(1) 1278166 ’ 九、發明說明 ^ 【發明所屬之技術領域】 本發明係有關可裝脫自如地結合電動機、減速機之齒 輪電動機之機組及齒輪電動機的製造方法。 ' 【先前技術】 以往，已知有齒輪電動機，係具有在前端鄰近設置螺 # 旋小齒輪的電動機軸之電動機、及具有用來與上述螺旋小 齒輪咬合卡合的螺旋齒輪及用來將輸入至該螺旋齒輪的旋 轉減速並輸出的減速機構的減速機，可裝脫自如地結合在 設置於上述電動機的電動機側結合部及設置於上述減速機 的減速機側結合部（例如：參照專利文獻1 )。 如此的齒輪電動機係機組化有通常輸出容量不同之複 數種類，以致可選擇對應於用途之適切的輸出之設計。具 體上，在輸出容量（最大稼動率、及最大轉矩等）爲不同 # 之複數種類的電動機，相對於各自的電動機之輸出容量而 機組化有結合具有適切的機械性強度（齒輪強度、軸強度 、外殻強度等）之減速機的複數種類。而且，通常減速機 係每各機械性強度，準備有複數減速比。藉由將如此輸出 容量不同之複數種類的齒輪電動機機組化而具有對應於用 途之適切的輸出容量，且製作成其輸出容量係製作成可容 易地選擇以小型且低成本的齒輪電動機。 可是，即使所要求的輸出容量爲同樣’在實際上，由 於用途而在齒輪電動機的壽命上具有偏差。這個緣故，輸 -4- (2) 1278166 出容量係在共通下，而設置在電動機軸的螺旋小齒輪或減 ^ 速機的機械性強度爲不同，例如：設定如標準型與強化型 之2種類的齒輪電動機，且對應於更千變萬化的需要。 【專利文獻1】日本特開2003 -240 1 05號公報 ' 【發明內容】 〔發明所欲解決之課題〕 # 可是，每各輸出容量，藉由設定如標準型及強化型之 2種類的齒輪電動機，來作爲齒輪電動機之機組全體而見 的情況，零件之種類增加，變成導致大幅的成本增加。 而且，由於用途而也具有在電動機的壽命、及減速機 的壽命上產生差異，且也設定每各輸出容量如標準型與強 化型之2種類的齒輪電動機，具有不能一定滿足千變萬化 的市場之需要的情況。 本發明係有鑒於以上的問題點而加以開發完成者，而 • 將其課題作爲構築可提供能抑制零件種類的增加且對應於 千變萬化的市場之需要的齒輪電動機之齒輪電動機之機組 〔用以解決課題之手段〕 本發明是將具有螺旋小齒輪爲一體形成的電動機軸之 電動機、及具有用來與上述螺旋小齒輪咬合卡合的螺旋齒 輪之減速機，可裝脫自如地結合於設置在上述電動機的電 動機側結合部及設置在上述減速機的減速機側結合部之齒 -5- (3) 1278166 輪電動機之機組，而上述電動機，是準備輸出容量不同的 複數種類，且上述複數種類的電動機之中至少2種類的電 動機，其上述電動機側結合部的搭配及上述螺旋小齒輪的 齒形各種要素爲共通，而上述減速機，是準備機械性強度 不同的複數種類，且上述複數種類的減速機之中至少2種 類的減速機，其上述減速機側結合部的搭配及上述螺旋齒 輪的齒形各種要素爲共通，藉由將上述至少2種類的電動 • 機、及上述至少2種類的減速機之任一的組合也能加以結 合成可傳達動力，而解決上述課題者。 該齒輪電動機之機組係因爲能結合輸出容量爲不同的 複數種類之電動機、及機械性強度爲不同的複數種類之減 速機的組合’所以因應於需要，而可提供結合各式各樣的 輸出容量之電動機、及各式各樣的機械性強度的減速機之 齒輪電動機。例如：所要求的輸出容量在P 1的用途中， 減速機視其用途的基本需求而需要較一般更大的機械性強 • 度時，可提供結合輸出容量p1的電動機、及相對於該輸 出容量’而作成較一般適用的機械性強度S 1之減速機具 有更大機械性強度S2之減速機的齒輪電動機。 因此’當各種輸出容量的齒輪電動機設定成標準型及 強化型的複數種類時，可在不增加零件種類的狀態下，抑 制齒輪電動機之機組全體之零件種類的增加並以低成本對 應多樣性的市場需要。 上述的本發明，針對預定輸出容量的馬達，並非是就 其輸出容量而考慮一般所適用之機械性強度的減速機，而 -6 - (4) 1278166 胃構成可將通常對其輸出容量而言機械性強度過大或過小 /之減速機加以結合的齒輪電動機機組，不僅可抑制齒輪電 動機機組之全體零件種類的增加，更能對應市場之多樣性 的需要’相較於面對各種電動機僅準備.丨種可結合之減速 機’且其輸出容量小之齒輪電動機的傳統齒輪電動機機組 ’本發明是根據完全不同的槪念所加以開發完成者。 〔發明效果〕 根據本發明，可提供抑制零件種類之增加且對應多樣 性市場需要的適當齒輪電動機。 【實施方式】 以下’參照圖面而詳細地說明關於本發明的實施形態 〇 圖1係顯示本發明之第1實施形態的齒輪電動機之機 組之構成的示意側面圖。圖2係顯示同齒輪電動機之構造 的側剖面圖。 齒輪電動機之機組1 0係具有在前端鄰近一體形成有 螺旋小齒輪1 2之電動機軸1 4的電動機Μ、及具有用來與 螺旋小齒輪1 2卡合的螺旋齒輪1 6的減速機G，將藉由螺 栓2 2而可裝脫自如地結合於設置在電動機Μ的電動機側 結合部1 8及設置在減速機G的減速機側結合部2 0的齒 輪電動機GM機組化者，且也可結合關於複數種類的電動 機Μ、及複數種類的減速機G之任一的組合爲其特徵。 (5) 1278166 電動機Μ係準備有輸出容量爲P1、P2、P3(P1<P2 < P 3 )及分別不同之3種類的電動機Μ 1、Μ 2、Μ 3，且此 等3種類的電動機Μ 1、M2、M3係電動機側結合部1 8的 搭配及螺旋小齒輪1 2的齒形各種要素爲共通，另外，3 種類的電動機Μ 1、M2、M3係外形形狀也爲共通。(1) 1278166' IX. EMBODIMENT OF THE INVENTION [Technical Field] The present invention relates to a unit for assembling a gear motor of a motor and a reducer that can be detachably coupled, and a method of manufacturing a gear motor. [Prior Art] Conventionally, a gear motor has been known which has a motor having a motor shaft provided with a screw pin at a front end thereof, and a helical gear for engaging with the screw pinion and for inputting The speed reducer of the speed reduction mechanism that is decelerated by the rotation of the helical gear is detachably coupled to the motor side joint portion provided in the motor and the speed reducer side joint portion provided in the speed reducer (for example, refer to the patent literature) 1 ). Such a geared motor unit is provided with a plurality of types having different output capacities, so that a design corresponding to the appropriate output of the application can be selected. Specifically, the motor of the plural type in which the