TWI543793B - Method of manufacturing an airtightness mask - Google Patents
Method of manufacturing an airtightness mask Download PDFInfo
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- TWI543793B TWI543793B TW103121785A TW103121785A TWI543793B TW I543793 B TWI543793 B TW I543793B TW 103121785 A TW103121785 A TW 103121785A TW 103121785 A TW103121785 A TW 103121785A TW I543793 B TWI543793 B TW I543793B
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Description
本發明係有關於一種口罩製法，特別是指一種氣密型口罩的製法。 The present invention relates to a method of making a mask, and more particularly to a method of making a hermetic mask.
關於口罩係已被廣泛使用於各種場合，例如騎車、餐廳、醫院、工廠及無塵室等，以隔離污染空氣、塵埃或病菌，確保人體或產品不會受到污染等等。因此，口罩的結構不外乎具有單層或多層的平面紗布(或棉布)、或單層或多層平面式的口罩材料層製品(如紙製品或不織布製品)，以滿足成本低廉且消耗量大的需求。 The masks have been widely used in various places, such as bicycles, restaurants, hospitals, factories, and clean rooms to isolate air, dust, or germs, and to ensure that the human body or products are not contaminated. Therefore, the structure of the mask is no more than a single layer or a plurality of layers of flat gauze (or cotton), or a single layer or a plurality of flat mask material layer products (such as paper products or non-woven products) to meet the cost and consumption. Demand.
現有的口罩材料層或紗布製口罩，主要包括一口罩體及二帶體，各帶體分別固定在口罩體的兩側，以能對應耳朵或頭部配戴，從而達到罩蓋人體口鼻之功用。 The existing mask material layer or gauze mask mainly includes a mask body and a two-belt body, and each belt body is respectively fixed on both sides of the mask body so as to be able to be worn corresponding to the ear or the head, thereby reaching the human mouth and nose. function.
惟，口罩的實際過濾效果，端看吸入或吐出的空氣是否通過口罩體(即：是否氣密)，才具有過濾功效，但紗布或口罩材料層製等之口罩，其本身結構(口罩上緣通常設有鼻樑片，以增加密合，防止漏氣)及材質就不易貼合各種不同臉形的使用者臉 部曲線，尤其耳掛式帶體的拉力將易於使口罩的兩側邊與人臉之間產生空隙，且口罩體因配戴時拉開所產生之皺摺空間讓許多空氣未經過濾，就直接從空隙滲入或滲出，導致口罩的過濾效果大幅降低，造成使用者容易受到空氣中的粉塵及病毒或細菌感染。 However, the actual filtering effect of the mask, whether the air sucked or spit out through the mask body (ie: whether it is airtight), has a filtering effect, but the mask of the gauze or mask material layer, its own structure (the upper edge of the mask) Usually, a nose piece is provided to increase the adhesion to prevent air leakage, and the material is difficult to fit the face of various face shapes. The curve of the part, especially the tension of the ear-hook type, will easily create a gap between the sides of the mask and the face, and the wrinkle space created by the opening of the mask body will prevent a lot of air from being filtered. Infiltration or exudation directly from the gap causes the filter effect of the mask to be greatly reduced, causing the user to be easily infected by dust, viruses and bacteria in the air.
因此，如何製造出一種『用以防止前述空隙所造成空氣洩漏』之口罩，乃為本案發明人所亟欲解決的一大課題。 Therefore, how to manufacture a mask for preventing air leakage caused by the aforementioned gap is a major problem that the inventors of the present invention are trying to solve.
本發明之一目的在於提供一種氣密型口罩的製法，藉由在口罩本體的兩側各形成有一防漏側翼，以擋住口罩本體與人臉之間的空隙而防止空氣洩漏，因而具有氣密效果。 An object of the present invention is to provide a method for manufacturing a hermetic mask, which is provided with airtight leakage by forming a leakage preventing side flap on both sides of the mask body to prevent air leakage and thus having airtightness. effect.
