TWI564140B - Punch power devices - Google Patents
Punch power devices Download PDFInfo
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- TWI564140B TWI564140B TW101103713A TW101103713A TWI564140B TW I564140 B TWI564140 B TW I564140B TW 101103713 A TW101103713 A TW 101103713A TW 101103713 A TW101103713 A TW 101103713A TW I564140 B TWI564140 B TW I564140B
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Description
本發明衝床餘能發電裝置，利用衝床的大動能連續輸出未充分利用的餘能，作小摩擦式轉動，帶動發電機發電再利用之目的。 The punching residual energy generating device of the invention continuously outputs the insufficiently utilized residual energy by using the large kinetic energy of the punching machine, and performs the small friction type rotation to drive the generator to generate electricity for reuse.
衝床是一種衝壓加工常用機具，目前被廣泛的應用在各種衝壓成型加工使用，習知的衝床100(見第1圖)基本上它具備馬達101、皮帶輪102、小齒輪103、大齒輪104、曲柄軸105、連桿106、滑塊107、上模108、下模109組成，整個運作原理是由馬達101驅動皮帶輪102轉動，使設於另一端的小齒輪103轉動，繼而驅動聯結之大齒輪104，以使大齒輪104帶動聯結之曲柄軸105轉動，該曲柄軸105中心處設連桿106，由其帶動設於下端之滑塊107，並使設於滑塊107下端之上模108結合下端之下模109後對成型材料110衝壓成型，其中，在曲柄軸105兩端設離合器111與制動器112，控制機構的運作，並構成完整之衝床機能，這是目前大多數的衝床機構的應用，由於衝床的設計為了使衝制產品應用範圍較寬及考慮到安全系數，設計時便有較大的出力，因此其馬達都有較大的輸出馬力，如本發明的應用機器就是60ton的衝床，其馬力是10hp的輸出，由於利用皮帶輪輸出傳導到上模108間，其出力很大以衝制鋼材成型，因為是10hp輸出，當馬達101啟動後都是全額輸出，並不因衝制材料厚或薄有變更輸出動力，一直都是相同動力輸出，因此乃利用其相當大儲存餘能作小摩擦式轉動，帶動發電機發電到電瓶後再利用，達到節能省碳降低成本之目的，並為本產業開創出新局面，實為不可多得的好創作，足為產業的利用性。 Punch press is a common tool for stamping processing. It is widely used in various press forming processes. The conventional punching machine 100 (see Fig. 1) basically has a motor 101, a pulley 102, a pinion 103, a large gear 104, and a crank. The shaft 105, the connecting rod 106, the slider 107, the upper mold 108 and the lower mold 109 are composed. The whole operation principle is that the motor 101 drives the pulley 102 to rotate, so that the pinion 103 provided at the other end rotates, and then drives the coupled large gear 104. The crank shaft 105 is rotated by the large gear 104, and the connecting rod 106 is disposed at the center of the crank shaft 105. The slider 107 is disposed at the lower end, and the lower end of the slider 107 is coupled to the lower end. After the lower mold 109, the molding material 110 is stamped and formed, wherein the clutch 111 and the brake 112 are disposed at both ends of the crank shaft 105, the operation of the control mechanism is performed, and a complete punching function is formed, which is the application of most of the punching mechanisms at present. Since the design of the punching machine is designed to make the punching product have a wide application range and the safety factor is taken into consideration, the design has a large output force, so that the motor has a large output horsepower, such as the application of the present invention. It is a 60ton punch, its horsepower is 10hp output, because the output of the pulley is transmitted to the upper die 108, its output is very large to make steel forming, because it is 10hp output, when the motor 101 starts, it is full output, and The output power is not changed due to the thickness or thinness of the punched material. It is always the same power output. Therefore, it uses its considerable storage capacity for small friction rotation to drive the generator to generate electricity and then use it to achieve energy saving and carbon reduction. The purpose of cost, and create a new situation for the industry, is a rare and good creation, enough for the use of industry.
