TWI462703B - Method for joining fabric panels and manufacturing brassieres - Google Patents
Method for joining fabric panels and manufacturing brassieres Download PDFInfo
- Publication number
- TWI462703B TWI462703B TW096120505A TW96120505A TWI462703B TW I462703 B TWI462703 B TW I462703B TW 096120505 A TW096120505 A TW 096120505A TW 96120505 A TW96120505 A TW 96120505A TW I462703 B TWI462703 B TW I462703B
- Authority
- TW
- Taiwan
- Prior art keywords
- edge portion
- fabric
- edge
- suture
- fabric panel
- Prior art date
Links
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41C—CORSETS; BRASSIERES
- A41C5/00—Machines, appliances, or methods for manufacturing corsets or brassieres
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/24—Hems; Seams
- A41D27/245—Hems; Seams made by welding or gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
- B29C65/083—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
- B29C65/085—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using a rotary sonotrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
- B29C65/7435—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc the tool being a roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/743—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc
- B29C65/7443—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using the same tool for both joining and severing, said tool being monobloc or formed by several parts mounted together and forming a monobloc by means of ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/729—Textile or other fibrous material made from plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
- B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
- B29C66/83411—Roller, cylinder or drum types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/727—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2313/00—Use of textile products or fabrics as reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4871—Underwear
- B29L2031/4885—Brassieres
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Corsets Or Brassieres (AREA)
Description
本發明涉及一種連接織物裁片以製造服飾品的方法、一種製造胸罩的***罩杯的方法、一種***罩杯以及一種胸罩。The present invention relates to a method of joining fabric panels to make apparel articles, a method of making a breast cup for a brassiere, a breast cup and a brassiere.
在服裝行業，經常需要使用縫紉機通過縫合將織物裁片連接在一起。例如，製造胸罩通常需要提供***罩杯，每個罩杯一般通過將兩個織物裁片沿其外周邊縫在一起而製成，其中裁片之一將成為完成的***罩杯的外層，另一個將成為內層。這兩個織物裁片需要公共接縫來形成所期望的罩杯輪廓。通過將這兩個織物裁片沿其外周邊縫在一起，可以製成用於胸罩的雙層支撐罩杯。內層通常是由為了其舒適性而選取的織物製成的杯形墊，而外層是裝飾性的、可以由具有令人喜愛的外觀的織物諸如網眼織物製成。In the apparel industry, it is often necessary to use stitching machines to join fabric pieces together by stitching. For example, the manufacture of bras typically requires the provision of breast cups, each of which is typically made by sewing two fabric panels together along their outer periphery, wherein one of the panels will become the outer layer of the finished breast cup and the other will become Inner layer. These two fabric panels require a common seam to form the desired cup contour. A two-layer support cup for a brassiere can be made by sewing the two fabric panels together along their outer periphery. The inner layer is typically a cup-shaped pad made of fabric selected for its comfort, while the outer layer is decorative and can be made of a fabric having a desirable appearance such as a mesh fabric.
然而，當這兩個織物裁片的外周邊縫在一起時，沿該外周邊形成體積大且明顯的接縫餘量。***罩杯的這些體積大且明顯的接縫餘量可能不舒服且在美學上不合需要。因此，希望生產令人舒服且美學上期望的服飾品。However, when the outer edges of the two fabric panels are sewn together, a large and significant seam allowance is formed along the outer periphery. These large and significant seam allowances for the breast cup may be uncomfortable and aesthetically undesirable. Therefore, it is desirable to produce furnishings that are comfortable and aesthetically desirable.
US 6805610公開了一種胸罩，該胸罩包括了無縫***罩杯，其特徵是將胸罩的不同部分連接在一起的縫合量可以忽略。這一專利還公開了一種製造胸罩的方法，其特徵是如下步驟：將第一層模制的泡沫材料和第二層同延的泡沫材料直接互相層疊，然後將兩個模制的柔性***罩杯連接在胸帶芯上。然而，需要不同的模具來製造不同形狀的***罩杯。這樣實質上增加了製造成本。所以，需要提供一種能降低成本、簡單以及靈活的用於製造胸罩的***罩杯的改進方法。No. 6,805,610 discloses a brassiere that includes a seamless breast cup characterized by negligible amount of stitching that joins different portions of the brassiere. This patent also discloses a method of making a brassiere characterized by the steps of laminating a first layer of molded foam material and a second layer of coextensive foam material directly to each other, and then molding the two molded flexible breast cups Attached to the chest strap core. However, different molds are needed to make breast cups of different shapes. This substantially increases manufacturing costs. Therefore, there is a need to provide an improved method for reducing the cost, simplicity, and flexibility of a breast cup for making a bra.
根據本發明的一個方面，提供了一種連接織物裁片以製造服飾品的方法，該方法可包括如下步驟：提供第一織物裁片和第二織物裁片，將所述第一織物裁片和第二織物裁片疊置以形成疊合的周邊部分，在所述疊合的周邊部分將所述第一織物裁片和第二織物裁片連接在一起，在所述疊合的周邊部分超聲切割和熔合所述連接的第一織物裁片和第二織物裁片，形成連接所述第一織物裁片和第二織物裁片的熔合線，沿所述熔合線使裏朝外翻轉所述連接的第一織物裁片和第二織物裁片，形成無縫邊緣。According to one aspect of the invention, there is provided a method of joining fabric panels to manufacture articles of apparel, the method comprising the steps of providing a first fabric panel and a second fabric panel, the first fabric panel and The second fabric panel is stacked to form a laminated peripheral portion, the first fabric panel and the second fabric panel being joined together at the peripheral portion of the overlap, and the peripheral portion of the overlap is ultrasonicated Cutting and fusing the joined first fabric panel and second fabric panel to form a weld line connecting the first fabric panel and the second fabric panel, and flipping the inside and outside along the fusion line The joined first fabric panel and the second fabric panel form a seamless edge.
