TWI301597B - - Google Patents

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TWI301597B
TWI301597B TW93141704A TW93141704A TWI301597B TW I301597 B TWI301597 B TW I301597B TW 93141704 A TW93141704 A TW 93141704A TW 93141704 A TW93141704 A TW 93141704A TW I301597 B TWI301597 B TW I301597B
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TW
Taiwan
Prior art keywords
goods
pallet
information
packed
board
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TW93141704A
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Chinese (zh)
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TW200622775A (en
Inventor
Mei Chi Kuo
Min Tzu Sung
Wen Yi Chang
Alice Cheng
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Inventec Corp
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Priority to TW093141704A priority Critical patent/TW200622775A/en
Publication of TW200622775A publication Critical patent/TW200622775A/en
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Publication of TWI301597B publication Critical patent/TWI301597B/zh

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Description

1301597 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種生產管理技術,尤指一種用以減 少裝箱貨物使用之棧板數量,以增加運送貨物之儲存办 間、節省運送成本及提高生產管理效率之棧板貨物分配 法及系統。 【先前技術】 一般產品製造商基於成本考量,往往會選擇將製造工 薇設置於原料產地、鎖售市場附近、人力成本較低及= 期降低生產成本;當製造商依訂單將產品 衣&疋成後,即需將產品裝箱,以運送至客戶端,於 :1=程! ’係可按送貨地區的遠近及當地交通設施為 、=、’、,砥擇以飛機、船舶或車輛做為運輸工具,: j乂通工具運送產品之前,遂需將產品包裝並予以裝箱, 隨後將產品放置於棧板上,以等待運送。 、 叶出==置於棧板上係可用以集中堆高產品,便於統 堆u 規劃產品於交通工具上之擺設位置,並可供 隹冋機或其他機械設備便於拖 ’、 、’、Ρ,右單一棧板上可放置4〇件穿 ' 於同—送貨地Ε ό Α 牛衣相^物,如此次位 戶欲訂訂購之數量為叫牛,而乙客 構之數里為140件,則將银> 於此次運送作業上,遂可得知,、甲板分類原則應用 個棧板(各甲各戶部分係需使用到3 枚板(母個棧板之裝箱貨物數量分別為4〇、4〇、叫, 18366(修正本) 5 1301597 而乙客:方面則需使用4個棧板(每個棧板之裝箱貨物數 量分別為4〇、4〇、40、2。),易言之,甲:二數 共使用了 7個棧板,其中 、 乃各戶總 之容置數量,此即突^换板並未達到錢板 運送貨物之收費種:;包=亦即’因透過交通工具 易見的,上述兩個未:==執行趟教’顯而 放置空間,故將因此減少交通工具之貨物運送==板 ^因此增加所需載送的趟數(如以飛機、船料高Ζ之 父通工具而言),亦無疑是增 或 供獲利之空間。 η之連达產本’減少可 是^ ’如何於裝㈣物運送過㈣,減 數量以增加貨物運送之儲存空汉0使用 數,與$ ^ 9減^、所需運送之趟 t只為即以造商運送成本轉解決之 【發明内容】 、 鑒於上述先前技術之缺點,本發明之主要目 供一種棧板貨物分配方法及系統,盆 ' :於棧板上之裝箱貨物按所設定之條件合文 存空間,以減省運費U。板板所佔用之貨物運送儲 及系^達上述目的,本發明即提供一種棧板貨物分配方法 =之,物分配方法係包含:⑴將貨物農入 出-包含有客戶料號、送件地址及貨物序號等產 ㈣息之資料標籤’並貼至於容置貨物之紙箱上;⑴將 18366(修正本) 6 1301597 叙箱貨物按貨物類型分類後放置於棧板上,並讀取箱上所 貧料標籤,以收集貨物之產品訊息;⑴檢測棧板所 文置之箱數是否已到達授板之容置數量,若否,則執行步 =4),如是,遂直接進至步驟⑸;⑷將複數個未放 置於棧板上之裝箱貨物合併至其他棧板上止 知管理系統目前棧板合併之狀況;⑴將棧板運送至= =存’亚輸出-機板區條碼,以供生產管理人員得以輕易 得知棧板位置及所容置貨物之相關訊息。 本發明之棧板貨物分配系統係至少包括'•⑴資料讀 ,用以讀取容置f物之紙箱上附著之資料標籤所記 、=客戶料號、送件地址及貨物序號等產品訊息;⑺棧 板容量檢測模組,用以偵測棧板上所放置之裝箱貨物是否 =達枚板之谷置數量;(3)資料輸出模組’用以於機板容 =檢測模組偵測出所放置之裝箱貨物已達棧板之容置數量 時,輸出-機板區條碼;以及⑷併板資料處理單元,用 以將複數個未放置於棧板之裝箱貨物合併至其他棧板,並 輸出息告知—營'王¥会处;q 、, t Α e理糸統目别棧板合併之狀況。 【實施方式】 古“以下,藉由特定的具體實例說明本發明之實施方式, 热心此技蟄之人士可由本說明書所揭示之内容輕易地瞭解 本發明之其他優點與功效。本發明亦可藉由其他不同的具 體實例加以施行或應用,本說明書中的各項細節亦可基^ 不同觀點與應用,在不#離本發明之精神下進行各種修飾 與變更。 7 18366(修正本) 1301597 但並 非以之實施例係進—步詳細說明本發明之觀點 非以丨壬何觀點限制本發明之範疇。 ‘… 弟圖知為*一流程圖,並传用α曰g -丄 分配方法之每m 7糸用以頭不本發明棧板貨物 包綱: 圖所示,首先,先行執行-貨物 衣作業’亦特所欲運送之貨物先 祕 中,隨後,Hp屮〜^ 谷置紙箱 之錄有客戶料號、運送地址及貨物;^ 貝^戴,並貼附於該紙箱上,接著,遂並進至步驟^ 於力驟S2中’以光學掃描機讀 =箱貨物之資料,並按貨物類型及所欲運 = =為例示性說明,亦可按實際f求進行分類)將裝 指定的棧板上存放’接著,遂並進至步驟S3。、 S3中’判別棧板所放置之襄箱貨物是 谷納之數量,藉以決定是否可對未置放於棧板上 是,遂直接執行步驟t 否J返回至步釋S2,如 於=S4中’判別是否仍有未放置於後板上之裝箱 、右 則進至步驟S5,如無,則進至步驟S6。 於步驟S5中’將未置放於棧板上之裝箱貨物 運送ί區或其他由管理人員依實際需求所設定的 犬、I本如貝物序就、訂單類型、客戶種類等)合 其他符合分類條件且尚有放置㈣之棧板 遂並進至步驟S7。 接者 …於步驟S6中,傳送一訊息告知管理系統(如生產資 訊糸統)並輸出一棧板區條碼貼附於已達容納數量之機板 18366(修正本) 8 1301597 上,俾令生產管理人員得以輕易對 即將棧板移送至倉庫存放,以空 丁辨熾,知後, 容置數量之#柘#爾乂區位置供其他未達 放里之衩板使用’接著’遂並進至步騾S7。 於步驟S7中,令該系統傳 生產資訊季矫),以徂甘π Λ心口知管理系統(如 果 )供其射。