本發明衝床餘能發電裝置，利用衝床的大動能連續輸出未充分利用的餘能，作小摩擦式轉動，帶動發電機發電再利用之目的。 The punching residual energy generating device of the invention continuously outputs the insufficiently utilized residual energy by using the large kinetic energy of the punching machine, and performs the small friction type rotation to drive the generator to generate electricity for reuse.
本發明衝床餘能發電裝置，設馬達連結皮帶輪輸出動力至傳動軸至小齒輪後吮合大齒輪，大齒輪軸心設曲柄軸，其適位設連 桿，於下端連結滑塊，該滑塊下端面鑲設上模，在下端設下模固定在床台上，該曲柄軸兩端設離合器與制動器；其中，滑塊設壓桿，壓制高導程螺桿組，該高導程螺桿組，由底板、壓桿座、壓板、缺口、壓制凸部、螺旋凹槽、活動螺母組成，另，在活動螺母下端面設螺旋彈簧，又在高導程螺桿上端鑲設盤齒輪，在相對前端吮合小盤齒輪，該小盤齒輪中心連結支承軸，於穿過缺口後固定於底板上，該小盤齒輪上設一大齒盤，由鍊條與設在發電機上的小鍊盤連結；上述形成衝床餘能發電裝置，該滑塊上、下動作時壓桿壓制高導程螺桿組，使發電機發電獲得電力之目的。 The punching residual power generating device of the invention has a motor connecting pulley outputting power to the transmission shaft to the pinion gear and then combining the large gear, and the large gear shaft center is provided with a crank shaft, and the positioning is arranged a rod is connected to the slider at a lower end, the lower end surface of the slider is provided with an upper mold, and a lower mold is fixed on the bed at the lower end, and a clutch and a brake are arranged at both ends of the crank shaft; wherein the slider is provided with a pressing rod to suppress the high guide The screw set, the high lead screw set is composed of a bottom plate, a pressure bar seat, a pressure plate, a notch, a pressing convex portion, a spiral groove, a movable nut, and a spiral spring at a lower end surface of the movable nut, and a high lead The upper end of the screw is provided with a disc gear, and the small disc gear is coupled at the opposite end. The center of the small disc gear is coupled to the support shaft, and is fixed to the bottom plate after passing through the notch. The small disc gear is provided with a large toothed disc, which is provided by a chain and a gear. The small chain plate on the generator is connected; the above-mentioned punching power generation device is formed, and the high pressure lead screw group is pressed by the pressure bar when the slider is operated up and down, so that the generator can generate electricity for power generation.
本發明因充分利用系統餘能，除設計簡節與優越外，另一方面因本案發明人係從事該項事業多年之熟習該項事業人員，累積了相當多的設計經驗與資料，同時並蒐集最新資訊加以整合研判，從組成構件到整個系統由最初的構思、細算、推估、實驗佈設而成，整體系統精緻、省空間，容易組裝，省材料，耐用、降低成本，省電等多重優點，且外型造型流線、優雅，確實為本產業開創出新的局面，實是一不可多得完全創新的優良發明，足供為產業上利用性。 In order to make full use of the system's residual energy, in addition to the design briefs and superiority, on the other hand, because the inventor of the present invention has been engaged in the business for many years, he has accumulated considerable design experience and materials, and collected at the same time. The latest information is integrated and judged, from the original components, to the whole system, from the initial conception, calculation, estimation, and experiment layout. The overall system is exquisite, space-saving, easy to assemble, save materials, durable, reduce costs, save power, etc. The advantages, and the streamlined appearance and elegance of the exterior shape, have indeed created a new situation for the industry. It is an excellent invention that is indispensable for complete innovation, and is sufficient for industrial utilization.
