TWI225801B - High-speed horizontal filtering device using fiber filter medium - Google Patents

High-speed horizontal filtering device using fiber filter medium Download PDF

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Publication number
TWI225801B
TWI225801B TW092130841A TW92130841A TWI225801B TW I225801 B TWI225801 B TW I225801B TW 092130841 A TW092130841 A TW 092130841A TW 92130841 A TW92130841 A TW 92130841A TW I225801 B TWI225801 B TW I225801B
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Taiwan
Prior art keywords
filter
fiber
filter material
filtering
fiber filter
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Application number
TW092130841A
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Chinese (zh)
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TW200410748A (en
Inventor
Makoto Ishigaki
Osamu Takuma
Osamu Yamashita
Sanpei Nakaura
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Ishigaki Mech Ind
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Priority claimed from JP2002321087A external-priority patent/JP3835395B2/en
Priority claimed from JP2002356789A external-priority patent/JP3815615B2/en
Priority claimed from JP2003037629A external-priority patent/JP3797557B2/en
Priority claimed from JP2003098409A external-priority patent/JP4064285B2/en
Application filed by Ishigaki Mech Ind filed Critical Ishigaki Mech Ind
Publication of TW200410748A publication Critical patent/TW200410748A/en
Application granted granted Critical
Publication of TWI225801B publication Critical patent/TWI225801B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D24/00Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof
    • B01D24/02Filters comprising loose filtering material, i.e. filtering material without any binder between the individual particles or fibres thereof with the filter bed stationary during the filtration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/11Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
    • B01D29/13Supported filter elements
    • B01D29/23Supported filter elements arranged for outward flow filtration
    • B01D29/25Supported filter elements arranged for outward flow filtration open-ended the arrival of the mixture to be filtered and the discharge of the concentrated mixture are situated on both opposite sides of the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material
    • B01D39/16Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
    • B01D39/1607Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
    • B01D39/1623Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous of synthetic origin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/06Filter cloth, e.g. knitted, woven non-woven; self-supported material
    • B01D2239/065More than one layer present in the filtering material
    • B01D2239/0659The layers being joined by needling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtration Of Liquid (AREA)
  • Filtering Materials (AREA)

Abstract

The object of the present invention is to provide a high-speed horizontal filtering device that uses floatable synthetic resin made fibers with great strength and excellent compressibility to form a filtering layer for providing high filtering speed and efficiently performing filtering process for raw water. The solution of the present invention is that in the filtering device, fiber filter media (5, 6) made of floatable synthetic resin that has high strength, high porosity ratio, and easy to adjust specific weight are filled in a horizontally arranged enclosed filtering tank (1). Raw water is supplied from the bottom and the processed water drained from the top. In order to regenerate the contaminated fiber filter media (5, 6), an agitator (9) comprised of a plurality of impellers (11a, 11b, 11c) is employed to cooperate with air from air tubes (8) to generate strong vortex flow. Thus, the fiber filter media (5, 6) can be efficiently cleaned and regenerated in a short period, which is therefore capable to continuously maintain high filtering speed and perform high capacity processing in high speed in extended period of time.

Description

1225801 (1) 玖、發明說明 【發明所屬之技術領域】 本發明是關於塡充有浮上性的合成樹脂纖維濾材的過 濾機之改良,特別是關於能夠進行高速過濾及精密過濾之 上向流式橫型高速過濾裝置的改良。 【先前技術】 一般,在使用有浮上性濾材的過濾機,在過濾槽內的 上部設有防止濾材流失用的篩網。在此篩網的下上塡充浮 上性濾材,形成濾材層。過濾機,是進行由過濾槽的下方 以上向流使生水通過,在濾材層進行固液分離之過濾處理 【發明內容】 〔用以解決課題之手段〕 本發明的第1特徵之目的在於提供使用纖維濾材的橫 型高速過濾裝置。 過濾裝置,是形成塡充有浮上性的纖維濾材(5、6 ) 之濾材層(7 ),包含橫設的密閉型過濾槽(1 )。過濾槽 (1 )是由過濾槽(1 )的底部供給生水,由過濾槽(1 ) 的頂部取出在濾材層(7 )已經分離的處理液。過濾裝置 ,是包含呈水平狀地張設於前述過濾槽(1 )內的上部, 具有多數小孔的集水板(2 )。過濾裝置,是包含藉由前 述集水板(2 )來區隔的上方之集水室(3 )及下方之過濾 >5- 1225801 (2) 室(4 )。過濾裝置,是包含配設於前述過濾室(4 )的下 部的其中一方之周壁附近的散氣管(8 )。過濾裝置,是 包含在前述過濾室(4 )的另一方的周壁附近配設於較濾 材層(7)的下面更下方之攪拌機(9)。 作爲理想的形態,上述纖維濾材(5、6 )是以三種類 的不同纖維徑之合成樹脂纖維所構成的不織性纖維濾材。 前述纖維濾材是包含:在聚丙烯的芯材上被覆有聚乙烯之 熱熔著性複合纖維且纖度爲18〜65但尼爾(den )之第1 纖維絲(5 a )。前述纖維濾材是包含材料爲聚丙烯纖維且 纖度爲3〜1 0但尼爾之第2纖維絲(5 b )。前述纖維濾材 是包含在聚丙烯的芯材上被覆有聚乙烯之熱熔著性複合纖 維且纖度爲1·5〜6但尼爾之第3纖維絲(5c )。前述纖 維濾材(5、6 )是藉由針刺法將摻合有前述各纖維的腹板 加以布形化,將兩面的腹材起毛狀態不會平滑化地加熱處 理後作成板狀體,裁斷此板狀體者。此已經才對的纖維濾 材(5、6)是作成外觀比重0.7〜0.92、厚度3〜30 mm、 寬度5〜30麵、長度爲5〜30 _之長方體或立方體。前述 纖維濾材(5、6 )是以上述板狀體夾持黏合發泡性樹脂板 (6a )後裁斷,將前述外觀比重調整至0.92以下。 作爲理想的形態,在上述攪拌機(9 )的軸(1 0 ), 於複數處配設攪拌葉。設在兩側壁附近的攪拌葉(1 1 a、 1 1 b )是對於軸心大致呈4 5度傾斜,其他的攪拌葉(1 1 c )與軸心平行地配設。前述軸(1 0 )的一端是貫通過濾槽 (1 )的側壁,連結於驅動機3 0。 -6- (3) 1225801 作爲理想的形態,以過濾槽(1 )的水平軸爲中心, 在下方於1 5〜7 5度位置配設至少一支的上述散氣管(8 ) 〇 作爲理想的形態,在倂用攪拌機(9 )與散氣管(8 ) 來進行上述濾材層(7 )的攪拌的情況時,使用於散氣之 空氣量爲10〜20Nm3/m2· Hr。 作爲理想的形態,在停止上述攪拌機(9 ),藉由散 氣管(8 )攪拌上述濾材層(7 )的情況時,使用於散氣之 空氣量爲15〜25Nni3/m2· Hr。 作爲理想的形態,前述過濾機,是包含:具有張設於 上述過濾槽(1 )的下底部,且連結有生水供給管(3 4 ) 的一端部及開口有洩水排出口( 3 5 )的另一端部之圓筒狀 的篩網(32 )。前述過濾機是包含內設於篩網(32 )的篩 網輸送機(3 3 )。 作爲理想的形態,在上述篩網(3 2 )的下部配設有複 數個生水供給管(3 4 )與複數個洩水排出口( 3 5 )。 本發明之第2特徵的過濾裝置,是包含收容有流體及 可在前述流體上浮上之濾材的過濾槽。過濾裝置,是包含 :由對於前述過濾槽爲下方且由前述水平軸朝水平方向遠 離之位置供給氣泡,朝以前述水平軸爲中心之旋轉方向移 動前述流體與前述濾材之供給機。 作爲理想的形態,前述濾材是包含具有不同直徑的一 群纖維。前述濾材是包含··與前述一群纖維接合,且具有 較前述一群纖維更小的外觀比重之發泡體。 -7- 1225801 (4) 作爲理想的形態,過濾裝置,是包含:配置於較前述 過濾槽的水平軸更下方,朝以前述過濾槽的水平軸爲中心 的旋轉方向移動前述流體之葉輪。 作爲理想的形態,前述葉輪是包含沿著前述水平軸移 動前述流體之第1葉片。前述葉輪是包含朝以前述水平軸 爲中心的迴旋方向移動前述流體之第2葉片。 作爲理想的形態,前述葉輪是對於前述過濾槽的垂直 軸,定位成與前述供給機相對向。 作爲理想的形態,前述過濾裝置是包含由生水除去夾 雜物之篩網。過濾裝置是包含將前述夾雜物搬送至排出口 的輸送機。 若根據本發明的話,所使用的纖維濾材是加工處理3 種類不同的纖維質境的合成樹脂纖維,作成板狀體。纖維 濾材是裁斷此板狀體來作成濾材;或以前述板狀體夾持低 比重的發泡性樹脂板加以黏合後裁斷者。因此,配合原液 性狀或處理方法,使濾材的比重形成最適合,即使長時間 使用壓縮耐性也不會降低,亦可防止處理能力降低。因此 ,能夠進行長時間之穩定的連續運轉。 又,在爲了洗淨•再生本發明之比重1.〇以下的浮上 性纖維濾材,而倂用散氣管與機械式的攪拌機的情況時, 藉由攪拌機所形成的迴旋流與由散氣管所噴出的空氣,濾 材有效率地迴旋。因此,由於可在短時間完成濾材的洗淨 ,故能以少的空氣使用量來完成。又,因由橫設有攪拌機 的軸之過濾槽的一方的側壁延設至另一方的側壁’配置複 -8- 1225801 (5) 數個攪拌葉,所以能夠有效率地迴旋濾材,亦可以小的動 力即可完成。 又,因本纖維濾材具有大的空隙率,所以濾材層的空 隙率也大,壓力損失小來進行高速過濾,而能夠獲得穩定 的水質之處理水。 在前述攪拌機的軸,於複數處配設攪拌葉,設在前述 軸的兩端部之攪拌葉對於軸心,大致呈4 5度傾斜,而其 他的攪拌葉與軸心平行地配設。因此,在攪拌時不會有濾 材滯留,在進行濾材的攪拌時,濾材既可搭乘介由倂用機 械攪拌與空氣攪拌所產生的迴旋流來有效率地迴旋,亦可 充分地進行洗淨•再生,並且也縮短洗淨時間。 又,在處理混入有石頭或大型的固形物的原水之情況 時,以過濾槽的篩往來使石頭或大型的固形物分離,以篩 網輸送機排出至外部。