根據本發明的另一方面，提供了一種製造胸罩的***罩杯的方法，該方法可包括步驟：提供包括第一邊緣部分和第二邊緣部分的墊，提供包括第三邊緣部分和第四邊緣部分的織物覆蓋層，叠合所述第一邊緣部分和第三邊緣部分，將所述叠合的第一邊緣部分和第三邊緣部分連接在一起，叠合所述第二邊緣部分和第四邊緣部分，將所述叠合的第二邊緣部分和第四邊緣部分連接在一起，超聲切割和熔合所述連接的第一邊緣部分和第三邊緣部分以形成連接所述墊和所述織物覆蓋層的第一熔合綫，超聲切割和熔合所述連接的第二邊緣部分和第四邊緣部分以形成連接所述墊和所述織物覆蓋層的第二熔合綫，以及沿所述第一和第二熔合綫使裏朝外翻轉所述連接的墊和織物覆蓋層以形成無縫邊緣。According to another aspect of the present invention, there is provided a method of manufacturing a breast cup of a brassiere, the method comprising the steps of: providing a pad comprising a first edge portion and a second edge portion, providing a third edge portion and a fourth edge portion a fabric covering layer, the first edge portion and the third edge portion are superposed, the first edge portion and the third edge portion are joined together, and the second edge portion and the fourth edge are overlapped Portioning the laminated second edge portion and the fourth edge portion together, ultrasonically cutting and fusing the joined first edge portion and third edge portion to form a connection between the pad and the fabric cover layer a first weld line, ultrasonically cutting and fusing the joined second and fourth edge portions to form a second weld line connecting the mat and the fabric cover, and along the first and second The weld line flips the joined mat and fabric cover outwardly to form a seamless edge.
根據本發明的另一方面，提供了一種***罩杯，該***罩杯包括墊以及利用無縫邊緣加裝在所述墊上的織物覆蓋層。In accordance with another aspect of the invention, a breast cup is provided that includes a pad and a fabric cover layer that is attached to the pad with a seamless edge.
根據本發明的另一方面，提供了一種胸罩，該胸罩包括兩個上述***罩杯，它們互相連接、幷連接到背帶和肩帶上。According to another aspect of the present invention, there is provided a brassiere comprising two of the above-described breast cups which are connected to each other and to the shoulder strap and the shoulder strap.
第1圖是顯示將兩個織物裁片連接在一起以製造服飾品的第一步驟的橫斷面圖。Figure 1 is a cross-sectional view showing the first step of joining two fabric panels together to make an article of apparel.
第2圖是顯示將兩個織物裁片連接在一起以製造服飾品的第二步驟的橫斷面圖。Figure 2 is a cross-sectional view showing the second step of joining two fabric panels together to make an article of apparel.
第3圖是顯示將兩個織物裁片連接在一起以製造服飾品的第三步驟的橫斷面圖。Figure 3 is a cross-sectional view showing a third step of joining two fabric panels together to make an article of apparel.
第4圖是顯示將兩個織物裁片連接在一起以製造服飾品的第四步驟的橫斷面圖。Figure 4 is a cross-sectional view showing the fourth step of joining two fabric panels together to make an article of apparel.
第5圖是顯示將兩個織物裁片連接在一起以製造服飾品的第五步驟的橫斷面圖。Figure 5 is a cross-sectional view showing the fifth step of joining two fabric panels together to make an article of apparel.
第6圖是顯示將兩個織物裁片連接在一起以製造服飾品的第六步驟的橫斷面圖。Figure 6 is a cross-sectional view showing the sixth step of joining two fabric panels together to make an article of apparel.
第7圖是顯示將兩個織物裁片連接在一起以製造服飾品的第七步驟的橫斷面圖。Figure 7 is a cross-sectional view showing the seventh step of joining two fabric panels together to make an article of apparel.
第8圖示出了通過超聲切割和熔合連接在一起的兩個織物裁片的局部透視圖。Figure 8 shows a partial perspective view of two fabric panels joined together by ultrasonic cutting and fusing.
第9圖示出了沿熔合線使裏朝外翻轉的第8圖的裁片的局部透視圖。Fig. 9 is a partial perspective view showing the cut piece of Fig. 8 which is turned inward and outward along the weld line.
第10圖是顯示製造胸罩的***罩杯的第一步驟的正視圖。Figure 10 is a front elevational view showing the first step of making a breast cup for a bra.
第11圖是顯示製造胸罩的***罩杯的第二步驟的正視圖。Figure 11 is a front elevational view showing the second step of manufacturing a breast cup of a brassiere.
第12圖是顯示製造胸罩的***罩杯的第三步驟的正視圖。Figure 12 is a front elevational view showing the third step of manufacturing a breast cup of a brassiere.
第13圖是顯示製造胸罩的***罩杯的第四步驟的正視圖。Figure 13 is a front elevational view showing the fourth step of manufacturing a breast cup of a brassiere.
第14圖是顯示製造胸罩的***罩杯的第五步驟的正視圖。Figure 14 is a front elevational view showing the fifth step of manufacturing a breast cup of a brassiere.
第15圖是顯示製造胸罩的***罩杯的第六步驟的正視圖。Fig. 15 is a front elevational view showing the sixth step of manufacturing a breast cup of a brassiere.
第16圖是顯示製造胸罩的***罩杯的第七步驟的正視圖。Figure 16 is a front elevational view showing the seventh step of manufacturing a breast cup of a brassiere.
第17圖示出了通過第10至16圖的方法製成的胸罩的***罩杯。Fig. 17 shows the breast cup of the bra made by the method of Figs. 10 to 16.
第18圖是顯示第17圖的***罩杯邊緣的放大圖。Figure 18 is an enlarged view showing the edge of the breast cup of Figure 17.
第19圖示出了由超聲切割熔合機制成的***罩杯的圖。Figure 19 shows a view of a breast cup made by an ultrasonic cutting fusion machine.
第20圖示出了使用超聲切割熔合機進行超聲切割熔合以製造***罩杯的另一圖。Figure 20 shows another diagram of ultrasonic cut fusion using an ultrasonic cutting fuser to make a breast cup.
現在詳細介紹本發明的具體實施例，在下面的描述中還提供了示例。對本發明的示例性實施例進行詳細的描述，雖然對於相關領域的技術人員來說很明顯地是，為了清楚起見，對於本發明的理解並不很重要的一些特徵可能沒有示出。Specific embodiments of the present invention will now be described in detail, and examples are provided in the following description. The exemplary embodiments of the present invention are described in detail, although it will be apparent to those skilled in the <RTIgt;
而且，應當理解本發明不限於下述的精確實施例，本領域的技術人員可以實施各種變化及其改進而不脫離本發明的精神或範圍。例如，在公開內容和所附內，不同的說明性實施例的元件和/或特徵可以互相組合和/或互相替代。此外，在閱讀了這一公開內容、附圖和所附的申請專利範圍之後，對於本領域的普通技術人員來說顯而易見的改進和變化也認為在本發明的精神和範圍內。Rather, the invention is not limited to the precise embodiments described below, and various changes and modifications may be made by those skilled in the art without departing from the spirit or scope of the invention. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other. In addition, it will be apparent to those skilled in the <Desc/Clms Page number>
一種連接兩個織物裁片以便製造服飾品的方法可包括如下步驟：提供第一織物裁片20和第二織物裁片22，疊置第一織物裁片20和第二織物裁片22以形成疊合的周邊部分，在疊合的周邊部分連接第一織物裁片和第二織物裁片，超聲切割和熔合連接的周邊部分20a和22a，形成連接第一織物裁片20和第二織物裁片22的熔合線34，沿熔合線34使裏朝外翻轉連接的第一織物裁片20和第二織物裁片22，形成無縫邊緣36，如第1至7圖所示。A method of joining two fabric panels for making an article of apparel can include the steps of providing a first fabric panel 20 and a second fabric panel 22, stacking the first fabric panel 20 and the second fabric panel 22 to form The laminated peripheral portion joins the first fabric panel and the second fabric panel at the overlapping peripheral portion, ultrasonically cuts and fuses the joined peripheral portions 20a and 22a to form a joined first fabric panel 20 and a second fabric cut The fusing line 34 of the sheet 22, along the fusing line 34, inverts the first fabric panel 20 and the second fabric panel 22 which are joined outwardly to form a seamless edge 36, as shown in Figures 1 through 7.
