線器向對應的模具結合部靠近,以將該第一刀具及第二刀具伸入至對應的夾線器的夾具下方。 Wherein the first cutter protrudes from the front end of the thread cutter, the blade of the first cutter faces the front end of the thread cutter, and the second cutter is telescopically disposed at the front end of the thread cutter, the second The blade of the tool faces the blade of the first tool; the wire cutter approaches the corresponding die joint to extend the first tool and the second tool under the clamp of the corresponding wire gripper.
其中,該剪線模組另包含一廢料收集盒,該廢料收集盒設於 該基台,且該廢料收集盒的開口範圍對位於該夾線器的夾具下方。 Wherein, the trimming module further comprises a waste collection box, the waste collection box is The abutment, and the opening range of the waste collection box is located below the clamp of the wire gripper.
其中,該數個模具結合部係呈等間距地環狀分布。 Wherein, the plurality of mold joints are annularly distributed at equal intervals.
其中,該模具預熱模組包含一線性位移組及一加熱器,該線性位移組設於該基台,該加熱器設於該線性位移組,以由該線性位移組之帶動而靠近或遠離對應的模具結合部。 Wherein, the mold preheating module comprises a linear displacement group and a heater, wherein the linear displacement group is disposed on the base, and the heater is disposed in the linear displacement group to be moved closer to or away from the linear displacement group Corresponding mold joint.
其中,該加熱器是一熱風源,該加熱器的前端設有一熱風罩,該線性位移組帶動該加熱器向對應的模具結合部靠近,以由該熱風罩罩蓋對應的繞線模具組。 Wherein, the heater is a hot air source, and a front end of the heater is provided with a hot air hood, and the linear displacement group drives the heater to approach the corresponding mold joint portion to cover the corresponding winding mold set by the hot air hood.
該線圈繞線裝置另包含一銲料添加模組、一修剪模組及一下料模組,該銲料添加模組依該旋轉座的旋轉方向鄰設於該剪線模組,該銲料添加模組、修剪模組及下料模組依該旋轉座的旋轉方向依序相鄰地設於該基台,且該銲料添加模組、修剪模組及下料模組亦分別對位於該數個模具結合部之其一。 The coil winding device further includes a solder adding module, a trimming module and a blanking module, wherein the solder adding module is adjacent to the trimming module according to the rotating direction of the rotating base, the solder adding module, The trimming module and the blanking module are sequentially disposed adjacent to the base according to the rotating direction of the rotating base, and the solder adding module, the trimming module and the blanking module are respectively located on the plurality of molds. One of the ministries.
據由前述結構,本發明的線圈繞線模組,使得所繞製的線圈在徑向上的各層結構都能與線材頭端平順地交疊,不會產生不平整的突起痕跡,以提升線圈的平整度及品質。另,本發明的線圈繞線裝置,其整合了進行線圈繞線作業所需的多個工作模組,而可連續進行線圈繞線作業,以提升線圈繞線效率,並減少佔用的儲放空間。 According to the foregoing structure, the coil winding module of the present invention enables the layers of the wound coil in the radial direction to smoothly overlap the head end of the wire without uneven protrusion marks to lift the coil. Flatness and quality. In addition, the coil winding device of the present invention integrates a plurality of working modules required for coil winding operation, and can continuously perform coil winding operations to improve coil winding efficiency and reduce occupied storage space. .
1‧‧‧支撐體 1‧‧‧Support
11‧‧‧基部 11‧‧‧ base
111‧‧‧串接軸 111‧‧‧Spooled shaft
112‧‧‧心軸 112‧‧‧ mandrel
12‧‧‧模具結合部 12‧‧‧Mold joint
121‧‧‧繞線軸 121‧‧‧winding shaft
122‧‧‧缺槽 122‧‧‧ Missing slot
13‧‧‧伸縮致動器 13‧‧‧ Telescopic actuator
13a‧‧‧驅動端 13a‧‧‧Driver
131‧‧‧連動件 131‧‧‧ linkages
132‧‧‧動力源 132‧‧‧Power source
133‧‧‧推動桿 133‧‧‧Pushing rod
14‧‧‧夾線器 14‧‧‧Clamping device
141‧‧‧平移組件 141‧‧‧Translation components
142‧‧‧升降組件 142‧‧‧ lifting assembly
143‧‧‧夾具 143‧‧‧ fixture
15‧‧‧壓線板 15‧‧‧Crimping board
151‧‧‧抵靠勾部 151‧‧‧Resist the hook
2‧‧‧繞線模具組 2‧‧‧Winding mold set
21‧‧‧後模具 21‧‧‧After mold
211‧‧‧穿孔 211‧‧‧Perforation
212‧‧‧穿槽 212‧‧‧through slot
213‧‧‧輔助限位部 213‧‧‧Auxiliary Limits
22‧‧‧移動塊 22‧‧‧moving block
221‧‧‧輔助限位部 221‧‧‧Auxiliary Limits
222‧‧‧第一線溝 222‧‧‧ first line ditch
223‧‧‧第二線溝 223‧‧‧second trench
23‧‧‧前模具 23‧‧‧Former mold
231‧‧‧穿孔 231‧‧‧Perforation
232‧‧‧定位件 232‧‧‧ positioning parts
3‧‧‧線頭夾具 3‧‧‧ wire head fixture
31‧‧‧位移組件 31‧‧‧Displacement components
32‧‧‧夾具本體 32‧‧‧Clamp body
4‧‧‧旋轉繞線頭 4‧‧‧Rotary winding head
41‧‧‧位移組件 41‧‧‧displacement components
42‧‧‧旋轉體 42‧‧‧ rotating body
43‧‧‧拉線治具 43‧‧‧Drawing fixture
5‧‧‧截線器 5‧‧‧Thread cutter
6‧‧‧模具預熱模組 6‧‧‧Mold preheating module
61‧‧‧線性位移組 61‧‧‧linear displacement group
62‧‧‧加熱器 62‧‧‧heater
621‧‧‧熱風罩 621‧‧‧Hot hood
7‧‧‧線腳定型模組 7‧‧‧Feeding module
71‧‧‧吹熱器 71‧‧‧Blowers
72‧‧‧導風管 72‧‧‧air duct
8‧‧‧剪線模組 8‧‧‧Thread trimming module
81‧‧‧剪線器 81‧‧‧Thread cutter
811‧‧‧第一刀具 811‧‧‧First tool
812‧‧‧第二刀具 812‧‧‧second tool
82‧‧‧廢料收集盒 82‧‧‧ scrap collection box
91‧‧‧銲料添加模組 91‧‧‧ Solder Addition Module
92‧‧‧修剪模組 92‧‧‧Cutting module
93‧‧‧下料模組 93‧‧‧Unloading module
B‧‧‧基台 B‧‧‧Abutment
L‧‧‧線材 L‧‧‧Wire
R‧‧‧旋轉座 R‧‧‧ rotating seat
S‧‧‧繞線空間 S‧‧‧Winding space
T‧‧‧輸送帶 T‧‧‧ conveyor belt
第1圖:現有的線圈繞線模組所繞製的線圈結構示意圖。 Fig. 1 is a schematic view showing the structure of a coil wound by a conventional coil winding module.
第2圖:本發明線圈繞線模組的立體結構示意圖。 Fig. 2 is a perspective view showing the three-dimensional structure of the coil winding module of the present invention.
第3圖:本發明支撐體及繞線模具組的立體分解示意圖。 Fig. 3 is a perspective exploded view of the support body and the winding mold set of the present invention.
第4圖:本發明支撐體及繞線模具組的立體結構示意圖。 Fig. 4 is a perspective view showing the three-dimensional structure of the support body and the winding mold set of the present invention.
