1272175 ____ 五、發明說明（1) 【發明所屬之技術領域】 本發明係與一種墊體有關，更詳而言之，特別是指一 種可在成型之發泡墊體内部形成連續性相連通氣泡，使其 具有較佳抗疲勞特性之製造方法。 【先前技術】 按，發泡墊體之應用相當廣泛，尤其在民生與運動用 品上更為常見，一般發泡墊體大致是由適量的pvc粉、d〇P 可塑劑、輕質碳酸鈣、高嶺土、發泡劑及色料相互混合， 暑再經由滾輪壓合塗佈於輸送帶上或離型紙上，並以高溫加 熱發泡成型，最後，再經由模具熱壓與裁切獲得所需之發 泡墊體成品。 【發 之發 此均 該發 相連 _有緩 使用 施壓 酸痛 得真 法，雖 内部所 式之個 個體氣 是以， 道較強 動墊體 時間較 泡墊體 有其必 明内容】 惟，習知 泡墊體成 不相連通 泡墊體受 通，故會 衝彈性， 之產品而 部位產生 的現象， 正所需之 發泡塾體 品’但該 ，而為無 壓時，由 立即產生 但其反彈 吕’諸如 不舒適感 故如何改 發泡墊體 之製造方 發泡墊體 數個封閉 於受壓的 反彈力， 或緩緩力 鞋墊或運 ’若使用 善習知發 結構，確 可製作出 形成之各 體氣泡， 泡無法與 雖然該發 ，對於某 等，將會 長，甚至 之製造方 要性。 各式各樣 氣泡間彼 因此，當 其他氣泡 泡墊體具 些供人體 使足部等 會有肌肉 法，以獲1272175 ____ V. INSTRUCTION DESCRIPTION (1) Technical Field of the Invention The present invention relates to a cushion body, and more particularly, to a continuous phase-connecting bubble formed inside a molded foam cushion body. It has a manufacturing method with better fatigue resistance. [Prior Art] According to the application of foaming pad body, it is more common in people's livelihood and sporting goods. Generally, the foaming pad body is roughly composed of appropriate amount of pvc powder, d〇P plasticizer, light calcium carbonate, The kaolin, the foaming agent and the coloring materials are mixed with each other, and the heat is applied to the conveyor belt or the release paper by roller pressing, and is heated and foamed at a high temperature. Finally, the hot pressing and cutting are performed through the mold to obtain the desired one. The finished foam body. [The hair is sent to this connection _ _ slow use of pressure and sore to get the true method, although the internal style of the individual gas is, the road is stronger than the bubble body has its own content] The conventional bubble pad body is connected to the non-connecting bubble pad body, so it will rush the elasticity, and the product and the part will produce the phenomenon, and the foaming body product that is required is 'but, when it is no pressure, it is immediately generated. However, it rebounds Lu's such as uncomfortable feelings, how to change the foaming pad body to manufacture a number of foaming pad body closed in the pressure of the rebound force, or slow force insole or transport 'If you use the good knowledge structure, you can make Out of the formation of the various bubbles, the bubble can not be related to the hair, for some, will be long, or even the manufacturing side. a variety of bubbles, therefore, when other bubble bubble body has some muscle for the human body, etc.
