TWI386295B - Apparatus, system and method for control of opening and closing a die - Google Patents
Apparatus, system and method for control of opening and closing a die Download PDFInfo
- Publication number
- TWI386295B TWI386295B TW95147301A TW95147301A TWI386295B TW I386295 B TWI386295 B TW I386295B TW 95147301 A TW95147301 A TW 95147301A TW 95147301 A TW95147301 A TW 95147301A TW I386295 B TWI386295 B TW I386295B
- Authority
- TW
- Taiwan
- Prior art keywords
- mold
- closing
- opening
- power source
- voltage sensitive
- Prior art date
Links
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
Description
本發明涉及一種開閉模控制器及控制系統與方法。 The invention relates to an open and close mode controller and a control system and method.
製造業是人類社會賴以生存和發展的基礎，目前隨著汽車及輕工業的迅速發展，模具的設計及製造逐漸受到人們的廣泛關注，已形成國民經濟的一個基礎行業。模具設計已從手工繪圖、二維電腦繪圖，發展到三維CAD(Computer Aided Design，電腦輔助設計)；模具製造也從傳統加工、二維手工編程數控加工，發展到今天的CAM(Computer Aided Manufacture，電腦輔助製造)。 Manufacturing is the basis for the survival and development of human society. With the rapid development of automobiles and light industry, the design and manufacture of molds has gradually attracted widespread attention and has formed a basic industry of the national economy. Mold design has evolved from manual drawing and 2D computer drawing to 3D CAD (Computer Aided Design). Mold manufacturing has also evolved from traditional machining, 2D manual programming CNC machining to today's CAM (Computer Aided Manufacture, Computer-aided manufacturing).
在模具製造中，每一次的開模(傳送料帶)和閉模(衝壓料帶以形成產品)均需要操作人員手工按動電路開關進行控制。而在大批量生產時，需要生產的產品數以萬計，相應要進行的開閉模操作更是不計其數。如此，開閉模操作就顯得十分繁瑣，也同時要求操作人員必須十分熟練，精神高度集中。 In mold making, each mold opening (conveying tape) and closing the mold (pressing the tape to form a product) require the operator to manually press the circuit switch for control. In the case of mass production, there are tens of thousands of products to be produced, and the corresponding opening and closing mold operations are countless. In this way, the opening and closing mode operation is very cumbersome, and at the same time requires the operator to be very skilled and highly concentrated.
由此可見，傳統的開閉模操作存在如下不足之處：一是效率低下，每次人工進行開閉模操作浪費了大量時間；二是不夠安全，操作人員進行開閉模時必須十分小心，稍有不慎如觸及料帶就很容易造成工傷。 It can be seen that the traditional opening and closing mode operation has the following disadvantages: First, the efficiency is low, and a lot of time is wasted each time the manual opening and closing mode operation is performed; secondly, it is not safe enough, and the operator must be very careful when opening and closing the mold, slightly not If you touch the tape carefully, it is easy to cause work injuries.
鑒於以上內容，有必要提供一種開閉模控制器及控制系統與方法，其可安全自動地對開模閉模進行有效控制。 In view of the above, it is necessary to provide an open and close mode controller and control system and method for safely and automatically controlling open mold closing.
一種開閉模控制器，該開閉模控制器包括：固定在模具的下模座上且和料帶等高的擺杆，用於隨料帶的傳動而轉動；位於擺杆上的轉軸，用於固定並控制所述擺杆的轉動；穿過模具的下模板固定在模具的下模座上的擋塊，用於阻擋該擺杆以使其處於合適位置；及固定在模具的下模座上的低壓靈敏電源，用於在接觸到所述擺杆時即時供電。 An opening and closing mold controller comprising: a swinging rod fixed on a lower die holder of the mold and having a height equal to a material belt for rotating with a belt drive; a rotating shaft located on the swinging rod for Fixing and controlling the rotation of the swing rod; a stop plate fixed to the lower mold base of the mold through the lower mold of the mold for blocking the swing rod to be in a proper position; and being fixed on the lower mold base of the mold A low voltage sensitive power supply for immediate power supply upon contact with the pendulum.