產品流向及併㈣業之施行結 第2圖係為一方塊圖,苴一 χ ,、知用以頒示本發明之錄把皆 物分配系統之架構示咅愔报 戈板λ 物分配系統1係與一管理糸 反貝 ,^ 糸統2(係可為一工廠資訊牵铋) 相連接,該棧板貨物分配系 貝Λ系、、充) U心― 錢1至少包括有資料讀取裝置 11、权板谷虿檢測模組12、|始你酱♦ w 口口 輸出模組14。 ㈣作業處理單元!3及資料 該資料讀取裝置u係用讀取容置貨物所用紙箱外所 附之育料條碼,藉以收集包括客戶料號、送貨地址及貨 物2等與貨物資料相關之產品訊息,並將所收集之產品 訊息傳送到管理系統2,以供生產管理人員曰後查詢之用。 ^該枚板谷里檢測模組12係用以檢測機板所放置之裝 相貝物數量是否已達到棧板的容置數量,以判別是否進行 併板作業。 〜併板作業處理單元i 3係於該棧板容量檢測模組工2 ^測&板所放置之裝箱貨物數量已達到綫板的容置數量 T Ik即將未放置於棧板上之裝箱貨物按資料標籤所提供 之產=訊息合併至其他條件符合且尚有放置空間之機板 上,藉以減少棧板所佔用運送空間,並可將合併結果傳送 9 18366(修正本) 1301597 到管理系統2,以供生產管理人員曰後查詢之用。 船亥:Γ輸出模組14係用以於棧板容量檢測模㈣檢 =棧板所放置之裝箱貨物數量達到棧板的容置數量 棧板。 礼生產官理人貝得以輕易辨識 μ工処T狍例僅為例示性說明本發明之原理及功效, =非用於限制本發明。任何熟習此項技藝之人士均可在不 迷背本發明之精神及範訂,對上述實施例進行料愈變 匕。因此本發明之權利㈣,應如後述 圍所列。 了〜孕匕 、惟以上所述僅為本發明之較佳實施方式而已,並非用 乂,疋本發明之貫質技術内容之範圍。本發明之實質技術 二容係廣義地定義於下述之申請專利範圍中,任何他人所 完成之技術實體或方法,若是與下述之申請專利範圍所定 義者凡全自同,《是為同—等效之變$,均將被視為涵蓋 於此專利範圍之中。 【圖式簡單說明】 第1圖係為一流程圖,其係用以顯示本發明之棧板貨 物分配方法之實施程序;以及 苐2圖係為一方塊圖,其係用以顯示本發明之棧板貨 物分配系統之架構示意。 【主要元件符號說明】 I 本發明之棧板貨物分配系統 II 資料讀取裝置 18366(修正本) 1301597 12 梭板容量檢測模組 13 併板作業處理單元 14 資料輸出模組 2 管理系統 11 18366(修正本)1301597 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a production management technique, and more particularly to a method for reducing the number of pallets used for packing goods, thereby increasing the storage space for transporting goods and saving transportation costs. And the palletized goods distribution method and system for improving production management efficiency. [Prior Art] Based on cost considerations, general product manufacturers often choose to place manufacturing products in the raw material production area, near the lock sales market, lower labor costs, and reduce the production cost; when the manufacturer orders the product & After the completion, you need to box the product to be delivered to the client, at: 1=Cheng! 'The system can be based on the distance of the delivery area and the local transportation facilities, =, ',, choose aircraft, ship or The vehicle is used as a means of transport: Before the product is shipped, it is not necessary to pack and pack the product, and then place the product on a pallet to wait for shipment. , leaf out == placed on the pallet can be used to concentrate the stacking products, to facilitate the planning of the product placement on the vehicle, and can be used to facilitate the dragging of the machine or other mechanical equipment ', , ', Ρ On the right single pallet, 4 pieces can be placed to wear 'in the same place' - delivery area ό Α 牛衣相^, so the number of orders for the second order is called cow, and the number of guests in the B is 140. In the case of the shipment, you will know that the deck classification principle applies a pallet (the number of boxes for each household is required to be 3 pieces (the number of packing goods for the mother pallet) 4〇, 4〇, 叫, 18366 (amendment) 5 1301597 and B: 4 pallets are required (the number of boxes per pallet is 4〇, 4〇, 40, 2 respectively) .), easy to say, A: The second number uses a total of 7 pallets, of which is the total number of households, which means that the replacement board does not reach the charge of the goods shipped by the money board:; That is, 'because of the easy-to-see through the means of transportation, the above two are not: == performing martyrdom' to clearly space, so it will reduce the goods of the vehicle Shipping == board ^ Therefore, increasing the number of parameters required to be transported (for example, in the case of aircraft or ship materials), it is undoubtedly a space for increase or profit. However, ^ 'How to ship (4) goods (4), reduce