output capacity (maximum utilization rate, maximum torque, and the like) is different is combined with the output capacity of the respective motors to have appropriate mechanical strength (gear strength, shaft). The multiple types of reducers for strength, casing strength, etc.). Further, in general, the speed reducer is prepared with a plurality of reduction ratios for each mechanical strength. By integrating a plurality of types of gear motors having different output capacities, there is an appropriate output capacity corresponding to the application, and the output capacity is made to be a gear motor that can be easily selected to be small and low-cost. However, even if the required output capacity is the same 'in practice, there is a variation in the life of the gear motor due to the use. For this reason, the output of the -4-(2) 1278166 output is common, and the mechanical strength of the helical pinion or the reducer set on the motor shaft is different, for example, the standard type and the reinforced type are set. A variety of geared motors, and corresponding to the ever-changing needs. [Patent Document 1] Japanese Laid-Open Patent Publication No. 2003-240 No. 05-A SUMMARY OF THE INVENTION [Problems to be Solved by the Invention] # However, two types of gears such as a standard type and a reinforced type are set for each output capacity. When the electric motor is used as a unit of the gear motor, the number of parts increases, resulting in a large cost increase. In addition, there is a difference in the life of the motor and the life of the reducer, and the gear motor of each of the output capacities, such as the standard type and the reinforced type, is set to have a demand for a market that cannot meet ever-changing needs. Case. The present invention has been developed in view of the above problems, and the problem is to construct a gear motor unit that can provide a gear motor that can suppress an increase in the number of parts and meet the needs of an ever-changing market. The present invention relates to a motor having a motor shaft integrally formed with a helical pinion, and a reduction gear having a helical gear for engaging with the helical pinion, and detachably coupled to the motor a motor-side coupling portion of the motor and a gear set in the gear--5-(3) 1278166-wheel motor of the reduction gear side coupling portion of the reduction gear, and the motor is prepared in a plurality of types having different output capacities, and the plurality of types At least two types of electric motors are common to the motor-side joint portion and the tooth shape of the spiral pinion, and the speed reducer is a plurality of types having different mechanical strengths, and the plurality of types are At least two types of reducers among the reducers, the above-mentioned reducer side joints The various elements of the tooth shape of the helical gear are common, and the combination of any of the at least two types of electric machines and the at least two types of speed reducers can be combined to transmit power. Subject. The unit of the geared motor is capable of combining a variety of motors with different output capacities and a combination of various types of speed reducers with different mechanical strengths. Therefore, it is possible to