第5圖:本發明線圈繞線模組的平面結構示意圖。 Fig. 5 is a plan view showing the planar structure of the coil winding module of the present invention.
第6圖:第5圖的局部放大圖。 Fig. 6 is a partial enlarged view of Fig. 5.
第7圖:本發明線圈繞線模組將線材置入繞線空間中的實施示意圖。 Fig. 7 is a schematic view showing the implementation of the coil winding module of the present invention for placing a wire into a winding space.
第8圖:本發明線圈繞線模組將線材頭端嵌入第一線溝中的實施示意圖。 Figure 8 is a schematic view showing the implementation of the coil winding module of the present invention in which the wire end is embedded in the first wire groove.
第9圖:本發明線圈繞線模組開始將線材捲繞至繞線軸的實施示意圖。 Figure 9 is a schematic view showing the implementation of the coil winding module of the present invention for winding a wire to a bobbin.
第10圖:本發明線圈繞線模組完成捲繞線材時的實施示意圖。 Fig. 10 is a schematic view showing the implementation of the coil winding module of the present invention when winding a wire.
第11圖:本發明線圈繞線模組將線材頭端從第一線溝中移出的實施示意圖。 Figure 11 is a schematic view showing the implementation of the coil winding module of the present invention for removing the wire end from the first wire groove.
第12圖:本發明線圈繞線模組位移移動塊並將線材頭端對位至第二線溝的實施示意圖。 Fig. 12 is a schematic view showing the implementation of the coil winding module displacement moving block of the present invention and the alignment of the wire head end to the second line groove.
第13圖:本發明線圈繞線模組使移動塊反向位移並將線材頭端限位於第二線溝中的實施示意圖。 Figure 13 is a schematic view showing the implementation of the coil winding module of the present invention for the reverse displacement of the moving block and the restriction of the wire head end in the second groove.
第14圖:本發明線圈繞線模組的壓線板樞轉移入繞線空間中的實施示意圖。 Figure 14 is a schematic view showing the implementation of the pivoting plate of the coil winding module of the present invention being transferred into the winding space.
第15圖:本發明線圈繞線模組將線材另一端拉至夾線器處時的實施示意圖。 Fig. 15 is a schematic view showing the implementation of the coil winding module of the present invention when the other end of the wire is pulled to the wire gripper.
第16圖:本發明線圈繞線模組以截線器剪斷線材時的實施示意圖。 Fig. 16: Schematic diagram of the implementation of the coil winding module of the present invention when the wire is cut by a wire cutter.
第17圖:本發明線圈繞線模組所繞製的線圈結構示意圖。 Figure 17 is a schematic view showing the structure of a coil wound by the coil winding module of the present invention.
第18圖:本發明線圈繞線裝置一實施例的俯視結構示意圖。 Figure 18 is a top plan view showing an embodiment of a coil winding device of the present invention.
第19圖:本發明線圈繞線裝置一實施例的局部立體結構示意圖。 Fig. 19 is a partial perspective structural view showing an embodiment of a coil winding device of the present invention.
第20圖:本發明的模具預熱模組的局部立體結構示意圖。 Figure 20 is a partial perspective view of the mold preheating module of the present invention.
第21圖:本發明的模具預熱模組的實施示意圖。 Figure 21 is a schematic view showing the implementation of the mold preheating module of the present invention.
第22圖:本發明的線腳定型模組的局部立體結構示意圖。 Figure 22 is a partial perspective view showing the structure of the wire fixing module of the present invention.
第23圖:本發明的剪線模組的局部立體結構示意圖。 Figure 23 is a partial perspective view showing the trimming module of the present invention.
第24圖:本發明的剪線模組的實施示意圖。 Figure 24: Schematic diagram of the implementation of the trimming module of the present invention.
為讓本發明的上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明的較佳實施例,並配合所附圖式,作詳細說明如下:請參照第2圖,其係本發明線圈繞線模組的一實施例。該線圈繞線模組設於一基台B,該基台B的外型不限,主要用以承載及供該線圈繞線模組之各構件組裝定位。該線圈繞線模組大致上包含一支撐體1、一繞線模具組2、一線頭夾具3及一旋轉繞線頭4。該支撐體1、該線頭夾具3及旋轉繞線頭4均設於該基台B,該繞線模具組2設於該支撐體1,以相互配合進行繞製線圈的作業。 The above and other objects, features and advantages of the present invention will become more <RTIgt; An embodiment of the coil winding module of the present invention. The coil winding module is disposed on a base B. The outer shape of the base B is not limited, and is mainly used for carrying and positioning the components of the coil winding module. The coil winding module generally comprises a support body 1, a winding mold set 2, a first-line head clamp 3 and a rotary winding head 4. The support body 1, the wire end clamp 3, and the rotary winding head 4 are all disposed on the base B. The winding mold set 2 is disposed on the support body 1 to perform a work of winding the coils in cooperation with each other.
請參照第2、3圖,該支撐體1可由一基部11組裝定位於該基台B。該基部11具有數個串接軸111及一心軸112,一模具結合部12由該數個串接軸111及該心軸112貫穿。該模具結合部12在遠離該基部11的一端設有一繞線軸121及一缺槽122。該繞線軸121可選擇凸設於該模具結合部12的中心位置並由該心軸112貫穿,該缺槽122則鄰接該繞線軸121。一伸縮致動器13組裝於該基部11,該伸縮致動器13具有一驅動端13a,該驅動端13a貫穿該模具結合部12並凸伸於該缺槽122中;在本實施例中,該伸縮致動器13包含一連動件131、一動力源132及一推動桿133,該連動件131樞接於該基部11,該連動件131的一端連接該動力源132,該連動件131的另一端連接該推動桿133,該推動桿133的自由端形成該驅動端13a,以由該動力源132驅使該連動件131樞轉,進而連動該推動桿133相對於該模具結合部12產生平移,使該驅動端13a能在該缺槽122中平移。 Referring to FIGS. 2 and 3, the support 1 can be assembled and positioned on the base B by a base 11. The base portion 11 has a plurality of serially coupled shafts 111 and a mandrel 112. A mold joint portion 12 is penetrated by the plurality of serially coupled shafts 111 and the mandrel 112. The mold joint portion 12 is provided with a bobbin 121 and a notch 122 at an end away from the base portion 11. The bobbin 121 can be selectively protruded from the center of the mold joint portion 12 and penetrated by the mandrel 112. The notch 122 is adjacent to the bobbin 121. A telescopic actuator 13 is assembled to the base portion 11. The telescopic actuator 13 has a driving end 13a extending through the die joint portion 12 and protruding in the notch 122. In this embodiment, The extension actuator 13 includes a linkage member 131, a power source 132 and a push rod 133. The linkage member 131 is pivotally connected to the base portion 11. One end of the linkage member 131 is connected to the power source 132. The linkage member 131 is connected to the power source 132. The other end is connected to the push rod 133. The free end of the push rod 133 forms the driving end 13a to drive the linkage 131 to be pivoted by the power source 132, thereby interlocking the push rod 133 to translate relative to the mold joint 12. The drive end 13a can be translated in the slot 122.