本發明另一目的在於提供一種氣密型口罩的製法，藉由在口罩本體的兩側各形成有一防漏側翼，擋住兩側並讓空氣可確實地通過口罩本體過濾，以提昇過濾效能。 Another object of the present invention is to provide a method for manufacturing a hermetic mask by forming a leak-proof flank on both sides of the mask body, blocking both sides and allowing air to be surely filtered through the mask body to improve filtration efficiency.
本發明又一目的在於提供一種氣密型口罩的製法，經由在口罩本體的兩側各形成有一防漏側翼，有效阻擋從兩側竄入煙霧，因此提升防護效果。 Another object of the present invention is to provide a method for manufacturing a hermetic mask by forming a leak-proof flank on each side of the mask body to effectively block the intrusion of smoke from both sides, thereby improving the protective effect.
本發明再一目的在於提供一種氣密型口罩的製法，通過向內彎折及熔接反折片等步驟以形成的防漏側翼，其製程簡單，可大幅降低製造成本。 Still another object of the present invention is to provide a method for manufacturing a hermetic mask, which is formed by a process of bending inwardly and welding a reverse flap to form a leakage preventing flank, which is simple in process and can greatly reduce manufacturing cost.
為達上述目的，本發明係提供一種氣密型口罩的製法，用以對一口罩本體進行作業，該製法包括以下步驟：提供一機 台，該機台具有一熔接座、位於該熔接座上方且可相對打開或閉合的一對壓板以及設置於該熔接座兩側的一對摺板，該熔接座具有二高處；置放所述口罩本體於該熔接座的該二高處之間；打開該對壓板；下壓該對壓板於所述口罩本體上，使所述口罩本體的二側對應該二高處翹起；***該對摺板於該熔接座內，以將所述口罩本體已翹起的該二側進一步向內推彎成二反折片；以及通過該熔接座熔接各該反折片之二端部於其所對應的所述口罩本體上，以在所述口罩本體的兩側位置分別形成有一防漏側翼。 In order to achieve the above object, the present invention provides a method for manufacturing a hermetic mask for performing work on a mask body, the method comprising the steps of: providing a machine a machine having a welding seat, a pair of pressing plates located above the welding seat and relatively openable or closed, and a pair of folding plates disposed on two sides of the welding seat, the welding seat having two heights; a mask body is disposed between the two high places of the welding seat; opening the pair of pressing plates; pressing the pair of pressing plates on the mask body to make the two sides of the mask body correspond to two heights; inserting the pair of folds Inserting the two sides of the mask body that have been lifted inwardly into two reflexed sheets; and welding the two ends of each of the reversing flaps to the corresponding ends of the reversing flaps The mask body is formed with a leakage preventing side wing at a position on both sides of the mask body.
相較於先前技術，本發明具有以下功效：能在口罩本體的兩側各形成有一防漏側翼，以擋住口罩本體與人臉之間的空隙而防止空氣洩漏，因而具有氣密效果；並讓空氣可確實地通過口罩本體過濾，以提昇過濾效能；且能有效阻擋從兩側竄入之煙霧；另本發明製程簡單，可大幅降低製造成本。 Compared with the prior art, the present invention has the following effects: a leakage preventing side wing can be formed on both sides of the mask body to block the gap between the mask body and the human face to prevent air leakage, thereby having an airtight effect; The air can be surely filtered through the mask body to improve the filtration efficiency; and can effectively block the smoke from entering from both sides; and the invention has simple process and can greatly reduce the manufacturing cost.