provide a combination of various output capacities as needed. The gear motor of the electric motor and various types of mechanical strength reducers. For example, the required output capacity is in the use of P 1 , and the reducer can provide a motor with combined output capacity p1 and relative to the output when it is required to have a greater mechanical strength than the basic requirements of its use. The gearbox motor of the reducer having a larger mechanical strength S2 than the gearbox of the mechanical strength S1 which is generally applicable. Therefore, when the gear motor of various output capacities is set to a plurality of types of the standard type and the reinforced type, it is possible to suppress an increase in the number of parts of the entire unit of the gear motor and increase the diversity at a low cost without increasing the number of parts. Market needs. According to the present invention described above, the motor of the predetermined output capacity is not a speed reducer which is generally applicable to the mechanical strength of the output capacity, and the -6 - (4) 1278166 stomach composition can generally be in terms of its output capacity. The gear motor unit combined with the mechanical strength of too large or too small / reducer can not only inhibit the increase of the total number of parts of the gear motor unit, but also meet the needs of the market diversity' compared to the preparation of various motors. A conventional gear motor unit of a geared motor that can be combined with a reduction gearbox' and has a small output capacity is constructed according to a completely different concept. [Effect of the Invention] According to the present invention, it is possible to provide an appropriate gear motor that suppresses an increase in the number of parts and that is required in the market for diversity. [Embodiment] The embodiment of the present invention is described in detail below with reference to the drawings. FIG. 1 is a schematic side view showing a configuration of a gear motor of a first embodiment of the present invention. Fig. 2 is a side sectional view showing the configuration of the same gear motor. The unit 10 of the gear motor has a motor Μ having a motor shaft 14 integrally formed with a helical pinion 12 at a front end thereof, and a speed reducer G having a helical gear 16 for engaging with the helical pinion 12, The gear motor GM unit that is detachably coupled to the motor side coupling portion 18 provided in the motor unit and the speed reducer side coupling portion 20 of the speed reducer G can be detachably coupled by the bolt 2 2 , and can also be used. A combination of any of a plurality of types of motor turns and a plurality of types of speed reducers G is combined. (5) 1278166 Motors are equipped with motors of output type P1, P2, P3 (P1 < P2 < P 3 ) and three different types of motors Μ 1, Μ 2, Μ 3, and these three types of motors Μ 1. The combination of the M2 and M3 motor-side coupling portions 18 and the tooth shape of the helical pinion gear 1 are common, and the three types of motors Μ 1, M2, and M3 are also common in shape.
