TWI248860B - Cushion material composed of a resin molded article having a spring structure and a method of producing the same and dies used in manufacture of the cushion material - Google Patents

Abstract

There is provided a method for producing a cushion material composed of a resin molded article with a spring structure which is so moldable as to allow the mold take any shape and size, is cheap, and resistant to collapsing, does not cause fatigue even after prolonged use, and has high shock absorbing capability and load capacity, and thus suitably used as a material of any supports on which one can sit, rest or mount such as seats of automotive vehicles, motor cycles, bicycles, electric trains, and aircraft, saddles for horse riding, chairs, sofas and beds, and a method for producing a cushion material requiring only a low cost for its disposal.

Description

1248860 及成本方面係相對地較不會有問題。 此等減震材料的其中之一係被揭示於例如日本第 2995325 5虎專利之中，該專利提出了 一種用於汽車座部的 減震墊。在所討論的減震墊之中，一個座部表面部份係以 一種咼彈性的泡沫塑料形成，該泡沫塑料具有一個一層結 構，並且該咼彈性的泡沫塑料是以一種聚氨酯泡沫塑料製 成的’該聚氨酯泡沫塑料含有1〇%重量或更少的甲苯二異 氰酸酯（TDI)、並且剩餘的為由二苯基甲烷一二異氰酸酯 所形成的異氰酸酯。日本第2548477號專利提出了 一種藉 由將具有高熔點之數個聚酯纖維經由一種具有低熔點之熱 塑性彈性體熔化到彼此而獲得的減震結構。一種減震墊係 被提出於日本Laid-Open專利公告（K〇kai )第2〇〇〇一 51011號之中，該減震墊係藉著部份地經由一種人造橡膠 黏著劑或是交叉結合的聚氨酯而將人造纖維以及丨到2〇丹 尼爾的（deniers)天然纖維彼此結合而獲致。 的座部上時，他的體重會大量地集中在一個位置 一個位置點中，使1248860 and cost are relatively less problematic. One of such shock absorbing materials is disclosed, for example, in Japanese Patent No. 2995325 5, which proposes a cushion for a vehicle seat. Among the cushions in question, a seat surface portion is formed of a resilient foam having a one-layer structure and the elastic foam is made of a polyurethane foam. 'The polyurethane foam contains 1% by weight or less of toluene diisocyanate (TDI), and the remainder is an isocyanate formed from diphenylmethane monoisocyanate. Japanese Patent No. 2,548,477 proposes a shock absorbing structure obtained by melting a plurality of polyester fibers having a high melting point to each other via a thermoplastic elastomer having a low melting point. A cushion is proposed in Japanese Laid-Open Patent Publication (K〇kai) No. 2, No. 51011, which is partially bonded via an artificial rubber adhesive or cross-bonded. The polyurethane is obtained by combining rayon and natural fibers of 2 denier denier. When he is on the seat, his weight will be concentrated in one position, one position, so that

沫塑料的材料放置在一個模具之中、 一般來說，當一個人坐在一個以聚氨酯泡沫塑料製造 製造是藉著將一種泡 並且使該材料均勻地 起泡沫而達成，用以提供一種密度及強度均勻的產品。、 這種製造方式要獲得-種部份根據其所指定之功能修改= 1248860 著將其以壓碎機壓碎成碎片、並且將該等碎片結合成一種 材料碎片泡沫塑料（帶狀的失效泡沫塑料）而被^利用， 或是僅能夠被燃燒以用於重新獲得熱能。聚氨酯泡沫塑料 的拋棄方法包括垃圾填埋及焚m，由於聚氨醋泡珠 塑料的主體密度很低並且很軟，穩定的土地無法藉著使用 聚氨酯泡沫塑料而被創造出來，並且因而適當之垃圾填埋 的地點會被限制住。聚氨醋泡珠塑料可以被加工成將會被 丢棄的顆粒或是粉末，然而，其需要另外的處理以及成本 。此外’聚氨酯泡沫塑料的焚化可能會產生氫氰酸的氣體 (虱虱酸），其係會造成對於焚化爐更多的傷害，並且必 須以高成本被消除。如±文所討論的，根據再利用法案（ yc 1 e Act)丢棄聚氨酯泡珠塑料而在丢棄期間或是丟棄 之後在環境上沒有不利方面的影響是很困難的。 除了上文所提出的之外，聚氨酯泡沫塑料具有如下文 所描述的問題。 A · 一個聚氨酯泡沫塑料模具的製造是藉由在一個沖模中 二製-種泡珠塑料（例如，吹製三分鐘）並且將該模具從 中模刀開而被達成的。分開的製程很複雜並且成型的時 間，長。而要清理聚氨醋泡沐塑料是很困難的。這是因為 在製k期間所使用的胺類催化劑會被堵塞於泡沫塑料中， 、產生不好的氣味。一種聚氨酯泡沫塑料具有一種儲存熱 的t生貝並且各易通風不良，並且如果氨醋泡床塑料被暴露 在強光之下很長一段時間，該聚氨酯泡沫塑料會有開始燃 k的可犯性。其對於環境的安全性係很低。 1248860 雖然讀年被収為禁止使用⑽（氟氣碳化物， chl〇r〇flu〇r〇carbons)代用品（其係被用來當作一種起泡 床媒介）@最後期限’卻尚未發現到在起泡沫性能方面較 CFCs代用品更佳的替代媒介。通常被用來製造軟性聚氨醋 泡殊塑㈣m (甲苯二異氰酸醋，是一種異氰❹）是 一種非^有害的材料，並且日本政府勞玉部的帛25號通 p曰規定了 TDI必須在濃度為◦ Q()5卿或是以更低的濃 度使用。在許多實際的製造地點中，並不會實彳m的徹 底控制，而導致對於工作者之健康的傷害。 上文所提到之揭示於日本帛2995325 ?虎專利之用於汽 車的座椅減震墊中，其軟性聚氨醋泡沫塑料的特徵係被改 良彳一疋仍…^具有聚氨酯泡珠塑料的缺點。在日本第 2548477 f虎專利所提及的減震結構之中，由於是經由一種 具有低熔點的熱塑性彈性體來熔接具有高熔點的聚醋纖維 ，該減震結構難以被再利用，而產生了複雜的製造方法以 及製造的高成本。雖然日本Laid—〇pen公告（K〇kai )第 2000-51 01 1號專利所提出的減震器所提供的優點為，該減 震器具有絕佳的空氣滲透性並且為可以清潔者，該減震器 所遭文的缺點為，其具有一種低的耐用性，其製造方法很 複雜並且處理的成本非常地高。再者，由於橡膠黏著物 以及一種交又結合的聚氨酯係為熱固性樹脂，並且減震器 並不是一種單一的合成物，再利用該減震器會很困難。 然而’在目前’即使聚氨酯泡沫塑料具有如上文所述 的許多問題，並沒有可以使用之替代的媒介來取代聚氨酯 1248860 且該媒’I係較當作A車、摩托車、自行車、電車及飛行 裔之座椅、以及床之減震材料的聚氨酯更適合且更便宜。 【發明内容】 鑑於上文所述者，本發明的一個目的是要提供一種用 於製造一種由具有彈簧結構之樹脂模造物件（亦即，一種 適用於製造任何可以被坐著、靠著或是騎乘之支撐物的材 料’該支撑物係像是汽車、摩托車、自行車、電車以及飛 行器的座肖騎馬用之馬鞍、椅子、沙發及床）所組成之 減震材料的方法。更加具體地說，本發明的一個目的是要_ 提供-種用於製造一種模造物件的方法，其係簡化了成型 的製程；料模具的製造在形狀及尺寸方面彳以相對地較 不又限制，製造所需的成本較低；以及，立即製造出一種 廣泛地滿足對於具彈力物件（像是，對於陷落具有抵抗力 者）所提供之不同需求的減震物，並且當使用者坐在該減 震物上時’該減震物能夠將使用者的重量均勻地分散在乘 坐的表面上，使得即使是使用者長時間地坐在該減震物上 ’該減震物也不會疲勞，並且該減震物具有絕佳的抗震能φ 力以負載能力。具體地說，本發明的目的是要提供一種用 =造模造物件的方法，該方法件簡化了製造設備、降低 製k成本、改良了成型的精確性、減少處理所需要的勞力 、，且能夠提供其中產品末端即使在沒有故意地憑藉修整 或是在成型之後被變圓的情況下也不會自己碎裂的產品。 為了要獲得上文所述的目的，本發明之用於製造一種 由以具有彈簣結構之樹脂模造物件所組成之減震材料的方 11 I248860 $係包含有以下的步驟：形成包括有以預定之整體密度之 2隙的一個二維結構，該等空隙的獲得是藉由接觸、緊密 結合、以及聚集相鄰之不規則環狀細線、或是連續的螺旋 狀細線以及/或短而實心的細線以及，或中空細線，該等 細線是以—種熱塑性樹脂製成的；將被放置在一個母沖模 中的該三維結構直接加熱以及/或經由該沖模加熱到一個 溫度，該溫度係足夠高，用以軟化該三維結構；藉著將一 個公沖模帶到與該母沖模#緊密接觸之中而壓縮該三維結 構；以及’藉著冷卻硬化該三維結構。 該方法較佳地更包含有一個步驟：使用一個熱切割器 將該三維結構伸入介於該公沖模及該母沖模之間之行程中 的多餘末端移除。 忒等連續的以及/或短的細線，，較佳地包括有以一 般用途的塑膠（聚烯烴、聚苯乙烯樹脂、甲基丙烯樹脂、 聚氯乙烯等等）或是工程塑膠（聚醯胺、聚碳酸酯、飽和 的聚酯、聚縮醛）t成的細線。舉例來說，該等細線較佳 地是以像是聚乙烯（以下稱為PE)、聚丙烯（以下稱為pp )以及尼龍的熱塑性塑膠製造的。 特別是，該等細線較佳地由一種藉著將一種醋酸乙烯 樹脂（以下稱為VAC )、聚氣乙烯一醋酸乙烯（以下稱為 EVA)、或是苯乙烯_ 丁二烯_苯二烯（以下稱為別幻添 加到一種像是PE或是PP之聚烯烴樹脂而獲得的混合物製 造的。聚烯烴樹脂的醋酸乙烯含量對於VAC或eva含量的 混合比率為70%到97%重量比上3%到30%的重量、較佳2為 12 1248860 80%到90%重量比上10%到10%的重量。如果vAC的含量等 於或是低於3%的重量’三維結構的撞擊彈性將會很低里相 反地，如果VAC的含量等於或是高於3〇%的重量，該結構 的熱特性將會降解。聚烯烴樹脂對於SBS的混合比^為 50%到97%重量比上3%到50%的重量、較佳地為？〇%到9〇% 重量比上1 0%到1 〇%的重量。聚烯烴樹脂可以是一種再生的 樹脂。 該等“連續的以及/或短的細線，，可以是實心的或是 中空的。如果該等連續的以及/或短的細線為中空的，因 為空氣會陷入細線的中空空穴之中、並且當作一個將一個 特徵彈力性質賦予細線的彈簧，該等細線為較佳的。陷入 該等細線之中空空穴之中的空氣也防止了由於以其他方式 長時間及習慣性使用而使細線崩塌的傾向。陷入於細線之 中空空穴之中的空氣亦保存了三維結構的剛性。該等中空 空穴可以與另外的中空空穴接續，或者可以是彼此獨立的 。如同一個示範的例子，每個單獨的中空纖維可以具有中 空的空穴，且隔膜係***置於相鄰的空穴之間。如果使用 實心細線及中空細線的一種混合物當作該細線的一種材料 的話，實心細線對於中空細線的混合比率較佳地為實心： 中空=0到50 : 50到100。再者，如果中空細線被使用於 忒結構的一個中央部位並且以實心細線覆蓋的話，所產生 的結構將會提供一種可希望之能夠觸知的壓印。 孩荨實心之連續的以及/或短的細線，，較佳地具有 一個0.3到3.0 mm的直徑，尤其是〇·7到1〇麗的直徑 13 1248860 β帶有個彈簧結構之樹脂模造物件，，的空隙比率可 、疋96 g 99/。、較佳地是97到99%、最佳的是97到繼 。為了要保持當作-個減震器之結構的彈性及強度，並且 降低=結構的重量，所考慮的空隙比率應該是於前文所提 到的範圍之中。The material of the foamed plastic is placed in a mold. Generally speaking, when a person sits in a polyurethane foam, it is made by foaming a bubble and uniformly foaming the material to provide a density and strength. Uniform product. This type of manufacturing is to be obtained - the part is modified according to its specified function = 1248860, crushed into pieces by a crusher, and the pieces are combined into a material piece of foam (banded failure foam) Plastic) is used, or can only be burned for regaining heat. The disposal methods of polyurethane foam include landfill and incineration. Since the bulk density of polyurethane foam beads is very low and soft, stable land cannot be created by using polyurethane foam, and thus proper garbage The location of the landfill will be restricted. Polyurethane bead plastic can be processed into granules or powder that will be discarded, however, it requires additional processing and cost. In addition, the incineration of polyurethane foams may produce hydrogen cyanide gas (tannic acid), which causes more damage to the incinerator and must be eliminated at high cost. As discussed in the article, it is difficult to discard the polyurethane bead plastic according to the Recycling Act (yc 1 e Act) without adverse effects on the environment during or after disposal. In addition to the above, polyurethane foams have the problems described below. A. A polyurethane foam mold is produced by making a beaded plastic in a die (for example, blowing for three minutes) and cutting the mold from the die. The separate process is complex and the molding time is long. It is very difficult to clean the polyurethane foam. This is because the amine catalyst used during the production of k is clogged in the foam to produce a bad odor. A polyurethane foam has a heat-storing t-shell and is easily ventilated, and if the vinegar bubble plastic is exposed to strong light for a long period of time, the polyurethane foam may have an initial flammability. Its security for the environment is very low. 1248860 Although the year of the year was banned (10) (fluorine gas carbide, chl〇r〇flu〇r〇carbons) substitute (which was used as a bubbling bed medium) @ deadline] has not been found A better alternative to CFCs substitutes in terms of foaming performance. It is usually used to make soft polyurethane foam (4) m (toluene diisocyanate, which is an isocyanide) is a non-harmful material, and the Japanese government’s Laoyu Department’s No. 25 pass p曰TDI must be used at a concentration of ◦Q()5 or at a lower concentration. In many practical manufacturing locations, it does not reflect the complete control of m, resulting in damage to workers' health. As mentioned above, it is disclosed in the Japanese 帛2995325? Tiger patent for the seat cushion of the automobile, and the characteristics of the soft polyurethane foam are improved. The defects of the polyurethane foam plastic are still encountered. . In the shock absorbing structure mentioned in Japanese Patent No. 2548477, the damping structure is difficult to be reused because a thermoplastic elastomer having a low melting point is welded to a polyester fiber having a high melting point. Complex manufacturing methods and high cost of manufacturing. Although the damper proposed by Japanese Laid-〇pen Publication (K〇kai) No. 2000-51 01 1 provides the advantage that the damper has excellent air permeability and is cleanable, A disadvantage of the shock absorbers is that they have a low durability, a complicated manufacturing method and a very high processing cost. Furthermore, since the rubber adhesive and a cross-bonded polyurethane are thermosetting resins, and the shock absorber is not a single composite, it is difficult to reuse the shock absorber. However, 'at the moment' even though polyurethane foam has many problems as described above, there is no alternative medium that can be used to replace polyurethane 1248860 and the medium 'I is more like A car, motorcycle, bicycle, tram and flight. The seat of the descent, and the polyurethane of the cushioning material of the bed are more suitable and cheaper. SUMMARY OF THE INVENTION In view of the foregoing, it is an object of the present invention to provide a molded article of a resin having a spring structure (i.e., one suitable for manufacturing any that can be seated, leaned on, or The material of the rider's support is a method of damping material composed of a saddle, a chair, a sofa and a bed for a car, a motorcycle, a bicycle, a tram, and an aircraft. More specifically, it is an object of the present invention to provide a method for manufacturing a molded article which simplifies the molding process; the manufacture of the mold is relatively less limited in shape and size. , the cost required for manufacturing is lower; and, immediately, a shock absorber that broadly meets the different needs for elastic articles (such as those resistant to sinking) is created, and when the user sits When the shock absorber is on, the shock absorber can evenly distribute the weight of the user on the surface of the ride, so that even if the user sits on the shock absorber for a long time, the shock absorber does not fatigue. And the shock absorber has excellent seismic energy φ force to load capacity. In particular, it is an object of the present invention to provide a method for molding an article, which simplifies manufacturing equipment, reduces manufacturing cost, improves molding accuracy, reduces labor required for processing, and enables A product is provided in which the end of the product does not break itself even without deliberately being trimmed or rounded after forming. In order to achieve the above-described object, the present invention for manufacturing a shock absorbing material composed of a resin molded article having an elastic structure has the following steps: forming includes a two-dimensional structure of the two-gap of the overall density obtained by contact, tight bonding, and aggregation of adjacent irregular annular lines, or continuous helical thin lines and/or short and solid a thin wire and, or a hollow thin wire, which is made of a thermoplastic resin; the three-dimensional structure to be placed in a female die is directly heated and/or heated to a temperature via the die, the temperature is sufficiently high And softening the three-dimensional structure; compressing the three-dimensional structure by bringing a male die into close contact with the female die#; and 'hardening the three-dimensional structure by cooling. Preferably, the method further comprises the step of removing the excess end of the three-dimensional structure into the stroke between the male die and the female die using a thermal cutter. Continuous and/or short thin wires, etc., preferably including plastics for general use (polyolefin, polystyrene resin, methacrylic resin, polyvinyl chloride, etc.) or engineering plastics (polyamide) , fine lines of polycarbonate, saturated polyester, polyacetal). For example, the fine wires are preferably made of a thermoplastic such as polyethylene (hereinafter referred to as PE), polypropylene (hereinafter referred to as pp), and nylon. In particular, the fine wires are preferably made of a vinyl acetate resin (hereinafter referred to as VAC), polystyrene-vinyl acetate (hereinafter referred to as EVA), or styrene-butadiene-benzenediene. (This is hereinafter referred to as a mixture obtained by adding a polyolefin resin such as PE or PP. The blend ratio of the vinyl acetate content of the polyolefin resin to the VAC or eva content is 70% to 97% by weight. 3% to 30% by weight, preferably 2 is 12 1248860 80% to 90% by weight, 10% to 10% by weight. If the vAC content is equal to or less than 3% by weight, the impact elasticity of the three-dimensional structure will be Conversely, if the VAC content is equal to or higher than 3% by weight, the thermal properties of the structure will degrade. The mixing ratio of polyolefin resin to SBS is 50% to 97% by weight. % to 50% by weight, preferably from 〇% to 9% by weight, by weight of 10% to 1% by weight. The polyolefin resin may be a recycled resin. The "continuous and/or short" Thin lines, which can be solid or hollow, if such continuous and/or short thin lines are hollow Because the air will fall into the hollow cavity of the thin line and act as a spring that imparts a characteristic elastic property to the thin wire, the thin wires are preferred. The air trapped in the hollow cavity of the thin wires is also prevented. The tendency of the thin wire to collapse due to long-term and habitual use by other means. The air trapped in the hollow cavity of the thin wire also preserves the rigidity of the three-dimensional structure. The hollow holes can be connected with another hollow cavity. Or it may be independent of each other. As an exemplary example, each individual hollow fiber may have hollow cavities and the membrane is interposed between adjacent cavities. If a solid thin wire and a hollow thin wire are used When the mixture is used as a material of the fine thread, the mixing ratio of the solid fine line to the hollow fine line is preferably solid: hollow = 0 to 50: 50 to 100. Further, if the hollow fine line is used in a central portion of the crucible structure and When covered with solid thin lines, the resulting structure will provide a desired embossing that can be tactile. And/or short thin wires, preferably having a diameter of 0.3 to 3.0 mm, in particular, a diameter of 7 to 1 〇 13 13 1248860 β with a spring-structured resin molded article, the void ratio,疋96 g 99 /., preferably 97 to 99%, and most preferably 97. In order to maintain the elasticity and strength of the structure as a shock absorber, and reduce = the weight of the structure, consider The void ratio should be within the range mentioned above.

