TWI259069B - Leather seat cushion and its manufacturing method - Google Patents

Leather seat cushion and its manufacturing method Download PDF

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Publication number
TWI259069B
TWI259069B TW94113112A TW94113112A TWI259069B TW I259069 B TWI259069 B TW I259069B TW 94113112 A TW94113112 A TW 94113112A TW 94113112 A TW94113112 A TW 94113112A TW I259069 B TWI259069 B TW I259069B
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Taiwan
Prior art keywords
leather
leather layer
inferior
layer
seat cushion
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TW94113112A
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Chinese (zh)
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TW200637516A (en
Inventor
Ching-Sung Li
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Cionlli Ind Co Ltd
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Priority to TW94113112A priority Critical patent/TWI259069B/en
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Publication of TWI259069B publication Critical patent/TWI259069B/en
Publication of TW200637516A publication Critical patent/TW200637516A/en

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Abstract

Provided is a leather seat cushion and its manufacturing method, mainly comprising an inferior leather layer, a rigid bottom case and a refined leather layer. The inferior leather layer is deposited in a mold in advance. The rigid bottom case combines with the inferior leather layer into a whole by pouring plastic materials into the mold. The refined leather layer covers the surface of the inferior leather layer. Thereby, the rigid bottom case provides the required hardness and deformation by a leather seat cushion. In addition, by utilizing the inferior leather layer as an interface, the effect of combining the refined leather layer with the rigid bottom case can be enhanced.

Description

種兼具優 美質感及 1259069 九、發明說明: 【發明所屬之技術領域】 發明是有關於一種皮革座墊,特別是指一 吴貝感的皮革座墊及其製造方法。 . /、有乜 【先前技術】 一般皮革座墊主要是由數皮革 人达咖 屬M層層相疊的方式,士 。為一脰,再模壓塑造成預定的外形, 、、、σ . 错此’使整體葬由 皮革展現出精質優美的外觀質感。 曰 惟,由於皮革的硬度不佳,要使皮革層定型,必須經 過繁複的製程,或另外再以彈性㈣支揮於皮革層底部, 不但製造不易、成本較高,且在具里/ 在長期承雙人體重量的情形 下,還必須考量變形的問題’才能確保曰後不變形,較不 具實用性。 【發明内容】 因此,本發明之目的,即在提供一 硬度的皮革座墊及其製造方法。 於是,本發明皮革座墊及其製造方法,包含下列步驟 步騄一.將劣貝皮革層容置在—模具内。步驟二··將塑 性材料灌注入模具内,使塑性材料形成與該劣質皮革層結 合為-體的-硬質底殼。步驟三:被覆一精質皮革層於該 劣質皮革層表面。 ' 本發明的功效是能簡化製程、加強結合效果,以兼具 質感與硬度。 【實施方式】 5 1259069 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之一個較佳實施例的詳細說明中,將可 清楚的呈現。 參閱圖1,本發明皮革座墊及其製造方法的較佳實施例 法包含:一劣質皮革層1、結合於該劣質皮革層i 一底面u 的一硬質底殼2,及結合於該劣質皮革層i 一頂面12的一 精質皮革層3。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a leather seat cushion, and more particularly to a leather seat cushion and a method of manufacturing the same. /, 有乜 [Prior Art] The general leather seat cushion is mainly made up of several layers of leather, and the M layer is stacked. For a glimpse, the molding is molded into a predetermined shape, 、, σ. This makes the whole burial from the leather to show a refined and beautiful appearance. However, due to the poor hardness of the leather, in order to shape the leather layer, it is necessary to go through a complicated process, or to use the elasticity (4) to support the bottom of the leather layer, which is not only difficult to manufacture, but also costly, and In the case of the weight of the double body, the problem of deformation must also be considered to ensure that there is no deformation after the squatting, and it is less practical. SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide a leather seat cushion of a hardness and a method of manufacturing the same. Thus, the leather seat cushion of the present invention and the method of manufacturing the same include the following steps: Step 1. The inferior leather layer is housed in the mold. Step 2: The plastic material is poured into the mold so that the plastic material forms a solid-shell with the inferior leather layer. Step 3: coating a layer of fine leather on the surface of the inferior leather layer. The effect of the present invention is to simplify the process and enhance the bonding effect, so as to have both texture and hardness. The above and other technical contents, features, and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments. Referring to Figure 1, a preferred embodiment of the leather seat cushion of the present invention and a method of manufacturing the same comprises: a poor quality leather layer 1, a rigid bottom shell 2 bonded to the inferior leather layer i, a bottom surface u, and bonded to the inferior leather Layer i A fine leather layer 3 of a top surface 12.

參閱圖2、圖3、圖4,藉此,本發明成型時,只須經 過下列三個步驟: 步驟一:將劣質皮革層1容置在一模具4内。 步驟二··將聚氨基甲酸乙酯(Polyurethane,PU)材料灌注 入該模具4内,待一段時間後,該pu材料就可以固化形成 該硬質底殼2,及與該劣質皮革層丨以一次灌注作業結合為Referring to Figures 2, 3 and 4, the molding of the present invention requires only the following three steps: Step 1: The inferior leather layer 1 is housed in a mold 4. Step 2: Polyurethane (PU) material is poured into the mold 4, after a period of time, the pu material can be solidified to form the hard bottom case 2, and once with the inferior leather layer Infusion work combined

