TW593966B - Device of stacking and bonding cross channel structural body and method thereof - Google Patents

Device of stacking and bonding cross channel structural body and method thereof Download PDF

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Publication number
TW593966B
TW593966B TW92116845A TW92116845A TW593966B TW 593966 B TW593966 B TW 593966B TW 92116845 A TW92116845 A TW 92116845A TW 92116845 A TW92116845 A TW 92116845A TW 593966 B TW593966 B TW 593966B
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Taiwan
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flow channel
plate
stacking
patent application
scope
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TW92116845A
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Chinese (zh)
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Ming-Lung Hung
Hsing-Ting Chen
Chien-Yun Huang
Tyi-Ching Peng
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Ind Tech Res Inst
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Priority to TW92116845A priority Critical patent/TW593966B/en
Priority to JP2003346132A priority patent/JP3955005B2/en
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Publication of TW593966B publication Critical patent/TW593966B/en

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Abstract

Disclosed is a device of stacking and bonding cross channel structural body and method thereof. A channel panel sucking unit for sucking channel panel is disposed in a movable manner on a conveying unit; channel panel adhesive-applying and stacking/bonding process is performed by the movement of the channel panel suction unit; a channel direction detector is employed to inspect the channel direction of the channel panel; and a channel panel direction changing control unit determines if the direction of channel panel needs to be changed before the adhesive-applying and stacking/bonding processes, so as to simplify the manufacturing process for cross channel structural body and enhance the efficiency of product manufacturing.

Description

593966 五、發明說明(1) 【發明所屬之技術領域】 本發明係為一種交叉流道結構體堆疊黏合之裝置及其 方法,係應用於全熱或顯熱交換器中交叉流道結構體之製 作。 【先前技術】 近年來,為了因應節省能源的要求,現代建築物均導 向高氣密、高隔熱化,但是另一方面卻也引發室内空氣的 污染問題。為求省能與舒適性兩方面均能兼顧,更須能一 邊進行熱交換一邊進行換氣的全熱交換器,以將累積於室 内的二氧化碳氣體藉由此全熱交換器排出,並將外界較熱 的氣體冷卻後再送至室内,以增加室内的舒適度。 請參考「第1圖」所示,為一般全熱或顯熱交換器之 結構立體圖,它是一個上下層流道交錯的結構體,此上下 層流道交錯的設計,是用以將兩股不同溫濕度的氣體導入 全熱或顯熱交換器中,作為溫度、濕度交換的機制,而達 到提升室内空氣品質的要求。 而目前欲達到此上下層流道交錯堆疊之加工方式有下 列兩種:(1)人工方式:以手工將單一流道板上膠之後,再 進行流道板之堆疊(2)半自動方式:以機器方式則需雙送料 機構(橫向、縱向各一),當兩組不同送料機構中的流道板 送入機組時,操作人員需先以人工方式將兩组各別不同流 向的流道板流道整理成各別同向之後,再送入機構中,接 著,由吸取機構吸附後的單獨流道板進入上膠機構進行塗 膠作業,而塗膠完成的單一流道板再進入堆疊結合區作堆593966 V. Description of the invention (1) [Technical field to which the invention belongs] The present invention is a device and method for stacking and adhering cross-flow channel structures, and is applied to cross-flow channel structures in full heat or sensible heat exchangers. Production. [Previous technology] In recent years, in order to meet the requirements of energy conservation, modern buildings have been directed to high airtightness and high thermal insulation, but on the other hand, it has also caused indoor air pollution problems. In order to achieve both energy saving and comfort, a full heat exchanger that can exchange air while performing heat exchange must be used to exhaust the carbon dioxide gas accumulated in the room through the full heat exchanger and discharge the outside world. The warmer gas is cooled and then sent to the room to increase indoor comfort. Please refer to "Figure 1" for a general perspective view of the structure of a total heat or sensible heat exchanger. It is a structure with staggered upper and lower flow channels. The design of the staggered upper and lower flow channels is used to separate two strands. Gases of different temperature and humidity are introduced into the full heat or sensible heat exchangers, as a mechanism for temperature and humidity exchange, to meet the requirements for improving indoor air quality. At present, there are two processing methods to achieve the staggered stacking of the upper and lower flow channels: (1) manual method: manually glue a single flow channel plate, and then stack the flow channel plates; (2) semi-automatic method: The machine method requires dual feeding mechanisms (one horizontal and one vertical). When the flow channel plates in two different feeding mechanisms are fed into the unit, the operator must manually manually flow the two groups of flow channels in different directions. After the channels are arranged in the same direction, they are sent to the mechanism. Then, the individual flow channel plates adsorbed by the suction mechanism enter the gluing mechanism to perform the gluing operation, and the single flow channel plate completed by the gluing then enters the stacking area for stack

