TWI298276B - - Google Patents

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TWI298276B
TWI298276B TW095124244A TW95124244A TWI298276B TW I298276 B TWI298276 B TW I298276B TW 095124244 A TW095124244 A TW 095124244A TW 95124244 A TW95124244 A TW 95124244A TW I298276 B TWI298276 B TW I298276B
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Taiwan
Prior art keywords
forming
cutting
hobbing cutter
knife
hobbing
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TW095124244A
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Chinese (zh)
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TW200804018A (en
Inventor
Shi Duang Chen
Jen Kuei Hsieh
Ying Ming Kuo
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Luren Prec Co Ltd
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Priority to TW095124244A priority Critical patent/TW200804018A/en
Priority to KR1020060077321A priority patent/KR100787207B1/en
Priority to JP2006227476A priority patent/JP2008012653A/en
Publication of TW200804018A publication Critical patent/TW200804018A/en
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Publication of TWI298276B publication Critical patent/TWI298276B/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F21/00Tools specially adapted for use in machines for manufacturing gear teeth
    • B23F21/12Milling tools
    • B23F21/16Hobs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2240/00Details of connections of tools or workpieces
    • B23C2240/16Welded connections

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Description

1298276 九、發明說明: 【發明所屬之技術領域】 本發明係有關一種刀具以及其形成方法,尤其是指一 種利用硬焊而在滾齒刀之切削齒部一侧形成具有高硬度切 刃刀具之一種滚齒刀及其形成方法。 【先前技術】 • 齒輪是傳遞動力的重要元件,它在人類生活以及工業 演進的過程中扮演重要的角色,更可以說是人類工藝發展 之基本元素。一般而言,製造齒輪的方法很多,大致可分 為切削加工或者像精密鑄造、精密鍛造、擠壓以及粉末冶 金等無切屑加工方法製造。不過為了能夠經濟且有效率的 大量生產,以切削加工來成形齒輪的方法成為市場技術發 展之主流。 其中切削加工中不可或缺的即為加工齒輪之滾齒刀, • 滾齒刀的發展是可以說是材料的發展,刀具材料的發展演 進由傳統之高碳鋼、高速鋼,逐漸轉為碳化鎢、陶瓷以及 鑽石。習用技術的滚齒刀材料多為高碳鋼或高速鋼材,不 過當在加工硬度高的材料時(如HRC40度以上),以高速鋼 為主要材料所製作的滾齒刀在加工效果以及壽命上並不理 " 想。為了解決這個問題,滾刀材料也逐漸的演進至硬度高 - 的材料,如:碳化鎢材料。不過由於整個滾齒刀如果利用 碳化鎢材料來成形的話,會導致刀具整體成本相當高昂, 對於齒輪生產者而言無形中是一種負擔。 1298276 為了此夠降低成本,在滾齒刀之切刃處設置高硬度刀 的太、t式’成了降低成本的—種方法。習用製作此類刀具 機二中大概可以分為機械固定式以及焊接式的方式。在 機:械固定式的古 US pP+疋式的方法中,如美國專利 △所-如』。.3,74(),8()8所揭露的—種刀具,請參閱圖一 圖。:刀係為習用之機械固定式之齒輪加工刀具示意 置枰ϊι肉且古之本體10上具有複數個容置槽11,每個容 螺ί結構12,咖刃片13設置在該容 U内 糟由固疋件14將該刀刀片13固定於該容置样 化齊二12上。雖然該刀具1可以避免整編 而產生的高成本問題,然而製造刀具 繁t加工也複雜,因此無形中也增加了成本的支二 之刀具』如圖-β所示’該圖係為習用 係利用谭接的方二具有高硬度之刀刀21 之焊接技術而成的刀具2,==20上。不過經由前述 時,痒料會因為鑛膜製財之2經過鑛膜的製程 法固定於滾商刀本體20上,::而以化,使得刀刀21無 具,並無法進行鑛膜之黎^ 傳統上利用焊接形成的刀 〜上ϋ ^ 以至於料刀具讀用壽命。 、、不口上述,因此亟需一 習用技術所產生的問題。 义W及/、形成方法來解決 【發明内容】 本發明的主要目的是描 其係利用真空硬焊的方二= 刀及其形成方法, 刀之齒部一側形成有切刃 1298276 刀片,達到增加刀具壽命以及降低高硬度滾齒刀製造成本 - 之目的。 _ 本發明的次要目的是提供一種滾齒刀及其形成方法, 其係利用真空硬焊時的溫度,對滾齒刀之基材進行熱處 理,達到減少製程程序以及降低製造成本之目的。 本發明的另一目的是提供一種滚齒刀及其形成方法, 其係在容屑槽上形成複數個凹槽以提供容置切刃刀片,達 Φ 到提供良好固定效果之目的。 為了達到上述之目的,本發明提供一種滾齒刀,包括: 一滾齒刀本體以及複數個切刃體。該滾齒刀本體,其係具 有複數個容屑槽,該容屑槽的兩侧具有複數個切削齒。該 複數個切刃體,其係藉由一硬焊材料與該複數個切削齒相 連接。 較佳的是,該容屑槽内更開設有複數個凹槽,且每一 個凹槽分別與每一個切削齒相對應。其中該切刀體係嵌入 § 該凹槽内,且藉由該硬焊材料與該滚齒刀本體相連接。 較佳的是,該切刃體係為一鶴鋼材料。 較佳的是,硬焊材料係為一硬焊合金材料。 為了達到上述之目的,本發明更提供一種滾齒刀之形 成方法,其係包括有下列步驟··首先,以一切削加工程序 ' 形成複數個容屑槽於一基材上;然後,以一真空硬焊程序, ^ 將複數個切刃片分別連接於該複數個容屑槽之一側面上, 以形成一待加工本體;最後,形成複數個切削齒於該待加 工本體上,以形成一滾齒刀,該切削齒之一側面上形成有 1298276 一切刃體。 較佳的是,該切削加工程序更包括有形成一凹槽於該 容屑槽上,然後將該切刃片嵌入該凹槽内。 較佳的是,其中該真空硬焊程序中更包括有對該基材 進行熱處理之步驟。 較佳的是,該滾齒刀之形成方法,其係更包括有對該 滾齒刀表面進行鍍膜之步驟。 _ 較佳的是,該滾齒刀之形成方法,其係更包括有對該 待加工本體上之複數個切刃片進行研磨之步驟。 為了達到上述之目的,本發明更提供一種滾齒刀之形 成方法,首先,以一切削加工程序對一基材進行加工以形 成一刀具本體,該刀具本體具有複數個容屑槽,該容屑槽 的兩側具有複數個切削齒。