首先請參閱所有圖式，本發明一種衝床餘能發電裝置，利用衝床的大動能連續輸出未充分利用的餘能，作小摩擦式轉動，帶動發電機發電再利用之目的，其實施時：本發明衝床餘能發電裝置1(請參閱第2圖)，具備馬達2其輸出端連結皮帶輪3，於其中心透過傳動軸4後連結設在另一端的小齒輪5，該小齒輪5吮合一大齒輪6，且由其軸心連設一曲柄軸7，該曲柄軸7適位的中點鑲設一連桿8，於其下端連結一滑塊9，該滑塊9下端面鑲設上模10，在與其對應位置下端設下模11固定在床台12上，該曲柄軸7兩端設離合器13與制動器14，控制機構的運作，並構成完整之衝床機能，在衝制時將材料15放在上、下模10、11中間，啟動馬達2後進行衝制成型動作；其中，該滑塊9上設一壓桿16(請參閱第3、4圖)，當曲柄軸 8上、下運動衝壓作業時，同時跟隨上、下壓制設在一端的高導程螺桿組17，該高導程螺桿組17，具備底板18作基座，於其一端形成一壓桿座19，該壓桿座19上端緣鑲設一壓板20，其前端具備一缺口21，該壓板20並延伸橫跨一高導程螺桿22後到底板18外側，並在最外側端形成壓制凸部23可增強壓制處機構強度，該高導程螺桿22是於桿體上形成螺旋凹槽24，其上鑲設與其配合之活動螺母25，該高導程螺桿22是鑲設在底板18上可呈一軸向自由活動，該活動螺母25是受壓板20壓制，另在高導程螺桿22與活動螺母25下端面之間的桿體上設螺旋彈簧26，當壓板20向下壓制活動螺母25時，該螺旋彈簧26同時受力向下呈壓縮狀，當壓板20向上脫離後螺旋彈簧26會回復原狀，而高導程螺桿22上端鑲設一盤齒輪27，在其相對位置的前端吮合一小盤齒輪28，該小盤齒輪28中心連結一支承軸29，該支承軸29穿過缺口21後固定於底板18上，其中，小盤齒輪28上設一大齒盤30，由鍊條31帶動小鍊盤32連結的發電機33轉動；上述形成衝床餘能發電裝置1(請參閱第4、5圖)，該滑塊9上、下動作時一面作衝壓成型帶動，且因上設一壓桿16一併同動，在該上、下動作同時，剛好壓制設在一旁的壓板20前端的壓制凸部23處，此時帶動活動螺母25直線下壓，可驅動高導程螺桿17呈旋轉狀，同時帶動盤齒輪27連動小盤齒輪28轉動，同時連結大齒盤30連動鍊條31與小鍊盤32，使發電機33發電獲得電力，直接利用或儲存到電池34再利用，初步實物測試衝床每下壓一次發電機發出30伏特電力，已相當可觀若再改良應更好，由於是高導程螺桿17的滑動出力，幾乎沒有耗能也不影響機構出力，是相當優良的發明。 First of all, please refer to all the drawings. The punching power generation device of the present invention uses the large kinetic energy of the punching machine to continuously output the insufficiently utilized residual energy, and performs the small friction type rotation to drive the generator to generate electricity for reuse. The punching power generation device 1 (see Fig. 2) is provided, and the motor 2 is provided with an output end coupled to the pulley 3, and the center of the transmission shaft 4 is transmitted through the transmission shaft 4, and the pinion 5 is connected to the other end. The pinion 5 is coupled a large gear 6 and a crankshaft 7 is connected to the shaft center thereof. The crankshaft 7 is provided with a connecting rod 8 at a midpoint of the corresponding position, and a slider 9 is connected at the lower end thereof. The lower end surface of the slider 9 is mounted on the lower end. The die 10 is fixed on the bed 12 at a lower end of the corresponding position. The crankshaft 7 is provided with a clutch 13 and a brake 14 at both ends, and the control mechanism operates to form a complete punching function, and the material is punched. 15 is placed in the middle of the upper and lower molds 10, 11 to start the motor 2 and then perform a punching operation; wherein the slider 9 is provided with a pressing rod 16 (see Figures 3 and 4), when the crank shaft 8 When the upper and lower movements are punched, the high-lead screw set 17 provided at one end is pressed up and down, and the high-lead screw set 17 has a bottom plate 18 as a base, and a press rod seat 19 is formed at one end thereof. The upper end edge of the pressure bar base 19 is provided with a pressing plate 20, and a front end thereof is provided with a notch 21 extending across a high lead screw 22 to the outside of the bottom plate 18, and a pressing convex portion 23 is formed at the outermost end. The strength of the pressing mechanism can be enhanced. The high lead screw 22 forms a spiral groove 24 on the rod body, and is provided with a movable nut 25 coupled thereto. The high lead screw 22 is mounted on the bottom plate 18 An axially freely movable, the movable nut 25 is pressed by the pressing plate 20, and a coil spring 26 is disposed on the rod between the high lead screw 22 and the lower end surface of the movable nut 25, and when the pressing plate 20 presses the movable nut 25 downward At the same time, the coil spring 26 is simultaneously compressed downwardly. When the pressure plate 20 