請參照第2、4、5圖,一夾線器14設於該模具結合部12的下方;在本實施例中,該夾線器14包含一平移組件141、一升降組件142及一夾具143。該平移組件141可平移地設於該基台B,該升降組件142 連接該平移組件141,該夾具143連接該升降組件142。據此,該平移組件141可間接帶動該夾具143相對於該基台B產生平移,並由該升降組件142調整該夾具143與該模具結合部12之間的垂直高度差。此外,該支撐體1還可以設有一壓線板15。該壓線板15的一端可樞轉地設於該基部11並位於該繞線模具組2的上方,該壓線板15的另一端則設有向一側緣延伸的一抵靠勾部151。 Referring to Figures 2, 4, and 5, a gripper 14 is disposed below the mold joint portion 12; in the present embodiment, the gripper 14 includes a translation assembly 141, a lift assembly 142, and a clamp 143. . The translating assembly 141 is translatably disposed on the base B, and the lifting assembly 142 The translating assembly 141 is coupled to the lift assembly 142. Accordingly, the translating assembly 141 can indirectly drive the clamp 143 to translate relative to the base B, and the lifting assembly 142 adjusts the vertical height difference between the clamp 143 and the mold joint 12. Furthermore, the support body 1 can also be provided with a crimping plate 15. One end of the crimping plate 15 is pivotally disposed on the base portion 11 and above the winding mold set 2, and the other end of the crimping plate 15 is provided with an abutting hook portion 151 extending toward one side edge. .
請參照第3、5、6圖,該繞線模具組2具有一後模具21、一移動塊22及一前模具23。該後模具21設有一穿孔211及一穿槽212,該穿孔211及穿槽212均貫穿該後模具21的二相對端面,該穿孔211及穿槽212可以相連通。該後模具21由該數個串接軸111、該心軸112及該繞線軸121貫穿,以連接該支撐體1的模具結合部12;其中該繞線軸121及該心軸112貫穿該後模具21的穿孔211,該繞線軸121的自由端凸伸穿出該後模具21遠離該模具結合部12的端面。該後模具21的穿槽212則與該模具結合部12的缺槽122對位連通。 Referring to Figures 3, 5 and 6, the winding mold set 2 has a rear mold 21, a moving block 22 and a front mold 23. The rear mold 21 is provided with a through hole 211 and a through groove 212. The through hole 211 and the through groove 212 extend through the opposite end faces of the rear mold 21. The through hole 211 and the through groove 212 can communicate with each other. The rear mold 21 is penetrated by the plurality of serially coupled shafts 111, the mandrel 112 and the winding shaft 121 to connect the mold joint portion 12 of the support body 1; wherein the winding shaft 121 and the mandrel 112 penetrate the rear mold The through hole 211 of the 21, the free end of the bobbin 121 protrudes out of the end surface of the rear mold 21 away from the mold joint portion 12. The through slot 212 of the rear mold 21 is in contiguous communication with the notch 122 of the mold joint portion 12.
又,該後模具21還可以設有一輔助限位部213,以輔助提升該移動塊22產生相對滑動時的穩定度(容後詳述)。在本實施例中,該輔助限位部213可選擇為貫穿該後模具21二相對端面的一槽孔,且該輔助限位部213連通該穿槽212。該輔助限位部213的剖面可例如呈T形或鳩尾形等開口處較小的形態。 Moreover, the rear mold 21 can also be provided with an auxiliary limiting portion 213 to assist in improving the stability of the moving block 22 when it is relatively slid (described in detail later). In the embodiment, the auxiliary limiting portion 213 can be selected as a slot extending through the opposite end faces of the rear mold 21, and the auxiliary limiting portion 213 communicates with the through slot 212. The cross section of the auxiliary stopper portion 213 may be, for example, a shape in which the opening such as a T shape or a dovetail shape is small.
該移動塊22設於該後模具21的穿槽212,且該移動塊22連接該伸縮致動器13的驅動端13a,使該移動塊22可隨該伸縮致動器13的連動而在該穿槽212及缺槽122中產生平移。在該後模具21設有該輔助限位部213的實施例中,該移動塊22也設有一輔助限位部221,且該移動塊22的輔助限位部221與該後模具21的輔助限位部213相匹配以鬆配結合;換言之,該後模具21的輔助限位部213為剖面呈T形或鳩尾形的槽孔 時,該移動塊22的輔助限位部221則對應為剖面呈T形或鳩尾形的凸塊,或者也可以相反設置。如此一來,該移動塊22受該伸縮致動器13的驅動端13a致動時,該移動塊22的輔助限位部221沿該推動桿133的軸向相對該後模具21的輔助限位部213產生平移,可避免該移動塊22自該後模具21脫落,並輔助提升該移動塊22相對於該後模具21位移時的穩定度。 The moving block 22 is disposed in the through slot 212 of the rear mold 21, and the moving block 22 is coupled to the driving end 13a of the telescopic actuator 13 so that the moving block 22 can be coupled with the telescopic actuator 13 Translation occurs in the slot 212 and the slot 122. In the embodiment in which the die 21 is provided with the auxiliary limiting portion 213, the moving block 22 is also provided with an auxiliary limiting portion 221, and the auxiliary limiting portion 221 of the moving block 22 and the auxiliary limit of the rear mold 21 The bit portions 213 are matched to loosely bond; in other words, the auxiliary limiting portion 213 of the rear mold 21 is a slot having a T-shaped or dovetail shape. The auxiliary limiting portion 221 of the moving block 22 corresponds to a bump having a T-shaped or a dovetail shape, or may be oppositely disposed. In this way, when the moving block 22 is actuated by the driving end 13a of the telescopic actuator 13, the auxiliary limiting portion 221 of the moving block 22 is adjacent to the auxiliary limit of the rear mold 21 along the axial direction of the pushing rod 133. The portion 213 generates a translation to prevent the moving block 22 from falling off the rear mold 21 and to assist in improving the stability of the moving block 22 when displaced relative to the rear mold 21.
另,該移動塊22在遠離該模具結合部12的端面設有一第一線溝222及一第二線溝223。該第一線溝222及第二線溝223分別設於該移動塊22的端緣。該第一線溝222的一端連通該第二線溝223的一端,且該第一線溝222與該第二線溝223的相連通處位於該移動塊22最鄰近該後模具21的穿孔211的角隅處。據此,該第一線溝222與該後模具21之間可形成溝槽,使線材L的頭端可容置於其中而不必凸出於該後模具21的端面;該第二線溝223的功用亦同。 In addition, the moving block 22 is provided with a first line groove 222 and a second line groove 223 at an end surface away from the die joint portion 12. The first line groove 222 and the second line groove 223 are respectively disposed at end edges of the moving block 22 . One end of the first line groove 222 communicates with one end of the second line groove 223, and the first line groove 222 and the second line groove 223 communicate with each other at a hole 211 of the moving block 22 which is adjacent to the rear mold 21 The corner of the corner. Accordingly, a groove may be formed between the first wire groove 222 and the rear mold 21 so that the head end of the wire L can be accommodated therein without protruding from the end surface of the rear mold 21; the second line groove 223 The same is true.
該前模具23設有一貫孔231,該貫孔231貫穿該前模具23的二相對端面。凸伸穿出該後模具21的心軸112自該前模具23的一端面貫穿該貫孔231,並由一定位件232自該前模具23的另一端面環套該心軸112及貫穿該貫孔231,以將該前模具23定位於該後模具21的前端,使該前模具23抵接該繞線軸121的自由端,並於該前模具23與該後模具21之間形成一繞線空間S(如第6圖所示)。 The front mold 23 is provided with a constant hole 231 which penetrates the opposite end faces of the front mold 23. A mandrel 112 protruding from the rear mold 21 penetrates the through hole 231 from an end surface of the front mold 23, and the mandrel 112 is looped from the other end surface of the front mold 23 by a positioning member 232 and penetrates the same The through hole 231 is configured to position the front mold 23 at the front end of the rear mold 21, the front mold 23 abuts the free end of the winding shaft 121, and forms a winding between the front mold 23 and the rear mold 21. Line space S (as shown in Figure 6).
