TWI522188B - A pressure gauge device for dividing system and its operating method - Google Patents

A pressure gauge device for dividing system and its operating method Download PDF

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TWI522188B
TWI522188B TW101105733A TW101105733A TWI522188B TW I522188 B TWI522188 B TW I522188B TW 101105733 A TW101105733 A TW 101105733A TW 101105733 A TW101105733 A TW 101105733A TW I522188 B TWI522188 B TW I522188B
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receiving
signal
unit
retracted
sensor
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TW201334887A (en
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Dao-Cheng Zhou
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Description

一種分條系統之壓台裝置及其操作方法Pressure table device of striping system and operation method thereof

本發明係關於一種分條系統之壓台裝置及其操作方法,特別是關於一種分條系統之壓台裝置的自動升降機制及其操作方法。The invention relates to a pressure table device of a slitting system and an operation method thereof, in particular to an automatic lifting mechanism of a pressure platform device of a slitting system and an operation method thereof.

在目前的鋼捲加工過程中,需使用分條機以進行鋼捲的切割加工程序。第1A圖與第1B圖係習知壓台機與收料裝置的收料示意圖,其中如第1A圖所示,待加工材料110經過分條主機的加工處理後,係輸送到壓台裝置102,繼而再利用收料裝置101予以捲取收料。前述的壓台裝置102主要用以對待分條後待捲收之材料施以固定壓力,以控制分條後待捲收之材料的張力。In the current coil processing process, a slitter is required to perform the cutting process of the coil. 1A and 1B are schematic diagrams of the receiving machine and the receiving device, wherein as shown in FIG. 1A, the material to be processed 110 is conveyed to the pressing device 102 after being processed by the slitting machine. Then, the receiving device 101 is used to take up the receipt. The aforementioned pressing device 102 is mainly used to apply a fixed pressure to the material to be wound after the striping to control the tension of the material to be wound after the striping.

然而如第1B圖所示,習知的壓台裝置102輸出分條後待捲收之材料至收料裝置101的位置係為固定,如此的設計使得收料裝置101捲取分條後待捲收之材料(如:鋼捲)的過程中,收料裝置101所捲取的分條後待捲收之材料會累積而越來越多,使得於分條完成後,待捲收之材料於捲取而成為成品時,其外徑會於捲取過程中變得越來越大。在第1B圖中,由於捲取後的成品外徑與壓台裝置102的輸出端150會有一高度上的落差,該高度落差將使得分條後待捲收之材料在輸出端150部份產生變形,而影響到捲收完成之成品品質。However, as shown in FIG. 1B, the position of the material to be retracted by the conventional pressing device 102 after outputting the strip to the receiving device 101 is fixed, and the design is such that the receiving device 101 takes up the strip and then rolls it. In the process of collecting materials (such as steel coils), the materials to be collected after the strips taken by the receiving device 101 are accumulated and more and more, so that after the stripping is completed, the materials to be collected are When coiled into a finished product, its outer diameter becomes larger and larger during the winding process. In Fig. 1B, since the outer diameter of the finished product after winding and the output end 150 of the pressing device 102 have a height difference, the height difference will cause the material to be retracted after the striping to be partially generated at the output end 150. Deformation, which affects the quality of the finished product.

故而為了能產生更有生產效率與精準加工的分條系統,提供企業之完善工具機,需要研發新式之自動化壓台升降裝置,藉以提高分條系統的生產效率且能降低工具機的生產成本。Therefore, in order to produce a more efficient and precise processing of the slitting system, and to provide a complete machine tool for the enterprise, it is necessary to develop a new type of automatic press table lifting device, thereby improving the production efficiency of the slitting system and reducing the production cost of the machine tool.

本發明之目的為提供一種分條系統之壓台裝置及其操作方法,其中該壓台裝置具有自動升降功能,且可避免分條後待捲收之材料在捲取成為成品的過程中產生變形。The object of the present invention is to provide a pressure-station device for a slitting system and an operation method thereof, wherein the pressure-pressing device has an automatic lifting function, and can avoid deformation of a material to be retracted after being stripped into a finished product. .

