1268862 九、發明說明： 【發明所屬之技術領域】 種具有聚酯塑料表層之彎角板及其加工方法 先前技術】 一般業界所稱的「彎角板」’係指—種矩形的木板，並 兩側邊導有圓弧形的f角稱之。弯角板常作為桌板、工； ^::義桌…等的面板，其彎角的設計主要是避免直角割 铪使用者，並可增加美感。 -習知之幫角板的加工方法是先裁切適當尺寸的木心板 ，並於兩側研磨出圓弧狀的彎角冑，由於木心板的表面較 為粗链且容易刮損，通常會再以俗稱美耐板(High pres_ L-nate，HPL)貼覆於該木心板的表面（包含二彎角部卜在 貼覆的作業時’是先在美耐板的整個面上塗覆黏著膠，再 以具有二am造型的模具，熱壓該美耐板，使美耐板平貼 於該二彎角部上，使該彎角板的表面美化、耐磨，及好清 理等功效。 / 然而，在進行貼覆時，必須要同時加熱，且須防止該 美耐板產生皺折，因此，須有一系列的壓合程序，須購置 費用高昂的設備方可製造，致使其生產成本偏高。同時， 因為該美财板上的花紋圖案是在製造時直接色紙或牛皮紙 上直接印刷，所形成的花紋圖案僅侷限於平面的方式呈現 ’而難以呈現出立體的花紋圖案，缺乏多變的彈性。 如圖1所示，另一習知之彎角板的加工方法，是先裁 1268862 取具有一平面部11及二位於兩側之彎角部12的木心板1， 該木心板1上形成有二分別鄰近該二彎角部12的凹槽m • ’再取適量之透明的聚酯塑料（Polyester Resin)13滴至該平 面部11上，將一賽璐路片（Ceiiui〇id，一種常作為照像底片 用的材貝）2盍覆於该聚g旨塑料13，並以一重物3抵壓該赛 路珞片2，使該聚酯塑料13均勻地流佈於該平面部上，其 中，所滴覆之聚酯塑料13的使用量必須相當精準（為預定厚 度乘上該平面部11的面積），並以需避免該聚酯塑料13流 _ 至該二彎角部12上（可以暫放二墊條於該二凹槽U1中）。 ' 由於該賽璐珞片2的表面是呈光滑狀，加上赛璐珞材質本 身的特性，不會與該聚酯塑料13形成黏著現象，因此，'能 '順利地將該賽璐珞片2從該木心板丨之平面部u上取下。 最後再以一弧度與邊二彎角部12的弧度相同的塑膠彎角 套片4，貼合於該二彎角部12上並嵌入該二凹槽中， 完成該彎角板1的製作。 • 然而，以此方式所製作的彎角板1，在該二塑膠彎角套 片4與”亥聚知塑料】3之接合處會形成間隙，容易藏污納垢 並影響美觀。同時，因為其所需的組件較多，加工程序亦 較為繁雜，致使加工時間與成本亦會隨之增加。 【發明内容】 ，此’本發明之目的’即在提供一種具有聚醋塑料表 :弓角板的加工方法’能簡化加工程序與組件，以降低 成本。 t月之另目的，即在提供一種具有聚酯塑料表層 6 1268862 之彎角板，該彎角板之平板部與弯角部上同時塗覆有相連 且均勻的聚酯塑料’不會有接合間隙產生，提高美觀。 於疋本《明具有聚酯塑料表層之彎角板的加工方法 ，包含-備製步驟、_滴塗步驟、—流佈步驟，及一撕離 步驟，該傷製步驟是備製一基板，該基板具有一平板部， ^二位於該平板部兩相反側的彎角部，該滴塗步驟是將適 ϊ的聚S旨塑料滴塗於; τ 於”亥基板之平板部上，該流佈步驟是將 -面積大於該基板表面積的赛路路片蓋詩㈣塑料上並 壓平’再將該賽璐珞片的兩側緣向下拉移，使聚醋塑料流 佈於該基板之平板部與彎角部上，該撕離步驟是於㈣塑 料凝固後，即將該賽璐路片撕離，以獲得具有一聚醋塑料 表層的彎角板。 本發明具有聚醋塑料表層之彎角板是利用上述的加工 方法所獲得，該彎角板具有一基板，及一聚酯塑料表層， 该基板具有一平板部，及二位於該平板部兩相反側的弯角 部，該聚酉旨塑料表層是同時塗覆於該彎角板之平板部與彎 角部的表面。 本發明之功效在於將該賽璐珞片的兩側緣向下拉移， 使聚酯塑料能由該平板部流佈至該二彎角部上 塑料表層是同時形成於該平板部與彎角部上，因此，能減 =需的組件並能有效地簡化加工程序，藉此降低生產成 織冋時’該聚醋塑料表層是一體成型地均佈於該平板部 ::角部上’不會有接合間隙的產生，因此’亦能助於提 什其美觀。 1268862 【實施方式】 有關本發明之前述及其他技術内容、特點與功效，在 以下配合參考圖式之一個較佳實施例的詳細說明中，將可 清楚的呈現。 ' 如圖2、3、4所示，本發明具有聚酯塑料表層之彎角 板6的加工方法之較佳實施例，包含一備製步驟$ 1、一貼 紙步驟52、—滴塗步驟53、—流佈步驟54，及—驟 55。 該備製步驟51是備製一基板6〇，該基板6〇具有一平 板P 61及一位於該平板部61兩相反側的彎角部62。在 該較佳實施例中，該基板6()是木材所製成，但也可以是木 心合板，或是塑膠材質所製成。該基板6〇之彎角 半徑在3〜10公釐之間。 該貼紙步驟52是將一印製有圖案71的貼紙7貼附於 以土板60之平板部61上。利用該貼紙7上的圖案η，可 1加該基板6G的美觀歐。當然，也可以視情況而不執行該 貼紙步驟52，即不使用該貼紙7。 。/滴塗步驟53是將適量的㈣㈣缝於該貼紙7上 右…亥貼紙7，則是滴塗於該基板60之平板部61上。所 使用的聚酯塑料是呈透 可㈣貼纸7 疑固後可形成堅硬的表層， 理之表面、。㈣案71透出’以提供美觀且耐磨、好清 與f角部62:二::::積大:該基板6°之平板部61 、、賽珞片8蓋覆於聚酯塑料上。再利， 8 1268862 用、，抵罪板9遷合於該赛璐珞片8上，使聚，塑料先佈滿 該平板部61並有部分的聚s旨塑料流至該平板部61的外緣 ，接著，再將該賽璐珞片8的兩側緣向下拉移，使聚醋塑 料接續向下流動而均佈於該二彎角部62的表面，以形成一 聚醋塑料表層63。在該較佳實施财，該㈣韻表層63 的厚度不大於〇·3公釐。 其中，该抵罪板9是為了避免在向下拉移該赛璐珞片8 的=侧緣時’造成中央部位向上趣起所設置的，同時也可 以提i、平整的底面。在該較佳實施例中，該赛腾珞片8 上形成有一立體圖案刻痕81，完成該流佈步驟54之後，該 立體圖案刻痕81會烙印於該聚S旨塑料表層63上。藉此， k兩5亥考角板6的美觀。 值得—提的是，在該較佳實施例中，所取用的聚醋塑 料可不用很精確’以超出計算值為宜，因為在將該赛赙珞 片8的兩側緣向下拉移的過程中，多餘的聚醋塑料會被擠 各珞片8兩側的下緣，可在最後再以研磨的方式去 除。當然，若是 ^ 取用精確的聚酯塑料量，則不需再進行研 磨。 另外’除了 B、 # 一綠，、疋以下拉的方式，使聚酯塑料接著流佈於 邊一、焉角部62之休，火址， 卜s然也可以上拉的方式進行。意即先 將〇系抵罪板9柄要 ^ 〗置’再將該賽璐珞片8置於該抵靠板9上 。接者’將聚_塑料滴至該赛璐珞片8上。而後，將 於該賽料片8上，使《㈣均佈於該平= “卩刀的聚酯塑料流至該平板部61的外緣。最後，將 1268862 该賽路路片8的兩側緣向上拉移，使該平板部·6i外緣的聚 醋塑料接續流向該二彎角部62上。 上述是湘拉動該赛璐珞片8的兩側的方式進行，但 也可以是使用二形成有符合該彎、角部62形狀的成型模具， 由上而下、由外而内地貼合該二f角> 62。