如在本文中使用的，術語“接縫”指的是通過沿織物裁片的邊緣將織物裁片縫合在一起而形成的接合線。術語“接縫餘量”指的是在織物邊緣與相鄰縫合線之間的織物部分。As used herein, the term "seam" refers to a bond line formed by stitching fabric pieces together along the edges of a fabric panel. The term "seam allowance" refers to the portion of the fabric between the edge of the fabric and the adjacent suture.
如在本文中使用的，術語“縫合線”指的是在織物裁片通過縫合而連接在一起時形成的線。術語“熔合線”指的是在織物裁片通過熔合而連接在一起時形成的線，該熔合是通過熱量軟化或熔化織物層的熱塑性材料並隨後去除施加的熱量時凝固而將織物層連接在一起的工序。As used herein, the term "stitch" refers to a line formed when the panels of fabric are joined together by stitching. The term "fusion line" refers to a line formed when the fabric panels are joined together by fusion, which fuses the fabric layer by softening or melting the thermoplastic material of the fabric layer and subsequently solidifying upon removal of the applied heat. The process together.
第一步驟包括提供第一織物裁片20和第二織物裁片22，每個裁片具有周邊部分20a和22a，如第1至4圖所示。第一織物裁片20可具有周邊部分20a、周邊邊緣20b、第一側面20c和相對的第二側面20d，如第1圖所示。第二織物裁片22可具有周邊部分22a和周邊邊緣22b，如第3圖所示。第一織物裁片20和第二織物裁片22可獨立地由彈性和/或熱塑性材料諸如尼龍、聚酯、斯潘德克斯(spandex)、萊卡(LYCRA)、泡沫、或它們的組合製成。例如，織物裁片可以由約50%的聚亞安酯(泡沫)、約46%的尼龍(第一外層織物)、和約4%的斯潘德克斯(第二外層織物)製成。The first step includes providing a first fabric panel 20 and a second fabric panel 22, each panel having perimeter portions 20a and 22a, as shown in Figures 1 through 4. The first fabric panel 20 can have a perimeter portion 20a, a perimeter edge 20b, a first side panel 20c, and an opposite second side panel 20d, as shown in FIG. The second fabric panel 22 can have a perimeter portion 22a and a perimeter edge 22b, as shown in FIG. The first fabric panel 20 and the second fabric panel 22 can be independently made of elastic and/or thermoplastic materials such as nylon, polyester, spandex, lycra (LYCRA) ), foam, or a combination thereof. For example, the fabric panel can be made from about 50% polyurethane (foam), about 46% nylon (first outer fabric), and about 4% spandex (second outer fabric).
可選擇地，第一步驟可包括提供穩定條24，並沿織物裁片20的周邊部分20a將穩定條24固定地加裝在第一側面20c上，如第2圖所示。穩定條24可以通過給穩定條24的底側24a上設置的薄熱敏粘結膜施加熱量和/或壓力而附著在周邊部分20a上。穩定條24可以由實質上無彈性的材料製成，且可具有約10mm的寬度。例如，穩定條24可以由100%的尼龍製成。例如，熱敏粘結膜可以由聚亞安酯製成。穩定條24可用於穩定織物裁片20的周邊部分20a，否則該周邊部分可以拉伸且容易變形。Alternatively, the first step may include providing a stabilizing strip 24 and fixedly attaching the stabilizing strip 24 to the first side 20c along the peripheral portion 20a of the fabric panel 20, as shown in FIG. The stabilizing strip 24 can be attached to the peripheral portion 20a by applying heat and/or pressure to the thin heat-sensitive adhesive film provided on the bottom side 24a of the stabilizing strip 24. The stabilizing strip 24 can be made of a substantially inelastic material and can have a width of about 10 mm. For example, the stabilizing strip 24 can be made of 100% nylon. For example, the heat-sensitive adhesive film can be made of polyurethane. The stabilizing strip 24 can be used to stabilize the peripheral portion 20a of the fabric panel 20 that would otherwise be stretchable and easily deformable.
第二步驟包括疊置第一織物裁片20和第二織物裁片22，並形成疊合的周邊部分，如第3圖所示。第一織物裁片20和第二織物裁片22可以放置成疊置狀態，使得周邊部分20a和22a處於疊合狀態，且周邊邊緣20b和22b對齊。可以在織物裁片之間夾任何性質的片材。例如，片材可包括熱塑性材料。The second step includes stacking the first fabric panel 20 and the second fabric panel 22 and forming a folded peripheral portion, as shown in FIG. The first fabric panel 20 and the second fabric panel 22 may be placed in a stacked state such that the peripheral portions 20a and 22a are in a folded state, and the peripheral edges 20b and 22b are aligned. Sheets of any nature can be sandwiched between fabric panels. For example, the sheet may comprise a thermoplastic material.
第三步驟包括在疊合的周邊部分連接裁片，例如，通過縫合疊合的周邊部分而形成縫合線26，如第4圖所示。周邊部分20a和22a以及穩定條24可以通過一次縫合過程縫合在一起，形成接縫或縫合線26和接縫餘量28。縫合線26可以離周邊邊緣20b和22b約2至4mm。縫合步驟用於防止織物相對彼此側向移動。對於本領域的普通技術人員來說縫合之外的已知方法也可以滿意地用於防止織物層的側向移動。可以使用任何縫紉機來進行縫合，然而，也可以使用對於本領域的普通技術人員來說已知的其他設備。The third step includes joining the panels at the overlapping peripheral portions, for example, by stitching the overlapping peripheral portions to form the suture 26, as shown in FIG. The peripheral portions 20a and 22a and the stabilizing strips 24 can be stitched together by a single stitching process to form seams or sutures 26 and seam allowance 28. The suture 26 can be about 2 to 4 mm from the peripheral edges 20b and 22b. The stitching step serves to prevent the fabric from moving laterally relative to each other. Known methods other than stitching can also be satisfactorily used to prevent lateral movement of the fabric layer by one of ordinary skill in the art. Any sewing machine can be used for stitching, however, other devices known to those of ordinary skill in the art can also be used.