the quantity to increase the number of empty goods used for the transportation of goods, and $ ^ 9 minus ^, the required transportation is only to transfer the cost of the manufacturer SUMMARY OF THE INVENTION In view of the above-mentioned shortcomings of the prior art, the main object of the present invention is to provide a method and system for distributing pallet goods, which are: a boxed goods on a pallet, according to the conditions set by the document storage space, to reduce The utility model provides the method for distributing the goods of the pallets, and the method for distributing the goods comprises: (1) the goods entering and leaving the goods - containing the customer item number, The delivery address and the serial number of the goods, etc. (4) are attached to the carton containing the goods; (1) The 18366 (amendment) 6 1301597 packaged goods are sorted according to the type of goods and placed on the pallet and read. Poor label on the box to collect goods Product information; (1) Check whether the number of boxes in the pallet has reached the number of the board, if not, execute step = 4), if yes, go directly to step (5); (4) put multiples on the stack The packaged goods on the board are merged into other pallets. The current stacking of the stop-and-go management system; (1) The pallet is transported to the ==Save's sub-output-machine board area barcode for the production management personnel to easily know. The pallet position and the information about the goods to be accommodated. The pallet cargo distribution system of the present invention includes at least a '•(1) data reading for reading the information label attached to the carton containing the f material, = customer material Product information such as number, delivery address and cargo serial number; (7) pallet capacity detection module to detect whether the packaged goods placed on the pallet is = the number of the grids of the board; (3) the data output module 'Used for machine board capacity=detection module detects when the placed packaged goods have reached the number of pallets, the output-machine board area barcode; and (4) the parallel board data processing unit to use multiple numbers The packed goods placed on the pallet are merged into other pallets, Output information informing - camp '¥ Wang at will; q ,, t Α e processing system which mesh respectively pallets merger conditions. [Embodiment] The following describes the embodiments of the present invention by way of specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention by the contents disclosed in the present specification. The details of the present invention can be applied or applied in various other specific examples, and various modifications and changes can be made without departing from the spirit and scope of the invention. 7 18366 (Revised) 1301597 The present invention is not intended to limit the scope of the present invention in any way. '... The figure is known as a flow chart, and each of the α曰g-丄 allocation methods is passed. m 7糸 used for the head of the invention, the pallet package: As shown in the figure, first of all, the first execution - the cargo clothing operation is also the first secret of the goods to be transported, and then, Hp屮~^ There are customer item number, shipping address and goods; ^Bei ^ wear, and attached to the carton, then, then go to step ^ in force S2 'read with optical scanner = box cargo information, and according to the goods Type and If you want to ship = = for illustrative instructions, you can also sort according to the actual f). Store the specified pallets. Then, go to step S3. In S3, judge the pallets where the pallets are placed. The number of nanometers is used to determine whether it can be placed on the pallet. 