1225801 (1) 发明 Description of the invention [Technical field to which the invention belongs] The present invention relates to an improvement of a filter filled with a synthetic resin fiber filter material having a floating property, and particularly to an upward flow type capable of performing high-speed filtration and precision filtration. Improvement of horizontal high-speed filtering device. [Prior art] Generally, in a filter using a floating filter material, a screen for preventing the filter material from being lost is provided in the upper part of the filter tank. The upper and lower shafts of this screen are filled with a floating filter material to form a filter material layer. The filter is a filtering process for passing raw water from above and below the filter tank, and performing solid-liquid separation on the filter material layer. [Summary of the Invention] [Means to Solve the Problem] The first feature of the present invention is to provide Horizontal high-speed filtering device using fiber filter media. The filter device is a filter material layer (7) formed by floating fiber filter materials (5, 6), and includes a horizontally-closed filter tank (1). The filter tank (1) is supplied with raw water from the bottom of the filter tank (1), and the processing liquid that has been separated from the filter material layer (7) is taken out from the top of the filter tank (1). The filtering device includes a water collecting plate (2) having a plurality of small holes, which is horizontally stretched in the upper part of the filtering tank (1). The filtering device includes an upper collecting chamber (3) and a lower filtering > 5- 1225801 (2) chamber (4) separated by the aforementioned collecting plate (2). The filtering device includes a diffuser pipe (8) arranged near one of the peripheral walls of the lower part of the filtering chamber (4). The filtering device is a stirrer (9) included near the other peripheral wall of the aforementioned filtering chamber (4) and arranged below the filter material layer (7). As a preferred embodiment, the fiber filter material (5, 6) is a non-woven fiber filter material composed of three types of synthetic resin fibers having different fiber diameters. The fiber filter material is a first fiber filament (5 a) comprising a polypropylene core material covered with a heat-fusible composite fiber of polyethylene and having a fineness of 18 to 65 denier. The fiber filter material is a second fiber yarn (5 b) containing polypropylene fibers and a fineness of 3 to 10 denier. The fiber filter material is a third fiber yarn (5c) having a fineness of 1.5 to 6 deniers and comprising a heat-fusible composite fiber coated with polyethylene on a polypropylene core material. The fiber filter material (5, 6) is formed into a cloth by using a needle punching method to blend the webs with the aforementioned fibers, and the fluffing state of the webs on both sides is not smoothed and heated to form a plate-like body and cut. This plate body. The fiber filter material (5, 6) that has just been made is a rectangular parallelepiped or cube having an appearance specific gravity of 0.7 to 0.92, a thickness of 3 to 30 mm, a width of 5 to 30 faces, and a length of 5 to 30 mm. The fiber filter material (5, 6) is cut by sandwiching the adhesive foamable resin plate (6a) with the plate-like body, and the appearance specific gravity is adjusted to 0.92 or less. As an ideal form, agitating blades are arranged at a plurality of places on the shaft (1 0) of the agitator (9). The stirring blades (1 1 a, 1 1 b) provided near the two side walls are inclined approximately 45 degrees with respect to the axis, and the other stirring blades (1 1 c) are arranged parallel to the axis. One end of the shaft (10) is a side wall penetrating the filter tank (1), and is connected to the driving machine 30. -6- (3) 1225801 As an ideal form, at least one of the above-mentioned air diffusers (8) is arranged at a position of 15 to 75 degrees below the horizontal axis of the filter tank (1) as an ideal form. In a form, when agitating the filter layer (7) with a mixer (9) and a diffuser pipe (8), the amount of air used for the diffuser is 10 to 20 Nm3 / m2 · Hr. As an ideal form, when the agitator (9) is stopped and the filter material layer (7) is agitated by a diffuser pipe (8), the amount of air used for diffuser is 15 to 25 Nni3 / m2 · Hr. As an ideal form, the filter includes a bottom portion stretched to the lower part of the filter tank (1), an end portion connected to the raw water supply pipe (3 4), and a drain outlet (3 5) at the opening. A cylindrical screen (32) at the other end. The aforementioned filter includes a screen conveyor (3 3) built in the screen (32). As an ideal form, a plurality of raw water supply pipes (3 4) and a plurality of drain outlets (3 5) are arranged at the lower part of the screen (3 2). A filter device according to a second feature of the present invention is a filter tank including a fluid and a filter material capable of floating on the fluid. The filter device includes a supply device for supplying bubbles from a position below the filter tank and away from the horizontal axis in a horizontal direction, and moving the fluid and the filter medium in a rotation direction centered on the horizontal axis. In a preferred form, the filter medium includes a group of fibers having different diameters. The filter medium includes a foam that is bonded to the group of fibers and has a smaller specific gravity than the group of fibers. -7- 1225801 (4) As an ideal form, the filtering device includes an impeller which is disposed below the horizontal axis of the filter tank and moves the fluid in a rotating direction centered on the horizontal axis of the filter tank. Preferably, the impeller includes a first blade that moves the fluid along the horizontal axis. The impeller includes a second blade that moves the fluid in a turning direction around the horizontal axis. Preferably, the impeller is positioned on the vertical axis of the filter tank so as to face the feeder. In a preferred embodiment, the filtering device is a screen including a raw material for removing impurities. The filtering device is a conveyor including a conveyance port for conveying the inclusions. According to the present invention, the fiber filter material to be used is a synthetic resin fiber processed into three different types of fiber textures to form a plate-like body. The fiber filter material is a plate material cut out to make a filter material; or a low specific gravity foamable resin plate is sandwiched and bonded by the plate shape and cut. Therefore, in combination with the characteristics of the original solution or the treatment method, the specific gravity of the filter medium is optimally formed, and the compression resistance will not be reduced even if it is used for a long time, and the reduction of the processing capacity can be prevented. Therefore, it is possible to perform stable continuous operation for a long time. In order to wash and regenerate the floating fiber filter material having a specific gravity of 1.0 or less, when a diffuser pipe and a mechanical stirrer are used, the swirling flow formed by the stirrer and the spout from the diffuser pipe are used. The air, filter material is efficiently swirling. Therefore, because the filter can be cleaned in a short time, it can be completed with a small amount of air use. In addition, since one side wall of the filter tank provided with the shaft of the agitator is extended to the other side wall, a plurality of stirring blades are arranged. The number of stirring blades can be efficiently rotated, and the filter medium can also be small. Power is done. In addition, since the fiber filter material has a large porosity, the porosity of the filter material layer is also large, and the pressure loss is small to perform high-speed filtration, so that stable treated water can be obtained. Agitating blades are provided at a plurality of positions on the shaft of the agitator, and the agitating blades provided on both ends of the shaft are inclined approximately 45 degrees with respect to the shaft center, and other agitating blades are disposed parallel to the shaft center. Therefore, there will be no filter material stagnation during stirring. When stirring the filter material, the filter material can take the swirling flow generated by mechanical stirring and air stirring through the concrete to swirl efficiently, and can be fully washed. Regenerates and shortens washing time. When processing raw water mixed with stones or large solids, the stones or large solids are separated by the sieve of a filter tank and discharged to the outside by a screen conveyor.