為達上述目的,依據本發明之一種分條系統之壓台裝置,其包括壓台裝置、收料裝置、感測模組以及控制單元。壓台裝置包括升降單元,而壓台裝置接收分條後待捲收之材料,施以固定壓力穩定分條後待捲收之材料。收料裝置包括收料隔板單元,隨著材料捲取成為成品,其外徑增大而上升,成品層之間可保持平整。感測模組用以感測壓台裝置與收料裝置之其中至少一個分條後待捲收之材料或收料訊號,以提供至少一個感測訊號。控制單元電性連接感測模組,且依據至少一個感測訊號以控制升降單元及收料隔板單元之操作。To achieve the above object, a pressure station apparatus according to a slitting system of the present invention includes a pressure pressing device, a receiving device, a sensing module, and a control unit. The pressing device comprises a lifting unit, and the pressing device receives the material to be wound after the striping, and applies the material to be retracted after the fixed pressure is stabilized. The receiving device includes a receiving baffle unit, and as the material is wound into a finished product, the outer diameter thereof increases and rises, and the finished layers can be kept flat. The sensing module is configured to sense a material or a receiving signal to be collected after at least one of the pressing device and the receiving device to provide at least one sensing signal. The control unit is electrically connected to the sensing module, and controls the operation of the lifting unit and the receiving bulkhead unit according to the at least one sensing signal.

依據本發明之一實施例,感測模組包括第一感測器與第二感測器,第一感測器裝設於壓台裝置,第二感測器裝設於收料裝置。According to an embodiment of the invention, the sensing module includes a first sensor and a second sensor, the first sensor is mounted on the pressing device, and the second sensor is disposed in the receiving device.

依據本發明之一實施例,第一感測器用以感測分條後待捲收之材料到達情況,以提供分條後待捲收之材料到達訊號。According to an embodiment of the present invention, the first sensor is configured to sense the arrival of the material to be retracted after the striping, to provide a material arrival signal to be retracted after the striping.

依據本發明之一實施例,第二感測器用以感測收料情況,以提供收料訊號。According to an embodiment of the invention, the second sensor is configured to sense the receipt condition to provide a receiving signal.

依據本發明之一實施例,第一感測器提供分條後待捲收之材料到達訊號,第二感測器提供收料訊號,控制單元依據分條後待捲收之材料到達訊號與收料訊號以控制升降單元。According to an embodiment of the present invention, the first sensor provides a material arrival signal to be collected after the striping, the second sensor provides a receiving signal, and the control unit arrives at the signal according to the material to be collected after the striping. Material signal to control the lifting unit.

為達前述目的,依據本發明之一種分條系統之壓台裝置的操作方法,其包括:使用一壓台裝置接收一分條後待捲收之材料;使用一收料裝置接收來自壓台裝置施以固定壓力的分條後待捲收之材料;使用一感測模組感測壓台裝置與收料裝置之其中至少一個的分條後待捲收之材料或收料訊號,以提供至少一個感測訊號;以及依據至少一個感測訊號以控制壓台裝置之升降單元的操作。In order to achieve the foregoing object, a method of operating a press table apparatus according to a slitting system of the present invention comprises: receiving a strip of material to be retracted using a press table device; receiving a press-receiving device using a receiving device Applying a material to be retracted after the stripping of the fixed pressure; using a sensing module to sense the material or receiving signal to be collected after the stripping of at least one of the pressing device and the receiving device to provide at least a sensing signal; and controlling the operation of the lifting unit of the pressing device according to the at least one sensing signal.

依據本發明之一實施例,於提供至少一個感測訊號的步驟中,係使用一第一感測器提供一分條後待捲收之材料到達訊號與利用一第二感測器提供一收料訊號。According to an embodiment of the present invention, in the step of providing at least one sensing signal, a first sensor is used to provide a stripe of material to be received after the stripe arrives and a second sensor is used to provide a receipt. Material signal.

故而,關於本創作之優點與精神可以藉由以下創作詳述及所附圖式得到進一步的瞭解。Therefore, the advantages and spirit of this creation can be further understood by the following details of the creation and the drawings.

以下將參照相關圖式,說明依本發明之實施例所揭露的一種分條系統之壓台裝置及其操作方法,其中相同的元件將以相同的參照符號加以說明。Hereinafter, a pressure-station apparatus and a method of operating the same according to an embodiment of the present invention will be described with reference to the accompanying drawings, wherein the same elements will be described with the same reference numerals.

請參照圖第2A圖、第2B圖;第2A圖顯示本發明實施例之壓台裝置之升降單元未升起的示意圖;第2B圖顯示本發明實施例之壓台裝置之升降單元升起的示意圖。Please refer to FIG. 2A and FIG. 2B. FIG. 2A is a schematic view showing that the lifting unit of the pressing device of the embodiment of the present invention is not raised; FIG. 2B is a view showing the lifting unit of the pressing device according to the embodiment of the present invention. schematic diagram.