遂 Directly execute step t No J to return to step S2, as in 'S4' to determine whether there are still boxes that are not placed on the rear panel. If yes, go to step S5. If not, go to step S6. In step S5, 'package the goods that are not placed on the pallet, or other dogs that are set by the management according to actual needs. I, such as the order of the shell, the type of the order, the type of the customer, etc., and other pallets that meet the classification criteria and have been placed (4), and proceed to step S7. In step S6, a message is sent to the management system (eg, Production information system) and output a pallet area bar code attached to the number of the machine board 18366 (Revised) 8 1301597, so that the production management staff can easily transfer the pallet to the warehouse for storage Discrimination, knowing, accommodating the number #柘#尔乂The location of the area is used for other slabs that are not in use, and then 'follow' 遂 and proceed to step S7. In step S7, the system is allowed to transmit the production information quarter correction), to the 徂 π Λ 口 口 管理 management system (if) for The flow of the product and the implementation of the (4) industry's implementation of the second diagram is a block diagram, a glimpse of the structure of the recording and distribution system of the present invention. The distribution system 1 is connected to a management 糸 贝 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , The reading device 11, the right plate, the detection module 12, the | your sauce ♦ w mouth output module 14. (4) the job processing unit! 3 and the data reading device u is used to read the feeding bar code attached to the carton used for accommodating the goods, so as to collect product information related to the cargo materials including the customer item number, the shipping address and the goods 2, and The collected product information is transmitted to the management system 2 for later inspection by the production manager. ^ The panel detection module 12 is used to detect whether the number of components placed on the board has reached the number of pallets to determine whether to perform parallel operation. ~ The parallel board processing unit i 3 is attached to the pallet capacity detecting module. The number of packing goods placed on the board has reached the number of loadings of the board T Ik is not placed on the pallet. The goods are sorted according to the data provided by the data label to the other board that meets the other conditions and there is space for the space, so as to reduce the shipping space occupied by the pallet, and the combined result can be transmitted 9 18366 (Revised) 1301597 to management System 2, for production management personnel to query later. Ship Hai: Γ output module 14 is used for pallet capacity detection module (4) inspection = the number of packaged goods placed on the pallet reaches the number of pallets. The production of the clerk is easily identifiable. The exemplification of the invention is merely illustrative of the principles and effects of the invention, and is not intended to limit the invention. Any person