1284079 九、發明說明： 【發明所屬之技術領域】 本發明係關於一種『鋁合金套筒製程及利用該製程製造之套筒』，尤指 一種利用環保金屬基材製造而成之環保套筒及製造該套筒之方法。 【先前技術】1284079 IX. Description of the Invention: [Technical Field] The present invention relates to an "aluminum alloy sleeve process and a sleeve manufactured by the process", and more particularly to an environmentally friendly sleeve manufactured using an environmentally friendly metal substrate and A method of making the sleeve. [Prior Art]
按’目前民眾親自動手佈置家中的DIγ風氣日盛，再加上國内手工 具發展係已相當成熟穩定，其中不論是產品種類或是結構品質，更榮獲國 内外一致肯定，手工具生產業界這幾年來為了使一般消費大眾在使用時更 谷易上手，於是各種易於操作或附帶人性化功能的手工具亦陸續問市。 由於現今社會的ί哀保意識已經抬頭，且近日於歐洲已通過了「歐盟電 子電機設備中危害物體用指令（R0HS)」並紐⑽⑽年了^ 日實把’該齡主要係在關或禁止職電子設射所偏危害物質，以 利保護人類歸並促進廢频電子設備進行合乎聰要求_收與處理等 要點’然而，於一般習用之套筒製程中，主要係以鉻鈒合金、鐵材或鋼材 成ί後即為硬化材料’再經由電鍵處理等手續所製而成，且，該一製程 ^法使用於賴合金時，其___處理即會產生有毒物質，亦無法完 ;做環保时纽，城—摘錢辦支出―料小_«，實為不 是相當不合時宜了； 此_R0HS的新鮮來說，可以說 ，該型式之套筒，係將套接於 81 )，但，如以習用套筒之 又’如第三圖所示之套筒（8)可得知 套筒扳手之-端，設為―外徑小之略凹處（ 1284079 製成方法來製作的話，雖然於製作套孔尺寸為i分⑽英忖)與2分⑽ 英时)之外魏小的套解，可直翻驗造方式成型；*過#需要製作套 孔尺寸為2分(1/4英对）、3分(3/8射)或4分⑽射)以上之外型較 大的套筒時’就必須另外經衫次加卫才能成型，侧該製造套筒之模 具便容易因為衝擊力道太大，進而造成使用壽命不長1，如需多此一加 工程序的話，必然會增加製造成本。 有4ί於此本發明人為解決此一問題，乃決心憑其從事手工具製造、研 發之多年經驗’盼能創造出實用之發明，經多次之開發改良後，終於精心 設計出本發明套筒之餘，其可克服㈣之套賤成，所衍生之種種缺失， 實為一極具新穎性與進步性之發明。 【發明内容】 本發明係有關於一種鋁合金套筒製程及利用該製程製造之套筒，本發 明之套筒製程主要包括有：備料、鍛造、車修、加卫、熱處理、表面處理、 陽極處理等程序，上述程序中，其不可或缺之程序有：Α、取一預設尺寸 之鋁合金材料備用；B、將鋁合金材料經鍛造成一半成品；c、將半成品 表面予以車修細部處理；D、利用熱處理程序以增加該半成品之結構強度 及硬度，E、以陽極處理令其外表形成一薄膜，以達成防銹及耐磨損功效， 同時’亦可於該程序中進行染色俾以產生色澤、增加美觀，或是藉由不同 之色澤使其達到容易辨視、分類英米制之目的；而其餘之加工處理以及表 面處理程序則可依實際狀況來決定是否需要施行； 經上述之套筒製程之處理程序可知，該使用之材料係為鋁合金，且由 1284079 於銘合金材料係使用陽極處理來使其表面形成硬度或顏色，故紹合金套筒 本身特性自然能符合歐洲之ROHS標準，且高單價之鋁材更是造就銘合 金套筒得全面回收之動力，甚至質輕之鋁材更讓套筒之攜帶更為輕便等功 效。 由於本製程係取一預設尺寸之鋁合金材料備用，且該材料係較習知慣 用之鉻釩金屬硬度來的軟，因此於製作時十分容易鍛造為各種形式之套 筒，故其不會如習用之套筒製程一般，使套筒尺寸製作上產生出因衝擊力 t 道大而造成之套筒模具的磨損的狀況，亦不必額外加工，進而減少製造的 成本，且鋁合金材料亦具有輕質化之特性，故對使用者來說也較能減輕攜 帶時的負荷； 因此，本創作實是一種相當具有實用性及進步性之發明，相當值得產 業界來推廣’並公諸於社會大眾。 【實施方式】 _ 本發明係有關於一種鋁合金套筒製程及利用該製程製造之套筒，請參 閱第一圖至第二圖所示，這種鋁合金套筒製程及利用該製程製造之套筒主 要可包括：鋁合金備料（1)、鍛造（2)、車修（3)、加工（4)、熱處 理（5 )、表面處理（6 )、陽極處理（7 )等程序，最後即能製作出成品， 而前述之加工（4)與表面處理（6)乃視產品實際需求而予以增、減之 處理程序，故，本發明主要製程步驟包括： A、備料·取一預设尺寸之鋁合金基材，由於鋁合金較習知慣用之鉻 釩金屬硬度來的軟，故於製作時十分容易鍛造（2)為各種形式之套筒， 1284079 所以不必額外加工，亦不會造成套筒模具的磨損，俾以減少成本； B、鍛造（2 ):將銘合金備料（1)經由鍛造的方式，使其成為已具 套筒外型之半成品； _ C、車修（3)·鍛造出來之套筒半成品，再經由一車修（3)程序， * 將套筒半成品做細部處理； 續’經過上述之轉（3 )處理程序後，便可視其欲生產之套筒型態， 鲁以決定是否需要多-道C !加工⑷處理程序，且，該加工⑷處理 自視早徑細級孔縣筒職錢行滾花、研磨、拋光或振鱗加工處理 程序； D、熱處理（5 ):透過熱處理（5 )方式以強化鍛造（2 )而成之套 筒半成品結構強度及硬度； 又，經過上述之熱處理（5)之後，亦可視其欲生產之套筒類型，以 考慮是否需額外增設—美化套筒表面之D Μ面處理⑹程序，且，該 • 表面處理（6)則指可令套筒表面產生霧面效果之喷砂加工工序； Ε、陽極處理（7 ):藉由陽極處理（7 )方式，令結構強度、硬度均 已增加之半成品外層表面軸—薄膜，達成套筒_、耐磨損功效；同時， 亦可藉由_處理程序來進行染色，俾以產生色澤，並令其表面之色澤得 以永久保持而不會褪色或剝落特性，且銘合金套筒表面形成單一或雙色（含 以上）色澤混搭，則有助於使用者辨識套筒之公、英制或大小尺寸效甩； 經過上述套筒製程之必要程序後，即能完成出結構強度及硬度高，且 具有防銹、耐磨損及質輕易攜帶等功效之銘合金套筒（8)成品。 1284079 請參閱第三圖所示，其係為本套筒製程利用—預設尺寸之銘合金備料 • (1)所完成之銘合金套筒（8)型態，該型態之套筒⑻係具一外径 較小之略凹處（8 1 )，雖然該略凹處（8 i )對於f用之技術材料來說， 並不各易製造’但只需由本發明所使用之紹合金備料⑴及套筒製程方 •法，便可輕易完成此一成品’實為產業上之-大福音；且銘金屬本身輕質 之特性更帶給賴者外域帶之輕便性，甚至齡金錢表聽以陽極處 眷理加工手段，更能達到銘合金套筒（8)本身自然的特性，實能符合歐洲 之ROHS規定，且高單價之is金屬更是促進套筒之全面回收誘因，讓使 用者不會任意棄置形成材料上之浪費諸多功效。 再配合參照第三圖所示，係利用上述加工步驟鍛造完成之铭合金材質 之套筒（8)(套筒得為單-外徑或階級外徑之套筒），該銘合金材質之 套筒（8卜端形成有供套筒扳手（圖未之套接柱活動套卡用之套接 部（8 2)，另-端則設有可套設螺栓、螺帽等螺固元件之鎖合部（圖中 鲁無法表示出：>’且幾何孔狀之套接部與鎖合部則可採連通或非連通狀設計， 令該套筒（8)得配合套筒扳手而達到螺固元件鎖、卸功效者。 由上所述者僅為用以解釋本發明之較佳實施例，並非企圖據以對本發 明做任何形式上之限制，是以，凡有在相同之發明精神下所做有關本發明 之任何修飾或變更者，皆仍應包括在本發明意圖保護之範疇内，如以鋁合 金材料完成其它各式型態之套筒者。 綜上所述，本鋁合金套筒製程及利用該製程製造之套筒在實用性及成 本效益上，確實是完全符合產業上發展所需，且所揭露之製程亦是前所未 1284079 見的’所以其具有「新穎性」應無疑慮，又本發明不需使用習知之電鍍方 式，且鋁合金之回收效率良好，確實有環保的價值，因此亦具有「進步性」， 其完全符合我國專利法有關新型專利之申請要件的規定，乃依法提起專利 申請，並敬請鈞局早日審查，並給予肯定。 【圖式簡單說明】 第一圖係本發明鋁合金套筒製造流程圖。 第二圖係本發明鋁合金套筒第二實施方式製造流程圖。 