1352659 -九、發明說明： 【發明所屬之技術領域】 本創作係有關一種脈衝式模溫控制方法，尤其是 可穩定控制其模具射出良率之創新發明設計者。 【先前技術】 按’如第1圖所示，其係習知模具之作業流程， 所示，該作業流程為一合模、充填、冷卻、開模、成 其主要係複數個相對分離之模具其内部具有預定之模 間’其中一模具相對模型空間位置連通有注口，當各 相對合模時，復令其中一模具注入具高溫的液態性填 注口，以使高溫的液態性填料進入模具内部之模型空 ，其中該液態性填料係可藉由降溫而固化的材質，利 間變化令模具内部的液態性填料達到冷卻，俾使液態 料產生固化後’經由開模而取出成品；惟，此種習知 型態於實際使用經驗中發現仍存在下述之問題點：該 模具之冷卻需要較長的時間，若大量射出生產時，則 浪費其作業的時間成本效益；藉此，遂有業者為加強 性填料之冷卻性，則於另一相對模型空間位置設一冷 ’並於冷卻道之入口處設一出水裝置，然而該出水裝 以連續循J哀冷卻水流進冷卻道的方式，以使高溫的液 填料在進入模型空間之瞬間，其部份液態性填料之高 加速冷卻’以使容易造成固態成品之瑕疯，且降低射 率及品質；再者欲增加其射出壓力加快其填充速度， 需增加其壓力志源及作業成本’進以造成業者的負擔 —種 如圖 品， 型空 模具 料於 間中 用時 性填 結構 習知 十分 液態 卻道 置係 態性 溫即 出良 則又 5 1352659 --^以’針對上述習知模具所存在之問題點，如何開發 -種具理想實用性之創新結構，實使用消費者所殷切企 盼，亦係相關業者須努力研發突破之目標及方向。 有鐘於此，創竹Λ 本於夕年從事相關產品之製造開發 與設計經驗，釺對· μ ;+. & 迷之目標’詳加設計與審慎評估後， 終得一確具實用性之本創作。 【發明内容】 • # ’本創作之主要目的，係在提供-種脈衝式模溫控 制方法；其所欲解決之問題點，係針對習知模具冷卻技術 所存在之南溫的液態性填料在進入模型空間之瞬間，立部 份液態性填料之高溫即加速冷卻，以使容易造成固態成品 之且降低射出良率及品質，若欲增加其射出壓力加 快，、填充速度，則又增加其壓力能源及作業成本， 成業者的負擔之問題點加以改良突破； 充填問題之技術特點’主要係藉由該合模步驟及 •m程中間處設有第—模溫控制，該第-模溫控 制包3有-氣體排水裝置，其，該氣體排 設於預定分離模具之冷卻道的相對預定位置係對應組 步驟及冷卻步驟之流程中間處設有第二卜^及該充填 模溫控制包含有一進水裝置’其中該進水^該第二 於預定分離模具之冷卻道的相對預定位置：係、對應組設 藉此創新獨特設計，令本創作藉由穩 增長其充填時間，使射出的液態性填料之内：制其模溫以 較佳的結構品質，可大幅提昇其射出良率p、、、。構可獲得 達到節省壓力 6 …成本，進而達到β _ 質的提高及節省成本之實用進步性 .【實施方式】 生。 凊參閱第2〜 法之較佳實施例，惟：：’係本創作脈衝式模溫控制方 請上並不受此…實施例僅供說明之用，在專利申 此結構之限制。其製程步驟包含： A.合模（如第9 _ -模具（1 〇)及第 θ所不）’其係由分離式的第 該第一、二模具（20)相對組合而成，其中 模型空間（30、)二：2…部相對位置分別形成有 型態樣，且模型允門t模型空間（3 0)具有預定的模 ,,^ ^ 二間（3 〇 )係依據使用者需求，經 頂疋1態之空間形狀，另該模型空間（1 n )對應該第二模且30 ，且第-模：〇)之表面預定位置設有注道（2 模具（1 0 )之靠近模型空間（3 〇 ) 位置設有冷卻道Γ ] ]、 、J υ〕4當 .道（1 1 ) ’該冷卻道（1 1 )對應第—掇 '、（1 〇 )之適當位置設有入口 （ 1 2 )及出口 （丄） 其中該出口（1 3)之預定位置設有控制閥（6〇); B .第一模溫控制（4 0 )，其係設有氣體排水裝置 (4 1 )，該氣體排水裝置（4 i )係對應組設於冷卻道 (11)之入口 （12)位置，其中該氣體排水裝置（4 1)係藉由氣體壓力進入冷卻道（i丄）之入口 （ χ 2) ，令軋體壓力清除冷卻冑（1 1 )之積存水，俾使積存水 由冷部道（11)之出口（13)排出； 内， 2 0 c .充填（如第3 — 2圖所示）’藉由注入高溫的液 態性填料（A )於第二模具（2 0 )之注道（2 1 ) 復令液態性填料（A )充填於第一、二模具（1 〇， 7 1352659 _ .)之模型空間（3 〇 )中，因該冷卻道（丄工） \冷卻水，以使模型空間（3 〇 )呈非冷卻狀態， 的液態性填料（A )於模型空間（3 〇 )内部之 性大幅提高，並增加液態性填料（A )的射出良 '之液態性填料（A )於本實例係為一加溫過後之 填料； D ·第二模溫控制（5 〇 )，其係設有一進 51)並連結於冷卻道（11)之入口（12) # 液態性填料（A )充填完成後，復令進水裝置（ 生冷卻水於冷卻道（1 1 )之入口（ 1 2 )，此 道（1 1 )之出口 （ 1 3 )的控制閥（6 0 )係 態，以使冷卻道（1 1 )内部空間充滿冷卻水， 係用以冷卻其具雨溫的液態性填料（A )，其中 置（5 1 )可為一泵浦形態； E .冷卻，其係當該高溫之液態性填料（A 、二模具（1 0 ’ 2 0)内藉由冷卻水冷卻後， # 填料（A )則於第一、二模具（1 〇，2 0 )内 空間（3 〇 )内迅速漸變為物理性的固態變化， 填料（A )固化為固態性填料（A 1 )後，該固 (A 1 )則隨第一、二模具（1 0 ，2 0 )之模 3 〇 )的空間形態’而塑製成型一硬化模型態樣 F .開模（如第3 — 3圖所示），其係藉由 之第一、二模具（1 0，2 0 )，以利於順利取 間（3 0 )内部的固態性填料（a 1 ); G .成品，該固態性填料（A 1 )則為成品 内部並無 俾令高溫 流動充填 率，所述 液態塑性 水裝置（ 位置，當 5 1 )產 時該冷卻 呈關閉狀 該冷卻水 該進水裝 )於第一 該液態性 部之模型 當液態性 態性填料 型空間（ » 分開上述 出模型空 8 1352659 藉此’本創作係利用曾 ^ 用第一杈溫控制（4 Ο )的氣艚妯 •水裝置（4 1 )，人μ > , J们乳體排 7第—楔具（1 〇)之冷卻道（丄 之積存冷卻水排出後，使 型*門r q g 冷ρ道（11)及其靠近的模 r 0 )非冷卻狀態，俾當高溫的液態性填料（ ^進人第二模具（2〇)之注口内部時，藉由液態㈣ 枓（A )本身的高溫作用，而使高溫的液態性填料 、 順暢無阻地流動於第一、二模具（丄〇，2 〇 )内 型空間（3 ◦)中，進以大幅提高液態性填料（a )之射 出良率；、繼而’當該液態性填料（A )充填完成後，則利 用第二模溫控制（5〇)之進水裝置 衣罝，令進水裝 置（5 1 )產生冷卻水進人冷卻冑（i丄）内，以使冷卻 道（1 1 )充滿冷卻水’以利於迅速冷卻其模型空間（3 0 )内部之液態性填料（A ) ’俾令液態性填料（a)可 短時間内冷卻成固態性填料（A 1 );本創作藉由穩定控 制其模溫，以使射出的液態性填料（A ) <内部結構可獲 得較佳的射出品質者。1352659 - Nine, invention description: [Technical field to which the invention belongs] This creation relates to a pulsed mold temperature control method, in particular, an innovative invention designer who can stably control the yield of the mold. [Prior Art] According to the operation flow of the conventional mold as shown in Fig. 1, the operation flow is a mold clamping, filling, cooling, mold opening, and a plurality of relatively separated molds. The inside has a predetermined mold interval. One of the molds is connected with a nozzle at a position corresponding