100‧‧‧機台 100‧‧‧ machine
1‧‧‧熔接座 1‧‧‧welding seat
11‧‧‧高處 11‧‧‧High
12‧‧‧低處 12‧‧‧low
2‧‧‧摺板 2‧‧‧Folding
3‧‧‧壓板 3‧‧‧Pressing
4‧‧‧抵接機構 4‧‧‧Resistance agency
41‧‧‧抵接頭 41‧‧‧Abutment
5‧‧‧罩體 5‧‧‧ Cover
51‧‧‧下緣 51‧‧‧ lower edge
800‧‧‧口罩本體 800‧‧‧ mask body
8‧‧‧防漏側翼 8‧‧‧Leak-proof flank
81‧‧‧二側 81‧‧‧Two sides
82‧‧‧反折片 82‧‧‧Reverse Fold
821‧‧‧端部 821‧‧‧ end
第一圖 為本發明製法的流程圖。 The first figure is a flow chart of the method of the present invention.
第二圖 為本發明製法中機台動作前的側剖視示意圖。 Fig. 2 is a side cross-sectional view showing the operation of the machine in the manufacturing method of the present invention.
第三圖 為本發明製法中機台於壓板打開時的上剖視示意圖。 The third figure is a schematic top view of the machine in the manufacturing method of the present invention when the pressure plate is opened.
第四圖 為本發明製法中機台於壓板下壓時的側剖視示意圖。 The fourth figure is a side cross-sectional view of the machine in the manufacturing method of the present invention when the press plate is pressed down.
第五圖 為本發明製法中機台於摺板***且壓板閉合時 的上剖視示意圖。 The fifth figure is the machine in the manufacturing method of the invention, when the folding plate is inserted and the pressure plate is closed A schematic view of the upper section.
第六圖 為本發明製法中機台於抵接頭下壓完成熔接的側剖視示意圖。 Fig. 6 is a side cross-sectional view showing the machine in the manufacturing method of the present invention in which the machine is pressed under the joint to complete the welding.
第七圖 為第六圖的局部放大圖。 The seventh figure is a partial enlarged view of the sixth figure.
第八圖 為本發明製法所製出口罩本體的立體圖。 Figure 8 is a perspective view of the outlet cover body made by the manufacturing method of the present invention.
第九圖 為本發明製法所製出口罩本體的另一實施例圖。 Figure 9 is a view showing another embodiment of the outlet cover body manufactured by the manufacturing method of the present invention.
第十圖 為本發明製法所製出口罩本體的再一實施例圖。 Fig. 10 is a view showing still another embodiment of the outlet cover body manufactured by the manufacturing method of the present invention.
為了能夠更進一步瞭解本發明之特徵、特點和技術內容，請參閱以下有關本發明之詳細說明與附圖，惟所附圖式僅提供參考與說明用，非用以限制本發明。 For a fuller understanding of the features, features and aspects of the present invention, reference should be made to the accompanying drawings.
本發明係提供一種氣密型口罩的製法，如第一圖所示，為通過一機台100對一口罩本體800進行作業，以製出具有防漏側翼8的口罩，從而將口罩本體800與人臉之間的空隙給擋住，而不會再發生習知的空氣洩漏問題。 The present invention provides a method for manufacturing a hermetic mask. As shown in the first figure, a mask body 800 is operated by a machine table 100 to produce a mask having a leakage preventing side flap 8, thereby disposing the mask body 800 with The gap between the faces is blocked, and the conventional air leakage problem does not occur again.
如第一圖及搭配第二圖~第七圖中的至少任一圖所示，本發明製法包括以下步驟： As shown in the first figure and at least one of the second to seventh figures, the method of the present invention includes the following steps:
步驟S101：提供一機台100。請搭配參閱第二圖所示，為本發明製法中之機台100的側視剖面示意圖，機台100具有一熔接座1、設置於熔接座1兩側且可相對平移的一對摺板2 以及位於熔接座1上方且可相對打開或相對閉合的一對壓板3(初始狀態為彼此閉合)；較佳者，機台100進一步具有位於該熔接座1上方的一抵接機構4和一罩體5。其中，熔接座1具有二高處11和位於二高處11之間的一低處12，二高處11分別位於熔接座1的二相對側；抵接機構4和罩體5分別位於熔接座1上方，二壓板3則活動設置於罩體5內；至於抵接機構4則具有多數抵接頭41。 Step S101: Providing a machine 100. Please refer to the second figure, which is a side cross-sectional view of the machine table 100 in the manufacturing method of the present invention. The machine table 100 has a welded joint 1 and a pair of flaps 2 which are disposed on opposite sides of the welded joint 1 and are relatively movable. And a pair of pressing plates 3 (in an initial state of being closed to each other) located above the welding seat 1 and relatively open or relatively closed; preferably, the machine table 100 further has an abutting mechanism 4 and a cover above the welding seat 1. Body 5. Wherein, the fusion splicing seat 1 has two high places 11 and a lower portion 12 between the two high places 11, the two high places 11 are respectively located on opposite sides of the welding seat 1; the abutting mechanism 4 and the cover body 5 are respectively located at the welding seat Above the first stage, the second pressure plate 3 is movably disposed in the cover body 5; and the abutment mechanism 4 has a plurality of abutment joints 41.