然後,以一真空硬焊程序,將 複數個切刃體分別連接於該複數個切削齒之一侧面上。 【實施方式】 為使貴審查委員能對本發明之特徵、目的及功能有 更進一步的認知與瞭解,下文特將本發明之系統的相關細 部結構以及設計的理念原由進行說明,以使得審查委員可 以了解本發明之特點,詳細說明陳述如下: 請參閱圖二所示,該圖係為本發明之滾齒刀之較佳實 施例示意圖。該滚齒刀3包括有一滾齒刀本體30以及複數 個切刃體31。該滾齒刀本體30之軸向周圍具有複數個容 屑槽32,該容屑槽32的兩側具有複數個切削齒33。該容 1298276 屑槽32可以為直邊形之容屑槽或者是與該滾齒刀本體30 之中心軸呈一螺旋角之螺旋形容屑槽,其中具有直邊形之 容屑槽之滚齒刀可用以加工正齒輪;而具有螺旋角容屑槽 之滾齒刀則可以加工成形具有螺旋角之媧形齒輪。在該容 屑槽32上更開設有複數個凹槽301。該複數個切刃體3卜 其係設置於該凹槽301内,該複數個切刃體31與該滾齒刀 本體30之間係藉由一硬焊材料(圖中未示)與該複數個切 削齒33相連接。 由於本發明之特徵在於利用較便宜之材料,如高速鋼 或者是高碳鋼來作為該滾齒刀本體30之材料,然後在利用 硬度較高之鑛鋼材料作為該切刃體31之材料。如此一來, 不但可以減少加工高硬度滚齒刀3(如鎢鋼滾齒刀)之困難 度。另外本發明之滾齒刀3成本與整體材料都是鎢鋼材料 的滾齒刀之成本相較,便宜很多而且可以提供相當的加工 效果。至於該硬焊材料之種類很多,在習用之技藝中可以 取得,通常該硬焊材料為合金材料,例如:可以選擇為鎳 (Ni)、硼(B)、編(Cr)、鐵(Fe)、矽(Si)、碳(C)、磷(P)、 猛(Μπ)所組成的群組以形成的合金材料。 請參閱圖三所示,該圖係為本發明之製作滾齒刀之較 佳實施流程示意圖。該滾齒刀之形成方法包括有下列步 驟:首先,提供一基材,該基材可為高速鋼或者是高碳鋼 等材料。請參閱圖四所示,該圖係為本發明製作滾齒刀之 切削加工滚齒刀本體側視示意圖;以步驟40,以一切削加 工程序形成複數個容屑槽32於該基材上以形成一滚齒刀 本體30 ◦該容屑槽32可以利用銑刀或者是滾齒刀來進行 1298276 力口工 32之後從以看出利用切削加工形成複數個容屑# 齒刀本個容屑槽32上形成—凹槽如,^ 本體30軸心區域更具有一轴套料。 心袞 分別步驟41’如圖五所示,將複數個切刀片35 ^入於該凹槽3()1中。該切 刀片35 心間具有硬焊材料,該切刀片35為-長==本體 例如此^以該凹槽301中;該硬焊材料為合金材料但 石炭(〇、石朋⑻、録(cr)、鐵(Fe)、石夕⑻)、 隹不在㈣ ()所組成的群組以形成的合金材料, 空如然後置入於真空硬焊爐中,進行高溫之-真 中鱼^二使5亥切刃片35透過硬焊合金在高溫真空過程 切:體:身之金屬材料進行謙 上,^成==槽32之一側面上的滾齒刀本體30 實施步驟中Hi A ’氣密性佳之—待加工本體。在本 是在直*硬焊焊程序的過程中,還有一個特色即 處理的;Γ跡也可以對該滾齒刀本體別進行熱 進行熱處理之H。’可以簡化習用技術中還要額外對材料 片進it進行步驟42 ’對該待加工本體上之複數個切刀 iCt:該步驟中研磨的過程可約分為兩個階段,第 閱圖=本體輛心區域的軸套34進行研磨,請參 =/、所不,研磨過程中包括對該軸套34之内孔343、 肩㈣2以及端面341進行研磨。之後進行第二階段研磨, 如圖六B所示,在利用研磨刀*5對該切刃片35之表面進 行研磨,以處理硬焊程序後切刀片35之刀口分度不均的現 10 1298276 象。 步驟42之後,再進行步驟43,對該待加工體進行齒 形鏟磨,形成複數個切削齒33於該待加工本體上,以形成 一滾齒刀3,如圖七所示。形成複數個切削齒之切削方式 可以利用習用之技術達成,在此不做贅述。為了能夠增加 本發明之滚齒刀的使用壽命,在鏟磨形成滾齒刀之後,更 可以將滚齒刀之表面進行鍍膜的步驟。由於本發明係利用 真空硬焊的方式將切刃片連接於滚齒刀本體上,因此該硬 焊材料具有耐高溫之特性,可以承受在鍍膜製程中的溫 度,而不會熔化。 除了前述之方法來製作本發明之滾齒刀結構外,該滾 齒刀的製作方法,也可以利用下列步驟完成:首先,以一 切削加工程序對一基材進行加工以形成一刀具本體,該刀 具本體具有複數個容屑槽,該容屑槽的兩侧具有複數個切 削齒,該容屑槽上對應每一個切削齒之位置更開設有一凹 槽。接著,將切刃體放入於該凹槽中,並填入硬焊材料, 然後置入於真空硬焊爐中,進行高溫之一真空硬焊程序, 使切刃體透過硬焊材料在高溫真空過程中與該刀具本體本 身之金屬材料進行擴散結合,使該切刃體連接於該切削齒 上,以形成抗拉強度大,氣密性佳之滾齒刀。然後進行研 磨切刃體以及鑛膜的步驟,其細節如前所述,在此不做贅 述。該基材為高速鋼或高碳鋼材料。該切刃體係為一鎢鋼 材料,該該硬焊材料為合金材料,例如:可以選擇為鎳 (Ni)、硼(B)、錢(Cr)、鐵(Fe)、矽(Si)、碳(C)、磷(P)、 錳(Μη)所組成的群組以形成的合金材料,但不在此限。 1298276 在本實施步驟中,該真空硬焊程序的過程中,還有一 個特色即是在真空硬焊的過程中,也可以對該刀具本體進 行熱處理的程序。如此,可以簡化習用技術中還要另外對 材料進行熱處理之製程。本方法與圖三所示之較佳實施例 之差異在於,圖三之實施例係將切刃片先利用真空硬焊的 方式連接到刀具之本體,再進行切削齒鏟磨,而本方法係 將順序進行掉換,先鏟磨切削齒,再將配合該切削齒之切 刃體利用真空硬焊連接至切削齒上。 唯以上所述者,僅為本發明之較佳實施例,當不能以 之限制本發明範圍。即大凡依本發明申請專利範圍所做之 均等變化及修飾,仍將不失本發明之要義所在,故都應視 為本發明的進一步實施狀況。 本發明提供之滾齒刀及其形成方法,其係具有硬度 高、生產成本低之優點。因此足以滿足業界之需求,進而 提高該產業之競爭力,誠已符合發明專利法所規定申請發 明所需具備之要件,故爰依法呈提發明專利之申請,謹請 貴審查委員允撥時間惠予審視,並賜準專利為禱。 【圖式簡單說明】 圖一 A係為習用之機械固定式之齒輪加工刀具示意圖。 圖一 B習用之刀具局部剖面示意圖。 圖二係為本發明之滾齒刀之較佳實施例示意圖。 圖三係為本發明之製作滾齒刀之較佳實施流程示意圖。 圖四係為本發明製作滾齒刀之切削加工滾齒刀本體侧視示 1298276 意圖。 圖五係為本發明製作滾齒刀之待加工體侧視示意圖。 圖六A係為本發明製作滾齒刀之研磨軸套示意圖。 圖六B係為本發明製作滾齒刀之研磨切刃體示意圖。 圖七係為本發明製作滚齒刀之加工形成複數個切削齒示意 圖。 【主要元件符號說明】 1- 刀具 10 -滾齒刀本體 11-容置槽 12 _螺紋結構 13- 刀刃片 14- 固定件 2- 刀具 20- 滾齒刀本體 21- 刀刃 3 -滾齒刀 30 -滾齒刀本體 301-凹槽 31-切刃體 3 2-容屬槽 33-切削齒 13 1298276 34- 轴套 3 41 -端面 342- 肩部 343- 内孔 35- 切刃片 4-滚齒刀形成方法 4 0〜4 3 -流程 5-研磨刀具1298276 IX. Description of the Invention: [Technical Field] The present invention relates to a tool and a method of forming the same, and more particularly to a tool for forming a high-hardness cutting edge on the cutting tooth side of a hobbing cutter by brazing. A hobbing cutter and a forming method thereof. [Prior Art] • Gears are important components of power transmission. They play an important role in the process of human life and industrial evolution, and