【實施方式】 本發明之過濾機是如上所述之結構,生水是從由流入 口分歧成複數支的供給管,由過濾槽的底部供給至過濾室 內。在過濾室內,於供給管的上方與生水的流入方向呈平 行地張設有整流板。生水是沿著此整流板被均等地供給至 過濾室內。在使以浮上性的纖維濾材來形成的濾材層上升 之間,含於生水中的固型成分是受到濾材層所捕捉。已經 分離的處理水是由開口於張設在過濾槽上部的集水板全面 之多數個小孔均等地流入至集水室。聚集至此集水室的處 -9- 1225801 (6) 理水是由過濾槽頂部排出至外部。如此,當持續進行過濾 操作時,若在濾材層產生堵塞,或過濾速度降低的話,須 要再生•洗淨濾材。爲了洗淨•再生濾材,首先停止生水 流入,打開排出閥,排出過濾是內的生水。此時,集水室 內的處理水通過集水板而與生水置換。在處理水通過集水 板,過濾室內的水位到達集水板的下面附近的時間點,關 閉洩水閥,停止生水排出。 然後,藉由驅動設在過濾槽內的攪拌機,並且由散 氣管噴出空氣,來在過濾室內產生迴旋流。構成濾材層的 濾材是藉由一邊搭乘此旋迴流迴旋,一邊反復進行濾材彼 此或濾材與氣泡之衝突,來剝離附著於濾材的表面或內部 之固形物。因在促進前述攪拌機所產生之旋迴流的位置配 設散氣管,所以至上部爲止可有效率地迴旋,能在短時間 由濾材剝離固形物。再者,根據濾材的污染狀態,能不使 用攪拌機,僅以來自於散氣管的空氣,進行濾材的再生。 接著,停止攪拌機及空氣的供給,打開洩水閥排出過濾室 內的污水。當排出結束時,關閉洩水閥,由生水的流入口 供給洗淨水,並且打開排水閥。在經過預定時間後,驅動 攪拌機,由散氣管噴出空氣,產生迴旋流,來洗淨殘留於 濾材的固形物。洗淨排水是由排水閥排出至外部。 如上所述,當濾材的洗淨•再生結束時,停止攪拌機 及空氣的供給。然後,再次供給生水,殘存於集水室內的 洗淨排水與處理水置換爲止持續進行供給。若在置換的時 間點關閉排水閥,打開處理水閥,開始過濾操作的話,則 -10· (7) 1225801 可取出淸澈的處理水。以下,根據圖面,詳細說明使用本 發明之纖維濾材的過濾裝置的實施形態。 第1圖是本發明的第1實施形態之過濾裝置的正面圖 ,第2圖是第1圖的左側面圖。第3圖是沿著第1圖的 III-III線切斷的縱斷面圖。參照上述第丨至3圖詳細敘述 本發明的過濾裝置的結構。圓筒狀的過濾槽1是朝橫方向 設置,且具有密閉構造。在此過濾槽丨內的上部全面,呈 水平地張設有集水板2。集水板2是以例如具有穿孔金屬 等的多數小孔之構件來構成的。過濾槽1是受到集水板2 所區隔。在過濾槽1中,較集水板2更上部是集水室3, 較集水板2更下部是過濾室4。生水是由並列地設置於過 濾槽1的生水連通管1 8流入口 1 9所流入,通過介設於生 水連通管1 8的流入閥1 1。該生水是通過連接於生水連通 管1 8的複數個供給管20,由過濾槽1的底部流入至過濾 槽1內。流入到過濾槽1的原液是受到張設於供給管2 0 的開口部的上方附近之整流板21所導引,被均等地供給 至過濾室4內。整流板2 1是較供給管20的開口部的寬稍 大。整流板21是與生水的流入方向平行地由過濾槽1的 槽壁張設至另一方的槽壁。在整流板2 1,使用具有穿孔 金屬等的多數小孔之構件。在過濾室4內塡充有浮上性的 纖維濾材5、6,形成預定厚度的濾材層7。濾材層7的厚 度是與過濾槽1的直徑成比例,變厚。 生水中的固形物是藉由上述濾材層7來捕捉。生水通 過集水板2流入至集水室3。在集水室3的頂部連結有複 -11 - (8) 1225801 數個集水管3 1。集水管3 1的另一端是連結集合於處理 連通管22。流入到集水室3的處理水是通過介設於處 水連通管22的處理水閥13,由處理水取出口 23取出 外部。再者,處理水連通管22是在處理水閥1 3的正前 分歧,介裝排水閥1 4而連接於L字形的排水管2 4,而 其終端部作爲排水口 2 5。然後,排水管2 4在排水口 之正前方與介裝有洩水閥16的洩水管26連接。洩水 26的另一端是開口於過濾槽1的底部。又在過濾室4 ’散氣管8及攪拌機9配設於過濾槽1的橫長方向。散 管8是由過濾槽1的一方之側壁至另一方的側壁,沿 水平軸延設,又配設於過濾室4下方的周壁附近。攪拌 9是配設於對於垂直軸,與散氣管8相反側的周壁附近 也就是當進行攪拌時,不會與濾材層7的下面干涉之位 。在處理水連通管22的頂部,設有用來將過濾槽1內 空氣放出至大氣的空氣除去閥2 7。在過濾槽1設置檢 用的人孔28。在過濾室4設置檢視窗29。 其次,根據第4A至4C圖,詳細說明攪拌機。嵌 於攪拌機9的驅動機3 0的軸1 〇是由過濾槽1的一方的 壁延設至另一方的側壁附近。在軸1 0的兩端部,配設 對於軸心呈45度傾斜之攪拌葉Π a、1 lb。軸1 〇的兩 部是在鄰接於該攪拌葉1 1 a、1 1 b的位置受到軸承1 0a 支承。軸承1 0 A是受到固裝於過濾槽1的槽壁之之支 構件1 〇b所支承。又,在軸承1 〇a之間,對於軸心呈平 地配設複數個攪拌葉1 1 c。再者,在第4圖,前述攪拌 水 理 至 方 將 25 管 內 氣 著 機 , 置 的 查 裝 側 有 端 所 承 行 葉 -12- (9) 1225801 1 1 a是對於軸1 0的軸心,朝下方呈4 5度傾斜。攪拌葉 1 lb是對於軸心,朝上方呈45度傾斜。攪拌葉1 la、1 lb 是分別使朝軸1 0的中央部之流動產生。又,軸承1 〇a、 1 〇b是當攪拌機9驅動時,動作成:將側壁附近的纖維濾 材5、6聚集於過濾槽1的中央部。攪拌葉1 1 c是因在軸 1 〇的周圍使迴旋的流動產生,所以動作成將纖維濾材5、 6朝上下方向,也就是以過濾槽1的水平軸爲中心迴旋。 其次,根據第5 A圖的流程圖、第5 B及6圖的時間 圖,說明關於本發明的過濾工序。在過濾處理過程,打開 流入閥1 2與處理水閥1 3。生水由生水泵浦(未圖示)所 輸送,通過流入閥12,流入至過濾槽1的過濾室4。流入 到過濾室4的生水由濾材層7的下面上升,在通過濾材層 7之間捕捉生水中的固形物。生水變成淸澈水,通過集水 板2儲存至集水室3,由集水室3的上部通過處理水閥1 3 取出至外部。若持續過濾工序,濾材層7受到捕捉到的固 形物引起堵塞,使得過濾槽1內的壓力上升,過濾速度逐 漸降低。若形成如此的狀態的話’則須要洗淨·再生濾材 層7。爲了檢測濾材層7的堵塞,壓力開關等(未圖示) 檢測過濾槽1內的壓力。若壓力開關檢測到爲設定壓力以 上的話,則停止過濾工序,進行濾材層7的攪拌•洗淨過 程。 其次,說明關於濾材層7的攪拌•洗淨過程。停止生 水泵浦(未圖示),關閉流入閥1 2與處理水閥1 3,結束 過濾工序。接著,在攪拌工序之前進行攪拌準備工序。首 -13- (10) 1225801 先,打開洩水閥1 6,使儲存於集水室3內的處理水逆流 至過濾室4 ’由洩水閥1 6排出殘留於過濾室4內的生水 。然後’再過濾室4內的液面變得較集水板2更低的時間 點,關閉洩水閥1 6。接著,移行至濾材層7的攪拌工序 。首先,使攪拌機9驅動,並且打開空氣供給閥1 5,由 散氣管8供給空氣。使用於散氣之空氣量是例如〗〇〜 20Nm3/m2 · Hr。攪拌機9是朝如第5圖所示的箭號p方 向旋轉。藉此,在過濾室4的下部,在箭號Q方向發生 迴旋流。箭號Q的迴旋流是藉由散氣管8所供給的空氣 增加速度而上升,在過濾室4的上部形成箭號R方向的迴 旋流。藉由此箭號Q及箭號R的迴旋流,構成濾材層7 的纖維濾材5、6搭乘此迴旋流,一邊朝上下迴旋,一邊 使纖維濾材5、6彼此反復衝突,或纖維濾材5、6與來自 於散氣管8的空氣之氣泡衝突。藉此,剝離了附著於纖維 德材5、6的表面或內部之固形物。由散氣管8所供給的 空氣是由配設於處理水連通管22的頂部之空氣除去閥27 釋放到大氣中。然後,停止攪拌機9,關閉空氣供給閥1 5 使攪拌工序結束。接著,進行纖維濾材5、6的洗淨。再 者,前述散氣管8是在第5A、5B圖,以過濾槽1的水平 軸〇爲中心,在由水平線HL朝下方1 5〜75度的位置配 設複數支(在第3圖爲2支)。散氣管8是因應纖維濾材 5、6的污染度或運轉狀況,適宜選擇使用1支或複數支 〇 首先,打開洩水閥1 6排出過濾室4的污水,在排水 -14- 1225801 (11) 結束後,關閉洩水閥1 6。然後,打開排水閥1 4與洗淨水 閥1 7,將洗淨水供給至過濾槽1內。當過濾槽丨大致形 成滿水時,驅動攪拌機9,打開空氣供給閥1 5,供給空氣 。藉由以迴旋流將纖維濾材5、6 —邊攪拌一邊洗淨,來 除去殘留於纖維濾材5、6之細微粒子。洗淨排水是由集 水室3通過排水閥14,排出至外部。當纖維濾材5、6的 洗淨•再生結束後,停止攪拌機9,關閉空氣供給閥i 5 與洗淨水閥1 7。打開流入閥1 2、由生水泵浦(未圖示) 將生水供給至過濾室4內,將殘存於集水室3內的洗淨排 水與處理水置換(捨水工序)。然後,關閉排水閥1 4, 打開處理水閥1 3的話,結束捨水工序,完成纖維濾材5 、6的洗淨·再生。然後接著,再開始過濾工序。再者, 洗淨排水中的固形物污濁度低的情況時、或固形物的比重 小的情況時,也會有已經分離的固形物再次附著到纖維濾 材5、6之虞。因此,也會有在攪拌結束後,不實施排水 工序,緊接著進行洗淨工序的情況。 再者,在攪拌工序,亦可停止攪拌機9,藉由來自於 散氣管8的氣泡,來攪拌濾材層7。在此情況時,使用於 散氣之空氣量是15〜25Nm3/m2· Hr。 參照第5 B圖,說明散氣管的安裝位置與攪拌效果的 關係。在此說明,以對於水平軸〇圖上右的水平線HL爲 基準,逆時針周圔作爲正的角度。第1,在過濾槽1內, 於對於水平線HL,-15 °至+1 80 °的範圍A將散氣管定位 。在此情況時,僅散氣管8的上部與攪拌機9周邊的濾材 -15- 1225801 (12) 流動,濾材層7全體並未流動。 第2,在對於水平線HL,+180 °〜+240 °之範圍B將 散氣管8定位。在此情況時,散氣管8的上部與攪拌機9 周邊的濾材流動’但濾材層7全體並未流動。 第3,在對於水平線HL,+240 °〜+2 8 5 °之範圍C將 散氣管8定位。在此情況時,攪拌機9周圍及濾材下部的 濾材流動,但濾材層7的上部之集水室3附近的濾材未流 動。因此,濾材層全體並未流動。 第 4,在對於水平線HL,+285。〜+ 3 4 5。、或-15。 〜-75 °之範圍D將散氣管定位。在此情況時,濾材層7 全體流動,而在過濾槽內迴旋。 由以上的結果可得知,在範圍D配置散氣管爲良好 的。 第7、8圖是使用於本發明的浮上性之纖維濾材5、6 的斜視圖。此纖維濾材是以三種類不同纖維直徑的合成樹 脂纖維所構成的不織性纖維濾材。第1纖維絲5a是在聚 丙烯的芯材上被覆有聚乙烯之熱熔著性複合纖維,其纖度 爲18〜65但尼爾(den )。第2纖維絲5b的材料是聚丙 烯纖維,其纖度爲3〜1 0但尼爾。第三纖維絲5c是在聚 丙烯的芯材上被覆有聚乙烯之熱熔著性複合纖維,其纖g 爲1.5〜6但尼爾。藉由針刺法將摻合有各纖維5a、5b、 5 c的腹板加以布形化,將兩面的腹材起毛狀態不會平、滑 化地加熱處理後作成板狀體,裁斷此板狀體。該纖維據材 5是作成外觀比重0.7〜0.92、厚度2〜30 mm、寬度5〜3〇 -16- (13) 1225801 腿i、長度爲5〜3 0細之長方體或立方體。纖維濾材5是因 僅以聚丙烯纖維來構成,所以,其比重大致爲0.92。 在將比重調整至〇·92以下的情況時’如第8圖所示 ,如纖維濾材6,以上述板狀態夾持發泡性樹脂板6 a後 黏合加以裁斷。對於發泡性樹脂板6 a ’使用具有較纖維 濾材6更小比重的發泡聚苯乙烯。藉此,可將比重任意調 整於0.7〜0.9 2。再者,也可藉由將發泡性樹脂板6 a的比 重作成更小,將纖維濾材6的比重作成0 ·7以下。如上所 述,能夠配合生水性狀或過濾運轉方向’來選擇最適合的 纖維濾材5、6。 第9圖是本發明的第2實施形態之過濾裝置。用來處 理含有石頭或布等的夾雜物或污泥殘渣之生水。在此情況 時,若這些夾雜物或污泥殘渣混入至過濾槽1內的話,則 會有形成濾材層7早期堵塞的原因,或損傷攪拌機9之虞 。在過濾處理如此生水的情況時,在過濾裝置的前段設至 除塵機等的前處理裝置,在藉由前處理裝置來除去這些夾 雜物或污泥殘渣後,進行過濾處理。在第9圖顯示內裝有 上述除塵機的過濾裝置。混入有夾雜物或污泥殘渣的污水 由生水供給管3 4流入至過濾槽1內。於是,藉由張設於 過濾槽1的下底部的圓筒狀篩網3 2捕捉除去夾雜物或污 泥殘渣等之大的固形物。已經通過前述篩網3 2的生水流 入至過濾室4。該生水受到濾材層7所固液分離,處理水 是由過濾槽1的頂部排出至外部。受到前述篩網3 2所捕 捉到夾雜部或污泥殘渣等是藉由內設於篩網3 2內之篩網 -17- (14) 1225801 輸送機3 3搬送至洩水排出口 3 5,由此洩水排出口 3 5排 出至外部。 篩網輸送機3 3是以捲掛有篩網葉片3 3 b的篩網軸 3 3 a與驅動機3 6來構成的。藉由以驅動機3 6轉動篩網軸 3 3 a ’來將已被捕捉到的夾雜物或污泥殘渣等由第9圖的 左朝右方向連續移送。在第10圖,在篩網32配設有複數 個生水供給管3 4與複數個洩水排出口 3 5。在混入有多量 的夾雜物或污泥殘渣的生水之情況時,夾雜物或污泥殘渣 等集中在一處所。藉此,當生水流入至過濾室4之際,能 夠防止形成阻抗,生水可在篩網3 2全面均等地供給至過 濾室4。在第1 0圖,在3處所配設生水供給管3 4、而在 2處所配設洩水排出口 3 5。篩網葉片3 3 b是被分割成4等 分,捲掛於篩網軸33a。第10圖左端的篩網葉片33b (第 1個)是可朝右方向移送。鄰接的篩網葉片33b (第2個 )是可朝左方向移送。第3個篩網葉片33b是可與第1個 相同方向、而第4個篩網葉片3 3b是可與第2個相同方向 移送。由左端的生水供給管3 4所流入的夾雜物或污泥殘 渣等被移送至第1個(左側)的洩水排出口 3 5。由中央 的生水供給管3 4所流入的夾雜物或污泥殘渣等分割移送 至左右的洩水排出口 3 5。由右端的生水供給管3 4所流入 的夾雜物或污泥殘渣等被移送至第2個(右側)的洩水排 出口 3 5,而排出至外部。藉由上述的結構,因夾雜物或 污泥殘渣等之大的固形物不會流入至過濾室4內,所以能 夠防止濾材層7的早期堵塞,防止攪拌機9受到損傷。 -18- (15) 1225801 在第1 1 A〜1 1 D圖,說明使用於上述實施形態之集水 板2及篩網32的穿孔金屬50a〜5 0d。 在第11A圖,穿孔金屬50a是具有不銹鋼的薄片51a 、並列配置於薄片51a的圓形孔52a。孔52a的直徑是1 〜3 mm,設定成較濾材的纖維的直徑(3腿)小。 在第1 1B圖,穿孔金屬50b是具有並列配置於薄片 51b的圓形孔52b及十字(cross)狀的孔53b。孔32b、 53b被交互地配置。 在第1 1C圖,穿孔金屬50c是具有並列配置於薄片 51c的矩形孔52c。 在第11D圖,穿孔金屬5 0d是具有並列配置於薄片 5 1 d的長孔5 2 d、5 3 d。孔5 2 d、5 3 d相互地呈相反傾斜。 〔產業上的利用可能性〕 使用於本發明的橫型高速過濾裝置之纖維濾材,是由 壓縮耐性及空隙率大,能夠調整成適合於生水性狀、處理 速度之比重,故能夠適用於各種領域的生水。例如,可作 爲以高速來將匯集式下水道之雨天時的大量未處理水進行 過濾處理,或使用於進行工業用水的高度處理之精密過濾 ,或水族館的水之淸淨化、游泳池或澡堂的循環過濾等之 各種方面的大容量過濾處理裝置來利用。 【圖式簡單說明】 第1圖是本發明的第1實施形態之橫型高速過濾裝置 -16- (16) 1225801 的正面圖。 第2圖是第1圖的橫型高速過濾裝置的側面圖。 第3圖是沿著第1圖的ΙΠ-ΙΠ線之橫型高速過濾裝 置的縱斷面圖。 第4A圖是第1圖的攪拌機的詳細圖;第4B圖是顯 示第4A圖的由箭號IVB所觀看之攪拌葉的正面圖;第 4C圖是顯示第4A圖的由箭號IVC所觀看之攪拌葉的正 面圖。 第5A圖是第1圖的橫型高速過濾裝置的流程圖;第 5B圖是顯示第1圖的橫型高速過濾裝置之散氣管的安裝 位置的圖。 第6圖是第1圖的橫型高速過濾裝置的時間圖。 第7圖是顯示本發明之纖維濾材的單位片的斜視圖。 第8圖是顯示本發明之纖維濾材的單位片的其他實施 例之斜視圖。 第9圖是顯示本發明的第2實施形態之橫型高速過濾 裝置的斷面圖。 第10圖是顯示第9圖的橫型高速過濾裝置之篩網輸 送機的詳細圖。 