TWI246537B - Method for monitoring blast furnace tuyere raceway and its equipment - Google Patents

Method for monitoring blast furnace tuyere raceway and its equipment Download PDF

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Publication number
TWI246537B
TWI246537B TW93132372A TW93132372A TWI246537B TW I246537 B TWI246537 B TW I246537B TW 93132372 A TW93132372 A TW 93132372A TW 93132372 A TW93132372 A TW 93132372A TW I246537 B TWI246537 B TW I246537B
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Taiwan
Prior art keywords
blast furnace
blast
blaster
brightness
wind
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TW93132372A
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Chinese (zh)
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TW200613567A (en
Inventor
Juan-Yi Wu
Jung-Gen He
Jr-Ming Ye
Jung-Huei Shiu
Sung-Huei Su
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China Steel Corp
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Publication of TW200613567A publication Critical patent/TW200613567A/en

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  • Blast Furnaces (AREA)

Abstract

The present invention relates to a method for monitoring a blast furnace tuyere raceway and its equipment, which is for monitoring the combustion of the pulverized coal in the blast furnace tuyere raceway. The method of the present invention comprises: continuously detecting the brightness value of the blast furnace tuyere raceway and setting up a baseline range corresponding to each brightness value; and transmitting a warning signal when the brightness is over the range. The monitoring equipment comprises a beam detecting device for detecting the brightness at the blast furnace tuyere raceway, an arithmetic process device for calculating and converting each brightness value so as to produce the corresponding baseline range, and a warning device for transmitting warning signal when a brightness value is over the baseline range. The method and the equipment of the present invention have a reliable detection, and the structure is relatively simple and easy to manufacture; therefore, it is capable of decreasing the load of operators and the production cost.

Description

1246537 九、發明說明: 【發明所屬之技術領域】 本發明是有關於-種高爐鼓風脅風握 其設備,特別是指一種準禮^ ^視方法及 方法及其設備。種丰確度两之南爐鼓風嘴風《監視 【先前技術】 一門Γ閱二一高爐用之鼓風嘴件組1是包含有-前端有 歼口之mi、-連設於該鼓風管u 送至該鼓風管U之前端的嘴蝶餘12,以及一設置於^: 官11之末端且其直徑約為丨2 的規視孔13。該鼓風管 士的側邊疋連設有一側管14 ’以供一熱風從該侧管14之管 山政風官11中,輔使該喷煤餘12所喷出的粉煤被吹 3 y的刚端開口並輸送至一高爐内,其中該熱風 又疋母^ 3勿4里以兩壓空氣自動吹喷出。該鼓風嘴件 組1的前端開口外是形成一風徑區15,而當粉煤自該喷煤 鎗12被嘴吹出,並隨由該側管14所傳遞的熱風而被吹送 至該風徑區15處以進行燃燒時,一操作人員可自該窺視孔 U監視粉煤的噴吹狀況與該風徑區15處之燃燒情形。 已知提高喷煤柯節省燃料成本,故近年來世界各國 之相關產業人士無不更致力於如何更提高喷煤率,截至目 别為止,月平均最高喷煤率已可高達266 kg/thm【比㈤··每 頁鐵水(ton hot metal)】。然而,高噴煤率會造成高爐下部 的未燃煤量的累積,導致透氣性漸差,而增加了爐内的阻 力,使得粉煤無法順暢地被輸送;甚者,當情況日益惡化 1246537 所堵^端開口更有可能會被未輸送出的粉煤 土 w —煤鎗12與鼓風f u因粉煤回燒而被焚毀 + =不得不停爐以進行維修,影響了正常的生產,降低 項成太之餘’更增加了維修之卫時、人力,以及材料等各 項成本。 為避免提高喷煤率> % % 7 丰之後所了把導致之各項設備的毀損 ’敞商通常是賴作人貢排班巡視,並自職視孔13監視 粉煤的噴吹狀況與該風徑區15處之燃燒㈣…般而言是 =母八小時巡爐檢視_次,但仍顯不足,若再增加巡視頻 相對地會增加人事成本’同時對於緊急狀況的預測或 防止亦極為有限。 是以’數種用以_、監視該鼓風管π管π或風徑區 15處之監視系統已漸被發展,例如由从⑺刪所開發之 堵塞㈣器,其是被安裝在每—個鼓風嘴件組1上,以進 行線上之連續偵測,一旦偵測到該鼓風管u之管口處有大 塊料堵塞時,即令該噴煤鎗12停止吹噴㈣直至操作人 員確認該鼓風管U之管σ處已回復為正常狀態,始可恢復 粉煤之正常吹噴。然而此堵塞偵測器僅能積測該大塊料堵 塞的狀況,卻不見得能順利預測到該噴煤餘12噴吹不順的 情形;再者,該堵塞偵測器的價格十分昂貴,且由於每一 鼓風嘴倾i皆須設置’因此會大大增㈣商設備成本之 負擔。 是在每鼓風嘴件組1 ’以監視粉煤在鼓風 另外,美國伯利恆鋼廠之高爐,則 之窺視孔13處設有一活動式光纖套環 1246537 =組1前端㈣燒狀況,並以光_輸該難區15處之 二度以進㈣測’且設定平均亮度之m為管制值,— 物亮度值低於管制值,則表示該喷煤餘12 ; 吹不順暢,甚至是φ撕望卜主 ^ ^ %甚至疋令蚜寺情況,操作人員即可立刻 \驅的方式來清理„煤鎗12。然而,其㈣值是固^ =⑽《所產生的亮度值卻有可能會因其 、粉煤品質等種種因素導致其正常的亮度值較低,甚至低 於其所謂之管制值,而有可能造成誤判的情況。-甚至低 因此,為使各種突發狀況能被及時發現,立即處理, 二將:失降至最低,如何設立一兼顧低成本與高谓測準確 :之監視方法或監視設備’以可讓操作人員在 :風徑區之粉煤發生堵塞或過度燃燒時能立即推斷現= 之:況:而在第一時間就著手處理,避免更大的損害, 貝! <4得非^重要,而亦成為相關業者亟思改善之處。 【發明内容】 古因此,本發明之目的,即在提供一種成本低且準確度 门而可用以監視一高爐鼓風嘴風徑區内的粉煤燃燒情況 之高爐鼓風嘴風徑區監視方法及其設備。 於是,該鼓風嘴件組是裝設在一高爐内,包含有一前 :開,有In並於其末端設置有—窺視孔並可被鼓入風 二的豉風官,與一位於鼓風管旁並可將粉煤噴送至該鼓風 官之前端開π處的噴煤鎗’該風流則輸送被喷出的粉煤至 該鼓風管之開口與該高爐所共同界定出—高爐鼓風嘴 風徑區内,該高爐鼓風嘴風徑區監視方法是包含有: 1246537 JA)藉由—光線债測裝置而透過該窺視孔以線上連續 度值· 彳匕之冗度亚里化,而得到相對應之亮 而 秸田一笔連接於該光線伯” 鼻處理裝置 以由步驟⑷所測得之各亮度值為依據,而為每一:产 值建立-相對應之基準範圍,每—基準範圍之建立方式= 以其所對應之該亮度值的測量時間點,朝前推算―單位期 間’而以該單位期間内利得的所有亮度值為依據,透過 該運算處理裝置之運算所得的—上限值與_下限值來界定 ,及 (c)分別將每_次所得之亮度值與其相對應之基準範 圍比較’當該亮度值是落於該基準範圍以外時,則發出一 警告訊息。 