TWI273014B - Ultrasonic wave boring apparatus and method of the same - Google Patents

Ultrasonic wave boring apparatus and method of the same Download PDF

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Publication number
TWI273014B
TWI273014B TW94136088A TW94136088A TWI273014B TW I273014 B TWI273014 B TW I273014B TW 94136088 A TW94136088 A TW 94136088A TW 94136088 A TW94136088 A TW 94136088A TW I273014 B TWI273014 B TW I273014B
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Taiwan
Prior art keywords
ultrasonic
roller
die
soft material
ultrasonic wave
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TW94136088A
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Chinese (zh)
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TW200716337A (en
Inventor
Ching-Fen Li
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King Ultrasonic Co Ltd
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Priority to TW94136088A priority Critical patent/TWI273014B/en
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Publication of TW200716337A publication Critical patent/TW200716337A/zh

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Abstract

The present invention relates to an ultrasonic wave boring apparatus and method of the same, used to tailor and bore soft materials, wherein the ultrasonic wave boring apparatus includes a rolling-wheel type knife mold, an ultrasonic wave horn and a conveyer unit, knife molds and patterns both with various sizes are disposed on the surface of the rolling-wheel type knife mold, the soft material is disposed between the rolling-wheel type knife mold and the ultrasonic wave horn, mold pressing and cutting is processed with the high-speed vibration of the ultrasonic wave, and the ultrasonic wave horn can simultaneously move and act with the rolling-wheel type knife mold, moreover the ultrasonic wave boring apparatus can be designed to perform different boring methods so the soft material can be tailored to have different holes according to the needs.

Description

1273014 九、發明說明: 【發明所屬之技術領域】 本發明是種開孔裝置,特別是__由超音波高速紐方式, 將軟性材質由其内部直滅切開$不同形狀及長度之孔洞的裝置及其方 法0 【先前技術】1273014 IX. Description of the Invention: [Technical Field] The present invention is a device for opening a hole, in particular, a device for cutting a soft material from its interior by cutting out holes of different shapes and lengths by an ultrasonic high-speed button method. And method 0 [prior art]

,為了提供全球成衣市場之需求,相對而生之開孔裁切系統裝置亦顯相 當重要’且隨著材料科·進步,人們身上所穿著之布材可隨之多樣化, 而消費者對於布材的要求亦相對提高,其巾,普便應用於救生之布材係必 須同時兼魏錢魏之類。社述㈣,齡邮狀布制孔的裁 切設備,包括有-種上下刀模直接沖壓切割之裝置,由於該刀模 切時上下刀制的相互摩擦,常導致刀刃耗損變鈍,贈被裁切之布料的 切邊易產生散邊或起毛邊而有制的情形發生;另外,為了不使上述的卜 形發生,概經常性題賴,實為造錢柄加社因,㈣使是^ 性的更換77模’布料的切邊亦尚有散邊或起毛邊的可能性。 戈聽備來肋树關孔綠,魏作的方 Ϊ的=Ϊ ,先設跋設_的設定縣赴沿輪廓線切 ^的=孔,但在_0辆高溫,亦會使靖補伽^生 ,騎,椒树,實_不起。田 立摔作赠備,侧駿音波賴方絲切·孔者, ,▲作方式β料健於作射騎音波震 ^ 式雖改善了上述親、起 或ί邊的問題,且設備的成本也比雷射切割設備低很多,但因 人或焦邊的問題,又要能隨時可調變開孔的寬度與長度的設備 就上述缺失m透·該刀類由輻财賴輸飾加熱後沖 ,切副,就可以避免散邊或起毛雜4,但此方法卻衍生出另一問題,就 疋該加熱的賴’極易讓布料的裁切邊緣碳化的醜產生。In order to provide the demand for the global ready-to-wear market, the relatively open hole cutting system device is also very important. And as the materials department progresses, the fabrics worn by people can be diversified, and consumers The requirements for timber are also relatively improved. The towel, which is used in life-saving fabrics, must also be Wei Qianwei. (4) The cutting equipment for the postal woven cloth hole, including the device for direct stamping and cutting of the upper and lower dies, the friction between the upper and lower knives is often blunt due to the mutual friction of the upper and lower knives during the die cutting. The cutting edge of the cut fabric is prone to the occurrence of loose edges or burrs and the system is made; in addition, in order not to cause the above-mentioned shape to occur, it is often the case that the money is added to the cause of the money, and (4) ^ Sexual replacement of the 77-mode 'cutting of the fabric also has the possibility of loose edges or burrs. Ge listened to the rib tree to close the hole green, Wei Zuo's square Ϊ = Ϊ, first set the _ set the county to go along the contour line ^ ^ hole, but in the _0 high temperature, it will make Jing Bujia ^ raw, riding, pepper trees, real _ can not afford. Tian Li fell to give a gift, the side of the sound of the wave of Lai Fangsi cut hole,, ▲ the way of the material, the material is strong, the sound of riding the sound wave, the type of improvement, the cost of the equipment, and the cost of the equipment It is much lower than the laser cutting equipment, but due to the problem of people or focal edges, it is necessary to be able to adjust the width and length of the opening at any time. The above-mentioned missing m is transparent. The knife is heated by the Radiant Relics. If you cut the pair, you can avoid loose edges or fluffy 4, but this method has another problem, so the heating of the Lai's is extremely easy to make the rim of the cut edge of the fabric carbonized.

