1267434 九、發明說明： 【發明所屬之技術領域】 本發明為第094112250號發明之分割申請案，係關於一種高分 子成型方法。 【先前技術】 於第09411250號原申請案中，申請人係揭露有實質上為兩個 =之發明，-者即侧巾請案之憎專利細第丨項所據以 °月<之技術内谷，而另一者，則係隱含於原申請案之具體實施 方式與其申請專利範圍第7項中，而對於後一實質上獨立之發 申請人即依專利法第三十三條之規定，以本案提出分割之 申請〇 用技術所揭之乡色高分子成型方法，苟私乙烯—乙酸乙 ^^(ethylene-vinylacetate copolymer, EVA)^^^ ，，其於進行多色之成型作業時，有選用具有上、巾、下三模 者之;^圖：了列之步驟進行多色成品之成型作業 tvA=模模具於職狀態下，以射出裝置將具第一色之 ;介於中、下層模片間之初胚模室中，以成型 I 位於開模狀態下，將該巾層模移開，並使 μ弟胚枓被留置於該下層模片之模穴中；</ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; [Prior Art] In the original application No. 09411250, the applicant disclosed that there are two inventions which are substantially two, and that is, the patent of the side towel claiming the patent fine item is based on the technology of ° month < The inner valley, while the other is implicit in the specific implementation of the original application and the scope of the patent application, and the applicant for the latter substantively independent is in accordance with Article 33 of the Patent Law. It is stipulated that the method of splitting the application of the present application, the method of forming a green color polymer, which is disclosed by the technique, is an ethylene-vinylacetate copolymer (EVA)^^^, which is used for multi-color molding operations. At the time, there are those who have the upper, the towel and the lower three molds; ^ Figure: the steps of the column to carry out the multi-color finished product forming work tvA = the mold mold is in the working state, the injection device will have the first color; In the initial embryo mold chamber between the middle and lower layers, the form I is moved in the mold opening state, and the towel layer mold is removed, and the μ 枓 embryo is placed in the cavity of the lower mold;
5 知技術，其並無法進行高品質之衫高分子製 =因，乃係在於依其方法，當以第一色原料製成初胚 t由於7成型之她仍具相當之溫度，而未經冷卻，因此， 从於t進=之第二色原料射出辩時，—者因該初胚仍在溫度 鲁 ίΐΓίί變形，二者則係第二色原料在經射出裝置射出 '係處㈣溫之溶融狀態，且為將黏滯之第二色原 阳丄二i亦必需以射出裝置提供相當之壓力，在上述三種 垃ίί彼3互作用下，注人之第二色原料無可避免地會將所 胚^面丨以衝擊並使之變形，而隨該第二色原料於成 動而變形至原她模室所麵之形狀範圍以 口丄㈣ϊί:色原料與第二色原制之混料，致使所成型成 私，如-來，即與 τ之我國第_23357號「製造多色橡膠的 丁=描11斤揭’八與上開習用技術相同，亦係選用由上、中、 料’惟其有別於上開習用技術者，係其胚 形成ί係糟由適當機具，將原料分別注入分別位於上、中 出，而ϋί ίΐϊ料模$中，並於成型後，再將中模片取 Hit ii於翻軸—成麵室，俾以使胚料 内ΐ而士’以獲得所需之成品；而就此等技術 Γ ΐ!顯騎於製程之断有雜礙，且對工作 麟，究其朗，乃係其跡料⑽模具同時 料蒂錢料廢料，即必需在模具呈開 χ此時’模具仍具有相當之溫度存在， 且之古^所湯椹者t使得工作人員在進行廢料清除時亦因模 時’原所形成之胚料即易因溫度:二 失去模至之形狀_外力，耐生變形細之缺失，致影響後 (S) 6 1267434 續成型產品之品質。 【發明内容】5 know the technology, it can not be high-quality shirt polymer = cause, is based on its method, when the first color raw material made of the initial embryo t due to 7 molding, she still has a considerable temperature, and not Cooling, therefore, from the second color of the t = = the timing of the shot, because the embryo is still at the temperature of the LuluΐΓ ίί deformation, the two are the second color of the raw material in the injection device to shoot 'four (four) temperature In the molten state, and the second color of the yin yin yin II must also provide considerable pressure by the injection device, under the interaction of the above three kinds of materials, the second color raw material is inevitably The surface of the embryo is impacted and deformed, and the shape of the second color material is deformed to the shape of the original cavity of the mold chamber. (4) ϊ :: mixed with the original color of the second color In order to make it into a private, such as - come, that is, with the τ of the Chinese No. _23357 "manufacturing multi-color rubber Ding = depicting 11 kg Jie" eight is the same as the previous application technology, also selected