如第2A圖所示,前述壓台裝置201接收來自於分條裝置(第2A圖未繪示)所輸送的分條後待捲收之材料210,而收料裝置202接收來自壓台裝置201施以固定壓力的分條後待捲收之材料210,其中分條後待捲收之材料210可為金屬捲材、金屬片材或金屬帶材。As shown in FIG. 2A, the pressing device 201 receives the material 210 to be retracted from the slits conveyed by the slitting device (not shown in FIG. 2A), and the receiving device 202 receives the pressure from the pressing device 201. The material 210 to be wound after the stripping of the fixed pressure is applied, wherein the material 210 to be wound after the striping may be a metal coil, a metal sheet or a metal strip.

此外,如第2B圖所示,壓台裝置201還包括一升降單元2010,該升降單元2010具有依據接收之訊號上下做動之功能。In addition, as shown in FIG. 2B, the pressing device 201 further includes a lifting unit 2010 having a function of moving up and down according to the received signal.

仍如於本實施例第2A圖中所示,第一感測器2031裝設在壓台裝置201,第二感測器2032裝設在收料裝置202,故第一感測器2031與第二感測器2032可組合統稱為感測模組203(第2A圖未繪示)。故而感測模組203用以感測壓台裝置201與收料裝置202之其中至少一個分條後待捲收之材料210,以提供至少一個感測訊號至控制單元204(第2A圖未繪示)。As shown in FIG. 2A of the embodiment, the first sensor 2031 is installed in the pressing device 201, and the second sensor 2032 is installed in the receiving device 202, so the first sensor 2031 and the first The two sensors 2032 can be collectively referred to as a sensing module 203 (not shown in FIG. 2A). Therefore, the sensing module 203 is configured to sense the material 210 to be retracted after at least one of the pressing device 201 and the receiving device 202 to provide at least one sensing signal to the control unit 204 (not depicted in FIG. 2A) Show).

續如第2A圖所示,前述第一感測器2031可設置於壓台裝置201的出口處,以感測分條後待捲收之材料210到達壓台裝置201的情況,以提供一分條後待捲收之材料到達訊號至控制單元204。前述第二感測器2032可設置於收料裝置202的接收處,以感測收料情況,以提供一收料訊號。As shown in FIG. 2A, the first sensor 2031 may be disposed at the exit of the pressing device 201 to sense the condition that the material 210 to be retracted after the striping reaches the pressing device 201 to provide a point. The material to be recovered after the strip arrives at the signal to the control unit 204. The second sensor 2032 can be disposed at the receiving end of the receiving device 202 to sense the receiving condition to provide a receiving signal.

還如第2A圖與第2B圖所示,收料裝置202是以捲收方式收取分條後待捲收之材料210,故在收取分條後待捲收之材料210一段時間後,其所捲收的待加工材料210隨著捲取而成為成品,該成品的外徑會越來越大,亦即於分條過程後,待捲收之材料210於收料裝置202端所累積的高度通常會高於壓台裝置202的輸出端。一般收料裝置202更包括了收料隔板單元2022,隨著材料捲取成為成品,收料隔板單元2022會隨著成品外徑增大而調整上升,故收料隔板單元2022具有固定成品的功能,可使得成品的每層之間保持平整。As shown in FIG. 2A and FIG. 2B, the receiving device 202 collects the material 210 to be collected after the striping is collected in a retracting manner, so after the stripping of the material 210 for a period of time after collecting the strip, the The rolled material to be processed 210 becomes a finished product as it is taken up, and the outer diameter of the finished product becomes larger and larger, that is, the height accumulated by the material 210 to be retracted at the end of the receiving device 202 after the slitting process. It will generally be higher than the output of the platen device 202. The receiving device 202 further includes a receiving baffle unit 2022. As the material is wound up into a finished product, the receiving baffle unit 2022 is adjusted to increase as the outer diameter of the finished product increases, so the receiving baffle unit 2022 has a fixed The function of the finished product keeps the layers of the finished product flat.

此外,第2B圖所示壓台裝置201具有可升降的2010升降單元,其具有調整高度的功能。而其升降方式則包括了使用油壓馬達,升降機或其他可上下作動的方式等各種型式,皆可做為本發明的實施方式。Further, the platen device 201 shown in Fig. 2B has a 2010 lifting unit that can be raised and lowered, and has a function of adjusting the height. The lifting method includes various types such as a hydraulic motor, an elevator or other means of being movable up and down, and can be used as an embodiment of the present invention.