第5頁 593966 五、發明說明(2) 疊結合,才能完成此上下層流道交錯的結構體。 目前製作此交叉流道結構體之方式主要是以手工堆疊 的方式製作,然而,以手工方式製作出的交叉流道結構體 其整體外觀較不整齊,且整體的產量較少(一個操作人員 平均一天只能製作出兩個高度為3 0公分的交叉流道結構 體),因此,效率太低並不符合經濟需求。 而如以第二種半自動方式製作交叉流道結構體,則需 添購兩套方向不同的送料裝置,且還需配合前置作業及機 組的複雜性,因此,其經濟效益並不如預期的高。 【發明内容】 鑒於以上習知技術的問題,本發明之目的在於提供一 種交叉流道結構體堆疊黏合之裝置及其方法,以自動化的 方式進行所有流道板之送料堆疊、上膠及堆疊黏合的工 作。 交叉流道結構體堆疊黏合之裝置及其方法,是將一個 用以吸取流道板之流道板吸取單元,以可活動的關係設置 於一個輸送單元上,藉由流道板吸取單元之移動使流道板 進行上膠及堆疊黏合之步驟,而此裝置中依其任務之不同 而劃分為三塊主要的區域:送料區、上膠區及堆疊區。 送料區主要是用以堆疊置放欲黏合之流道板,而上膠 區是將流道板吸取單元所吸取之流道板進行上膠的動作, 最後,再將上完膠後的流道板進行堆疊黏合的工作, 由於流道板上膠時’其流道方向需與上膠滾筒之方向 垂直,以避免產生溢膠的情形,且當其上完膠後欲堆疊黏Page 5 593966 V. Description of the invention (2) The structure with staggered upper and lower flow channels can be completed only by stacking and combining. At present, the cross-flow channel structure is mainly produced by manual stacking. However, the overall appearance of the cross-flow channel structure produced by hand is less tidy and the overall output is less (average of one operator Only two cross-flow channel structures with a height of 30 cm can be made in a day). Therefore, the efficiency is too low to meet the economic requirements. However, if the second semi-automatic method is used to make the cross-flow channel structure, two sets of feeding devices with different directions need to be purchased, and the complexity of the pre-operation and the unit is also required. Therefore, its economic efficiency is not as high as expected . [Summary of the Invention] In view of the problems of the above-mentioned conventional technology, an object of the present invention is to provide a device and method for stacking and bonding cross-flow channel structures, and to perform automatic feeding, stacking, and gluing of all flow channel plates work. The device and method for stacking and bonding cross-flow channel structures is to set a flow channel plate suction unit for sucking the flow channel plate on a transport unit in a movable relationship, and the movement of the flow channel plate suction unit The flow channel plate is subjected to the steps of gluing and stacking, and this device is divided into three main areas according to different tasks: the feeding area, the gluing area and the stacking area. The feeding area is mainly used to stack the flow channel plates to be bonded, and the gluing area is the glue operation of the flow channel plates sucked by the flow channel plate suction unit. Finally, the flow channels after gluing are finished. The boards are stacked and glued. When the runner is glued, the direction of the runner must be perpendicular to the direction of the gluing roller to avoid the occurrence of glue overflow.

第6頁 ---- 五、發明說明(3) ΰ柃,其流道方向亦 才能形成交又流道之 因此,此裝置之 &制單元(邏輯電路) 流道板之流道方向是 以進行堆疊,因此, 2向是否為有順序的 流迢方向是為互相垂 如此一來,可簡 送料機構來進行橫向 堆疊之目的,以降低 且相較於以手工 言,利用此裝置可將 上,因此,亦可大幅 為使對本發明的 了解,茲配合圖示詳 【實施方式】 需與下層的流道板之流道方向垂直, 結構體。 斗寸點在於:它是利用一個流道板轉向 來判斷欲堆疊黏合之流道板與其下層 否垂直’再決定流道板是否需要轉向 不管送料區中待黏合之流道板的流道 排列,最後皆可形成相鄰兩流道板之 直之結構體。 化此裝置機構上的設計,不需要兩套 及縱向之送料,即可完成流道板交叉 設備費用之成本。 方式製作父叉流道結構體的產能而 交叉流道結構體的產能提升至十倍以 提升產品的生產效率。 目的、構造特徵及其功能有進'步的 細說明如下: 田明麥考「第2圖」所示,為本發明之交叉流道結構體 堆®黎合袈置的側視圖,此裝置是用以將多層具有流道之 流逼板堆疊黏合在一起,而形成一個可應用於全熱交換器 或是顯熱交換器中進行溫度、濕度交換機制的結構體。 請參考「第3圖」所示,為單一流道板1〇之立體圖, 此流這板1 0是由平板11及波浪板1 2所組成,其規格尺寸乃Page 6 ---- V. Description of the invention (3) ΰ 柃, the direction of the flow channel can also form an alternating flow channel. Therefore, the direction of the flow channel of the & system (logic circuit) of the device is The stacking is performed, so whether the two directions are in an orderly flow direction is to be perpendicular to each other. In this way, the feeding mechanism can be used to perform horizontal stacking to reduce and compare with manual, using this device can Therefore, in order to make the understanding of the present invention greatly, it is necessary to cooperate with the illustration in detail. [Embodiment] It needs to be perpendicular to the flow channel direction of the lower flow channel plate, and the structure. The point of the bucket is that it uses a flow plate turning to determine whether the flow plate to be bonded is perpendicular to its lower layer, and then determines whether the flow plate needs to be turned regardless of the flow channel arrangement of the flow plate to be bonded in the feeding area. Finally, straight structures of two adjacent flow channel plates can be formed. The design of the mechanism of this device can be completed without the need for two sets and vertical feeding, so that the cost of the flow channel plate crossing equipment can be completed. The production capacity of the parent fork runner structure is increased by ten times to increase the production capacity of the product. The detailed description of the purpose, structural characteristics and functions are as follows: Tian Ming McCao "Figure 2" is a side view of the cross flow channel structure stack of the present invention. It is used to bond multiple layers of flow-forced plates stacked with flow channels to form a structure that can be applied to a total heat exchanger or a sensible heat exchanger for temperature and humidity exchange mechanism. Please refer to "Figure 3" for a perspective view of a single flow channel plate 10. This flow plate 10 is composed of a flat plate 11 and a wave plate 12. Its specifications are