to the space of the model. When each mold is closed, one of the molds is refilled with a liquid filling port having a high temperature to allow the high temperature liquid filler to enter. The model inside the mold is empty, wherein the liquid filler is a material which can be solidified by cooling, and the liquid filler inside the mold is cooled by the change, so that the liquid material is solidified, and the finished product is taken out by opening the mold; In the actual use experience, it is found that the following problems still exist: the cooling of the mold takes a long time, and if a large number of shots are produced, the time cost-effectiveness of the operation is wasted; thereby, If the manufacturer has the cooling property of the reinforcing filler, a cold is set in another relative model space and a water outlet device is provided at the inlet of the cooling passage. However, the water outlet is continuously connected. According to J, the cooling water flows into the cooling channel so that the high-temperature liquid filler enters the model space at the moment, and some of the liquid fillers are accelerated by the high-speed cooling, so that the solid product is easily mad and the rate is lowered. Quality; in addition, to increase its injection pressure to speed up its filling speed, it is necessary to increase its pressure source and operating cost 'to make the burden on the industry - a kind of picture, the type of empty mold material in the middle of the time to fill the structure know It is very liquid, but the system temperature is good, and then it is 5 1352659 --^ to solve the problems of the above-mentioned conventional molds, how to develop - an innovative structure with ideal practicability, the use of consumers is eagerly awaited It is also the goal and direction of the relevant industry players to work hard to develop breakthroughs. With this in mind, Chuangzhuyu was engaged in the manufacturing development and design experience of related products in the eve of the year, and the goal of '········································································ The creation of this. [Summary of the Invention] • The main purpose of this creation is to provide a pulsed mold temperature control method; the problem to be solved is the liquid temperature filler of the south temperature existing in the conventional mold cooling technology. At the moment of entering the model space, the high temperature of the liquid filler is accelerated, so that it is easy to cause the solid finished product and reduce the yield and quality of the injection. If the injection pressure is increased, the filling speed is increased, and the pressure is increased. Energy and operating costs, the burden of the operator's burden to improve the breakthrough; the technical characteristics of the filling problem 'mainly through the clamping step and the middle of the m-mode control, the first -mode temperature control The package 3 has a gas drainage device, wherein the gas is arranged at a relatively predetermined position of the cooling passage of the predetermined separation mold, and a second portion is provided in the middle of the corresponding group step and the cooling step, and the filling mold temperature control includes The water inlet device 'where the water inlet is the second predetermined position of the cooling passage of the predetermined separation mold: the corresponding combination is designed to create the unique design, thereby making the creation By stably increasing the filling time, the inside of the liquid filler can be injected: the mold temperature can be adjusted to a better structural quality, and the injection yield p, , and can be greatly improved. The structure can achieve the saving of pressure 6 ... cost, and then achieve the improvement of β _ quality and cost-effective practical progress. [Embodiment] Health.