1273014 設計,實為當今急需研發設計的重點。 【發明内容】 時可調變鼠喊麟長度鱗的_,又能隨 :::===:r,係藉由該傳輸單 頭亦^:滚輪式刀模同步切割作動:皮錢 之壓模切割,以提升製程品質。動’將雜性材料進行不同的態樣 【實施方式】 有具有-滾輪式刀模10、—超音波震3及請方法,其超音波開孔裝置1具 閱『第1圖』、『第2圖』及『第3圖』二、輸單元30,請同時參 圖、剖面圖及展開圖,該滾輪式刀模10tr有係;^明之滾輪式刀模示意 模1〇之表面配置有不同尺寸之刀^二有一職組11,於該滾輪式刀 滚輪式刀模ίο之邊緣佈設有_ ^使其裁切之篇幅不受限制,另於該 超音糊,於频刀㈣及 輪式刀模1〇同步心 仙推至該滚輪式刀模10下係以員率震逢,將該敕性材料 該超音波開孔裝置】可#開孔41。 滚輪式刀模H)錯直、平輪單元3G停滞或平移傳動,配合該 峨44G _鳩,啸升之高速震 1273014 請參閱『第7圖 %- y ⑴請參閱『第5』4不及係^明第一實施例流程圖: 性材料40傳送至対於/弟5一2圖』所示,該傳輸單元30將該教 ⑵該滾輪式賴;及該超音波跡貞_鱗停滞不動; 該超音波震盪頭2〇將該軟性材HA處錯直下壓’該滾輪式刀模1〇及 該軟性材料4〇上,該# :夹置於其中,且該刀模起點A壓置在 其中,該超音波紐頭與該超音波震_ 2G作動切割, 點B ; 以辰動之方式將該軟性材料40切割出—開孔起 (3)請參閱『第5—s 切割,並與該超音波震盪;;2^=-4圖』所示,該滾輪式刀模1〇旋轉 震盈頭20以震動之方式=平移至平灯刃A1處,係利用該超音波 ⑷該滾輪式頻1G停;^切·—平行開孔; 移切割。另外,當該予T “ 士刀害’卜另與该超音波震盪頭20同步平 夾置於其巾,且麵輪Hig及該超音波跡謂_軟性材料4 移狀態時,可止ϊ動,但該滾輪式刀模持續平 切割出-平行開孔B1 ; S G以辰動之方式將該軟性材料4〇持續 ⑸,參閱『第η圖』、『第 所不,该滾輪式刀模1〇自 ㈡』弟5 7圖』及『弟5-8圖』 提’用以結束切割作動,此日士 ' J拉終點Α2,再將該滾輪式刀模10上 ^#^44〇,,, 1〇 A2 之_滾輪式顯1G上提,結束卩切^ —耻_ t麵,在步驟4 【實施例二] 口 第4::及,咖 ⑵該滾輪式刀掇=辰盈碩2〇間; 超音波震_ 職料顯10及該 在該軟性材料4〇上,該+ 40夾置於其中,且該刀模起點A壓置 割’其中,該超音波並與該超音波錢頭2〇作動切 碩2〇从展動之方式將該軟性材料40切割出 1273014 ,且該滾輪式刀模㈣停滞於原處; 以)该傳輸單元30係以持嬙 滚輪式刀模10及該超音波/將抓11材料4G傳動位移於該 割至平行刀Μ處,間,且該滚輪式刀模1G先自轉切 ,2〇以震動之方式將該軟性材 音波震 『第6-3圖』及『第Μ圖』所示)。刀」出千仃開孔請參閱 傳^早70 3G鱗續將該軟性材料40傳輸作較被平;r、真 另外’請參閱『第6一5圖『 j_羯且被千仃邊切割; 為停滞不動之狀態,此時若 θ』所不,古該滾輪式刀模10 則平行刃Μ可將該軟性材料如===傳送該軟性材料40, 任意長度之平行開孔B1 ;杨切剔出較長之平行開孔扮,或切割出 ⑸-亥傳輸單元3〇係持續將該軟性 ▲ 同時做轉動及平移作動 〃專輸,且該滾輪式刀模10 步平移,並_該超音波震=滾輪式刀模1〇同 割出-開孔終點β2。 、 辰動之方式將該軟性材料4〇切 (6)請參閱『第6_7圖』及 _ 提時,即完成較佳超音波開ϋ不^當該滾輪式刀模10上 刀模10上提,結束切割。 方法,或者’在步驟4之後該滾輪式 另外,亦可利用該超音波 當該滾輪—模〗〇 起始 ^下作動: 傳送該軟性材料40,其中該滾輪式刀_及乍^^傳輸單元30可朝左 之速度,該軟性材料4〇可就哕 —Μ專輸早兀30可調變出不同 ’當_式刀模^=^==_曲度之弧 可朝左傳送該軟性材料4〇,其中^收尾块作動時,該傳輸單元30 出不同之速度,該軟 就w及該傳輸單元30可調 度之開孔4】。 制了就顧輪式刀模之模型變化出不同曲 性删村之物嶋速 該傳輸單元如之傳逮,則輪式刀㈣之轉速及 之開孔幻因與刀模平行刀…之 1273014 之傳速,則該軟性材料歡開孔4J因與平行刃a ^間變長而平行開孔βΐ相對變長。 —紅上所述僅為本發明的較佳實施例而已,並非用來限定本發明之實施 補,即凡依本發日种料概圍之内容所為的敎變化娜飾,皆應為 本發明之技術範疇。 ^ 1273014 【圖式簡單說明】 第1圖’係本發明之滾輪式刀模示意圖。 第2圖’係本發明之滾輪式刀模剖面圖。 Ϊ 3圖’係本發明之滾輪式顯展開圖。 第4圖,係本發明之作動圖。 = = = =實繼麵式賴下壓示意圖。 ^ ί ΐ 明第—實施例之滾輪式刀模。 第5-7圖、^ Π Γ係本發明第—實施例之滾輪式刀模滾動示意圖。 ^ 囷弟5—8圖,係本發明第一實施例之滾輪式刀模上提示音圖。1273014 Design is the focus of today's urgent need for R&D design. [Summary of the Invention] When the time is adjustable, the length of the mouse is _, and can be followed by :::===:r, by the transmission of the single head also: the roller cutter die synchronous cutting action: the pressure of the skin money Die cutting to improve process quality. Move 'different materials to different aspects' [Embodiment] There are - roller type die 10, - ultrasonic wave 3 and please, the ultrasonic hole opening device 1 has read "1st picture", "the first 2Fig. and "3rd picture" 2. Transmission unit 30, please refer to the figure, section view and unfolding picture at the same time. The roller type die 10tr has a system; ^The roller type die shows the surface of the die. The size of the knife ^ two has a job group 11, in the edge of the roller-type knife-roller cutter ίο cloth _ ^ to make the length of the cut is not limited, and the super-tone paste, in the frequency knife (four) and wheeled The knife die 1〇 synchronization heart is pushed to the roller die cutter 10 to lower the player's rate, and the ultrasonic material opening device can be opened. Roller cutter die H) Straight, flat wheel unit 3G stagnation or translation drive, with this 峨44G _鸠, swell high-speed shock 1273014 Please refer to "Fig. 7%- y (1) Please refer to "5th" 4 The flow chart of the first embodiment is shown in the following figure: the transfer of the material 40 to the image of the 弟 弟 弟 , , , , , , , , , , , 2 2 2 2 ; ; 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 ; ; ; The ultrasonic oscillating head 2 slantes the flexible material HA downwardly to the 'roller blade die 1' and the soft material 4〇, the #: is sandwiched therein, and the die start point A is pressed therein , the ultrasonic head and the ultrasonic _ 2G actuate the cutting, point B; the soft material 40 is cut out by the way of the opening - opening (3), please refer to the "5th-s cutting, and with Ultrasonic vibration;; 2^=-4 diagram", the roller type