一種開閉模控制系統，包括電腦、開閉模控制器及模具，所述電腦包括主機與顯示器，所述開閉模控制器連接模具與主機，所述的開閉模控制器包括擺杆和低壓靈敏電源；所述的主機包括開閉模控制程式，該程式包括：傳送模組，用於傳送料帶以使擺杆轉動；獲取模組，用於在擺杆轉動時獲取低壓靈敏電源的狀態；控制模組，用於當獲取的低壓靈敏電源的狀態為被接通時將模具閉合，當獲取的低壓靈敏電源的狀態為未被接通時將模具閉合張開。 An opening and closing mold control system comprises a computer, a mold opening and closing mold controller and a mold, the computer comprises a main body and a display, the opening and closing mold controller is connected to the mold and the main body, and the opening and closing mold controller comprises a swing rod and a low voltage sensitive power source; The host comprises a mold opening and closing control program, the program comprising: a transfer module for conveying a material belt to rotate the swing rod; and an acquisition module for acquiring a state of the low voltage sensitive power source when the swing rod is rotated; the control module And for closing the mold when the state of the low-voltage sensitive power source obtained is turned on, and opening the mold when the state of the acquired low-voltage sensitive power source is not turned on.
一種開閉模控制方法，該方法包括以下步驟：(a)傳送料帶以使擺杆轉動；(b)獲取低壓靈敏電源的狀態；(c)在獲取的低壓靈敏電源的狀態為被接通時，將模具閉合衝壓料帶，同時擺杆轉回原位；(d)再次獲取低壓靈敏電源的狀態；(e)在獲取的低壓靈敏電源的狀態為未被接通時，將模具張開完成本次衝壓。 An opening and closing mode control method, the method comprising the steps of: (a) conveying a belt to rotate the swing lever; (b) acquiring a state of the low voltage sensitive power source; (c) when the acquired low voltage sensitive power source is turned on , the mold is closed to the stamping strip, and the swing rod is turned back to the original position; (d) the state of the low-voltage sensitive power source is obtained again; (e) when the state of the obtained low-voltage sensitive power source is not turned on, the mold is opened. This stamping.
相較於習知技術，所述開閉模控制器及控制系統與方法，能夠有效控制開模和閉模。因而，可以提高工作效率，節省操作人員的工作量，減少因操作人員而產生的錯 誤，並且保證開模閉模的安全性。 Compared with the prior art, the opening and closing mode controller and the control system and method can effectively control the opening and closing of the mold. Therefore, work efficiency can be improved, the workload of the operator can be saved, and the error caused by the operator can be reduced. Mistakes, and to ensure the safety of mold opening and closing.
參閱圖1所示，是本發明開閉模控制系統較佳實施例的系統架構圖。該系統主要包括電腦1、開閉模控制器2(具體內容將在圖2中詳細描述)及模具3。 Referring to Figure 1, there is shown a system architecture diagram of a preferred embodiment of the open and closed mode control system of the present invention. The system mainly includes a computer 1, an open mold controller 2 (details will be described in detail in FIG. 2) and a mold 3.
所述電腦1主要包括主機10及顯示器11。該電腦1還包括鍵盤、滑鼠等元件，但是為了使本較佳實施例描述的更加簡潔，這些元件在圖1中沒有顯示。所述主機10內包括一個開閉模控制程式20(具體內容將在圖3中詳細描述)，其主要用於透過驅動開閉模控制器2控制模具3進行開模和閉模。為了實現電腦1的基本功能，該主機10內還應包括CPU，記憶體等其他必要的硬體或者軟體，在這裏不一一說明。所述顯示器11提供一個用戶介面，用於即時顯示模具開模和閉模的狀態，及透過該用戶介面，用戶可以訪問主機10中的開閉模控制程式20及其他軟體。 The computer 1 mainly includes a host 10 and a display 11. The computer 1 also includes elements such as a keyboard, a mouse, etc., but these elements are not shown in Fig. 1 in order to make the description of the preferred embodiment more compact. The main body 10 includes an opening and closing mode control program 20 (details will be described in detail in FIG. 3), which is mainly used to control the mold 3 to open and close the mold by driving the opening and closing mold controller 2. In order to realize the basic functions of the computer 1, the host 10 should also include other necessary hardware or software such as a CPU, a memory, and the like, which will not be described herein. The display 11 provides a user interface for instantly displaying the state of the mold opening and closing mode, and through the user interface, the user can access the opening and closing mode control program 20 and other software in the host 10.
所述模具3包括下模座、下模板、上模板及上模座，該模具3可以為各種類型的模具，如連續模具、大型連續模具、沖孔模具、複合模具及折彎模具。 The mold 3 includes a lower mold base, a lower mold plate, an upper mold plate and an upper mold base. The mold 3 can be various types of molds, such as a continuous mold, a large continuous mold, a punching mold, a composite mold, and a bending mold.