而本發明用以監視高爐鼓風嘴風徑區之設備,則包含 有-透過該窥視孔而得以藉由線上連續偵測高爐鼓風嘴風 徑區之亮度並量化以依序得到複數個亮度值的光線偵測裝 置、-以該光線偵測裝置所測得之各亮度值為依據而連續 地運算處理成分別各專屬一亮度值之複數個基準範圍的運 算處理裝置,以及一電連接於該運算處理裝置而用以當一 亮度值超出其專屬之基準範圍時發出一警告訊息之警=裝 置。 " 【實施方式】 有關本發明之前述及其他技術内容、特點與功效,在 以下配合參考圖式之一較佳實施例的詳細說明中,將可清 1246537 楚的呈現。 參閱圖2,該鼓風嘴件組1是被裝設在一高爐(圖未示 )内’且本發明用以監視高爐鼓風嘴風徑區之設備2的較 佳實施例’是連設於如圖1中所示之該鼓風嘴件組1,且本 設備2是包含有一光度計3、一訊號轉換器4,以及一包括 有一運算處理裝置51與一警示裝置52之電腦5。 參閱圖3,該光度計3包括有一具有一第一管部31與 和该第一官部31互通並概呈垂直地連結之一第二管部32 的L狀中空管33、一安置於該中空管33内之該第一、二管 部31、32 乂界處並具有一可反射光線之反射面341與一可 透射光線之透射面342的一玻璃34、一安置於該第二管部 内之匕括有光電一極體35的光線感知器36,以及一 連結於該光線感知器36並設置在該第二管部之端口 321 上的一接線端子37。 該訊號轉換器4是電連接於該光度計3之光線感知器 36 ’該電腦5之該運算處理裝置51是電連接於該訊號轉換 為、4 ’且該運算處理裝置51與該警示裝置52是相互電連接 〇 该光度计3的第一管部31是可插拔地裝設在該鼓風嘴 件組1之窺視孔13上,該L狀中空管33上則開設有一與 -亥規視孔13位於同—水平面之目視孔3 i}。該玻璃是傾 斜45度角地被β又置,且其反射面341是朝向該窥視孔U, 而其透射面342是朝向該目視孔311。 明併參閱圖3。藉由該第一管部31與該窥視孔13之 1246537 連結,使得圖2中之風量區6的每一時刻的光線,即能接 續地進入该第一管部3 1,當抵達到該玻璃34時,其中一部 为的光線經由該反射面341之反射而進入該第二管部32, 並傳送至忒光線感知為3 6,以測得各時刻之亮度並--將 其量化而各自成為一對應之亮度值。其他部分之光線則被 折射且自該透射面342射出而穿過該目視孔311,因此一巡 視之刼作人員可自該目視孔311處透過該玻璃34而觀察該 風量區6之粉煤燃燒情況。 每一時刻之由該光線感知器36所測得的亮度值,皆是 被轉換成-相蜚十應之數位訊號而由該接線端+ 37發出,並 傳遞至該訊號轉換器4,以將各數位訊號轉換成各自對應之 ▲可被該電腦5之運算處理裝置51接受的電流訊號,繼而使 该等電流訊號依序地傳送至該運算處理裝置5 i。 言X運算處理裝置51是用以將所接收到之各亮度值的電 流訊號’進一步綜合處理成相對應於各亮度值之比對用的 基準範圍。每—基準範圍是以所龍之該亮度值的測量時 :點,朝前推算-單位期間,例如60分鐘,而以該6〇分 鐘内所測得的所有亮度值為依據,透過該運算處理裝置將 所有亮度值進行運算處理而成一基準範圍。 該基準範圍之建立方式,則是先將該6G分鐘内所測得 的所有党度值經計算而__平均值,再將該平均值分別乘上 1·3七與〇·7倍’而得―上限值與—下限值,當該次之亮度 值超出其所對應之基準範圍,例如高於該上限值或低於該 下限值時’該警示裝置52則發出―警告訊息,其可為一聲 10 1246537 音,或是一警示畫面,以利操作人員得知該次之亮度值超 出該基準範圍,在第一時間内判斷該風量區6的燃燒狀況 有否出現異常,並至現場勘查以進行立即處理。於是,該 咼爐鼓風嘴風徑區内之亮度即被施以動態地線上偵測,各 亮度值亦可被轉化為一如圖4所示之時間相對於光度計訊 號的波形圖’以利操作人員判讀,並達至操作人員之監視 该咼爐鼓風嘴風徑區内粉煤是否有正常燃燒之目的。 由上述構造可知,本發明高爐鼓風嘴風徑區監視方法 及其δ又備’具有如下所列之各項優勢: (1 )偵測可信度高: 0々八心々个赞刊用以監視高 監看該高爐鼓風嘴風徑區之 當巡視現場的操作人員欲透過本發明用以龄 只要透過該光度計3之目視孔311朝該高1246537 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a blast furnace blasting wind grip device, and more particularly to a method and method for punctuality and its equipment. The kind of sufficiency of the two south of the drum blasts the wind "monitoring [previous technology] A blast furnace nozzle set 1 for the blast furnace is included - the front end has a mouth of the mi, - connected to the blast tube u is supplied to the mouth of the tympanic tube U at the front end of the ventilator U, and a regulating hole 13 disposed at the end of the vernier 11 and having a diameter of about 丨2. The side of the blasting windshield is provided with a side pipe 14' for a hot air from the side pipe 14 of the mountain management officer, and the pulverized coal discharged from the coal injection 12 is blown 3 The rigid end of y is opened and transported to a blast furnace, wherein the hot air is automatically blown out by the two-pressure air. Outside the front end opening of the blaster member group 1, a wind path region 15 is formed, and when the pulverized coal is blown out from the nozzle by the coal injection gun 12, it is blown to the wind along with the hot air transmitted by the side tube 14. When the run area 15 is for combustion, an operator can monitor the blowing condition of the pulverized coal and the combustion condition at the wind path area 15 from the peephole U. It is known to improve coal injection to save fuel costs. Therefore, in recent years, people from all over the world are more committed to how to improve the coal injection rate. As of the end of the year, the monthly average maximum coal injection rate can be as high as 266 kg/thm. Than (five) · ton hot metal (ton hot metal). However, the high coal injection rate causes the accumulation of unburned coal in the lower part of the blast furnace, resulting in a gradual decrease in gas permeability, which increases the resistance in the furnace, so that the pulverized coal cannot be smoothly transported; even, when the situation worsens, 1246537 It is more likely that the opening of the plugging end will be destroyed by the uncontained pulverized coal. The coal gun 12 