第11A〜11D圖是顯示使用於第3圖的集水板及第1〇 圖的篩網之穿孔金屬的平面圖。 〔圖號說明〕 1…過濾槽 -20- 1225801 (17) 2…集水板 3…集水室 4…過爐室 5、6…纖維濾材 5a···第1纖維絲 5b···第2纖維絲 5c···第3纖維絲 6a…發泡性樹脂板 7…濾材層 8…散氣管 9…攪拌機 1 0…軸 1 la、1 lb、1 lc···攪拌葉 32…篩網 33···篩網輸送機 34···生水供給管 35…洩水排出口[Embodiment] The filter of the present invention has a structure as described above, and raw water is supplied into the filter chamber from the bottom of the filter tank by a plurality of supply pipes branched from an inflow port. In the filter chamber, a rectifying plate is provided in parallel with the inflow direction of the raw water above the supply pipe. Raw water is uniformly supplied into the filter chamber along this rectifying plate. While the filter medium layer formed by the floating fiber filter medium is raised, the solid component contained in the raw water is captured by the filter medium layer. The separated treated water flows into the water collecting chamber uniformly through a plurality of small holes in the entire surface of the water collecting plate opened in the upper part of the filtering tank. Where it collects in this water collection chamber -9- 1225801 (6) The water is discharged from the top of the filter tank to the outside. In this way, when the filtration operation is continued, if the filter material layer becomes clogged or the filtration speed is reduced, the filter material needs to be regenerated and washed. To clean and regenerate the filter medium, first stop the flow of raw water, open the drain valve, and drain the raw water in the filter. At this time, the treated water in the water collecting chamber is replaced with the raw water by the water collecting plate. When the treated water passes through the water collecting plate and the water level in the filter chamber reaches near the lower surface of the water collecting plate, the drain valve is closed to stop the discharge of raw water. Then, a stirrer provided in the filter tank is driven, and air is ejected from a diffuser pipe to generate a swirling flow in the filter chamber. The filter medium constituting the filter medium layer peels off the solid matter attached to the surface or the inside of the filter medium by repeatedly repeating the filter mediums or the conflict between the filter medium and the air bubbles while riding the swirling flow. Since the air diffuser is provided at a position that promotes the swirling flow generated by the agitator, it can be efficiently swiveled up to the upper part, and the solid can be peeled from the filter material in a short time. Furthermore, depending on the contaminated state of the filter medium, it is possible to regenerate the filter medium using only air from the air diffuser without using a stirrer. Then, the supply of the agitator and air was stopped, and the drain valve was opened to discharge the sewage in the filter chamber. When the discharge is completed, the drain valve is closed, the washing water is supplied from the raw water inlet, and the drain valve is opened. After a predetermined time has elapsed, the agitator is driven to eject air from the diffuser pipe to generate a swirling flow to clean the solids remaining in the filter medium. The washing drainage is discharged to the outside through the drainage valve. As described above, when the cleaning and regeneration of the filter medium is completed, the supply of the agitator and air is stopped. Then, the raw water is supplied again, and the washing and drainage remaining in the water collecting chamber are continuously replaced with the treated water. If the drain valve is closed at the time of replacement, the treated water valve is opened, and the filtering operation is started, then -10 · (7) 1225801 can take out the clear treated water. Hereinafter, embodiments of a filtering device using the fiber filtering medium of the present invention will be described in detail with reference to the drawings. Fig. 1 is a front view of a filtering device according to a first embodiment of the present invention, and Fig. 2 is a left side view of Fig. 1. Fig. 3 is a longitudinal sectional view taken along line III-III of Fig. 1. The structure of the filtering device of the present invention will be described in detail with reference to the above-mentioned FIGS. The cylindrical filter tank 1 is provided in a horizontal direction and has a closed structure. The upper part in the filtering tank 丨 is full, and the water collecting plate 2 is horizontally stretched. The water collecting plate 2 is constituted by a member having many small holes such as perforated metal. The filter tank 1 is partitioned by the water collecting plate 2. In the filter tank 1, a water collecting chamber 3 is located above the water collecting plate 2 and a filtering room 4 is located below the water collecting plate 2. The raw water flows in through the inflow port 19 of the raw water communication pipe 18 provided in the filter tank 1, and passes through the inflow valve 11 interposed in the raw water communication pipe 18. The raw water flows into the filter tank 1 from the bottom of the filter tank 1 through a plurality of supply pipes 20 connected to the raw water communication pipe 18. The raw liquid flowing into the filter tank 1 is guided by a rectifying plate 21 stretched near the upper portion of the opening of the supply pipe 20 and is uniformly supplied into the filter chamber 4. The fairing plate 21 is slightly larger than the width of the opening of the supply pipe 20. The rectifying plate 21 is stretched from the tank wall of the filter tank 1 to the other tank wall in parallel with the inflow direction of the raw water. For the rectifying plate 21, a member having many small holes such as perforated metal is used. The filter chamber 4 is filled with floating fiber filter materials 5, 6 to form a filter material layer 7 of a predetermined thickness. The thickness of the filter medium layer 7 is thicker in proportion to the diameter of the filter tank 1. The solid matter in the raw water is captured by the filter medium layer 7 described above. The raw water flows into the water collecting chamber 3 through the water collecting plate 2. A plurality of water collecting pipes 31 are connected to the top of the water collecting chamber 3-(8) 1225801. The other end of the water collecting pipe 31 is connected to the processing communication pipe 22. The treated water flowing into the water collection chamber 3 is taken out through the treated water outlet 23 through the treated water valve 13 interposed in the water communication pipe 22. In addition, the treated water communication pipe 22 is branched in front of the treated water valve 13 and is connected to the L-shaped drainage pipe 2 4 through the drainage valve 14 and the terminal portion thereof serves as the drainage port 25. Then, the drain pipe 24 is connected to the drain pipe 26 in which the drain valve 16 is interposed in front of