TWI505864B - Material collection device of heat treatment apparatus - Google Patents
Material collection device of heat treatment apparatus Download PDFInfo
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- TWI505864B TWI505864B TW102144628A TW102144628A TWI505864B TW I505864 B TWI505864 B TW I505864B TW 102144628 A TW102144628 A TW 102144628A TW 102144628 A TW102144628 A TW 102144628A TW I505864 B TWI505864 B TW I505864B
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Description
本發明係關於一種熱處理設備之收料裝置，尤其是一種可將冷卻液與經熱處理之物件分離且具高回收效率的熱處理設備之收料裝置。The present invention relates to a receiving device for a heat treatment apparatus, and more particularly to a receiving device for a heat treatment apparatus which can separate a coolant from a heat-treated article and has high recovery efficiency.
請參照第1圖，其係中華民國申請第101148442號「熱處理收料裝置」所揭示的一種熱處理收料裝置9，該熱處理收料裝置9可用以對物件進行熱處理，該熱處理收料裝置9包含一循環管路91、一濾料盒92及一加壓件93，該循環管路91可供冷卻液流動，該循環管路91具有一處理區91a及一回流區91b，冷卻液與物件在該處理區91a中進行熱交換，該處理區91a之二端分別為一接料部911及一開口912，以分別供物件進入及離開該循環管路91；該回流區91b一端與該處理區91a的開口912相對並形成一擴徑段913，另一端為一入液部914並連接該處理區91a的接料部911。該濾料盒92設於該循環管路91的開口912處，該濾料盒92設有一第一濾網921。該加壓件93連通該循環管路91並設於該回流區91b的擴徑段913與入液部914之間，用以加壓冷卻液，使冷卻液在該循環管路91中循環流動。Please refer to FIG. 1 , which is a heat treatment receiving device 9 disclosed in the “heat treatment receiving device” of the Republic of China application No. 101148442. The heat treatment receiving device 9 can be used for heat treatment of an object, and the heat treatment receiving device 9 includes a circulation line 91, a filter box 92 and a pressure member 93, the circulation line 91 is provided for the flow of the coolant, the circulation line 91 has a treatment area 91a and a recirculation area 91b, and the coolant and the object are Heat exchange is performed in the processing area 91a. The two ends of the processing area 91a are respectively a receiving portion 911 and an opening 912 for respectively entering and leaving the circulating line 91; the end of the recirculating portion 91b and the processing area The opening 912 of the 91a is opposite to and forms an enlarged diameter section 913, and the other end is a liquid inlet portion 914 and is connected to the receiving portion 911 of the processing region 91a. The filter cartridge 92 is disposed at the opening 912 of the circulation line 91. The filter cartridge 92 is provided with a first filter screen 921. The pressure member 93 communicates with the circulation line 91 and is disposed between the enlarged diameter section 913 of the recirculation zone 91b and the liquid inlet portion 914 for pressurizing the coolant to circulate the coolant in the circulation line 91. .
其中，物件在該處理區91a中與冷卻液進行熱交換後，即通過該循環管路91的開口912而被導入該濾料盒92中，由一第一濾網921將物件攔留在該濾料盒92中，並於該濾料盒92收集預設重量之物件後， 使該濾料盒92相對於該循環管路91產生樞轉，以將該濾料盒92中的物件倒入該集料盒94中收集；通過該第一濾網921之冷卻液則由該擴徑段913流入該循環管路91之回流區91b，最後由該加壓件93加壓，使冷卻液由該入液部914注回該循環管路91之處理區91a，以不斷地在該循環管路91中循環流動。The object is introduced into the filter cartridge 92 through the opening 912 of the circulation line 91 after the heat exchange with the coolant in the treatment zone 91a, and the object is retained by the first filter 921. After the filter cartridge 92 collects the object of the preset weight in the filter cartridge 92, The filter cartridge 92 is pivoted relative to the circulation line 91 to pour the contents of the filter cartridge 92 into the collection box 94; the coolant passing through the first screen 921 is The enlarged diameter section 913 flows into the recirculation zone 91b of the circulation line 91, and is finally pressurized by the pressure member 93, so that the coolant is injected from the liquid inlet portion 914 back into the treatment zone 91a of the circulation line 91 to continuously The circulation line 91 circulates in the flow.
惟，雖然物件在該濾料盒92中將與冷卻液分離，但物件的表面多少仍會沾附有冷卻液，加上該濾料盒92中會不斷有冷卻液通過，使得部分物件因表面沾附有冷卻液而黏附於該濾料盒92的內壁面，從而不易在該濾料盒92相對於該循環管路91產生樞轉時，將該濾料盒92中的所有物件都倒入該集料盒94中收集，以致影響整體熱處理收料裝置9的收料效率；特別是欲熱處理之物件的體積小至「微型」時，例如手機、眼鏡或鐘錶等物所使用到的微型螺絲、齒輪等零件，其重力更是不易克服前述之沾黏力，使得收料效率不佳的問題尤其明顯。However, although the object will be separated from the coolant in the filter cartridge 92, the surface of the article will still be slightly adhered with the coolant, and the coolant cartridge 92 will continue to pass through the coolant, so that some of the objects are exposed to the surface. Adhered with the coolant to adhere to the inner wall surface of the filter cartridge 92, so that it is not easy to pour all the objects in the filter cartridge 92 when the filter cartridge 92 is pivoted relative to the circulation conduit 91. The collection box 94 is collected so as to affect the receiving efficiency of the overall heat treatment receiving device 9; in particular, when the volume of the object to be heat treated is as small as "micro", such as a micro screw used in a mobile phone, glasses or a clock, etc. For gears and other parts, the gravity is not easy to overcome the aforementioned adhesion, so the problem of poor receiving efficiency is particularly obvious.