第三圖係本發明鋁合金製程製造之套筒外觀示意圖 【主要元件符號說明】 1———備料 3-車修 5-熱處理 7--陽極處理 8 1-略凹處 2-鍛造 4 -—加工 6--表面處理 8-—套筒 8 2———套接部According to the 'currently the people's hands-on layout of the DIγ atmosphere in the home, coupled with the domestic hand tools development department has been quite mature and stable, which, regardless of product type or structural quality, has won unanimous recognition at home and abroad, hand tool production industry In the past few years, in order to make the general consumer popular, it is easier to use, so various hand tools that are easy to operate or with humanized functions are also being asked. As the consciousness of 哀 保 现 现 现 现 , , , , , , , , , 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 现 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲 欧洲The occupational electronic equipment is used to protect the human body and promote the elimination of the waste frequency electronic equipment to meet the requirements of the Congcong_receiving and handling. However, in the conventional sleeve process, the chrome-tantalum alloy and iron are mainly used. After the material or steel is made into a hardened material, it is made by a process such as a key treatment. Moreover, when the process is used in a Lai alloy, the ___ treatment will produce toxic substances and cannot be completed; When doing environmental protection, New City, the city - the money to do the expenditure - small _«, is not quite out of date; this _R0HS fresh, it can be said that the type of sleeve, will be sleeved at 81), but For example, if the sleeve (8) shown in the third figure is used as a conventional sleeve, the end of the socket wrench can be known, and the outer diameter of the socket is small (1284079 is produced by the method). Although the size of the set hole is i (10) inches and 2 points (10) When the time is small, the small set of Wei can be formed by straight-through inspection; *# needs to make a set size of 2 points (1/4 inch), 3 points (3/8 shots) or 4 points (10) shots. When the above-mentioned large-sized sleeve is used, it must be additionally shaped by the shirt to be molded. The mold for manufacturing the sleeve is easy to be used because the impact force is too large, and the service life is not long. A processing program will inevitably increase manufacturing costs. In order to solve this problem, the inventor of the present invention is determined to create a practical invention based on his many years of experience in the manufacture and research and development of hand tools. After many developments and improvements, he finally designed the sleeve of the present invention. In addition, it can overcome the set of (4), and the various kinds of defects that are derived are actually a novel and progressive invention. SUMMARY OF THE INVENTION The present invention relates to an aluminum alloy sleeve process and a sleeve manufactured by the process. The sleeve process of the present invention mainly includes: preparation, forging, vehicle repair, reinforcement, heat treatment, surface treatment, anode Processing and other procedures, in the above procedures, its indispensable procedures are: Α, take a preset size of aluminum alloy materials for use; B, the aluminum alloy material is forged into half of the finished product; c, the semi-finished surface to be repaired D, using a heat treatment procedure to increase the structural strength and hardness of the semi-finished product, E, anodizing to form a film on the outside to achieve rust and abrasion resistance, and 'can also be dyed in the program Produce color, increase the appearance, or make it easy to distinguish and classify the English system by different colors; and the rest of the processing and surface treatment procedures can determine whether it needs to be implemented according to the actual situation; According to the processing procedure of the cylinder process, the material used is aluminum alloy, and the 