is disengaged upward, the coil spring 26 returns to the original shape, and the upper end of the high lead screw 22 is provided with a disk gear 27, which is coupled at the front end of the relative position. a small disk gear 28, the small gear 28 is centrally coupled to a support shaft 29, The support shaft 29 is fixed to the bottom plate 18 through the notch 21, wherein the small gear wheel 28 is provided with a large toothed disc 30, and the generator 33 connected by the chain 31 drives the small chain plate 32 to rotate; the above-mentioned punching residual energy generating device is formed. 1 (Please refer to Figures 4 and 5), the slider 9 is pressed and driven while being moved up and down, and because a pressing rod 16 is placed together, the upper and lower movements are simultaneously pressed. At the pressing convex portion 23 at the front end of the pressure plate 20 at one side, the movable nut 25 is linearly pressed down at this time, and the high-lead screw 17 can be driven to rotate, and the disk gear 27 is driven to rotate the small-disk gear 28 while connecting the large teeth. The disk 30 links the chain 31 and the small chain plate 32, so that the generator 33 generates electricity and directly uses or stores it to the battery 34 for reuse. The preliminary physical test presses the generator to emit 30 volts of power per press, which is quite impressive. It should be better, because it is the sliding force of the high-lead screw 17, and it has almost no energy consumption and does not affect the mechanism output, and is a rather excellent invention.
再，該曲柄軸7前端可連結一皮帶輪35(請參閱第6圖)利用皮帶36帶動小皮帶輪37連動發電機38發電之目的。 Further, the front end of the crankshaft 7 can be coupled to a pulley 35 (see FIG. 6). The belt 36 drives the small pulley 37 to connect the generator 38 for power generation.
本發明因充分利用整個系統餘能，除設計非常簡節與優越外，另一方面因本案發明人係從事該項事業多年之熟習該項事業人員，累積了相當多的設計經驗與資料，同時並蒐集最新資訊加 以整合研判，從組成構件到整個系統由最初的構思、細算、推估、實驗佈設而成，整體系統精緻、省空間，容易組裝，省材料，耐用、降低成本等多重優點，且外型造型流線、優雅，確實為本產業開創出新的局面，實是一不可多得完全創新的優良發明，足供為產業上利用性。 The invention fully utilizes the residual energy of the whole system, in addition to the design is very simple and superior, on the other hand, because the inventor of the present invention has been engaged in the business for many years, he has accumulated considerable design experience and materials, and at the same time And collect the latest information plus From the integration of judgments, from the original components to the entire system from the initial conception, calculation, estimation, experimental layout, the overall system is exquisite, space-saving, easy to assemble, save materials, durability, reduce costs and other advantages, and appearance The streamlined and elegant style of the model has indeed created a new situation for the industry. It is an excellent invention that can't be completely innovated, and it is sufficient for industrial use.
綜上所述，本發明已超越先前技術，且本發明乃利用自然法則之技術思想之創作，完全突破傳統創新思維的新產品，且非其所屬技術領域中具有通常知識者依申請前之先前技術所能輕易完成者，已具新穎性、進步性、產業利用性，也符合發明專利申請要件，爰依法提出發明申請。 In summary, the present invention has surpassed the prior art, and the present invention is a new product that completely breaks through the traditional innovative thinking by utilizing the creation of the technical idea of the natural law, and is not prior to the application of the prior knowledge in the technical field to which it belongs. The technology can be easily completed, has novelty, progress, industrial utilization, and also meets the requirements of the invention patent application, and filed an invention application according to law.