can be said to be the basic elements of human process development. In general, there are many methods for manufacturing gears, which can be roughly classified into cutting processes or chipless machining methods such as precision casting, precision forging, extrusion, and powder metallurgy. However, in order to be economically and efficiently mass-produced, the method of forming gears by cutting has become the mainstream of market technology development. Among them, the hobbing cutter for machining gears is indispensable for cutting. • The development of hobbing cutters can be said to be the development of materials. The development of tool materials has evolved from traditional high carbon steel and high speed steel to carbonization. Tungsten, ceramics and diamonds. The hobbing cutter materials of the conventional technology are mostly high carbon steel or high speed steel, but when processing high hardness materials (such as HRC 40 degrees or more), the hob knives made of high speed steel as the main material have the processing effect and the service life. Ignore " think. In order to solve this problem, the hob material has also gradually evolved to a high hardness material such as tungsten carbide material. However, since the entire hobbing cutter is formed by using tungsten carbide material, the overall cost of the cutter is quite high, which is a burden for the gear producer. 1298276 In order to reduce the cost, the high-hardness knife is set at the cutting edge of the hobbing cutter, and the t-type is a method for reducing the cost. The use of such tools in the second machine can be divided into mechanical fixed and welded. In the machine: mechanically fixed ancient US pP + 疋 method, such as the US patent △ - - 』. For the tools disclosed in .3, 74(), 8()8, please refer to Figure 1. The knives are conventionally used for mechanically fixed gear processing tools, and the body 10 has a plurality of accommodating grooves 11, each of which has a structure 12, and a coffee blade 13 is disposed in the volume U. The blade 13 is fixed to the receiving blade 12 by the fixing member 14. Although the tool 1 can avoid the high cost problem caused by the reorganization, the manufacturing tool is complicated to process, so the tool that adds cost to the invisible is shown in the figure as shown in Fig. - 'This figure is used by the conventional system. Tan 2's square 2 has a high hardness knife 21 welding technique 2, ==20. However, through the foregoing, the itch material will be fixed on the body of the rolling knife body 20 by the process of the mineral film manufacturing method, and the knives will not be carried out. ^ Traditionally, the knives formed by welding are used to make the tool read life. The above is not the case, so there is a need for a problem arising from the use of technology. The invention aims to solve the problem of the invention. The main object of the present invention is to describe the method of vacuum brazing using a square second = knife and a forming method thereof, and a cutting edge 1298276 blade is formed on one side of the tooth portion of the knife. Increase tool life and reduce the cost of manufacturing high-hardness hobbing cutters - for the purpose. A secondary object of the present invention is to provide a hobbing cutter and a method of forming the same, which utilizes the temperature at the time of vacuum brazing to heat-treat the substrate of the hobbing