1284079 Yuming alloy material is anodized to make it The surface forms hardness or color, so the characteristics of the alloy sleeve itself can naturally meet the ROHS standard of Europe, and the high unit price of aluminum is the power to make the full recovery of the alloy sleeve, even the light aluminum makes the sleeve It is more portable and portable. Since the process takes a predetermined size of aluminum alloy material for use, and the material is softer than the conventional chrome vanadium metal hardness, it is easy to forge into various types of sleeves during production, so it will not For example, the sleeve process is generally used to make the sleeve size produce a wear condition of the sleeve mold caused by the impact force t, and no additional processing is required, thereby reducing the manufacturing cost, and the aluminum alloy material also has Lightweight, so it is more convenient for users to reduce the load when carrying; therefore, this creation is a very practical and progressive invention, quite worthy of the industry to promote 'and publicity to the community public. [Embodiment] The present invention relates to an aluminum alloy sleeve process and a sleeve manufactured by the process, as shown in the first to second drawings, the aluminum alloy sleeve process and the manufacturing process using the same The sleeve can mainly include: aluminum alloy preparation (1), forging (2), vehicle repair (3), processing (4), heat treatment (5), surface treatment (6), anode treatment (7), etc. The finished product can be produced, and the processing (4) and surface treatment (6) described above are added or subtracted according to the actual demand of the product. Therefore, the main process steps of the present invention include: A. Preparing materials and taking a preset size The aluminum alloy substrate, because the aluminum alloy is softer than the conventional chrome vanadium metal hardness, it is easy to forge at the time of production (2) is a sleeve of various forms, 1284079, so no additional processing is required, and no sleeve is formed. The wear of the cylinder mold is reduced to reduce the cost; B. Forging (2): The alloy preparation (1) is made into a semi-finished product with a sleeve shape by forging; _ C, vehicle repair (3)· Forged semi-finished products, then repaired by a car (3) Procedure, * The sleeve semi-finished product is processed in detail; Continued 'after the above-mentioned conversion (3) processing procedure, it can be determined according to the sleeve type to be produced, and Lu decides whether multi-channel C! processing (4) processing procedure is required. Moreover, the processing (4) processes the processing procedure of knurling, grinding, polishing or vibrating scale processing of the self-seeing early stage fine-level hole county; D, heat treatment (5): strengthening forging by heat treatment (5) (2) The strength and hardness of the finished semi-finished sleeve; Moreover, after the above heat treatment (5), it can also be considered the type of sleeve to be produced to consider whether additional additions are required - beautifying the surface of the sleeve surface (6) procedure And • Surface treatment (6) refers to a sandblasting process that can produce a matte effect on the surface of the sleeve; Ε, anodizing (7): by means of anodizing (7), the structural strength and hardness are both The semi-finished outer surface axis-film has been added to achieve the sleeve _ and wear resistance; at the same time, it can be dyed by the _ processing procedure to produce color and keep the color of the surface permanently maintained without Fading or peeling Sex, and the surface of the alloy sleeve is formed into a single or two-color (including above) color mixture, which helps the user to identify the male, inch or size effect of the sleeve; after the necessary procedures of the sleeve process, Finished the finished alloy sleeve (8) with high structural strength and hardness, and with anti-rust, anti-wear and easy carrying. 