基於上述原因，該熱處理收料裝置9中的濾料盒92確實仍有加以改善之必要。For the above reasons, the filter cartridge 92 in the heat treatment receiving device 9 does have a need for improvement.
本發明之目的係提供一種熱處理設備之收料裝置，係可使熱處理後之物件不易沾黏於濾網上，而易被導入集料盒中收集，以提升收料效率。The object of the present invention is to provide a receiving device for a heat treatment device, which is characterized in that the object after the heat treatment is not easily adhered to the filter screen, and is easily collected into the collecting box to improve the receiving efficiency.
為達到前述目的，本發明所運用之技術內容包含有：一種熱處理設備之收料裝置，包含：一轉動連接件，具有一內環及一外環，該內環係可轉動地設於該外環的內部；一濾杯，結合於該內環，該濾杯的內壁面設有數個旋向相同的螺旋溝槽；及一濾件，具有相連接的一定位環及一濾網，該定位環連接該外環，該濾網容設於該濾杯的內部，該定位環設有一貫穿的進氣孔，且該進氣孔對位於該濾網與該濾杯 的內壁面之間。In order to achieve the foregoing object, the technical content of the present invention includes: a receiving device for a heat treatment apparatus, comprising: a rotating connecting member having an inner ring and an outer ring, wherein the inner ring is rotatably disposed outside the outer ring a filter cup, coupled to the inner ring, the inner wall surface of the filter cup is provided with a plurality of spiral grooves having the same direction of rotation; and a filter member having a positioning ring and a filter mesh connected thereto, the positioning The ring is connected to the outer ring, the filter is disposed inside the filter cup, the positioning ring is provided with a through air inlet hole, and the air inlet hole pair is located in the filter net and the filter cup Between the inner walls.
其中，該數個螺旋溝槽係等距地間隔設置而相互平行。Wherein, the plurality of spiral grooves are equidistantly spaced apart from each other.
其中，各該螺旋通道的旋向延伸線與該轉動杯的軸心線之間所形成的螺旋角可以為20~70度。Wherein, the spiral angle formed between the spiral extending line of each spiral channel and the axial line of the rotating cup may be 20 to 70 degrees.
其中，各該螺旋溝槽的螺旋角可以為45~60度。Wherein, the spiral angle of each of the spiral grooves may be 45 to 60 degrees.
其中，該螺旋溝槽的數量可以為12~24個。The number of the spiral grooves may be 12 to 24.
其中，該濾杯具有一環牆、一入口端及一出口端，該入口端及出口端分別位於該環牆的二端，該環牆具有一內壁面及一外壁面，該數個螺旋溝槽係設於該環牆的內壁面，該濾杯以該環牆的外壁面結合於該內環。The filter cup has a ring wall, an inlet end and an outlet end. The inlet end and the outlet end are respectively located at two ends of the ring wall. The ring wall has an inner wall surface and an outer wall surface, and the plurality of spiral grooves The filter cup is disposed on an inner wall surface of the annular wall, and the filter cup is coupled to the inner ring by an outer wall surface of the annular wall.
其中，該濾杯可以由該入口端朝出口端漸縮內徑，使該環牆呈錐狀；該濾網亦呈錐狀以容設於該濾杯的內部。Wherein, the filter cup can be tapered from the inlet end toward the outlet end to make the ring wall have a tapered shape; the filter screen is also tapered to be accommodated inside the filter bowl.
其中，在該濾杯的軸向截面上，該環牆的外壁面的錐狀夾角可以為45~70度。Wherein, in the axial section of the filter cup, the tapered angle of the outer wall surface of the ring wall may be 45 to 70 degrees.
其中，該濾杯的環牆可以在該入口端處形成一結合部，該環牆在該結合部處的外徑均等，該濾杯以該結合部緊配卡掣於該內環。Wherein, the ring wall of the filter cup may form a joint portion at the inlet end, the outer diameter of the ring wall is equal at the joint portion, and the filter cup is tightly engaged with the inner ring by the joint portion.
其中，該定位環的內環面可向下延伸形成一擋牆，該濾網連接於該擋牆的端緣。The inner annular surface of the positioning ring can extend downward to form a retaining wall, and the filter mesh is connected to the end edge of the retaining wall.
其中，該濾網與該擋牆的連接處可以與該濾杯的入口端切齊。Wherein, the connection between the filter screen and the retaining wall can be aligned with the inlet end of the filter bowl.
該熱處理設備之收料裝置另包含一轉動杯，該轉動杯容置於該濾杯的內部而位於該濾杯與該濾網之間，該轉動杯設有數個旋向相同的螺旋通道，各該螺旋通道貫穿該轉動杯的內、外壁面；又，該轉動杯的數個螺旋通道具有一第一旋向，該濾杯的數個螺旋溝槽具有一第二旋向，該第一旋向較佳與該第二旋向相反。The receiving device of the heat treatment device further comprises a rotating cup, the rotating cup is disposed inside the filter cup and located between the filter cup and the filter net, the rotating cup is provided with a plurality of spiral passages with the same direction of rotation, each The spiral passage penetrates the inner and outer wall surfaces of the rotating cup; further, the plurality of spiral passages of the rotating cup have a first direction of rotation, and the plurality of spiral grooves of the filter cup have a second direction of rotation, the first rotation Preferably, it is opposite to the second direction of rotation.