請再參照第2、5圖,該線頭夾具3可位移地設於該基台B。在本實施例中,該線頭夾具3包含一位移組件31及一夾具本體32;該位移組件31可位移地設於該基台B,該夾具本體32的頂部可用以夾固線材L,該夾具本體32連接該位移組件31,以由該位移組件31帶動該夾具本體32相對於該基台B產生位移,進而控制該夾具本體32向該繞線模具組2靠近或遠離。 Referring to FIGS. 2 and 5 again, the wire end clamp 3 is displaceably disposed on the base B. In this embodiment, the wire head clamp 3 includes a displacement assembly 31 and a clamp body 32. The displacement assembly 31 is displaceably disposed on the base B. The top of the clamp body 32 can be used to clamp the wire L. The clamp body 32 is coupled to the displacement assembly 31 to drive the clamp body 32 to be displaced relative to the base B by the displacement assembly 31, thereby controlling the clamp body 32 to approach or away from the winding mold set 2.
該旋轉繞線頭4可位移地設於該基台B。在本實施例中,該 旋轉繞線頭4包含一位移組件41、一旋轉體42及一拉線治具43;該位移組件41可位移地設於該基台B,該旋轉體42可旋轉地設於該位移組件41,該拉線治具43連接該旋轉體42,線材L穿設於該拉線治具43。據此,該位移組件41可帶動該旋轉體42相對於該基台B產生三個相互垂直軸向上的位移,以控制該拉線治具43向該繞線模具組2靠近或遠離。另控制該旋轉體42旋轉,以連動該拉線治具43旋轉。 The rotary winding head 4 is displaceably disposed on the base B. In this embodiment, the The rotating winding head 4 includes a displacement assembly 41, a rotating body 42 and a wire fixture 43. The displacement assembly 41 is displaceably disposed on the base B, and the rotating body 42 is rotatably disposed on the displacement assembly 41. The wire jig 43 is connected to the rotating body 42 , and the wire L is inserted through the wire jig 43 . Accordingly, the displacement assembly 41 can drive the rotating body 42 to generate three mutually perpendicular axial displacements relative to the base B to control the wire jig 43 to approach or away from the winding die set 2. The rotating body 42 is further controlled to rotate to interlock the wire jig 43 to rotate.
此外,請參照第2圖,該線圈繞線模組還可以設有一截線器5,該截線器5設於該基台B並可位移至該夾線器14處以剪斷線材L,使繞製線圈的整體流程得以自動化。在本實施例中,該截線器5可選擇設於該旋轉繞線頭4的位移組件41,以藉該位移組件41調整該截線器5在該基台B上的位置。該截線器5另可相對於該位移組件41產生平移,以位移至該夾線器14的夾具143下方剪斷線材L,及於剪斷線材L後退回原位。 In addition, please refer to FIG. 2 , the coil winding module can also be provided with a wire cutter 5 , the wire cutter 5 is disposed on the base B and can be displaced to the wire tensioner 14 to cut the wire L, Automate the overall process of winding the coil. In the present embodiment, the wire cutter 5 can select the displacement assembly 41 provided on the rotary winding head 4 to adjust the position of the wire cutter 5 on the base station B by the displacement assembly 41. The wire cutter 5 is further translatable relative to the displacement assembly 41 to be displaced to the wire L of the clamp 143 of the wire clamp 14 to cut the wire L, and to return to the original position after cutting the wire L.
請參照第2、5、6圖,據由前述結構,使用本發明線圈繞線模組繞製線圈時,首先由該旋轉繞線頭4的位移組件41帶動該旋轉體42及拉線治具43朝該線頭夾具3靠近,以由該線頭夾具3的夾具本體32夾持住線材L的頭端,並形成所欲繞製的線圈的線頭。以及,使該線頭夾具3的夾具本體32對位於該繞線空間S。 Referring to Figures 2, 5 and 6, according to the above configuration, when the coil is wound by the coil winding module of the present invention, the rotating body 42 and the cable fixture are first driven by the displacement assembly 41 of the rotating winding head 4. 43 is approached toward the wire end clamp 3 so that the head end of the wire L is held by the jig body 32 of the wire end clamp 3, and the wire end of the coil to be wound is formed. And, the jig body 32 of the wire end clamp 3 is positioned in the winding space S.
請參照第2、6、7圖,轉動該旋轉體42,以由該拉線治具43調整線材L,直至該拉線治具43將線材L置入該繞線空間S中,且線材L抵接於該繞線軸121。 Referring to Figures 2, 6, and 7, the rotating body 42 is rotated to adjust the wire L by the wire jig 43 until the wire jig 43 inserts the wire L into the winding space S, and the wire L Abutting on the winding shaft 121.
請參照第2、3、8圖,續由該位移組件31帶動該夾具本體32沿著該心軸112的軸向朝該後模具21平移,使線材L的頭端嵌入該第一線溝222中。 Referring to the figures 2, 3, and 8, the displacement of the clamp body 31 along the axial direction of the mandrel 112 toward the rear mold 21 is continued by the displacement assembly 31, so that the head end of the wire L is embedded in the first wire groove 222. in.
請參照第2、9、10圖,將線材L的頭端嵌入該第一線溝222後,驅動該旋轉體42旋轉數周(依圖式而言為順時針方向旋轉),使線材 L能以該繞線軸121為中心,在該繞線空間S中繞製形成一線圈。其中,線材L延伸至該拉線治具43的部位形成線圈的線尾。 Referring to Figures 2, 9, and 10, after the head end of the wire L is fitted into the first wire groove 222, the rotating body 42 is driven to rotate for several weeks (clockwise rotation according to the figure) to make the wire L can be wound around the winding shaft 121 to form a coil in the winding space S. Wherein, the wire L extends to the portion of the wire jig 43 to form the tail of the coil.
請參照第2、3、11圖,完成繞線後,由該位移組件31反向帶動該夾具本體32沿著該心軸112的軸向朝該後模具21平移,使線材L的頭端從該第一線溝222中移出。 Referring to FIG. 2, FIG. 3 and FIG. 11 , after the winding is completed, the clamping body 31 is reversely driven to translate the clamp body 32 along the axial direction of the mandrel 112 toward the rear mold 21, so that the head end of the wire L is The first line groove 222 is removed.
請參照第2、4、12圖,由該伸縮致動器13的動力源132驅使該連動件131樞轉,以連動該推動桿133相對於該模具結合部12產生位移,進而使該移動塊22向該模具結合部12的缺槽122縮入。續由該位移組件31帶動該夾具本體32位移至該夾線器14的夾具143下方,使線材L的頭端改成對位於該第二線溝223。 Referring to the figures 2, 4, and 12, the power source 132 of the telescopic actuator 13 drives the linkage member 131 to pivot, so as to interlock the pushing rod 133 with respect to the mold joint portion 12, thereby moving the moving block. 22 is retracted into the notch 122 of the mold joint portion 12. The displacement of the clamp body 31 continues to be displaced under the clamp 143 of the tensioner 14 to change the head end of the wire L to the second wire groove 223.
請參照第2、3、13圖,將線材L的頭端對位於該第二線溝223後,由該伸縮致動器13的動力源132驅使該連動件131反向樞轉,以連動該推動桿133相對於該模具結合部12產生反向的位移,進而使該移動塊22離開該模具結合部12的缺槽122,使線材L的頭端被限位於該第二線溝223中。 Referring to Figures 2, 3 and 13, after the head end of the wire L is positioned in the second wire groove 223, the power source 132 of the telescopic actuator 13 drives the linking member 131 to pivot in the opposite direction to interlock the same. The push rod 133 is reversely displaced with respect to the mold joint portion 12, thereby causing the moving block 22 to leave the notch 122 of the mold joint portion 12, so that the head end of the wire L is confined in the second line groove 223.