第四步驟包括超聲切割和熔合連接的周邊部分20a和22a，例如，通過超聲切割和熔合縫合的周邊部分20a和22a，從而去除縫合線26，以形成連接第一織物裁片20和第二織物裁片22的熔合線34，如第5圖所示。超聲切割和熔合可以沿大致平行於縫合線26且與縫合線26向內間隔開的線進行。熔合線34具有小於1mm的寬度，可以離周邊邊緣20b和22b約4至7mm形成。這樣形成的熔合邊緣基本上平坦和平順。The fourth step includes ultrasonically cutting and fusing the joined peripheral portions 20a and 22a, for example, by ultrasonically cutting and fusing the stitched peripheral portions 20a and 22a, thereby removing the suture 26 to form a joined first fabric panel 20 and a second fabric. The fusion line 34 of the panel 22 is as shown in FIG. Ultrasonic cutting and fusing can be performed along a line that is generally parallel to suture 26 and spaced inwardly from suture 26. The weld line 34 has a width of less than 1 mm and may be formed about 4 to 7 mm from the peripheral edges 20b and 22b. The fused edges thus formed are substantially flat and smooth.
第五步驟包括沿熔合線34使裏朝外翻轉第一織物裁片20和第二織物裁片22以形成無縫邊緣，如第6和7圖及箭頭所示。連接的第一織物裁片20和第二織物裁片22沿熔合線使裏朝外翻轉以形成無縫邊緣是一種稱作“外翻”(“baggedout”or“baggingout”)的工藝。The fifth step includes turning the first fabric panel 20 and the second fabric panel 22 outwardly along the weld line 34 to form a seamless edge, as shown in Figures 6 and 7 and the arrows. The joining of the first fabric panel 20 and the second fabric panel 22 along the weld line to flip the inside out to form a seamless edge is a process known as "bagged out" or "bagging out".
在第7圖中示出由熔合線34連接的兩個織物裁片20和22。通過使裏朝外翻轉這兩個織物裁片20和22，粗糙的外部熔合表面可以隱藏在兩個織物裁片20和22之間，僅僅露出兩個織物裁片20和22的平滑的內表面，且形成無縫邊緣36。沿織物裁片20和22的周邊部分沒有形成明顯的邊緣。應當指出，穩定條24a的實際厚度極小；僅為了說明的目的，如第7圖所示位於兩個織物裁片20和22之間的剩餘穩定條24a被誇大。Two fabric panels 20 and 22 joined by a weld line 34 are shown in FIG. By flipping the two fabric panels 20 and 22 outwardly, the rough outer fusion surface can be hidden between the two fabric panels 20 and 22, exposing only the smooth inner surface of the two fabric panels 20 and 22. And forming a seamless edge 36. No significant edges are formed along the peripheral portions of the fabric panels 20 and 22. It should be noted that the actual thickness of the stabilizing strip 24a is extremely small; for illustrative purposes only, the remaining stabilizing strip 24a between the two fabric panels 20 and 22 as shown in Fig. 7 is exaggerated.
在第8圖中示出了通過超聲切割和熔合工藝沿熔合線34連接在一起的兩個織物裁片20和22的局部透視圖。在第9圖中示出了沿熔合線34使裏朝外翻轉的第8圖的兩個織物裁片20和22的局部透視圖。可以看出，沿兩個連接的織物裁片20和22的邊緣部分沒有縫合線或接縫餘量。在將兩個織物裁片20和22使裏朝外翻轉之後，熔合線34基本上不可見。A partial perspective view of two fabric panels 20 and 22 joined together along a weld line 34 by an ultrasonic cutting and fusing process is shown in FIG. A partial perspective view of the two fabric panels 20 and 22 of Fig. 8 which is turned inwardly and outwardly along the weld line 34 is shown in Fig. 9. It can be seen that there are no seams or seam allowance along the edge portions of the two joined fabric panels 20 and 22. After the two fabric panels 20 and 22 are turned inside out, the weld line 34 is substantially invisible.
與連接兩層織物相關的上述相同步驟可用於涉及連接多個織物裁片的工藝，其中織物裁片可以分成兩組以便裏朝外翻轉或外翻。該方法具有簡單性以及靈活性，因為它不限於織物裁片的尺寸和數目。The same steps as described above in connection with joining two layers of fabric can be used in a process involving joining a plurality of fabric panels, wherein the fabric panels can be divided into two groups for inward turning or everting. This method is simple and flexible because it is not limited to the size and number of fabric panels.
一種製造胸罩的***罩杯的方法可包括步驟：提供具有第一側面52、相對的第二側面54、第一邊緣部分56和第二邊緣部分58的杯形墊50；提供具有第三邊緣部分72和第四邊緣部分74的織物覆蓋層70；將織物覆蓋層70放在墊的第二側面54上；疊合第一邊緣部分56和第三邊緣部分72；將疊合的第一邊緣部分56和第三邊緣部分72縫合在一起以形成第一縫合線76；疊合第二邊緣部分58和第四邊緣部分74；將疊合的第二邊緣部分58和第四邊緣部分74縫合在一起以形成第二縫合線78；將縫合的第一邊緣部分56和第三邊緣部分72超聲切割和熔合在一起，以去除第一縫合線76、並形成連接墊50和織物覆蓋層70的第一熔合線90；將縫合的第二邊緣部分58和第四邊緣部分74超聲切割和熔合在一起，以去除第二縫合線78、並形成連接墊50和織物覆蓋層70的第二熔合線92；沿第一熔合線90和第二熔合線92使裏朝外翻轉連接的墊50和織物覆蓋層70，形成無縫邊緣190和192，如第10至16圖所示。超聲切割和熔合可以沿著大致平行於第一縫合線76且與第一縫合線76向內間隔開的線、以及大致平行於第二縫合線78且與第二縫合線78間隔開的綫進行。A method of making a breast cup for a bra can include the steps of providing a cup-shaped pad 50 having a first side 52, an opposing second side 54, a first edge portion 56, and a second edge portion 58; providing a third edge portion 72 And a fabric cover 70 of the fourth edge portion 74; placing the fabric cover 70 on the second side 54 of the pad; overlapping the first edge portion 56 and the third edge portion 72; the first edge portion 56 to be folded And stitching together the third edge portion 72 to form a first stitch 76; folding the second edge portion 58 and the fourth edge portion 74; stitching the folded second edge portion 58 and the fourth edge portion 74 together A second suture 78 is formed; the stitched first edge portion 56 and the third edge portion 72 are ultrasonically cut and fused together to remove the first suture 76 and form a first fusion of the connection pad 50 and the fabric cover 70 Line 90; ultrasonically cut and fuse the stitched second edge portion 58 and the fourth edge portion 74 together to remove the second stitch 78 and form the second bond line 92 of the bond pad 50 and the fabric cover 70; First fusion line 90 and second fusion Pad 50 and the fabric so that inside-out line 92 connected to the inverted cover layer 70, the edges 190 and 192 form a seamless, as shown in FIG. 10 to FIG. 16. Ultrasonic cutting and fusing may be along a line generally parallel to the first suture 76 and spaced inwardly from the first suture 76, and a line generally parallel to the second suture 78 and spaced apart from the second suture 78. .