參閱圖2所示，是本發明開閉模控制器較佳實施例的示意圖。所述開閉模控制器2固定在模具3的下模座上，用於控制開模(請參考圖5)和閉模(請參考圖6)；其包括擺杆102、轉軸104、擋塊106及低壓靈敏電源108。 Referring to Figure 2, there is shown a schematic view of a preferred embodiment of the open and close mode controller of the present invention. The opening and closing mold controller 2 is fixed on the lower mold base of the mold 3 for controlling the mold opening (please refer to FIG. 5) and closing the mold (please refer to FIG. 6); and includes the swing rod 102, the rotating shaft 104, and the stopper 106. And a low voltage sensitive power supply 108.
其中，所述擺杆102固定在下模座上，且和料帶等高，該擺杆102隨料帶的傳動而轉動；所述轉軸104位於擺杆 102上，用於固定並控制擺杆102的轉動；所述擋塊106透過在下模板上打孔的方式固定在下模座上，該擋塊106緊貼於擺杆102且和該擺杆102等高，用於阻擋擺杆102以使其處於合適的位置；所述低壓靈敏電源108如12伏電源，固定在下模座上距該擺杆102約30毫米處，該低壓靈敏電源108在接觸到擺杆102時即時供電，以使模具3閉合(閉模)。 Wherein, the swinging rod 102 is fixed on the lower mold base and is equal to the material belt, and the swing rod 102 rotates with the transmission of the material belt; the rotating shaft 104 is located at the swing rod 102, for fixing and controlling the rotation of the swinging rod 102; the stopper 106 is fixed on the lower mold base by punching holes in the lower die plate, the stopper block 106 is in close contact with the swinging rod 102 and the swinging rod 102, etc. High, for blocking the swing rod 102 to be in a proper position; the low voltage sensitive power source 108, such as a 12 volt power source, is fixed on the lower mold base about 30 mm from the swing rod 102, and the low voltage sensitive power source 108 is in contact with Immediately power is supplied to the swing bar 102 to close the mold 3 (closed mold).
參閱圖3所示，是主機10的開閉模控制程式20的功能模組圖。本發明所稱的各個模組是所述開閉模控制程式20中每個程式段的功能性的概括，其可能會比程式段更適合於描述程式在電腦中的執行過程，因此本發明對該程式的描述都以模組描述。 Referring to FIG. 3, it is a functional block diagram of the open/close mode control program 20 of the host computer 10. Each of the modules referred to in the present invention is a summary of the functionality of each of the blocks in the open/close mode control program 20, which may be more suitable than the program segment to describe the execution of the program in the computer. The description of the program is described in modules.
所述開閉模控制程式20主要包括：傳送模組200，獲取模組202，控制模組206及提示模組208。 The opening and closing mode control program 20 mainly includes: a transmission module 200, an acquisition module 202, a control module 206, and a prompting module 208.
所述傳送模組200用於傳送料帶以使擺杆102轉動。 The transfer module 200 is used to transport the tape to rotate the swing bar 102.
所述獲取模組202用於在擺杆102轉動時，獲取低壓靈敏電源108的狀態(state)：當state為0時，表明該低壓靈敏電源108未被接通；當state為1時，表明該低壓靈敏電源108被接通。 The obtaining module 202 is configured to acquire a state of the low-voltage sensitive power source 108 when the swinging bar 102 rotates: when the state is 0, it indicates that the low-voltage sensitive power source 108 is not turned on; when the state is 1, it indicates that the state is 1. The low voltage sensitive power supply 108 is turned "on".
所述控制模組206用於根據獲取模組202獲取的該低壓靈敏電源108的狀態(state)，將模具3閉合(閉模)或張開(開模)。具體而言，當低壓靈敏電源108被接通(state為1)時，將模具3閉合即衝壓料帶以形成產品；當低壓靈敏電源108未被接通(state為0)時，將模具3張 開。 The control module 206 is configured to close (close) or open (open) the mold 3 according to the state of the low-voltage sensitive power source 108 acquired by the acquisition module 202. Specifically, when the low voltage sensitive power source 108 is turned on (state is 1), the mold 3 is closed, ie, the strip is stamped to form a product; when the low voltage sensitive power source 108 is not turned on (state is 0), the mold 3 is Zhang open.
為了使本系統具有更強的實用性，本較佳實施例還包括：提示模組208，用於提示用戶以確定是否需要繼續生產。 In order to make the system more practical, the preferred embodiment further includes a prompting module 208 for prompting the user to determine whether production needs to be continued.
參閱圖4所示，是本發明開閉模控制方法較佳實施例的作業流程圖。 Referring to Figure 4, there is shown a flow chart of a preferred embodiment of the method for controlling the opening and closing mode of the present invention.