第7頁 593966 五、發明說明(4) :可為其他形狀如菱形,,請參考「第4圖」所示 二中每相鄰二層流道板1()之流道方向是為互相垂直或^構 一角^、,,然而’當流道板10加工數量過於龐大時,= 工人員亚不會做單一流道板1 0的流道方向整理,因、,又口 =直接進行流道板10之堆疊。此流道板1〇之材質可’,、、、 貝、塑膠’或是金屬;而其流道形狀可為波是中氏 板框狀。 人疋肀空 此叙置是由下列幾個主要的部分所I成:輸送單元 2〇:流道板吸取單元30、送料區4〇、上膠區5 及流道板轉向控制單元(圖中未示)。 且& 6 〇 輪送單元20是用以輸送單—流道板1〇,使位於送 =之流這板10可藉由輸送單元2〇的傳送,而移動至 ^ ^:流道板!。上膠的動作,接著再將流道板 = :區61’'以Λ下層已完成堆疊的流道板1 〇進行黏合的Γ ’而輸送單元20可為輸送帶或是執道。 一而流這板吸取單元30是以可移動的關係設置於輪送單 :之上,其功旎主要是用以吸取單一個流道板1 0,再藉 调輪达單兀20將其運送至不同區中,以進行流道板1〇之上 膠、堆疊結合等工作。 請參考「第5圖」所示,為流道板吸取單元3〇之示意 圖,其吸取流道板1 〇之機制可為一多孔性吸盤或是單一可 調整式吸嘴,用以吸取流道板1〇,而吸取面積可隨加工流 道板1 0之大小而作調整。 流道板吸取單元30包括有升降部31、旋轉部32及流道Page 7 5933966 V. Description of the invention (4): Other shapes such as rhombus can be used. Please refer to "Figure 4". The flow channel directions of each adjacent two-layer flow channel plate 1 () shown in Figure 2 are perpendicular to each other. Or ^ structure a corner ^ ,, but 'when the number of flow plate 10 processing is too large, = workers will not do a single flow channel plate 10 direction of the flow channel, because, and again = directly flow channel Stack of plates 10. The material of the flow channel plate 10 can be ',,,, shell, plastic' or metal; and the shape of the flow channel can be a medium plate shape. The empty space is composed of the following main parts: Conveying unit 20: runner plate suction unit 30, feeding area 40, gluing area 5 and runner plate steering control unit (in the figure) Not shown). And the & 60 feeding unit 20 is used to transport the single-flow channel plate 10, so that the plate 10 located at the flow = can be moved to the ^: flow channel plate by the transportation of the transportation unit 20! . The operation of gluing, and then the flow channel plate =: area 61 '' is bonded to the flow channel plate 10 which has been stacked on the lower layer Γ ', and the conveying unit 20 can be a conveyor belt or a channel. At the same time, the plate suction unit 30 is arranged on the carousel: in a movable relationship, and its function is mainly used to suck a single runner plate 10, and then seconded to the unit 20 to transport it. Go to different areas to perform glue, stacking and other work on the runner plate 10. Please refer to "Figure 5", which is a schematic diagram of the flow channel plate suction unit 30. The mechanism for sucking the flow channel plate 10 can be a porous suction cup or a single adjustable nozzle for suction flow. Channel plate 10, and the suction area can be adjusted according to the size of the processing channel plate 10. The flow channel plate suction unit 30 includes a lifting portion 31, a rotating portion 32, and a flow channel.