第一步驟包括提供具有第一側面52、相對的第二側面54、第一邊緣部分56、和第二邊緣部分58的杯形墊50，如第10圖所示。第一側面52可以是正面或凸起的側面52。第二側面54可以是後面或下凹的側面。第一邊緣部分56可以是領口邊緣部分。第二邊緣部分58可以是胺下邊緣部分。墊50也可具有底部邊緣部分60。墊50可以由彈性和/或熱塑性材料諸如尼龍、聚酯、斯潘德克斯、萊卡、泡沫、或它們的組合製成。例如，織物裁片可以由約50%聚亞安酯(泡沫)、約46%的尼龍(第一外層織物)、和約4%的斯潘德克斯(第二外層織物)製成。The first step includes providing a cup-shaped pad 50 having a first side 52, an opposite second side 54, a first edge portion 56, and a second edge portion 58, as shown in FIG. The first side 52 can be a front or raised side 52. The second side 54 can be a rear or concave side. The first edge portion 56 can be a neckline edge portion. The second edge portion 58 can be an amine lower edge portion. Pad 50 can also have a bottom edge portion 60. Pad 50 can be made of a resilient and/or thermoplastic material such as nylon, polyester, spandex, lycra, foam, or combinations thereof. For example, the fabric panel can be made from about 50% polyurethane (foam), about 46% nylon (first outer fabric), and about 4% spandex (second outer fabric).
可選擇地，第一步驟可包括提供兩個穩定條62和64，沿邊緣部分56將第一穩定條62固定地加裝在墊50的凸起側面上，沿邊緣部分58將第二穩定條64固定地裝在墊52的凸起側面上，如第11圖所示。穩定條62和64可以分別通過給穩定條62和64的每一個底側上設置的薄熱敏粘結膜施加熱量和/或壓力而附著在邊緣部分56和58上。熱敏粘結膜可以由聚亞安酯製成。Alternatively, the first step may include providing two stabilizing strips 62 and 64, fixedly attaching the first stabilizing strip 62 along the edge portion 56 to the convex side of the mat 50, and along the edge portion 58 the second stabilizing strip 64 is fixedly mounted on the convex side of the pad 52 as shown in Fig. 11. The stabilizing strips 62 and 64 can be attached to the edge portions 56 and 58 by applying heat and/or pressure to the thin heat-sensitive adhesive film provided on each of the bottom sides of the stabilizing strips 62 and 64, respectively. The heat sensitive adhesive film can be made of polyurethane.
穩定條62和64可具有約10mm的寬度，長度基本上與邊緣部分56和58的長度相同。穩定條62和64可以獨立地由實質上無彈性的材料諸如100%的尼龍製成。穩定條62和64用於穩定墊50的第一邊緣部分56和第二邊緣部分58，否則墊可能拉伸和變形。Stabilizing strips 62 and 64 can have a width of about 10 mm and a length that is substantially the same as the length of edge portions 56 and 58. Stabilizing strips 62 and 64 can be independently fabricated from a substantially inelastic material such as 100% nylon. Stabilizing strips 62 and 64 are used to stabilize first edge portion 56 and second edge portion 58 of pad 50, otherwise the pad may stretch and deform.
第二步驟包括提供具有第三邊緣部分72和第四邊緣部分74的織物覆蓋層70，如第12圖所示。The second step includes providing a fabric cover 70 having a third edge portion 72 and a fourth edge portion 74, as shown in FIG.
第三步驟包括將織物覆蓋層70放在墊的第二側面54上；疊合第一邊緣部分56和第三邊緣部分72；將疊合的第一邊緣部分56和第三邊緣部分72連接在一起，例如通過將疊合的第一邊緣部分56和第三邊緣部分72縫合在一起以形成第一縫合線76，如第13圖所示。墊50和織物覆蓋層70可以疊置關係放置，使得墊50的邊緣部分56和織物覆蓋層70的邊緣部分72疊合。織物覆蓋層70可以由彈性和/或熱塑性材料諸如尼龍、聚酯、萊卡、斯潘德克斯、或它們的組合製成。例如，織物覆蓋層70可以由約72%的尼龍、和約28%的萊卡製成。邊緣部分56和72及可選的穩定條62可以通過一次縫合過程縫合在一起，以形成第一縫合線76。The third step includes placing a fabric cover 70 on the second side 54 of the pad; overlapping the first edge portion 56 and the third edge portion 72; attaching the folded first edge portion 56 and the third edge portion 72 to Together, the first suture 76 is formed, for example, by stitching the folded first edge portion 56 and the third edge portion 72 together, as shown in FIG. Pad 50 and fabric cover 70 may be placed in a stacked relationship such that edge portion 56 of pad 50 and edge portion 72 of fabric cover 70 overlap. The fabric cover 70 can be made of a resilient and/or thermoplastic material such as nylon, polyester, lycra, spandex, or combinations thereof. For example, the fabric cover 70 can be made from about 72% nylon, and about 28% Lycra. The edge portions 56 and 72 and the optional stabilization strip 62 can be stitched together by a single stitching process to form the first suture 76.
第四步驟包括疊合第二邊緣部分58和第四邊緣部分74；將疊合的第二邊緣部分58和第四邊緣部分74連接在一起，例如通過將疊合的第二邊緣部分58和第四邊緣部分74縫合在一起以形成第二縫合線78，如第13圖所示。墊50和織物覆蓋層70可以疊置關係放置，使得墊50的邊緣部分58和織物覆蓋層70的邊緣部分74疊合。邊緣部分58和74及可選的穩定條64可以通過一次縫合過程縫合在一起，以形成第二縫合線78。縫合線76和78可以分別離邊緣部分56和58的周邊邊緣約2至4mm形成。可用任何縫紉機來進行縫合；然而，也可以使用本領域技術人員已知的其他設備。The fourth step includes laminating the second edge portion 58 and the fourth edge portion 74; joining the overlapping second edge portion 58 and the fourth edge portion 74 together, such as by overlapping the second edge portion 58 and The four edge portions 74 are stitched together to form a second suture 78, as shown in FIG. Pad 50 and fabric cover 70 may be placed in a stacked relationship such that edge portion 58 of pad 50 and edge portion 74 of fabric cover 70 overlap. The edge portions 58 and 74 and the optional stabilization strip 64 can be stitched together by a single stitching process to form a second suture 78. Sutures 76 and 78 can be formed about 2 to 4 mm from the peripheral edges of edge portions 56 and 58, respectively. Sewing can be performed by any sewing machine; however, other equipment known to those skilled in the art can also be used.