請參照第2、4、14圖,將線材L的頭端限位於該第二線溝223中之後,由該夾線器14的夾具143夾持住線圈的線頭。及,樞轉該壓線板15,使該壓線板15的局部置入該繞線空間S中,並由該壓線板15的抵靠勾部151蓋覆該第二線溝223。 Referring to Figures 2, 4 and 14, after the head end of the wire L is confined in the second wire groove 223, the wire end of the coil is held by the clamp 143 of the wire gripper 14. And, the crimping plate 15 is pivoted such that a part of the crimping plate 15 is placed in the winding space S, and the second wire groove 223 is covered by the abutting hook portion 151 of the crimping plate 15.
請參照第2、4、15圖,續驅動該旋轉體42反向旋轉約半圈(依圖式而言為逆時針方向旋轉),由該拉線治具43將線圈的線尾拉至該夾線器14處,使線圈的線尾也能由該夾線器14的夾具143夾持住。其中,線材L可抵接於該壓線板15的抵靠勾部151端緣,使線圈的線尾形成對應的彎折狀。 Referring to Figures 2, 4, and 15, the rotary body 42 is continuously driven to rotate in the opposite direction by about a half turn (counterclockwise rotation in the figure), and the wire harness tail 43 is pulled by the wire jig 43 At the gripper 14, the tail of the coil can also be clamped by the clamp 143 of the gripper 14. The wire L can abut against the edge of the abutting hook 151 of the crimping plate 15, so that the tail of the coil forms a corresponding bent shape.
請參照第2、16圖,最後,將該截線器5位移至該夾線器 14的夾具143下方以剪斷線材L(即剪斷線圈的線頭、線尾),並於剪斷線材L後將該截線器5退回原位,以完成繞製一個線圈。或者,在未設有該截線器5的實施例中,則可選擇以人力持刀具剪斷線材L。 Please refer to Figures 2 and 16, and finally, the wire cutter 5 is displaced to the wire gripper. Below the jig 143 of 14 is to cut the wire L (i.e., cut the wire end of the coil, the end of the wire), and after the wire L is cut, the wire cutter 5 is retracted to the original position to complete winding a coil. Alternatively, in the embodiment in which the thread cutter 5 is not provided, it is optional to cut the wire L with a manual cutter.
又,剪斷該夾具143下方的線材L後,該夾具本體32將丟棄所夾持的一小節線材L,並相對於該基台B位移,回到對位於該繞線空間S的位置。如此一來,該旋轉繞線頭4的位移組件41文可帶動該旋轉體42及拉線治具43朝該線頭夾具3靠近,並由該線頭夾具3的夾具本體32夾持住線材L的頭端,以重複上述動作進行繞製另一個線圈。 Further, after the wire L under the jig 143 is cut, the jig body 32 discards the clamped wire L and is displaced relative to the base B to return to the position of the winding space S. In this way, the displacement assembly 41 of the rotary winding head 4 can drive the rotating body 42 and the wire jig 43 toward the wire end clamp 3, and the wire body is clamped by the clamp body 32 of the wire end clamp 3. At the head end of L, the other coil is wound by repeating the above action.
本發明的主要技術特徵在於:藉由該移動塊22的設置,搭配該移動塊22的第一線溝222及第二線溝223,以於開始繞製線圈時,使線材L的頭端能夠嵌置於該第一線溝222中,令後續繞製形成該線圈在徑向上的的各層結構都能平順地與線材L頭端形成交疊,而不會產生不平整的突起痕跡(如第17圖所示)。據此,本發明的線圈繞線模組能夠繞製出高平整度、高品質的線圈。 The main technical feature of the present invention is that the first wire groove 222 and the second wire groove 223 of the moving block 22 are matched by the arrangement of the moving block 22, so that the head end of the wire L can be made when the coil is started to be wound. Embedded in the first trench 222, so that the subsequent layers of the coil formed in the radial direction of the layer structure can smoothly overlap the head end of the wire L without uneven protrusion marks (such as Figure 17 shows). Accordingly, the coil winding module of the present invention can wind a coil of high flatness and high quality.
請參照第18圖,為更進一步地提升繞製線圈的效率,本發明另提供一種線圈繞線裝置,除了前述的基台B及線圈繞線模組之外,另包含一旋轉座R、一模具預熱模組6、一線腳定型模組7及一剪線模組8,該旋轉座R可轉動地設於該基台B,該模具預熱模組6、該線圈繞線模組的線頭夾具3及旋轉繞線頭4及截線器5、該線腳定型模組7及該剪線模組8則依該旋轉座R的旋轉方向依序相鄰地設於該基台B,以於該基台B上,隨該旋轉座R的旋轉,連續地依序進行預熱模具、捲繞線圈、定型線腳及修剪線腳等動作(容後詳述)。 Referring to FIG. 18, in order to further improve the efficiency of winding the coil, the present invention further provides a coil winding device, which comprises a rotating base R and a second in addition to the base station B and the coil winding module. a mold preheating module 6, a first leg fixing module 7 and a trimming module 8, the rotating base R is rotatably disposed on the base B, the mold preheating module 6, the coil winding module The wire end clamp 3, the rotary winding head 4 and the wire cutter 5, the wire fixing module 7 and the thread trimming module 8 are sequentially adjacent to the base B according to the rotation direction of the rotating base R, On the base B, the preheating of the mold, the winding of the coil, the shaping of the stitches, and the trimming of the legs are sequentially performed in sequence with the rotation of the rotating base R (described in detail later).
請參照第18、19圖,該旋轉座R可轉動地設於該基台B。數個前述的支撐體1結合於該旋轉座R,以由該旋轉座R帶動該數個支撐體1產生同步旋轉。該數個支撐體1的模具結合部12以該旋轉座R的軸 心為中心呈環狀分布;故,該旋轉座R轉動時,該數個模具結合部12也能同步地以該旋轉座R的軸心為中心相對於該基台B轉動。該數個模具結合部12可選擇呈等間距地環狀分布,確保該旋轉座R每轉動一預設角度,各該模具結合部12都能替補至前一個模具結合部12原先所對位的位置。各該模具結合部12結合有一個前述的繞線模具組2。 Referring to Figures 18 and 19, the rotating base R is rotatably disposed on the base B. A plurality of the aforementioned support bodies 1 are coupled to the rotating base R to drive the plurality of support bodies 1 to rotate synchronously by the rotating base R. The mold joint portion 12 of the plurality of support bodies 1 is the axis of the rotary seat R The center of the heart is annularly distributed; therefore, when the rotating base R is rotated, the plurality of die joints 12 can also be rotated relative to the base B about the axis of the rotating base R in synchronization. The plurality of mold joints 12 may be annularly distributed at equal intervals to ensure that the rotary joint R is rotated by a predetermined angle, and each of the mold joints 12 can be substituted to the original mold joint portion 12 to be aligned. position. Each of the mold joints 12 incorporates one of the aforementioned winding mold sets 2.