from the upper, middle, "It is different from those who use the technology, it is the formation of its embryos. Don't inject them separately in the upper and middle, and in the $ί ΐϊ ΐϊ $ $, and after forming, take the middle dies in the XI to the face-turning chamber, so that the slabs are inside. The finished product is required; and the technology is Γ 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显 显At this time, the mold still has a considerable temperature, and the ancient soup is made by the staff. When the waste is removed, the raw material formed by the mold is easy to change due to the temperature: Shape_External force, lack of resistance to deformation, after impact (S) 6 1267434 Continued molding product quality. [Summary]
，此’本發日^之主要目的即在提供一種高分子之成型方法，其 係可達到提而製造效率並確保成型產品之品質。 緣是，為達成上述目的，本發明所提供高分子成型方法其步驟 係包含有： &,用^第—模片，該第—模片之—側片面上係凹設有預定 深度之第一模穴； t模片’係得以—側片面與該第—模片之—侧片面彼 此相向貼接’肋將該第—歡賴以於各 間形成胚料模室； $禾供/1 m子原料由外部注人娜料模室中，製得對應形狀之 二模片彼此分離而相隔開來，並使該第一 胚料因喪置於该第-模穴中而附於該第一模片之一侧片面上； d、取用-第二模片’係得以一侧片面與該第一模片之一 面相向雜，且該第三模#之一侧 係得與該第一模穴相向對接，以於②= 片間形成成型模室； 弟弟一棋 將預定形狀之第二崎填人該第三模片之模穴預定位置； 1、，3^=^?第"：則而與該第一模片彼此相向貼 ^第一胚料於该成型模室中彼此相對貼接； 【實施方式】 1267434 以下，茲舉本發明一較佳實施例，並配合圖式作進一步說明， 其中： • 第一圖係一習用技術内容之之製造流程圖。 • 第二圖係另一習用技術内容之製造流程圖。 、 第三圖係本發明一較佳實施例之製造流程圖。 請參閱第三圖所示，在本發明一較佳實施例中所提供之高分子 成型方法，其步驟乃係包含了有·· a、 取用由三層模片疊置而成之模具（1〇)，並於第一模片（11) # 之下侧片面上凹設有適當深度之第一模穴（111)，於該第二模 片（12)之頂侧片面上設有得與該第一模穴（ιη)對應之第二模 穴（121)，以及於該第三模片（13)之上侧片面上凹設有適當深 度之第三模穴（131)，俾以當使各該模片（11)(12)(13)彼此上 下疊接位於闔模狀態時，得由該第二模穴（121)與該第一模穴 (111)之彼此對接以於各該第一、第二模片（11)(12)間形成一 胚料模室（14); ，為縮短製程時間，該模具(1〇)於本實施例中係可使之具有相 當之溫度，換言之，即係使該模具（10)之溫度被維持於&擬成 • 型原料之反應溫度以上，據以避免對於模具(10)為昇降溫時所 耗費之製程時間； b、 於該模具（10)位於闔模狀態下，以射出機將外部之適當高 刀子原料於低於反應溫度下熔融後，經由流道注入該胚料模^ (14)中，以由該胚料模室（14)模製得第一胚料(21);、 : c、使該模具（10W啟，以令各該模片〇1)⑽⑽彼此分離 ，相互間隔適當之距離，並使該第一胚料(2丨）因嵌置於該第一 一 模穴（111)中而附著於該第一模片（11)之下侧片面上 將該第二模片（12)水平橫移而逸離出各該第一、第三模片 1267434 (10(13)之上下位移動作範圍以外； d、 以低溫氣體降低該第三模片（13)之第三模穴（131)表面溫 度，繼而將具有預定形狀之第二胚料(22)填入該第三模穴（131) 之適當位置上； e、 以該第三模片（13)取代該第二模片（12)而與該第一模片（11) 貼接，俾以使該第三模穴（131)與該第一模穴（111)彼此對接結 合而形成成型模室（15)，而使該第二胚料(22)與該第一胚料 (21)於該成型模室（15)中相對抵靠相接； f、 提供適當之壓力使該模具（10)維持於闔模狀態，以使模具 之熱能漸次地傳遞至該成型模室（15)内部中，而使各該胚料 (21)(22)達到其適於反應之反應溫度上，以進行化學反應，從 而得據以模製得所需形狀之成型產品（2〇)。 且，於上述方法中，關於各該胚料(21)(22)分別之顏色或密度 等物理性質，並無需被限定，苟使其為不同顏色或不同密度 者，該方法之實施亦均得為之；而關於該d步驟中以流體降低 遺第二模穴（131)表面溫度之程序，則可視該第二胚料之形狀 是否易受溫度作用而變形之因素，而為選擇性之程序施作，換 言之，苟該第二胚料佔有相當之體積與厚度，而不易在短時間 之溫度作用下而變形時，該表面降溫之程序即可略去而不進 行’至於該流體究應選用何種，則已為原申請案所請求保護， 於此即不再另為敘明。 而透過上述之方法，本發明較習知技術所能達成之功效則至少 有如下所敘者： 其二、避免混料之情況產生，蓋，於本發明中，各該胚料(2丨）（22) 於，成型模室（15)中結合時，並非如習用技術般在高壓作用下 進行’如此一來當得以避免胚料彼此因相對流動而於接觸表面 產生擾流而生之混料情況。The main purpose of this 'this is to provide a method of molding a polymer which can achieve manufacturing efficiency and ensure the quality of the molded product. In order to achieve the above object, the polymer molding method provided by the present invention comprises the steps of: &, using a first die, the side surface of the first die is concavely provided with a predetermined depth a die hole; the t-die is capable of - the side face and the side face of the first die are attached to each other 'the ribs are used to form a blank mold chamber; The m sub-material is separated from the two mold pieces of the corresponding shape by the external injection mold chamber, and the first blank material is attached to the first mold cavity due to the mourning One of the side faces of one of the dies; d, the second dies of the second dies are formed such that one side of the slab faces the side of the first dies, and one side of the third dies is tied