cutter to reduce the number of processing procedures and reduce the manufacturing cost. Another object of the present invention is to provide a hobbing cutter and a method of forming the same that form a plurality of grooves in a chip pocket to provide a cutting edge blade for Φ to provide a good fixing effect. In order to achieve the above object, the present invention provides a hobbing cutter comprising: a hobbing cutter body and a plurality of cutting edges. The hobbing cutter body has a plurality of chip pockets, and the chip pockets have a plurality of cutting teeth on both sides. The plurality of cutting edges are joined to the plurality of cutting teeth by a brazing material. Preferably, the chip pocket is further provided with a plurality of grooves, and each groove corresponds to each of the cutting teeth. The cutter system is embedded in the recess and is connected to the hobbing cutter body by the brazing material. Preferably, the cutting edge system is a crane steel material. Preferably, the brazing material is a brazing alloy material. In order to achieve the above object, the present invention further provides a method for forming a hobbing cutter, which comprises the following steps: First, a plurality of chip pockets are formed on a substrate by a cutting process; then, a vacuum brazing process, ^ connecting a plurality of cutting blades to one side of the plurality of chip flutes to form a body to be processed; finally, forming a plurality of cutting teeth on the body to be processed to form a A hobbing cutter having 1298276 all blade bodies formed on one side of the cutting teeth. Preferably, the cutting program further includes forming a recess in the chip pocket and then inserting the cutting blade into the recess. Preferably, the vacuum brazing process further comprises the step of heat treating the substrate. Preferably, the method of forming the hobbing cutter further comprises the step of coating the surface of the hobbing blade. Preferably, the method of forming the hobbing cutter further comprises the step of grinding a plurality of cutting blades on the body to be processed. In order to achieve the above object, the present invention further provides a method for forming a hobbing knife. First, a substrate is processed by a cutting process to form a tool body having a plurality of chip pockets. There are a plurality of cutting teeth on both sides of the groove. Then, a plurality of cutting edges are respectively connected to one side of the plurality of cutting teeth by a vacuum brazing process. [Embodiment] In order to enable the reviewing committee to have a further understanding and understanding of the features, objects and functions of the present invention, the detailed structure of the system of the present invention and the concept of the design are explained below so that the reviewing committee can The detailed description of the features of the present invention is as follows: Please refer to FIG. 2, which is a schematic view of a preferred embodiment of the hobbing cutter of the present invention. The hobbing cutter 3 includes a hobbing cutter body 30 and a plurality of cutting edges 31. The hobbing cutter body 30 has a plurality of chip pockets 32 around the axial direction thereof, and the chip pockets 32 have a plurality of cutting teeth 33 on both sides. The volume 1298276 chip 32 may be a straight-edged chip pocket or a spiral chip pocket having