其中，該定位環的進氣孔對位於該轉動杯與該濾杯之間。Wherein, the pair of intake holes of the positioning ring is located between the rotating cup and the filter bowl.
其中，該數個螺旋通道係等距地間隔設置而相互平行。Wherein, the plurality of spiral channels are equidistantly spaced apart from each other.
其中，各該螺旋通道的旋向延伸線與該轉動杯的軸心線之間所形成的螺旋角可以為20~70度。Wherein, the spiral angle formed between the spiral extending line of each spiral channel and the axial line of the rotating cup may be 20 to 70 degrees.
其中，各該螺旋通道的螺旋角可以為45~60度。Wherein, the spiral angle of each of the spiral channels may be 45 to 60 degrees.
其中，該螺旋通道的數量可以為12~24個。The number of the spiral channels may be 12 to 24.
其中，該轉動杯呈錐狀，在該轉動杯的軸向截面上，該轉動杯的外壁面的錐狀夾角可以為45~70度。Wherein, the rotating cup has a tapered shape, and the tapered angle of the outer wall surface of the rotating cup may be 45 to 70 degrees in the axial section of the rotating cup.
據由前述結構，本發明之熱處理設備之收料裝置，可使熱處理後之物件不易沾黏於濾網上，而易被導入集料盒中收集，以提升收料效率。According to the foregoing structure, the receiving device of the heat treatment apparatus of the present invention can make the articles after the heat treatment less likely to stick to the filter screen, and can be easily collected into the collecting box to improve the receiving efficiency.
1‧‧‧轉動連接件1‧‧‧Rotating joints
11‧‧‧內環11‧‧‧ Inner Ring
12‧‧‧外環12‧‧‧Outer Ring
2‧‧‧濾杯2‧‧‧ filter cup
21‧‧‧環牆21‧‧‧ Ring wall
21a‧‧‧內壁面21a‧‧‧ inner wall
21b‧‧‧外壁面21b‧‧‧ outer wall
211‧‧‧結合部211‧‧‧Combination Department
212‧‧‧螺旋溝槽212‧‧‧Spiral groove
22‧‧‧入口端22‧‧‧ entrance end
23‧‧‧出口端23‧‧‧export end
3‧‧‧濾件3‧‧‧ filter
31‧‧‧定位環31‧‧‧ positioning ring
311‧‧‧擋牆311‧‧‧Retaining wall
312‧‧‧進氣孔312‧‧‧Air intake
32‧‧‧濾網32‧‧‧ Filter
4‧‧‧轉動杯4‧‧‧Rotating Cup
4a‧‧‧內壁面4a‧‧‧ inner wall
4b‧‧‧外壁面4b‧‧‧ outer wall
41‧‧‧螺旋通道41‧‧‧Spiral channel
θ、β‧‧‧錐狀夾角θ, β‧‧‧ cone angle
α、γ‧‧‧螺旋角、, γ‧‧‧ helix angle
F、T‧‧‧氣流F, T‧‧‧ airflow
F1、T1‧‧‧下料分力F1, T1‧‧‧ cutting force
F2、T2‧‧‧推轉分力F2, T2‧‧‧ pushes the force
F3、T3‧‧‧氣旋分力F3, T3‧‧ Cyclone force
9‧‧‧熱處理收料裝置9‧‧‧heat treatment receiving device
91‧‧‧循環管路91‧‧‧Circulation line
91a‧‧‧處理區91a‧‧‧Processing area
91b‧‧‧回流區91b‧‧‧Recirculation zone
911‧‧‧接料部911‧‧‧ Receiving Department
912‧‧‧開口912‧‧‧ openings
913‧‧‧擴徑段913‧‧‧Expanded section
914‧‧‧入液部914‧‧‧Into the Ministry of Liquid
92‧‧‧濾料盒92‧‧‧Filter box
921‧‧‧第一濾網921‧‧‧First screen
93‧‧‧加壓件93‧‧‧Pressure parts
94‧‧‧集料盒94‧‧‧ collection box
第1圖：中華民國申請第101148442號「熱處理收料裝置」所揭示之熱處理收料裝置的結構示意圖。Fig. 1 is a schematic view showing the structure of a heat treatment receiving device disclosed in the "heat treatment receiving device" of the Republic of China application No. 101148442.
第2圖：本發明第一實施例的立體分解示意圖。Fig. 2 is a perspective exploded view showing the first embodiment of the present invention.
第3圖：本發明第一實施例的組合剖視結構示意圖。Fig. 3 is a schematic sectional view showing the structure of the first embodiment of the present invention.
第4圖：本發明第一實施例的氣流分力示意圖。Fig. 4 is a view showing the flow component of the first embodiment of the present invention.
第5圖：本發明第二實施例的立體分解示意圖。Figure 5 is a perspective exploded view of a second embodiment of the present invention.
第6圖：本發明第二實施例的轉動杯的剖視結構示意圖Figure 6 is a cross-sectional view showing the structure of a rotating cup according to a second embodiment of the present invention
第7圖：本發明第二實施例的組合剖視結構示意圖。Figure 7 is a schematic cross-sectional view showing the structure of the second embodiment of the present invention.
第8a圖：本發明第二實施例在濾杯中的氣流分力示意圖。Figure 8a is a schematic view of the airflow component of the second embodiment of the present invention in a filter bowl.