[空隙比f、（％n= (1—[整體密度]/[樹脂密度])X100 该減震材料”較佳地是藉著將多個帶有一個彈菁結 構的树月日M k物件製作成—個積層結構的薄片。該減震材 料較佳地是被當作汽車、摩托車、自行車、電車及飛行器 之座椅於騎馬之馬鞍、椅子、沙發及床的一種材料使 /減震材料可以取代氨基鉀酸酯泡沫塑料而被當作任 何支撐件的-種材料，#中，不管該支撲件是否暴露在振 動的情況中’可以騎乘在、靠在、裝設在該支撐件上。[Void ratio f, (%n = (1 - [integral density] / [resin density]) X100 The shock absorbing material" is preferably by using a plurality of trees, Mj objects with an elastic crystal structure Made into a laminated structure. The shock absorbing material is preferably used as a material for cars, motorcycles, bicycles, trams and aircraft seats for saddle riding, chairs, sofas and beds. The material can be used as a support material instead of urethane foam, #, regardless of whether the member is exposed to vibration, 'can ride, lean on, mount on the support On the piece.

尤其是，當該減震材料是被當作汽車或是摩托車座椅 (其係在使用期間被暴露在劇烈的震動中）的一種材料來 使用時，因^該減震材才斗由於其厚纟能夠容易地從外部控 制而可以立刻適應各種獨特的設帛（例如，冑吊的特徵） ’該減震材料係為較佳的。 該“母沖模，，較佳地是以混凝土製造的。該混凝土沖 模係省掉了 —種單獨之媒介的使用，並且因此降低了成型 的成本。该公沖模’’較佳地是由一個產品（基礎產品） 構成的，而該減震材料可以被接附於該公沖模。因此，對 於分別地準備一個公沖模的需要可以被安全地避免，而其 將會容許成型的成本可以被降低，並且成型的精確性可2 15 1248860 被改進。冷卻可以包含有自發性冷卻或是強制性冷卻。基 於水的使用，強制性冷卻係為較佳的。 本發明的減震材料係較聚氨酯更能夠接受辅助的處理 ’並且可以較聚氨酯更加細微地反應來自於消費者對於特 殊功能的需求。減震材料的成型係藉著壓縮成型而被達成 。因此，其係可能提供一種與一個特定使用者之身體形狀 配合、或者根據使用者狀況的產品，而更進一步地該產品 的優點。再者，藉著調整構成一個帶有一個彈簧結構之樹 脂模造物件之細線的直徑，該細線的材料、以及它們的丹 尼爾、整體密度以及空隙比率，係可能容許該樹脂模造物 件可以具有一個所希望的彈力十生質。耗構成本發明之減 震材料的個別細線在彈力性質方面是相等的，該等細線在 壓縮成型期間已經以不同的方式被壓縮之後可能會被賦予 不同的彈力性質。因此，係有可能提供一種減震材料，盆 中不冋的部位會具有不同的減震能力，並且因此，其中， 當一個重物被放晉於盆μ主 … 其時，該重物會根據該重物被放詈 於δ亥減震材料上與之接觸的 ，、之接觸的位置而以不同的方式被支撐著 。此外，係可能藉著調整該公 牙者 曰士 Α冲棋的行程來容許該模且环 以具有一個所希望的厚度。 Τ ^褀具可 尤其疋，该 公沖模，可以cb Jm 了-個構成產品之減震材料的—:該基部形成 模造物件可以被接附於該基二帶 將會導致製造成本的降低。 的△冲摈，而其 _再者，因為該產品的部份係被 16 1248860 當作成型裝置的一個元件（成型部份）來使用，成型的精 確性將會被改善。為了舉升或是降低該沖模，較佳地是可 以使用一個導電弓類型的架構。與一個被使用於一個用於 模造聚氨目旨之傳統裝置之中的液壓汽缸或是氣動汽缸相較 ，所討論的架構是非常簡單的，而使得其將可以降低製造 成本並且可以簡化製造設備。該公沖模較佳地被建構成可 以承受1公嘲或疋更多的負載重壓。如果母沖模是以混凝 土製成，安全地省去一個個別之媒介（其在其他情況中為 必要者）的使用係為可能的，並且與其中金屬沖模係被使 用於相同用途的成型相較，降低製造成本係為可能者。此 外，由於成型製程本身係被簡化，並且用於成型所需要的 時間係被縮減，大量製造減震材料將會變成可能者。冷卻 可以包含有自發性冷卻或是強制性冷卻。基於水的使用， 強制性冷卻係為較佳的。 脂模造物件來說’該物件的端部係傾向於在成型之後碎裂In particular, when the shock absorbing material is used as a material for a car or a motorcycle seat that is exposed to severe vibration during use, The thick raft can be easily controlled from the outside and can be immediately adapted to various unique settings (for example, the characteristics of the sling). The shock absorbing material is preferred. The "female die, preferably made of concrete. This concrete die eliminates the use of a separate medium and thus reduces the cost of forming. The male die" is preferably a product (Basic product) is constructed, and the shock absorbing material can be attached to the male die. Therefore, the need to separately prepare a male die can be safely avoided, and it will allow the cost of molding to be reduced, And the accuracy of the molding can be improved by 2 15 1248860. The cooling can include spontaneous cooling or forced cooling. For water-based use, forced cooling is preferred. The damping material of the present invention is more capable than polyurethane. Accepting ancillary treatments' and can react more subtly to polyurethanes from consumer demand for special functions. The formation of shock absorbing materials is achieved by compression molding. Therefore, it may provide a specific user The shape of the body fits, or the product according to the user's condition, further the advantages of the product. Furthermore, by adjustment The diameter of the thin wires of a resin molded article having a spring structure, the material of the fine wires, and their denier, overall density, and void ratio may allow the resin molded article to have a desired elastic force. The individual fine wires constituting the shock absorbing material of the present invention are equal in elastic properties, and the fine wires may be imparted with different elastic properties after being compressed in different manners during compression molding. Therefore, it is possible to provide a kind of elastic property. The shock absorbing material, the unsinkable part of the basin will have different shock absorbing ability, and therefore, when a heavy object is put into the basin μ main... At this time, the heavy object will be placed on the weight according to the weight The position of the contact with the δH shock absorbing material is supported in different ways. In addition, it is possible to allow the mold and the ring to be adjusted by adjusting the stroke of the gentile gentleman. It has a desired thickness. Τ ^The cookware can be especially sturdy, the male die can be cb Jm - a shock absorbing material constituting the product - the base forms a mold The attachment of the article to the base belt will result in a reduction in manufacturing costs. The △ is further, because the part of the product is used as a component of the molding device by 16 1248860 (forming section) In order to use, the accuracy of the molding will be improved. In order to lift or lower the die, it is preferable to use a structure of a pantograph type, and one used for molding a polyurethane. Compared to hydraulic cylinders or pneumatic cylinders in conventional installations, the architecture in question is very simple, so that it will reduce manufacturing costs and simplify manufacturing equipment. The male die is preferably constructed to withstand 1 gong. Mocking or licking more load stress. If the female die is made of concrete, it is possible to safely omit the use of an individual medium (which is otherwise necessary) and with the metal die system It is possible to reduce the manufacturing cost compared to the molding used for the same purpose. In addition, since the molding process itself is simplified and the time required for molding is reduced, mass production of shock absorbing materials becomes possible. Cooling can include spontaneous cooling or forced cooling. Mandatory cooling is preferred based on the use of water. In the case of a grease molded article, the end of the article tends to be broken after molding.