a helix angle with the central axis of the hobbing cutter body 30, wherein the hobbing cutter has a straight-edged chip pocket It can be used to machine a spur gear; a hobbing cutter with a spiral angle chip pocket can be used to form a spur gear with a helix angle. A plurality of grooves 301 are further formed in the chip groove 32. The plurality of cutting edges 3 are disposed in the groove 301, and the plurality of cutting edges 31 and the hobbing tool body 30 are separated by a brazing material (not shown) and the plural The cutting teeth 33 are connected. Since the present invention is characterized in that a relatively inexpensive material such as high-speed steel or high-carbon steel is used as the material of the hobbing cutter body 30, a steel material having a higher hardness is used as the material of the cutting blade body 31. In this way, not only can the difficulty of machining a high-hardness hobbing cutter 3 (such as a tungsten steel hobbing cutter) be reduced. Further, the cost of the hobbing cutter 3 of the present invention is much cheaper than that of the hobbing cutter of the tungsten steel material as a whole material, and can provide a considerable processing effect. There are many types of brazing materials, which can be obtained in the conventional art. Usually, the brazing material is an alloy material, for example, nickel (Ni), boron (B), braid (Cr), iron (Fe) can be selected. An alloy material formed by a group consisting of 矽 (Si), carbon (C), phosphorus (P), and 猛 (Μπ). Please refer to FIG. 3, which is a schematic diagram of a preferred implementation process of the hobbing cutter of the present invention. The method of forming the hobbing cutter includes the following steps: First, a substrate is provided, which may be a material such as high speed steel or high carbon steel. Referring to FIG. 4, the figure is a schematic side view of a cutting hobbing cutter body for making a hobbing cutter according to the present invention; in step 40, a plurality of chip pockets 32 are formed on the substrate by a cutting process. Forming a hobbing cutter body 30 ◦ The chip grooving groove 32 can be performed by using a milling cutter or a hobbing cutter for 1298276. After the force cutter 32, it is seen that a plurality of chips are formed by cutting. Formed on 32—the groove is, for example, the axial center of the body 30 has a shaft nesting. The palpebral steps 41' are respectively shown in Fig. 5, and a plurality of cutting blades 35 are inserted into the recess 3()1. The cutting blade 35 has a brazing material between the cores, and the cutting blade 35 is -length == body, for example, in the groove 301; the brazing material is an alloy material but charcoal (〇, 石朋(8), recorded (cr ), iron (Fe), Shi Xi (8)), 隹 not (4) () group formed by the alloy material, empty and then placed in a vacuum brazing furnace, high temperature - true fish 2 The cutting blade 35 is cut by a brazing alloy in a high-temperature vacuum process: the body: the metal material of the body is used for humility, and the hobbing blade body 30 on one side of the groove 32 is implemented in the step of Hi A 'air tightness. Good - the body to be processed. In the course of the straight* hard soldering procedure, there is another feature that is handled; the trace can also be heat-treated for the body of the hobbing cutter. 'It is possible to simplify the conventional technique to carry out step 42 of the material piece into it. 