電動機Μ係具有收納轉子、定子等的圓筒形之外殼 24，且電動機側結合部1 8被設置在外殼24之減速機G # 側的其中一端。如圖3所示，電動機側結合部1 8係大致 正方形的突緣部，使插通螺栓22的貫通孔1 8 Α形成在角 部鄰近的4個位置。與電動機側結合部1 8的搭配爲共通 係意味使用於與減速機側結合部2 0之結合的要素爲共通 者，在本實施形態係意味貫通孔1 8 A的大小及設置位置 爲共通者。 減速機G係準備機械性強度爲S 1、S 2 ( S 1 < S 2 )及 分別不同之2種類的減速機G1、G2，且此等2種類的減 • 速機G 1、G2係減速機側結合部20的搭配及螺旋齒輪j 6 的齒形各種要素爲共通。另外，2種類的減速機G1、Q2 係外形形狀也爲共通。而且，各減速機G 1、G2係準備減 速比爲不同而且複數種類。 減速機G係具有在軸方向垂直的剖面形狀爲大致$ 方形的箱狀之外殼26。而且，外殼26的電動機Μ側係其 中一部份開口，且構成可***螺旋小齒輪1 2，另外與_ 動機Μ相反側也其中一部份開口，且突出輸出軸2 8。_ 速機側結合部20係設置在外殻26的電動機Μ側之端部 -8- (6) 1278166 ，如圖4所示，貫通螺栓2 2的貫通孔2 Ο A形成在角部鄰 ” 近的4個位置。與減速機側結合部20的搭配爲共通，係 意味使用於與電動機側結合部1 8之結合的要素爲共通者 ，在本實施形態係意味貫通孔2 Ο A的大小及設置位置爲 共通者。 . 螺栓2 2係從電動機Μ側插通於電動機Μ的貫通孔 1 8Α、減速機G的貫通孔20Α而螺紋從減速機G突出，且 φ 藉由螺帽23螺合於該螺紋，而構成使得電動機μ、及減 速機G被結合。 而且，減速機G的減速機構係以平行軸齒輪組所構 成，且構成如對應於減速比，而以2〜4段的齒輪組來減 速螺旋小齒輪1 2的旋轉並從輸出軸2 8輸出。 接著，說明關於齒輪電動機之機組1 0的作用。 齒輪電動機之機組1 〇係因爲關於輸出容量爲不同之 3種類的電動機Ml、M2、M3 ;及機械性強度爲不同之2 • 種類的減速機G 1、G2之任一的組合之螺旋小齒輪1 2、螺 旋齒輪1 6的齒形各種要素也爲共通，且電動機側結合部 1 8的貫通孔1 8 A、減速機側結合部20之貫通孔20 A的配 合爲共通，所以可結合成能傳達動力，並因應需要，而可 提供結合所冀望的輸出容量之電動機Μ 1、M2、M3 ;及所 冀望的機械性強度之減速機G 1、G2的齒輪電動機。 通常係從在圖5中附加Α之符號的區域，亦可選定 具備與用途相稱的輸出容量之電動機的齒輪電動機。相對 於此，在藉由用途之固定的事物等而關於減速機G被要 -9- (7) 1278166 求有特別高的耐久性的情況，係在圖5中也可選定附加B 之符號的區域之齒輪電動機。例如：在即使要求於齒輪電 動機GM的電動機之輸出容量爲P1，而藉由預定用途之 固定的事物等而關於減速機G被要求有大的機械性強度s 的情況，係輸出容量爲P 1的電動機Μ 1、及相對於該輸出 容量Ρ1而較作成通常適切的機械性強度S1之減速機G 1 還大的機械性強度S，可選定結合具有機械性強度S2之 φ 減速機G 2的齒輪電動機G Μ (符號Β )者。另一方面， 在藉由用途之固定的事物等而關於減速機G所要求的機 械性強度S爲低的情況，係從在圖5中附加C的符號之 區域的組合，亦可選定具備與用途相稱的輸出容量之電動 機的齒輪電動機。 亦即，齒輪電動機之機組1 〇係作爲機組全體，而不 增加零件的種類，且可對應於千變萬化的市場之需要。 另外，齒輪電動機之機組1 〇係因爲3種類的電動機 • Ml、M2、M3之外形形狀爲共通，且2種類的減速機G1 、G 2係外形形狀也爲共通，所以選定任一的組合之齒輪 電動機G Μ而外形形狀也爲共通’且齒輪電動機G Μ的設 置或與外部機構之搭配的設計爲容易。另外，將已設置的 齒輪電動機GM交換成其他組合的齒輪電動機GM的情況 、或僅將齒輪電動機GM的電動機Μ或減速機G的其中 一方交換的情況，也因爲外形形狀相等’所以不需要修改 齒輪電動機GM的設置、或與外部機構的搭配，設計爲容 易。 -10- (10) 1278166 結合雖然關於輸出容量爲不同之3種類的電動機Μ、及機 械性強度爲不同之2種類的減速機G，之總體的組合，但 是製作成也能結合僅關於3種類的電動機Μ之中，2種類 的電動機Μ、及2種類的減速機G，之組合成可傳達動力 的情況，也可對應於千變萬化的市場之需要，且得到抑制 零件種類的增加之一定的效果。 而且，在上述實施形態，齒輪電動機之機組1 〇雖然 準備有3種類的電動機Μ、及2種類的減速機G，但是本 發明也能適用關於僅準備2種類之輸出容量爲不同的電動 機Μ之齒輪電動機之機組、或準備有4種類以上之輸出 容量爲不同的電動機Μ之齒輪電動機之機組。而且，本 發明也能適用關於準備有3種類以上之機械性強度爲不同 的減速機G之齒輪電動機之機組。 〔產業上之可利用性〕 • 本發明係可利用於產業機械、生產設備、輸送機器等 之各式各樣的領域。 【圖式簡單說明】 圖1係顯示本發明之實施形態的齒輪電動機之機組之 構成的不意側面圖。 圖2係顯示同齒輪電動機之構造的側剖面圖。 圖3係顯示同齒輪電動機之電動機側結合部之構造的 正面圖。 -13- (11) 1278166 圖4係顯示同齒輪電動機之減速機側結合部之構造的 正面圖。 圖5係顯示齒輪電動機之機組之電動機、及減速機， 之組合的表。 ' 【主要元件符號說明】 10……齒輪電動機之機組 1 2......螺旋小齒輪 14……電動機軸 16......螺旋齒輪 18……電動機側結合部 20……減速機側結合部 G、Gl、G2......減速機 G Μ......齒輪電動機 Μ、Ml、M2、M3......電動機 φ P、PI、P2、P3……輸出容量 S、S 1、S 2……機械性強度 -14-The motor unit has a cylindrical outer casing 24 that houses a rotor, a stator, and the like, and the motor side joint portion 18 is provided at one end of the reducer G# side of the outer casing 24. As shown in Fig. 3, the motor side joint portion 18 is a substantially square flange portion, and the through hole 18b of the insertion bolt 22 is formed at four positions adjacent to the corner. The combination with the motor side coupling portion 18 means that the elements used in combination with the reduction gear side coupling portion 20 are common, and in this embodiment, the size and the installation position of the through hole 18 A are common. . The reduction gear G is prepared with two types of speed reducers G1 and G2 having mechanical strengths S 1 and S 2 (S 1 < S 2 ) and different types, and these two types of speed reducers G 1 and G 2 are used. The combination of the reducer side coupling portion 20 and the various shapes of the tooth shape of the helical gear j 6 are common. In addition, the two