另外，也可以 用類似輥輪(Roller)滾動的方&，由上而下地將該赛璐珞片1268862 IX. Description of the invention: [Technical field of the invention] A curved angle plate having a surface layer of a polyester plastic and a processing method thereof. The prior art "corner plate" refers to a rectangular wooden board, and The arcs on both sides are called arc-shaped corners. The angled plate is often used as a table, work; ^:: the table of the table, etc., the corner is designed to avoid the right angle cuts and users, and can increase the beauty. - The conventional method of processing the gusset is to cut the appropriate size of the wooden core board and grind the arc-shaped corners on both sides. Since the surface of the wooden core board is thick and easy to scratch, it usually It is also called the high pres_L-nate (HPL) on the surface of the wooden core board (including the two corners in the work of the overlay), which is coated on the entire surface of the board. The glue is further pressed with a mold having a shape of two am, and the sheet is heat-pressed, so that the sheet is flatly attached to the two corners, so that the surface of the angled board is beautified, wear-resistant, and cleaned. / However, when the sticker is applied, it must be heated at the same time, and the wrinkle must be prevented from being formed. Therefore, a series of press-fitting procedures must be performed, and the equipment with high cost is required to be manufactured, so that the production cost is biased. At the same time, because the pattern on the money board is printed directly on the color paper or kraft paper at the time of manufacture, the pattern formed is limited to a flat pattern, and it is difficult to present a three-dimensional pattern, which is lack of change. Elasticity. As shown in Figure 1, another study The processing method of the curved angle plate is to first cut 1268862 to take the wooden core board 1 having a flat portion 11 and two curved corner portions 12 on both sides, and the wooden core board 1 is formed with two adjacent corner portions respectively adjacent to the two corner portions Groove m of 12 • 'Retake an appropriate amount of transparent polyester (Polyester Resin) 13 onto the flat portion 11, and use a celluloid (Ceiiui〇id, a material commonly used as a photographic film) 2] covering the poly-ply plastic 13 and pressing the race piece 2 with a weight 3 to uniformly spread the polyester plastic 13 on the flat portion, wherein the dripped polyester plastic The amount of use of 13 must be quite accurate (multiply the area of the plane portion 11 by the predetermined thickness), and it is necessary to avoid the flow of the polyester 13 to the two corners 12 (the two pads can be temporarily placed on the second In the groove U1). Since the surface of the cellonet 2 is smooth and the characteristics of the celluloid material itself are not adhered to the polyester plastic 13, the film can be smoothly formed. 