skilled in the art can make changes to the above embodiments without departing from the spirit and scope of the present invention. Therefore, the right (4) of the present invention should be as listed later. The above description is only a preferred embodiment of the present invention, and is not intended to be used in the scope of the technical content of the present invention. The technical scope of the present invention is broadly defined in the scope of the following patent application, and any technical entity or method completed by another person is the same as the one defined in the following patent application scope. - The equivalent of $, will be considered to cover the scope of this patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a flow chart for showing an implementation procedure of a pallet load distribution method of the present invention; and FIG. 2 is a block diagram for showing the present invention. Schematic diagram of the pallet cargo distribution system. [Main component symbol description] I The pallet cargo distribution system II of the present invention II data reading device 18366 (amendment) 1301597 12 shuttle plate capacity detecting module 13 parallel plate processing unit 14 data output module 2 management system 11 18366 ( Amend this)

Claims (1)

1301597 十、申請專利範圍: 1 ’ 種機板^物分配方法,係適用於一棧板貨物分配作業 中,該方法係與一管理系統搭配以對裝箱貨物之分類情 形進行管理,其至少包含: (1 )將貨物裝箱後印出一資料標籤,並貼至於箱 上; (2)將裴箱貨物放置於指定之棧板上,並讀取箱 上所貼之資料標籤,以收集貨物資訊,該貨物資訊包括 裝箱貨物數量; (3 )依據所收集到的貨物資訊,累計該貨物資訊 所含之裝箱貨物數量,以判斷是否已達到該指定之棧板 的谷置數1,若否,則執行步驟(4 ),如是,則進至步 驟(5 ); (4)將未放置於棧板上之裝箱貨物合併至該指定 之棧板上,接著,執行步驟(6 ); (5 )輸出一棧板區條碼,藉由該棧板區條碼的讀 取’可帶出屬於該指定之棧板的貨物資訊及各裝箱貨物 的貝料標籤以及該指定之棧板位置的資訊,並將棧板運 运至倉庫儲存,接著,執行步驟(6);以及 (6 )輸出訊息告知管理系統目前棧板之處理程序。 2·如申明專利範圍第丨項之棧板貨物分配方法,其甲,該 資料標籤係記錄有客戶料號、地址以及機器序號所組群 組之任一種資料。 3·如申1專利範圍第丨項之棧板貨物分配方法,其甲,該 12 18366(修正本) 1301597 步驟(2)係依照貨物類型將裝箱貨物放置於指定之攙 板上。 4. 如申請專利範圍第丨項之棧板貨物分配方法,其中,該 機板區條碼係用以供生產線人員得以容易辨別棧板。 5. 如申請專利範圍第丨項之棧板貨物分配方法,其中,該 步驟(4 )係用以執行—併板作業,其合併係按貨物之 型號及所運送之區域為原則。 6. 如申請專利範圍第1項之棧板貨物分配方法,其中,該 管理系統係為一工廠資訊系統(Fact〇ry Inf〇rmati〇n System) 〇 1 ·種杈板貝物分配系統,係適用於一棧板貨物分配作業 中,該系統至少包括: ⑧斤肓料讀取裝置,用以讀取容置貨物箱上貼附的資料 私籤所圮錄之訊息,以收集貨物資訊,該貨物資訊包括 裝箱貨物數量; ' 、棧板容量檢測模組,用以累計該裝箱貨物數量以偵 測棧板上所放置之裝箱貨物數量有無超出機板容置數 量; 脖#資料輸出模組,用以於棧板容量檢測模組偵測出該 裝箱貨物數量來判斷是否達到棧板的容置數量時,輸出 私板區條碼,藉由該棧板區條碼的讀取,可帶出屬於 該已達到容置數量之棧板的貨物資訊及各裝箱貨物的 資料標籤以及該⑽到容置數量之機板位置的資訊;以 及 、 18366(修正本) 13 1301597 窃併板作業處理單元,用以將未放置於該已達到容置 數量t賤板之裝箱貨物合併至尚有容置空間之棧板。 8.如申清專利範圍第7項之棧板貨物分配系統,其中,該 資料標籤係記錄有客戶料號、地址以及機器序號所組群 組之任一種資料。 9·如申请專利範圍第7項之棧板貨物分配系統,其中,該 併板資料處理單元係按貨物之型號及所運送之區域為 合併棧板之原則。 10·如申請專利範圍第7項之棧板貨物分配系統,其中,該 棧板區條碼係用以供生產線人員得以容易辨別棧板。 14 18366(修正本)1301597 X. Patent application scope: 1 'The method of distributing the material of the machine board is applicable to the distribution of goods in a pallet. The method is matched with a management system to manage the classification of the packed goods, which at least includes : (1) After the goods are packed, a data label is printed and attached to the box; (2) The boxed goods are placed on the designated pallet, and the label attached to the box is read to collect the goods. Information, the cargo information includes the quantity of the packed goods; (3) accumulating the quantity of the packed goods contained in the information of the goods according to the collected information of the goods, to determine whether the number of the set of the designated pallets has been reached 1, If not, proceed to step (4), and if yes, proceed to step (5); (4) merge the boxed goods not placed on the pallet onto the designated pallet, and then perform step (6) (5) outputting a bar code area barcode, by which the bar code reading of the pallet area can bring out the cargo information belonging to the specified pallet and the bedding label of each packaged goods and the designated pallet position Information and transport the pallet to the warehouse Stored, then step (6); and (6) outputs a message to notify the management system of the present processing procedure pallets. 