步驟S103：置放口罩本體800於熔接座1的二高處11之間，使口罩本體800的二側81(見第四圖)被二高處11所支撐，且位在低處12的上方。 Step S103: placing the mask body 800 between the two heights 11 of the fusion joint 1, so that the two sides 81 (see the fourth figure) of the mask body 800 are supported by the second height 11 and are located above the lower portion 12. .
步驟S105：打開二壓板3。請搭配參閱第三圖，使設置於罩體5內的二壓板3彼此打開，從而使打開後之二壓板3的整個輪廓適對應於熔接座1的低處12。 Step S105: The second pressure plate 3 is opened. Referring to the third figure, the two pressure plates 3 disposed in the cover body 5 are opened to each other, so that the entire contour of the second pressure plate 3 after opening corresponds to the lower portion 12 of the fusion splicing seat 1.
步驟S107：下壓二壓板3於口罩本體800上。請搭配參閱第四圖，讓二壓板3將口罩本體800下壓於熔接座1的低處12上，因為低處12與高處11之間存在高低差，而順勢使口罩本體800的二側81能對應二高處11翹起，從而完成將二側81反折的準備動作。較佳者，步驟S107可先讓罩體5下壓定位，二壓板3才下壓，請同時參閱第二及第四圖，使罩體5的二下緣51(與位於熔接座1二相對側的高處11相對應)先定位於二高處11上，接著才讓二壓板3下壓於口罩本體800上，並通過二壓板3的此一下壓動作，以順勢使口罩本體800的二側81分別 自二下緣51與二高處11之間脫出(抽出)，進而讓口罩本體800的二側81對應二高處11翹起。 Step S107: The second pressure plate 3 is pressed down on the mask body 800. Please refer to the fourth figure, so that the second pressure plate 3 presses the mask body 800 down on the lower portion 12 of the welding seat 1, because there is a height difference between the lower portion 12 and the height portion 11, and the two sides of the mask body 800 are taken advantage of. 81 can be lifted corresponding to the second height 11 to complete the preparation action of reversing the two sides 81. Preferably, in step S107, the cover body 5 is first pressed down, and the second pressure plate 3 is pressed down. Please refer to the second and fourth figures at the same time, so that the lower edge 51 of the cover body 5 is opposite to the second weld edge of the cover body 5. The height 11 of the side corresponds to the second height 11 first, and then the second pressure plate 3 is pressed down on the mask body 800, and the second pressure plate 3 is pressed by the second pressure plate 3 to make the mask body 800 Side 81 respectively The two lower edges 51 and the two upper portions 11 are pulled out (extracted), and the two sides 81 of the mask body 800 are lifted corresponding to the two high places 11.
必須說明的是，本步驟S107中的二壓板3，除可先打開再下壓，當然也能先下壓再打開，雖然順序不同，但作用相同，都能讓口罩本體800的二側81對應二高處11趐起。 It should be noted that the second pressure plate 3 in this step S107 can be opened and then pressed down, of course, it can be pressed down and then opened. Although the order is different, the functions are the same, and the two sides 81 of the mask body 800 can be correspondingly matched. The second high is 11 hurdles.