型之後修整該物件的端部係為可能者， 對於帶有一種如上文所述之彈簧結構的樹 所述的修整製程係為可能者， 【實施方式】 可能者，並且因此省掉上文 因而減少了不必要的工作。 如同參照圖1所示立體圖、 前視圖及後視圖可以明顯看出的 以及圖2a及圖 ，該減震材料 2b所示之 1是藉著準 17 1248860 備一個像是混合物的熱塑性樹脂（ 〈例如，熱塑性彈性體 以及藉著將該混合物處理成一個帶有_ ^ 個弹簧結構或是一 個三維結構的樹脂模造物件30、並 農且使该物件或是該結構 承受壓縮成型而獲致的，其中，嗜、、曰人从θ — r该μ合物是藉著混合例如 -種像是ΡΡ、ΡΕ等等的聚醯胺樹脂與VAC、eva或是 而獲致者。 首先，該帶有-個彈篑結構的樹脂模造物件30將會被 描述。 被使用於本發明這個實施例之中之該帶有一個彈簧結 構的樹脂模造物件30是一個具有空隙的三維結構，該三 維結構是藉著接觸、緊密結合、以及聚集相鄰之不規則的 連續以及/或短細線環圈或是螺旋狀物（以下直接稱為細 線31)，該等細線係由上文所述的混合物製造的。該等細 線係以複數的環圈以及螺旋狀物存在（參見圖丨中之*** 的圖A，其係為放大之一個所考慮的部位）。在這個實施 例之中，帶有一個彈簧結構的樹脂模造物件30係包含有 中空的細線31，該等中空細線的剖面31a係被顯示於圖中 (參見參見圖1中之***的圖B，其係為放大之另一個所 考慮的部位）。 在這個實施例之中，該三維結構的整體密度可以是 〇· 005 到 〇· 03 g/cm3，較佳地是 〇· 008 到 〇· 03 g/cm3，最 佳的疋0· 01到〇· 〇3 g/cm3。該三維結構的空隙比率可以是 96%到99%，較佳的是97%到99%，最佳的是97%到98%。 18 1248860 料1的訪日q 接下來，將描述該減震材料工。 :減震材…藉著使該帶有一個彈簧結構的樹脂模 仏物件別承受壓縮成型而獲致 、 料Φ is ^山 侵致者。廷個實施例的減震材 枓主要疋被當作一個自動自 ^ 丁半（例如，摩托車10)的座 部之材料來使用。 該減震材料i具有-個由二個薄片疊層構成之雙重義 層的結構（位於上方的薄片疊層2 且 且嘈2以及位於下方的薄片疊 曰3)。該等二個薄片叠層可以具有相同的彈力性質或是 不同的彈力性質。該二個薄片疊層較佳地是以一種黏著劑 或是雙面膠帶被結合於彼此。其係可能會導致該等二 片叠層或是每個薄片疊層的不同部位可以藉著適當地調整 帶丟個彈簧結構之樹脂模造物件30的密度、其材料、以 及/或構成該等薄片疊層之物件的細線直徑而具有不同的 彈力性質。詳細地來說，該等二個薄片疊層較佳地具有不 同的彈力性質，而使得例如位於上方的薄片疊層會提供一 種剛性的感覺，同時該位於下方的薄片疊層具有一種 的感覺。 根據這個特殊實施例，位於上方的薄片疊層2係較位 於下方的薄片疊層3較不剛硬或是較軟。這是因為該位於 下方的薄片疊層3必須被固定到一個基部4，同時該位於 上方的薄片疊層2在使用期間必須直接容納_個騎乘者的 屁股。該位於上方的薄片疊層2較佳地會使得其上方表面 的凸塊被修改成當該騎乘者再該座部上採取一個騎乘姿勢 1248860 成許多凹槽以及洞孔 的裝置一種用於製造一個使用本發明之減震材料1 :在將參照圖5到圖10來描述。-種用於製造一個 帶有一個彈簧結構之樹 述。 杈每物件30的方法將於稍後描 1)進料步驟 、㈣顯不了一個用於製造-種減震材料1之系統的侧 亥側視圖係被用來做為顯示成型該減震材料所需要 之壓縮成型的一個第一階段。圖6顯示了相同系統的一個 月"見圖，其係用於說明堡縮成型的第一階段。如同圖5及 ® 6所示’―個或是多個帶有—㈣簧結構之樹脂模造物 件30係被放置在一個以混凝土製造的母沖帛u (在下文 之中直接稱為母沖模u)之中。至少二個樹脂模造物件別 可以具有相同的彈力f生質或是彼此不同的彈力，_。如於 前文所描述的，每個樹脂模造物件3〇是一種具有空隙的 三維結構，該以隙是藉著接觸、緊密結合、^及聚集相 鄰之細線31的不規則環圈或是螺旋狀物而獲得的（參見 圖5的插圖C，其係放大所討論的部分）。 根據這個製造方法，係、必須要以一個超過構成該等細 線31之樹脂之軟化點的溫度來加熱該帶有一個彈簧結構 的樹脂模造物件30。為了達成此目的，來自於一個熱水進 料器13的熱水（較佳地具有701：或是更高的溫度）係被 容許進入形成於該母沖模11之内的空穴12之中，用以藉 23 1248860 以加熱該帶有一個彈簧結構的樹脂模造物件30來將其軟 :匕。將熱水饋送入母沖模u的空穴12之中是要容許熱： 能夠渗透該樹脂模造物件3〇並且用以將該等樹脂模造物 件。3〇從5亥母沖模11的内側加熱。替代地，該母沖模i j本 身可以用一個加熱器被加熱。在這種情況之中，一個熱導 體（例如，加熱器）較佳地是被嵌置於母沖模工^的混凝 ，土口P之中。較佳地’該母沖模u是以一個熱絕緣材料 、(例：，藉著一個以木材或是泡沫塑料樹脂製造的盒子） 破覆盍住。當必須加熱被容納在構成該帶 之樹塘模迭物件30之細…团的空氣(如二= 空的話，也包括在該中空細線之中的空氣）0夺，較佳的是 使用來自於被嵌入母沖帛Η之混凝土壁部之中之加熱器 的Τ外熱里。该熱水進料器13可以被一個蒸氣進料器I? 或疋類似物所替代。當使用一個蒸氣進料胃^時，蒸氣 的入口是被形成在該母沖模u的壁部上，使得蒸氣可、以 經由该等人口進人在沖模之中的空穴12。蒸氣較佳地是當 冲模關閉時被注入沖模之中，用以藉此加熱模具。因為這籲 種加熱模式容許均勾的高溫傳導到該模具，此種加熱模式 係為較佳的。當成型需要加遷以及加熱時，因為蒸氣不僅 二：熱杈具’而且也可以在模具上供應一個壓力，蒸氣加 為較佳的。當模具具有一種非常複雜結構以便於在以 機械的方式加壓時的i ^座于地釋放出壓力時，蒸氣的加熱對於 在加熱一個模具的同時加熱該模具也是有效的。 母沖模11的備製可以例如如下文所料被達成…個 24 1248860 木構係從一種像是石貧或類似物的適當材料準備的。該架 構係被翻倒並且被固定到一個水平的平板上，一個脫模劑 係被塗敷在該架構或是該平板上，一種混凝土粉末係與水 被拴製以提供一種糊狀物，該糊狀物係被倒入由該架構所 包圍的空間之中，並且該架構係被移除以提供一個混凝土 的沖模。換句話說，在該混凝土糊狀物已經被硬化之後， 違架構會被再次翻倒到原來的位置，並且該架構以及該水 平的平板係被移除，用以脫離出一個混凝土的母沖模u。 在該備製的製程期間，係有可能藉著形成一個在被接附到籲 該架構之水平平板下方的空間、以及藉著調整該空間的高 度來士所而要地改變混凝土的強度、剛性以及厚度。舉例 2說，為了要增加混凝土的厚度，僅需要降低該平板的固 疋位置。由於混凝土可以被高度地模造，並且當混凝土被 “入4固將要被硬化的架構時係可以很容易地製造出一個 所需要的模具’該混凝土母沖模u的製造成本是相當地 低（為以、、至由冑傳統式沖模備製之相似沖模所需要的製 造成本的1/50到1/1〇〇)。混凝土更容許能夠製造出具有# 複雜形狀的母沖模u，並且能夠以改良的精確性大量製造 同樣的沖模。舉例來說，對於同樣尺寸大小的成型模具來 說:可以重複地使用相同的原版構架。再者，由於混凝土 中才、曰- #炼化物緊密接觸，只有配合之沖模的緊密閉 合會容許其中每個外部表面被磨光成如同一個被擦亮表面 氬地光滑之模具的形成。如果該架構在其内部壁部上具有 一個反面的凸版圖樣，該圖樣將會被轉移到—個模㈣對 25 1248860It is possible to trim the end of the article after the type, and it is possible for the finishing process described with a tree having a spring structure as described above, [Embodiment] possible, and thus eliminating the above Reduce unnecessary work. As is apparent from the perspective view, the front view and the rear view shown in Fig. 1, and Fig. 2a and Fig. 2, the shock absorbing material 2b is shown as a thermoplastic resin (for example, a mixture by means of a standard 17 1248860). a thermoplastic elastomer and obtained by processing the mixture into a resin molded article 30 having a spring structure or a three-dimensional structure, and composing the article or the structure to undergo compression molding, wherein嗜, 曰人 from θ - r The compound is obtained by mixing, for example, a polyamine resin such as ruthenium, osmium, etc. with VAC, eva or the like. First, the one with a bullet The resin molded article 30 of the 篑 structure will be described. The resin molded article 30 having a spring structure used in this embodiment of the present invention is a three-dimensional structure having a void, which is by contact, Tightly bonded, and gathered adjacent irregular continuous and/or short thin loops or spirals (hereinafter referred to directly as thin lines 31), which are made from the mixture described above. The fine lines are present in a plurality of loops and spirals (see Figure A inserted in Figure ,, which is the enlarged part of the consideration). In this embodiment, a resin with a spring structure is used. The molded article 30 includes hollow thin wires 31, and the cross-sections 31a of the hollow thin wires are shown in the drawings (see the inserted Figure B in Fig. 1 which is another enlarged portion considered). In this embodiment, the overall density of the three-dimensional structure may be 〇·005 to 〇· 03 g/cm 3 , preferably 〇· 008 to 〇· 03 g/cm 3 , and the optimum 疋 0· 01 to 〇· 〇3 g/cm3. The void ratio of the three-dimensional structure may be 96% to 99%, preferably 97% to 99%, and most preferably 97% to 98%. 18 1248860 Material 1 Visiting Japan q Next, The shock absorbing material will be described. The shock absorbing material is obtained by subjecting the resin molded article with a spring structure to compression molding to obtain the material Φ. The material 枓 is mainly used as a material for the seat of the automatic half (for example, motorcycle 10). The shock absorbing material i has a double layer structure composed of two sheet laminates (the sheet stack 2 located above and the sheet 2 and the sheet stack 3 located below). The laminates may have the same elastic properties or different elastic properties. The two laminates are preferably bonded to one another by an adhesive or double-sided tape, which may result in the two laminates. Or different portions of each of the sheet laminates may have different characteristics by appropriately adjusting the density of the resin molded article 30 with the lost spring structure, the material thereof, and/or the diameter of the thin wires constituting the articles of the sheet laminate. Elastic nature. In detail, the two sheet laminates preferably have different elastic properties such that, for example, the sheet stack located above provides a feeling of rigidity while the underlying sheet laminate has a feeling of one. According to this particular embodiment, the sheet stack 2 located above is less rigid or softer than the sheet laminate 3 located below. This is because the underlying sheet stack 3 has to be fixed to a base 4, while the above-mentioned sheet stack 2 must directly accommodate the rider's buttocks during use. The upper stack of sheets 2 is preferably such that the projections on its upper surface are modified to provide a plurality of grooves and holes for the rider to take a riding position 1248860 on the seat. Making a shock absorbing material 1 using the present invention: will be described with reference to Figs. 5 to 10. - Used to make a tree with a spring structure. The method of licking each object 30 will be described later in the 1) feeding step, and (4) the side side view showing a system for manufacturing the shock absorbing material 1 is used as a display for molding the shock absorbing material. A first stage of compression molding is required. Figure 6 shows a one-month "view of the same system, which is used to illustrate the first stage of fore forming. As shown in Figures 5 and 6, the resin molded article 30 with one or more (four) spring structures is placed in a concrete punch made of concrete (hereinafter referred to directly as the female die u) Among them. At least two of the resin molded articles may have the same elastic force or different elastic forces, _. As described in the foregoing, each of the resin molded articles 3 is a three-dimensional structure having voids which are irregular loops or spirals by contact, close bonding, and gathering adjacent thin wires 31. Obtained from the object (see Figure C of Figure 5, which is a magnified part of the discussion). According to this manufacturing method, it is necessary to heat the resin molded article 30 having a spring structure at a temperature exceeding the softening point of the resin constituting the fine wires 31. In order to achieve this, hot water from a hot water feeder 13 (preferably having a temperature of 701: or higher) is allowed to enter the cavity 12 formed in the female die 11. It is used to heat the resin molded article 30 with a spring structure by 23 1248860 to soften it: 匕. Feeding hot water into the cavity 12 of the female die u is to allow heat: it is possible to infiltrate the resin molded article 3 and to mold the resin. 3〇 is heated from the inside of the 5th mother die 11. Alternatively, the female die i j itself can be heated by a heater. In this case, a thermal conductor (e.g., a heater) is preferably embedded in the coagulation and soil P of the female die. Preferably, the female die u is broken by a thermally insulating material, for example, by a box made of wood or foamed plastic. When it is necessary to heat the air contained in the fine group of the tree-shaped molded article 30 constituting the belt (for example, if the air is included in the hollow thin line), it is preferable to use the air from the air. It is embedded in the external heat of the heater in the concrete wall of the female punch. The hot water feeder 13 can be replaced by a vapor feeder I? or a crucible analog. When a vapor feed stomach is used, the inlet of the vapor is formed on the wall of the mother die u so that the vapor can enter the cavity 12 in the die via the population. The vapor is preferably injected into the die when the die is closed to thereby heat the mold. This heating mode is preferred because it circulates that the heating mode allows the high temperature of the hook to be conducted to the mold. When the molding requires addition and heating, since the vapor is not only two: hot cooker' but also a pressure can be supplied to the mold, steam is preferred. When the mold has a very complicated structure so as to release the pressure when it is mechanically pressurized, the heating of the vapor is effective for heating the mold while heating a mold. The preparation of the female die 11 can be achieved, for example, as follows... 24 1248860 The wood structure is prepared from a suitable material such as stone lean or the like. The structure is tipped over and secured to a horizontal plate, a release agent is applied to the structure or the plate, and a concrete powder is tanning with water to provide a paste. The paste is poured into the space enclosed by the structure and the structure is removed to provide a concrete die. In other words, after the concrete paste has been hardened, the violation of the structure will be turned over again to the original position, and the structure and the level of the flat plate are removed to separate the female die of a concrete. . During the preparation process, it is possible to change the strength and rigidity of the concrete by forming a space that is attached to the horizontal plate that is attached to the structure and by adjusting the height of the space. And thickness. Example 2 says that in order to increase the thickness of the concrete, it is only necessary to lower the solid position of the plate. Since the concrete can be highly molded, and when the concrete is "into the solidification of the structure to be hardened, it is easy to manufacture a required mold." The manufacturing cost of the concrete mother die u is considerably low (to It is more than 1/50 to 1/1 of the manufacturing cost required for a similar die prepared by a conventional die. Concrete is more capable of producing a female die u having a #complex shape and can be improved. Accurately manufacture the same die in large quantities. For example, for the same size of the forming die: the same original frame can be used repeatedly. Moreover, due to the close contact between concrete and concrete, only the fit The tight closure of the die will allow each of the outer surfaces to be polished to form a mold that is argon smooth as a polished surface. If the frame has a reversed relief pattern on its inner wall, the pattern will be Transfer to - die (four) to 25 1248860