第8頁 593966 五、發明說明(5) 方向感測部,升降部3 1是用以使流道板吸取單元3 〇下降至 送料區40以吸取流道板1〇,而吸取後再上升至原位。旋轉 部3 2可作0 - 1 8 0度的旋轉,以調整流道板1 〇之流道方向。 而流道方向感測部是設置於流道板吸取單元3 〇上鄰近流道 板1 0的流道之處,以感測每個流道板丨〇之流道方向。 而用以感測流道板1 0之流道方向的流道方向感測部是 由一些感測器所組成,例如:光感測器、微動開關,或曰疋 氣動式感測器,請參考「第6a„6B圖」所示,為感測器如 何測試流道板1 〇之流道方向的示意圖,如「第6A圖」所 =,當感測器3 3的方向與流道板丨〇的流道方向相垂 ::器3,所傳送出的訊號(例如:光、電、氣等)碰到流道 的古之後會產生反射。而如「第6B圖」所示,當感測器33 出的向與流道板1 〇的流道方向相平行時,感測器3:所;送 號(例如:光、電、氣)會通過流道㈣,並不Λ 底;:::由上述二種情形便可判斷流道板10之流道方曰向到 此叙置中會有一個儲存 測得之夂別、士、音Α 士仔早兀储存胤逗方向感測器所 、、六、皆4 σ 机運板10、抓道方向的資料,以作為後續泣铲击 流逼板吸取單开Μ θ X ^乙 说,*私中 元是鱼儲存t i T轉的依據。而流迢板轉向控制單 =二储存早兀相連結’藉由道板10 吸板10之流道方向是否需旋轉,;= ^ 早兀3 0之旋轉部3 2的旋轉。 1 n ^料區4 0是設置於輸送單元2 0的一端,此區為、、六 10之原料堆聂γ 咬△ , 「, # 今抓逼板 十隹且£,靖麥考「第7圖」所示,其包括有用以 593966 五、發明說明(6) 、 堆疊置放流道板1 0之底板4 1及設置於兩侧之規板4 2,規板 4 2之作用是用以齊平流道板1 0之邊緣,使堆疊後之流道板 1 0能夠整齊排列。而當流道板1 0被取出至某一個高度時, 底板4 1會自動上升至設定好的高度,以利於流道板吸取單 元3 0之取料。 請參考「第8圖」所示,為上膠區5 0之示意圖,此上 膠區5 0是鄰近於送料區4 0,用以將膠合物塗佈於流道板1 0 之波峰(或是外框)上,其包括有一個裝填膠合物之膠料盤 5 1、用以將流道板1 0上膠之上膠滚筒5 2及膠量控制滾筒 53 ° 由於波浪狀板1 2之流道方向與上膠滾筒5 2之方向最好 呈垂直,以避免上膠滚筒5 2上膠時產生溢膠狀況而阻塞到 風道,因此,當流道板1 0由送料區4 0傳送至上膠區5 0時, 需先經由感測器3 3的流道方向測試,感測器3 3會將所量測 到的結果儲存於微處理器中,並將此流道方向測試結果傳 送至流道板轉向控制單元,以作為旋轉部3 2是否轉向之依 據;而流道板1 0之上膠的厚度可由調整上膠滾筒5 2之轉 速,或是上膠滾筒5 2與膠量控制滾筒5 3間的間隙來作調 整。 由於進行流道板1 0堆疊的工作時,其流道方向需與下 層流道板1 0之流道方向相垂直,以產生交叉流道之結構 體。因此,當流道板1 0上完膠之後,需再做一次流道方向 轉向與否的判斷,看看旋轉部3 2是否需要旋轉,以使欲黏 合之流道板1 0與下層流道板1 0的流道方向相垂直。Page 8593966 V. Description of the invention (5) The direction sensing section and the lifting section 31 are used to lower the runner plate suction unit 30 to the feeding area 40 to suck the runner plate 10, and then rise to In situ. The rotating part 32 can be rotated by 0-180 degrees to adjust the flow path direction of the flow path plate 10. The flow channel direction sensing portion is disposed on the flow channel plate suction unit 30 near the flow channel of the flow channel plate 10 to sense the flow channel direction of each flow channel plate. The flow channel direction sensing part for sensing the flow channel direction of the flow channel plate 10 is composed of some sensors, such as a light sensor, a micro switch, or a pneumatic sensor, please Refer to "Figure 6a" and "6B" for a schematic diagram of how the sensor tests the flow channel direction of the flow channel plate 10, as shown in "Figure 6A", when the direction of the sensor 3 3 and the flow channel plate The direction of the flow channel is perpendicular :: Device 3, and the transmitted signals (for example: light, electricity, gas, etc.) will reflect after encountering the flow channel. And as shown in "Figure 6B", when the sensor 33 is parallel to the flow channel direction of the flow channel plate 10, the sensor 3: the position; the number is sent (for example: light, electricity, gas) It will pass through the flow channel, not Λ bottom; ::: From the above two situations, you can judge the flow channel of the flow plate 10. The measured fare, taxi, and sound will be stored in this description. Α Shizai has stored the data of the direction sensor, the camera, the camera, the board, and the road in the direction of the shovel, and used it as a follow-up shovel flow force board to draw a single open θ θ X ^ B. * Private yuan is the basis for fish storage ti T transfer. And the flow control board steering control sheet = two storages are connected to each other ’whether the direction of the flow path of the suction plate 10 needs to be rotated by the plate 10; = ^ the rotation of the rotating part 32 of the early wood 30. 1 n ^ material area 40 is set at one end of the conveying unit 20, this area is the raw material pile of 、, 1010, γ, bite △, ", # 今 逼 逼 板 十 隹 and £, Jing McCao" No. 7 As shown in the figure, it includes 593966 V. Invention Description (6), the bottom plate 4 1 of the flow channel plate 10 stacked and the gauge plate 4 2 arranged on both sides. The purpose of the gauge plate 4 2 is to align The edges of the runner plate 10 are leveled so that the stacked runner plate 10 can be arranged neatly. When the runner plate 10 is taken out to a certain height, the bottom plate 41 will automatically rise to the set height, so as to facilitate the runner plate to pick up the material of unit 30. Please refer to the "Figure 8", which is a schematic diagram of the gluing area 50. This gluing area 50 is adjacent to the feeding area 40 and is used to apply the glue to the peak of the flow channel plate 10 (or It is an outer frame), which includes a glue tray 5 1 filled with glue, a rubber roller 5 2 for gluing the flow channel plate 10 and a glue amount control roller 53 ° Because of the wavy plate 1 2 The direction of the flow channel is preferably perpendicular to the direction of the gluing roller 52, so as to avoid the glue overflow situation when the gluing roller 5 2 is glued and block the air channel. Therefore, when the flow channel plate 10 is conveyed by the feeding area 40 When the glue area 50 is reached, the flow path direction test of the sensor 33 needs to be performed first. The sensor 33 will store the measured result in the microprocessor and transmit the test result of the flow path direction. To the runner control unit to determine whether the rotating part 32 is turned; the thickness of the glue on the runner 10 can be adjusted by the rotation speed of the gluing roller 5 2 or the gluing roller 5 2 and the amount of glue The gap between the rollers 53 is controlled to make adjustments. When the stacking of flow channel plates 10 is performed, the flow channel direction needs to be perpendicular to the flow channel direction of the lower flow channel plate 10 to produce a structure with cross flow channels. Therefore, after the glue on the runner plate 10 is finished, it is necessary to make another judgment of the direction of the runner, and see if the rotating part 32 needs to be rotated, so that the runner plate 10 to be bonded to the lower runner The flow direction of the plate 10 is perpendicular.