cutter 1 rotation of the shock head 20 in the form of vibration = translation to the flat edge A1, using the ultrasonic (4) the roller frequency 1G stop; ^ cut · parallel hole; shift cutting. In addition, when the T "Sword" is additionally placed on the towel with the ultrasonic oscillating head 20, and the face wheel Hig and the ultrasonic track are said to be in a state of being in a soft material, the movement can be stopped. However, the roller type die continuously cuts out the parallel opening B1; the SG continues the soft material 4〇 in the manner of the movement (5), refer to the "nth figure", "the first is not, the roller type die 1 〇 ( ( 二 二 二 二 二 二 二 二 二 二 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以 用以, 1〇A2_Roller type 1G is raised, the end is cut ^^ shame_t face, in step 4 [Embodiment 2] mouth 4:: and, coffee (2) the roller type knife = Chen Yingshuo 2 〇 ; 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超 超The first two 〇 动 硕 硕 〇 〇 将该 将该 将该 软 软 软 软 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 127 The ultrasonic / The 4G transmission of the material 11 is displaced to the parallel cutting edge, and the roller type die 1G is automatically rotated first, and the soft material is vibrated by vibration in the manner of "6-3" and " Figure )). Knife out of the thousand holes, please refer to the transmission of the early morning 70 3G scale continues to transfer the soft material 40 to be flat; r, true another 'please refer to the "6th 5th figure" j _ 羯 被 被 被 被 被 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; Parallel opening B1 of length; Yang cuts out the longer parallel opening, or cuts out (5)-Hai transmission unit 3, and continues to rotate and translate the soft ▲ at the same time, and the roller knife The modulo 10 steps are translated, and _ the ultrasonic vibration = the roller type die 1 〇 the same cut-opening end point β2. In the way of the move, the soft material 4 is cut (6), please refer to the "6_7" and _ when the time is up, that is, the better ultrasonic opening is not completed. When the roller die 10 is lifted on the die 10 , end the cut. Method, or 'the roller type after step 4, in addition, the ultrasonic wave can also be used to start the operation of the roller-module: transmitting the soft material 40, wherein the roller-type knife _ and 乍^^ transmission unit 30 can be to the left speed, the soft material can be transferred to the left side of the soft material. 4〇, wherein when the tail block is activated, the transmission unit 30 has a different speed, and the soft and the transmission unit 30 can schedule the opening 4]. The model of the wheel-type cutter model is changed to different styles. The speed of the transmission of the village is as fast as the transmission unit, and the rotation speed of the wheel cutter (4) and the aperture of the hole and the parallel mold of the cutter mold...1273014 The speed of the opening of the flexible material 4J is relatively long due to the lengthening of the parallel opening β ΐ between the parallel opening and the parallel edge a ^. - The above description is only for the preferred embodiment of the present invention, and is not intended to limit the implementation of the present invention, that is, the content of the composition according to the content of the present day is the invention. The technical scope. ^ 1273014 [Simplified illustration of the drawings] Fig. 1 is a schematic view of a roller cutter of the present invention. Figure 2 is a cross-sectional view of a roller cutter of the present invention. Ϊ 3图' is a roller type development diagram of the present invention. Figure 4 is an actuation diagram of the present invention. = = = = Real-cut surface pressure reduction diagram. ^ ί ΐ 第 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施Figs. 5-7 and Fig. 5 are schematic views showing the scrolling of the roller type die according to the first embodiment of the present invention. ^ 囷 5 5-8, which is a sound map on the roller cutter of the first embodiment of the present invention.