如第2B圖所示,本發明較佳實施例的控制單元204例如為可程式控制器(PLC)或單晶片微處理器,其利用所接收的成品到達訊號與收料訊號以控制升降單元2010的操作。例如:控制單元204可累計其所接收到的感測訊號、時間、壓台裝置201與收料裝置202之間的距離、及/或捲收速度等參數以計算收料裝置202的成品的累積外徑與壓台裝置201的輸出端的一高度差值,繼而再控制壓台裝置201的升降單元2010上升該高度差值,使得壓台裝置201的輸出端能夠與待加工材料的累積高度位於一預設高度差值之內。As shown in FIG. 2B, the control unit 204 of the preferred embodiment of the present invention is, for example, a programmable controller (PLC) or a single-chip microprocessor that utilizes the received finished product arrival signal and the receiving signal to control the lifting unit 2010. Operation. For example, the control unit 204 may accumulate parameters such as the received sensing signal, time, distance between the pressing device 201 and the receiving device 202, and/or the winding speed to calculate the accumulation of the finished product of the receiving device 202. a difference in height between the outer diameter and the output end of the platen device 201, and then controlling the lifting unit 2010 of the platen device 201 to raise the height difference, so that the output end of the platen device 201 can be located at a cumulative height with the material to be processed. Within the preset height difference.

在其他實施例中,亦可只在收料裝置202或壓台裝置201上裝設一個感測器,控制單元204可藉由該感測器的偵測訊號以對應其高度差值。此外,該控制單元204電連接感測模組203,且依據至少一個感測訊號以控制升降單元及收料隔板單元之操作。In other embodiments, a sensor can be installed only on the receiving device 202 or the pressing device 201. The control unit 204 can respond to the height difference by the detecting signal of the sensor. In addition, the control unit 204 is electrically connected to the sensing module 203 and controls the operation of the lifting unit and the receiving bulkhead unit according to at least one sensing signal.

另請參照圖第3A圖、第3B圖;第3A圖顯示本發明實施例之壓台裝置之升降單元未升起的示意圖;第3B圖顯示本發明實施例之壓台裝置之升降單元升起的示意圖。Please refer to FIG. 3A and FIG. 3B. FIG. 3A is a schematic view showing that the lifting unit of the pressing device of the embodiment of the present invention is not raised; FIG. 3B is a view showing the lifting unit of the pressing device of the embodiment of the present invention. Schematic diagram.

如第3A圖所示,前述壓台裝置201接收來自於分條裝置(第3A圖未繪示)所輸送的分條後待捲收之材料210,而收料裝置202接收來自壓台裝置201施以固定壓力的分條後待捲收之材料210,其中分條後待捲收之材料210可為金屬捲材、金屬片材或金屬帶材。As shown in FIG. 3A, the pressing device 201 receives the material 210 to be retracted from the slits conveyed by the slitting device (not shown in FIG. 3A), and the receiving device 202 receives the pressure from the pressing device 201. The material 210 to be wound after the stripping of the fixed pressure is applied, wherein the material 210 to be wound after the striping may be a metal coil, a metal sheet or a metal strip.

此外,如第3B圖所示,壓台裝置201還包括一升降單元2010,該升降單元2010具有依據接收之訊號上下做動之功能。In addition, as shown in FIG. 3B, the pressing device 201 further includes a lifting unit 2010 having a function of moving up and down according to the received signal.

仍如於本實施例第3A圖中所示,第一感測器2031裝設在壓台裝置201,第二感測器2032裝設在收料裝置202,故第一感測器2031與第二感測器2032可組合統稱為感測模組203(第3A圖未繪示)。故而感測模組203用以感測壓台裝置201與收料裝置202之其中至少一個分條後待捲收之材料210,以提供至少一個感測訊號至控制單元204(第3A圖未繪示)。As shown in FIG. 3A of the embodiment, the first sensor 2031 is installed in the pressing device 201, and the second sensor 2032 is installed in the receiving device 202, so the first sensor 2031 and the first sensor The two sensors 2032 can be collectively referred to as a sensing module 203 (not shown in FIG. 3A). Therefore, the sensing module 203 is configured to sense the material 210 to be retracted after at least one of the pressing device 201 and the receiving device 202 to provide at least one sensing signal to the control unit 204 (not depicted in FIG. 3A) Show).

續如第3A圖所示,前述第一感測器2031可設置於壓台裝置201的出口處,以感測分條後待捲收之材料210到達壓台裝置201的情況,以提供一分條後待捲收之材料到達訊號至控制單元204。前述第二感測器2032可設置於收料裝置202的接收處,以感測收料情況,以提供一收料訊號。As shown in FIG. 3A, the first sensor 2031 may be disposed at the exit of the pressing device 201 to sense the condition that the material 210 to be retracted after the striping reaches the pressing device 201 to provide a point. The material to be recovered after the strip arrives at the signal to the control unit 204. The second sensor 2032 can be disposed at the receiving end of the receiving device 202 to sense the receiving condition to provide a receiving signal.