2 is removed from the plane u of the wooden core slab. Finally, the arc is the same as the curvature of the two corners 12 in one arc. The plastic corner piece 4 is attached to the two curved corner portions 12 and embedded in the two grooves to complete the production of the angled plate 1. However, the angled plate 1 produced in this manner is The gap between the two plastic corner piece 4 and the "Huijuzhi Plastic" 3 will form a gap, which is easy to hide and affect the appearance. At the same time, because of the more components required, the processing procedure is more complicated. Processing time and cost will also increase. SUMMARY OF THE INVENTION [The object of the present invention] is to provide a processing method with a vinegar plastic table: a bow slab' to simplify the processing procedures and components to reduce costs. Another purpose of the month is to provide a beveled plate having a polyester plastic skin layer 6 1268862, the flat portion of which is simultaneously coated with a continuous and uniform polyester plastic on the corner portion. The gap is generated to improve the appearance. The method for processing a curved angle plate having a polyester plastic surface, comprising: a preparation step, a dispensing step, a flow step, and a tearing step, wherein the injury step is preparing a substrate, The substrate has a flat portion, and the second portion is located at a corner of the opposite side of the flat portion. The dispensing step is to apply a suitable plastic material onto the flat portion of the substrate. Is to - the area is larger than the surface area of the substrate of the road surface cover poems (four) plastic and flattened 'and then pull the two sides of the celluloid sheet downward, so that the poly-polyplastic flow cloth on the flat plate and the corner of the substrate In the above step, after the plastic is solidified, the celluloid film is peeled off to obtain a curved plate having a polyester layer. The curved plate having the surface of the polyester plastic is utilized. Obtained by the processing method, the angle plate has a substrate, and a polyester plastic surface layer, the substrate has a flat portion, and two corner portions on opposite sides of the flat portion, the poly-plastic plastic surface is simultaneously coated Covering the flat portion and the corner portion of the angled plate The effect of the invention is that the two sides of the cellophane piece are pulled downward, so that the polyester plastic can be flowed from the flat plate portion to the two corner portions, and the plastic surface layer is simultaneously formed on the flat plate portion and the corner portion. Therefore, it is possible to reduce the required components and to effectively simplify the processing procedure, thereby reducing the production of the woven woven fabric when the woven plastic surface is integrally formed on the flat portion: the corner portion is not The generation of the joint gap, therefore, can also help to improve its aesthetics. 