'The plurality of cutters iCt on the body to be processed: the process of grinding in this step can be divided into two stages, the first picture = the body The sleeve 34 of the center of the heart is ground, please refer to =/, and the grinding process includes grinding the inner hole 343, the shoulder (4) 2 and the end surface 341 of the sleeve 34. Then, the second-stage grinding is performed. As shown in FIG. 6B, the surface of the cutting blade 35 is ground by the grinding blade*5 to process the hard-welding process, and the cutting edge of the cutting blade 35 is uneven. 10 1298276 Elephant. After the step 42, the step 43 is performed, and the body to be processed is subjected to tooth shovel to form a plurality of cutting teeth 33 on the body to be processed to form a hobbing blade 3, as shown in FIG. The cutting method for forming a plurality of cutting teeth can be achieved by using conventional techniques, and will not be described herein. In order to increase the service life of the hob cutter of the present invention, after the hobbing to form the hobbing cutter, the surface of the hobbing cutter can be coated. Since the present invention connects the cutting blade to the hobbing blade body by vacuum brazing, the brazing material has a high temperature resistance and can withstand the temperature in the coating process without melting. In addition to the foregoing method for fabricating the hobbing cutter structure of the present invention, the method of manufacturing the hobbing cutter can also be accomplished by the following steps: First, a substrate is processed by a cutting process to form a cutter body, The tool body has a plurality of chip flutes, and the chip flutes have a plurality of cutting teeth on both sides thereof, and a groove is formed in the chip flute corresponding to each of the cutting teeth. Next, the cutting blade body is placed in the groove, filled with the brazing material, and then placed in a vacuum brazing furnace, and a vacuum hard soldering process is performed to pass the cutting blade body through the brazing material at a high temperature. During the vacuum process, the metal material of the tool body itself is diffusion-bonded, and the cutting blade body is connected to the cutting teeth to form a hobbing cutter with high tensile strength and good air tightness. The steps of grinding the cutting blade and the mineral film are then carried out, the details of which are as described above and will not be described here. The substrate is a high speed steel or high carbon steel material. The cutting edge system is a tungsten steel material, and the brazing material is an alloy material, for example, nickel (Ni), boron (B), money (Cr), iron (Fe), bismuth (Si), carbon can be selected. (C), a group consisting of phosphorus (P), manganese (Μη) to form an alloy material, but not limited to this. 1298276 In this embodiment, another feature of the vacuum brazing process is the process of heat treatment of the tool body during vacuum brazing. In this way, it is possible to simplify the process of additionally heat-treating the material in the conventional technology. The difference between the method and the preferred embodiment shown in FIG. 3 is that the embodiment of FIG. 3 connects the cutting blade to the body of the tool by vacuum brazing, and then performs cutting and shovel grinding, and the method is The sequence is reversed, the cutting teeth are first shoveled, and the cutting edge body that matches the cutting teeth is connected to the cutting teeth by vacuum brazing. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto. That is, the equivalent changes and modifications made by the present invention in the scope of the present invention will remain without departing from the scope of the present invention, and therefore should be considered as further implementation of the present invention. The present invention provides a hobbing cutter and a method of forming the same, which have the advantages of high hardness and low production cost. Therefore, it is sufficient to meet the needs of the industry, and thus to enhance the competitiveness of the industry. Since the invention has met the requirements for applying for inventions as stipulated in the invention patent law, it is necessary to submit an application for invention patents according to law. Examine and grant the patent as a prayer. [Simple description of the diagram] Figure 1 A is a schematic diagram of a mechanically fixed gear machining tool. Figure 1 is a partial cross-sectional view of the tool used in B. Figure 2 is a schematic view of a preferred embodiment of the hob cutter of the present invention. FIG. 3 is a schematic flow chart of a preferred embodiment of the production of the hobbing cutter of the present invention. Figure 4 is a side view of the cutting hobbing cutter body of the hobbing cutter of the present invention. Figure 5 is a side view of the body to be processed for making a hobbing cutter according to the present invention. Figure 6A is a schematic view of the grinding sleeve of the hobbing cutter of the present invention. Fig. 6B is a schematic view showing the grinding cutting blade body of the hobbing cutter of the present invention. Figure 7 is a schematic view showing the formation of a plurality of cutting teeth by the processing of the hobbing cutter of the present invention. [Explanation of main component symbols] 1-Tool 10 - Hob blade body 11 - accommodating groove 12 _ Thread structure 13 - Blade 14 - Fixing member 2 - Tool 20 - Hobbing cutter body 21 - Blade 3 - Hobbing cutter 30 - hobbing cutter body 301-groove 31-cutting body 3 2-capacity groove 33-cutting teeth 13 1298276 34- bushing 3 41 - end face 342- shoulder 343- inner hole 35- cutting blade 4-rolling Tooth cutter forming method 4 0~4 3 - Flow 5 - Grinding tool

Claims (1)

1298276 ' 095124244號_案之說明書修的 '十、申請專利範圍:.[^修漫‘ L 了齒刀之形成方法,其係包括有; 以加工程相成複數個容屑槽於-基材上’· 數個;:::序’將複數個切刀片分別連接於該複 面上’以形成-待力一該 …更包括有對該基材進行熱處理之 形成複數個切削齒於該待加工本體上, 刀,該切削齒之一側面上形成有二成滾回 =專圍Ρ項所述之滾::二 驟“削加工程序更包括有形成-凹槽於該容㈣上:: & 11範圍第2項所述 更包括有將該切刀片嵌入該凹槽内之步=成方法,其係 4. 如申請專利範圍第丨項所述之滾 该切刀片係為—鎢鋼材料。 之肜成方法,其中 5. 如申請專利範圍第 該硬特料係為-硬焊合金材料衰回刀之形成方法,其中 6. 如申請專利範圍第1項所述之滾齒刀 更包括有對該滚齒刀表面進行鑛膜之步驟形成方法,其係 7. 如申ff專絲圍第^所述之滾 更包括有對該待加工本體上之複數個形成方法,其係 步驟。 刀刀片進行研磨之 8. —種滚齒刀之形成方法,其係包括有下物·· 15 1298276 . (茱號弟095124244驗專利案之說明_正) 沁年/口月4修(』 崎換頁 以 太:惠工程序對-^刀具 4刀具本體具有複數個容屑槽,該容屑 兩側具有複數個切削齒;以及 曰、 以序,將複數個㈣體分別連接於該複 側面上,該真空硬焊程序中更包括 具本體進行熱處理之步驟。 9.如申請專利範圍第8項所述 ;切削加工程序更包括有形成:槽=^ 10·如申请專利範圍第9項 :更,括有將該切簡入該凹^ 其 中該°切^^=^8項所述之滾齒刀之形成方法 刀"體係為一鎢鋼材料。 其 '二申請專利範圍第8項所述之 中该硬焊材料係為一硬焊合金材料。口刀之形成方法 其 13·如申凊專利範圍第8項所述之 係更包括有對該滚齒刀表面進行_㈣之形成方〉 其 14.如申請專利範圍第8項所述之滾。