the drain port. The other end of the drain 26 is opened at the bottom of the filter tank 1. In the filter chamber 4 ', the air diffusing pipe 8 and the agitator 9 are arranged in the lengthwise direction of the filter tank 1. The diffuser pipe 8 extends from one side wall to the other side wall of the filter tank 1 along the horizontal axis, and is arranged near the peripheral wall below the filter chamber 4. The agitation 9 is arranged near the peripheral wall on the side opposite to the diffuser tube 8 for the vertical axis, that is, the agitation 9 does not interfere with the lower surface of the filter material layer 7 when agitation is performed. An air removal valve 27 is provided on the top of the treated water communication pipe 22 to release the air in the filter tank 1 to the atmosphere. The filter tank 1 is provided with a manhole 28 for inspection. An inspection window 29 is provided in the filter chamber 4. Next, the mixer is explained in detail based on FIGS. 4A to 4C. The shaft 10 of the drive machine 30 embedded in the mixer 9 is extended from one wall of the filter tank 1 to the vicinity of the other side wall. At both ends of the shaft 10, stirring blades Π a and 1 lb inclined at a 45-degree angle to the shaft center are provided. Both parts of the shaft 10 are supported by bearings 10a at positions adjacent to the stirring blades 1a and 1b. The bearing 10 A is supported by a supporting member 10b fixed to the wall of the filter tank 1. Further, a plurality of stirring blades 1 1 c are arranged flatly on the shaft center between the bearings 10 a. Furthermore, in FIG. 4, the agitating water treatment described above aerates the inside of the 25 tube, and the end of the installation side has a bearing -12- (9) 1225801 1 1 a is the shaft for the shaft 10 Heart, inclined 45 degrees downward. The stirring blade 1 lb is tilted 45 degrees to the axis. The stirring blades 1 la and 1 lb generate flows toward the center of the shaft 10, respectively. In addition, the bearings 10a and 10b operate to collect the fiber filter materials 5 and 6 near the side wall at the center of the filter tank 1 when the mixer 9 is driven. The stirring blade 1 1 c generates a swirling flow around the shaft 10, so the fiber blades 5 and 6 are moved in an up-and-down direction, that is, the horizontal axis of the filter tank 1 is rotated. Next, the filtration process according to the present invention will be described with reference to the flowchart in Fig. 5A and the timing charts in Figs. 5B and 6. During the filtering process, the inflow valve 12 and the treated water valve 1 3 are opened. The raw water is transported by a raw water pump (not shown), passes through an inflow valve 12, and flows into the filter chamber 4 of the filter tank 1. The raw water flowing into the filter chamber 4 rises from below the filter medium layer 7 and captures solids in the raw water between the passing filter medium layers 7. The raw water becomes clear water, is stored in the water collecting chamber 3 through the water collecting plate 2, and is taken out from the upper part of the water collecting chamber 3 through the treatment water valve 1 3 to the outside. If the filtering process is continued, the filter material layer 7 is clogged by the captured solids, causing the pressure in the filter tank 1 to rise, and the filtering speed to gradually decrease. In such a state, it is necessary to clean and regenerate the filter medium layer 7. In order to detect clogging of the filter medium layer 7, a pressure switch or the like (not shown) detects the pressure in the filter tank 1. If the pressure switch detects that the pressure is equal to or higher than the set pressure, the filtering process is stopped and the filter material layer 7 is stirred and washed. Next, the process of stirring and cleaning the filter material layer 7 will be described. Stop the raw water pump (not shown), close the inflow valve 12 and the treated water valve 1 3, and end the filtration process. Next, a stirring preparation step is performed before the stirring step. First -13- (10) 1225801 First, open the drain valve 16 so that the treated water stored in the water collection chamber 3 flows back to the filter chamber 4 '. The drain valve 16 discharges the raw water remaining in the filter chamber 4. . Then, at a point in time when the liquid level in the 're-filtration chamber 4 becomes lower than that of the water collecting plate 2, the drain valve 16 is closed. Next, the process proceeds to the stirring step of the filter medium layer 7. First, the agitator 9 is driven, the air supply valve 15 is opened, and air is supplied from the diffuser pipe 8. The amount of air used for diffusing air is, for example, 〖〇 ~ 20Nm3 / m2 · Hr. The mixer 9 is rotated in the direction of arrow p as shown in FIG. 5. As a result, a swirling flow occurs in the lower part of the filter chamber 4 in the direction of the arrow Q. The swirling flow of the arrow Q rises with the increasing speed of the air supplied from the air diffusing pipe 8, and a swirling flow of the arrow R direction is formed on the upper part of the filter chamber 4. By the swirling flow of the arrow Q and the arrow R, the fiber filter materials 5 and 6 constituting the filter material layer 7 ride on this swirling flow, and while rotating up and down, the fiber filter materials 5 and 6 repeatedly conflict with each other, or the fiber filter materials 5, 6 collides with air bubbles from the air diffusing tube 8. Thereby, the solid matter adhering to the surface or the inside of the fiber material 5, 6 is peeled off. The air supplied from the air diffusing pipe 8 is released into the atmosphere by an air removing valve 27 provided on the top of the treated water communication pipe 22. Then, the agitator 9 is stopped and the air supply valve 15 is closed to complete the agitating process. Next, the fiber filters 5 and 6 are washed. In addition, in the FIGS. 5A and 5B, the diffuser pipe 8 is centered on the horizontal axis 0 of the filter tank 1, and a plurality of branches are arranged at positions 15 to 75 degrees downward from the horizontal line HL (2 in FIG. 3). support). The air diffusing pipe 8 is suitable for use according to the pollution degree or operating condition of the fiber filter materials 5 and 6. It is suitable to use one or a plurality of them. First, open the drain valve 16 to drain the sewage from the filter chamber 4, and drain the water at -14-1225801. When finished, close the drain valve 16. Then, the drain valve 14 and the wash water valve 17 are opened, and the wash water is supplied into the filter tank 1. When the filter tank 丨 is substantially filled with water, the mixer 9 is driven to open the air supply valve 15 to supply air. The fine fiber particles 5 and 6 remaining in the fiber filter materials 5 and 6 were removed by washing the fiber filter materials 5 and 