步驟S400，首先需要進行一些準備步驟：將料帶安裝在模具3的適當位置。 In step S400, first, some preparatory steps are required: the tape is installed at an appropriate position of the mold 3.
步驟S401，傳送模組200傳送料帶，此時擺杆102由於料帶推動而轉動。 In step S401, the transport module 200 transports the tape, and at this time, the swing bar 102 rotates due to the push of the tape.
步驟S402，獲取模組202在擺杆102轉動時，獲取低壓靈敏電源108此時的狀態(state)。若state為0，則表明該低壓靈敏電源108未被接通；若state為1，則表明該低壓靈敏電源108被接通。 In step S402, the acquisition module 202 acquires the state of the low-voltage sensitive power source 108 when the swinging bar 102 rotates. If state is 0, it indicates that the low voltage sensitive power supply 108 is not turned on; if state is 1, it indicates that the low voltage sensitive power supply 108 is turned on.
步驟S403，控制模組206在低壓靈敏電源108被接通(state為1)時，將模具3閉合(閉模)即衝壓料帶以形成產品。同時，擺杆102由於模具3的閉合而與料帶脫離轉回原位，低壓靈敏電源108變為未被接通(state變為0)。獲取模組202獲取該低壓靈敏電源108的狀態0，控制模組206將模具3張開(開模)，本次衝壓過程結束。 In step S403, when the low voltage sensitive power source 108 is turned on (state is 1), the control module 206 closes (closes the mold) the stamped strip to form a product. At the same time, the swing lever 102 is disengaged from the tape due to the closing of the mold 3, and the low voltage sensitive power source 108 becomes unturned (state becomes 0). The obtaining module 202 acquires the state 0 of the low-voltage sensitive power source 108, and the control module 206 opens the mold 3 (opening the mold), and the stamping process ends.
為了使本較佳實施例具有更強的實用性，本方法還包括步驟S404，提示模組208提示用戶是否繼續進行生產。若需要繼續生產，則返回步驟S400；若無需繼續生產，則 流程結束。 In order to make the preferred embodiment more practical, the method further includes step S404, and the prompting module 208 prompts the user whether to continue production. If it is necessary to continue production, return to step S400; if it is not necessary to continue production, The process ends.
綜上所述，本發明開閉模控制器及控制系統與方法，利用料帶的傳動來控制模具3的張開(開模狀態)和閉合(閉模狀態)，取代了手工操作，大大節省了人工作業開模閉模的時間，使用低壓電源使操作人員的安全性得到了保證。 In summary, the opening and closing mode controller and the control system and method of the present invention use the transmission of the material belt to control the opening (opening state) and closing (closing mode state) of the mold 3, thereby replacing the manual operation and greatly saving. The time for manual operation to open the mold is closed, and the low-voltage power supply is used to ensure the safety of the operator.
以上所述僅為本發明之較佳實施例而已，且已達廣泛之使用功效，凡其他未脫離本發明所揭示之精神下所完成之均等變化或修飾，均應包含在下述之申請專利範圍內。 The above is only the preferred embodiment of the present invention, and has been used in a wide range of applications. Any other equivalent changes or modifications which are not departing from the spirit of the present invention should be included in the following claims. Inside.
1‧‧‧電腦 1‧‧‧ computer
10‧‧‧主機 10‧‧‧Host
11‧‧‧顯示器 11‧‧‧ Display
2‧‧‧開閉模控制器 2‧‧‧Open mold controller
3‧‧‧模具 3‧‧‧Mold
102‧‧‧擺杆 102‧‧‧ pendulum
104‧‧‧轉軸 104‧‧‧ shaft
106‧‧‧擋塊 106‧‧‧blocks
108‧‧‧低壓靈敏電源 108‧‧‧Low-voltage sensitive power supply
200‧‧‧傳送模組 200‧‧‧Transmission module
202‧‧‧獲取模組 202‧‧‧Getting module
206‧‧‧控制模組 206‧‧‧Control Module
208‧‧‧提示模組 208‧‧‧ prompt module
圖1是本發明開閉模控制系統較佳實施例的系統架構架構圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a system architecture diagram of a preferred embodiment of a mold opening and closing control system of the present invention.
圖2是本發明開閉模控制器較佳實施例的示意圖。 Figure 2 is a schematic illustration of a preferred embodiment of the open and close mode controller of the present invention.
圖3是圖1的電腦中主機的功能模組圖。 3 is a functional block diagram of a host in the computer of FIG. 1.