應外部壁部。或去，士TJ ψ 士〇 JC /者 果相配的模具係以一個被放置於其 間的乙烯基薄片被關閉，模且 ^ ^ u h 一的外邛表面將會具有該乙烯 “片之紋理或是表面印記的一個關聯壓印。除此之外， 由於該母沖模11 {以混凝土製造的，該母沖模可以安全 地抵抗-個在-個減震材料丨被模造之同時被應用的高壓 ，並且該母沖模㈣用性非常地高，使得其可以承受數萬 次核造的重複使用。該母沖模u的重量較佳地是 100公斤。 該公沖模14是以一個基部4以及一個公平台14以參孀 見圖4a及圖4b)所構成的。該公沖模14係經由固定裝置 在數個位置點處被固定到—個導電架千斤了頁15的遠端。 被5亥導電架千斤頂15所啟動的公沖模14係與該母沖模^ ^ 用以藉此將一個壓力從上方應用到被放置在該母沖 模11之空穴12中之帶有一個彈簧結構的樹脂模造物件3〇 。該公沖模14較佳地是非常堅固，以便於抵抗1〇嘲或 疋更面的壓力。在這個實施例之中，複數個（例如，三個 )導電架千斤頂15係被接附到一個公沖模丨4。這是要用籲 於增加被應用到模具的壓力，以及用於將被應用的壓力分 部於複數個（例如，三個）地點上。該導電架千斤頂π 可以用手動的方式操作，或者可以如所需要地被連接到一 個馬達15a而自動地操作。該導電架千斤頂15的近端係被 固定到一個頂板18,並且該頂板18係被位在該母沖模u 之頂部邊緣上的柱子19支撐著。使用導電架千斤頂15係 容許該系統的結構可以被簡化，而使得生產的成本可以降 26 1248860 低。然而’該導電架千斤頂15可以被一個液壓或是氣動 /气虹或是類似物取代。 該公沖模14較佳地包括有一個當作其元件的基部4， /基α卩4係被當作產品的一個元件。該基部4係被接附到 公沖模的平台14a，且該基部4的底部表面係面對該平台 的下方表面。該公沖模平台14a的上方表面係經由結合構 件被固定到該導電架千斤頂15。由於產品（基部4)的部 刀亦包含有該成型裝置的一個元件（公沖模丨4 )，只要準 備一個母沖模u即可，並且一個公沖模14的個別準備可 以被省略。以用於成型聚氨酯泡沫塑料的傳統式系統，必 須個別地準備公沖模及母沖模。然而，藉著根據本發明之 方法操作的系統，由於產品的一部份當作公沖模的一個元 件，並不需要準備平台以及衝頭，而可以降低成本並且改 良成型的精確性。 2)沖模關閉製程 圖7顯示了 一個用於製造一個減震材料丨之系統的側 視圖，5亥側視圖係被用來做為顯示成型該減震材料所需要 之壓縮成型的一個第二階段；同時圖8顯示了相同系統的 一個前視圖，其係用於說明壓縮成型的第二階段。如同圖 7及圖8所示，该導電架千斤頂15係被啟動以如圖7及圖 8中的箭頭所示地向下推動該公沖模14(其係藉著基部& 動作），用以壓縮模具。在這個特殊的實施例之中，該母 沖模11係被進行調整，用以容許該公沖模可以進入空穴 之中而到達一個深的位準。換句話說，該母沖模11可以 27 1248860 被進行調 所需要的 藉著調整 改變減震 配合沖模 不用說的 所描述的 整介於二 彈力性質 整到容許該公沖模可以進人^之中㈣達-個 位準。由於二個沖模的配合或多❹地會過多， I於個相配σ之沖模之間的行程來根據定需求 材料的厚度是有可能的。因&，藉著相同成對的 ’製造出具有各種厚度的減震材料是有可能的。 是’改變減震材料的密度也是有可能的。如上文 ’藉著相同成對的配合沖模’適當地藉著直接調 個相配合之沖模之間的行程來製造出各種密度、 以及剛性的減震材料是有可能的。 藉著這種系統，藉由調整介於二個相配合之沖模之間 的行程來自由地調整減_ i的厚度是有可能的。如果 必須製造出一種薄的減震㈣1，只需要將介於二個相配 合之沖模之間的行程減少到—個所需要的短距離。相反地 ’如果必須製it出一種厚的減震材们，尸、需要將介於二 個：配合之沖模之間的行程增加到一個所需要的長距離。 易吕之，藉由這種系統來自由地調整減震材料丨的厚度是 有可能的。也有可能自由地調整減震材料的密度、彈力性 質以及剛性。如果母沖帛U之内部側向壁部的傾斜角度 (所示之母沖模的内部側向壁部大致上係與該基座垂直f 如所需要地被製作成較如圖所示的較小的話，製造出外型 輪廓具有所需要之傾斜角度的減震材料是有可能的。所需 要之傾斜角度可以包括例如1/50到1/400 (例如，1/2〇〇 )。該傾斜角度可以是向内或是向外指的。如果該母沖模 11具有一個太大的向内傾斜角度的話，將介於二個相配沖 28 1248860 模之間的行程調整到一 ，使用相同斤而要的距離將會报固難。因此 f模而根據給定的需求來製造中夂錄 減震材料1是有可能的^ ^ 木I k出各種 之厚度的相同減震材料,：有U造出具有各種所需要 製造出精巧地滿足個別顧：:：科疋有可能的；也就是， ^ ^ 客之個人需求的減震材料是有可Should be the outer wall. Or go, the mold of the TJ ψ士〇JC / fruit match is closed with a vinyl sheet placed between them, and the outer surface of the mold and ^ ^ uh will have the texture of the vinyl sheet or An associated embossing of the surface imprint. In addition, since the female dies 11 are made of concrete, the female dies can safely resist the high pressure applied while the damper materials are molded, and The female die (4) is very highly usable, so that it can withstand repeated use of tens of thousands of cores. The weight of the female die u is preferably 100 kg. The male die 14 is a base 4 and a male platform 14 See Fig. 4a and Fig. 4b). The male die 14 is fixed to the distal end of the page 15 at a plurality of positions via a fixing device. The 5th conductive frame jack 15 The activated male die 14 and the female die are used to apply a pressure from above to the resin molded article 3 having a spring structure placed in the cavity 12 of the female die 11. The male die 14 is preferably very strong to In this embodiment, a plurality of (for example, three) conductive jacks 15 are attached to a male die 丨 4. This is to be used to increase the The pressure applied to the mold, and the pressure applied to be applied to a plurality of (eg, three) locations. The conductive rack jack π can be operated manually or can be connected to one as needed The motor 15a is automatically operated. The proximal end of the conductive frame jack 15 is fixed to a top plate 18, and the top plate 18 is supported by a post 19 positioned on the top edge of the female die u. The conductive frame jack 15 is used. This allows the structure of the system to be simplified, so that the cost of production can be lowered by 26 1248860. However, the conductive jack 15 can be replaced by a hydraulic or pneumatic / pneumatic or the like. The male die 14 is preferably The ground includes a base 4 as its component, and the /base α卩4 is used as an element of the product. The base 4 is attached to the platform 14a of the male die, and the bottom surface of the base 4 faces The a lower surface of the table. The upper surface of the male die platform 14a is fixed to the conductive frame jack 15 via a coupling member. Since the blade of the product (base portion 4) also contains one component of the molding device (male die 丨 4) As long as a female die u is prepared, and the individual preparation of a male die 14 can be omitted. For the conventional system for molding polyurethane foam, the male die and the female die must be separately prepared. However, by this The system operated by the method of the invention, since a part of the product is used as a component of the male die, does not require preparation of the platform and the punch, but can reduce the cost and improve the accuracy of the molding. 2) Die closing process Figure 7 shows A side view of a system for making a shock absorbing material crucible, the 5H side view is used as a second stage for the compression molding required to form the shock absorbing material; while Figure 8 shows the same system A front view that illustrates the second stage of compression molding. As shown in Figures 7 and 8, the conductive frame jack 15 is activated to push the male die 14 downward (as indicated by the base & action) as indicated by the arrows in Figures 7 and 8 for Compress the mold. In this particular embodiment, the master die 11 is adjusted to allow the male die to enter the cavity to reach a deep level. In other words, the female die 11 can be adjusted by 27 1248860. The adjustment can be made by adjusting the shock absorbing dies. Needless to say, the whole two elastic properties are allowed to be adjusted to allow the male die to enter the body (4). Up - one level. Since the fit or entanglement of the two dies is excessive, it is possible to determine the thickness of the material according to the stroke between the dies of the matching σ. It is possible to manufacture shock absorbing materials having various thicknesses by the same pair of &. It is also possible to change the density of the shock absorbing material. It is possible to fabricate various density, and rigid shock absorbing materials by the same pair of matching dies as described above, by directly adjusting the stroke between the matching dies. With such a system, it is possible to adjust the thickness of the _i by adjusting the stroke between the two matched dies. If a thin shock absorber (four) 1 has to be made, it is only necessary to reduce the stroke between the two matching dies to a short distance required. Conversely, if it is necessary to make a thick shock absorbing material, the corpse needs to be added between two: the stroke between the matching dies to a required long distance. Yi Luzhi, it is possible to freely adjust the thickness of the shock absorbing material by such a system. It is also possible to freely adjust the density, elasticity and rigidity of the shock absorbing material. If the inner lateral wall portion of the female punch U is inclined (the inner lateral wall portion of the female die is shown to be substantially perpendicular to the base f as required, it is made smaller as shown in the figure) In this case, it is possible to produce a shock absorbing material having an outer profile having a desired inclination angle. The required inclination angle may include, for example, 1/50 to 1/400 (for example, 1/2 inch). If it is pointed inward or outward, if the female die 11 has a too large inward inclination angle, adjust the stroke between the two matching punches 28 1248860 to one, using the same pounds. The distance will be difficult to report. Therefore, it is possible to manufacture the medium shock recording material 1 according to the given requirements, and it is possible to produce the same shock absorbing material of various thicknesses. A variety of needs to be made to meet the individual care::: The science is possible; that is, ^ ^ The personal shock absorption material of the customer is available

月匕的。關於面對騎乘者* 4竹疋啕J ^ Μ ^ m , 側之座部部份，較佳地是將 以#備製成使得該等部份 力性質的剛性。芒样心t,A 7 07在度以及知失弹 用性。 樣係，夠增進該座部的減震性質以及耐 一般來說，該座部的外 疋騎乘者的騎乘姿勢來； 的並且其係或多或少地為不變者。鈇而，兮产A 度可以根據摩托車的類型f …、，以座邛的义 (所而要的懸置性質）改變。β 此，根據摩托車的類型來 门登減震材枓1的厚度為必要4Moonlight. Regarding the rider * 4 bamboo 疋啕 J ^ Μ ^ m , the seat portion of the side is preferably made of # to make the rigidity of the partial force properties. Mang-like heart t, A 7 07 in the degree and know the loss of elasticity. The sample system is sufficient to enhance the cushioning property of the seat and the resistance of the outer rider of the seat to the riding posture; and the system is more or less unchanged. In any case, the degree of production A can be changed according to the type of the motorcycle f..., in terms of the meaning of the seat (the desired suspension property). β This, depending on the type of motorcycle, the thickness of the damping material 门1 is necessary.

。虽使用一種聚氨酯泡沫 插決Φ U 田做一種減震材料時，該5. Although using a polyurethane foam to insert Φ U field as a shock absorbing material, the 5

乱末塑料係在形成泡泳狀物之時被處理而進入一個指 此只要使用相同的沖模，該模具在模造期沒 …均句的膨服作用。因此，如果需要製造出具有不同 ^6度及不同厚度的減震材料時’係必須準備多對相配的钟 模。根據本發明的劍泮古、、i 赞月的W方法，可以避免使用聚氣醋泡沐塑 料之傳統方法所會遭遇到的問題。 3)修整製程 圖9說明了用於製造一個 該平面圖係被用來做為顯示 減震材料1之系統的平面圖 成型該減震材料所需要之壓 29 5 1248860 慮到將大量线保留在中空細線的‘穴之中，藉著保持一 個熱平衡狀況來防止該樹脂模造物件3〇發生彈回是有可 能的。 當該母沖模U是以混凝土製造時，樹脂（即使是被熔 化）將不會黏著到該沖模的内部壁部，而可以省掉脫模劑 。藉著-種結合了傳統式沖模的模造裝置，溫度會在模造 期間劇烈地上升，使得快速炼化的樹脂會黏著到沖模的内 部壁部。& 了要對付這個缺點，當模造一種聚氨脂泡沫塑 料時，係必須使用一種脫模劑而可能會需要額外的工作及 時間。當相配的沖模是以混凝土製造時，模具會與沖模的 壁部緊密地接觸，使得即使形狀非常複雜，大量生產具有 精密地相似之尺寸及形狀的複製品係為可能者。 5)最後的加工製程 如圖10 (其係顯示出減震材料1是如何被接附到一個 基部）所示’皆如上文所述地製備之一個位於上方的薄片 疊層2及一個位於下方的薄片疊層3係放置於彼此上方， 並且其組件係位於一個基部4上方。一個以熱造型的乙烯 基皮製薄片疊層5係位於該組件上方，並且以一個釘書機 被固定到該基部4。替代地，乙烯基皮製薄片疊層5到該 基部4的固定可以經由一個黏著膠帶來達成。如果位於下 方的薄片疊層3在成型期間被容許具有與形成在該基部4 上之對應凹下部位（或是凹口）相接合的凹口（或是凹下 部位），對於該組件能夠被安全地固定到該基部而不必使 用到一個釘書機或是雙面膠帶是有可能的。將位於上方的 31 1248860 薄片疊層2疊層在該位於下方的薄片疊層3可以藉著在該 二個相對的表面之間***一種結合劑或是黏著膠帶而被穩 定化。替代地，該二個薄片疊層可以在它們的相對表面上 具有凹口或是凹下部位，該等二個薄片疊層被組合時，該 等凹口或是凹下部位係會彼此接合。如此，該二個薄片疊 層的組合並不需要使用一種結合劑或是黏著膠帶。然而， 應該注意到的是，只要上方薄片疊層2、下方薄片疊層3 及基部4在最後的加工製程中以一種乙浠基的皮製薄片疊 層5覆蓋，它們可能不會需要任何故意的固定程序。 用於皇造一種|有一個彈菩結槿之榭脂模造物i 3〇的方 現在將描述一種用於製造一種如上文所述之帶有一個 彈簧結構之樹脂模造物件3〇的示範性方法。 VAC、EVA或是SBS的樹脂係在適當的時刻經由一個供應器 (像是轉筒、進料器或是計量供給進料器）而被饋並 且剛開始時的樹脂會被乾式混合、混合或是被溶解在一種 溶劑之中、並且會被柔捏且被弄碎成小球。 女圖11的机程圖所示，根據用於製造一種帶有一個彈 簧結構之樹脂模造物件30的這個實施例之方法，較佳地 ，一種像是PP、PE或是類似物的聚醯胺樹脂以及其他像是 更加具體地說，岡1j開始時的樹脂（例如，pp及SE 會以一個轉筒（KR混合器，ς〆 r w , 器 Kato Scientific InstrumeThe plastic is processed at the time of forming the bubble and enters a finger. As long as the same die is used, the mold does not have an expansion effect during the molding period. Therefore, if it is necessary to manufacture shock absorbing materials having different ^6 degrees and different thicknesses, it is necessary to prepare a plurality of pairs of matching clocks. According to the W method of the sword 泮古, i, 喜月, according to the present invention, the problems encountered in the conventional method of using the gas vinegar foam can be avoided. 3) Trimming Process Figure 9 illustrates the pressure required to fabricate the shock absorbing material for the fabrication of a system in which the plan view is used to display the shock absorbing material 1 29 5 1248860 Considering that a large number of lines remain in the hollow fine lines Among the 'holes, it is possible to prevent the resin molded article 3 from rebounding by maintaining a thermal equilibrium condition. When the female die U is made of concrete, the resin (even if it is melted) will not adhere to the inner wall portion of the die, and the release agent can be omitted. By means of a molding device incorporating a conventional die, the temperature rises sharply during the molding process, so that the rapidly refining resin adheres to the inner wall of the die. & To deal with this shortcoming, when molding a polyurethane foam, it is necessary to use a release agent and may require additional work and time. When the mating die is made of concrete, the mold will come into close contact with the wall of the die, making it possible to mass-produce a replica having a precisely similar size and shape even if the shape is very complicated. 5) The final processing process is shown in Figure 10 (which shows how the shock absorbing material 1 is attached to a base) as shown above. A sheet laminate 2 and one located above are prepared as described above. The sheet laminates 3 are placed one above the other and the components are positioned above a base 4. A heat-formed vinyl-based sheet laminate 5 is placed over the assembly and secured to the base 4 by a stapler. Alternatively, the fixing of the vinyl-sheath laminate 5 to the base 4 can be achieved via an adhesive tape. If the underlying sheet stack 3 is allowed to have a recess (or a recessed portion) that engages a corresponding recessed portion (or recess) formed on the base 4 during molding, the assembly can be It is possible to securely attach to the base without having to use a stapler or double-sided tape. Laminating the upper layer of the 31 1248860 sheet laminate 2 on the lower sheet laminate 3 can be stabilized by inserting a bonding agent or an adhesive tape between the opposite surfaces. Alternatively, the two sheet laminates may have recesses or depressions on their opposite surfaces, and when the two sheet laminates are combined, the recesses or recesses may engage each other. Thus, the combination of the two laminate layers does not require the use of a bonding agent or adhesive tape. However, it should be noted that as long as the upper sheet laminate 2, the lower sheet laminate 3 and the base portion 4 are covered with an ethyl fluorene-based leather sheet laminate 5 in the final processing, they may not require any intentional Fixed program. An exemplary method for producing a resin molded article 3 having a spring structure as described above will now be described. . The resin of VAC, EVA or SBS is fed at a suitable time via a supply (such as a drum, feeder or metering feeder) and the resin at the beginning is dry mixed, mixed or It is dissolved in a solvent and is softened and broken into small balls. As shown in the machine diagram of Fig. 11, according to the method for producing a resin molded article 30 having a spring structure, preferably, a polyamine such as PP, PE or the like is used. Resin and other like the more specific, the resin at the beginning of the 1st (for example, pp and SE will be a drum (KR mixer, ς〆rw, Kato Scientific Instrume)