to the first The cavities are butt-joined to form a molding cavity between the two pieces; the younger brother presses the second shape of the predetermined shape to fill the predetermined position of the cavity of the third die; 1, 3^=^? And the first dies are attached to each other in the molding cavity, and are attached to each other; [Embodiment] 1267434 Hereinafter, the present invention is A preferred embodiment is further described in conjunction with the drawings, wherein: • The first drawing is a manufacturing flow diagram of a conventional technical content. • The second diagram is a manufacturing flow diagram for another conventional technical content. The third drawing is a manufacturing flow diagram of a preferred embodiment of the present invention. Referring to the third embodiment, the polymer molding method provided in a preferred embodiment of the present invention comprises the steps of: laminating a mold formed by stacking three layers of molds. 1〇), and a first cavity (111) of a suitable depth is recessed on the lower surface of the first die (11) #, and is disposed on the top side of the second die (12) a second cavity (121) corresponding to the first cavity (ι), and a third cavity (131) of a suitable depth on the upper surface of the third die (13), When each of the die pieces (11) (12) (13) is placed on top of each other in a die state, the second cavity (121) and the first cavity (111) are butted against each other for each A blank mold chamber (14) is formed between the first and second mold sheets (11) (12); in order to shorten the process time, the mold (1〇) can have a considerable temperature in this embodiment. In other words, the temperature of the mold (10) is maintained above the reaction temperature of the & prototype material, in order to avoid the process time for the mold (10) to rise and fall; b. Mold 10) In the mold state, the external high-knife raw material is melted below the reaction temperature by the injection machine, and then injected into the blank mold (14) through the flow passage to be used by the blank mold chamber (14). Molding the first blank (21);, : c, causing the mold (10W to separate each of the dies 1) (10) (10) from each other, at an appropriate distance from each other, and to make the first blank ( 2)) being embedded in the first mold cavity (111) and attached to the lower side of the first die (11) to horizontally traverse the second die (12) The first and third dies 1267434 (10 (13) are out of the range of the upper displacement operation; d, lowering the surface temperature of the third cavity (131) of the third dies (13) with a low temperature gas, and then having a predetermined Forming a second blank (22) at a suitable position of the third cavity (131); e, replacing the second die (12) with the third die (13) and the first die The sheet (11) is attached so that the third cavity (131) and the first cavity (111) are butt-joined to form a molding cavity (15), and the second blank (22) is The first blank (21) is The molding cavity (15) is oppositely abutted; f. providing appropriate pressure to maintain the mold (10) in a mold state, so that the heat energy of the mold is gradually transferred into the interior of the molding cavity (15). And each of the blanks (21) (22) is brought to a reaction temperature suitable for the reaction to carry out a chemical reaction, thereby obtaining a molded product (2〇) according to which a desired shape is molded. The physical properties such as the color or density of