凊 Refer to the preferred embodiment of the 2nd to the method, except that: 'This is the pulse mode temperature control of the present application. It is not subject to this... The examples are for illustrative purposes only, and the limitations of the structure are claimed in the patent. The process steps include: A. clamping (such as the 9th _-mold (1 〇) and θ θ not) 'the system is composed of the first and second molds (20) of the separated type, wherein the model The spatial (30,) 2: 2... relative positions are respectively formed into a pattern, and the model allows the gate model space (30) to have a predetermined mode, and ^^ two (3) are based on user requirements. According to the spatial shape of the top 疋1 state, the model space (1 n ) corresponds to the second mode and 30, and the surface of the first mode: 〇) is provided with a sprue (2 mold (1 0 ) close to the model) The space (3 〇) is provided with a cooling duct Γ ] ], , J υ] 4 when the road (1 1 ) 'the cooling passage (1 1 ) has an entrance corresponding to the first 掇', (1 〇) (1 2 ) and the exit (丄) where the outlet (13) is provided with a control valve (6〇); B. The first mold temperature control (40) is provided with a gas drainage device (4 1 The gas drainage device (4 i ) is correspondingly disposed at the inlet (12) of the cooling passage (11), wherein the gas drainage device (4 1) enters the cooling passage (i丄) by gas pressure. Mouth (χ 2), so that the rolling body pressure removes the accumulated water from the cooling enthalpy (1 1 ), so that the accumulated water is discharged from the outlet (13) of the cold section (11); inside, 20 c. Filling (such as the third — Figure 2) 'Refill the first and second molds by injecting the high-temperature liquid filler (A) into the second mold (20) (2 1 ). 〇, 7 1352659 _ .) in the model space (3 〇), due to the cooling channel (completion) \ cooling water, so that the model space (3 〇) is uncooled, the liquid filler (A) in the model The internality of the space (3 〇) is greatly improved, and the liquid filler (A) which increases the injection of the liquid filler (A) is a filler after heating in this example; D · The second mold temperature control ( 5 〇), which is provided with an inlet 51) and is connected to the inlet (12) of the cooling passage (11). # After filling the liquid filler (A), repeat the water inlet device (raw cooling water in the cooling passage (1 1) The inlet (1 2 ), the control valve (60) of the outlet (1 3) of this road (1 1 ) is in a state of being filled with cooling water for the cooling space (1 1 ), Cooling its liquid temperature filler (A) with a rain temperature, wherein (5 1 ) can be a pumping form; E. cooling, which is a high-temperature liquid filler (A, two molds (1 0 ' 2 0 After cooling by cooling water, the #filler (A) rapidly changes to a physical solid state in the space (3 〇) of the first and second molds (1 〇, 20), and the filler (A) is solidified. After the solid filler (A 1 ), the solid (A 1 ) is molded into a hardened model state F with the spatial morphology of the first and second molds (1 0 , 20 ). Open mold (as shown in Figures 3 - 3), which is used by the first and second molds (1 0, 