Co.)在40 rpm的速度下被進行混合15分鐘。 接下來，如同從圖12 I I〜儿镀圖可以看出的是， 32 1248860 捲繞機2 3的取出速度而被改變。當必須要具有一個相當 高的整體密度時，該三維結構應該具有〇· 到〇· 〇8 g/cm3 的整體密度、較佳的是0· 04到〇· 07 g/cm3、最佳的是 0· 05到0· 06 g/cm3。當必須要具有一個相當低的空隙比例 時’該二維結構應該具有91到9 7 %的空隙比例、較佳的是 92到96%、最佳的是93到94%。 在取出該等細線時，藉著例如將取出滚筒24，24的取 出速度以某種預定的規律間隔降低到一個低的預定程度， 捲繞機23的取出速度會在例如3到5米之的間隔被調整到 一個的低取出速度。因此，係會有可能獲得一種具有一個 彈簧結構的樹脂模造物件30，其中，該彈簧結構包含有一 系列在一個縱向方向中以規則間隔（例如，3〇到5〇公分 )重複之父錯的咼密度部位以及低密度部位；該高密度部 位係在當細線以低取出速度被取出時被形成，同時，該低 密度部位係在當細線以高取出速度被取出時被形成。 如同可以從目13㈣視圖中看出㈣，可以預計到的是 ，像是一個具有一個彈簧結構之樹脂模造物件3〇的三維 結構將幾乎不會被取出滾筒24，24 f曲，係有可能調整如 上文所述之捲繞機的取出速度，用以製造出一種包含有一 系列高S度部位以及低密度部位的三維結構，並且用以調 整:亥捲繞機系、统，使得該三維結構可以在其低密度部位處 被彎折。經由上文所描述之製程而獲得之具有一個彈簧結 =樹脂模造物件30係以—個切割器裝置27被切割成具 有-個所需要長度的片斷。該洗編25係被配備有入 34 1248860 口及出口閥（未顯示於此處）。 如同從圖14所示之另一個裝置的前視圖（其中，一個 切割裝置1 27係被放置在一個水的洗滌液缸丨25之中）可 以看出的是，該切割裝置127係被放置在一個捲繞機123 下方’並且-個運送裝^ 128係被放置在—水的洗條液紅 125中與該捲繞機相對，其中，該運送裝置包含有一個在 :表面上承載有多個結合大釘的傳送器。該傳送器係承載 著：簧結構片⑨’該等彈簧結構片段是藉由在預定的地點 藉著將結合大釘穿刺人該等片段來切割—個三維結構並且 藉以將該等片段留在其表面上而獲得者。與前述實施例的 兀件對應的該等元件係以相似的元件參考符號表示，然而 ’ 1係被附加於該等參考符號的百位數。 藉著如同上文所述的一個方法，係獲得了一個具有一 個彈簧結構的樹脂模造物件3G，該樹脂模造物件具有例如 〇.〇3g/cm3的整體密度以及5G mm的厚n維結構可以 藉著使用次結構而被製造出纟，該次結構包括有―種類型 的性質或是複數種類型組合之彼此不同的性質。對於帶有 =個彈簧結構的樹脂模造物件30實際上是如何以上文所 述的方法被製造出來、以及在該等樹脂模造物件上進行之 測試的結果，讀者可以參照歐洲專利Ep 〇〇h82 826ai以 及由本發明人所出版的其他刊物。 代表了不是前述實施例之其他實施例的帶有一個彈』 結構的樹脂模造物件3 〇 if客今rb 干利將在下文中加以描述。該等樹f 35 1248860 松把物件的拉造是根據—開始之樹脂的黏性來進行者。 在Μ造-個帶有—個下文所描述之彈箐結構 造物件30期間，拉基唯杜 辑 一種包…J 调整取出速度以及加熱溫度來獲得 種包3有減震性質不同之部位的三維結構係為有 舉例來說，獲得一種如圖心所述之帶有一個 ，模造Μ 13。係為有可能者，其中，減震性= /地^弱或疋當―個測試探針從關到中心前 的規則間隔變弱。在這個特殊實施例之中，周圍係以= 堅硬部位130a構点，π n主士 〆 1固 中^仙—㈣軟部位構 成。如同從-個圖15b所示之帶有一個彈 ： 造物件230可以看出的e ^ ^ ^ ， 的樹知槟 耆出的疋，境種減震性質的分佈可以是 向的’其中’中心是以-個堅硬部位23Ga構成的，同 圍係以-個柔軟部位纖構成。亦有可能的是，在所計 之帶有-個彈簧結構的樹脂模造物件中，具有不同減震 負的位置點（例如’二個位置點）係在該物件中被分散 如同可以從：15c所示之樹脂模造物件33〇所看出者。 -種像是13G之樹脂模造物件之帶有―個彈簧 樹脂模造物件係適用於當作摩托4 1()之座部的_種減震 材料。由於該減震材料1具有堅硬的側向表面，當騎乘者 騎在該座部上並且採取-種騎乘的姿勢時，該等側向表面 係能夠充分地配合騎乘者大腿的中間腿腹，而可 定的駕驶狀態。一種像*挪之樹脂模造物件之帶有^ 彈簧結構的樹脂模造物件係適用於卷 Μ 、田作頭盔的一種材料。 一種表面（與頭皮接觸）為柔軟的而中心為剛性的單獨三 36 1248860 維結構係能夠製造出不會弄亂髮型的無邊便帽（遮陽帽以 及頭盘）。此種無邊便帽是較佳的，因為其係防止了太陽 光線的穿透，但是容許良好的空氣穿透性。 只要座部的減震材料具有足夠剛性的外部表面，該減 震材料可以根據應用在該座部上的重量以及當以該重量負 載時其所承受的彎曲來達成該減震材料所指定的功能。在 這種情況中，藉著準備複數個薄的三維結構且每個結構具 有一種不同的密度，並且以適當的組合將該等三維結構疊 積成一個單獨的疊層結構（而不是準備一個單獨之包含= 具有不同密度之部位的三維結構），獲得一種帶有一個彈 簧結構的樹脂模造物件是有可能的。這種方法係能夠節省 被用來準備一個彈簧結構之樹脂的量並且可以改善生產率 。舉例來說’藉著準備一個三維結構43〇a、將另一個具= 較小整體密度的三維結構430b放置在三維結構43〇a的下 方、：及將第二個具有又更小整體密度的三維結構43〇c放 ，在前者τ彳、並且將該三個三維結構結合成一個單獨的 叠層結構，獲得一種如® 16a所述之帶有-個彈簧結構的 樹脂模造物件430係為有可能者。 也有可能的是獲得一種帶有一個如圖16b所示之彈簧 結構530的樹脂模造物件3Q ’該彈箐結構53q係被部分地 以空穴53〇a(分隔塊），該等空穴是藉著加熱位置點來將 在此處的細線熔化掉而被形成在該結構之中。空穴53〇 形成可以在壓縮成型之前或是之後達成。也有可能的是^ 得-種如目16(：所示之帶有一個彈簧結構的樹脂模造物件 37 1248860 且因此壓縮成型是藉著利用公沖模214的重量而達成者。 圖24到圖26係與其他的實施例有關。藉著如這些圖 示所示的系統，母沖模及公沖模的垂直定位可以被顛倒。 藉著該等系統’被放置在上方的混凝土母沖模丨丨係在壓 縮成型期間當作一個重物。如果該裝置包含有一個以一種 彈性材料製造之平衡器115懸吊的母沖模m，壓縮成型 可以藉著容許該母沖模1 1 1與該公沖模1 1 4由於其自身的 重量而接合（如圖示中的箭頭所指示地）來達成。替代地 ，該公沖模214可以經由一個鉸鏈215而被連接到該母沖 模211，如圖22所示者。該公沖模214係被開啟到一個預 定的角度’該公沖模係如圖示中的箭頭所指示地被移動， 直到该公沖模關閉在該母沖模211之内的空穴為止，並且 因此壓縮成型是藉著利用與公沖模2丨4相配合之母沖模 211的重量而達成者。 雖然上文提及該母沖模11較佳地是以混凝土製成的， 如果該沖模被修改成使得它們的修剪幅度可以被增加的話 ，使用一個如同本發明裝置般有利之適用於模造聚氨酯泡 沫塑料的傳統裝置並且容納一個模具因為成型所產生的膨 脹是有可能的，如圖26a及圖26b所示者。舉例來說，根 據一個傳統的裝置，剛開始的樹脂（液態）係被倒入空穴 之中，並且一個上方沖模314以及一個下方沖模3ιι係被 配口在一起而關閉，並且該等樹脂係被容許在該空穴中起 泡沫（因為二種樹脂的混合物所產生的起泡沫作用）。然 而，該裝置可以如同下文所述地被修改：一個帶有一個彈 43 1248860 簧結構的樹脂模造物件3〇係被放置在該空穴之中；該物 件係藉著將該二個沖模配合在一起而被壓縮；並且從配合 之沖模突出的毛邊係經由緊密地關閉該等二個配合沖模的 結果而被移除。接著，將會有可能的是獲得一種減震材料 1，其係類似代表本發明之實施例的一種減震材料，而不 用依靠結合了以混凝土製造之配合沖模的一種裝置。或者 ，較佳的是，在該上方沖模已經被移除了之後以一種熱切 割器修剪模具。-個傳統裝置之配合的沖模3U，314可以 從一種像是鐵的金屬製造。該沖模較佳地是以混凝土或是_ 金屬製造’但是可以從一種像是FRP之複合的合成樹脂材 料製造。 如圖26a及圖26b所示，有可能的是使用部份的傳統 式裝置（例如，下方沖模311)。舉例來說，根據一個傳 統式裝置，剛開始的樹脂（液態）係被倒入空穴之中，並 且一個上方沖模（未顯示於圖中）以及下方沖模3ιι係被 配合在一起而關閉，並且該等樹脂係被容許在該空穴中起 泡沫（因為二種樹脂的混合物所產生的起泡沫作用）。反_ 而是，一個帶有一個彈簧結構之樹脂模造物件3〇係被放 置於一個裝置之中，並且該物件可以藉著將一個公沖模 314與一個被配備有一個基部4的下方沖模311配合在一 起而被壓縮。 大氣的溫度或是溫度控制對於壓縮成型來說是很重要 的。在成型期間，剛開始的樹脂會被軟化並且被混合。然 而，因為樹脂不會完全地熔化，混合物並不會以分子的程 44 1248860 二毛生目此’陷洛於一個模具之中的空氣團與存在於剛 開始之樹脂之中的相同。為了要適當地形成一個模且，空 乳團的溫度必須與剛開始之樹脂的軟化溫度平衡。不秋的 话，，果升高的溫度被猛然地降低到一個非常低的程度時 ’該等空氣團將會膨脹而產生會傷害適當成型的彈回作用 除非该一個沖模的配合被保持著以便於維持平衡狀態。 、如上文所述，根據本發明，有可能的是快速地製造出 以個帶有-個彈簧結構的樹脂模造物件所構成的一種減 震材：，其對於所施加之重量及衝擊具有所需要的抵抗力 。大量生產此種減震材料也是有可能的。由於此種 料的製造是基於壓縮成型，自由地修改個別產品的尺寸及 形狀是有可能的。#果該減震材料被預計是會被暴露在垂 直的震動、水平的震動、或是複合的震動，在一個減震材 料上的二個側邊上提供凸塊或是凹部也是有可能的，使得 違減震材料可以盡可能而有效率地吸收震動。 根據本發明的方法，由於毛邊係以一個熱切割器切除 並且被熔接，修整是相當容易的，其中，該熱切割器是在 閉合期間沿著一個公沖模的邊緣被移動。尤其是，由於修 整是在這個成型階段被導入，在邊緣處之開放細線的碎裂 係安全地被避免了，並且以其他方法將會是必須之在成型 之後補強的修整以及剝除可以安全地被省略，其將會減少 成型後處理所需要的工作。 再者，由於一個帶有一個彈簧結構之樹脂模造物件被 附著於其上的基部也是當作一個公沖模，僅需要準備一個 45 1248860 用於適當成型的母沖模而可以降低製造的成本 於該產品本身係被用來當作成型裝置的-個元件，將可以 改善成型的精確性。 ’ 由於根據本發明使用一個結合了單一 的模造裝置來製造出一個減震材料、且在模 些部位具有與其他部位不同的厚度為可能者。因此= 一個單獨的裝L根據個別的需求製造出不同 藉: =及密度的各種減震材料而不必依賴多對沖模係…能 更加具體地說’當必須要提供適用於摩托4 10之翻 =Π，提供根據摩托車之類型（需要懸掛特性）而 文·史厚度的座部是有可能的。舉例來說，根據本發明的方 ^ ’當必須提供薄的減震材料以將該模造裝置調整成使得 =二個配合沖模之間的行程會變薄是有可能的。相反的 二必須提供厚的減震材料時，只需要調整該模造裝置以 ，得介於：個配合沖模之間的行程會變厚。因此，根據 定的個人指示來製造減震材料是有可能的，亦即， 精密地符合個別顧客之個人需求的減震材料是有可能的。 八再者’根據本發明的方法’有可能的是藉著直接調整 介於二個沖模之間的行程間隔以及選擇適當的材料（例如 、，細線的直徑、構造、整體密度以及空隙比率）來立即製 造出性質（包括厚度）不同的減震材料。更加具體的是， 根據本發明的方法’有可能的是以一個單_的裝置來製造 出根據個人需求之不同尺寸、形狀、及密度的各種減震材 枓’而不用依賴多對的沖模。舉例來說，當必須要提供適 46 1248860 是汽車之類型^ 型的座部時，提供根據摩托車或 能的。再者，祀：：懸掛特性）❿改變厚度的座部是有可 需要地μ ^ 时法，有可㈣是，提供如所 :要地藉者直接改變介於二個配合沖模之間之行程寬声、 減震材料本身的物理性質來調整其中彈力：質 笨佈的減震材料。舉例來說，當-種減震材料 曰 個摩托車或是汽車之座部的材料時，根據摩 車類型（用於旅行、馬路競赛或是摩托車越野障礙赛） 來修改減震材料的減震性f是有可能的，而不用仰賴在其 :方法中需要之任何複雜的製程。如果該減震材料被用來 备作用於越野障礙赛之輕車的座部材料時，該減震材料 可以被準備成用來吸收騎乘者的體重。SUb，騎乘者可以 在罪在該座部上的同時操控該摩托車，而此將會確保騎乘 期間的穩定性。 如果該減震材料包含有二層或是更多層的薄片時，有 可月b的疋可以藉著選擇適當構成之帶有一個彈簧結構的樹 脂模造物件（在例如細線直徑、材料、整體密度、空隙比 率等方面）或是藉著調整介於二個配合沖模之間的行程寬 度來立即改變減震材料的性質。舉例來說，介於位於上方 的疊層與位於下方的疊層之間之彈力性質的組合可以如所 需要地被改變，而不用依賴任何複雜的製程：將具有相同 彈力性質之位於上方的疊層與位於下方的疊層組合在一起 、並且將一個具有某種剛性之位於上方的疊層與一個具有 一個較低剛性之位於下方的疊層組合在一起是相當容易的 47 1248860 也有可能的是，將位於上方的疊層與位於下方的疊層組 口在一起，使得在相鄰疊層之間會形成一個階梯式的行程 ’藉以製造出一個中央突起部。 因此，k供可以良好地符合特定需求（像是產品標準 、功能、以及個別顧客的需要）的座部是有可能的，其將 會導致產品的價值增力口。因&，當㈣震材料被用來當作 摩托車或是汽車之座部的一種材料，根據摩托車或是汽車 的類型、或是騎乘者的體型來修改該座部是有可能的。更 加具體地說’如果該座部是用於其使用者（例如，職業騎籲 士）對於騎乘姿勢非常嚴格的摩托車或是汽車的話，根據 使用者的需要修改該座部使得該座部可以精確地配合使用 者的騎乘姿勢及性能是有可能者。如果該減震材料被用來 田作用於越野障礙赛之摩托車之座部的材料的話，該座部 可:被準備成用來吸收騎乘者的體重。因此，騎乘者可以 罪在Λ座αΡ上的同時操控該摩托車，而此將會確保騎乘Co.) was mixed for 15 minutes at a speed of 40 rpm. Next, as can be seen from Fig. 12 I I to the plate drawing, the take-up speed of the 32 1248860 winder 2 3 is changed. When it is necessary to have a relatively high overall density, the three-dimensional structure should have an overall density of g·····8 g/cm 3 , preferably 0·04 to 〇·7 g/cm 3 , and most preferably 0· 05 to 0· 06 g/cm3. When it is necessary to have a relatively low void ratio, the two-dimensional structure should have a void ratio of 91 to 97%, preferably 92 to 96%, and most preferably 93 to 94%. When the thin wires are taken out, for example, the take-up speed of the take-up rolls 24, 24 is lowered to a low predetermined degree at some predetermined regular interval, and the take-up speed of the winder 23 is, for example, 3 to 5 meters. The interval is adjusted to a low take-up speed. Therefore, it is possible to obtain a resin molded article 30 having a spring structure in which the spring structure includes a series of fathers who repeat at regular intervals (for example, 3 〇 to 5 〇 cm) in one longitudinal direction. The density portion and the low density portion are formed when the thin line is taken out at a low take-up speed, and the low density portion is formed when the thin line is taken out at a high take-up speed. As can be seen from the 13 (four) view (4), it can be expected that a three-dimensional structure such as a resin molded article having a spring structure will hardly be taken out of the drum 24, 24 f, and it is possible to adjust The take-up speed of the winder as described above is used to manufacture a three-dimensional structure comprising a series of high-S-degree portions and low-density portions, and is used to adjust: the winding machine system, so that the three-dimensional structure can It is bent at its low density portion. The one obtained by the above-described process has a spring knot = the resin molded article 30 is cut into pieces having a desired length by a cutter device 27. The wash 25 is equipped with a 34 1248860 port and an outlet valve (not shown here). As can be seen from the front view of another device shown in Fig. 14 in which a cutting device 127 is placed in a water washing tank 丨 25, it can be seen that the cutting device 127 is placed A lower portion of a winder 123 and a transporting device 128 are placed in the stripping liquid red 125 of the water opposite to the winder, wherein the transporting device comprises a plurality of carriers on the surface A conveyor that combines a large nail. The conveyor carries: a spring structure piece 9' which is cut by a segment at a predetermined location by puncturing the segments with a large nail and by which the segments are left On the surface, the winner. The elements corresponding to the elements of the foregoing embodiments are denoted by like reference numerals, whereas '1' is appended to the hundreds of digits of the reference symbols. By a method as described above, a resin molded article 3G having a spring structure having an overall density of, for example, 〇.3 g/cm 3 and a thick n-dimensional structure of 5 G mm can be obtained. The crucible is manufactured using the substructure, which includes properties of a type or a combination of a plurality of types. For the results of the above-described method of manufacturing the resin molded article 30 with the spring structure and the test on the resin molded article, the reader can refer to the European patent Ep 〇〇h82 826ai. And other publications published by the inventors. Resin molded article 3 having an elastic structure which is not the other embodiment of the foregoing embodiment is shown 〇 if it is described below. The drawing of these trees f 35 1248860 loose objects is based on the viscosity of the starting resin. During the manufacture of a magazine structure article 30 with the following description, the base of the magazine is used to adjust the take-up speed and the heating temperature to obtain a three-dimensional portion of the bag 3 having different damping properties. The structure is, for example, obtained with a mold, 13 as described. It is possible that the shock absorption = / ground weak or jingle - the test interval of the test probe from the off to the center becomes weak. In this particular embodiment, the surrounding structure is constructed with = hard part 130a, π n main 〆 1 solid zhong xian - (4) soft part. As shown in Figure 15b, there is a bullet: e ^ ^ ^, which can be seen in the object 230, knows the beak of the betel nut, and the distribution of the shock-absorbing properties of the species can be the center of the 'where' It is composed of a hard part 23Ga, and the same circumference is composed of a soft part fiber. It is also possible that in the resin molded article with a spring structure, position points having different damping forces (for example, 'two position points) are dispersed in the object as can be obtained from: 15c The resin molded article 33 shown is shown. - The image is made of a 13G resin molded article with a spring. The resin molded article is suitable for use as a cushioning material for the seat of the motorcycle 4 1(). Since the shock absorbing material 1 has a rigid lateral surface, when the rider rides on the seat and adopts a riding posture, the lateral surfaces can fully match the middle leg of the rider's thigh Abdominal, but can be determined driving state. A resin molded article with a spring structure like a resin molded article of * is suitable for a material of a roll or a field helmet. A single surface (in contact with the scalp) that is soft and centered in rigidity is a separate three 36 1248860 dimensional structure that creates a to-do cap (a visor and a head plate) that does not confuse the hairstyle. Such a cap is preferred because it prevents penetration of sunlight, but allows for good air permeability. As long as the cushioning material of the seat has a sufficiently rigid outer surface, the shock absorbing material can achieve the function specified by the shock absorbing material according to the weight applied to the seat and the bending