If ° " 步驟三··以黏劑接著該等同為皮革的劣質皮革層丨與 精貝皮革層3,使該精質皮革層3被覆在該劣質革層丨頂面 12,完成該皮革座墊的製程。 據上所述可知,本發明之皮革座墊及其製造方法具有 下列優點及功效: 1 ·由於该聚氨基甲酸乙酯(Polyurethane,PU)材料在常溫 下就可以固化成型,因此,可與該劣質皮革層丨以一次灌 注作業結合為一體,並進行後續製程,且灌注pu材料的作 業可相對多個模具4灌注成型多個硬質底殼2,所以,本發 明可以有效簡化製程,縮短製程時間,而能提高產量及提 6 1259069 昇經濟效益。 1是同質材料,在 且能加強結合時 2.且該精質皮革層3與該劣質皮革層 使用黏劑黏結時’不但能提昇黏結效果 的穩固性。 3·重要的是’本發明能以該硬質底殼2提供皮革座塾所 需的硬度及形變’使該劣質皮革| i與該精 型後不易變形,且能以該劣質皮革層1做為介面二昇:If ° " Step 3: The adhesive layer is followed by the inferior leather layer and the fine leather layer 3 of the leather, so that the fine leather layer 3 is coated on the top layer 12 of the inferior leather layer, and the leather seat is completed. The process of the pad. It can be seen from the above that the leather seat cushion of the present invention and the manufacturing method thereof have the following advantages and effects: 1) Since the polyurethane (PU) material can be solidified and formed at normal temperature, The inferior leather layer is integrated into a single infusion operation, and the subsequent process is performed, and the operation of injecting the pu material can inject a plurality of hard bottom cases 2 with respect to the plurality of molds 4, so that the invention can effectively simplify the process and shorten the process time. And can increase production and raise economic benefits of 6 1259069 liters. 1 is a homogenous material, and can strengthen the bonding. 2. And the fine leather layer 3 and the inferior leather layer are bonded with an adhesive, which not only improves the stability of the bonding effect. 3. It is important that 'the present invention can provide the hardness and deformation required for the leather seat by the hard bottom case 2', so that the inferior leather|i and the fine type are not easily deformed, and the inferior leather layer 1 can be used as Interface two liters:

:質皮革…該硬質底殼2的結合效果,並降低製:: 惟以上所述者,僅為本發明之較佳實施例而已 能以此限定本發明實施之範圍,即大凡依本發 ^ 範圍及發明說明内容所作之簡單的等效變化與修乃 屬本發明專利涵蓋之範圍内。 白 1259069 【圖式簡單說明】 圖1是一正視圖,說明本發明一皮革座墊及其製造方 法的一較佳實施例; 圖2是一流程圖,說明該較佳實施例的製造流程; 圖3是一示意圖,說明該較佳實施例以一模具流注成 型一硬質底殼,及與一劣質皮革層結合;及 圖4是一剖視圖,說明該較佳實施例結合一精質皮革 1259069 【主要元件符號說明】 1………劣質皮革層 1 1………底面 12 硬質底殼 精質皮革層 頂面 4The combination of the hard bottom case 2 and the lowering system: The above is only the preferred embodiment of the present invention, and the scope of the present invention can be limited thereto. </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a front elevational view showing a preferred embodiment of a leather seat cushion and a method of manufacturing the same according to the present invention; FIG. 2 is a flow chart illustrating the manufacturing process of the preferred embodiment; Figure 3 is a schematic view showing the preferred embodiment in which a rigid bottom case is formed by injection molding and combined with a poor quality leather layer; and Figure 4 is a cross-sectional view showing the preferred embodiment combined with a fine leather 1259069 [Main component symbol description] 1.........Inferior leather layer 1 1.........Back surface 12 Hard bottom case Fine leather layer top surface 4

Claims (1)

1259069 十、申請專利範圍: 1 · 一種皮革座墊製造方法,包含下列步驟: 步驟一 ··將劣質皮革層容置在一模具内; 步私一·將塑性材料灌注入模具内,使塑性材料形 成與該劣質皮革層結合為一體的一硬質底殼; 步驟三··被覆一精質皮革層於該劣質皮革層表面。 2·依據申請專利範圍第丨項所述之皮革座墊製造方法,其 中’該硬質底殼是以聚氨基甲酸乙酯(Polyurethane,pu) 材料灌注成型。 3· 一種皮革座墊,包含: 一劣質皮革層; 一硬質底殼,是結合於該劣質皮革層一底面;1259069 X. Patent application scope: 1 · A leather seat cushion manufacturing method, comprising the following steps: Step 1 · accommodating the inferior leather layer in a mold; Step by step 1. Pour plastic material into the mold to make the plastic material Forming a rigid bottom shell integrated with the inferior leather layer; Step 3 · coating a fine leather layer on the surface of the inferior leather layer. 2. The method of manufacturing a leather seat cushion according to the invention of claim 2, wherein the hard bottom case is formed by infusion of a polyurethane (pu) material. 3. A leather seat cushion comprising: a poor quality leather layer; a rigid bottom shell joined to a bottom surface of the inferior leather layer; 一精質皮革層,是結合於該劣質皮革層一頂面。 依據申清專利範圍弟3項所述之皮革座整,其中,該硬 貝底殼是以聚氨基甲酸乙酯(Polyurethane,PU)材料與該 劣質皮革層灌注成塑。 10A fine leather layer is bonded to the top surface of the inferior leather layer. According to the leather seat of the third paragraph of the patent application scope, the hard shell bottom shell is infused with a layer of the poor quality leather by a polyurethane (PU) material. 10
TW94113112A 2005-04-25 2005-04-25 Leather seat cushion and its manufacturing method TWI259069B (en)

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Application Number Priority Date Filing Date Title
TW94113112A TWI259069B (en) 2005-04-25 2005-04-25 Leather seat cushion and its manufacturing method

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TWI259069B true TWI259069B (en) 2006-08-01
TW200637516A TW200637516A (en) 2006-11-01

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