and the blasting fu are burned due to the pulverized coal burning. + = The furnace has to be shut down for maintenance, which affects normal production and reduces The extra cost of the project has increased the cost of maintenance, manpower, and materials. In order to avoid the increase of the coal injection rate >%% 7 after the abundance of the equipment caused by the damage, the open business is usually a tribute to the patrol patrol, and the self-service hole 13 to monitor the pulverized coal injection situation and The combustion in the wind tunnel area (4) is generally = the mother's eight-hour patrol inspection _ times, but it is still insufficient. If the increase of the patrol video will increase the personnel cost, it will also predict or prevent the emergency situation. Extremely limited. It is a development system that monitors the dam tube π tube π or the wind tunnel area 15 by a number of types, for example, the blocker (four) developed by (7), which is installed in each- On the blasting nozzle group 1 for continuous detection on the line, once the large block of material is blocked at the nozzle of the blast tube u, the coal injection gun 12 is stopped from blowing (four) until the operator It is confirmed that the tube σ of the blast tube U has returned to a normal state, and the normal blowing of the pulverized coal can be resumed. However, the clogging detector can only measure the blockage of the bulk material, but it does not necessarily predict that the squirting of the coal injection 12 is unsatisfactory; in addition, the clogging detector is very expensive, and Since each blaster must be set up, it will greatly increase the burden on the equipment cost. In each blasting nozzle group 1 'to monitor the pulverized coal in the blast furnace, the blast furnace of the Bethlehem Steel Plant in the United States, the peephole 13 is provided with a movable fiber ferrule 1246537 = group 1 front end (four) burning condition, and Light_transfers the second degree of the difficult area at 15 degrees to enter (4) and 'sets the average brightness m as the control value. If the material brightness value is lower than the control value, it means that the coal injection is 12; the blowing is not smooth, even φ Tear the master of the ^ ^ % or even the order of the temple, the operator can immediately clean up the "coal gun 12. However, its (four) value is solid ^ = (10) "the brightness value produced may be Due to its various factors such as the quality of pulverized coal, its normal brightness value is lower, even lower than its so-called regulatory value, and it may cause misjudgment. - Even low, so that various emergencies can be discovered in time. , immediately deal with, the second will: the loss to the lowest, how to set up a low cost and high accuracy: the monitoring method or monitoring equipment 'to allow the operator to: when the pulverized coal in the wind tunnel area is blocked or excessively burnt Can immediately infer the current =: Condition: and in the first time Hand handling, to avoid greater damage, Bay! <4 is not important, but also become a relevant improvement of the relevant industry. [Inventive content] Therefore, the object of the present invention is to provide a low cost and accurate The blast furnace blaster wind-path area monitoring method and equipment for monitoring the pulverized coal combustion condition in the blast furnace blaster wind-path area, and the blasting nozzle group is installed in a blast furnace. Included is a front: open, with In and at the end is provided with a peephole and can be blasted into the wind two, and a blast tube can be sprayed to the front of the blaster a coal injection gun at the opening π, the air flow conveying the pulverized coal to the opening of the blast tube and the blast furnace jointly defining a blast furnace blast nozzle wind path region, the blast furnace blast nozzle wind diameter region The monitoring method includes: 1246537 JA) by means of the light debt measuring device, through the peephole, the line continuity value