ί =、2圖’係本發明第二實施例之滾輪式刀模下壓=圖。 ΐ ;: Γ ®,係本發明第二實關之滾輪式賴滾動示意圖。 ^ m第6—6圖,係本發明第二實施例之滾輪式刀模停滯示意圖。 f —7圖、第6—8圖,係本發明第二實施例之滾輪式刀模上提示意圖。 第7圖’係本發明第一實施例流程圖。 第8圖’係本發明第二實施例流程圖。 【主要元件符號說明】 10 11 12 20 30 40 41 A · B · A1 · B1 -A2 · B2 . 超音波開孔裝置 •滾輪式刀模 •刀模組 •壓花 超音波震盪頭 傳輪單元 軟性材料 開孔 刀模起點 開孔起點 平行刃 •平行開孔 刀模終點 •開孔終點 10ί =, 2 Fig. 2 is a roller type die pressing pressure = diagram of the second embodiment of the present invention. ΐ ;: Γ ® , is a scroll diagram of the second embodiment of the present invention. ^ m Figure 6-6 is a schematic diagram of the stagnation of the roller type die according to the second embodiment of the present invention. Figure 7 and Figure 6-8 show a schematic diagram of a roller cutter according to a second embodiment of the present invention. Figure 7 is a flow chart of the first embodiment of the present invention. Figure 8 is a flow chart of a second embodiment of the present invention. [Main component symbol description] 10 11 12 20 30 40 41 A · B · A1 · B1 - A2 · B2 . Ultrasonic hole opening device • Roller blade die • Knife module • Embossed ultrasonic oscillating head transmission unit soft Material opening die starting point opening parallel blade • parallel opening die end • opening end point 10