第10頁 593966 五 、發明說明(7) 流道板1 0上膠後以感測器3 3所測得之流道方向如與下 層流道板1 0之流道方向相同的話,則流道板轉向控制單元 會傳送一訊息至旋轉部3 2,進行轉向處理,以使此流道板 1 〇之流道方向與下層流道板1 〇之流道方向相垂直。而如果 机道板1 0上膠後以感測器3 3所測得之流道方向如與下層流 道板1 0之流道方向不同向的話,因為其流道方向與下層流 逼板10之流道方向已互相垂直,因此,不需再進行轉向處 理〇 堆疊黏合 成後之堆 動作可由 板1 0的位 將欲堆疊 續的堆叠 上膠區5 0 ,以形成 板,以供 於流道板 ’會藉由 方,並將 壓欲黏合 層的流道 處理的動 態。而流 器,將堆 單元20上 確的位置 邊緣能夠 堆疊 流道板1 〇 以承載流 板上進行 當輪 移動至堆 黏合完成 流道板1 〇 板1 0上的 作,以確保完 道板1 0對位的 4區60中流道 的位移部,以 後,再進行後 盡量平整。 區6 〇是鄰近於 進行堆疊黏合 道板1 0之承載 堆疊結合。 送單元將吸附 疊區6 0上方時 的流道板10上 之上方,並輕 月务合物會與下 前,還需作流道板1 0對位 疊體其邊緣呈平整的狀 微動開關或是CCD對位 置訊號傳送至流道板吸取 結合之流道板1 0移動至正 結合,使堆疊後結構體的 ,用以將前處理完成後的 一個結構體,其包括有用 上膠後之流道板1 Q於承載 吸取早元3 0上的流道板1 〇 升降部3 1下降至下一層已 流道板1 0堆疊置放於下層 之流道板1 0,以確保流道 板1 0黏合,如此重覆多Page 10 593966 V. Description of the invention (7) The flow channel direction measured by the sensor 33 after the flow channel plate 10 is glued is the same as the flow channel direction of the lower flow channel plate 10 The plate turning control unit sends a message to the rotating part 32 to perform a turning process so that the flow channel direction of the flow channel plate 10 is perpendicular to the flow channel direction of the lower flow channel plate 10. And if the flow path direction measured by the sensor 33 is different from the flow path direction of the lower flow path plate 10 after the gluing plate 10 is glued, its flow path direction is different from that of the lower flow force plate 10. The directions of the flow channels are perpendicular to each other, so there is no need to perform a turning treatment. The stacking operation after stacking and bonding can be performed by stacking the stacking area 50 on the board 10 to form a board for the flow. The track plate will pass through the side and will handle the dynamics of the flow path of the adhesive layer. For the flow device, the flow path plate 10 can be stacked on the exact edge of the stack unit 20 to carry the flow plate. When the wheel is moved to the stack to complete the work on the flow path plate 10 and plate 10, the flow path plate is ensured. The displacement part of the flow channel in the 4 zone 60 of the 10-alignment position should be as smooth as possible afterwards. Area 60 is a load-bearing stack bonding adjacent to the stacking bonding board 10. The delivery unit will absorb the upper part of the flow channel plate 10 when it is above the stacking area 60, and the light composition will meet the lower front. It also needs to be a micro switch with the edge of the flow channel plate 10 being flat. Or the CCD sends the position signal to the flow channel plate to suck the combined flow channel plate 10 to move to the positive combination, so that the stacked structure is used to pre-process a structure, which includes the Runner plate 1 Q Runner plate 1 on the suction-earning element 3 0 Lifting section 3 1 is lowered to the next layer Runner plate 1 0 Stacked and placed on the lower layer Runner plate 10 to ensure the runner plate 1 0 sticking, so repeated

593966 五、發明說明(8) 次,即完成整個結構體堆豐黏合的作業。 請參考「第9圖」所不’為本發明之交叉流道結構體 堆疊黏合方法的方法流程圖,當第一片流道板〗〇放置於堆 疊區之後’即可利用本方法將流道板1 0堆疊黏合至下層流 道板1 0的表面,以形成流道方向間隔交錯的結構體,此方 法之步驟說明如下: 首先,吸取,待黏合之流道板(步驟7 〇 ),利用輸送單 元2 0將流道板吸取單元3 0移動至送料區4 〇,再利用流道柘 吸取單元30吸取待黎合之流道板1〇。 接著,感測此流道板之流道方向(步驟8〇 ),利用流道 向感測部之感測器33感測待黏合之流道板丨〇的流道方 向 〇 r止然後,確涊此流道板之流道方向與上膠滾筒相垂直 /1^0) ’由於處逼板1〇上膠日寺,其流道方向需與上膠滾 =直,以避免產生溢膠的情形,因此,利用流道板轉 單元判斷此流道板丨。之流道方向是否與上膠滾筒二 垂直ΐ η ί ΐ1 〇之流道方向是與上膠滚筒52的方向相 舌’㈣此流道板上膠(步驟101);相反地,如果此 ;:m ΐ方向是與上膠滾筒52的方向相平行的話, 道板轉向(步聊2),把流道板 向與二膠滚,… 〈步驟1 0 1 )的步驟。 / 接著,確⑽此流道板之流道方向與下層之流道板相垂593966 Fifth, the invention description (8) times, that is, the operation of the whole structure body pile bonding. Please refer to "Figure 9" for the method flow chart of the cross-flow channel structure stacking and bonding method of the present invention. When the first flow channel plate is placed in the stacking area, the flow channel can be used by this method. The plates 10 are stacked and bonded to the surface of the lower flow channel plate 10 to form a structure with staggered intervals in the flow channel direction. The steps of this method are described as follows: First, suck the flow channel plates to be bonded (step 7), and use The conveying unit 20 moves the flow channel plate suction unit 30 to the feeding area 40, and then uses the flow channel suction unit 30 to suck the flow channel plate 10 to be combined. Next, the flow channel direction of the flow channel plate is sensed (step 80), and the flow channel direction of the flow channel plate to be bonded is sensed by the flow channel toward the sensor 33 of the sensing section.方向 The flow channel direction of this flow channel plate is perpendicular to the gluing roller / 1 ^ 0) 'Because the pressure plate 10 is glued on the temple, the flow channel direction needs to be straight with the gluing roller to avoid the occurrence of glue overflow. In this case, the flow channel plate turning unit is used to judge the flow channel plate. Is the direction of the flow channel perpendicular to the gluing roller II? Η ί ΐ1 〇 The direction of the flow channel is opposite to the direction of the gluing roller 52, 'the glue on this flow plate (step 101); Conversely, if this :: If the mΐ direction is parallel to the direction of the gluing roller 52, the track plate is turned (step 2), and the runner plate is rolled toward the second glue roller, ... <step 1 0 1). / Next, make sure that the flow channel direction of this flow plate is perpendicular to the flow plate of the lower layer