and the redundancy degree are sub-intensified, and the corresponding bright is obtained, and the straw field is connected to the The light ray "nose treatment device is based on the brightness values measured by the step (4) And for each: the establishment of the production value - the corresponding reference range, the way of establishing each reference range = the measurement time point corresponding to the brightness value, the calculation of the "unit period" and the gain of the unit period The values of all the luminance values are defined by the upper limit value and the lower limit value obtained by the operation of the arithmetic processing device, and (c) the brightness values obtained per time are compared with the corresponding reference ranges respectively. When the brightness value falls outside the reference range, a warning message is issued. The device for monitoring the wind tunnel area of the blast furnace blaster includes, by means of the peephole, continuously detecting the brightness of the blast furnace blaster wind path region on the line and quantifying to obtain a plurality of sequentially a light detecting device for brightness value, an arithmetic processing device for continuously processing a plurality of reference ranges of respective exclusive brightness values based on respective brightness values measured by the light detecting device, and an electrical connection The alarm processing device is configured to issue a warning message when a brightness value exceeds its exclusive reference range. [Embodiment] The foregoing and other technical contents, features and effects of the present invention will be apparent from the following detailed description of a preferred embodiment of the accompanying drawings. Referring to Fig. 2, the blaster member set 1 is mounted in a blast furnace (not shown) and the preferred embodiment of the apparatus 2 for monitoring the blast furnace blaster wind path region of the present invention is connected. The ventilating nozzle member set 1 is as shown in FIG. 1, and the device 2 includes a photometer 3, a signal converter 4, and a computer 5 including an arithmetic processing device 51 and a warning device 52. Referring to FIG. 3, the photometer 3 includes an L-shaped hollow tube 33 having a first tube portion 31 and a first tube portion 32 interposed therebetween and substantially perpendicularly connected to the first tube portion 32. The first and second tube portions 31, 32 in the hollow tube 33 have a reflective surface 341 for reflecting light and a glass 34 for transmitting the light transmitting surface 342, and a second glass is disposed at the second surface. A light sensor 36 including a photo-electric body 35 is disposed in the tube portion, and a terminal 37 connected to the light sensor 36 and disposed on the port 321 of the second tube portion. The signal converter 4 is a light sensor 36 electrically connected to the photometer 3. The arithmetic processing device 51 of the computer 5 is electrically connected to the signal and converted to 4' and the arithmetic processing device 51 and the warning device 52. The first tube portion 31 of the photometer 3 is detachably mounted on the peephole hole 13 of the blasting nozzle assembly 1, and the L-shaped hollow tube 33 is opened with a The viewing aperture 13 is located in the visual aperture 3 i} of the same horizontal plane. The glass is again placed at an angle of 45 degrees, and its reflecting surface 341 faces the peephole U, and its transmitting surface 342 faces the viewing hole 311. See also Figure 3. By connecting the first tube portion 31 to the 1246537 of the peephole hole 13, the light at each moment of the air volume region 6 in FIG. 2 can be successively entered into the first tube portion 3 1, when arriving at the In the case of the glass 34, a portion of the light is reflected by the reflecting surface 341 into the second tube portion 32, and is transmitted to the pupil light to be 3 6 to measure the brightness at each moment and quantize it. Each becomes a