it bears when loaded with the weight. . In this case, by preparing a plurality of thin three-dimensional structures and each structure having a different density, and assembling the three-dimensional structures into a single laminated structure in an appropriate combination (rather than preparing a separate one) It is possible to obtain a resin molded article having a spring structure by including a three-dimensional structure of a portion having a different density. This method can save the amount of resin used to prepare a spring structure and can improve productivity. For example, 'by preparing a three-dimensional structure 43〇a, placing another three-dimensional structure 430b having a smaller overall density below the three-dimensional structure 43〇a: and the second having a smaller overall density The three-dimensional structure 43〇c is placed on the former τ彳, and the three three-dimensional structures are combined into a single laminated structure, and a resin molded article 430 having a spring structure as described in the above-mentioned 16a is obtained. Possible. It is also possible to obtain a resin molded article 3Q having a spring structure 530 as shown in Fig. 16b. The magazine structure 53q is partially a hole 53〇a (separating block), and the holes are borrowed. The heating point is used to melt the fine lines here to be formed in the structure. The formation of holes 53〇 can be achieved before or after compression molding. It is also possible to obtain a resin molded article 37 1248860 with a spring structure as shown in Fig. 16 and thus compression molding is achieved by utilizing the weight of the male die 214. Fig. 24 to Fig. 26 In connection with other embodiments, the vertical positioning of the female die and the male die can be reversed by the system as shown in these figures. By means of these systems, the concrete master die placed above is compressed and formed. During the period, it is regarded as a heavy object. If the device comprises a female die m suspended by a balancer 115 made of an elastic material, the compression molding can be performed by allowing the female die 11 1 and the male die 1 1 4 The self-weight is engaged (as indicated by the arrows in the illustration). Alternatively, the male die 214 can be coupled to the female die 211 via a hinge 215, as shown in Figure 22. The male die The 214 is opened to a predetermined angle 'the male die is moved as indicated by the arrow in the illustration until the male die closes the cavity within the female die 211, and thus the compression molding is The weight is achieved by the weight of the female die 211 in cooperation with the male die 2丨4. Although the above-mentioned female die 11 is preferably made of concrete, if the die is modified such that their trimming amplitude If it can be increased, it is possible to use a conventional apparatus suitable for molding polyurethane foam as advantageous in the apparatus of the present invention and to accommodate a mold because of the expansion caused by the molding, as shown in Figs. 26a and 26b. According to a conventional device, the initial resin (liquid) is poured into the cavity, and an upper die 314 and a lower die 3 ι are attached together to close, and the resins are allowed. Foaming in the cavity (because of the foaming effect produced by the mixture of the two resins). However, the apparatus can be modified as described below: a resin molded article with a spring 43 1248860 spring structure 3〇 Is placed in the cavity; the object is compressed by mating the two dies; and protruding from the mating die The edge is removed by the result of tightly closing the two mating dies. Next, it will be possible to obtain a shock absorbing material 1 which is similar to a shock absorbing material representative of an embodiment of the present invention. It is not necessary to rely on a device incorporating a mating die made of concrete. Or, preferably, the die is trimmed with a hot cutter after the upper die has been removed. A conventional die 3U, 314 It can be made from a metal such as iron. The die is preferably made of concrete or _ metal but can be made of a composite resin material such as FRP. As shown in Figures 26a and 26b, it is possible The use of a part of the conventional device (for example, the lower die 311). For example, according to a conventional device, the initial resin (liquid) is poured into the cavity, and an upper die (not shown) In the figure) and the lower die 3 ιι line are closed together, and the resin is allowed to foam in the cavity (because of the mixture of the two resins) The foaming action). Instead, a resin molded article 3 having a spring structure is placed in a device, and the article can be matched by a male die 314 to a lower die 311 equipped with a base 4. Compressed together. Atmospheric temperature or temperature control is important for compression molding. During the molding, the initial resin is softened and mixed. However, because the resin does not melt completely, the mixture does not converge on the molecular path 44 1248860. The air mass trapped in a mold is the same as that present in the initial resin. In order to properly form a mold, the temperature of the empty emulsion must be balanced with the softening temperature of the resin immediately after. If it is not autumn, if the elevated temperature is suddenly lowered to a very low level, the air mass will expand to produce a rebound that will damage the proper molding unless the fit of the die is maintained. Maintain balance. As described above, according to the present invention, it is possible to quickly manufacture a shock absorbing material composed of a resin molded article having a spring structure which is required for the applied weight and impact. Resistance. It is also possible to mass produce such shock absorbing materials. Since the manufacture of such materials is based on compression molding, it is possible to freely modify the size and shape of individual products. #果 The shock absorbing material is expected to be exposed to vertical vibrations, horizontal vibrations, or composite vibrations. It is also possible to provide bumps or recesses on the two sides of a shock absorbing material. This makes the shock-absorbing material absorb shock as efficiently and efficiently as possible. According to the method of the present invention, trimming is relatively easy since the burrs are cut and welded by a thermal cutter, wherein the thermal cutter is moved along the edge of a male die during closing. In particular, since the trimming is introduced at this forming stage, the fragmentation of the open fine lines at the edges is safely avoided, and in other ways it will be necessary to reinforce the trimming and stripping after forming. It is omitted, which will reduce the work required for post-forming processing. Furthermore, since a base to which a resin molded article having a spring structure is attached is also used as a male die, it is only necessary to prepare a 45 1248860 for a properly formed female die to reduce the manufacturing cost of the product. It is used as a component of the molding device and will improve the accuracy of the molding. It is possible to use a single molding apparatus to produce a shock absorbing material according to the present invention, and having a thickness different from other portions in the molded portion. Therefore = a separate package L according to individual needs to create different borrowing: = and density of various shock absorbing materials without having to rely on multiple punching die... can be more specific 'when it must be provided for motorcycle 4 10 turn = Π, it is possible to provide a seat based on the type of motorcycle (requires suspension characteristics) and the thickness of the text. For example, it is possible to provide a thin shock absorbing material to adjust the molding apparatus such that the stroke between the two mating dies is thinned according to the present invention. On the contrary, when a thick shock absorbing material must be provided, it is only necessary to adjust the molding device so that the stroke between the matching dies is thick. Therefore, it is possible to manufacture a shock absorbing material in accordance with a personal instruction, that is, a shock absorbing material that closely matches the individual needs of individual customers is possible. Again, the 'method according to the invention' is possible by directly adjusting the stroke interval between the two dies and selecting the appropriate material (eg, diameter of the fine line, configuration, overall density, and void ratio). Damping materials with different properties (including thickness) are produced immediately. More specifically, the method according to the present invention is capable of producing a variety of shock absorbing materials 不同' of different sizes, shapes, and densities according to individual needs without relying on a plurality of pairs of dies. For example, when it is necessary to provide a seat type that is suitable for a motorcycle type, it is provided according to the motorcycle or energy. Furthermore, 祀:: suspension characteristics) 座 the thickness of the seat is required to be μ ^ time method, there is (4) is to provide as follows: the borrower directly changes the stroke between the two matching dies The physical properties of the wide, shock absorbing material itself adjust the elastic force: the cushioning material of the stupid cloth. For example, when a kind of shock absorbing material is used for the material of a motorcycle or a seat of a car, the shock absorbing material is modified according to the type of motorcycle (for travel, road race or motocross obstacle course). Damping f is possible without relying on any complicated process required in its method. If the shock absorbing material is used to seat the seat material of a light-duty vehicle for off-road obstacles, the shock absorbing material can be prepared to absorb the rider's weight. SUb, the rider can control the motorcycle while sinning on the seat, which will ensure stability during riding. If the shock absorbing material comprises two or more layers of sheets, the 可 having a month b can be selected by appropriately molding a resin molded article having a spring structure (for example, a fine wire diameter, a material, an overall density) , void ratio, etc.) or by changing the width of the stroke between the two mating dies to immediately change the properties of the shock absorbing material. For example, the combination of the elastic properties between the upper stack and the underlying laminate can be changed as needed without relying on any complicated process: a stack of the same elastic properties It is quite easy to combine a layer with a laminate located below and to combine a laminate with a certain rigidity on top and a laminate with a lower rigidity on the bottom. 47 1248860 It is also possible The top stack is placed with the underlying laminate stack so that a stepped stroke is formed between adjacent stacks to create a central projection. Therefore, it is possible to provide a seat that can well meet specific needs (such as product standards, functions, and individual customer needs), which will result in a value increase for the product. Because &, when the (four) seismic material is used as a material for a motorcycle or a seat of a car, it is possible to modify the seat depending on the type of motorcycle or car, or the size of the rider. . More specifically, if the seat is for a motorcycle or a car whose user (for example, a professional rider) is very strict in riding posture, the seat is modified according to the needs of the user so that the seat is made It is possible to accurately match the user's riding posture and performance. If the shock absorbing material is used to material that acts on the seat of the motorcycle in the off-road obstacle course, the seat can be: used to absorb the rider's weight. Therefore, the rider can control the motorcycle while sinning on the squatting ,, which will ensure riding