each of the blanks (21) and (22) are not limited, and the method is implemented in different colors or different densities; In the step d, the process of reducing the surface temperature of the second cavity (131) by the fluid may be based on a factor of whether the shape of the second blank is deformed by temperature, and in other words, a selective procedure, in other words,苟When the second blank material occupies a considerable volume and thickness, and is not easily deformed under the action of a short time temperature, the process of lowering the surface temperature can be omitted without performing as to what kind of fluid should be selected. For the protection requested in the original application, it is no longer As stating. Through the above methods, the effects of the present invention which can be achieved by the prior art are at least as follows: Second, the situation of avoiding mixing occurs, the cover, in the present invention, each of the blanks (2丨) (22) When the molding chamber (15) is combined, it is not carried out under the action of high pressure as in the conventional technology. [This is done to avoid the occurrence of spoilage of the billet on the contact surface due to the relative flow of the billet. Happening.
1267434 ΐϋΐΐί該崎(21)(22)具有獨顏㈣盯，因本發 /避免屈料之功效，即得據以避免滲色或移色之缺失。 ^^^明中，該第二胚料(22)係於填置於該第三模穴 成型，換言之，即其僅需填人該第三模穴⑽） 廢而無庸如習用技術般㊣於於模片上進行清除 廢枓之程序，自得據以縮短製程之時間。 該第二胚，料(22)之填料程序，相較於習用技術 程序係屬簡易而可快速進行者，因此，即得避 作人員與S溫模具間之長咖接騎可紐狀工作傷害。 騎提供之高奸成型方法，频具乃係被維 、《料反」，溫度以上，據以省略模具（1〇)昇降溫之製程時 之模具⑽）崎形狀環境溫度傳遞至使胚 科，，反應溫朗需之齡傳遞_，作為各娜料之填模 程序進行之程序作業，如此一來，當可大幅縮短整體 間’以利於製造神之提昇，而有助於產業之進=#^時 【圖式簡單說明】 第一圖係一習用技術内容之之製造流程圖。 第二圖係另一習用技術内容之製造流程圖。 第二圖係本發明一較佳實施例之製造流程圖。 【主要元件符號說明】 (10)模具 （11)第一模片 (12)第二模片 （121)第二模穴 (131)第三模穴 （14)胚料模室 (20)成型品 （21)第一胚料 (111)第一模穴 (13)第三模片 (15)成型模室 (22)第二胚料1267434 ΐϋΐΐί该崎(21)(22) has a unique face (four), because of the effect of this hair / avoiding the buckling, that is, to avoid the lack of bleeding or color shift. ^^^明, the second blank (22) is formed by filling the third cavity, in other words, it only needs to fill the third cavity (10)), and it is as if it is a conventional technique. The process of clearing the decontamination on the die is used to shorten the process time. The filling procedure of the second embryo and the material (22) is quicker than that of the conventional technical program. Therefore, it is necessary to avoid the long-term connection between the person and the S-temperature mold. . The high-profile molding method provided by riding, the frequency is the dimension, the "material", above the temperature, according to the mold (10) when the mold is lifted (1), the temperature of the mold is transferred to the embryo, The reaction is temperate and requires age to pass _, as a program for the filling process of each material, so that when the overall can be greatly shortened to facilitate the improvement of the manufacturing god, and contribute to the industry's progress =# ^[Simplified description of the drawings] The first figure is a manufacturing flow chart of a conventional technical content. The second figure is a manufacturing flow diagram of another conventional technical content. The second drawing is a manufacturing flow diagram of a preferred embodiment of the present invention. [Description of main component symbols] (10) Mold (11) First die (12) Second die (121) Second die (131) Third die (14) Blank mold chamber (20) Molded product (21) First blank (111) first cavity (13) third die (15) molding cavity (22) second blank