corresponding brightness value. The light of the other portion is refracted and exits the transmissive surface 342 and passes through the visual hole 311. Therefore, a patrolman can observe the pulverized coal combustion of the air volume region 6 through the glass 34 from the visual hole 311. Happening. The brightness value measured by the light sensor 36 at each moment is converted into a digital signal of the phase and is sent by the terminal + 37 and transmitted to the signal converter 4 to Each of the digital signals is converted into a corresponding current signal that can be received by the arithmetic processing unit 51 of the computer 5, and then the current signals are sequentially transmitted to the arithmetic processing unit 5 i. The X operation processing means 51 is for further synthesizing the received current signals ' of the respective luminance values into a reference range for comparison with the respective luminance values. Each reference range is measured by the brightness value of the dragon: point, forward calculation - unit period, for example, 60 minutes, and based on all the brightness values measured within the 6 minutes, through the operation processing The device performs arithmetic processing on all luminance values to form a reference range. The benchmark range is established by first calculating the total party value measured in 6G minutes and __average, and then multiplying the average by 1.37 and 〇7 times respectively. The upper limit value and the lower limit value are obtained. When the brightness value of the time exceeds the corresponding reference range, for example, above the upper limit value or below the lower limit value, the warning device 52 issues a warning message. It can be a sound of 10 1246537, or a warning screen, so that the operator knows that the brightness value of the time exceeds the reference range, and determines whether the combustion condition of the air volume area 6 is abnormal in the first time. And on-site investigation for immediate processing. Therefore, the brightness of the wind tunnel area of the oven blower is subjected to dynamic ground detection, and each brightness value can also be converted into a waveform diagram of time as shown in FIG. 4 with respect to the photometer signal. The operator interprets and reaches the operator to monitor whether the pulverized coal in the wind tunnel area of the blast furnace has normal combustion. It can be seen from the above configuration that the method for monitoring the wind tunnel area of the blast furnace blast furnace of the present invention and its δ have the following advantages: (1) High reliability of detection: 0々八心々一赞刊The operator who is inspecting the blast furnace blaster wind tunnel in the high temperature of the blast furnace is intended to pass through the visual hole 311 of the photometer 3 toward the height.

鼓風嘴風徑區之設備2的偵測可信度。 爐鼓風嘴風徑區之設備 燃燒情形時,只要透過 (2 )結構不複雜,易於製造:The reliability of the detection of the equipment 2 in the wind tunnel area of the blast nozzle. Equipment in the wind tunnel area of the furnace drum. In the case of combustion, as long as the transmission (2) structure is not complicated, it is easy to manufacture:

1246537 電腦5,jώ μ ^ μ先度计3僅包括該L狀中空管33、破 用以=Μϋ36,以及該接線端子37,是故本發明 皿?呵爐豉風嘴風徑區之設肖2、结構並不複雜, 易於製造。 (3 )成本低·· 上述,由於本發明用以監視高爐鼓風嘴風徑區 之°又備2的結構並不複雜,而易於製造,因此置製造 成本即可相對地降低,減輕需安裝本發明用以監視高 爐鼓風嘴風徑區之設備2之廠商的設備成本;再者, 亡發日:用以監視高爐鼓風嘴風徑區之設備2的偵測可 向操作方便,觀察容易,故操作人員不再需密 集地去現場巡視,而可降低之工作負擔;而本發明^ 以監視高爐鼓風嘴風徑區之設備2之㈣可信度高, 則亦可降低因偵測失誤而導致該鼓風嘴件組1損毀的 機率,因而亦降低了廠商之人事、工時,以及設備維 修等成本。 歸納上述,本發明高爐鼓風嘴風徑區監視方法暨其設 備2,主要是利用在該鼓風嘴件組丨之窺視孔13處,連設 本發明用以監視高爐鼓風嘴風徑區之設備2,使得該高爐鼓 風鳴風徑區的光線射入該L狀中空管3 3中並被反射,以使 其光線可被该光度計3動態地連續偵測,同時以該運算處 理裝置51建立各亮度值所相對應之一基準範圍,當一亮度 值是超過其對應之標準範圍時,該警示裝置52即會發出一 警示訊息,而使操作人員可不需在現場,而只要判斷是否 12 1246537 出現警示訊息,即能輕鬆地確認該高爐鼓風嘴風徑區内之 粉煤燃燒狀況是否有所显當 * ㊉,讓刼作人員之工作負擔得以 減輕。 另外’由於本發明心監視高爐鼓風嘴風《之設備2 1製造成本低’伯測可信度高,因此除了可減輕裝設該高 爐鼓風嘴風徑區之設備2之礙商的設備成本以外,亦可降 低因偵測失誤而導致該誌厨皆 宁豕豉風鳴件組1損毀的機率,使成久 以來困擾相關廠商之各成 分风尽員擔及測罝準確度等問題,得 以解決。 