圖4是本發明開閉模控制方法較佳實施例的作業流程圖。 Fig. 4 is a flow chart showing the operation of a preferred embodiment of the opening and closing mode control method of the present invention.
圖5是本發明開閉模控制器較佳實施例使模具處於開模狀態的俯視圖。 Figure 5 is a plan view showing a preferred embodiment of the opening and closing mold controller of the present invention in a state in which the mold is in a mold opening state.
圖6是本發明開閉模控制器較佳實施例使模具處於閉模狀態的俯視圖。 Figure 6 is a plan view showing a preferred embodiment of the opening and closing mold controller of the present invention in a mold closed state.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW95147301A TWI386295B (en) | 2006-12-15 | 2006-12-15 | Apparatus, system and method for control of opening and closing a die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW95147301A TWI386295B (en) | 2006-12-15 | 2006-12-15 | Apparatus, system and method for control of opening and closing a die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200824875A TW200824875A (en) | 2008-06-16 |
| TWI386295B true TWI386295B (en) | 2013-02-21 |
Family
ID=44771674
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW95147301A TWI386295B (en) | 2006-12-15 | 2006-12-15 | Apparatus, system and method for control of opening and closing a die |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI386295B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57160562A (en) * | 1981-03-31 | 1982-10-02 | Honda Motor Co Ltd | Die opening and closing device for molding machine |
| JPH07214282A (en) * | 1994-01-28 | 1995-08-15 | Toshiba Mach Co Ltd | Injection control method for die casting machine |
| JP2001019443A (en) * | 1999-06-30 | 2001-01-23 | Toyo Glass Co Ltd | Die opening/closing device for bottle making machine |
| TWI252158B (en) * | 2004-03-19 | 2006-04-01 | Sumitomo Heavy Industries | Mold clamping device and mold clamping method |
-
2006
- 2006-12-15 TW TW95147301A patent/TWI386295B/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57160562A (en) * | 1981-03-31 | 1982-10-02 | Honda Motor Co Ltd | Die opening and closing device for molding machine |
| JPH07214282A (en) * | 1994-01-28 | 1995-08-15 | Toshiba Mach Co Ltd | Injection control method for die casting machine |
| JP2001019443A (en) * | 1999-06-30 | 2001-01-23 | Toyo Glass Co Ltd | Die opening/closing device for bottle making machine |
| TWI252158B (en) * | 2004-03-19 | 2006-04-01 | Sumitomo Heavy Industries | Mold clamping device and mold clamping method |
Also Published As
| Publication number | Publication date |
|---|---|
| TW200824875A (en) | 2008-06-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| AU2003301778A1 (en) | Method for the offline parameterisation of a field appliance used in process automation technology | |
| CN105933449B (en) | Intelligent laser engraving system based on industry 4.0 | |
| WO2005034180A3 (en) | System and method for on-tool semiconductor simulation | |
| CN103978647B (en) | A kind of full-automatic injection gets material method and implements the robot of the method | |
| JP3784282B2 (en) | Interference check device for transfer press | |
| US9740194B2 (en) | Abstracted display building method and system | |
| TWI386295B (en) | Apparatus, system and method for control of opening and closing a die | |
| JP2015184932A (en) | molding system | |
| CN114661018A (en) | Plastic uptake processing distributed control method and system | |
| WO2007059205A3 (en) | Integrated programmer reference for industrial control device data | |
| TWI526327B (en) | Three dimensional printing apparatus | |
| CN204773644U (en) | 3D print platform supporting mechanism | |
| CN206589341U (en) | A kind of feed control system of 3D printer | |
| CN101197216A (en) | Mould opening and closing controller and control system and method | |
| TWI469281B (en) | Conformation of preventing mix-up of substrate strips and usage of wrong mold chase when molding | |
| CN205834746U (en) | A kind of work table rotation device for milling machine | |
| KR100816499B1 (en) | Apparatus for measuring real time to strain material by dieless incremental forming | |
| Chandru et al. | G-WoRP: A geometric workbench for rapid prototyping | |
| CN208484108U (en) | A kind of fixture for sheet punching press | |
| Galkin et al. | Estimation of die design influence on precision of articles produced by blanking-punching. | |
| Kosina | Modeling of Electronic Transport Phenomena in Semiconductor Nanodevices | |
| CN206200988U (en) | A kind of detachable robot | |
| CN106528544A (en) | Method and device for starting translation function of robot | |
| JP2004155118A5 (en) | ||
| Steger et al. | The Application of STEP as a Standardized Interface for Rapid Product Development |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MM4A | Annulment or lapse of patent due to non-payment of fees |