請參照第18、20、21圖,該模具預熱模組6包含一線性位移組61及一加熱器62,該線性位移組61設於該基台B,並大致上對位於該數個模具結合部12之其一;該線性位移組61可例如是滑軌組或是螺桿組等可產生線性位移的結構。該加熱器62設於該線性位移組61,以由該線性位移組61之帶動而靠近或遠離對應的模具結合部12;該加熱器62運作時可產生熱能,以預熱設於對應的模具結合部12的繞線模具組2,該加熱器62可例如是一熱風源以提供高溫熱風,較佳地,該加熱器62的前端還可設有一熱風罩621,該熱風罩621具有能大略罩蓋該繞線模具組2之外型,以於該線性位移組61帶動該加熱器62向對應的模具結合部12靠近時,由該熱風罩621罩蓋該繞線模具組2的局部或全部,以集中該加熱器62所提供的高溫熱風,快速地預熱該繞線模具組2。 Referring to Figures 18, 20, and 21, the mold preheating module 6 includes a linear displacement group 61 and a heater 62. The linear displacement group 61 is disposed on the base B and is substantially located in the plurality of molds. One of the joint portions 12; the linear displacement group 61 may be, for example, a slide rail group or a screw group or the like that can generate a linear displacement. The heater 62 is disposed on the linear displacement group 61 to be driven by the linear displacement group 61 to approach or away from the corresponding mold joint portion 12; the heater 62 can generate thermal energy during operation to preheat the corresponding mold. The winding mold group 2 of the joint portion 12, the heater 62 can be, for example, a hot air source to provide high-temperature hot air. Preferably, the front end of the heater 62 can also be provided with a hot air cover 621, which can be roughly Covering the outer shape of the winding mold set 2, so that when the linear displacement group 61 drives the heater 62 toward the corresponding mold joint portion 12, the hot air cover 621 covers a part of the winding mold set 2 or All, in order to concentrate the high temperature hot air provided by the heater 62, the winding mold set 2 is quickly preheated.
請參照第18、19圖,該線圈繞線模組的線頭夾具3及旋轉繞線頭4及截線器5依該旋轉座R的旋轉方向鄰設於該模具預熱模組6,該線頭夾具3、該旋轉繞線頭4及該截線器5的細部結構請參照前述。線材L藉由該線頭夾具3及該旋轉繞線頭4的相互配合,在對應的繞線模具組2中完成捲繞線圈的動作後,由將該截線器5移至該夾線器14的夾具143下方並剪斷線材L,使該支撐體1與該線頭夾具3及該旋轉繞線頭4之間解除連接關係,供該支撐體1可受該旋轉座R之帶動而旋轉離開與該線頭夾具3及該旋轉繞線頭4相對的位置。 Referring to Figures 18 and 19, the wire end clamp 3 and the rotary winding head 4 and the wire cutter 5 of the coil winding module are adjacent to the mold preheating module 6 according to the rotation direction of the rotating base R. For the detailed structure of the wire end clamp 3, the rotary winding head 4, and the wire cutter 5, refer to the foregoing. The wire L is moved by the wire clamp 3 and the rotary winding head 4, and after the winding of the coil is completed in the corresponding winding die set 2, the wire cutter 5 is moved to the wire tensioner. The wire L is cut under the clamp 143 of the 14 to disconnect the support body 1 from the wire clamp 3 and the rotary winding head 4, and the support body 1 can be driven by the rotary seat R. The rotation is away from the position opposite to the wire end clamp 3 and the rotary winding head 4.
請參照第18、22圖,該線腳定型模組7依該旋轉座R的旋 轉方向鄰設於該線圈繞線模組的線頭夾具3及旋轉繞線頭4及截線器5,該線腳定型模組7包含一吹熱器71及一導風管72,該吹熱器71運作時可提供熱風,該吹熱器71可位移地設於該基台B,並大致上對位於該數個模具結合部12之其一。該導風管72設於該吹熱器71的前端,該吹熱器71向對應的模具結合部12靠近時,該導風管72的出風口約對位在鄰近該模具結合部12與該夾線器14的夾具143之間的位置,以由該導風管72將該吹熱器71所提供的熱風加以集中,並吹向由該繞線模具組2中所捲繞之線圈所延伸出來且受該夾具143夾掣的線腳,使線腳能受熱而硬化定型以便修剪。 Please refer to Figures 18 and 22, the stitching module 7 is rotated according to the rotating base R. The rotation direction is adjacent to the wire end clamp 3 of the coil winding module, the rotary winding head 4 and the wire cutter 5, and the wire shaping module 7 comprises a heat blower 71 and an air guiding pipe 72, the heat blowing The heater 71 is operable to provide hot air, and the heat blower 71 is displaceably disposed on the base B and is substantially located at one of the plurality of mold joints 12. The air duct 72 is disposed at the front end of the heat blower 71. When the heat blower 71 approaches the corresponding mold joint portion 12, the air outlet of the air duct 72 is aligned adjacent to the mold joint portion 12 and the air duct 71. The position between the clamps 143 of the wire gripper 14 is such that the hot air supplied from the heat blower 71 is concentrated by the air duct 72 and blown toward the coil wound by the winding die set 2 The wire that is pulled out and clamped by the clamp 143 allows the wire to be heat-hardened and shaped for trimming.
請參照第18、23、24圖,該剪線模組8依該旋轉座R的旋轉方向鄰設於該線腳定型模組7,該剪線模組8包含一剪線器81,該剪線器81可位移地設於該基台B,並大致上對位於該數個模具結合部12之其一。該剪線器81包含一第一刀具811及一第二刀具812,該第一刀具811及第二刀具812可利用剪切力剪斷二者之間的線材L;在本實施例中,該第一刀具811凸伸於該剪線器81的前端,且該第一刀具811的刃部朝向該剪線器81的前端,該第二刀具812則可伸縮地設於該剪線器81的前端,且該第二刀具812的刃部朝向該第一刀具811的刃部。該剪線器81向對應的模具結合部12靠近時,該第一刀具811可伸入至該夾具143的下方,以於該第二刀具812向該第一刀具811衝出時,由該第一刀具811及第二刀具812的刃部共同切斷線圈的線腳。另,該剪線模組8還可以包含一廢料收集盒82,該廢料收集盒82設於該基台B,且該廢料收集盒82的開口範圍對位於該夾線器14的夾具143下方;如此一來,該剪線器81的第一刀具811及第二刀具812切斷線圈的線腳後,可使線腳廢料直接掉入該廢料收集盒82收集,以維持該基台B之整潔及避免線腳廢料散落而影響其他構件之運作。 Referring to Figures 18, 23, and 24, the thread trimming module 8 is adjacent to the wire shaping module 7 according to the rotation direction of the rotating base R, and the thread trimming module 8 includes a thread trimmer 81, the trimming line The device 81 is displaceably disposed on the base B and is substantially located at one of the plurality of mold joints 12. The thread cutter 81 includes a first cutter 811 and a second cutter 812. The first cutter 811 and the second cutter 812 can shear the wire L between the two by using a shearing force; in this embodiment, the wire cutter 81 The first cutter 811 protrudes from the front end of the thread cutter 81, and the blade portion of the first cutter 811 faces the front end of the thread cutter 81, and the second cutter 812 is telescopically disposed on the thread cutter 81. The front end and the blade of the second cutter 812 face the blade of the first cutter 811. When the thread cutter 81 approaches the corresponding mold joint portion 12, the first cutter 811 can extend below the clamp 143, so that when the second cutter 812 is punched out toward the first cutter 811, The blades of one of the cutters 811 and the second cutter 812 collectively cut the stitches of the coil. In addition, the trimming module 8 may further include a waste collection box 82, the waste collection box 82 is disposed on the base station B, and the opening range of the waste collection box 82 is located below the clamp 143 of the tensioner 14; In this way, after the first cutter 811 and the second cutter 812 of the thread cutter 81 cut off the stitches of the coil, the thread waste can be directly dropped into the waste collection box 82 to be collected to maintain the cleanness of the base B. Avoid stray waste and affect the operation of other components.