第5頁 1272175 五、發明說明（2) 本發明提供一種發泡墊體之製造方法，主要是先備置 適里的P V C粉、D Ο P可塑劑、輕質碳酸甸、高崩土、發泡 劑及色料’並將其注入混合裝置中相互混合形成液態漿料 ’之後，再送入一中間料桶中以常溫靜置約8小時作預發 泡’結束後再將其塗佈於輸送皮帶上形成一漿料層，接著 ’將漿料層依序以80〜90 °C靜置加熱約3〜1〇分鐘及以185〜 200 C加熱約20〜30分鐘，即可發泡形成整片式發泡墊體， 並經適當冷卻後以模具熱壓成型出所需發泡墊體之輪廓造 型與表面紋路，此時，再將其裁切取下，便可獲致預期之 •發泡墊體成品。 本發明所提供之製造方法所獲得的發泡墊體，係可在 内部形成連續性之相連通氣泡，而可藉以延後發泡墊體受 壓時產生之反彈或緩衝力道，故當其作為鞋墊或運動塾體 等用途時，可發揮較佳抗疲勞特性，以避免足部酸痛與不 _舒適感。 【實施方式】 請參閱第一、二圖，本發明係提供一種發泡墊體之製 迭方法較佳實施例，該發泡墊體之製造流程包含有下列方 •法步驟： a、備置原料步驟 準備適量之PVC粉1 、鄰苯二甲酸二辛酯（簡稱D〇p)可 槊劑2、輕質碳酸鈣3、高嶺土 4、發泡劑5及色料6 ; 其中’上述原料可預先以料桶1 〇盛裝；Page 5 1272175 V. Description of the Invention (2) The present invention provides a method for manufacturing a foamed cushion body, which is mainly provided with a suitable PVC powder, a D Ο P plasticizer, a light dianthene, a high collapse soil, and a foaming method. The agent and the colorant are mixed into the mixing device to form a liquid slurry, and then sent to an intermediate tank for standing for about 8 hours at room temperature for pre-expansion. A slurry layer is formed thereon, and then the slurry layer is sequentially heated at 80 to 90 ° C for about 3 to 1 minute and heated at 185 to 200 C for about 20 to 30 minutes to form a whole sheet. Foaming pad body, and after proper cooling, the contour shape and surface texture of the desired foaming pad body are formed by hot pressing of the mold. At this time, the cutting and cutting are performed, and the expected foaming body can be obtained. Finished product. The foaming pad body obtained by the manufacturing method provided by the invention can form a continuous phase-connecting bubble inside, and can thereby delay the rebound or buffering force generated when the foaming pad body is pressed, so When used in insole or sports carcass, it can exert better anti-fatigue properties to avoid pain and discomfort in the foot. [Embodiment] Please refer to the first and second figures. The present invention provides a preferred embodiment of a method for forming a foaming pad body. The manufacturing process of the foaming pad body comprises the following steps: a. The steps are to prepare an appropriate amount of PVC powder 1, dioctyl phthalate (referred to as D〇p) bismuth agent 2, light calcium carbonate 3, kaolin 4, foaming agent 5 and coloring material 6; wherein 'the above raw materials can be pre- In the bucket 1 〇;
1272175 五、發明說明（3) b、混合步驟 將上述各原料注入一混合 成液態漿料7，·其中，上述2 f 2 0中相互混合，以形 酸二辛酯（簡稱D〇p) τ塑剩2、必/苜之發z包劑5與鄰苯二甲 合裝置2 0中與其他原料相】合須預先混合後，再注入混 C、預發泡步驟 將上述混合後之液態裝料 並在常溫狀態下靜置約8小時V4人—中間料桶30内， 7產生預發泡作用’使氣泡可持其續目的在於使該液態漿料 d、 塗佈步驟 、貝， 將上述預發泡後之液態漿 ，使其呈開放式狀態，f可佈於輸送皮帶4 〇上 適當厚度之㈣層8 藉以在輸送皮帶上形成一 e、 靜置加熱步驟 " 將上述漿料層8利用扭缺f R Α Ο Λ 約3〜1〇分鐘； 用九、烤相5 0以80〜9(rc靜置加熱 f、 發泡步驟 1 85 2:η將述：置加熱後之漿料層8利用烘烤箱6 0以 =开Γ Λ Q〜3G分鐘，使漿料層8完全發泡熟成， 吟以形成一適當厚度之整片式發泡墊體9 ; g、 冷卻步驟 係以冷部風扇7 0或其他方式將上述整片式發泡墊體 9予以適當冷卻； η ^ 12721751272175 V. INSTRUCTION DESCRIPTION (3) b. Mixing step: injecting each of the above raw materials into a liquid slurry 7 in which the above 2 f 2 0 is mixed with each other to form dioctyl acid ester (abbreviated as D〇p) τ Plastic