…根據本發明的方法，減震材料可以比根據傳統方法 遭又到第—種處理的聚氨H末塑料更加容易地被製造... according to the method of the present invention, the shock absorbing material can be more easily manufactured than the polyurethane H end plastic which has been subjected to the first treatment according to the conventional method.

來，雖…、:在製種聚氨酯泡沫塑料時，會使用像是T 及類似物的有毋材料，本發明的樹脂模造物件可以在不 產生有毒氣體的情況下被製造出來，並且因而 好的工作狀況。 ^饰1 根據本發明的方法，後β 以被回 用油容 ^ 像疋ΡΕ或類似物的樹j 收於熱塑性樹脂或菩& t β ^Α 4疋生物所能分解的塑膠薄片白 48 1248860 座部下方，田、， 、 用以吸收在如果沒有安裝的情況下將會對使用 者造成困播^► A 1However, although: in the production of polyurethane foam, a tantalum material such as T and the like is used, and the resin molded article of the present invention can be produced without generating a toxic gas, and thus is good. Working conditions. ^饰1 According to the method of the present invention, the post-beta is retracted into the thermoplastic resin or the plastic sheet white 48 which can be decomposed by the biological resin or the tree j of the like. 1248860 Below the seat, the field, , , is used to absorb the user if it is not installed. ^► A 1

傻 < 來自於路面的反彈）的使用。這樣能夠簡化 座部的纟士播 W 、、°霉’並且降低重心，而有助於在運行期間穩定車 輛或是摩牦車。 办、由於本發明的樹脂模造物件具有一種具有完全連續之 二隙的結構，其在空氣滲透性方面是非常優良的，使得該 ▲=不曰保持多餘的濕氣。如果經由一個來自於一個空氣 周即器之導f所運送之冷卻的或是溫暖的^氣可以通過摩 2座4的減震材料，騎乘者可以在騎乘期間冷卻或是溫 身體由於该減震材料是防水的，並且當浸泡在水中 的寺候不會退化’該減震材料可以有利地被用來當作摩托 t座部的-種材料。該減震材料可^水清洗，並且即使 當用水清洗時將可以立即乾燥。 σ文所述，本發明之用於製造一種由一個帶有彈, 結構之樹㈣造物件所構成的減震材料係適用於本 :-種由-個帶有彈簧結構之樹脂模造物件所構成的減漫 :料，亦即，-種適合於當作任何支揮件之支援性元❹ 材料，其中，使用者可以坐在、靠 牡罪在、或疋騎在該支撐科 /該支樓物係像是汽車、摩托車、自行車、 仃裔的座椅、騎馬用之馬鞍、椅子、沙發及床，而 們是否在使用期間被暴露於震動之下，本發明 t可以當作傳統式聚氨醋泡珠塑料所製造之減震材二 代品。 白 如果該減震材料被用來當作一 個座部的支援性元件 而 50 1248860 在使用期間將不會接收振動的話，僅需要使該減震材料的 一個表面承受壓縮成型即可。相反地，如果該減震材料被 用來當作一個座部的支援性元件而在使用期間將會接收劇 烈振動的話（例如’汽車或是摩托車的座部），較佳的是 重疊二個或多個減震材料，且每個包含有帶有一個彈簧結 構之打褶的樹脂模造物件。 如果用於壓縮成型的模造裝置使用一個導電弓千斤頂 而不疋一個液壓單元的話，該裝置可以具有一個較簡單的 、、’口構而可以降低製造成本。再者，藉著這種裝置，調整介 於配合沖模之間的行程寬度會比較容易。 本發明的實施例並不限定於上文所描述者，但是可以 一有办多在本發明之技術領域之内的變化以及修改。而且 ，由於在上文的構造之中可以進行某些改變而不會偏離本 發月的範’’所欲者為，前述實施例的任何變化以及同等 物應該被解釋為包括在本發明的技術範疇之中。 因此’以下之最為寬廣的申請專利範圍並非針對以一 種特定方式建構的機器。而是，前述之最為寬廣的申請專 矛J範圍疋要用來保護此突破性進展之發明的要點或是本質 本發明很明白的是新穎的並且是有用的。再者，當全盤 考慮習知技術時，本發明在其被製造時對於熟習技術者來 說並不是顯而易見的。 再者’有鑑於本發明的革命性本質，本發明很明顯的 疋種先趨性發明。因此，以下的申請專利範圍在法律方 面是要賦予非常寬廣的解釋，以便於保護本發明的要點。 51 1248860 因此，將可以看出的是，上文所提出的目標、以及從 前文之說明所達成的目標可以有效率地被達成。而且，由 於可以在以上構造中進行某些改變而不會偏離本發明的範 峰’所欲者A，所有包含於先前之描述或是說明於隨附圖 不中的内容應該要被解釋為說明性的，而不是限制性的。 亦應該要了解的是，以下的中請專利範圍是要用來涵蓋本 文所描述之本發明的所有一般性及特定性的特徵，並且， 在語言文字的内容方面，本發明的所有陳述可以說是落入 其中。本發明現在已經被描述完畢。 【圖式簡單說明】 (一）圖式部份 —本發明的目的以及優點從以下本發明之較佳實施例的 砰細描述將會變得更加清楚，其中，本發明的較佳實施例 係與隨附的圖式一起被提供，在該等圖式中： 圖1為說明一個被接附到一個基部4之減震材料的立 體圖； 圖2a及圖2b分別為被接附到基部 親圖及後視圖； 4之減震材料的前Silly < use of bounce from the road). This simplifies the gentleman's broadcast of the seat, and the lowering of the center of gravity, which helps to stabilize the car or the motorbike during operation. Since the resin molded article of the present invention has a structure having a completely continuous two-gap, it is excellent in air permeability so that the ▲ = does not retain excess moisture. If the cooling or warm air delivered by a guide f from an air cycle can pass the friction material of the 2 seat 4, the rider can cool or warm the body during the ride due to the The shock absorbing material is waterproof and does not degrade when the temple is immersed in water. The shock absorbing material can be advantageously used as a material for the motorcycle t seat. The shock absorbing material can be cleaned with water and can be dried immediately even when washed with water. According to the sigma, the shock absorbing material of the present invention for manufacturing a tree with a bullet, structure (four) is suitable for: - a resin molded article with a spring structure The reduction of material: material, that is, a supporting elementary material suitable for any support, in which the user can sit, lean on, or ride on the support section/the branch The system is like a car, a motorcycle, a bicycle, a Japanese-style seat, a saddle for riding, a chair, a sofa, and a bed, and whether they are exposed to vibration during use, the present invention can be used as a traditional gathering. The second generation of shock absorbing materials made of ammonia vinegar foam beads. White If the shock absorbing material is used as a supporting element for a seat and 50 1248860 will not receive vibration during use, it is only necessary to subject one surface of the shock absorbing material to compression molding. Conversely, if the damping material is used as a support element for a seat and will receive severe vibrations during use (eg, 'car or motorcycle seat'), it is preferred to overlap two Or a plurality of shock absorbing materials, and each comprising a pleated resin molded article with a spring structure. If the molding apparatus for compression molding uses a pantograph jack instead of a hydraulic unit, the apparatus can have a relatively simple, "mouth" configuration to reduce manufacturing costs. Moreover, with such a device, it is relatively easy to adjust the stroke width between the mating dies. The embodiments of the present invention are not limited to the above description, but variations and modifications within the technical scope of the present invention are possible. Moreover, any variations of the foregoing embodiments, as well as equivalents, should be construed as being included in the teachings of the present invention. In the category. Therefore, the broadest scope of patent application below is not directed to machines constructed in a particular manner. Rather, the broadest scope of the application described above is intended to be a novel and useful aspect of the invention. Furthermore, the present invention is not obvious to those skilled in the art when it is manufactured in its entirety. Further, in view of the revolutionary nature of the present invention, the present invention is apparently a prior invention. Therefore, the scope of the following patent application is to be interpreted broadly in order to protect the gist of the invention. 51 1248860 Therefore, it can be seen that the objectives set forth above, as well as the objectives achieved from the foregoing description, can be achieved efficiently. Moreover, since some changes can be made in the above configuration without departing from the invention of the invention, all of the content contained in the preceding description or illustrated in the accompanying drawings should be construed as an explanation. Sexual, not restrictive. It should also be understood that the following claims are intended to cover all of the general and specific features of the invention described herein, and that in the context of the language, all statements of the invention can be said It falls into it. The invention has now been described. BRIEF DESCRIPTION OF THE DRAWINGS The following is a more detailed description of the preferred embodiments of the invention, It is provided with the accompanying drawings in which: Figure 1 is a perspective view illustrating a shock absorbing material attached to a base 4; Figures 2a and 2b are attached to the base, respectively. And rear view; 4 before the shock absorbing material

圖3為被配備有一個座部之摩托車1 〇的側面圖，其中 1亥座部係由減震材料1組成； 圖4 a及圖4b為說明從不同角度觀看基部4的立體 圖5說明了被應用到該減震材料1之壓縮成 步驟； 、的第 52 1248860 圖6說明了從一個不同的角度觀看被應用到該減震材 料1之壓縮成型的第一步驟； 圖7說明了被應用到該減震材料1之壓縮成型的第二 步驟； 圖8說明了從一個不同的角度觀看被應用到該減震材 料1之壓縮成型的第二步驟； 圖9說明了被應用到該減震材料1之壓縮成型的第三 步驟； 一 圖10說明了 一個用於將減震材料1接附到一個基部的馨 步驟； ° 圖u為示意地說明製造一個具有一個彈簧結構的樹脂 模造物件30所需要之步驟的流程圖； 曰 圖1〃2說明了 一個用於根據本發明的方法製造一個具有 一個彈簧結構之樹脂模造物件30的裝置之立體圖； 園d說明了一個用於根據本發 γ w w 々瓜衣适一個」 7固彈簧結構之樹脂模造物彳30的另一個裝置之立fFigure 3 is a side view of a motorcycle 1 被 equipped with a seat portion, wherein the 1 hai seat portion is composed of the shock absorbing material 1; Figures 4a and 4b are perspective views illustrating the base portion 4 viewed from different angles. The step of compression applied to the shock absorbing material 1; 52,428,860, Fig. 6 illustrates the first step of compression molding applied to the shock absorbing material 1 from a different angle; Figure 7 illustrates the application The second step of compression molding to the shock absorbing material 1; Fig. 8 illustrates a second step of compression molding applied to the shock absorbing material 1 from a different angle; Fig. 9 illustrates the application to the shock absorbing A third step of compression molding of the material 1; a Figure 10 illustrates a blistering step for attaching the shock absorbing material 1 to a base; ° Figure u is a schematic illustration of the manufacture of a resin molded article 30 having a spring structure A flow chart of the steps required; FIG. 1 and 2 illustrate a perspective view of a device for manufacturing a resin molded article 30 having a spring structure in accordance with the method of the present invention; γ w w 々 衣 适 」 」 」 」 」 」 7 7 7 7 7 7 7 7 7 7 7 另一个 另一个 另一个 另一个 另一个 另一个 另一个

說月了 一個用於根據本發明的方法製_Said month, a method for the method according to the invention _

一個彈簧結構之谢P播、生μ μ n J • 苒之树月日模造物件30的又再一個裝置之』 圖； 之彈簧結 之彈簧結 圖…、圖15b及圖15c為具有體現本發明 構的另一個樹脂模造物件30之剖面圖； 圖…、圖16b及圖16c為具有體現本發明 構的又另-個樹脂模造物件3〇之剖面圖； 53 1248860 圖17a及圖i7b為分別說明一個模造沖模似的後視 圖及立體圖； 圖18a、圖i8b及圖18c為具有一個彈簧結構以及一 個線狀物31之一個樹脂模造物件3〇的剖面圖； 圖19β及圖19b為體現本發明之又另一個減震材料1 的剖面圖； 圖20a及圖20b為體現本發明之又另一個減震材料工 的剖面圖； 圖21為說明用於成型一個減震材料】所需要之壓縮成 型的另一個實施例； 圖22a及圖22b為說明用於成型一個減震材料1所需 要之壓縮成型的又另一個實施例； 另圖23a及圖23b說明了一個被應用到一個使用傳統式 裝置之減震材料1的示範性壓縮成型製程； 圖24說明了被應用到一個減震材料i的另一個示範性 壓縮成型製程； 圖25a及圖25b說明了被應用到一個減震材料1的又 另一個示範性壓縮成型製程；以及 圖26a及圖26b說明了被應用到一個使用傳統式裝置 之減震材料1的又另一個示範性壓縮成型製程。 (二）元件代表符號 減震材料 位於上方的薄片疊層 位於下方的薄片疊層 54 3 基部 擋止部位 凸塊 托架 減震器 乙烯皮 摩托車 母沖模 空穴 熱水進料 公沖模 公平台 導電架千斤頂 馬達 熱切割器 蒸氣進料器 頂板 柱子 漏斗 捲繞機 取出滾筒 洗滌液缸 取出滚筒 切割器裝置 55 1248860 30 樹脂模造物件 31 細線 31a 細線剖面 32 毛邊 101 減震材料 101a 下方部位 101b 上方部位 101c 邊緣部位 114 公沖模 115 平衡器 111 母沖模 123 捲繞機 125 洗滌液缸 127 切割裝置 128 運送裝置 130 樹脂模造物件 130a 堅硬部位 130b 柔軟部位 201 減震材料 201a 表皮 211 母沖模 214 公沖模 215 鉸鏈 230 樹脂模造物件A spring structure of the P-Phase, the raw μ μ n J 苒 树 树 月 模 模 模 模 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; A cross-sectional view of another resin molded article 30; Fig. 16b and Fig. 16c are cross-sectional views showing another resin molded article 3〇 having the structure of the present invention; 53 1248860 Figs. 17a and i7b are respectively illustrated FIG. 18a, FIG. 8b and FIG. 18c are cross-sectional views of a resin molded article 3A having a spring structure and a thread 31; FIGS. 19β and 19b are diagrams showing the present invention. Still another cross-sectional view of the shock absorbing material 1; Figs. 20a and 20b are cross-sectional views showing still another shock absorbing material of the present invention; Fig. 21 is a view showing the compression molding required for molding a shock absorbing material. Another embodiment; Figures 22a and 22b illustrate yet another embodiment of the compression molding required to form a shock absorbing material 1; and Figures 23a and 23b illustrate one application to a conventional device. damping An exemplary compression molding process for material 1; Figure 24 illustrates another exemplary compression molding process applied to a shock absorbing material i; Figures 25a and 25b illustrate yet another example of application to a shock absorbing material 1 A compression molding process; and Figures 26a and 26b illustrate yet another exemplary compression molding process applied to a shock absorbing material 1 using a conventional device. (2) The component represents the symbol damping material located above the sheet laminate is located below the sheet laminate 54 3 the base stop portion bump bracket shock absorber vinyl motorcycle mother die die hot water feed male die public platform Conductive frame jack motor hot cutter steam feeder top plate column funnel winder take out drum washing liquid cylinder take out roller cutter device 55 1248860 30 resin molded object 31 thin line 31a thin line profile 32 raw edge 101 shock absorbing material 101a lower part 101b upper part 101c Edge portion 114 Male die 115 Balancer 111 Female die 123 Winder 125 Washing cylinder 127 Cutting device 128 Transport device 130 Resin molded article 130a Hard portion 130b Soft portion 201 Shock absorbing material 201a Skin 211 Female die 214 Male die 215 Hinge 230 resin molded parts