惟以上所述者,僅為本發明之較佳實施例而已,當不 能以此限定本發明實施之範圍,即大凡依本發明申請專利 耗圍及發明說明内容所作之簡單的等效變化與修飾,皆仍 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是一高爐鼓風嘴件組之示意圖,說明其運作方式 與各部構件之相互關係;及 圖2疋本發明用以監才見高爐鼓風嘴風徑區之設備的一 較佳實施例之示意圖,說明其各大部構件之相互連結的關 係; 圖3疋本舍明用以監視高爐鼓風嘴風徑區之設備的該 較佳實施例的部分剖視圖,說明-光度計内之各構件的相 互連結的關係;及 少圖疋波形圖,說明本發明用以監視高爐鼓風嘴風 梭區之設備的該較佳實施例在使用時所獲得之時間相對於 13 1246537 光度計訊號的關係。1246537 Computer 5, jώ μ ^ μ The first meter 3 includes only the L-shaped hollow tube 33, the broken = Μϋ 36, and the terminal 37, is the present invention? The design of the wind tunnel in the wind tunnel is not complicated, and it is easy to manufacture. (3) Low cost······················································································ The invention is used for monitoring the equipment cost of the manufacturer of the equipment 2 of the blast furnace blast nozzle wind zone; further, the death date: the detection of the equipment 2 for monitoring the blast furnace blast nozzle wind diameter area can be conveniently operated, and observation It is easy, so the operator no longer needs to intensively go to the site to patrol, but can reduce the workload; and the present invention ^ to monitor the blast furnace blaster wind tunnel area 2 (4) high credibility, it can also reduce the detection The measurement error causes the blast nozzle group 1 to be destroyed, thereby reducing the cost of personnel, man-hours, and equipment maintenance. In summary, the method for monitoring the wind tunnel area of the blast furnace blast nozzle of the present invention and the device 2 thereof are mainly used at the peephole 13 of the blaster nozzle group, and the invention is used to monitor the wind tunnel area of the blast furnace blaster mouth. The device 2 causes the light of the blast furnace wind and sound path region to be incident into the L-shaped hollow tube 33 and is reflected so that the light can be dynamically detected continuously by the photometer 3, and the operation is performed The processing device 51 establishes a reference range corresponding to each brightness value. When a brightness value exceeds its corresponding standard range, the warning device 52 sends a warning message, so that the operator does not need to be on site, and only Judging whether 12 1246537 has a warning message, it is easy to confirm whether the pulverized coal combustion condition in the wind tunnel area of the blast furnace blower is obvious*, so that the workload of the staff can be reduced. In addition, due to the fact that the equipment of the present invention monitors the blast furnace blaster wind, the equipment is low in manufacturing cost, and the reliability of the test is high, the equipment of the equipment 2 that can be installed in the wind tunnel area of the blast furnace is reduced. In addition to the cost, it is also possible to reduce the probability of the Zhichen Ningfeng Fengming Group 1 being damaged due to the detection error, which has caused problems such as the exhaustion of the components of the relevant manufacturers and the accuracy of the test. Can be solved. However, the above is only the preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto, that is, the simple equivalent change and modification of the patent application and the description of the invention according to the present invention. All remain within the scope of the invention patent. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic view of a blast furnace blast nozzle assembly, illustrating the relationship between its operation mode and various components; and FIG. 2 疋 the invention for monitoring the blast furnace blast nozzle wind path area BRIEF DESCRIPTION OF THE DRAWINGS FIG. 3 is a partial cross-sectional view showing the preferred embodiment of the apparatus for monitoring the wind tunnel area of a blast furnace blast furnace, illustrating - the relationship of the interconnections of the various components in the photometer; and the lesser waveforms, illustrating the time taken by the preferred embodiment of the apparatus for monitoring the blast furnace blower region of the present invention in use relative to 13 1246537 Relationship of photometer signals.