第8b圖：本發明第二實施例在轉動杯中的氣流分力示意圖。Fig. 8b is a schematic view showing the component of the airflow in the rotating cup of the second embodiment of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂，下文特舉本發明之較佳實施例，並配合所附圖式，作詳細說明如下：The above and other objects, features and advantages of the present invention will become more <RTIgt;
請參照第2圖，其係本發明熱處理設備之收料裝置的第一實施例，該熱處理設備之收料裝置大致上包含有一轉動連接件1、一濾杯2及一濾件3，該濾杯2可轉動地結合於該轉動連接件1，該濾件3的局部穿伸於該濾杯2中，以攔留物件並供冷卻液通過。Referring to FIG. 2, which is a first embodiment of the receiving device of the heat treatment apparatus of the present invention, the receiving device of the heat treatment apparatus generally comprises a rotating connecting member 1, a filter bowl 2 and a filter member 3, the filter The cup 2 is rotatably coupled to the rotary joint member 1, and a portion of the filter member 3 extends through the filter bowl 2 to retain the article and pass the coolant.
請參照第2、3圖，該轉動連接件1具有一內環11及一外環12，該內環11係可轉動地設於該外環12的內部；在本實施例中，該轉動連接件1可以是一個軸承，其細部結構及作動原理為本領域中具有通常知識者可以理解，於此不再詳述，而軸承的種類可例如為滾珠軸承、滾柱軸承等，係本領域中具有通常知識者可視需求而選用者，本發明並不加以限制。Referring to FIGS. 2 and 3, the rotary joint 1 has an inner ring 11 and an outer ring 12, and the inner ring 11 is rotatably disposed inside the outer ring 12; in the embodiment, the rotary connection The member 1 can be a bearing, and its detailed structure and actuation principle can be understood by those having ordinary knowledge in the art, which will not be described in detail herein, and the type of the bearing can be, for example, a ball bearing, a roller bearing, etc., in the field. The present invention is not limited by those having ordinary knowledge who can select them according to their needs.
該濾杯2具有一環牆21、一入口端22及一出口端23，該入口端22及出口端23分別位於該環牆21的二端；該環牆21具有一內壁面21a及一外壁面21b，該濾杯2以該環牆21的外壁面21b結合於該轉動連接件1的內環11，使該濾杯2可相對於該轉動連接件1外環12產生轉動。在本實施例中，可選擇由該濾杯2的入口端22朝出口端23漸縮內徑，使該環牆21呈錐狀，令通過的流體因截面積之縮減而提升動態壓力；其中，在該濾杯2的軸向截面上，該環牆21的外壁面21b的錐狀夾角θ可以為45~70度，以產生較佳的流體加壓效果。另，為使該濾杯2能與該轉動連接件1的內環11穩固結合，該濾杯2的環牆21可以在該入口端22處形成一結合部211，該環牆21在該結合部211處的外徑均等，且等於或略大於該內環11的內徑，使該濾杯2能以該結合部211緊配卡掣於該內環11，並提升與該內環11的結合面積，藉以提升該濾杯2與該內環11之間的結合穩固度。The filter cup 2 has a ring wall 21, an inlet end 22 and an outlet end 23. The inlet end 22 and the outlet end 23 are respectively located at two ends of the ring wall 21; the ring wall 21 has an inner wall surface 21a and an outer wall surface. 21b, the filter cup 2 is coupled to the inner ring 11 of the rotary joint 1 by the outer wall surface 21b of the annular wall 21, so that the filter bowl 2 can rotate relative to the outer ring 12 of the rotary joint 1. In this embodiment, the inner diameter of the filter cup 2 can be tapered toward the outlet end 23, so that the annular wall 21 is tapered, so that the passing fluid increases the dynamic pressure due to the reduction of the cross-sectional area; In the axial section of the filter bowl 2, the tapered angle θ of the outer wall surface 21b of the annular wall 21 may be 45 to 70 degrees to produce a better fluid pressure effect. In addition, in order to enable the filter cup 2 to be firmly coupled with the inner ring 11 of the rotary joint 1, the annular wall 21 of the filter bowl 2 can form a joint 211 at the inlet end 22, the ring wall 21 being combined in the joint The outer diameter of the portion 211 is equal and equal to or slightly larger than the inner diameter of the inner ring 11, so that the filter cup 2 can be tightly engaged with the inner ring 11 by the joint portion 211, and lifted with the inner ring 11 The bonding area is used to enhance the bonding stability between the filter bowl 2 and the inner ring 11.
又，該濾杯2在該環牆21的內壁面21a設有數個旋向相同的螺旋溝槽212；在本實施例中，該螺旋溝槽212的數量可以為12~24個，該數個螺旋溝槽212係等距地間隔設置而相互平行，各該螺旋溝槽212的旋向延伸線與該濾杯2的軸心線之間所形成的螺旋角α約為20~70度，其中又以45~60度為佳。Moreover, the filter cup 2 is provided with a plurality of spiral grooves 212 having the same direction of rotation on the inner wall surface 21a of the ring wall 21; in this embodiment, the number of the spiral grooves 212 may be 12 to 24, and the number of the spiral grooves 212 may be 12 to 24 The spiral grooves 212 are equidistantly spaced apart from each other, and a spiral angle α formed between the direction of the spiral extension of the spiral groove 212 and the axis of the filter cup 2 is about 20 to 70 degrees, wherein It is preferably 45 to 60 degrees.