types of speed reducers G1 and Q2 are also common in shape. Further, each of the reduction gears G1 and G2 is prepared to have a different speed reduction ratio and a plurality of types. The reduction gear G has a box-shaped outer casing 26 having a cross-sectional shape perpendicular to the axial direction and having a substantially square shape. Further, the outer side of the motor 26 of the outer casing 26 is partially opened, and is formed to be insertable into the helical pinion 12, and a part of the opposite side of the motor is also opened, and the output shaft 28 is protruded. _ The speed machine side joint portion 20 is provided at the end portion -8-(6) 1278166 of the outer side of the motor 26, and as shown in Fig. 4, the through hole 2 Ο A of the through bolt 2 2 is formed at the corner portion. The four positions are common to the combination of the reducer side coupling portion 20, and it means that the elements used in combination with the motor side coupling portion 18 are common, and this embodiment means the size of the through hole 2 Ο A and The installation position is common. The bolt 2 2 is inserted into the through hole 18 8 of the motor 从 from the motor Μ side, the through hole 20 减速 of the reduction gear G, and the screw protrudes from the speed reducer G, and φ is screwed by the nut 23 In this thread, the motor μ and the speed reducer G are combined. Further, the speed reduction mechanism of the speed reducer G is constituted by a parallel shaft gear set, and is configured as a gear of 2 to 4 segments corresponding to the reduction ratio. The group decelerates the rotation of the helical pinion 12 and outputs it from the output shaft 28. Next, the action of the unit 10 of the gear motor will be explained. The unit 1 of the gear motor is based on three types of motors M1 with different output capacities. , M2, M3; and mechanical strength is not 2: The combination of the reduction gears G 1 and G2, the helical pinion 1 2, the various shapes of the tooth shape of the helical gear 16 are also common, and the through hole 1 8 A of the motor side joint portion 18, The cooperation of the through holes 20 A of the reducer side joint portion 20 is common, so that it can be combined to transmit power, and if necessary, can provide the motor Μ 1, M2, M3 combined with the desired output capacity; and the desired A gear motor of the reduction gears G 1 and G 2 of mechanical strength. Generally, a gear motor having a motor having an output capacity commensurate with the use can be selected from the region in which the symbol of Α is added in Fig. 5 . In the case where the speed reducer G is required to be -9-(7) 1278166, it is possible to select a gear motor in a region in which the symbol of B is added, for example, in the case of fixed use of the use, etc., for example. In the case where the output capacity of the motor required for the gear motor GM is P1, and the gear unit G is required to have a large mechanical strength s by a fixed object of a predetermined purpose or the like, the output capacity is P1. Motor 1. A mechanical strength S greater than the reduction gear G 1 of the mechanical strength S1 which is generally suitable for the output capacity Ρ1, and a gear motor G which is combined with the φ reduction gear G 2 having the