14 1246537 【主要元件符號說明】 1 鼓風嘴件組 321 端口 11 妓風管 33 L狀中空管 12 喷煤餘 34 玻璃 13 窺視孔 341 反射面 14 側管 342 透射面 15 風徑區 35 光電二極體 2 用以監視高爐鼓 36 光線感知器 風嘴風徑區之設 37 接線端子 備 4 訊號轉換器 3 光度計 5 電腦 31 第一管部 5 1 運算處理裝置 311 目視孔 52 警示裝置 32 第二管部 6 風量區14 1246537 [Description of main components] 1 blaster nozzle group 321 port 11 ventilator 33 L-shaped hollow tube 12 coal injection 34 glass 13 peephole 341 reflective surface 14 side tube 342 transmission surface 15 wind path area 35 photoelectric The diode 2 is used to monitor the setting of the blast furnace drum 36 light sensor wind nozzle wind path area 37 terminal block 4 signal converter 3 photometer 5 computer 31 first pipe part 5 1 arithmetic processing device 311 visual hole 52 warning device 32 Second tube part 6 air volume area

Claims (1)

!246537 十、申請專利範圍: h —種高爐鼓風嘴風徑區監視方法,是用以監視—高爐鼓 風嘴風徑區内的粉煤燃燒情況,一鼓風嘴件組是裝設在 阿爐内,包含有一前端開設有一開口並於其末端設置 有一窺視孔並可被鼓入風流的鼓風管,與一位於鼓風管 旁並可將粉煤喷送至該鼓風管之前端開σ處的噴煤餘, 該風流則輸送被噴出_粉煤至一由該鼓風管之開口與該 高爐所共同界定出-高爐鼓風嘴風徑區内;該高爐鼓風 嘴風徑區監視方法是包含有: (A)藉由一光線偵測裝置而透過該窺視孔以線上 連續偵測高爐鼓風嘴風徑區之亮度並量化,而得到相對 應之亮度值; (B) 藉由電連接於該光線偵測裝置的運算處理 裝置而以由步驟(A)所測得之各亮度值為依據,而為 每-亮度值建立-相對應之基準範圍,每—基準範圍之 建立方式疋以其所對應之該亮度值的測量時間點,朝前 推算-單位期間,而以該單位期間内所測得的所有真产 值為依據’透過該運算處理寰置之運算所得的一上:: 與一下限值來界定;及 (C) 分別將每—次所得之亮度值與其相對應之基準 範圍比較,當該亮度值是落於該基準範圍料時 出一警告訊息。 2.依據f請專利範圍第i項所述之高爐鼓風嘴風徑區監視 方法,更包括有一用以承技兮、μ M 八接该光線偵測裝置所測得之亮 16 1246537 度訊號並轉換成該運算處理裝置所能接 步驟(D )。 尾々丨L Λ 5虎的 3.據申請專利範圍第1或 視方法以 ⑽鼓風嘴風徑區監 4=: 驟⑻中之單位期間是為6〇分鐘。 料^利乾圍弟3項所述之高爐鼓風嘴風徑區監視 厂數Γ 基4範圍的上限值是該第單位期間内所 付稷數凴度值之平均的1 3倍, 斤 ^ °亥基丰靶圍的下限值是該 早位期間内所得複數亮度值之平均的0.7倍。 5·依據申請專利範圍第4項所沭 ~ 述之回爐豉風嘴風徑區監視 6 ,/、,该警告訊息是藉由一警告裝置所發出。 =監=鼓風嘴風徑區之設備,一鼓風嘴件组 = 包含有一前端開設有-開口並於其 〜X置有一規視孔並可被鼓入風流的鼓風管, 於鼓風管旁並可將杖為、、, 、位 方工了將叔煤贺运至該鼓風管之前端 喷煤鎗,該風流則於1: , 處的 /風机則輸达被贺出的粉煤至-由該鼓風管之 该南爐所共同界定出-高爐鼓風嘴風徑區内., 設備包括有: L Μ,该 光線偵測裝置,是透過該窺視孔而以線上 測高爐鼓風嘴風徑區之亮度並量化,而得到相對 度值; τ應之党- 一運算處理H是電連接於該光㈣測裝置 以由該光線偵測農置所測得之各亮度值為依據’而為每 =錢立—相對應之基準範圍,每一基準範心 坏對應之该壳度值的測量時間點,朝前推 17 1246537 算-單位期間,而以該單位期 為依據,透過該運算處理裝置、:列侍的所有亮度值 一下限值來界定;及 之運异所得的—上限值與 一電連接於該運算處理裝置之尊八壯 -亮度值超出其相對應之基準範'm’是用以售 7·依據中請專利範圍第5 χ —警告訊息。 方本甘士 、厅这之鬲爐鼓風嘴風徑區臣七相 法、、中,該光線偵測裝置是 : : 元從计,亚包含有 一概呈L狀之中空管,i —!246537 X. Patent application scope: h—The monitoring method for the wind tunnel area of the blast furnace blaster is used to monitor the combustion of pulverized coal in the wind tunnel area of the blast furnace blaster. A blaster part set is installed in The inside of the furnace includes a blast pipe having an opening at the front end and a peephole at the end thereof and can be blasted into the airflow, and a pulverized pipe adjacent to the blast pipe and capable of spraying the pulverized coal to the front end of the blast pipe Opening the spurt at the σ, the turbulent flow is sent to the pulverized coal to a blast furnace ventilating wind path defined by the opening of the blast tube and the blast furnace; the blast furnace blaster wind path The area monitoring method includes: (A) continuously detecting and illuminating the brightness of the blast furnace blaster wind path region through the peephole through a light detecting device to obtain a corresponding brightness value; (B) By using the arithmetic processing device electrically connected to the light detecting device, based on the respective brightness values measured by the step (A), a reference range corresponding to each brightness value is established, and each reference range is The way of establishing the measurement time point corresponding to the brightness value corresponding thereto , the calculation of the unit period, and the actual value of the real value measured during the unit period is based on the calculation of the operation of the operation through the operation:: with the lower limit; and (C) respectively The brightness value obtained per time is compared with the corresponding reference range, and a warning message is issued when the brightness value falls within the reference range. 