20) to facilitate the smooth take-up (30) of the internal solid filler (a 1); G. The finished product, the solid filler (A 1 ) has no high-temperature flow filling rate inside the finished product, and the liquid plastic water device (position, when 5 1 ) is produced, the cooling is closed, and the cooling water is fed. Water is installed in the first model of the liquidity part when the liquid-state filler type space ( » separates the above-mentioned model empty 8 1352659 by this 'this creation department utilizes Zeng ^ The first enthalpy control (4 Ο) of the gas sputum and water device (4 1 ), the human μ > , the J milk lining 7 - the wedge (1 〇) cooling channel After that, the type * door rqg cold ρ (11) and its close modulo r 0 ) are not cooled, and when the high temperature liquid filler (^ enters the inside of the nozzle of the second mold (2 〇), From the high temperature action of the liquid (4) 枓 (A) itself, the high-temperature liquid filler flows smoothly and unimpeded into the inner space (3 ◦) of the first and second molds (丄〇, 2 〇), which greatly increases The injection yield of the liquid filler (a); and then, when the liquid filler (A) is filled, the second mold temperature control (5 〇) of the water inlet device is used to make the water inlet device (5) 1) Generate cooling water into the cooling raft (i丄) to fill the cooling channel (11) with cooling water to facilitate rapid cooling of the liquid filler (A) inside the model space (30). The filler (a) can be cooled into a solid filler (A 1 ) in a short time; this creation relies on stable control of the mold temperature to fill the liquidity of the injection. (A) < available internal configuration of emission quality are obtained preferred.
如第4圖所示，其係本創 第一模溫控制（4 0 )可為進 二模溫控制（5 0 )可為進水 化設計，俾當注入高溫的液態 (2 0 )之注道（2 1 )及模 卻道（1 1 )内部之冷卻水係 之溫差甚大，故冷卻水之溫度 )吸收，而使冷卻水異華為氣 (A )之流動性；再者’該液 作之另一實施例，主要係該 水裝置（5 1 )關閉，而第 裝置（5 1 )開啓之相對變 性填料（A )進入第二模具 型空間（3 〇 )時，因該冷 呈非流動狀態，且前述二者 即被高溫的液態性填料（A 態’俾不致影響液態性填料 態性填料（Λ )充填於第一 9 1352659 -、二模具（1 Ο ’ 2 ο )之模型空間（3 〇 )完成後，復 >第二模溫控制（5 Q )使進水裝置（5 i ) $啓以使 冷卻水充滿其冷卻道（i i )而使液態性填料（;） 降溫的目的者。 【功效說明 本創作 即，本創作 法；其所欲 在之高溫的 態性填料之 疵，且降低 填充速度， 者的負擔之 點，主要係 第—模溫控 一氣體排水 係、對應組設 位置；以及 模溫控制（ 水裝置（5 $定分離模 Μ獨特設計 時間，使射 的結構品質 功政增進 之主要目 解決之問 液態性填 ifj溫即加 射出良率 則又增加 問題點加 藉由該合 制（4 0 裝置（4 於預定分 該充填步 5 0)， 1 )，其 具之冷卻 ，令本創 出的液態 ’可大幅 一種脈衝 習知模具 空間之瞬 容易造成 增加其射 作業成本 而其解決 步驟之流 溫控制（ 氣體排水 道（1 1 之流程中 制（5 〇 (51) 相對預定 制其模溫 之内邹結 率可達到 之事實如下： 的，係在提供 題點，係針對 料在進入模型 速冷卻*以使 及品質’芳欲 其壓力能源及 以改良突破； 模步驟及充填 )，該第一模 1 )，其中該 離模具之冷卻 驟及冷卻步驟 該第二模溫控 中該進水裝置 道（1 1 )的 作藉由穩定控 性填料（A ) 提昇其射出良 式模溫控制方 冷卻技術所存 間，其部份液 固態成品之瑕 出壓力加快其 ，進以造成業 問題之技術特 程中間處設有 4 0 )包含有 裝置（4 1 ) )的相對預定 間處設有第二 )包含有一進 係對應組設於 位置；藉此創 以増長其充填 構可獲得較佳 節省壓力成 進而達到品質的提高及節省成本之實用進步性 且文中 明創作 本創作 目的， 利範圍 雖上述實施例所揭示者係藉以異體說明本創作， 透過特定的術語進行說明，當不能以此限定本發 之專利範圍；熟悉此項技術領域之人士當可在瞭解 之精神與原則後對其進行變更與修改而達到等效之 而此等變更與修改，皆應涵蓋於如后所述之申請專 所界定範疇中。 【圖式簡單說明】 第1圖：係習知模具之作業流程圖。 第2圖：係本創作模具之作業流程圖。 第3圖：係本創作模具作業之動作示意圖。 第4圖：係另一實施例之作業流程圖。 【主要元件符號說明】 第一模具（1 〇 ) 入口（ 1 2 ) 第二模具（2 0 ) 模型空間（3 〇 ) 第—模溫控制（4 〇 ) 第二模溫控制（5 〇 ) 控制閥（6 0 ) 液態性填料（A ) 冷卻道（1 1 ) 出口（ 1 3 ) 注道（2 1 ) 氣體排水裝置（4 1 進水裝置（5 1 ) 固態性填料（A 1 ) 11As shown in Figure 4, the first mold temperature control (40) can be the second mold temperature control (50), which can be designed for influent, and the injection of high temperature liquid (20) The temperature difference between the cooling water system inside the channel (2 1 ) and the die channel (1 1 ) is very large, so the temperature of the cooling water is absorbed, and the cooling water is different from the fluidity of the gas (A); In another embodiment, the