該濾件3包含一定位環31及一濾網32，該定位環31連接該轉動連接件1的外環12；舉例而言，該定位環31可藉由設置凸點以抵接於該外環12的頂面，或是設置結合部以扣接於該外環12，或是其他可維持該定位環31不與該轉動連接件1的內環11或該濾杯2接觸之結構，為本領域中具有通常知識者可視需求而予以調整，故該定位環31與該外環12的連接結構本發明並不加以限制；又或者，該定位環31亦可與該內環11接觸，只要二者之間具有足夠的潤滑即可。The filter member 3 includes a positioning ring 31 and a filter screen 32. The positioning ring 31 is connected to the outer ring 12 of the rotary connecting member 1. For example, the positioning ring 31 can be abutted by the protrusion. The top surface of the ring 12 is either provided with a joint portion to be fastened to the outer ring 12, or other structure capable of maintaining the positioning ring 31 not in contact with the inner ring 11 or the filter bowl 2 of the rotary joint member 1 The connection between the positioning ring 31 and the outer ring 12 is not limited in the present invention. Alternatively, the positioning ring 31 can also be in contact with the inner ring 11 as long as it is in the field. There is enough lubrication between the two.
在本實施例中，該定位環31的內環面向下延伸形成一擋牆311，以供該濾網32結合於該擋牆311的端緣；據此，該定位環31連接該外環12時，該濾網32可穿伸容設於該濾杯2的內部，並與該環牆21的內壁面21a相距預設距離而不接觸。In this embodiment, the inner ring of the positioning ring 31 extends downward to form a retaining wall 311, so that the filter mesh 32 is coupled to the end edge of the retaining wall 311; accordingly, the positioning ring 31 is connected to the outer ring 12 The screen 32 can be inserted into the interior of the filter bowl 2 and is spaced apart from the inner wall surface 21a of the ring wall 21 by a predetermined distance.
又，該定位環31另設有一貫穿的進氣孔312，該進氣孔312可用以連接一氣體源，該進氣孔312對位於該濾網32與該環牆21的內壁面21a之間，使氣體可被導引流入該濾杯2的各螺旋溝槽212內；其中，該濾網32與該擋牆311的結合處較佳與該濾杯2的入口端22切齊，藉以導引氣流確實流向該濾杯2的各螺旋溝槽212，而不會在流入各螺旋溝槽212前就溢散到該濾網32內。Moreover, the positioning ring 31 is further provided with a through air inlet hole 312, which can be used to connect a gas source, and the air inlet hole 312 is located between the screen 32 and the inner wall surface 21a of the ring wall 21. The gas can be guided into the spiral grooves 212 of the filter bowl 2; wherein the junction of the filter screen 32 and the retaining wall 311 is preferably aligned with the inlet end 22 of the filter bowl 2, thereby guiding The bleed air does flow to the spiral grooves 212 of the filter bowl 2 and does not overflow into the screen 32 before flowing into the spiral grooves 212.
該濾網32的網目小於欲以冷卻液進行冷卻調質的物件尺寸，使得該些物件可被該濾網32攔留，而冷卻液則可通過該濾網32。又，該濾杯2的環牆21呈錐狀時，該濾網32亦呈錐狀以容設於該濾杯2的內部。The mesh of the screen 32 is smaller than the size of the article to be cooled and tempered by the coolant so that the articles can be retained by the screen 32 and the coolant can pass through the screen 32. Moreover, when the ring wall 21 of the filter bowl 2 has a tapered shape, the screen 32 is also tapered to be accommodated inside the filter bowl 2.
據由前述結構，本發明之熱處理設備之收料裝置使用時，可將該轉動連接件1的外環12結合於一熱處理收料裝置的循環管路，並使該濾杯2的入口端22朝向該循環管路的開口，以承接已完成熱交換的冷卻液與物件；另，該濾杯2的底部可設有一擋料濾板，使熱處理後的物件能被留在該濾杯2及濾網32中，並於盛裝收集該些物件達預設重量時，移開該擋料濾板使該些物件掉落至一集料盒中；冷卻液則通過該濾杯2而繼續在該循環管路中循環使用。According to the foregoing structure, when the receiving device of the heat treatment apparatus of the present invention is used, the outer ring 12 of the rotary joint 1 can be coupled to the circulation line of a heat treatment receiving device, and the inlet end 22 of the filter bowl 2 can be made. Opening the opening of the circulation line to receive the coolant and the object that have completed the heat exchange; in addition, the bottom of the filter bowl 2 may be provided with a stopper filter plate, so that the heat-treated object can be left in the filter bowl 2 and In the filter screen 32, and when collecting the articles for a preset weight, removing the material filter plate to drop the objects into a collecting box; the cooling liquid continues through the filter cup 2 Recycled in the circulation line.