請參照第18~21圖,據由前述結構,使用該線圈繞線裝置繞製線圈時,首先由該模具預熱模組6的線性位移組61帶動該加熱器62向對應的模具結合部12靠近,以由該加熱器62預熱結合於該模具結合部12的繞線模具組2,直至該繞線模具組2被預熱達一工作溫度。 Referring to FIGS. 18-21, according to the above configuration, when the coil winding device is used to wind the coil, the linear displacement group 61 of the mold preheating module 6 first drives the heater 62 to the corresponding mold joint portion 12. Closely, the winding mold set 2 bonded to the mold joint portion 12 is preheated by the heater 62 until the winding mold set 2 is preheated to an operating temperature.
請參照第18、20圖,該繞線模具組2受該模具預熱模組6預熱完畢後,該線性位移組61帶動該加熱器62相對於該基台B向遠離對應的模具結合部12的方向移動,以便該旋轉座R產生旋轉,使該已預熱之繞線模具組2能改與該線圈繞線模組的線頭夾具3及旋轉繞線頭4相對。續由該線頭夾具3及旋轉繞線頭4相互配合,於該繞線模具組2的繞線空間S(標示於第5圖)中繞製線圈,其中的繞線細節同於前述,故於此不再贅述。 Referring to FIGS. 18 and 20, after the winding mold set 2 is preheated by the mold preheating module 6, the linear displacement group 61 drives the heater 62 away from the corresponding mold joint portion relative to the base station B. The direction of 12 is moved so that the rotating base R is rotated, so that the preheated winding mold set 2 can be changed to be opposite to the wire end clamp 3 and the rotary winding head 4 of the coil winding module. The wire end clamp 3 and the rotary winding head 4 are mutually engaged, and the winding is wound in the winding space S (indicated in FIG. 5) of the winding die set 2, wherein the winding details are the same as the foregoing, This will not be repeated here.
請參照第18、19、22圖,接著,驅動該旋轉座R再度產生旋轉,使該已捲繞有線圈之繞線模具組2能改與該線腳定型模組7相對。續由該線腳定型模組7的吹熱器71帶動該導風管72向該模具結合部12靠近,使該導風管72的出風口對位在該模具結合部12與該夾線器14的夾具143之間,以由該吹熱器71所產生的熱風將線圈的線腳吹熱以硬化定型。 Referring to Figures 18, 19, and 22, the rotating base R is driven to rotate again, so that the winding mold set 2 around which the coil is wound can be changed to the line forming module 7. The air blower 72 of the wire forming module 7 drives the air duct 72 to approach the mold joint portion 12, so that the air outlet of the air duct 72 is aligned between the mold joint portion 12 and the wire gripper 14. Between the jigs 143, the coil legs are blown with hot air generated by the heat blower 71 to harden the shape.
請參照第18、19、23圖,在線圈的線腳硬化定型後,該吹熱器71帶動該導風管72相對於該基台B向遠離對應的模具結合部12的方向移動,以便該旋轉座R再度產生旋轉,使該捲繞有已硬化線腳之線圈的繞線模具組2能改與該剪線模組8相對。控制該夾具143先放開該線圈的線腳,並向靠近該模具結合部12的方向位移預設距離,再恢復夾固該線圈線腳的狀態;續參照第24圖,使該剪線模組8的剪線器81向該模具結合部12靠近,以將該第一刀具811伸入至該夾具143的下方,並控制該第二刀具812向該第一刀具811衝出,由該第一刀具811及第二刀具812的刃部共同切斷該線圈過長的線腳,使該繞線模具組2中的線圈能具有適當 長度的線腳,藉以完成線圈繞線作業的基本流程。 Referring to Figures 18, 19, and 23, after the wire is hardened and shaped, the blower 71 drives the air duct 72 to move away from the corresponding mold joint 12 with respect to the base B, so that the rotation The seat R is again rotated, so that the winding mold set 2 wound with the coil of the hardened wire can be opposite to the thread trimming module 8. Controlling the clamp 143 to first release the stitch of the coil, and shifting the preset distance to the direction of the mold joint portion 12, and then recovering the state of clamping the coil stitch; and referring to FIG. 24, the trimming module 8 is The thread cutter 81 approaches the mold joint 12 to project the first cutter 811 below the clamp 143, and controls the second cutter 812 to punch out the first cutter 811, by the first cutter The edges of the 811 and the second cutter 812 collectively cut the long legs of the coil, so that the coils in the winding mold set 2 can have appropriate The length of the wire, in order to complete the basic process of coil winding.
此外,請參照第18圖,為使本發明的線圈繞線裝置的功能更加完善,該線圈繞線裝置還可以包含一銲料添加模組91、一修剪模組92及一下料模組93,該銲料添加模組91依該旋轉座R的旋轉方向鄰設於該剪線模組8,該銲料添加模組91、修剪模組92及下料模組93同樣依該旋轉座R的旋轉方向依序相鄰地設於該基台B,且該銲料添加模組91、修剪模組92及下料模組93亦分別對位於該數個模具結合部12之其一。 In addition, referring to FIG. 18, in order to further improve the function of the coil winding device of the present invention, the coil winding device may further include a solder adding module 91, a trimming module 92 and a blanking module 93. The solder adding module 91 is adjacent to the trimming module 8 according to the rotation direction of the rotating base R. The solder adding module 91, the trimming module 92 and the blanking module 93 are also according to the rotation direction of the rotating base R. The soldering module 91, the trimming module 92, and the blanking module 93 are also located adjacent to the plurality of mold joints 12, respectively.
如此一來,在完成前述之線圈繞線作業的基本流程後(即,將該繞線模具組2中的線圈修剪至具有適當長度的線腳後),該旋轉座R可再度產生旋轉,使該捲繞有已修剪線腳之線圈的繞線模具組2能改與該銲料添加模組91相對,以由該銲料添加模組91接續進行在線圈的二線腳結合銲料的動作。續再旋轉該旋轉座R,使該捲繞有已於線腳添加銲料之線圈的繞線模具組2能改與該修剪模組92相對,以由該修剪模組92對該線圈進行線腳最終長度之修剪。最後再旋轉該旋轉座R,使該捲繞有最終修剪後之線圈的繞線模具組2能改與該下料模組93相對,並控制該壓線板15再度樞轉,將該壓線板15的一端自該繞線模具組2中移出,並取下該繞線模具組2的前模具23,以由該下料模組93自該繞線模具組2中取下線圈,並將該線圈導送至收集區,例如由設於該基台B旁的一輸送帶T將線圈載運離開,或是直接投入一收料盒中收集。接著,再旋轉該旋轉座R,使該不有線圈的繞線模具組2又回到與該模具預熱模組6相對的位置,以重新開始另一次的循環。 In this way, after the basic flow of the coil winding operation described above is completed (that is, after the coil in the winding mold set 2 is trimmed to a leg having an appropriate length), the rotating base R can be rotated again, so that the rotation The winding die set 2 around which the stitches of the trimmed legs are wound can be opposed to the solder adding module 91, so that the solder adding module 91 can continue the action of bonding the solder to the two legs of the coil. The rotating base R is further rotated, so that the winding mold set 2 wound with the coil to which the solder is added to the wire can be opposite to the trimming module 92, so that the final length of the stitch is performed on the coil by the trimming module 92. Trim. Finally, the rotating base R is rotated, so that the winding mold set 2 wound with the finally trimmed coil can be opposite to the blanking module 93, and the crimping plate 15 is controlled to pivot again, and the pressing line is controlled. One end of the plate 15 is removed from the winding mold set 2, and the front mold 23 of the winding mold set 2 is removed to remove the coil from the winding mold set 2 by the blanking module 93, and The coil is guided to the collection area, for example, by a conveyor belt T disposed beside the base station B, or directly into a receiving box for collection. Then, the rotating base R is rotated to return the winding mold set 2 without the coil to the position opposite to the mold preheating module 6 to restart another cycle.