步驟S109：***二摺板2於熔接座1內。請搭配參閱第六圖，二摺板2將通過罩體5與熔接座1之間的通道(未標示符號)而分別***到熔接座1內，以順勢將口罩本體800已翹起的二側81進一步向內推彎並壓折成二反折片82。 Step S109: inserting the two folded plates 2 into the fusion splicing base 1. Referring to the sixth figure, the two folding plates 2 will be respectively inserted into the welding seat 1 through the passages (not shown) between the cover 5 and the welding seat 1, so as to take advantage of the two sides of the mask body 800 that have been lifted. The 81 is further bent inwardly and folded into two inverted flaps 82.
步驟S113：通過熔接座1熔接各反折片82的二端部821於其(指：反折片82)所對應的口罩本體800上，請搭配參閱第七圖。如第八圖所示，以在口罩本體800的兩側位置分別形成有一防漏側翼8。於本實施例中，則以進一步包括一步驟S111和一步驟S115為例進行說明，且此步驟S111係實施於上述步驟S109與步驟S113之間，至於步驟S115則實施於步驟S113之後。 Step S113: The two end portions 821 of the respective inverted flaps 82 are welded to the mask body 800 corresponding to the (reverse flap 82) by the welding seat 1, and the seventh embodiment is referred to. As shown in the eighth figure, a leakage preventing side flap 8 is formed at each of the two sides of the mask body 800. In this embodiment, the method further includes a step S111 and a step S115. The step S111 is implemented between the step S109 and the step S113, and the step S115 is performed after the step S113.
步驟S111(在上述步驟S109與步驟S113之間實施)：閉合二壓板3，如第五圖所示，以讓出空間(此四個空間與未被摺板2遮擋的四個端部821位置相對應)通過各抵接頭41對各反折片82的二端部821與口罩本體800進行熔接。仍請搭配參閱第五至第七圖，當二壓板3讓出所述四個空間後，控制抵接機構4下壓，四個抵接頭41即通過所述四個空間而對應抵接於四個 端部821，使四個端部821被壓接於四個抵接頭41與熔接座1之間，以通過熔接座1與四個抵接頭41作用以將四個端部821分別熔接於口罩本體800的對應位置，從而如第八圖所示在口罩本體800的對應兩側位置分別形成有防漏側翼8。 Step S111 (implemented between the above steps S109 and S113): closing the two pressure plate 3, as shown in the fifth figure, to make room (the four spaces and the four end portions 821 not blocked by the flap 2) Correspondingly, the two end portions 821 of the respective flaps 82 are welded to the mask body 800 by the respective abutting joints 41. Still referring to the fifth to seventh figures, after the two pressure plates 3 give up the four spaces, the control abutment mechanism 4 is pressed down, and the four abutting joints 41 are correspondingly abutted by the four spaces. One The end portion 821 is such that the four end portions 821 are crimped between the four abutting joints 41 and the welded joint 1 to act on the welded joint 1 and the four abutting joints 41 to weld the four end portions 821 to the mask body. Corresponding positions of 800, so that the leakage preventing side flaps 8 are respectively formed at corresponding two side positions of the mask body 800 as shown in the eighth figure.
步驟S115(在上述步驟S113之後實施)：熔接二掛帶(圖中未示)，將各掛帶之兩端分別熔接於反折片82之該二端部821所對應的口罩本體800上，以在使用者拉開掛帶而配載本發明製法所製成之口罩時，能使防漏側翼8自然打開並服貼於臉部，以更提升氣密效果。 Step S115 (implemented after step S113): welding two straps (not shown), and welding the two ends of each strap to the mask body 800 corresponding to the two end portions 821 of the reverse flap 82, When the user puts on the lanyard to carry the mask made by the method of the present invention, the leakage preventing flank 8 can be naturally opened and applied to the face to further enhance the airtight effect.