1268862 [Embodiment] The foregoing and other technical contents, features and effects of the present invention are described in detail below with reference to a preferred embodiment of the drawings. In the present invention, as shown in Figures 2, 3 and 4, a preferred embodiment of the method for processing a beveled panel 6 having a polyester plastic skin layer comprises a preparation step $1, a sticker. Step 52, a dispensing step 53, a flow routing step 54, and a step 55. The preparation step 51 is to prepare a substrate 6?, the substrate 6 has a flat plate P61 and a flat portion 61 opposite thereto. The corner portion 62 of the side. In the embodiment, the substrate 6 () is made of wood, but may also be made of wood plywood or plastic material. The radius of the corner of the substrate is between 3 and 10 mm. Step 52 is to attach a sticker 7 printed with the pattern 71 to the flat plate portion 61 of the soil plate 60. The pattern η on the sticker 7 can be used to add the appearance of the substrate 6G. Of course, it can also be regarded as The sticker step 52 is not executed, that is, the sticker 7 is not used. The / dripping step 53 is to sew an appropriate amount of (four) (four) on the sticker 7 to the right... the icy sticker 7 is applied to the flat portion of the substrate 60. 61. The polyester plastic used is a transparent (4) sticker. 7 It can be formed into a hard surface after it is suspected. The surface is 71. (4) The case 71 is transparent to provide a beautiful and wearable, well-clear and f-corner 62: Two:::: The product is large: the flat portion 61 of the substrate is 6°, and the cellophane 8 is covered on the polyester plastic. Further, 8 1268862, the sin board 9 is moved to the cellonet 8 so that the poly, plastic first fills the flat portion 61 and a part of the poly s plastic flows to the outer edge of the flat portion 61, and then Then, the two sides of the cellonet 8 are pulled downward, and the polystyrene plastic is continuously flowed downward to be evenly distributed on the surface of the two corners 62 to form a polyester plastic skin 63. In the preferred embodiment, the thickness of the (4) rhyme layer 63 is not more than 〇3 mm. Here, the sinus board 9 is provided to avoid the fact that the center portion is upwardly pleasing when the side edge of the cellonet 8 is pulled down, and the bottom surface can be raised. In the preferred embodiment, the sagitar sheet 8 is formed with a three-dimensional pattern score 81. After the flow of the step 54, the three-dimensional pattern nick 81 is imprinted on the plastic surface 63. Thereby, the beauty of the k two 5 grading angle plate 6 is obtained. It is worth mentioning that, in the preferred embodiment, the vinegar plastic used may not be used very accurately 'beyond the calculated value, because the sides of the cellonet 8 are pulled downwards. During the process, excess polyacetal plastic will be squeezed onto the lower edges of the sides of each of the batt pieces 8, which can be removed by grinding at the end. Of course, if you use a precise amount of polyester, you don't need to grind it. In addition, except for B, #一绿, 疋, the