surplus 2, must / 苜 hair z package 5 and phthalate combination device 20 and other raw materials phase] must be pre-mixed, then injected mixed C, pre-foaming step to mix the above liquid And the material is allowed to stand at room temperature for about 8 hours in the V4 person - the intermediate tank 30, 7 produces a pre-expansion effect - so that the bubble can be maintained for the purpose of making the liquid slurry d, coating step, shell, the above The pre-expanded liquid slurry is in an open state, and f can be placed on the conveyor belt 4 适当 on the appropriate thickness of the (four) layer 8 to form an e on the conveyor belt, the static heating step " 8 use the twisted f R Α Ο 约 about 3~1〇 minutes; use nine, roast phase 50 to 80~9 (rc static heating f, foaming step 1 85 2: η will be described: set the heated pulp The material layer 8 is completely foamed and matured by using a baking oven 60 to open the 层 〜 Q~3G minutes, to form a full thickness of the appropriate thickness. Foam cushion 9; g, based cold cooling step portion of the fan 70 or other means will be above 9 flood cooling appropriately foamed cushion; η ^ 1272175
五、發明說明（4) 利用成型 墊體9依次成 i 、裁切 利用裁切 發泡墊體9， 發泡墊體成品 請參閱第 作出鞋墊、運 發明之發泡墊 ，並預先利 地控制漿料之 熱步驟，使氣 膠化前產生破 各個氣泡壁破 -通之氣泡9 1 墊或運動墊體 即可透過氣體 延後發泡墊體 使用者足部等 ►墊體成品9 a 特性，而可有 適感。 綜上所述 用性，同時遍 模具8 〇 型出所需 步驟 裝置9 〇 而可依次 9 a ° 三、四圖 動墊體等 體9 a在 用長達8 黏度，同 泡得以自 泡及形成 裂而相互 ’其開孔 等發泡墊 於各相連 成品9 a 施壓部位 相較習知 效避免足 熱壓上述發泡墊體9，而可在發泡 之輪廓造型與表面紋路； 適當裁切上述熱壓成型後之整片式 獲得諸如鞋墊、運動墊體等所需之 ’利用 發泡塾 原料混 小時之 時，更 由成長 大小不 連通， 率約可 體成品 通氣泡 之反彈 更柔軟 之發泡 部等施 本發明 體成品 合步驟 預發泡 透過開 ，而可 均之氣 如此，達94% 9 a受 9 1間 或缓衝 、舒適 墊體更 壓接觸 之製造方 9 a，其 中作了充 步驟，因 放式塗佈 在漿料層 泡，亦即 即可形成 左右，藉 使用者踩 之相互流 力道，因 之緩衝效 能發揮較 部位產生 法，係可製 中，由於本 分混合與反 此，可有效 後之靜置加 8尚未完全 ，可讓内部 連續性相連 此，當該鞋 壓施力時， 竄導通，而 此，可提供 果，使發泡 佳之抗疲勞 酸痛與不舒 ’本發明在同類產品中實有其極佳之進步實 查國内外關於此類結構之技術資料，文獻中V. INSTRUCTIONS (4) The forming cushion body 9 is sequentially formed into i, and the cutting foam body 9 is cut by using the cutting mat body. For the finished foaming mat body, please refer to the making insole and the foaming mat of the invention, and control in advance. The thermal step of the slurry causes the bubble wall to break before the gas gelation - the bubble 9 through the pad or the moving pad body can be passed through the gas to delay the foaming pad body user's foot, etc. ►The finished product of the pad 9 a And can have a sense. In summary, the above-mentioned utility is used, and at the same time, the required step device 9 is formed in the mold 8 and can be 9 a ° in sequence, and the moving body of the moving body 9 a is used for up to 8 viscosities, and the same bubble can be self-foamed. Forming cracks and mutually 'foaming mats and other foaming mats on the respective pressed parts 9 a pressing part is more effective than avoiding the hot pressing of the above-mentioned foaming mat body 9, and the contouring and surface texture of the foaming can be appropriately cut; After the above-mentioned hot-press molding, the whole piece type obtains the required time for mixing with the foaming