TWI513836B - A manufacturing method of a building material including a metal film, and a building material including a metal coating - Google Patents
A manufacturing method of a building material including a metal film, and a building material including a metal coating Download PDFInfo
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本發明是有關於一種建材及其製造方法，特別是指一種包含金屬膜之建材及其製造方法。The invention relates to a building material and a manufacturing method thereof, in particular to a building material comprising a metal film and a manufacturing method thereof.
現代人對居住空間的美學及設計上越來越講究，不只講求美觀還追求獨一無二的設計，同時要兼顧質感與耐用。而石材及陶瓷這類最常使用的建材由於可做的設計變化有限，已無法滿足設計師及消費者的需求。Modern people pay more and more attention to the aesthetics and design of the living space, not only aesthetics but also the pursuit of unique design, while at the same time paying attention to texture and durability. The most commonly used building materials such as stone and ceramics have been unable to meet the needs of designers and consumers due to the limited design changes that can be made.
有鑑於石材及陶瓷為最常使用的建材，若能提供一種在石材及陶瓷上加工的方法，使石材及陶瓷也能成為一種室內設計或裝潢用的素材，將能為設計師及消費者在選擇裝潢素材時提供另一新穎、美觀又耐用的選擇。In view of the fact that stone and ceramic are the most commonly used building materials, if it can provide a method of processing on stone and ceramics, stone and ceramic can also be used as a material for interior design or decoration, which will be for designers and consumers. Choose another new, beautiful and durable option when choosing a decorating material.
因此，本發明之第一目的，即在提供一種包含金屬膜之建材的製造方法，該方法可使石材及陶瓷成為一種新穎、美觀且耐用的裝潢素材。Accordingly, a first object of the present invention is to provide a method of manufacturing a building material comprising a metal film which can make stone and ceramic a novel, aesthetically pleasing and durable decorative material.
於是本發明包含金屬膜之建材的製造方法，包含：提供一無機非金屬基體，該無機非金屬基體是選自於石 材或陶瓷；一基體表面處理步驟，研磨該無機非金屬基體的表面，以使該無機非金屬基體的表面的光澤度範圍達到80至95%；一清潔步驟，清潔該經基體表面處理步驟的無機非金屬基體；一乾燥步驟，乾燥該經清潔步驟的無機非金屬基體；一預熱步驟，加熱該經乾燥步驟的無機非金屬基體；及一金屬鍍膜步驟，以一鍍膜處理在該經預熱步驟的無機非金屬基體的表面形成一金屬膜，即製得一包含金屬膜之建材，其中該鍍膜處理是選自於離子鍍、濺鍍或蒸鍍。Therefore, the method for manufacturing a building material comprising a metal film comprises: providing an inorganic non-metal matrix selected from the group consisting of a substrate or a ceramic; a substrate surface treatment step of grinding the surface of the inorganic non-metallic substrate such that the surface of the inorganic non-metallic substrate has a gloss range of 80 to 95%; and a cleaning step of cleaning the substrate surface treatment step An inorganic non-metal substrate; a drying step of drying the inorganic non-metal substrate of the cleaning step; a preheating step of heating the inorganic non-metal substrate of the drying step; and a metal coating step of treating the coating with a coating The surface of the inorganic non-metal substrate of the thermal step forms a metal film, that is, a building material comprising a metal film is prepared, wherein the coating treatment is selected from ion plating, sputtering or evaporation.
因此，本發明之第二目的，即在提供一種包含金屬膜之建材。Accordingly, a second object of the present invention is to provide a building material comprising a metal film.
於是本發明包含金屬膜之建材，是由一上述包含金屬膜之建材的製造方法所製得。Therefore, the building material comprising the metal film of the present invention is produced by a method for producing a building material comprising the above metal film.
本發明之功效在於：藉由本發明新穎的方法，包含：基體表面處理步驟、清潔步驟、乾燥步驟、預熱步驟及金屬鍍膜步驟，成功地在石材及陶瓷表面形成一良好地附著的金屬鍍膜。本發明方法所製得的包含金屬膜之建材兼具美觀及耐用(該包含金屬膜之建材的表面不易沾污及易於清潔)的優點。The invention has the advantages that: by the novel method of the invention, comprising: a substrate surface treatment step, a cleaning step, a drying step, a preheating step and a metal coating step, a well-attached metal coating film is successfully formed on the surface of the stone and the ceramic. The building material comprising the metal film obtained by the method of the invention has the advantages of being beautiful and durable (the surface of the building material containing the metal film is not easily stained and easy to clean).