2. In the case of the method for distributing pallet goods according to the scope of the patent scope, the data label is any one of the group of the customer's item number, address and machine serial number. 3. The method for distributing pallet goods according to the scope of claim 1 of the patent application, A. 12 18366 (Revised) 1301597 Step (2) is to place the packaged goods on the designated slab according to the type of the goods. 4. The method for distributing pallet goods according to the scope of the patent application, wherein the barcode of the board area is used for the line personnel to easily identify the pallet. 5. The method for allocating pallet goods according to the scope of the patent application, wherein the step (4) is for performing a parallel board operation, the combination being based on the type of the goods and the area to be transported. 6. The method for distributing pallet goods according to item 1 of the patent application scope, wherein the management system is a plant information system (Fact〇ry Inf〇rmati〇n System) 〇1 Applicable to a palletized goods distribution operation, the system includes at least: 8 kg of material reading device for reading the information recorded in the private label attached to the storage box to collect cargo information, The cargo information includes the quantity of the packed goods; ', the pallet capacity detecting module, used to accumulate the quantity of the packed goods to detect whether the quantity of the packed goods placed on the pallet exceeds the capacity of the board; The module is configured to output the barcode of the private board area when the stack capacity detecting module detects the quantity of the packed goods to determine whether the stacking quantity of the pallet is reached, and the barcode of the pallet area is read. Bringing out the cargo information of the pallets belonging to the accommodating quantity and the data label of each packed goods and the information of the position of the board (10) to the capacity of the container; and 18366 (Revised) 13 1301597 At Means for unplaced in the counter has reached the number of receiving pallet Shangyou Rong incorporated into the space of t packing goods base plate. 8. For example, the palletized goods distribution system of claim 7 of the patent scope, wherein the data label is recorded with any one of a customer item number, an address, and a group number of the machine serial number. 9. The palletized goods distribution system of claim 7, wherein the parallel board data processing unit is based on the principle of the type of the goods and the area to be transported. 10. The palletized goods distribution system of claim 7, wherein the pallet area bar code is used by the production line personnel to easily identify the pallet. 14 18366 (amendment)
TW093141704A 2004-12-31 2004-12-31 Automatic categorizing and packing method and system thereof TW200622775A (en)

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