還如第3A圖與第3B圖所示,收料裝置202是以捲收方式收取分條後待捲收之材料210,故在收取分條後待捲收之材料210一段時間後,其所捲收的待加工材料210隨著捲取而成為成品,該成品的外徑會越來越大,亦即於分條過程後,待捲收之材料210於收料裝置202端所累積的高度通常會高於壓台裝置202的輸出端。As shown in FIG. 3A and FIG. 3B, the receiving device 202 collects the material 210 to be collected after the striping is collected in a retracting manner, so after the stripping of the material 210 for a period of time after collecting the strip, the The rolled material to be processed 210 becomes a finished product as it is taken up, and the outer diameter of the finished product becomes larger and larger, that is, the height accumulated by the material 210 to be retracted at the end of the receiving device 202 after the slitting process. It will generally be higher than the output of the platen device 202.

此外,第3B圖所示壓台裝置201具有可升降的2010升降單元,其具有調整高度的功能。而其升降方式則包括了使用油壓馬達,升降機或其他可上下作動的方式等各種型式,皆可做為本發明的實施方式。Further, the platen device 201 shown in Fig. 3B has a 2010 lifting unit that can be raised and lowered, and has a function of adjusting the height. The lifting method includes various types such as a hydraulic motor, an elevator or other means of being movable up and down, and can be used as an embodiment of the present invention.

如第3B圖所示,本發明較佳實施例的控制單元204例如為可程式控制器(PLC)或單晶片微處理器,其利用所接收的成品到達訊號與收料訊號以控制升降單元2010的操作。例如:控制單元204可累計其所接收到的感測訊號、時間、壓台裝置201與收料裝置202之間的距離、及/或捲收速度等參數以計算收料裝置202的成品的累積外徑與壓台裝置201的輸出端的一高度差值,繼而再控制壓台裝置201的升降單元2010上升該高度差值,使得壓台裝置201的輸出端能夠與待加工材料的累積高度位於一預設高度差值之內。As shown in FIG. 3B, the control unit 204 of the preferred embodiment of the present invention is, for example, a programmable controller (PLC) or a single-chip microprocessor that utilizes the received finished product arrival signal and the receiving signal to control the lifting unit 2010. Operation. For example, the control unit 204 may accumulate parameters such as the received sensing signal, time, distance between the pressing device 201 and the receiving device 202, and/or the winding speed to calculate the accumulation of the finished product of the receiving device 202. a difference in height between the outer diameter and the output end of the platen device 201, and then controlling the lifting unit 2010 of the platen device 201 to raise the height difference, so that the output end of the platen device 201 can be located at a cumulative height with the material to be processed. Within the preset height difference.

在其他實施例中,亦可只在收料裝置202或壓台裝置201上裝設一個感測器,控制單元204可藉由該感測器的偵測訊號以對應其高度差值。此外,該控制單元204電連接感測模組203,且依據至少一個感測訊號以控制升降單元及收料隔板單元之操作。In other embodiments, a sensor can be installed only on the receiving device 202 or the pressing device 201. The control unit 204 can respond to the height difference by the detecting signal of the sensor. In addition, the control unit 204 is electrically connected to the sensing module 203 and controls the operation of the lifting unit and the receiving bulkhead unit according to at least one sensing signal.

如第4圖所示本發明一種分條系統之壓台裝置之實施例,包括壓台裝置201與升降單元2010、收料裝置202與收料隔板單元2022、感測模組203,及控制單元204。控制單元204分別電性連接感測模組203與壓台裝置201。其中感測模組203置於收料裝置202端以紀錄所轉的圈數;當轉一圈可提供一個訊號予升降單元,升降單元可依一開始的設定值以進行升降。其中設定值指所得到的圈數,厚度以及升高的距離等。As shown in FIG. 4, an embodiment of a pressure table device of a slitting system of the present invention includes a pressure pressing device 201 and a lifting unit 2010, a receiving device 202 and a receiving partition unit 2022, a sensing module 203, and a control Unit 204. The control unit 204 is electrically connected to the sensing module 203 and the pressing device 201, respectively. The sensing module 203 is placed at the end of the receiving device 202 to record the number of turns; when one turn is provided, a signal can be provided to the lifting unit, and the lifting unit can be raised and lowered according to the initial setting value. The set value refers to the number of turns obtained, the thickness and the distance of the rise.