綜上所述,本發明的線圈繞線模組,使得所繞製的線圈在徑向上的的各層結構都能與線材頭端平順地交疊,不會產生不平整的突起痕跡,以提升線圈的平整度及品質。 In summary, the coil winding module of the present invention enables the layers of the wound coil in the radial direction to smoothly overlap the head end of the wire without uneven protrusion marks to lift the coil. Flatness and quality.
本發明的線圈繞線裝置,主要藉由該旋轉座之設置,搭配依 該旋轉座之旋轉方向依序設置的各個工作模組,使結合於該旋轉座的數個支撐體及繞線模具組能分別對位至不同的工作模組,以同時進行不同的繞線流程,並隨該旋轉座之旋轉,使各該支撐體及繞線模具組能接續地通過每一個工作模組,以完成整個線圈繞線作業。故,本發明的線圈繞線裝置整合了進行線圈繞線作業所需的多個模組,而可連續進行線圈繞線作業,使線圈半成品不必依賴人力各工作模組之間運送及重新定位,從而大幅提升了線圈繞線的效率及降低人力成本之消耗。 The coil winding device of the present invention is mainly provided by the setting of the rotating seat The working modules of the rotating base are sequentially arranged, so that the plurality of supporting bodies and the winding mold sets combined with the rotating base can be respectively aligned to different working modules to simultaneously perform different winding processes. And with the rotation of the rotating seat, each of the supporting body and the winding mold set can continuously pass through each working module to complete the entire coil winding operation. Therefore, the coil winding device of the present invention integrates a plurality of modules required for the coil winding operation, and can continuously perform the coil winding operation, so that the coil semi-finished products do not have to rely on the transportation and repositioning between the working modules. Thereby, the efficiency of coil winding is greatly improved and the consumption of labor cost is reduced.
再者,本發明的線圈繞線裝置,將進行線圈繞線作業所需的多個工作模組整合於一體,可大幅減少佔用的儲放空間,有助改善作業環境的動線管理,使工作環境品質提升,並能減少發生人員受零件、線路等物品勾絆跌倒所產生的工安意外,達到提升工作環境安全性的功效。 Furthermore, the coil winding device of the present invention integrates a plurality of working modules required for the coil winding operation, thereby greatly reducing the occupied storage space and helping to improve the dynamic line management of the working environment and enabling work. The environmental quality is improved, and the accidents caused by the fall of the parts, lines and other items can be reduced, and the safety of the working environment can be improved.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明的精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明的保護範圍當視後附之申請專利範圍所界定者為準。 While the present invention has been disclosed in its preferred embodiments, it is not intended to limit the scope of the present invention. The technical scope of the invention is protected, and therefore the scope of the invention is defined by the scope of the appended claims.
1‧‧‧支撐體 1‧‧‧Support
11‧‧‧基部 11‧‧‧ base
12‧‧‧模具結合部 12‧‧‧Mold joint
122‧‧‧缺槽 122‧‧‧ Missing slot
13‧‧‧伸縮致動器 13‧‧‧ Telescopic actuator
131‧‧‧連動件 131‧‧‧ linkages
132‧‧‧動力源 132‧‧‧Power source
133‧‧‧推動桿 133‧‧‧Pushing rod
14‧‧‧夾線器 14‧‧‧Clamping device
141‧‧‧平移組件 141‧‧‧Translation components
142‧‧‧升降組件 142‧‧‧ lifting assembly
143‧‧‧夾具 143‧‧‧ fixture
15‧‧‧壓線板 15‧‧‧Crimping board
151‧‧‧抵靠勾部 151‧‧‧Resist the hook
2‧‧‧繞線模具組 2‧‧‧Winding mold set
21‧‧‧後模具 21‧‧‧After mold
22‧‧‧移動塊 22‧‧‧moving block
222‧‧‧第一線溝 222‧‧‧ first line ditch
23‧‧‧前模具 23‧‧‧Former mold
232‧‧‧定位件 232‧‧‧ positioning parts
3‧‧‧線頭夾具 3‧‧‧ wire head fixture
31‧‧‧位移組件 31‧‧‧Displacement components
32‧‧‧夾具本體 32‧‧‧Clamp body
4‧‧‧旋轉繞線頭 4‧‧‧Rotary winding head
41‧‧‧位移組件 41‧‧‧displacement components
42‧‧‧旋轉體 42‧‧‧ rotating body
43‧‧‧拉線治具 43‧‧‧Drawing fixture
5‧‧‧截線器 5‧‧‧Thread cutter
B‧‧‧基台 B‧‧‧Abutment
L‧‧‧線材 L‧‧‧Wire
Claims (28)
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CN201510358420.1A CN105280371B (en) | 2014-07-01 | 2015-06-26 | coil winding module and coil winding device |
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TW103122713A TWI581283B (en) | 2014-07-01 | 2014-07-01 | Coil winding module and coil winding device |
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TWI581283B true TWI581283B (en) | 2017-05-01 |
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CN106653352B (en) * | 2016-09-27 | 2018-11-06 | 江苏理工学院 | A kind of coil automatic coiling device |
CN108899197A (en) * | 2018-08-31 | 2018-11-27 | 鲁班嫡系机器人(深圳)有限公司 | Solidus structure, wire-sending device and industrial robot |
CN116015003B (en) * | 2023-03-21 | 2023-06-16 | 扬州宝杰隆导线股份有限公司 | Improved winding device of propulsion coil and winding process of coil |
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TWI304222B (en) * | 2005-07-20 | 2008-12-11 | Toyo Denso Kakushiki Kaisha | Edgewise coil winding machine |
TWI367508B (en) * | 2006-05-18 | 2012-07-01 | Nittoku Eng | |
US20130278371A1 (en) * | 2012-03-27 | 2013-10-24 | Pulse Electronics, Inc. | Flat coil planar transformer and methods |
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US4901773A (en) * | 1988-10-24 | 1990-02-20 | Kuhlman Corporation | High voltage coil winding machine |
JPH06132157A (en) * | 1991-12-25 | 1994-05-13 | Toshiba Corp | Winder and coil formation method |
CN201732680U (en) * | 2010-01-15 | 2011-02-02 | 深圳市集成光机电产品制造有限公司 | Full-automatic double-head air-core coil winding machine |
JP5680977B2 (en) * | 2011-01-14 | 2015-03-04 | 日特エンジニアリング株式会社 | Coil winding apparatus and coil winding method |
JP5703989B2 (en) * | 2011-06-20 | 2015-04-22 | 株式会社デンソー | Edgewise coil winding apparatus and winding method |
CN103606454B (en) * | 2013-12-01 | 2015-09-30 | 浙江大学 | A kind of automatic coil winding machine of single-layer flat coil |
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2014
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Publication number | Priority date | Publication date | Assignee | Title |
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TWI304222B (en) * | 2005-07-20 | 2008-12-11 | Toyo Denso Kakushiki Kaisha | Edgewise coil winding machine |
TWI367508B (en) * | 2006-05-18 | 2012-07-01 | Nittoku Eng | |
US20130278371A1 (en) * | 2012-03-27 | 2013-10-24 | Pulse Electronics, Inc. | Flat coil planar transformer and methods |
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CN105280371A (en) | 2016-01-27 |
TW201603073A (en) | 2016-01-16 |
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