enamel material such as the insole, the sports pad body, etc., and the growth size is not connected, and the rate is about softer than that of the body product. The foaming part and the like are applied in the step of pre-foaming and opening, and the gas can be uniformly dispersed, so that 94% 9 a is subjected to 9 1 or a cushioning, comfortable mat body is pressed into contact with the manufacturer 9 a, wherein The filling step is carried out, because the release coating is applied to the slurry layer, that is, the left and right sides can be formed, and the user can step on the mutual flow force, because the buffering efficiency is exerted by the partial part generation method, the system can be made, due to the duty Mixing and countering this, can be effective The static setting plus 8 is not complete, and the internal continuity can be connected to this. When the shoe is pressed, the 窜 is turned on, and this can provide fruit, so that the foaming is good for fatigue and soreness and discomfort. Zhongshi has its excellent progress to check the technical information about such structures at home and abroad.
第8頁 1272175 五、發明說明（5) 亦未發現有相同的構造存在在先，是以，本發明實已具備 發明專利要件，爰依法提出申請。 惟，以上所述者，僅係本發明之一較佳可行實施例而 已，故舉凡應用本發明說明書及申請專利範圍所為之等效 結構變化，理應包含在本發明之專利範圍内。Page 8 1272175 V. INSTRUCTIONS (5) It has not been found that the same structure exists first. Therefore, the present invention already has the invention patent requirements, and the application is filed according to law. However, the above-mentioned ones are merely preferred embodiments of the present invention, and the equivalent structural changes of the present invention and the scope of the claims are intended to be included in the scope of the present invention.
1272175 圖式簡單說明 【圖式簡單說明】 第一圖係本發明發泡墊體之製造流程方塊示意圖。 第二圖係本發明發泡墊體之生產製造流程與設備配置 示意圖。 第三圖係本發明發泡墊體應用於鞋墊外觀示意圖。 第四圖係本發明發泡墊體之内部氣泡組織示意圖。 【主要元件符號說明】 1 PVC 粉 2 D0P可塑劑 3 輕質碳酸鈣 4 高嶺土 5 發泡劑 6 色料 7 漿料 8 聚料層 9 發泡墊體 9 a 成品 9 1 氣泡 10 料桶 2 0 混合裝置 3 0 中間料桶 4 0 輸送皮帶 5 0 烘烤箱 6 0 烘烤箱 7 0 9 0 冷卻風扇 裁切裝置 8 0 成型模具1272175 Brief description of the drawing [Simplified description of the drawings] The first figure is a block diagram showing the manufacturing process of the foaming pad body of the present invention. The second figure is a schematic diagram of the manufacturing process and equipment configuration of the foaming pad body of the present invention. The third figure is a schematic view of the appearance of the foaming pad body of the present invention applied to the insole. The fourth figure is a schematic diagram of the internal bubble structure of the foaming pad body of the present invention. [Main component symbol description] 1 PVC powder 2 D0P plasticizer 3 Light calcium carbonate 4 Kaolin 5 Foaming agent 6 Coloring material 7 Slurry 8 Polymer layer 9 Foaming pad body 9 a Finished product 9 1 Bubble 10 Bucket 2 0 Mixing device 3 0 Intermediate drum 4 0 Conveying belt 5 0 Baking box 6 0 Baking box 7 0 9 0 Cooling fan cutting device 8 0 Molding mold
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