惟以上所述僅為本發明之一較佳可行實施例，非因此即侷限本發明之專利範圍，故舉凡運用本發明說明書及圖示內容所為之等效創作，直接或間接運用於其它相關技術領域者，均同理皆理應包含於本發明之精神範疇的範圍內，合予陳明。 However, the above description is only one of the preferred embodiments of the present invention, and thus the scope of the present invention is not limited thereto, and the equivalent creations of the present specification and the illustrated contents are directly or indirectly applied to other related technologies. All of the fields are included in the scope of the spirit of the present invention and are combined with Chen Ming.
100‧‧‧衝床 100‧‧ ‧ punch
101‧‧‧馬達 101‧‧‧Motor
102‧‧‧皮帶輪 102‧‧‧ Pulley
103‧‧‧小齒輪 103‧‧‧ pinion
104‧‧‧大齒輪 104‧‧‧Gears
105‧‧‧曲柄軸 105‧‧‧ crankshaft
106‧‧‧連桿 106‧‧‧ Connecting rod
107‧‧‧滑塊 107‧‧‧ Slider
108‧‧‧上模 108‧‧‧上模
109‧‧‧下模 109‧‧‧Down
110‧‧‧成型材料 110‧‧‧ molding materials
111‧‧‧離合器 111‧‧‧Clutch
112‧‧‧制動器 112‧‧‧ brake
1‧‧‧衝床餘能發電裝置 1‧‧‧ Punch residual power generation device
2‧‧‧馬達 2‧‧‧Motor
3‧‧‧皮帶輪 3‧‧‧ Pulley
4‧‧‧傳動軸 4‧‧‧ drive shaft
5‧‧‧小齒輪 5‧‧‧ pinion
5‧‧‧小齒輪 5‧‧‧ pinion
6‧‧‧大齒輪 6‧‧‧ Large gear
7‧‧‧曲柄軸 7‧‧‧ crankshaft
8‧‧‧連桿 8‧‧‧ Connecting rod
9‧‧‧滑塊 9‧‧‧ Slider
10‧‧‧上模 10‧‧‧上模
11‧‧‧下模 11‧‧‧下模
12‧‧‧床台 12‧‧‧ Beds
13‧‧‧離合器 13‧‧‧Clutch
14‧‧‧制動器 14‧‧‧ brake
15‧‧‧材料 15‧‧‧Materials
16‧‧‧壓桿 16‧‧‧Press
17‧‧‧高導程螺桿組 17‧‧‧High lead screw set
18‧‧‧底板 18‧‧‧floor
19‧‧‧壓桿座 19‧‧‧Press bar
20‧‧‧壓板 20‧‧‧ pressure plate
21‧‧‧缺口 21‧‧ ‧ gap
22‧‧‧高導程螺桿 22‧‧‧High lead screw
23‧‧‧壓制凸部 23‧‧‧Repression convex
24‧‧‧螺旋凹槽 24‧‧‧Spiral groove
25‧‧‧活動螺母 25‧‧‧ Activity nut
26‧‧‧螺旋彈簧 26‧‧‧Coil spring
27‧‧‧盤齒輪 27‧‧‧ disk gear
28‧‧‧小盤齒輪 28‧‧‧Small gear
29‧‧‧支承軸 29‧‧‧Support shaft
30‧‧‧大齒盤 30‧‧‧Spindle
31‧‧‧鍊條 31‧‧‧Chapter
32‧‧‧小鍊盤 32‧‧‧Small chain
33‧‧‧發電機 33‧‧‧Generator
34‧‧‧電池 34‧‧‧Battery
35‧‧‧皮帶輪 35‧‧‧ Pulley
36‧‧‧皮帶 36‧‧‧Land
37‧‧‧小皮帶輪 37‧‧‧Small pulley
38‧‧‧發電機 38‧‧‧Generator
第1圖本發明習知衝床機構圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a diagram of a conventional punch mechanism of the present invention.