1284079 Please refer to the third figure, which is used for the sleeve process - the preset size alloy preparation material (1) The finished alloy sleeve (8) type, the type of sleeve (8) A slightly concave (8 1 ) having a smaller outer diameter, although the slightly recessed (8 i ) is not easy to manufacture for the technical material used for f, but only the alloy preparation used by the present invention is required. (1) and the sleeve process method, can easily complete this finished product 'actually the industry' - the gospel; and the light metal characteristics of the Ming metal itself bring the portability of the foreigner to the foreign domain, even the money watch With the processing method of the anode at the anode, it can better meet the natural characteristics of the alloy sleeve (8), which can meet the ROHS regulations of Europe, and the high-priced is metal is a comprehensive recovery incentive for the sleeve. It does not arbitrarily discard the wasteful effect on the forming material. Referring to the third figure, the sleeve (8) of the alloy material is forged by the above-mentioned processing steps (the sleeve is a sleeve of single-outer diameter or class outer diameter), and the sleeve of the alloy material is used. The cylinder (8-end end is formed with a socket wrench (the sleeve part of the socket sleeve of the sleeve is not shown in the figure (8 2), and the other end is provided with a bolt for bolting components such as bolts and nuts. The joint (in the picture, Lu can not show: > 'and the geometric hole-shaped sleeve and the lock can be connected or non-connected design, so that the sleeve (8) can be matched with the socket wrench to achieve the snail The above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form of limitation on the present invention, so that it is in the spirit of the same invention. Any modification or modification made to the present invention should still be included in the scope of the present invention, such as the completion of the sleeves of other various types of aluminum alloy materials. In summary, the aluminum alloy sleeve The barrel process and the sleeve manufactured by the process are indeed practical and cost-effective. It is necessary for the development of the industry, and the disclosed process is also seen in the previous 1284079. Therefore, it should be undoubtedly considered to have "newness", and the present invention does not need to use the conventional plating method, and the recovery efficiency of the aluminum alloy is good. It does have the value of environmental protection. Therefore, it is also "progressive". It is in full compliance with the requirements of the application requirements for new types of patents in China's Patent Law. It is a patent application filed in accordance with the law and is subject to the early review and affirmation. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a flow chart for manufacturing the aluminum alloy sleeve of the present invention. The second figure is a flow chart for manufacturing the second embodiment of the aluminum alloy sleeve of the present invention. The third figure is the appearance of the sleeve manufactured by the aluminum alloy process of the present invention. Schematic [Key component symbol description] 1———Materials 3-Car repair 5- Heat treatment 7--Anode treatment 8 1-Slight recess 2 - Forging 4 - Processing 6 - Surface treatment 8 - Sleeve 8 2 - ——Sleeve