Claims (1)

1273014 滚輪式刀模並與該超音波雲 ,該超音波震盈頭以 音波驗綱卿移斜行刀處, 孔; 頭乂辰動之方式將該軟性材料切割出一平行開 椒細w移⑽ 刀模係旋轉切割,並細亥超立孔方法,於第4步驟後,該滾輪式 輪式刀模上提,肋結料移至賴雜,再將該滚 丨13·如=專利細第u項之超音波開孔方法,於第4步驟後 式刀拉上提,用以結束切割作動。 、Μ滾輪 月種超音賴孔方法,主要是提供藉_作—傳輸單元、—袞Μ 吴及-超音波震細錄⑽),將—軟 ^式刀 嶋珊制繼姆纖^ Τ: 〆滾輪式刀模於刀模起點處錯直廢^ ^ 頭將該軟性材料夾置於其中,且衰輪式刀減該超音波震遷 ,切莫並與該超音繼頭二點匕讀 :::!式將該軟性材料切, 單 =碌續性之方式,將該軟性_送位移,且該w =先自轉切割至平行刃處,該滾輪式刀模係再停止自轉,= 曰波«頭以震動之方式將該軟性材料切割出—平行開孔超 (4)=專輸單元係、持續將該軟性材f傳輸作動,且被平‘_。 .如申^專利範圍第14項之超音波開孔方法,於第4步驟後,該 ===該軟崎㈣輸’且該滾輪式賴自轉蝴至刀模終點二 將"亥滾輪式刀模上提,用以結束切割作動。 再 瓜如申請專利範圍第14項之超音波開孔方法,於第4步驟後,將 式刀杈上提,用以結束切割作動。 X又輪 121273014 The roller type die and the ultrasonic cloud, the ultrasonic shock head is moved by the sound wave, and the hole is cut; the head is twisted and the soft material is cut out into a parallel pepper. (10) The die cutter is rotated and cut, and the ultra-column method is used. After the fourth step, the roller-type wheel cutter is lifted up, the ribs are moved to the lining, and then the roller 13·== patent The ultrasonic aperture opening method of item u is pulled up after the fourth step to end the cutting operation. Μ 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月 月〆Roller-type cutter is misplaced at the beginning of the die. ^ ^ The head is placed in the soft material, and the decaying knife reduces the ultrasonic shock, and does not read the same with the ultrasonic :::! The soft material is cut, single = resilience, the soft _ is sent to the displacement, and the w = first rotation is cut to the parallel blade, the roller cutter mold stops the rotation again, = 曰The wave «head cuts the soft material in a vibrating manner—parallel opening super (4) = dedicated transmission unit, continuously transmitting the soft material f, and being flattened '_. For example, in the ultrasonic aperture opening method of claim 14 of the patent scope, after the fourth step, the === the soft saki (four) loses 'and the roller-type self-rotation butterfly to the die end point two will " The die is lifted to end the cutting action. For example, in the ultrasonic perforation method of claim 14 of the patent application, after the fourth step, the knife is lifted up to end the cutting operation. X again round 12
TW94136088A 2005-10-17 2005-10-17 Ultrasonic wave boring apparatus and method of the same TWI273014B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013148322A1 (en) * 2012-03-26 2013-10-03 Mars, Inc. Ultrasonic rotary molding

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013148322A1 (en) * 2012-03-26 2013-10-03 Mars, Inc. Ultrasonic rotary molding
EP2891405A1 (en) * 2012-03-26 2015-07-08 Mars, Incorporated Ultrasonic rotary molding
US10010107B2 (en) 2012-03-26 2018-07-03 Mars, Incorporated Ultrasonic rotary molding

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