第2圖本發明衝床機構圖。 Figure 2 is a diagram of the punch mechanism of the present invention.
第3圖本發明衝床餘能發電裝置機構圖。 Fig. 3 is a view showing the mechanism of the residual power generating device of the present invention.
第4圖本發明高導程螺桿組與發電機機構圖。 Figure 4 is a diagram of the high lead screw set and generator mechanism of the present invention.
第5圖本發明發電到電池儲存機構圖。 Fig. 5 is a diagram showing the power generation to battery storage mechanism of the present invention.
第6圖本發明曲柄軸發電機構圖。 Fig. 6 is a view showing the crankshaft power generating mechanism of the present invention.
1‧‧‧衝床餘能發電裝置 1‧‧‧ Punch residual power generation device
2‧‧‧馬達 2‧‧‧Motor
3‧‧‧皮帶輪 3‧‧‧ Pulley
4‧‧‧傳動軸 4‧‧‧ drive shaft
5‧‧‧小齒輪 5‧‧‧ pinion
5‧‧‧小齒輪 5‧‧‧ pinion
6‧‧‧大齒輪 6‧‧‧ Large gear
7‧‧‧曲柄軸 7‧‧‧ crankshaft
8‧‧‧連桿 8‧‧‧ Connecting rod
9‧‧‧滑塊 9‧‧‧ Slider
10‧‧‧上模 10‧‧‧上模
13‧‧‧離合器 13‧‧‧Clutch
14‧‧‧制動器 14‧‧‧ brake
16‧‧‧壓桿 16‧‧‧Press
17‧‧‧高導程螺桿組 17‧‧‧High lead screw set
30‧‧‧大齒盤 30‧‧‧Spindle
31‧‧‧鍊條 31‧‧‧Chapter
32‧‧‧小鍊盤 32‧‧‧Small chain
33‧‧‧發電機 33‧‧‧Generator
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101103713A TWI564140B (en) | 2012-02-06 | 2012-02-06 | Punch power devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101103713A TWI564140B (en) | 2012-02-06 | 2012-02-06 | Punch power devices |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201332757A TW201332757A (en) | 2013-08-16 |
| TWI564140B true TWI564140B (en) | 2017-01-01 |
Family
ID=49479319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101103713A TWI564140B (en) | 2012-02-06 | 2012-02-06 | Punch power devices |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI564140B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108655237A (en) * | 2018-05-05 | 2018-10-16 | 芜湖君如保温材料有限公司 | A kind of molding machine of water tank outside plate |
| CN108746266A (en) * | 2018-05-05 | 2018-11-06 | 芜湖君如保温材料有限公司 | A kind of apparatus for bending of water tank outside plate |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200640661A (en) * | 2005-05-16 | 2006-12-01 | Aida Eng Ltd | Die cushion device for press machine |
| TW200821142A (en) * | 2006-11-01 | 2008-05-16 | Ihi Corp | Press machinery and method and device of controlling upper dead point stop thereof |
| CN201391138Y (en) * | 2009-04-21 | 2010-01-27 | 上海安伴电子有限公司 | Transmission mechanism used for electronic lock |
| TW201024122A (en) * | 2008-12-18 | 2010-07-01 | Univ Nat Pingtung Sci & Tech | Vehicle of radiator device |
-
2012
- 2012-02-06 TW TW101103713A patent/TWI564140B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200640661A (en) * | 2005-05-16 | 2006-12-01 | Aida Eng Ltd | Die cushion device for press machine |
| TW200821142A (en) * | 2006-11-01 | 2008-05-16 | Ihi Corp | Press machinery and method and device of controlling upper dead point stop thereof |
| TW201024122A (en) * | 2008-12-18 | 2010-07-01 | Univ Nat Pingtung Sci & Tech | Vehicle of radiator device |
| CN201391138Y (en) * | 2009-04-21 | 2010-01-27 | 上海安伴电子有限公司 | Transmission mechanism used for electronic lock |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201332757A (en) | 2013-08-16 |
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