以下將就本發明內容進行詳細說明：The contents of the present invention will be described in detail below:
該無機非金屬基體的型態及尺寸並無特別限 制，可例如為板材或塊材等。該無機非金屬基體是選自於石材或陶瓷。較佳地，該石材為天然石材，例如但不限於：大理石等。較佳地，該陶瓷為傳統陶瓷，可由陶瓷面磚經窯燒後所製得。The type and size of the inorganic non-metal matrix are not particularly limited. The system can be, for example, a sheet or a block. The inorganic non-metallic matrix is selected from stone or ceramic. Preferably, the stone is a natural stone such as, but not limited to, marble or the like. Preferably, the ceramic is a conventional ceramic which can be obtained by burning ceramic tiles through a kiln.
進行該基體表面處理步驟前該基體表面處理步驟是研磨該無機非金屬基體的表面，使該無機非金屬基體的表面的光澤度範圍達到80至95%，且使該無機非金屬基體的表面沒有明顯的刀痕。當該無機非金屬基體的表面的光澤度為80%至90%時，所製得的包含金屬膜之建材為霧面；當該無機非金屬基體的表面的光澤度為<90%至95%時，所製得的包含金屬膜之建材為亮面。The surface treatment step of the substrate before the surface treatment step of the substrate is to grind the surface of the inorganic non-metal substrate such that the surface of the inorganic non-metal substrate has a gloss range of 80 to 95%, and the surface of the inorganic non-metal substrate is not Obvious knife marks. When the gloss of the surface of the inorganic non-metal substrate is 80% to 90%, the obtained building material containing the metal film is a matte surface; when the surface of the inorganic non-metal substrate has a gloss of <90% to 95% At the time, the obtained building material containing the metal film is a bright surface.
具體的清潔方式例如但不限於：以清水或刷具去除該經過基體表面處理步驟的無機非金屬基體上的髒污、粉塵及水份。The specific cleaning method is, for example but not limited to, removing dirt, dust and moisture on the inorganic non-metal substrate passing through the substrate surface treatment step with water or a brush.
具體的乾燥方式例如但不限於：將該經過清潔步驟的無機非金屬基體自然風乾或放入一烘烤設備中加熱烘烤。The specific drying method is, for example but not limited to, the air-cleaning inorganic non-metal substrate is naturally air-dried or placed in a baking device for heating and baking.
具體的預熱方式例如但不限於：將該經過乾燥步驟的無機非金屬基體放入一烘烤設備中加熱烘烤。The specific preheating method is, for example but not limited to, placing the inorganic non-metal substrate subjected to the drying step in a baking apparatus for heating and baking.
該金屬鍍膜步驟是以一鍍膜處理在該經過預熱步驟的無機非金屬基體的表面形成一金屬膜，即製得一包含金屬膜之建材。The metal plating step is to form a metal film on the surface of the inorganic non-metal substrate subjected to the preheating step by a coating treatment, that is, to obtain a building material containing the metal film.
該鍍膜處理是選自於離子鍍、濺鍍或蒸鍍。較佳地，該鍍膜處理是離子鍍。The coating treatment is selected from ion plating, sputtering, or evaporation. Preferably, the coating treatment is ion plating.
該鍍膜處理使用的氣體例如但不限於：惰性氣體(氬氣、氮氣、氦氣)等。The gas used in the coating treatment is, for example but not limited to, an inert gas (argon gas, nitrogen gas, helium gas) or the like.
較佳地，該包含金屬膜之建材的製造方法還包含一後處理步驟，是在金屬鍍膜步驟後，對該金屬膜進行後處理，其中，該後處理是選自於研磨、拋光、切割、清潔或上述的組合。Preferably, the method for manufacturing the metal film-containing building material further comprises a post-processing step of post-treating the metal film after the metal plating step, wherein the post-treatment is selected from the group consisting of grinding, polishing, cutting, Clean or a combination of the above.
本發明的方法還可視設計需求，使鍍在該無機非金屬基體上的金屬膜具有圖案。使金屬膜具有圖案的方式於此並無特別限制，以下將以本發明方法所採用的具體方式做為例示說明：The method of the present invention also provides a pattern for the metal film plated on the inorganic non-metallic substrate, depending on design requirements. The manner in which the metal film is patterned is not particularly limited herein, and the specific manner adopted by the method of the present invention will be exemplified below:
較佳地，本發明方法還包含一基體表面圖形化處理步驟(a)，該基體表面圖形化處理步驟(a)包括在該清潔步驟前使用一圖形化加工法使該無機非金屬基體的表面具有一圖案。其中，該圖形化加工法是選自於噴砂、雕刻法或蝕刻法。較佳地，該雕刻法為CNC加工。Preferably, the method of the present invention further comprises a substrate surface patterning step (a), the substrate surface patterning step (a) comprising: using a patterning process to surface the inorganic non-metal substrate prior to the cleaning step Has a pattern. Wherein, the patterning processing method is selected from the group consisting of sand blasting, engraving or etching. Preferably, the engraving method is CNC machining.