值得注意的是，請參照第3、4圖，該濾件3的進氣孔312可被通入氣體(例如：壓縮空氣)以形成一股氣流F，該氣流F流入螺旋溝槽212後將形成數個不同方向的分力，其中包含一下料分力F1、一推轉分力F2及一氣旋分力F3。該下料分力F1係沿該濾杯2的徑向流動，可將物件沿徑向地向中間吹動，使物件向下掉落堆積而不會沾黏在濾網32上；該推轉分力F2係正交於螺旋溝槽212的槽壁以形成一推力，使該濾杯2可與該內環11一起相對於該外環12產生轉動；該氣旋分力F3則是順著螺旋溝槽212的方向流動，形成一螺旋氣流，以輔助提升該下料分力F1及推轉分力F2所產生的效果；特別是，當該濾杯2的環牆21呈錐狀時，該氣旋分力F3朝該濾杯2的出口端23流動的過程中，更可因為流體的動態壓力提升，使該下料分力F1及推轉分力F2產生的效果更加明顯，有助提升物件不沾黏於濾網32的效果及該濾杯2的旋轉順暢度。It should be noted that, referring to Figures 3 and 4, the air inlet hole 312 of the filter element 3 can be filled with a gas (for example, compressed air) to form a flow of air F, which flows into the spiral groove 212 and then A plurality of component forces in different directions are formed, including a split component force F1, a push component component F2, and a cyclone component F3. The blanking force component F1 flows along the radial direction of the filter cup 2, and the object can be blown radially in the middle, so that the object falls down and accumulates without sticking to the filter screen 32; The component F2 is orthogonal to the groove wall of the spiral groove 212 to form a thrust, so that the filter cup 2 can rotate together with the inner ring 11 with respect to the outer ring 12; the cyclonic force component F3 is followed by a spiral The direction of the groove 212 flows to form a spiral airflow to assist in lifting the effect of the blanking force component F1 and the pushing component force F2; in particular, when the ring wall 21 of the filter cup 2 is tapered, During the flow of the cyclonic force component F3 toward the outlet end 23 of the filter bowl 2, the dynamic pressure of the fluid is increased, so that the effect of the material splitting force F1 and the pushing component force F2 is more obvious, which helps to enhance the object. The effect of sticking to the filter screen 32 and the smoothness of rotation of the filter bowl 2 are not adhered.
請參照第5圖，其係本發明熱處理設備之收料裝置的第二實施例，本發明的第二實施例大致上同於上述之第一實施例，其差異在於：本發明第二實施例另設有一轉動杯4，該轉動杯4容置於該濾杯2的內部而位於該濾杯2與該濾網32之間。Referring to FIG. 5, which is a second embodiment of the receiving device of the heat treatment apparatus of the present invention, the second embodiment of the present invention is substantially the same as the first embodiment described above, and the difference lies in the second embodiment of the present invention. There is also a rotating cup 4 which is accommodated inside the filter bowl 2 between the filter bowl 2 and the screen 32.
更詳言之，該轉動杯4的內部呈中空而具有一內壁面4a及一外壁面4b，該轉動杯4設有數個旋向相同的螺旋通道41，各該螺旋通道 41貫穿該轉動杯4的內壁面4a及外壁面4b；其中，該轉動杯4的數個螺旋通道41具有一第一旋向，該濾杯2的數個螺旋溝槽212具有一第二旋向，該第一旋向與該第二旋向相反(例如該第一旋向為順時針方向，該第二旋向為逆時針方向)。More specifically, the interior of the rotating cup 4 is hollow and has an inner wall surface 4a and an outer wall surface 4b. The rotating cup 4 is provided with a plurality of spiral passages 41 having the same direction of rotation, each of which is spiral passage 41 penetrates the inner wall surface 4a and the outer wall surface 4b of the rotating cup 4; wherein the plurality of spiral passages 41 of the rotating cup 4 have a first direction of rotation, and the plurality of spiral grooves 212 of the filter cup 2 have a second rotation The first direction of rotation is opposite to the second direction of rotation (eg, the first direction of rotation is a clockwise direction and the second direction of rotation is a counterclockwise direction).
此外，請配合參照第6圖，在本實施例中，該轉動杯4可以配合該濾杯2而呈錐狀，在該轉動杯4的軸向截面上，該轉動杯4的外壁面4b的錐狀夾角β可以為45~70度，以產生較佳的流體加壓效果。又，該轉動杯4的螺旋通道41數量可以為12~24個，該數個螺旋通道41係等距地間隔設置而相互平行，各該螺旋通道41的旋向延伸線與該轉動杯4的軸心線之間所形成的螺旋角γ約為20~70度，其中又以45~60度為佳。In addition, referring to FIG. 6, in the present embodiment, the rotating cup 4 can be tapered in cooperation with the filter cup 2, and the outer wall surface 4b of the rotating cup 4 is in the axial section of the rotating cup 4. The taper angle β can be 45 to 70 degrees to produce a better fluid pressurization effect. Moreover, the number of the spiral passages 41 of the rotating cup 4 may be 12 to 24, and the plurality of spiral passages 41 are equidistantly spaced apart from each other, and the spiral extending line of each of the spiral passages 41 and the rotating cup 4 The helix angle γ formed between the axis lines is about 20 to 70 degrees, and more preferably 45 to 60 degrees.