此外，經由本發明製法所成型的二防漏側翼8，除可如第八圖所示形成於口罩本體800的左右兩側，當然亦可如第九圖所示形成於口罩本體800的上下兩側，甚至亦可如第十圖所示形成於口罩本體的上下左右側，本發明並未限定。當欲將二防漏側翼8形成於口罩本體800的上下兩側時，只要先90度旋轉口罩本體800，再調整機台100的間距(以適配於90度旋轉後的口罩本體800，圖中未示)，就能在口罩本體800的上下兩側各形成反折片，以熔接構成防漏側翼8。 In addition, the two leakage preventing side flaps 8 formed by the manufacturing method of the present invention can be formed on the left and right sides of the mask body 800 as shown in FIG. 8 , and of course, can be formed on the upper and lower sides of the mask body 800 as shown in FIG. 9 . The side may be formed on the upper, lower, left and right sides of the mask body as shown in the tenth embodiment, and the present invention is not limited thereto. When the two leakage preventing side flaps 8 are to be formed on the upper and lower sides of the mask body 800, the mask body 800 is rotated 90 degrees first, and then the spacing of the machine table 100 is adjusted (to adapt to the mask body 800 after the 90 degree rotation). In the upper and lower sides of the mask body 800, a reverse flap can be formed to weld the leakage preventing side flaps 8.
綜上所述，本發明相較於先前技術係具有以下幾點功效： (1)能在口罩本體800的至少兩側(左右兩側、上下兩側或上下左右側)分別形成有防漏側翼8，該些防漏側翼8適擋住口罩本體800與人臉之間所產生的空隙，以不會再發生習知的 空氣洩漏問題，相對而言也就是能經由本發明製法而製出氣密型口罩；(2)可使空氣確實地經過口罩本體800過濾，以提昇其過濾效能；(3)經由在口罩本體800的兩側各形成有一防漏側翼8，能有效阻擋外界之煙霧從口罩本體800兩側竄入，此提供較佳防護效果；以及(4)本發明通過向內彎折及熔接反折片82等步驟以形成防漏側翼8，其製程簡單，可大幅降低製造成本。 In summary, the present invention has the following effects compared to the prior art: (1) Leak-proof side flaps 8 can be formed on at least two sides (left and right sides, upper and lower sides, or upper, lower, left and right sides) of the mask body 800, and the leak-proof flaps 8 are adapted to block between the mask body 800 and the face. The resulting gaps will not happen again The problem of air leakage, in contrast, is that a hermetic mask can be produced by the method of the present invention; (2) the air can be surely filtered through the mask body 800 to enhance its filtering efficiency; (3) via the mask body 800. A leakage preventing side flap 8 is formed on each side to effectively block external smoke from entering from both sides of the mask body 800, which provides better protection effect; and (4) the present invention bends and welds the inverted flap 82 by inward bending and the like. The steps are to form the leakage preventing side flaps 8, which are simple in process and can greatly reduce the manufacturing cost.
以上所述者，僅為本發明之較佳可行實施例而已，非因此即侷限本發明之專利範圍，舉凡運用本發明說明書及圖式內容所為之等效結構變化，均理同包含於本發明之權利範圍內，合予陳明。 The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structural changes of the present invention and the contents of the drawings are all included in the present invention. Within the scope of the rights, it is given to Chen Ming.
(本案代表圖為流程圖，故無元件符號) (This case represents a flowchart, so there is no component symbol)
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103121785A TWI543793B (en) | 2014-06-24 | 2014-06-24 | Method of manufacturing an airtightness mask |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW103121785A TWI543793B (en) | 2014-06-24 | 2014-06-24 | Method of manufacturing an airtightness mask |
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| Publication Number | Publication Date |
|---|---|
| TW201600140A TW201600140A (en) | 2016-01-01 |
| TWI543793B true TWI543793B (en) | 2016-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW103121785A TWI543793B (en) | 2014-06-24 | 2014-06-24 | Method of manufacturing an airtightness mask |
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| TW (1) | TWI543793B (en) |
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