第五步驟包括超聲切割和熔合連接的第一邊緣部分56和第三邊緣部分72，例如，通過將連接的第一邊緣部分56和第三邊緣部分72超聲切割和熔合在一起以去除第一縫合線76，形成連接墊50和織物覆蓋層70的第一熔合線90，如第14圖所示。如果可選的穩定條62存在，那麽第一熔合線連接所述墊、織物覆蓋層和穩定條。超聲切割和熔合可以沿大致平行於縫合線76且與縫合線76向內隔開的線L1進行。The fifth step includes ultrasonically cutting and fusing the joined first edge portion 56 and third edge portion 72, for example, by ultrasonically cutting and fusing the joined first edge portion 56 and third edge portion 72 together to remove the first stitching Line 76, forming a first bond line 90 of connection pad 50 and fabric cover 70, as shown in FIG. If an optional stabilizing strip 62 is present, the first fusing line joins the mat, fabric cover, and stabilizing strip. Ultrasonic cutting and fusing can be performed along line L1 that is generally parallel to suture 76 and spaced inwardly from suture 76.
第六步驟包括超聲切割和熔合連接的第二邊緣部分58和第四邊緣部分74，例如，通過將連接的第二邊緣部分58和第四邊緣部分74超聲切割和熔合在一起以去除第二縫合線78，以形成連接墊50和織物覆蓋層70的第二熔合線92，如第14圖所示。如果可選的穩定條64存在，那麽第二熔合線92連接墊50、織物覆蓋層70和穩定條64。超聲切割和熔合可以沿大致平行於縫合線78且與縫合線78向內隔開的線L2進行。熔合90和92可以具有小於1mm的寬度，且可以分別離邊緣部分56和58的周邊邊緣約4至7mm形成。The sixth step includes ultrasonically cutting and fusing the joined second edge portion 58 and fourth edge portion 74, for example, by ultrasonically cutting and fusing the joined second edge portion 58 and fourth edge portion 74 together to remove the second stitching Line 78 is formed to form a second bond line 92 of connection pad 50 and fabric cover 70, as shown in FIG. If an optional stabilizing strip 64 is present, the second fusing line 92 joins the mat 50, the fabric cover 70, and the stabilizing strip 64. Ultrasonic cutting and fusing can be performed along line L2 that is generally parallel to suture 78 and spaced inwardly from suture 78. Fusions 90 and 92 may have a width of less than 1 mm and may be formed about 4 to 7 mm from the peripheral edges of edge portions 56 and 58, respectively.
第七步驟包括沿第一熔合線90和第二熔合線92使裏朝外翻轉連接的墊50和織物覆蓋層70，以形成無縫邊緣190和192，如第15和16圖及箭頭所示。The seventh step includes flipping the joined pad 50 and fabric cover 70 inwardly and outwardly along the first weld line 90 and the second weld line 92 to form seamless edges 190 and 192, as shown in Figures 15 and 16 and the arrows .
根據本發明的另一方面，提供了一種包括***罩杯100的胸罩，如第17圖所示。***罩杯100包括具有無縫邊緣290和292的墊50和織物覆蓋層70。墊50可包括內部***接納層，且優選地由為使戴胸罩的女士舒適而選擇的織物諸如熱塑性材料製成。織物覆蓋層70可包括***罩杯的外層，且可由呈現令人喜歡的顏色和外觀的織物諸如彈性和/或熱塑性材料製成。兩個***罩杯100可以互相連接、並連接到背帶上以及肩帶上而形成胸罩。In accordance with another aspect of the invention, a brassiere comprising a breast cup 100 is provided, as shown in FIG. The breast cup 100 includes a pad 50 having a seamless edge 290 and 292 and a fabric cover 70. The pad 50 can include an inner breast receiving layer and is preferably made of a fabric such as a thermoplastic material selected to comfort the wearer of the bra. The fabric cover 70 can include an outer layer of the breast cup and can be made of a fabric that exhibits a pleasing color and appearance, such as an elastic and/or thermoplastic material. The two breast cups 100 can be interconnected and attached to the harness and the shoulder strap to form a bra.
在第18圖中示出了第17圖的***罩杯100的熔合邊緣的放大圖。***罩杯100可以具有寬度小於約1mm的熔合邊緣290和292。***罩杯100沒有體積大且明顯的接縫餘量或縫合線。這樣實質上改善了包括***罩杯100的胸罩的整體外觀和舒適性。An enlarged view of the fused edge of the breast cup 100 of Fig. 17 is shown in Fig. 18. The breast cup 100 can have fused edges 290 and 292 having a width of less than about 1 mm. The breast cup 100 does not have a large and significant seam allowance or suture. This substantially improves the overall appearance and comfort of the bra including the breast cup 100.
在第19和20圖中示出了用於進行超聲切割和熔合的超聲切割熔合機200，可以獲得的是Golden Casting Company(中國香港)製造的GC－50S型。超聲切割熔合機200具有超聲切割熔合刀片202，通過消耗超聲能量，該刀片適於同時切割并熔合織物層。為了將織物層超聲熔合在一起，織物層可含有相當量的熱塑性材料。在超聲能量的作用下，熱塑性材料可以軟化或熔化，且當不再經受超聲能量時隨後凝固，因此在鄰近切割的狹窄邊緣上留下熔合的表面。熔合的表面可能粗糙。由於通過這種超聲熔合而產生的邊緣可能狹窄，如果不可忽視，那麽通過使裏朝外翻轉織物層，粗糙的外部熔合表面可以隱藏在織物層之間，從而僅露出平滑的內表面、且形成無縫邊緣。An ultrasonic cutting fusion machine 200 for performing ultrasonic cutting and fusing is shown in Figs. 19 and 20, and a GC-50S type manufactured by Golden Casting Company (Hong Kong, China) can be obtained. The ultrasonic cutting fusion machine 200 has an ultrasonically cut fusion blade 202 that is adapted to simultaneously cut and fuse the fabric layer by consuming ultrasonic energy. In order to ultrasonically fuse the fabric layers together, the fabric layer can contain substantial amounts of thermoplastic material. Under the action of ultrasonic energy, the thermoplastic material can soften or melt and subsequently solidify when it is no longer subjected to ultrasonic energy, thus leaving a fused surface on the narrow edge adjacent to the cut. The fused surface may be rough. Since the edges produced by such ultrasonic fusion may be narrow, if not negligible, the rough outer fusion surface may be hidden between the fabric layers by turning the fabric layer outwardly, thereby exposing only the smooth inner surface and forming Seamless edges.