第5圖顯示本發明一種分條系統之壓台裝置的操作方法較佳實施例之流程圖,有關其說明,敬請一併參照第2A圖、第2B圖及第3圖。Fig. 5 is a flow chart showing a preferred embodiment of the operation method of the pressure plate device of the slitting system of the present invention. For the description thereof, please refer to Figs. 2A, 2B and 3 together.

於第5圖步驟S505中,利用壓台裝置201接收分條後待捲收之材料。In step S505 of Fig. 5, the material to be retracted after the striping is received by the pressing device 201.

於第5圖步驟S510中,利用第一感測器2031以感測分條後待捲收之材料到達情形。In step S510 of FIG. 5, the first sensor 2031 is used to sense the condition of the material to be retracted after the striping is reached.

於第5圖步驟S515中,利用收料裝置202接收壓台裝置201施以固定壓力穩定的分條後待捲收之材料。In step S515 of Fig. 5, the material receiving device 202 receives the material to be retracted after the pressure device 201 is applied with a fixed pressure.

於第5圖步驟S520中,並透過利用第二感測器2032之迴授訊號以感測收料狀況(如成品外徑)。In step S520 of FIG. 5, the feedback condition (such as the outer diameter of the finished product) is sensed by using the feedback signal of the second sensor 2032.

於第5圖步驟S525中,控制單元204接收至少一個感測訊號,並依據感測訊號以控制升降單元2010的操作。In step S525 of FIG. 5, the control unit 204 receives the at least one sensing signal and controls the operation of the lifting unit 2010 according to the sensing signal.

第6圖顯示本發明一種分條系統之壓台裝置的操作方法較佳實施例之流程圖,有關其說明,敬請一併參照第2A圖、第2B圖及第3圖。Fig. 6 is a flow chart showing a preferred embodiment of a method of operating a platen apparatus of a slitting system according to the present invention. For the description thereof, please refer to Figs. 2A, 2B and 3, respectively.

於第6圖步驟S605中,利用壓台裝置201接收分條後待捲收之材料。In step S605 of Fig. 6, the material to be retracted after the striping is received by the pressing device 201.

於第6圖步驟S610中,利用第一感測器2031以感測分條後待捲收之材料到達情形。In step S610 of FIG. 6, the first sensor 2031 is used to sense the condition of the material to be retracted after the striping is reached.

於第6圖步驟S615中,利用收料裝置202接收壓台裝置201施以固定壓力穩定的分條後待捲收之材料。In step S615 of Fig. 6, the material receiving device 202 receives the material to be retracted after the pressure device 201 is applied with a fixed pressure.

於第6圖步驟S625中,控制單元204接收至少一個感測訊號,並依據感測訊號以控制升降單元2010的操作。In step S625 of FIG. 6, the control unit 204 receives the at least one sensing signal and controls the operation of the lifting unit 2010 according to the sensing signal.

綜上所述,本發明實施例利用感測器方式以偵測待加工材料到達與收料狀況,並控制升降單元,使得升降單元的輸出端能夠與已捲收的成品外徑的高度接近,以避免待加工材料於壓台裝置的輸出端產生變形。In summary, the embodiment of the present invention utilizes a sensor method to detect the arrival and receiving conditions of the material to be processed, and controls the lifting unit so that the output end of the lifting unit can be close to the height of the outer diameter of the finished product. The deformation of the material to be processed at the output end of the platen device is prevented.

以上所述僅為本發明之較佳實施例而已,並非用以限定本發明之申請專利範圍;凡其它未脫離本發明所揭示之精神下所完成之等效改變或修飾,均應包含在下述之申請專利範圍內。The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; all other equivalent changes or modifications which are not departing from the spirit of the present invention should be included in the following. Within the scope of the patent application.

101...收料裝置101. . . Receiving device

102...壓台裝置102. . . Pressure table device

110...分條後待捲收之材料110. . . Material to be collected after striping

201...壓台裝置201. . . Pressure table device

2010...升降單元2010. . . Lifting unit

202...收料裝置202. . . Receiving device

2022...收料隔板單元2022. . . Receiving baffle unit

203...感測模組203. . . Sensing module

2031...第一感測器2031. . . First sensor

2032...第二感測器2032. . . Second sensor

204...控制單元204. . . control unit

210...分條後待捲收之材料210. . . Material to be collected after striping

第1A圖與第1B圖為習知壓台機與收料裝置的收料示意圖。Fig. 1A and Fig. 1B are schematic diagrams of the receiving of the conventional press machine and the receiving device.