第12頁 593966 五、發明說明(9)Page 12 593966 V. Description of the invention (9)

直(步驟1 1 0 ),由於此方法是要形成一個流道方向間隔交 錯的結構體,因此,需利用流道板轉向控制單元判斷待黏 合之流道板1 0的流道方向是否與下層流道板1 0之流道方向 相垂直。 I 如果此流道板1 0之流道方向是與下層流道板1 0之流道-方向相垂直的話,則堆疊黏合此流道板(步驟1 2 1 ),將流 道板1 0堆疊置放於下層流道板1 0之上方,並輕壓欲黏合之 流道板1 0,以確保流道板1 0上的膠合物與下層流道板1 0之 黏合。 相反地,如果此流道板1 0之流道方向是與下層流道板U 1 0之流道方向相平行的話,則需先將此流道板轉向(步驟 1 2 2 ),使此流道板1 0之流道方向與下層流道板1 0之流道方 向相垂直,最後,再堆疊黏合此流道板(步驟1 2 1)。藉由 多次重覆執行此方法中所述之步驟,即可完成整個結構體 堆疊黏合的作業。 以上所述者,僅為本發明其中的較佳實施例而已,並 非用來限定本發明的實施範圍;即凡依本發明申請專利範 圍所作的均等變化與修飾,皆為本發明專利範圍所涵蓋。 593966 圖式簡單說明 第1圖為習知之全熱或顯熱交換器之結構立體圖; 第2圖為本發明之交叉流道結構體堆疊黏合裝置的侧視圖; 第3圖為單一流道板之立體圖; 第4圖為雙層流道板之立體圖; 第5圖為流道板吸取單元之示意圖; 第6 A - 6 B圖為感測器如何測試流道板之流道方向的示意圖; 第7圖為送件區之底板及規板之示意圖; 第8圖為上膠區之示意圖;及 第9圖為本發明之交叉流道結構體堆疊黏合方法的方法流 程圖。 【圖式符號說明】 10 流道板 11 平板 12 波浪板 20 輸送單元 30 流道板吸取單元 31 升降部 3 2 旋轉部 33 感測器 4 0 送料區 41 底板 4 2 規板 5 0 上膠區 51 膠料盤Straight (step 1 10). Since this method is to form a structure with alternately spaced flow channel directions, the flow channel plate steering control unit needs to be used to determine whether the flow channel direction of the flow channel plate 10 to be bonded is at the lower level. The flow channel direction of the flow channel plate 10 is perpendicular. I If the flow channel direction of the flow channel plate 10 is perpendicular to the flow channel-direction of the lower flow channel plate 10, the flow channel plate is stacked and bonded (step 1 2 1), and the flow channel plate 10 is stacked It is placed above the lower flow channel plate 10, and lightly presses the flow channel plate 10 to be bonded to ensure the glue on the flow channel plate 10 and the lower flow channel plate 10. Conversely, if the flow channel direction of the flow channel plate 10 is parallel to the flow channel direction of the lower flow channel plate U 10, the flow channel plate needs to be turned first (step 1 2 2) to make the flow The flow channel direction of the plate 10 is perpendicular to the flow channel direction of the lower flow plate 10, and finally, the flow plate is stacked and bonded (step 1 2 1). By repeatedly performing the steps described in this method multiple times, the entire structure can be stacked and bonded. The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention; that is, all equivalent changes and modifications made in accordance with the scope of the patent application for the present invention are covered by the scope of the present invention . 593966 Brief description of the drawing. Figure 1 is a perspective view of the structure of a conventional all-heat or sensible heat exchanger. Figure 2 is a side view of the cross-flow channel structure stacking and bonding device of the present invention. Figure 3 is a single flow channel plate. Perspective view; Figure 4 is a perspective view of the double-layer flow channel plate; Figure 5 is a schematic view of the flow channel plate suction unit; Figures 6 A-6 B are schematic views of how the sensor tests the flow channel direction of the flow channel plate; FIG. 7 is a schematic diagram of a bottom plate and a gauge board in a delivery area; FIG. 8 is a schematic diagram of a gluing area; and FIG. 9 is a method flowchart of a cross-flow channel structure stacking and bonding method according to the present invention. [Illustration of Symbols] 10 Flow channel plate 11 Flat plate 12 Wave plate 20 Conveying unit 30 Flow channel plate suction unit 31 Lifting section 3 2 Rotating section 33 Sensor 4 0 Feeding area 41 Base plate 4 2 Gauge plate 5 0 Gluing area 51 rubber tray