、么 係更包括有對該切刃體進行研磨之步^刀之形成方/ 161298276 ' 095124244 _ The description of the case repaired '10, the scope of the patent application: . [^ repair man' L the formation of the tooth knife, the system includes; to add a number of chip flutes in the substrate The upper part of the number of "::::" is connected to the plurality of cutting blades respectively to form a -to-force one. The method further comprises forming a plurality of cutting teeth for heat treatment of the substrate. On the processing body, the knife is formed on one side of the cutting tooth with a roll of 20% of the roll = the roll of the special one: the second step "The cutting process further includes forming - the groove on the volume (4):: And the method of the second aspect of the present invention further includes the step of forming the cutting blade into the groove, and the method of the step of forming the cutting blade is as described in the second paragraph of the patent application. The method of forming the material, wherein the method of forming the hard material is the method for forming the hardened alloy material, wherein the hobbing cutter according to the first claim of the patent scope is further The method includes the steps of forming a mineral film on the surface of the hobbing cutter, and the system is 7. The roll further includes a plurality of forming methods on the body to be processed, and the steps are the steps of forming the hobbing knife. The method includes the following: 15 1298276 . (茱 弟 095124244 验 Patent Case Description _ 正) 沁年/口月4修(』 崎换换台太: 惠工程序对-^Tool 4 tool body has a plurality of chip pockets, the chip has multiple sides And the plurality of (four) bodies are respectively connected to the double side, and the vacuum brazing process further comprises the step of heat treatment with the body. 9. As described in claim 8; The cutting program further includes the formation: slot = ^ 10 · as claimed in the scope of the ninth item: more, including the cutting into the concave ^ where the ° cutting ^ ^ = ^ 8 described in the hobbing knife The method of forming a knife " system is a tungsten steel material. The brazing material is a brazing alloy material as described in item 8 of the '2 patent application scope. The method for forming a mouth knife is as follows. The system described in item 8 further includes the surface of the hobbing cutter _(4) Formation party> 14. As described in the scope of claim 8 of the patent, the system further includes the step of grinding the cutting blade.
TW095124244A 2006-07-04 2006-07-04 Hob and forming method thereof TW200804018A (en)

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TWI555603B (en) * 2014-11-20 2016-11-01 南廷雨 Method of manufacturing cemented carbide cutting tool

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KR100929048B1 (en) * 2009-07-28 2009-11-26 디티알주식회사 Assemble hob
CN102699651B (en) * 2012-06-21 2014-08-13 浙江工商职业技术学院 Processing method for hobbing cutter
US9434034B2 (en) 2014-11-20 2016-09-06 Jung Woo NAM Method of manufacturing cemented carbide cutting tool and cutting tool manufactured by the method
KR102635879B1 (en) 2022-05-06 2024-02-13 에이원테크 주식회사 CNC complex automatic lathe with integrated turning and hob processing

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KR200307146Y1 (en) 2002-12-03 2003-03-15 이원수 side milling cutter for cutting tools

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Publication number Priority date Publication date Assignee Title
TWI555603B (en) * 2014-11-20 2016-11-01 南廷雨 Method of manufacturing cemented carbide cutting tool

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