兩個織物層可以使用超聲衝壓切割機通過超聲切割并衝壓織物層的周邊邊緣部分而連接在一起。超聲衝壓切割機的示例是K.Sonic(中國上海)製造的SUW4215型。在另一實施例中，可以採用超聲衝壓切割機通過超聲衝壓織物裁片的周邊邊緣部分、並同時通過切割去除周邊邊緣而將織物裁片連接在一起。The two fabric layers can be joined together by ultrasonic cutting and punching the peripheral edge portions of the fabric layer using an ultrasonic punching cutter. An example of an ultrasonic punching and cutting machine is the SUW4215 model manufactured by K. Sonic (Shanghai, China). In another embodiment, the fabric panels may be joined together by ultrasonically stamping the peripheral edge portions of the fabric panels and simultaneously removing the peripheral edges by cutting using an ultrasonic punch cutter.
超聲衝壓切割機可具有超聲切割衝壓刀片，該刀片適於同時切割和衝壓織物層，從而去除粗糙的邊緣並形成熔合線。沿熔合線使裏朝外翻轉織物層可以形成無縫邊緣。雖然已經示出了可以採用超聲切割熔合機將兩層織物連接在一起，但應當理解可以採用其他適當的機器。The ultrasonic stamping cutter can have an ultrasonically cut stamping blade that is adapted to simultaneously cut and punch a layer of fabric to remove rough edges and form a weld line. Flip the fabric layer inwardly and outward along the weld line to form a seamless edge. While it has been shown that two layers of fabric can be joined together using an ultrasonic cutting fuser, it should be understood that other suitable machines can be employed.
雖然已經描述了方法和產品的示例，但應當理解方法和產品不限於此，可以作出改進。方法和產品的範圍由所附的申請專利範圍限定，在申請專利範圍的含義之內的所有方法和產品，無論字面上的或等同的，都被認為包括在其中。While examples of methods and products have been described, it should be understood that the methods and products are not limited thereto and that improvements may be made. The method and product range is defined by the scope of the appended claims, and all methods and products, whether literal or equivalent, are considered to be included within the scope of the claims.
20．．．第一織物裁片20. . . First fabric piece
20a．．．周邊部分20a. . . Peripheral part
20b．．．周邊邊緣20b. . . Peripheral edge
20c．．．第一側面20c. . . First side
20d．．．第二側面20d. . . Second side
22．．．第二織物裁片twenty two. . . Second fabric piece
22a．．．周邊部分22a. . . Peripheral part
22b．．．周邊邊緣22b. . . Peripheral edge
24．．．穩定條twenty four. . . Stabilization strip
24a．．．底側24a. . . Bottom side
26．．．縫合線26. . . Suture
28．．．接縫餘量28. . . Seam allowance
34．．．熔合線34. . . Fusion line
36．．．無縫邊緣36. . . Seamless edge
50．．．杯形墊50. . . Cup cushion
52．．．第一側面52. . . First side
54．．．第二側面54. . . Second side
56．．．第一邊緣部分56. . . First edge part
58．．．第二邊緣部分58. . . Second edge portion
60．．．底部邊緣部分60. . . Bottom edge portion
62、64．．．穩定條62, 64. . . Stabilization strip
70．．．織物覆蓋層70. . . Fabric overlay
72．．．第三邊緣部分72. . . Third edge part
74．．．第四邊緣部分74. . . Fourth edge part
76．．．第一縫合線76. . . First suture
78．．．第二縫合線78. . . Second suture
90．．．第一熔合線90. . . First fusion line
92．．．第二熔合線92. . . Second fusion line
100．．．***罩杯100. . . Breast cup
190、192、290、292．．．無縫邊緣190, 192, 290, 292. . . Seamless edge
200．．．熔合機200. . . Fusion machine
202．．．熔合刀片202. . . Fusion blade
第1圖是顯示將兩個織物裁片連接在一起以製造服飾品的第一步驟的橫斷面圖。Figure 1 is a cross-sectional view showing the first step of joining two fabric panels together to make an article of apparel.
第2圖是顯示將兩個織物裁片連接在一起以製造服飾品的第二步驟的橫斷面圖。Figure 2 is a cross-sectional view showing the second step of joining two fabric panels together to make an article of apparel.
第3圖是顯示將兩個織物裁片連接在一起以製造服飾品的第三步驟的橫斷面圖。Figure 3 is a cross-sectional view showing a third step of joining two fabric panels together to make an article of apparel.
第4圖是顯示將兩個織物裁片連接在一起以製造服飾品的第四步驟的橫斷面圖。Figure 4 is a cross-sectional view showing the fourth step of joining two fabric panels together to make an article of apparel.
第5圖是顯示將兩個織物裁片連接在一起以製造服飾品的第五步驟的橫斷面圖。Figure 5 is a cross-sectional view showing the fifth step of joining two fabric panels together to make an article of apparel.
第6圖是顯示將兩個織物裁片連接在一起以製造服飾品的第六步驟的橫斷面圖。Figure 6 is a cross-sectional view showing the sixth step of joining two fabric panels together to make an article of apparel.
第7圖是顯示將兩個織物裁片連接在一起以製造服飾品的第七步驟的橫斷面圖。Figure 7 is a cross-sectional view showing the seventh step of joining two fabric panels together to make an article of apparel.
第8圖示出了通過超聲切割和熔合連接在一起的兩個織物裁片的局部透視圖。Figure 8 shows a partial perspective view of two fabric panels joined together by ultrasonic cutting and fusing.
第9圖示出了沿熔合線使裏朝外翻轉的第8圖的裁片的局部透視圖。Fig. 9 is a partial perspective view showing the cut piece of Fig. 8 which is turned inward and outward along the weld line.
第10圖是顯示製造胸罩的***罩杯的第一步驟的正視圖。Figure 10 is a front elevational view showing the first step of making a breast cup for a bra.
第11圖是顯示製造胸罩的***罩杯的第二步驟的正視圖。Figure 11 is a front elevational view showing the second step of manufacturing a breast cup of a brassiere.
第12圖是顯示製造胸罩的***罩杯的第三步驟的正視圖。Figure 12 is a front elevational view showing the third step of manufacturing a breast cup of a brassiere.
第13圖是顯示製造胸罩的***罩杯的第四步驟的正視圖。Figure 13 is a front elevational view showing the fourth step of manufacturing a breast cup of a brassiere.