following way, the polyester plastic is then flowed on the side of the corner, the corner of the corner 62, the fire site, and the cloth can also be pulled up. This means that the scorpion will be placed on the slab 9 and placed on the abutment plate 9. The picker 'drops the poly-plastic onto the cellonet 8. Then, on the piece 8 of the game, "(4) is evenly distributed on the flat = "The polyester plastic of the file flows to the outer edge of the flat portion 61. Finally, there will be 1268862 which are on both sides of the road piece 8 The edge is pulled upward, and the polystyrene plastic on the outer edge of the flat plate portion 6i is continuously flowed to the two corner portions 62. The above is performed by pulling the two sides of the cellonet 8 in the same manner, but it may be formed by using two The molding die conforming to the shape of the curved portion and the corner portion 62 is attached to the two f-angles 62 from top to bottom and from the outside to the inside. Alternatively, a square roller similar to Roller may be used. And the bottom of the celluloid
8的兩側部向下彎曲’同樣都可以達到使㈣塑料接著流佈 於該二彎角部62之目的。 換句話說，利用該賽料片8的兩側部f曲的方式， 以達到聚S旨塑料流佈於該二彎角_ 62，均屬本發明可應用 的加工方式’不應以本實施例所揭示的方式侷限本發明 申請專利範圍。 该撕離步驟55是於聚醋塑料凝固後，即將該賽 63 6i|f 6 , ^ 時也會印製有該立體圖案刻痕81的立體圖^應_的: ，由於賽璐珞材料是纖料_鹽與樟腦㈣合物， 熱加壓所製成，類似於塑膠並為熱塑性的一種材料，1: 月度佳’著色性佳，密度高、硬度佳且不易扭曲，因此、 該賽璐珞；1 8可以重覆使用，加上無需購置其他昂： 備，能有效地降低製造成本。 、〃°又 另外，若於不同的賽璐路片8上分別雕刻不同的 圖案刻痕8卜則可產生出多種樣式的彎角板 戶多樣化的需要。 雨疋客 如圖3所示，本發明具有聚輯塑料表層之彎角板6是 10 1268862 利用上述的加工方法所獲得，該彎角板6具有—基板 及-聚酯塑料表層63，該基板6〇具有一平板部6ι、二位 於該平板部61兩相反側的彎角部62，及一介於 61與聚酯塑料表層63之間的貼紙7,該聚酿塑料表層^ 是均勻地塗覆於該基板60之平板部61與彎角部Μ的表面 ’該貼紙7上形成有-圖案71。由於該聚酿塑料表層〇是 一體成型並烙印有立體圖案，以提高美觀，以及不^會有藏 污納垢的情況產生。 歸納上述，本發明具有聚酯塑料表層之彎角板及其加 工方法，疋利用該赛璐珞片8向下拉移，使聚酯塑料能由 該平板部61流佈至該二彎角部62上，而能於該平板部6ι 與彎角部62上同時形成有相連的聚酯塑料表層63，因此， 旎減少組件的使用，並且可使加工程序更為簡化，無須使 用費用昂貴的設備，有效地降低生產成本與加快作業時間 。同時，該聚酯塑料表層63是一體成型地均佈於該平板部 61與彎角部62上，因此也不會有接合間隙，有助於提昇美 觀’故確實能達到本發明之目的。 惟以上所述者，僅為本發明之較佳實施例而已，當不 能以此限定本發明實施之範圍，即大凡依本發明申請專利 範圍及發明說明内容所作之簡單的等效變化與修飾，皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一流程示意圖，說明習知之彎角板的加工方法 11 1268862 圖2是一流程圖，說明本發明具有聚酯塑料表層之彎 角板及其加工方法之較佳實施例； 圖3是一流程示意圖，說明較佳實施例執行每一個步 驟的情況；及 圖4是該具有聚酯塑料表層之彎角板的剖面圖。The two sides of the 8 are bent downwardly to achieve the same purpose of allowing the (four) plastic to be subsequently flowed over the two corners 62. In other words, the manner in which the two sides of the material web 8 are curved to achieve the poly-S plastic flow to the two corners _ 62 is applicable to the processing method of the present invention. The disclosed method is limited to the scope of the invention. The tearing off step 55 is a three-dimensional image of the three-dimensional pattern score 81 when the polyester plastisate is solidified, that is, the game is 63 6i|f 6 , ^: Salt and camphor (tetra) compound, made by hot pressing, similar to plastic and thermoplastic material, 1: good monthly good coloring, high density, good hardness and not easy to twist, therefore, the celluloid; Repeated use, plus the need to purchase other equipment: can effectively reduce manufacturing costs. 