2. According to the method of monitoring the wind tunnel area of the blast furnace blast nozzle according to item yi of the patent scope, the method further comprises a signal for measuring the brightness of the 16 1246537 degree signal measured by the light detecting device. And converted into the operation processing device can be connected to step (D). The tail period L Λ 5 tiger 3. According to the patent application scope 1 or according to the method (10) blaster wind path monitoring 4 =: The unit period in step (8) is 6 〇 minutes. The number of the blast furnace blaster wind tunnel monitoring plant mentioned in the 3 items of Liganweidi Γ3 is the upper limit of the range of the number of enthalpy values paid during the first unit period. The lower limit of the ^Heifeng target range is 0.7 times the average of the complex brightness values obtained during the early period. 5. According to the fourth section of the patent application scope, the warning message of the ventilator's wind tunnel is 6 , /, and the warning message is issued by a warning device. = Supervision = equipment in the wind tunnel area of the blaster, a blaster unit = a blast tube with a front end open-opening and a viewing hole in the ~X and can be blasted into the air, in the blast Next to the pipe, the rod can be used as a work place to transport the uncle coal to the front end of the blast pipe. The wind flow is at 1:, and the fan is delivered. Pulverized coal to - defined by the south furnace of the blast tube - in the wind tunnel area of the blast furnace blaster. The device comprises: L Μ, the light detecting device is measured online through the peephole The brightness of the blast furnace blast nozzle wind section is quantized and the relative value is obtained; τ should be the party--one operation processing H is electrically connected to the light (four) measuring device to detect the brightness measured by the light detecting the agricultural setting The value is based on 'there is a reference range for each of the money', and the reference time point of the shell value corresponding to each of the benchmarks is pushed forward by 17 1246537 to calculate the unit period, and the unit period is According to the calculation processing device,: all the brightness values of the queue are defined by the limit value; Limit and electrically connected to a processing unit of the SIM eight strong - beyond their corresponding luminance value of Ji Zhunfan 'm' is used for the sale of 7.1 based on requested range of the Patent 5 χ - warning. The light detection device of the 鼓 甘 、 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , 、有一官口朝向該窺視孔 之弟官部,與和該第一管邱 -第二管部,其中該第一二概呈垂直地連結之 s °卩之末端是開設有一探孔; -光處理單元’是可將傳送人該第—管部内之光線 刀反射入該第二管部,並部分折射出該探孔; -光線感知器,是安置於該第二管部内並包括有 一光電二極體;及a sergeant facing the peephole, and the first tube Qiu-the second tube, wherein the first two are vertically connected to the end of the s ° 是 is opened with a probe hole; - light processing unit ' is that the light knife in the first tube portion of the transmitter can be reflected into the second tube portion and partially refracted; the light sensor is disposed in the second tube portion and includes a photodiode ;and 一訊號輸出單元,是設置在該第二管部之管口,用 以輸出該光線感知器所發出之訊號。 8·依據申清專利範圍第6項所述之高爐鼓風嘴風徑區監視 方法,其中,該設備更包含有一訊號轉換裝置,以將該 光線偵測裝置所發出的訊號轉化成該運算處理裝置所能 接收之訊號。 18A signal output unit is disposed at the nozzle of the second tube portion for outputting a signal from the light sensor. 8. The blast furnace blaster wind path monitoring method according to claim 6, wherein the device further comprises a signal conversion device for converting the signal emitted by the light detecting device into the operation processing The signal that the device can receive. 18
TW93132372A 2004-10-26 2004-10-26 Method for monitoring blast furnace tuyere raceway and its equipment TWI246537B (en)

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