第2A圖顯示本發明實施例之壓台裝置之升降單元未升起的示意圖。Fig. 2A is a view showing the lifting unit of the platen apparatus of the embodiment of the invention not raised.

第2B圖顯示本發明實施例之壓台裝置之升降單元升起的示意圖。Fig. 2B is a view showing the raising of the elevating unit of the platen apparatus of the embodiment of the present invention.

第3A圖顯示本發明實施例之壓台裝置之升降單元未升起的示意圖。Fig. 3A is a view showing the lifting unit of the platen apparatus of the embodiment of the present invention not raised.

第3B圖顯示本發明實施例之壓台裝置之升降單元升起的示意圖。Fig. 3B is a view showing the raising of the elevating unit of the platen apparatus of the embodiment of the present invention.

第4圖顯示本發明實施例之功能方塊圖。Figure 4 is a block diagram showing the function of an embodiment of the present invention.

第5圖為本發明實施例之操作流程圖。Figure 5 is a flow chart showing the operation of the embodiment of the present invention.

第6圖為本發明實施例之操作流程圖。Figure 6 is a flow chart showing the operation of the embodiment of the present invention.

201...壓台裝置201. . . Pressure table device

202...收料裝置202. . . Receiving device

2022...收料隔板單元2022. . . Receiving baffle unit

2010...升降單元2010. . . Lifting unit

2031...第一感測器2031. . . First sensor

2032...第二感測器2032. . . Second sensor

210...分條後待捲收之材料210. . . Material to be collected after striping

Claims (10)