〃° In addition, if different pattern nicks 8 are engraved on different celluloid films 8, respectively, a variety of styles of corners can be produced. As shown in FIG. 3, the rain hopper of the present invention has a corner plate 6 of a plastic surface layer which is obtained by the above-mentioned processing method. The angle plate 6 has a substrate and a polyester plastic surface layer 63. 6〇 has a flat portion 6i, two curved corner portions 62 on opposite sides of the flat plate portion 61, and a sticker 7 between the 61 and the polyester plastic skin 63, the poly-plastic plastic surface layer is uniformly coated A pattern 71 is formed on the sticker 7 of the flat portion 61 of the substrate 60 and the surface of the corner portion 。. Since the surface layer of the polymerized plastic is integrally formed and imprinted with a three-dimensional pattern, the appearance is improved, and there is no possibility of segregation. In summary, the present invention has a corner plate of a polyester plastic surface layer and a processing method thereof, and the cellophane 8 is pulled downward to allow the polyester plastic to be flowed from the flat plate portion 61 to the two corner portions 62. The connecting portion of the flat portion 6ι and the corner portion 62 can be simultaneously formed with the connected polyester plastic skin 63, thereby reducing the use of the assembly and simplifying the processing procedure, thereby effectively reducing the cost without using expensive equipment. Production costs and accelerated operating time. At the same time, the surface layer 63 of the polyester plastic is integrally formed on the flat plate portion 61 and the corner portion 62, so that there is no joint gap, which contributes to the improvement of the appearance, so that the object of the present invention can be achieved. The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic flow chart showing a conventional method for processing a curved angle plate. 11 1268862 FIG. 2 is a flow chart showing a preferred embodiment of a curved angle plate having a polyester plastic surface layer and a processing method thereof. Embodiments Fig. 3 is a flow chart showing a case where each step is performed by a preferred embodiment; and Fig. 4 is a cross-sectional view of the angled plate having a surface of a polyester plastic.
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【主要元件符號說明】 51 ·… 備製步驟 52* * · 貼紙步驟 53· · * 滴塗步驟 54· · ♦ 流佈步驟 55* · · 撕離步驟 6 * * * 彎角板 60 · · · 基板 61 · · · 平板部 62· · · 彎角部 63· · 聚酯塑料表層 Ί…， 貼紙 71 · · · 圖案 8 * * % 賽璐珞片 81 · · · 立體圖案刻痕 g ,.. 抵靠板 13[Main component symbol description] 51 ·... Preparation step 52* * · Sticker step 53 · · * Dropping step 54 · · ♦ Flowing step 55* · · tearing off step 6 * * * Angled plate 60 · · · Substrate 61 · · · Flat plate part 62 · · · Corner part 63 · · Polyester plastic surface Ί..., sticker 71 · · · Pattern 8 * * % Celluloid film 81 · · · Three-dimensional pattern notch g ,.. 13