6 with a swirling flow while stirring. The washing and draining water is discharged from the water collecting chamber 3 through the drain valve 14 to the outside. After the fiber filter media 5 and 6 are cleaned and regenerated, the agitator 9 is stopped, and the air supply valve i 5 and the wash water valve 17 are closed. Open the inflow valve 1 2. Feed the raw water into the filter chamber 4 by the raw water pump (not shown), and replace the washing and draining water remaining in the water collecting chamber 3 with the treated water (water-retaining process). Then, when the drain valve 14 is closed and the treated water valve 13 is opened, the water-retaining process is completed, and the fiber filters 5 and 6 are washed and regenerated. Then, the filtration process was resumed. In addition, when the turbidity of the solid matter in the washing and draining water is low, or when the specific gravity of the solid matter is small, the separated solid matter may adhere to the fiber filters 5 and 6 again. Therefore, there may be a case where the drainage step is not performed after the completion of the stirring, and the washing step is performed immediately thereafter. In the stirring step, the stirrer 9 may be stopped, and the filter medium layer 7 may be stirred by the air bubbles from the air diffusing pipe 8. In this case, the amount of air used for diffusion is 15 to 25 Nm3 / m2 · Hr. The relationship between the installation position of the air diffuser and the stirring effect will be described with reference to Fig. 5B. Here, it is assumed that the horizontal angle HL on the right of the graph on the horizontal axis 0 is used as a reference, and the counterclockwise rotation is used as a positive angle. First, in the filter tank 1, the air diffuser is positioned in a range A of -15 ° to +1 80 ° for the horizontal line HL. In this case, only the upper part of the air diffusing pipe 8 and the filter material -15-1225801 (12) around the mixer 9 flow, and the entire filter material layer 7 does not flow. Second, the diffuser 8 is positioned in a range B from + 180 ° to + 240 ° for the horizontal line HL. In this case, the upper part of the diffuser pipe 8 and the filter material around the mixer 9 flow ', but the entire filter material layer 7 does not flow. Thirdly, the diffuser 8 is positioned in the range C from + 240 ° to +2 8 5 ° for the horizontal line HL. In this case, the filter medium around the mixer 9 and the lower portion of the filter medium flows, but the filter medium near the water collection chamber 3 on the upper side of the filter layer 7 does not flow. Therefore, the entire filter material layer did not flow. Number 4, at +285 for the horizontal line HL. ~ + 3 4 5. , Or -15. Position D in a range of ~ -75 °. In this case, the filter medium layer 7 flows as a whole and rotates inside the filter tank. From the above results, it can be seen that it is good to arrange the diffuser in the range D. Figures 7 and 8 are perspective views of the floating fiber filters 5 and 6 used in the present invention. This fiber filter is a non-woven fiber filter made of three types of synthetic resin fibers with different fiber diameters. The first fiber yarn 5a is a heat-fusible composite fiber coated with polyethylene on a polypropylene core material, and has a fineness of 18 to 65 denier. The material of the second fiber filament 5b is polypropylene fiber, and its fineness is 3 to 10 denier. The third fiber filament 5c is a heat-fusible composite fiber coated with polyethylene on a polypropylene core material, and has a fiber g of 1.5 to 6 denier. The web with the fibers 5a, 5b, and 5c blended by acupuncture is shaped into a cloth, and the fleece on both sides of the web is heat-treated without being flat and smooth to form a plate-like body, and the board is cut Shape. The fiber material 5 is a rectangular parallelepiped or cube having an appearance specific gravity of 0.7 to 0.92, a thickness of 2 to 30 mm, a width of 5 to 30, (16) 1225801, a leg i, and a length of 5 to 30 thin. Since the fiber filter material 5 is composed only of polypropylene fibers, its specific gravity is approximately 0.92. When the specific gravity is adjusted to less than or equal to 0.92 ', as shown in FIG. 8, as in the fiber filter material 6, the foamable resin sheet 6 a is sandwiched in the above-mentioned plate state and then bonded and cut. For the foamable resin sheet 6a ', expanded polystyrene having a smaller specific gravity than that of the fiber filter material 6 is used. Thereby, the specific gravity can be arbitrarily adjusted from 0.7 to 0.9 2. Further, the specific gravity of the foamable resin plate 6a can be made smaller, and the specific gravity of the fiber filter material 6 can also be made 0 · 7 or less. As described above, the most suitable fiber filter materials 5, 6 can be selected in accordance with the raw water state or the filtration operation direction '. Fig. 9 is a filter device according to a second embodiment of the present invention. Used to treat raw water containing inclusions such as stones or cloth or sludge residues. In this case, if these inclusions or sludge residues are mixed into the filter tank 1, there is a possibility that the filter material layer 7 may be blocked early, or the mixer 9 may be damaged. In the case of filtering the raw water in this way, a pre-processing device such as a dust remover is provided at the front stage of the filtering device, and these inclusions or sludge residues are removed by the pre-processing device, followed by filtering. Fig. 9 shows a filter unit incorporating the above-mentioned dust remover. Sewage mixed with inclusions or sludge residues flows into the filter tank 1 through the raw water supply pipe 34. Then, a large-sized solid matter such as inclusions, sludge residues, etc. is removed by the cylindrical screen 32 2 stretched on the lower bottom of the filter tank 1. The raw water that has passed through the aforementioned screen 32 2 flows into the filtering chamber 4. This raw water is solid-liquid separated by the filter material layer 7, and the treated water is discharged from the top of the filter tank 1 to the outside. The inclusions or sludge residues captured by the aforementioned screen 3 2 are transferred to the drain outlet 3 5 through a screen 17- (14) 1225801 inside the screen 3 2, The drain outlet 35 is thereby discharged to the outside. The screen conveyor 3 3 is constituted by a screen shaft 3 3 a with a screen blade 3 3 b and a driver 36. By rotating the screen shaft 3 3 a ′ with the driver 36, the captured inclusions, sludge residues, and the like are continuously transferred from left to right in FIG. 9. In Fig. 10, a plurality of raw water supply pipes 3 4 and a plurality of drain outlets 35 are provided in the screen 32. When raw water containing a large amount of inclusions or sludge residues is mixed, the