第14頁 593966 圖式簡單說明 52 上 膠 滾 筒 53 膠 量 控 制 滾 筒 60 堆 疊 區 步 驟7 0 吸 取 一 待 黏 合 之 流 道 板 步 驟8 0 測 言式 此 流 道 板 之 流 道 方 向 步 驟9 0 確 認 此 流 道 板 之 流 道 方 向 步 驟1 0 1 將 此 流 道 板 上 膠 步 驟1 0 2 將 此 流 道 板 轉 向 步 驟11 0 確 認 此 流 道 板 之 流 道 方 向 垂直 步 驟1 2 1 堆 疊 黏 合 此 流 道 板 步 驟1 2 2 將 此 流 道 板 轉 向 ❶Page 14 593966 Brief description of the diagram 52 Glue roller 53 Glue amount control roller 60 Stacking area Step 7 0 Pick up a flow channel plate to be bonded Step 8 0 Predictive type Flow channel direction of this flow plate Step 9 0 Confirm this Flow channel direction of flow channel plate Step 1 0 1 Glue the flow channel plate Step 1 0 2 Turn the flow channel plate to Step 11 0 Confirm that the flow channel direction of this flow plate is vertical Step 1 2 1 Stack and glue this flow channel Plate step 1 2 2 Turn this runner plate to ❶

第15頁Page 15

Claims (1)