請參照第7圖，組裝時，該轉動杯4係容放於該濾杯2中，該轉動杯4的外壁面4b可與該濾杯2的環牆21的內壁面21a接觸，使該轉動杯4與該濾杯2維持鬆配結合的型態。另一方面，該濾網32則穿伸容設於該轉動杯4的內部，並與該轉動杯4的內壁面4a相距預設距離而不接觸。又，該定位環31的進氣孔312可選擇對位於該濾網32與該轉動杯4的內壁面4a之間，或是如圖所示，對位於該轉動杯4的外壁面4b與該濾杯2的內壁面21a之間，使通入的氣流可直接吹入該轉動杯4與該濾杯2之間，使該轉動杯4略微浮起而不與該濾杯2的內壁面21a接觸。Referring to FIG. 7, when assembled, the rotating cup 4 is received in the filter bowl 2, and the outer wall surface 4b of the rotating cup 4 can be in contact with the inner wall surface 21a of the ring wall 21 of the filter cup 2, so that the rotation The cup 4 and the filter bowl 2 maintain a loosely coupled configuration. On the other hand, the screen 32 is bored and received inside the rotating cup 4, and is spaced apart from the inner wall surface 4a of the rotating cup 4 by a predetermined distance. Moreover, the air inlet hole 312 of the positioning ring 31 can be selectively located between the screen 32 and the inner wall surface 4a of the rotating cup 4, or as shown, facing the outer wall surface 4b of the rotating cup 4 and Between the inner wall surface 21a of the filter bowl 2, the air flow that is introduced can be directly blown between the rotating cup 4 and the filter bowl 2, so that the rotating cup 4 is slightly floated without the inner wall surface 21a of the filter bowl 2. contact.
請參照第7、8a圖，當該濾件3的進氣孔312被通入氣體時，一部分的氣流F會流入該轉動杯4的外壁面4b與該濾杯2的內壁面21a之間，另一部分的氣流T則流入該濾網32與該轉動杯4的內壁面4a之間；其中，該氣流F包含第一實施例所述之下料分力F1、推轉分力F2及氣旋分力F3，而該下料分力F1在本實施例中還具有使該轉動杯4略微浮起的效果。Referring to Figures 7 and 8a, when the air inlet 312 of the filter element 3 is vented, a portion of the air flow F flows between the outer wall surface 4b of the rotating cup 4 and the inner wall surface 21a of the filter bowl 2, The other part of the airflow T flows between the screen 32 and the inner wall surface 4a of the rotating cup 4; wherein the airflow F comprises the lower component F1, the pushing component F2 and the cyclone as described in the first embodiment. The force F3, and the blanking force component F1 also has the effect of slightly lifting the rotating cup 4 in this embodiment.
請參照第7、8b圖，該氣流T則在流入該轉動杯4的螺旋通 道41後形成數個不同方向的分力，其中包含一下料分力T1、一推轉分力T2及一氣旋分力T3。該下料分力T1係沿該轉動杯4的徑向流動，可與前述之下料分力F1共同將物件沿徑向地向中間吹動，使物件向下掉落堆積而不會沾黏在濾網32上；該推轉分力T2係正交於螺旋通道41的側壁以形成一推力，使略微浮起的該轉動杯4可相對於該濾網32產生軸向旋轉；該氣旋分力T3則是順著螺旋通道41的方向流動，形成一螺旋氣流，並藉由呈錐狀的轉動杯4逐漸提升該氣旋分力T3的動態壓力，使該下料分力T1及推轉分力T2產生的效果更加明顯，有助提升物件不沾黏於濾網32的效果及該轉動杯4的旋轉順暢度。Referring to Figures 7, 8b, the air flow T is in the spiral passage into the rotating cup 4. After the passage 41, a plurality of component forces in different directions are formed, which include a lower component force T1, a push component T2 and a cyclone component T3. The blanking force component T1 flows along the radial direction of the rotating cup 4, and can blow the object radially in the middle together with the lower material component F1, so that the object falls down and accumulates without sticking. On the screen 32; the pushing component T2 is orthogonal to the side wall of the spiral channel 41 to form a thrust, so that the slightly floating rotating cup 4 can be axially rotated relative to the screen 32; The force T3 flows in the direction of the spiral passage 41 to form a spiral airflow, and gradually increases the dynamic pressure of the cyclonic force component T3 by the rotating cup 4 in a tapered shape, so that the material component T1 and the turning point are The effect produced by the force T2 is more pronounced, which helps to improve the effect of the object not adhering to the filter screen 32 and the smoothness of rotation of the rotating cup 4.
其中，由於該轉動杯4的螺旋通道41與該濾杯2的螺旋溝槽212的旋向相反，因此氣流T、F的氣旋分力T3、F3將分別帶動該轉動杯4及濾杯2產生旋向相反的旋轉動作，並形成內、外雙層旋向相反的螺旋氣流，使物件更容易從該濾網32上脫離，藉以確保熱處理後之物件不易沾黏於該濾網32上，而可順利地被導入集料盒中收集，達到提升收料效率之效果。Wherein, since the spiral passage 41 of the rotating cup 4 is opposite to the spiral direction of the spiral groove 212 of the filter bowl 2, the cyclonic force components T3 and F3 of the airflows T and F respectively drive the rotating cup 4 and the filter cup 2 respectively. Rotating the opposite rotating motion and forming a spiral flow of the inner and outer double-layered opposite spirals to make the object more easily detached from the screen 32, thereby ensuring that the heat-treated object is not easily adhered to the screen 32, and It can be smoothly collected into the collecting box to achieve the effect of improving the receiving efficiency.
本發明之熱處理設備之收料裝置特別適合運用於以冷卻液對「精微」物件進行冷卻調質的熱處理收料設備中，藉由氣流的下料分力及氣旋分力，可有效幫助精微物件克服冷卻液對其與濾網之間所造成的沾黏力，使進入到濾網中的精微物件都能順利脫離濾網表面而可被導入集料盒中收集。惟本發明熱處理設備之收料裝置的運用對象並不僅限於此，係可運用於任何以冷卻液對物件進行冷卻調質的熱處理收料設備中，為本領域中具有通常知識者可以理解，而不為本發明所限制者。The receiving device of the heat treatment device of the present invention is particularly suitable for use in a heat treatment receiving device for cooling and tempering "fine" articles by a cooling liquid, and can effectively assist the fine objects by the flow dividing force and the cyclonic force component of the airflow. Overcoming the adhesion of the coolant to the filter screen, the fine objects entering the filter can be smoothly separated from the surface of the filter and can be collected into the collection box. However, the object of the receiving device of the heat treatment apparatus of the present invention is not limited thereto, and can be applied to any heat treatment receiving device for cooling and quenching the object with a cooling liquid, which can be understood by those having ordinary knowledge in the art. It is not limited by the invention.