mechanical strength S2 can be selected. Μ (symbol Β ). On the other hand, the mechanical strength S required for the speed reducer G is low in the fixed object by the use, etc., from the area of the symbol in which C is attached in FIG. In combination, a gear motor of an electric motor having an output capacity commensurate with the use can be selected. That is, the unit 1 of the gear motor is used as the entire unit without increasing the types of parts, and can correspond to the needs of ever-changing markets. In addition, the gear unit 1 of the gear motor is common to the three types of motors • Ml, M2, and M3, and the two types of gear units G1 and G 2 are common in shape, so any combination is selected. It is easy to design the gear motor G Μ and the outer shape of the gear motor G Μ or the combination with the external mechanism. In addition, when the gear motor GM that has been set is exchanged for the gear motor GM of another combination, or only one of the motor Μ or the speed reducer G of the gear motor GM is exchanged, since the outer shape is equal, there is no need to modify it. The setting of the gear motor GM or the combination with an external mechanism is designed to be easy. -10- (10) 1278166 The combination of the three types of motor Μ and the two types of gears G with different mechanical strengths, but the combination can be combined with only three types. Among the electric motors, two types of electric motors and two types of speed reducers G are combined to transmit power, and it is also possible to reduce the number of types of parts to a certain extent in response to the ever-changing market demand. . Further, in the above-described embodiment, the gear unit 1 has three types of motor turns and two types of speed reducers G. However, the present invention is also applicable to the case where only two types of motors having different output capacities are prepared. A unit of a geared motor or a unit of a geared motor having four or more types of electric motors with different output capacities. Further, the present invention is also applicable to a unit for preparing a gear motor of a speed reducer G having three or more types of mechanical strengths different. [Industrial Applicability] The present invention is applicable to various fields such as industrial machinery, production equipment, and transportation equipment. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a side elevational view showing the configuration of a gear motor unit according to an embodiment of the present invention. Fig. 2 is a side sectional view showing the configuration of the same gear motor. Fig. 3 is a front elevational view showing the configuration of a motor side joint portion of the same gear motor. -13- (11) 1278166 Fig. 4 is a front view showing the configuration of the coupling portion of the reduction gear side of the same gear motor. Fig. 5 is a table showing a combination of a motor of a gear motor unit and a speed reducer. ' [Main component symbol description] 10...Gear motor unit 1 2...Helical pinion 14...Motor shaft 16...Helical gear 18... Motor side joint 20...Deceleration Machine side joints G, Gl, G2 ... reducer G Μ ... gear motor Μ, Ml, M2, M3 ... motor φ P, PI, P2, P3... ...output capacity S, S 1 , S 2 ... mechanical strength-14-