第14圖是顯示製造胸罩的***罩杯的第五步驟的正視圖。Figure 14 is a front elevational view showing the fifth step of manufacturing a breast cup of a brassiere.
第15圖是顯示製造胸罩的***罩杯的第六步驟的正視圖。Fig. 15 is a front elevational view showing the sixth step of manufacturing a breast cup of a brassiere.
第16圖是顯示製造胸罩的***罩杯的第七步驟的正視圖。Figure 16 is a front elevational view showing the seventh step of manufacturing a breast cup of a brassiere.
第17圖示出了通過第10至16圖的方法製成的胸罩的***罩杯。Fig. 17 shows the breast cup of the bra made by the method of Figs. 10 to 16.
第18圖是顯示第17圖的***罩杯邊緣的放大圖。Figure 18 is an enlarged view showing the edge of the breast cup of Figure 17.
第19圖示出了由超聲切割熔合機製成的***罩杯的圖。Figure 19 shows a view of a breast cup made by an ultrasonic cutting fusion machine.
第20圖示出了使用超聲切割熔合機進行超聲切割熔合以製造***罩杯的另一圖。Figure 20 shows another diagram of ultrasonic cut fusion using an ultrasonic cutting fuser to make a breast cup.
20．．．第一織物裁片20. . . First fabric piece
22．．．第二織物裁片twenty two. . . Second fabric piece
34．．．熔合線34. . . Fusion line
Claims (24)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US81178506P | 2006-06-08 | 2006-06-08 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200808204A TW200808204A (en) | 2008-02-16 |
| TWI462703B true TWI462703B (en) | 2014-12-01 |
Family
ID=38831412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW096120505A TWI462703B (en) | 2006-06-08 | 2007-06-07 | Method for joining fabric panels and manufacturing brassieres |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN101084804B (en) |
| HK (1) | HK1110000A1 (en) |
| TW (1) | TWI462703B (en) |
| WO (1) | WO2007143928A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102048252A (en) * | 2010-09-20 | 2011-05-11 | 苏州美山子制衣有限公司 | Process for manufacturing seamless bra mold cup |
| US9474309B2 (en) * | 2013-05-31 | 2016-10-25 | Clover Mystique Co. Ltd. | Garment part with a fastening system and a method of manufacturing thereof |
| CN106863824A (en) * | 2017-02-13 | 2017-06-20 | 佛山秋诺丝新材料科技有限公司 | A kind of novel seamless moves the preparation method of brassiere main body semi-finished product |
| CN107059263B (en) * | 2017-03-22 | 2019-05-24 | 重庆市仰慕服饰有限公司 | It is a kind of that beltloop is sewn into after brassiere than upper bind |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6070542A (en) * | 1994-05-17 | 2000-06-06 | Taltech Limited | Pucker free collar seam and method of manufacture |
| WO2003003862A1 (en) * | 2001-07-03 | 2003-01-16 | Liberti S.P.A. | Method for manufacturing lingerie article or bathing costume |
| JP2006002326A (en) * | 2004-05-17 | 2006-01-05 | Oshima Hosei:Kk | Non-sewn garment, method for producing the same, and pressure roller used in the method for producing the same |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61152431A (en) * | 1984-12-25 | 1986-07-11 | Mitsubishi Electric Corp | Automatic fusion welding device |
| DE29609672U1 (en) * | 1996-05-31 | 1997-10-02 | Triumph International AG, 80335 München | Bra |
| DE19944700C1 (en) * | 1999-09-18 | 2001-05-10 | Hans Bauer | Process for the production of undergarments by means of an adhesive connection |
| KR100397755B1 (en) * | 2002-12-30 | 2003-09-13 | Young Un Ahn | Brassiere and manufacturing method thereof |
-
2007
- 2007-06-07 CN CN200710108294XA patent/CN101084804B/en active Active
- 2007-06-07 TW TW096120505A patent/TWI462703B/en not_active IP Right Cessation
- 2007-06-07 WO PCT/CN2007/001807 patent/WO2007143928A1/en active Application Filing
-
2008
- 2008-04-23 HK HK08104493.6A patent/HK1110000A1/en not_active IP Right Cessation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6070542A (en) * | 1994-05-17 | 2000-06-06 | Taltech Limited | Pucker free collar seam and method of manufacture |
| WO2003003862A1 (en) * | 2001-07-03 | 2003-01-16 | Liberti S.P.A. | Method for manufacturing lingerie article or bathing costume |
| JP2006002326A (en) * | 2004-05-17 | 2006-01-05 | Oshima Hosei:Kk | Non-sewn garment, method for producing the same, and pressure roller used in the method for producing the same |
Also Published As
| Publication number | Publication date |
|---|---|
| HK1110000A1 (en) | 2008-07-04 |
| CN101084804B (en) | 2011-02-02 |
| TW200808204A (en) | 2008-02-16 |
| CN101084804A (en) | 2007-12-12 |
| WO2007143928A1 (en) | 2007-12-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US7563152B2 (en) | Brassiere | |
| TWI569739B (en) | Bra and bra assembly | |
| CA2592112C (en) | Garments having seamless edge bands and processes for making same | |
| US20060281389A1 (en) | Brassiere | |
| CN2930338Y (en) | Bra | |
| US8888555B2 (en) | Method for joining fabric panels and manufacturing brassieres | |
| US7972455B2 (en) | Ultrasonic cut and bonded elastic material | |
| TWI462703B (en) | Method for joining fabric panels and manufacturing brassieres | |
| US20080268748A1 (en) | Production of a brassiere and brassiere produced thereby | |
| CA2587876A1 (en) | Spot fused foam cup | |
| JP3131863U (en) | Half top | |
| JP3225770U (en) | Brassiere cup with seamless cup structure | |
| US20100143688A1 (en) | Bonded elastic | |
| US20060003668A1 (en) | System and method for not-sew manufacturing | |
| JP3133255U (en) | bra | |
| CN201142941Y (en) | Molding bra | |
| CN114222508B (en) | Clothing and manufacturing method thereof | |
| CN101095558A (en) | An improved brassieres | |
| US9433244B2 (en) | Brassiere cup and method of manufacture | |
| WO2023092973A1 (en) | Bra made by means of bra cup inner core 3d bonding technique | |
| WO2020243924A1 (en) | Method of manufacturing an article of clothing | |
| CN118216730A (en) | Clothing and manufacturing method thereof | |
| JPH0987911A (en) | Front body of coat | |
| KR20170044896A (en) | Non-sewing two-sided type T-shirt manufacturing method and non-sewing two-sided type T-shirt using the same | |
| TWM466515U (en) | Structure of bra cup |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Annulment or lapse of patent due to non-payment of fees |