較佳地，在進行該基體表面圖形化處理步驟(a)後，本發明方法還包括一在該金屬鍍膜步驟後的研磨處理 步驟。在該基體表面圖形化處理步驟(a)後，該無機非金屬基體的表面將具有一圖案，接著再於該表面具有圖案的無機非金屬基體表面進行金屬鍍膜步驟，此時所形成的金屬膜包含一圖案保留部(例如疊置於該圖案上的部份)及一待移除部(例如非疊置於該圖案上的部份)，可視後續需求研磨移除該金屬膜的待移除部。Preferably, after performing the substrate surface patterning step (a), the method of the present invention further comprises a grinding treatment after the metal plating step step. After the substrate surface patterning step (a), the surface of the inorganic non-metal substrate will have a pattern, and then the surface of the inorganic non-metal substrate having the pattern on the surface is subjected to a metal plating step, and the metal film formed at this time Include a pattern retaining portion (eg, a portion superimposed on the pattern) and a portion to be removed (eg, a portion that is not superimposed on the pattern), which may be removed by subsequent grinding to remove the metal film unit.
較佳地，本發明方法還包含一基體表面圖形化處理步驟(b)，該基體表面圖形化處理步驟(b)包括在該清潔步驟前，將一具有鏤空圖案的模具設置於該無機非金屬基體上。Preferably, the method of the present invention further comprises a substrate surface patterning step (b), the substrate surface patterning step (b) comprising, prior to the cleaning step, placing a mold having a hollow pattern on the inorganic non-metal On the substrate.
其中，該具有鏤空圖案的模具的材質例如但不限於：膠膜、紙板或貼紙等。The material of the mold having the hollow pattern is, for example but not limited to, a film, a cardboard or a sticker.
本發明包含金屬膜之建材的製造方法之第一較佳實施例包含：提供一選自於石材或陶瓷的無機非金屬基體。研磨該無機非金屬基體的表面，使該無機非金屬基體的表面的光澤度範圍達到80至95%，接著依序清潔、乾燥及預熱該無機非金屬基體，再透過以一鍍膜處理在該無機非金屬基體的表面形成一金屬膜之金屬鍍膜步驟，並可視後需求，在金屬鍍膜步驟後進行一選自於研磨、拋光、切 割、清潔或上述的組合的後處理步驟，即製得一包含金屬膜之建材。A first preferred embodiment of the method for producing a building material comprising a metal film of the present invention comprises: providing an inorganic non-metallic substrate selected from stone or ceramic. Grinding the surface of the inorganic non-metal substrate to a surface gloss of 80 to 95%, followed by sequentially cleaning, drying and preheating the inorganic non-metal substrate, and then passing through a coating treatment The surface of the inorganic non-metal substrate forms a metal film coating step of the metal film, and after the metal coating step, a step selected from the steps of grinding, polishing, and cutting is performed. A post-treatment step of cutting, cleaning or a combination of the above, that is, producing a building material comprising a metal film.
本發明包含金屬膜之建材的製造方法之第二較佳實施例與第一較佳實施例的差別在於：第二較佳實施例的方法還包含一基體表面圖形化處理步驟(a)，以使該金屬膜具有圖案。詳細說明如下：提供一選自於石材或陶瓷的無機非金屬基體。研磨該無機非金屬基體的表面，使該無機非金屬基體的表面的光澤度範圍達到80至95%。再使用一選自於噴砂、雕刻法或蝕刻法的圖形化加工法使該無機非金屬基體的表面具有一圖案，更具體地說，該圖案具有一凸部及一凹部。接著依序清潔、乾燥及預熱步驟後，再透過以一鍍膜處理在該無機非金屬基體的表面形成一金屬膜之金屬鍍膜步驟，此時所形成的金屬膜將包含一圖案保留部(即疊置於該圖案的凹部的部份)，及一待移除部(即疊置於該圖案的凸部的部份)，再以一研磨處理步驟研磨移除該金屬膜的待移除部。The second preferred embodiment of the method for manufacturing a building material comprising a metal film differs from the first preferred embodiment in that the method of the second preferred embodiment further comprises a substrate surface patterning step (a) to The metal film is patterned. The details are as follows: An inorganic non-metallic substrate selected from stone or ceramic is provided. The surface of the inorganic non-metal substrate is ground such that the surface of the inorganic non-metal substrate has a gloss ranging from 80 to 95%. Further, a pattern selected from sandblasting, engraving or etching is used to impart a pattern to the surface of the inorganic non-metallic substrate. More specifically, the pattern has a convex portion and a concave portion. Then, after sequentially cleaning, drying and preheating, the metal plating step of forming a metal film on the surface of the inorganic non-metal substrate by a coating treatment is performed, and the formed metal film will contain a pattern retention portion (ie, a portion of the recessed portion of the pattern, and a portion to be removed (ie, a portion superimposed on the convex portion of the pattern), and then removed by a grinding process to remove the portion to be removed of the metal film .