56 1248860 230a 堅硬部位 230b 柔軟部位 301 減震材料 306 網狀物 311 下方沖模 314 上方沖模 330 樹脂模造物件 430 樹脂模造物件 430a 三維結構 430b 三維結構 430c 三維結構 530 彈簧結構 530a 空穴 530b 夾制物 622 沖模 622a 喷嘴 622b 喷嘴 631 細線 730 樹脂模造物件 731 細線 733 金屬纜線56 1248860 230a Hard part 230b Soft part 301 Shock absorbing material 306 Mesh 311 Lower die 314 Upper die 330 Resin molded article 430 Resin molded article 430a Three-dimensional structure 430b Three-dimensional structure 430c Three-dimensional structure 530 Spring structure 530a Hole 530b Sandwich 622 Die 622a Nozzle 622b Nozzle 631 Thin line 730 Resin molded object 731 Thin line 733 Metal cable

5757

Claims (1)

1248860 捨、申請專利範圍： •-種用於製造-種減震材料的方法，該減震材料 是由，有-個彈簧結構的樹脂模造物件所構成的，該 方法係包含有以下的步驟： 藉著將以一種熱塑性樹脂製造之實心以及/或中空連 續細線以及/或短細線之相鄰的不規則環圈或是螺旋:物 接觸在一起、緊密結合、以及聚集在一起來形成一個三維 結構，该二維結構會帶有一個整體密度的空隙；1248860 House, patent application scope: • A method for manufacturing a shock absorbing material, which is composed of a resin molded article having a spring structure, the method comprising the following steps: Forming a three-dimensional structure by bringing together a solid and/or hollow continuous thin wire made of a thermoplastic resin and/or adjacent irregular loops or spirals of short lines to be brought together, tightly bonded, and gathered together. The two-dimensional structure will have a void of overall density; 將-個公沖模或是一個母沖模、或是一個母沖模以及 /或該三維結構加熱到一個足夠高的溫度，用以軟化該三 維結構； 谷斗4么冲模與該母沖模緊密地接觸，以便於緊密地 壓縮該三維結構；以及 藉著冷卻來硬化該三維結構。 2.如申睛專利範圍第丨項所述之用於製造一種減震 料的方法，5亥減震材料是由一個具有一個彈簧結構的樹 脂模造物件所構成的，其中： φ /從忒一維結構突出而進入介於二個相配合之沖模之間 夕仃私中的多餘邊緣係以一個熱切割器被切割，使得該等 餘邊緣係被切除並且邊緣細線的開放端部係被熔接在一 起。 3·、如申睛專利範圍第1項或第2項所述之用於製造 種減震材料的方法，該減震材料是由-個具有-個彈簧 結構的樹脂模造物件所構成的，其中： 58 1248860 a亥具有一個彈簧結構的樹脂模造物件所接附的一個基 部係被當作一個公沖模，並且該公沖模係被容許可以與一 個母沖模緊密地接觸，以便於緊密地壓縮該三維結構，·以 及 該三維結構係藉著冷卻而被硬化。 4· 一種由一個帶有一個彈簀結構之樹脂模造物件構 成的減震材料，該彈簀結構是藉著重疊二層或是多層的薄 片而獲致者，母層薄片係包含有一個具有一個相同或是不 同彈力性質的三維結構，其中·· 0 口亥一維結構是藉著將以一種熱塑性樹脂製造之實心以 及/或中工連續細線以及^/或短細線之相鄰的不規則環圈 或是螺旋狀物接觸在一起、緊密結合、以及聚集在一起而 形成者；以及 該三維結構係在—個公沖模或是一個母沖模之中被加 熱到—個足以將其軟化的溫度、經由該二個配合沖模的閉 合而被壓縮、並且容許藉由冷卻而硬化。 嫁5. 士口申請專利範圍帛4工頁所述之由一個帶有一個彈· 簧結構之樹脂模造物件構成的減震材料，其中，該彈力性 質是藉著該三維結構的密度、材料以及/或細線直徑而被 決定的。 6/申請專利範圍帛4項所述之由一個帶有一個彈 U冓之樹脂模造物件構成的減震材料，其中，當該母、、中 模具有一個被設定在深處的容納基部時，該帶有^彈菩 結構之樹脂模造物件的體積可以藉著調整該公沖模的行程 59 1248860 而被改變。 7.如申請專利範圍帛4項所述之由 簧結構之樹脂模造物件構成的減震材料，其中有—個彈 個相配合的沖模，至少該母沖模是以混凝土製由於該二 8. 如申請專利範圍第6項所述之由 ； 簧結構之樹脂模造物件構成的減震材料帶：-個彈 個相配合的沖掇，$ w、》 由於該二 f核至少該母沖模是以混凝土製造的 9. -種混凝土製造的母沖模，其係 杻： 帶有一個彈箬έ士接AA 求模造一個 ^…構的树脂模造物件，該母沖# 步驟而獲得者·妒媸, 、疋藉者以下 者·根據一個對於模造一個帶有— 之樹脂模造物件右吟&amp; 彈'篑、、、吉構 W物件有效的原版母沖模準備一個 土糊狀物倒入在^Γ恕塞 ’、冓、將混凝 在忒条構之内的空間、以及容許 狀物硬化。 亥展凝土糊 10.如申請專利範圍帛4項所述之 彈簧結構之榭俨媛H 1 调帶有一個 树知杈造物件構成的減震材料，其φ _ 一 配合沖模中之5 ,丨、甘 、 ，该一個 至^其中之一的垂直運動是藉著一個導電 千斤頂而達成的。 调導電弓 U .如申凊專利範圍第6項所述之 簧結構之榭眇抬4 t 1U帶有一個彈 再之树知横造物件構成的減震材料 合沖模中之至少盆由 ^ 遠一個配 斤頂而達成的。 等電弓千 风列娜辰們竹，兵中，今一 的垂直運動疋藉者一個導電 12.如申請專利範圍第7項所述之由一個帶有 構之樹脂模造物件構成的減震材料，其中 合沖模中之至少其中之_士沈么日社 1248860 斤頂而達成的。 —1 3·如申明專利範圍第8項所述之由一個帶有一個彈 頁結構之樹脂模造物件構成的減震材料，其中，該二個配 合沖模中之至少其中之一的垂直運動是藉著一個導電弓千 斤頂而達成的。 、I4· 一種由一個帶有一個彈簧結構之樹脂模造物件構 成的減震材料’該彈簧結構包含有-個三維結構，其中： 該三維結構是藉著將以一種熱塑性樹脂製造之實心以 及(或中空連續細線以及/或短細線之相鄰的不規則環目馨 或疋螺方疋狀物接觸在_起、緊密結合、以及聚集在一起而 形成者；以及 该三維結構在其頂部及底部表面上皆具有二個或多個 被形成在預定直線區域上的凸塊，該等凸塊是藉著以下步 驟而被形成的：使用一個熱速性塑膠的線狀物將每個區域 的邊界編結起來、並且以壓力縮短該線狀物。 日I5· 一種用於製造一種減震材料的方法，該減震材料 疋由一個具有一個彈簧結構的樹脂模造物件所構成的，該 _ 方法係包含有以下的步驟： 將一種熔化的熱塑性樹脂擠製於細線之中，並且將連 續細線之相鄰的不規則環圈或是螺旋狀物接觸在一起、緊 毪、、、σ &amp;、以及聚集在一起，藉以形成一個含有以一個預定 整體密度之空隙的三維結構； 切割該三維結構或是一個帶有一個彈簧結構之樹脂模 造物件的邊緣，用以提供一個U形或是V形的外形輪廓， 61 1248860 並且藉著一個熱塑性樹脂的線狀物將因此而形成的邊緣編 結起來；以及 藉著一個熱速性塑膠的線狀物將位於該三維結構之頂 部及底部表面上之預定直線區域的邊界編結起來，並且以 壓力縮短該線狀物。 16·如申請專利範圍第15項所述之用於製造一種減 震材料的方法，該減震材料是由一個具有一個彈簧結構的 樹脂模造物件所構成的，該方法係包含有以下的步驟： 將該三維結構放置在一個母沖模上； 將該母沖模以及/或該三維結構加熱到—個足夠高的 溫度，用以軟化該三維結構； 密地接觸，以便於Heating a male die or a female die, or a female die and/or the three-dimensional structure to a temperature high enough to soften the three-dimensional structure; the die 4 die is in close contact with the female die, In order to compact the three-dimensional structure tightly; and to harden the three-dimensional structure by cooling. 2. The method for manufacturing a shock absorbing material according to the scope of claim 2, wherein the 5 Hz damping material is composed of a resin molded article having a spring structure, wherein: φ / from 忒The excess edge of the dimension structure that enters between the two mating dies is cut with a thermal cutter such that the remaining edges are cut and the open ends of the edge lines are welded together. 3. The method for manufacturing a shock absorbing material according to claim 1 or 2, wherein the shock absorbing material is composed of a resin molded article having a spring structure, wherein : 58 1248860 a base attached to a resin molded article having a spring structure is regarded as a male die, and the male die is allowed to be in close contact with a female die to facilitate compact compression of the three-dimensional The structure, and the three-dimensional structure are hardened by cooling. 4. A shock absorbing material consisting of a resin molded article having a magazine structure, the magazine structure being obtained by overlapping two or more layers of sheets, the mother layer sheet comprising one having the same Or a three-dimensional structure of different elastic properties, wherein the 0-dimensional one-dimensional structure is an adjacent irregular ring by a solid and/or a continuous thin line of a thermoplastic resin and a short line of short lines. Or the spirals are brought together, tightly bonded, and gathered together; and the three-dimensional structure is heated in a male die or a female die to a temperature sufficient to soften it, via The two mating dies are closed to be compressed and allowed to harden by cooling. Marriage 5. The damper material consisting of a resin molded article with a spring-and-spring structure, as described in the stipulations of the stipulations, is characterized by the density and material of the three-dimensional structure. / or the diameter of the thin wire is determined. 6/ Patent application 帛4, a shock absorbing material comprising a resin molded article having a spring U ,, wherein when the mother and the middle mold have a receiving base set at a depth, The volume of the resin molded article having the elastic structure can be changed by adjusting the stroke 59 1248860 of the male die. 7. The shock absorbing material consisting of a resin molded article of a spring structure as described in claim 4, wherein there is a matching die, at least the female die is made of concrete due to the two. Patent application No. 6 of the patent application; a shock-absorbing material belt composed of a resin molded article of a spring structure: - a matching punch, $ w, " Because the two f cores are at least the female die is concrete 9. The mother die made of -9 kinds of concrete, the system is: a resin molded article with a sergeant connected to the AA to mold a mold, the master is the step 而, 疋, 疋Borrower: According to an original mother die that is effective for molding a resin molded article with a right-handed &amp; ammunition, 、,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, , 冓, the space that will be coagulated within the raft structure, and the hardening of the allowable material. Haizhan clay paste 10. The spring structure of the spring structure described in the patent application 帛4 item has a damping material composed of a tree-shaped object, and its φ _ is matched with 5 in the die.丨, Gan,, the vertical movement of one of the ones to ^ is achieved by a conductive jack. Adjusting the conductive bow U. As shown in the sixth paragraph of the patent scope of the patent application, the spring structure of the lifting block 4 t 1U with a bullet and the tree of the cross-shaped object is composed of at least the basin of the damping material. A match was reached. The electric bow of the electric rope, the wind, the bamboo, the soldier, the vertical movement of the current one, the borrower is a conductive 12. As described in the scope of claim 7, the shock-absorbing material consisting of a molded resin molded article Among them, at least one of the gongs of the rushing die was reached. </ RTI> A shock absorbing material consisting of a resin molded article having a bullet-like structure, wherein the vertical movement of at least one of the two mating dies is borrowed. A conductive bow jack was reached. I4· A shock absorbing material consisting of a resin molded article having a spring structure. The spring structure comprises a three-dimensional structure, wherein: the three-dimensional structure is made by a solid resin made of a thermoplastic resin and/or Hollow continuous thin lines and/or adjacent irregular ring-shaped or snail-shaped scorpions of the short thin wires are formed in contact with each other; and the three-dimensional structure is on the top and bottom surfaces thereof; There are two or more bumps formed on a predetermined straight line region, and the bumps are formed by the following steps: the boundary of each region is knitted by using a hot plastic thread. And shortening the thread by pressure. Japanese I5· A method for manufacturing a shock absorbing material, which is composed of a resin molded article having a spring structure, the method includes The following steps: extruding a molten thermoplastic resin into the fine line and contacting adjacent irregular loops or spirals of the continuous thin line , close to, σ &amp;, and gathered together to form a three-dimensional structure containing voids at a predetermined overall density; cutting the three-dimensional structure or the edge of a resin molded article with a spring structure, To provide a U-shaped or V-shaped profile, 61 1248860 and to braid the resulting edges by a thermoplastic resin thread; and a line of thermal plastics will be located in the three-dimensional The boundary of the predetermined straight line region on the top and bottom surfaces of the structure is braided and the wire is shortened by pressure. 16· The method for manufacturing a shock absorbing material according to claim 15 of the patent application, the shock absorption The material is composed of a resin molded article having a spring structure, the method comprising the steps of: placing the three-dimensional structure on a female die; heating the female die and/or the three-dimensional structure to a a temperature high enough to soften the three-dimensional structure; dense contact to facilitate 容許一個公沖模可以與該母沖模緊 緊密地壓縮該三維結構； 一個固定的彈Allowing a male die to compress the three-dimensional structure tightly with the female die; a fixed projectile 冷卻該三維結構以在該三 力性質；以及 藉著一個線狀物將位於該 上之預定直線區域的邊界編結 狀物。 維結構上提供 二維結構之頂部及底部表面 起來，並且以壓力縮短該線 拾壹、囷式： 如次頁。 62The three-dimensional structure is cooled to be in the three-force nature; and the boundary of the predetermined straight line region located thereon is braided by a wire. The dimension structure provides the top and bottom surfaces of the two-dimensional structure, and the line is shortened by pressure. 62