綜上所述，本發明之熱處理設備之收料裝置，係可使熱處理後之物件不易沾黏於濾網上，而易被導入集料盒中收集，以提升收料效率。In summary, the receiving device of the heat treatment device of the present invention can make the object after the heat treatment not easy to adhere to the filter net, and is easily collected into the collecting box to improve the receiving efficiency.
雖然本發明已利用上述較佳實施例揭示，然其並非用以限定 本發明，任何熟習此技藝者在不脫離本發明之精神和範圍之內，相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇，因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed using the above preferred embodiments, it is not intended to be limiting The present invention is not limited to the spirit and scope of the present invention, and various modifications and changes to the above embodiments are still within the technical scope of the present invention. Therefore, the scope of protection of the present invention is attached. The scope defined in the scope of application for patent application shall prevail.
1‧‧‧轉動連接件1‧‧‧Rotating joints
11‧‧‧內環11‧‧‧ Inner Ring
12‧‧‧外環12‧‧‧Outer Ring
2‧‧‧濾杯2‧‧‧ filter cup
21‧‧‧環牆21‧‧‧ Ring wall
21a‧‧‧內壁面21a‧‧‧ inner wall
21b‧‧‧外壁面21b‧‧‧ outer wall
212‧‧‧螺旋溝槽212‧‧‧Spiral groove
22‧‧‧入口端22‧‧‧ entrance end
23‧‧‧出口端23‧‧‧export end
3‧‧‧濾件3‧‧‧ filter
31‧‧‧定位環31‧‧‧ positioning ring
311‧‧‧擋牆311‧‧‧Retaining wall
312‧‧‧進氣孔312‧‧‧Air intake
32‧‧‧濾網32‧‧‧ Filter
4‧‧‧轉動杯4‧‧‧Rotating Cup
4a‧‧‧內壁面4a‧‧‧ inner wall
4b‧‧‧外壁面4b‧‧‧ outer wall
41‧‧‧螺旋通道41‧‧‧Spiral channel
Claims (19)
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| TW102144628A TWI505864B (en) | 2013-12-05 | 2013-12-05 | Material collection device of heat treatment apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102144628A TWI505864B (en) | 2013-12-05 | 2013-12-05 | Material collection device of heat treatment apparatus |
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|---|---|
| TW201521850A TW201521850A (en) | 2015-06-16 |
| TWI505864B true TWI505864B (en) | 2015-11-01 |
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| CN105477920A (en) * | 2016-01-19 | 2016-04-13 | 成都科盛石油科技有限公司 | Filtering device with double-layer filter screen |
| CN105715808A (en) * | 2016-04-13 | 2016-06-29 | 陈杰 | Butterfly valve for water storage tank |
| CN105782478A (en) * | 2016-04-13 | 2016-07-20 | 潘豪杰 | Valve with filtering function |
| CN105782483A (en) * | 2016-04-13 | 2016-07-20 | 潘豪杰 | Silent high-pressure ball needle valve |
| CN105715835A (en) * | 2016-04-29 | 2016-06-29 | 潘豪杰 | Check valve |
| CN112044146B (en) * | 2020-09-24 | 2021-09-28 | 江西祐臣节能净化科技有限公司 | Vortex type back flushing water filter |
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|---|---|---|---|---|
| FR2547596A1 (en) * | 1983-06-16 | 1984-12-21 | Stefi | Plant for the treatment of mechanical components and more particularly metal quenching plant |
| TW200624746A (en) * | 2004-06-28 | 2006-07-16 | Espec Corp | Heat treatment apparatus |
| CN101203289A (en) * | 2005-05-13 | 2008-06-18 | 曼·胡默尔有限公司 | Filtering system, in particular for filtering liquids in internal combustion engines |
| CN101267871A (en) * | 2005-08-04 | 2008-09-17 | 约翰逊控制技术公司 | Coalescing filter element with drainage mechanism |
| TW200903650A (en) * | 2007-06-01 | 2009-01-16 | Tokyo Electron Ltd | Heat processing furnace and method of manufacturing the same |
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Patent Citations (5)
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|---|---|---|---|---|
| FR2547596A1 (en) * | 1983-06-16 | 1984-12-21 | Stefi | Plant for the treatment of mechanical components and more particularly metal quenching plant |
| TW200624746A (en) * | 2004-06-28 | 2006-07-16 | Espec Corp | Heat treatment apparatus |
| CN101203289A (en) * | 2005-05-13 | 2008-06-18 | 曼·胡默尔有限公司 | Filtering system, in particular for filtering liquids in internal combustion engines |
| CN101267871A (en) * | 2005-08-04 | 2008-09-17 | 约翰逊控制技术公司 | Coalescing filter element with drainage mechanism |
| TW200903650A (en) * | 2007-06-01 | 2009-01-16 | Tokyo Electron Ltd | Heat processing furnace and method of manufacturing the same |
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| TW201521850A (en) | 2015-06-16 |
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