本發明包含金屬膜之建材的製造方法之第三較佳實施例與第二較佳實施例的差別在於：第三較佳實施例的方法是以一基體表面圖形化處理步驟(b)來取代基體表面圖形化處理步驟(a)。詳細說明如下：提供一選自於石材或陶瓷的無機非金屬基體。研磨該無機非金屬基體的表面，使該無機非金屬基體的表面的光澤度範圍達到80至95%。再將一具有鏤空圖案的模具設置於該無機非金屬基體上後，接著依序清潔、乾燥及預熱步驟後，再經由以一鍍膜 處理在該無機非金屬基體的表面形成一金屬膜之金屬鍍膜步驟，接著移除該具有鏤空圖案的模具，並可視後需求，在移除該具有鏤空圖案的模具後進行一選自於研磨、拋光、清潔或上述的組合的後處理步驟，即可在該無機非金屬基體的表面形成具有該鏤空圖案的金屬膜。The third preferred embodiment of the method for manufacturing a building material comprising a metal film differs from the second preferred embodiment in that the method of the third preferred embodiment is replaced by a substrate surface patterning step (b). The substrate surface is patterned to process step (a). The details are as follows: An inorganic non-metallic substrate selected from stone or ceramic is provided. The surface of the inorganic non-metal substrate is ground such that the surface of the inorganic non-metal substrate has a gloss ranging from 80 to 95%. Then, a mold having a hollow pattern is disposed on the inorganic non-metal substrate, and then sequentially cleaned, dried, and preheated, and then passed through a coating. Processing a metal plating step of forming a metal film on the surface of the inorganic non-metal substrate, and then removing the mold having the hollow pattern, and after selecting the mold having the hollow pattern, performing a grinding, Polishing, cleaning, or a combination of the above-described post-treatment steps, a metal film having the hollow pattern can be formed on the surface of the inorganic non-metal substrate.
綜上所述，藉由本發明的方法能成功地在石材及陶瓷表面形成一良好地附著的金屬鍍膜，還可視後續需求使該金屬鍍膜為亮面或霧面，並可視設計需求使該金屬膜具有客製化的圖案，使用本發明方法所製得的包含金屬膜之建材兼具美觀、客製化及耐用(該包含金屬膜之建材的表面不易沾污及易於清潔)的優點，故確實能達成本發明之目的。In summary, the method of the present invention can successfully form a well-attached metal coating on the surface of the stone and the ceramic, and the metal coating can be made into a bright or matte surface according to subsequent requirements, and the metal film can be visually designed. With a customized pattern, the building material containing the metal film obtained by the method of the invention has the advantages of being beautiful, customized and durable (the surface of the building material containing the metal film is not easily stained and easy to clean), so it is true The object of the invention can be achieved.
惟以上所述者，僅為本發明之較佳實施例而已，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
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| CN101747020A (en) * | 2009-06-22 | 2010-06-23 | 陈满坚 | Fambe glaze-polished brick and production method thereof |
| CN101467260B (en) * | 2006-06-13 | 2012-06-20 | 艾文斯技术有限公司 | Method of embedding catalytic material in a diamond substrate and manufacturing electrical switching device |
| TW201332801A (en) * | 2012-02-13 | 2013-08-16 | Fih Hong Kong Ltd | Articles with brightness rock stratum pattern and method for making the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101467260B (en) * | 2006-06-13 | 2012-06-20 | 艾文斯技术有限公司 | Method of embedding catalytic material in a diamond substrate and manufacturing electrical switching device |
| CN101747020A (en) * | 2009-06-22 | 2010-06-23 | 陈满坚 | Fambe glaze-polished brick and production method thereof |
| TW201332801A (en) * | 2012-02-13 | 2013-08-16 | Fih Hong Kong Ltd | Articles with brightness rock stratum pattern and method for making the same |
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