一種具有自動升降功能的分條系統壓台,該分條系統壓台具有一壓台裝置,一收料裝置之一收料隔板單元,一感測模組以及一控制單元,至少包含:一壓台裝置,該壓台裝置具有接收一分條後待捲收之材料,施以一固定壓力穩定該分條後待捲收之材料的功能,該壓台裝置包括一升降單元,其中該升降單元具有依據接收一訊號而上下做動以調整高度之功能;一收料裝置,具有接收來自該壓台裝置施以該固定壓力穩定該分條後待捲收之材料的功能,該收料裝置包括一收料隔板單元,其中該收料隔板單元隨著材料捲取成為成品且隨著該成品外徑增大而調整上升,該收料隔板單元具有穩定該成品且使得該成品的每層之間保持平整的功能;一感測模組,具有感測該壓台裝置與該收料裝置之其中至少一個的分條後待捲收之材料與成品,以提供至少一個感測訊號的功能,其中該感測模組置於該收料裝置以紀錄所轉的圈數,當轉一圈可提供一個訊號予該升降單元,該升降單元係依開始的一設定值以進行升降,該感測模組包括:一第一感測器,其中該第一感測器具有感測分條後待捲收之材料到達情況以提供一成品到達訊號的功能,該第一感測器裝設於該壓台裝置;以及一第二感測器,該第二感測器裝設於該收料裝置,其中該第二感測器具有感測收料情況以提供一收料訊號的功能;以及 一控制單元,該控制單元電連接該感測模組,且依據該至少一個感測訊號以控制該升降單元之操作,該控制單元依據該分條後待捲收之材料到達訊號與該收料訊號以控制該升降單元。 A slitting system pressing table with an automatic lifting function, the slitting system pressing table has a pressing table device, a receiving device, a receiving partition unit, a sensing module and a control unit, at least: a pressing device, which has a function of receiving a strip of material to be retracted after receiving a strip, and applying a fixed pressure to stabilize the material to be retracted after the strip, the press unit comprising a lifting unit, wherein the lifting unit The unit has a function of moving up and down to adjust the height according to receiving a signal; a receiving device having a function of receiving material to be retracted after the stripping device is applied with the fixed pressure to stabilize the strip, the receiving device A receiving baffle unit is included, wherein the receiving baffle unit is rolled up as the material is rolled up and is adjusted to increase as the outer diameter of the finished product increases, the receiving baffle unit having a stable finished product and making the finished product a function of maintaining a flatness between each layer; a sensing module having a material and a finished product to be sensed after the stripping of at least one of the pressing device and the receiving device to provide at least one sensing signal a function, wherein the sensing module is placed in the receiving device to record the number of revolutions, and when a circle is rotated, a signal is provided to the lifting unit, and the lifting unit is raised and lowered according to a starting set value. The sensing module includes: a first sensor, wherein the first sensor has a function of sensing a material arrival condition after the striping to be received to provide a finished product arrival signal, and the first sensor is installed And the second sensor is disposed in the receiving device, wherein the second sensor has a function of sensing a receiving condition to provide a receiving signal; as well as a control unit, the control unit is electrically connected to the sensing module, and controls the operation of the lifting unit according to the at least one sensing signal, and the control unit arrives at the signal and the receiving material according to the material to be collected after the striping Signal to control the lifting unit. 如申請專利範圍第1項之壓台,其中該待捲收之材料係由金屬捲材、金屬片材以及金屬帶材群組中所選出。 The press table of claim 1, wherein the material to be retracted is selected from the group consisting of a metal coil, a metal sheet, and a metal strip. 如申請專利範圍第1項之壓台,其中該升降單元係由油壓馬達以及升降機群組中所選出。 The press table of claim 1, wherein the lifting unit is selected by a hydraulic motor and a group of elevators. 如申請專利範圍第1項之壓台,其中該控制單元係由可程式控制器(PLC)以及單晶片微處理器群組中所選出。 The press table of claim 1, wherein the control unit is selected by a programmable controller (PLC) and a single chip microprocessor group. 如申請專利範圍第1項之壓台,其中該設定值包含所得到的圈數,厚度以及升高的距離。 For example, in the press table of claim 1, wherein the set value includes the obtained number of turns, the thickness, and the increased distance. 一種如申請專利範圍第1項的分條系統壓台的操作方法,包括:使用一壓台裝置接收一分條後待捲收之材料;使用一收料裝置接收來自該壓台裝置施以固定壓力穩定的分條後待捲收之材料;使用一感測模組感測該壓台裝置與該收料裝置之其中至少一個分條後待捲收之材料與成品,以提供至少一個感測訊號,其中該感測模組置於該收料裝置以紀錄所轉的圈數,當轉一圈可提供一個訊號予該升降單元,該升降單元係依開始的一設定值以進行升降;以及依據該至少一個感測訊號以控制該壓台裝置之一升降單元的操作,係利用一第一感測器提供一分條後待捲收之材料到達訊號與利用一第二感測器提供一收料訊號; 使用一控制單元累計其所接收到的一感測訊號、一時間、該壓台裝置與該收料裝置之間的一距離、以及一捲收速度以計算該收料裝置的一成品的一累積外徑與該壓台裝置的一輸出端的一高度差值;以及控制該壓台裝置的該升降單元藉以上升該高度差值,使得該壓台裝置的該輸出端與一待加工材料的一累積高度可位於一預設高度差值之內。 A method for operating a slitting system press table according to claim 1 of the patent application, comprising: receiving a strip of material to be retracted by using a press table device; receiving a fixing device from the press table device by using a receiving device a material that is to be retracted after the pressure-stabilized striping; sensing a material and a finished product to be retracted after at least one of the stripping device and the receiving device is sensed by using a sensing module to provide at least one sensing a signal, wherein the sensing module is placed in the receiving device to record the number of revolutions, and a turn can provide a signal to the lifting unit, and the lifting unit is raised and lowered according to a starting set value; Controlling the operation of one of the lifting units of the pressing device according to the at least one sensing signal, using a first sensor to provide a strip of material to be retracted after reaching the signal and providing a signal by using a second sensor Receiving signal Using a control unit to accumulate a received sensing signal, a time, a distance between the platen device and the receiving device, and a winding speed to calculate an accumulation of a finished product of the receiving device a difference in height between the outer diameter and an output of the platen device; and the lifting unit that controls the platen device raises the difference in height such that the output of the platen device and a material to be processed are accumulated The height can be within a preset height difference. 如申請專利範圍第6項之方法,其中該待捲收之材料係由金屬捲材、金屬片材以及金屬帶材群組中所選出。 The method of claim 6, wherein the material to be retracted is selected from the group consisting of a metal coil, a metal sheet, and a metal strip. 如申請專利範圍第6項之方法,其中該升降單元係由油壓馬達以及升降機群組中所選出。 The method of claim 6, wherein the lifting unit is selected from the group consisting of a hydraulic motor and a group of elevators. 如申請專利範圍第6項之方法,其中該控制單元係由可程式控制器(PLC)以及單晶片微處理器群組中所選出。 The method of claim 6, wherein the control unit is selected by a programmable controller (PLC) and a single-chip microprocessor group. 如申請專利範圍第1項之壓台,其中該設定值包含所得到的圈數,厚度以及升高的距離。 For example, in the press table of claim 1, wherein the set value includes the obtained number of turns, the thickness, and the increased distance.
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Publication number Priority date Publication date Assignee Title
CN111468774A (en) * 2019-01-24 2020-07-31 道德企业有限公司 Slitting machine system and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111468774A (en) * 2019-01-24 2020-07-31 道德企业有限公司 Slitting machine system and using method thereof

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