inclusions or sludge residues are concentrated in one place. Thereby, when the raw water flows into the filter chamber 4, it is possible to prevent the formation of impedance, and the raw water can be uniformly supplied to the filter chamber 4 on the screen 32. In Fig. 10, raw water supply pipes 34 are provided in three places, and drain outlets 35 are provided in two places. The screen blades 3 3 b are divided into four equal parts and are wound on a screen shaft 33 a. The screen blade 33b (the first one) at the left end of Fig. 10 can be moved to the right. Adjacent screen blades 33b (second) can be moved in the left direction. The third screen blade 33b can be moved in the same direction as the first, and the fourth screen blade 33b can be moved in the same direction as the second. Inclusions, sludge residues, etc. flowing in from the raw water supply pipe 34 at the left end are transferred to the first (left) drain outlet 35. Inflows, sludge residues, and the like flowing in from the central raw water supply pipe 34 are divided and transferred to the left and right drainage outlets 35. Inclusions, sludge residues, etc. flowing in from the raw water supply pipe 34 at the right end are transferred to the second (right) drain outlet 35, and discharged to the outside. With the above-mentioned structure, since large solids such as inclusions and sludge residues do not flow into the filtering chamber 4, it is possible to prevent early clogging of the filter material layer 7 and prevent the mixer 9 from being damaged. -18- (15) 1225801 In figures 1 1 A to 1 1 D, perforated metals 50a to 50d used in the water collecting plate 2 and the screen 32 of the above embodiment will be described. In FIG. 11A, the perforated metal 50a is a stainless steel sheet 51a and a circular hole 52a arranged in parallel to the sheet 51a. The diameter of the hole 52a is 1 to 3 mm, and is set smaller than the diameter (three legs) of the fiber of the filter medium. In Fig. 11B, the perforated metal 50b has a circular hole 52b and a cross-shaped hole 53b arranged side by side on the sheet 51b. The holes 32b, 53b are arranged alternately. In Fig. 11C, the perforated metal 50c is a rectangular hole 52c having a sheet 51c arranged in parallel. In Fig. 11D, the perforated metal 5 0d has long holes 5 2 d and 5 3 d arranged side by side on the sheet 5 1 d. The holes 5 2 d and 5 3 d are inclined opposite to each other. [Industrial Applicability] The fiber filter material used in the horizontal high-speed filter device of the present invention has a large compression resistance and a high porosity, and can be adjusted to a specific gravity suitable for a water-generating state and a processing speed, so it can be applied to various Field of raw water. For example, it can be used to filter a large amount of untreated water in the rainwater of a collection type sewer at high speed, or to use precision filtration for advanced treatment of industrial water, or to purify water in an aquarium, or to filter in a swimming pool or bathhouse And other various types of large-capacity filtration processing devices. [Brief description of the drawings] Fig. 1 is a front view of a horizontal high-speed filter device -16- (16) 1225801 according to the first embodiment of the present invention. Fig. 2 is a side view of the horizontal high-speed filtration device of Fig. 1. Fig. 3 is a longitudinal cross-sectional view of the horizontal high-speed filtering device taken along line II-III of Fig. 1; Figure 4A is a detailed view of the blender of Figure 1; Figure 4B is a front view of the stirring blade viewed by arrow IVB shown in Figure 4A; Figure 4C is viewed by arrow IVC shown in Figure 4A Front view of the stirring leaf. Fig. 5A is a flowchart of the horizontal high-speed filtering device of Fig. 1; Fig. 5B is a view showing the installation position of the air diffusing tube of the horizontal high-speed filtering device of Fig. 1. Fig. 6 is a time chart of the horizontal high-speed filtering device of Fig. 1. Fig. 7 is a perspective view showing a unit sheet of the fiber filter medium of the present invention. Fig. 8 is a perspective view showing another embodiment of the unit sheet of the fiber filter medium of the present invention. Fig. 9 is a sectional view showing a horizontal high-speed filtering device according to a second embodiment of the present invention. Fig. 10 is a detailed view showing a screen conveyor of the horizontal high-speed filtering device of Fig. 9; 11A to 11D are plan views showing perforated metal used in the water collecting plate of Fig. 3 and the screen of Fig. 10; [Illustration of drawing number] 1 ... Filter tank-20-1225801 (17) 2 ... Water collecting plate 3 ... Water collecting chamber 4 ... Furnace chamber 5,6 ... Fiber filter 5a ... 1st fiber filament 5b ... 2 fiber yarn 5c ... 3rd fiber yarn 6a ... foamable resin plate 7 ... filter material layer 8 ... air diffuser 9 ... mixer 1 0 ... shaft 1 la, 1 lb, 1 lc ... stirring blade 32 ... screen 33 ... screen conveyor 34 ... raw water supply pipe 35 ... drain outlet

Claims (1)

(1) 1225801 拾、申請專利範圍 1. 一種使用纖維濾材的橫型高速過濾裝置,其特徵 爲:包含: 橫設之密閉型圓筒狀的過濾槽,該過濾槽作成形成塡 充有浮上性的纖維濾材的濾材層,由過濾槽的底部供給生 水,過濾槽的頂部取出已在濾材層分離的處理液; 集水板,該集水板呈水平狀地張設於前述過濾槽內的 上部,具有多數個小孔; 受到前述集水板所區隔的上方之集水室及下方的過濾 室; 散氣管,該散氣管配設於前述過濾室下部的一方的周 壁附近;以及 攪拌機,該攪拌機是在前述過濾室下部的另一方的周 壁附近,配設於較濾材層下面更下方。 2 .如申請專利範圍第1項之使用纖維濾材的橫型高 速過濾裝置,其中上述纖維濾材是以三種類的不同纖維徑 之合成樹脂纖維所構成的不織性纖維濾材, 前述纖維濾材是包含: 在聚丙烯的芯材上被覆有聚乙烯之熱熔著性複合纖維 且纖度爲1 8〜6 5但尼爾(d e η )之第1纖維絲; 材料爲聚丙烯纖維且纖度爲3〜10但尼爾之第2纖維 絲;及 在聚丙烯的芯材上被覆有聚乙烯之熱熔著性複合纖維 且纖度爲1 .5〜6但尼爾之第3纖維絲, -22- (2) 1225801 前述纖維濾材是藉由針刺法將摻合有前述各纖維的腹 板加以布形化,將兩面的腹材起毛狀態不會平滑化地加熱 處理後作成板狀體,裁斷此板狀體者’ 此已經才對的纖維濾材是作成外觀比重〇 · 7〜0 · 9 2、 厚度3〜3 0 π]η]、寬度5〜3 0 n]u]、長度爲5〜3 0 之長方體 或立方體, 前述纖維濾材是以上述板狀體夾持黏合發泡性樹脂板 (6a )後裁斷,將前述外觀比重調整至0.92以下。 3 ·如申請專利範圍第1或2項之使用纖維濾材的橫 型高速過濾裝置,其中在上述攪拌機的軸,於複數處配設 攪拌葉, 設在兩側壁附近的攪拌葉是對於軸心大致呈45度傾 斜,其他的攪拌葉與軸心平行地配設, 前述軸的一端是貫通過濾槽的側壁,連結於驅動機。 4 ·如申請專利範圍第1或2項之使用纖維濾材的橫 型高速過濾裝置,其中以過濾槽的水平軸爲中心,在下方 於1 5〜7 5度位置配設至少一支的上述散氣管。 5 ·如申請專利範圍第1或2項之使用纖維濾材的橫 型高速過濾裝置,其中在倂用攪拌機與散氣管來進行上述 濾材層的攪拌的情況時,使用於散氣之空氣量爲1 〇〜 2 0 N m3 / m2 · H r 〇 6·如申請專利範圍第〗或2項之使用纖維濾材的橫 型高速過濾裝置,其中在停止上述攪拌機,藉由散氣管攪 拌上述濾材層的情況時,使用於散氣之空氣量爲1 5〜 -23- (3) 1225801 25Nm3/m2 · Hr。 7·如申請專利範圍第1項之使用纖維濾材的橫型高 速過濾裝置,其中包含··具有張設於上述過濾槽的下底部 ’且連結有生水供給管的一端部及開口有洩水排出口的另 一端部之圓筒狀的篩網;及 內設於前述篩網的篩網輸送機。 8 ·如申請專利範圍第1或7項之使用纖維濾材的橫 型高速過濾裝置,其中在上述篩網的下部配設有複數個生 水供給管與複數個洩水排出口。 9· 一種過濾裝置,其特徵爲:包含: 收容有流體及可在前述流體上浮上之濾材的過濾槽; 及 由對於前述過濾槽爲下方且由前述水平軸朝水平方向 遠離之位置供給氣泡,朝以前述水平軸爲中心之旋轉方向 移動前述流體與前述濾材之供給機。 10·如申請專利範圍第9項之過濾裝置,其中前述濾 材是包含: 具有不同直徑的一群纖維;及 與前述一群纖維接合,且具有較前述一群纖維更小的 外觀比重之發泡體。 11·如申請專利範圍第9項之過濾裝置,其中包含: 配置於較前述過濾槽的水平軸更下方,朝以前述過濾槽的 水平軸爲中心的旋轉方向移動前述流體之葉輪。 12.如申請專利範圍第1 1項之過濾裝置,其中前述 -24 - 1225801 (4) 葉輪是包含: 沿著前述水平軸移動前述流體之第1葉片;及 朝以前述水平軸爲中心的迴旋方向移動前述流體之第 2葉片。 13. 如申請專利範圍第9或12項之過濾裝置,其中 前述葉輪是對於前述過濾槽的垂直軸,定位成與前述供給 機相對向。 14. 如申請專利範圍第9項之過濾裝置,其中包含: 由生水除去夾雜物之篩網;及 將前述夾雜物搬送至排出口的輸送機。 -25-(1) 1225801 Scope of application and patent application 1. A horizontal high-speed filter device using a fiber filter material, comprising: a horizontally-closed, closed-type cylindrical filter tank, the filter tank being formed to be filled with floatability The filter material layer of the fiber filter medium is supplied with raw water from the bottom of the filter tank, and the top of the filter tank takes out the treatment liquid that has been separated at the filter material layer. The upper part has a plurality of small holes; the upper water collecting chamber and the lower filtering chamber partitioned by the aforementioned water collecting plate; a diffuser pipe, which is arranged near one of the peripheral walls of the lower part of the filtering chamber; and a mixer, The agitator is located near the other peripheral wall of the lower part of the filter chamber, and is arranged below the filter material layer. 2. The horizontal high-speed filter device using a fiber filter material as described in the first item of the patent application scope, wherein the fiber filter material is a non-woven fiber filter material composed of three types of synthetic resin fibers with different fiber diameters, and the fiber filter material includes : Polypropylene core material is coated with polyethylene heat-sealable composite fiber and the first fiber yarn with a fineness of 1 8 to 65 denier (de η); the material is polypropylene fiber and the fineness is 3 to 10 denier second fiber yarn; and polypropylene core material covered with polyethylene heat-fusible composite fiber and a fineness of 1.5 to 6 denier third fiber yarn, -22- ( 2) 1225801 The fiber filter material is formed into a web by acupuncture, and the webs on both sides are fluffed without being smoothed by heat treatment to form a plate-like body, and the board is cut. Shaper's fiber filter material that has just been made is the appearance specific gravity 〇 · 7 ~ 0 · 9 2, thickness 3 ~ 3 0 π] η], width 5 ~ 3 0 n] u], length 5 ~ 3 0 A rectangular parallelepiped or a cube, the fiber filter material is sandwiched by the plate-shaped body Resin sheet (6a) after cutting, the aforementioned apparent specific gravity is adjusted to 0.92 or less. 3 · The horizontal high-speed filter device using fiber filter material as described in the scope of patent application No. 1 or 2, in which agitating blades are arranged at a plurality of places on the shaft of the agitator, and the agitating blades located near the two side walls are roughly equivalent to the axis. It is inclined at 45 degrees, and other stirring blades are arranged parallel to the shaft center. One end of the shaft is a side wall that penetrates the filter tank and is connected to the driver. 4 · The horizontal high-speed filter device using fiber filter material as described in item 1 or 2 of the patent application, where the horizontal axis of the filter tank is the center and at least one of the above-mentioned filters is arranged at a position of 15 to 75 degrees below. trachea. 5 · For the horizontal type high-speed filter device using fiber filter material as described in the scope of patent application item 1 or 2, in the case of using a stirrer and a diffuser to stir the filter material layer, the amount of air used for diffuser is 1 〇 ~ 2 0 N m3 / m2 · H r 〇6 · A horizontal type high-speed filter device using a fiber filter material as described in the patent application No. or 2 in which the above-mentioned mixer is stopped and the filter material layer is stirred by a diffuser At the time, the amount of air used for diffusing is 15 ~ 23- (3) 1225801 25Nm3 / m2 · Hr. 7. A horizontal high-speed filter device using a fiber filter material as described in item 1 of the patent application scope, which includes a bottom end that is stretched on the bottom of the filter tank and connected to a raw water supply pipe and an opening that is leaking. A cylindrical screen at the other end of the discharge port; and a screen conveyor inside the screen. 8 · The horizontal high-speed filtering device using fiber filter material as described in item 1 or 7 of the patent application scope, wherein a plurality of raw water supply pipes and a plurality of drain outlets are arranged at the lower part of the screen. 9. A filtering device, comprising: a filtering tank containing a fluid and a filtering medium capable of floating on the aforementioned fluid; and supplying air bubbles from a position below the filtering tank and away from the horizontal axis in a horizontal direction, The feeder for moving the fluid and the filter medium in a rotation direction centered on the horizontal axis. 10. The filtering device according to item 9 of the scope of patent application, wherein the aforementioned filtering medium comprises: a group of fibers having different diameters; and a foamed body which is joined to the aforementioned group of fibers and has a smaller specific gravity than the aforementioned group of fibers. 11. The filtering device according to item 9 of the scope of patent application, which comprises: an impeller arranged below the horizontal axis of the filter tank and moving the fluid in a direction of rotation centered on the horizontal axis of the filter tank. 12. The filtering device according to item 11 of the scope of patent application, wherein the aforementioned -24-1225801 (4) impeller includes: a first blade for moving the fluid along the horizontal axis; and a swivel toward the center about the horizontal axis The second blade of the fluid is moved in the direction. 13. The filtering device according to item 9 or 12 of the scope of patent application, wherein the impeller is a vertical axis to the filtering tank and is positioned to face the feeder. 14. The filtering device according to item 9 of the scope of patent application, which includes: a screen for removing inclusions from raw water; and a conveyor for transporting the aforementioned inclusions to a discharge port. -25-
TW092130841A 2002-11-05 2003-11-04 High-speed horizontal filtering device using fiber filter medium TWI225801B (en)

Applications Claiming Priority (4)

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JP2002321087A JP3835395B2 (en) 2002-11-05 2002-11-05 Filtration equipment using fiber filter media
JP2002356789A JP3815615B2 (en) 2002-12-09 2002-12-09 High-speed filtration device using fiber filter media
JP2003037629A JP3797557B2 (en) 2003-02-17 2003-02-17 Filtration equipment using floating media
JP2003098409A JP4064285B2 (en) 2003-04-01 2003-04-01 Filtration media for filtration

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KR100749538B1 (en) * 2006-08-09 2007-08-16 임건재 Pellet fiber filter element having steric air gap conformation and liquidity
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AU2011366387B2 (en) * 2011-04-25 2016-06-16 Ishigaki Company Limited Buoyant filter medium-stirring device and filter
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