water device (5 1 ) is mainly closed, and the relatively denatured filler (A) opened by the first device (5 1 ) enters the second mold type space (3 〇), because the cold is non-flowing. State, and the foregoing two are filled with a high-temperature liquid filler (A state 俾 does not affect the liquid filler statistic filler (Λ) filled in the model space of the first 9 1352659 -, two molds (1 Ο ' 2 ο ) 3 〇) After completion, the second > second mold temperature control (5 Q ) causes the water inlet device (5 i ) to turn on the cooling water (II) to cool the liquid filler (;) [Effective Description This creation is the creation method; it is required to be at the high temperature of the state of the filler, and reduce the filling speed, The burden is mainly the first mode temperature control, a gas drainage system, the corresponding set position; and the mold temperature control (the water device (5 $ fixed separation mold unique design time, the main purpose of the structural quality improvement of the shot) Solve the problem of liquid filling ifj temperature, then increase the yield, then increase the problem by adding the joint (40 devices (4 in the predetermined step 50), 1), with cooling, make this The creation of a liquid 'can be a large pulse of conventional mold space is easy to cause the increase in the cost of its shooting operation and its solution step flow temperature control (gas drainage channel (1 之 process (5 〇 (51) relative to the system The fact that the Zoujie rate can be reached within the mold temperature is as follows: The title is provided, and the material is cooled in the model to make it and the quality is 'the pressure energy and the improvement breakthrough; the mold step and filling The first mold 1), wherein the cooling step and the cooling step of the mold are performed in the second mold temperature control, and the water inlet device (1 1 ) is lifted by the stable control filler (A) Mold temperature control In the storage area of the square cooling technology, the pressure of the liquid solid product is accelerated, and the intermediate part of the technical process that causes the industry problem is provided in the middle of the relatively predetermined space where the device (4 1 ) is included. The second part comprises a corresponding group set in the position; thereby creating a better saving pressure by the filling structure, thereby achieving the improvement of quality and cost-saving practical progress and the purpose of the creation of the text, the scope of interest The present invention has been described by way of example in the above-mentioned embodiments, and the specific terms are used to describe the scope of the patent. The person skilled in the art can understand the spirit and principles of the present invention. Changes and modifications are equivalent to such changes and modifications, and should be covered in the scope of the application. [Simple description of the drawing] Fig. 1 is a flow chart of the operation of the conventional mold. Figure 2: The flow chart of the creation of the mold. Figure 3: Schematic diagram of the action of the mold creation work. Figure 4 is a flow chart of another embodiment. [Main component symbol description] First mold (1 〇) Entrance ( 1 2 ) Second mold (2 0 ) Model space (3 〇) First - mold temperature control (4 〇) Second mold temperature control (5 〇) control Valve (60) Liquid packing (A) Cooling passage (1 1 ) Outlet (1 3 ) Feeding (2 1 ) Gas drainage (4 1 Water inlet (5 1 ) Solid filler (A 1 ) 11