593966 六、申請專利範圍 1. 一種交叉流道結構體堆疊黏合之裝置,係用以將複數個 流道板堆疊黏合為流道方向間隔交錯的結構體,其包括 有: 一輸送單元; 一流道板吸取單元,係以可移動的關係設置於該輸送 單元,可吸取該流道板並藉由該輸送單元傳輸,具有一流 道方向感測部,用以感測該流道板之流道方向; 一送料區,係設置於該輸送單元之一端,存放有待黏 合之該流道板; 一上膠區,係鄰近於該送料區,接受該流道板吸取單 元所傳送之該流道板,並於該流道板一侧表面塗附上膠 體; 一堆疊區,係鄰近於該上膠區,藉由該流道板吸取單 元將上完膠體之該流道板依序黏合;及 一流道板轉向控制單元,係連接於該流道板吸取單 元,以控制該流道板之轉向與否,藉由該流道方向感測部 判斷該流道板之流道方向,而控制該流道板吸取單元將該 流道板以其流道方向間隔交錯的方式,依序黏合於該堆疊 區。 2. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該流道板吸取單元更包括有一升降部,以隨 該流道板所在位置之高低調整該流道板吸取單元之高度。 3. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該流道板吸取單元更包括有一旋轉部,用以593966 6. Scope of patent application 1. A device for stacking and bonding cross-flow channel structures, which is used for stacking and bonding a plurality of flow channel plates into a structure staggered in the direction of flow channels, which includes: a conveying unit; The plate sucking unit is arranged on the conveying unit in a movable relationship, and can suck the flow channel plate and transfer it through the conveying unit. It has a first-grade direction sensing unit for sensing the direction of the flow channel of the flow channel plate. A feeding area is set at one end of the conveying unit and stores the flow channel plate to be bonded; a gluing area is adjacent to the feeding area and accepts the flow channel plate transferred by the flow channel plate suction unit, A colloid is coated on one side surface of the flow channel plate; a stacking area is adjacent to the gluing area, and the flow channel plate after colloid is sequentially bonded by the flow channel plate suction unit; The plate steering control unit is connected to the flow channel plate suction unit to control whether the flow channel plate is turned or not. The flow channel direction sensing unit determines the flow channel direction of the flow channel plate and controls the flow channel. Board Picking List The channel plate embodiment the flow path direction thereof staggered intervals sequentially adhered on the stack area. 2. The device for stacking and bonding the cross-flow channel structure as described in item 1 of the scope of patent application, wherein the flow channel plate suction unit further includes a lifting portion for adjusting the flow channel plate according to the height of the position of the flow channel plate. The height of the suction unit. 3. The device for stacking and adhering the cross-flow channel structure as described in item 1 of the patent application scope, wherein the flow channel plate suction unit further includes a rotating portion for 第16頁 593966 六、申請專利範圍 將該流道板作不同角度之旋轉。 4. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該流道板吸取單元係為一多孔性吸盤。 5. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 ^ 之裝置,其中該流道板吸取單元係為一可調整式吸嘴。 · 6. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該流道方向感測部係由一光感測器所組成。 7. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該流道方向感測部係由一微動開關所組成。 8. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 〇 之裝置,其中該流道方向感測部係由一氣動式感測器所組 成。 9. 如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該送料區包括有一底板,用以堆疊置放該流 道板,且該底板係隨該流道板之數量而調整其高度,使該 流道板吸取單元吸取該流道板。 1 0.如申請專利範圍第9項所述之交叉流道結構體堆疊黏合 之裝置,其中該底板之外周緣更包括有一個以上之規板, 以齊平該流道板之邊緣。 || 11.如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該上膠區包括有一上膠滾輪以進行該流道板 之塗膠。 1 2.如申請專利範圍第1 1項所述之交叉流道結構體堆疊黏 合之裝置,其中該流道板上膠之厚度係藉由調整該上膠滚Page 16 593966 VI. Scope of patent application The flow channel plate is rotated at different angles. 4. The device for stacking and adhering the cross-flow channel structure as described in item 1 of the patent application scope, wherein the flow channel plate suction unit is a porous suction cup. 5. The cross-flow channel structure stacking and bonding device described in item 1 of the patent application scope, wherein the flow channel plate suction unit is an adjustable nozzle. · 6. The device for stacking and bonding cross-flow channel structures as described in item 1 of the scope of patent application, wherein the flow-path direction sensing part is composed of a light sensor. 7. The device for stacking and bonding cross-flow channel structures as described in item 1 of the scope of patent application, wherein the flow-path direction sensing part is composed of a micro-switch. 8. The device for stacking and adhering the cross-flow channel structure as described in item 1 of the scope of the patent application, wherein the flow-path direction sensing portion is composed of a pneumatic sensor. 9. The device for stacking and bonding cross-flow channel structures as described in item 1 of the scope of patent application, wherein the feeding area includes a bottom plate for stacking and placing the flow channel plates, and the bottom plate follows the flow channel plates. And the height is adjusted so that the flow channel plate suction unit sucks the flow channel plate. 10. The device for stacking and bonding cross-flow channel structures as described in item 9 of the scope of patent application, wherein the outer periphery of the bottom plate further includes more than one gauge plate to flush the edges of the flow channel plate. || 11. The device for stacking and adhering the cross-flow channel structure described in item 1 of the scope of patent application, wherein the gluing area includes a gluing roller for gluing the flow channel plate. 1 2. The device for stacking and bonding the cross-flow channel structure as described in item 11 of the scope of patent application, wherein the thickness of the glue on the flow channel plate is adjusted by adjusting the gluing roller 第17頁 593966 六、申請專利範圍 筒之轉速來控制。 1 3.如申請專利範圍第11項所述之交叉流道結構體堆疊黏 合之裝置,其中當該流道板上膠時,其流道方向係與該上 膠滚筒之方向垂直。 1 4.如申請專利範圍第1 3項所述之交叉流道結構體堆疊黏 合之裝置,其中該流道板由該送料區傳送至該上膠區時, 係經由該流道方向感測部之流道方向測試,以決定該流道 板是否轉向。 1 5.如申請專利範圍第1 1項所述之交叉流道結構體堆疊黏 合之裝置,更包括有一膠量控制滚筒,鄰近於該上膠滾 筒。 1 6.如申請專利範圍第1 5項所述之交叉流道結構體堆疊黏 合之裝置,其中該流道板上膠之厚度係由調整該上膠滾筒 與該膠量控制滾筒間的間隙來控制。 1 7.如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,其中該堆疊區更包括有一承載板,以供上膠後之 該流道板於該承載板上進行堆叠結合,且該承載板係隨堆 疊後之該流道板數量而調整其高度。 1 8.如申請專利範圍第1項所述之交叉流道結構體堆疊黏合 之裝置,更包括有一對位器,用以量測堆疊結合後之該流 道板的位置。 1 9.如申請專利範圍第1 8項所述之交叉流道結構體堆疊黏 合之裝置,其中該對位器係為一微動開關。 2 0.如申請專利範圍第1 8項所述之交叉流道結構體堆疊黏Page 17 593966 VI. Scope of patent application The speed of the barrel is controlled. 1 3. The device for stacking and bonding cross-flow channel structures as described in item 11 of the scope of patent application, wherein when the flow channel plate is glued, the flow channel direction is perpendicular to the direction of the gluing roller. 1 4. The device for stacking and bonding cross-flow channel structures as described in Item 13 of the scope of patent application, wherein when the flow channel plate is transferred from the feeding area to the gluing area, it passes through the flow direction sensing section. The runner direction test to determine whether the runner plate turns. 1 5. The device for stacking and bonding the cross-flow channel structure as described in item 11 of the scope of patent application, further comprising a glue amount control roller adjacent to the glue application roller. 16. The device for stacking and bonding cross-flow channel structures as described in item 15 of the scope of patent application, wherein the thickness of the glue on the flow channel plate is adjusted by adjusting the gap between the gluing roller and the glue amount control roller. control. 1 7. The device for stacking and bonding the cross-flow channel structure as described in item 1 of the scope of patent application, wherein the stacking area further includes a carrier plate for stacking the flow channel plate on the carrier plate after gluing. And the height of the carrier plate is adjusted according to the number of the flow channel plates after being stacked. 1 8. The device for stacking and bonding the cross-flow channel structure as described in item 1 of the scope of patent application, further comprising a pair of positioners for measuring the position of the flow channel plate after the stacking and bonding. 19. The device for stacking and bonding cross-flow channel structures as described in item 18 of the scope of patent application, wherein the positioner is a micro-switch. 2 0. Cross-flow channel structure stack sticking as described in item 18 of the scope of patent application 第18頁 593966 六、申請專利範圍 合之裝置,其中該對位器係為一 C C D對位器。 2 1 ·如申請專利範圍第丨8項所述之交叉流道結構體堆疊黏 合之裝置,其中該流道板吸取單元更包括有一位移部,而 該對位器係將所量測到之該流道板位置訊號傳送至該位移 部,以將欲堆疊結合之該流道板移動至正確位置後,再進 行堆疊結合。 2 2 · —種交叉流道結構體堆疊黏合之方法,係用以將一具 有流道之流道板堆疊黏合至另一該流道板之表面,以形成 流道方向間隔交錯的結構體,其包括有下列步驟: 吸取待黏合之該流道板; 感測該流道板之流道方向, 確認該流道板之流道方向與另一該流道板之流道 方向相垂直;及 堆疊黏合該流道板。 , 如申請專利範圍第22項所述之交叉流道結構體堆疊黏 入之方法,其中當確認該流道板之流道方向與另一該流道 ::流道方向不是相垂直時,孫先將該流道板轉向。 =如申請專利範圍第22項戶斤述之交叉流道結構體堆疊黏 =之方法,其中該測試該流道板之流道方向的步驟之後, $ 合下列步驟: 1 更&quot;確認該流道板之流道方向與一上膠滾筒相垂直;及 將該流道板上膠。 &gt; ^古、#处姚_ 田 25如申請專利範圍第24項所述之父&amp; /Wl肽堆疊黏 2之方法,其中當確認該流道板之流遺方向與一上膠滾筒Page 18 593966 VI. Applicable patent scope The device is a C C D register. 2 1 · The device for stacking and bonding the cross-flow channel structures as described in item 8 of the patent application scope, wherein the flow channel plate suction unit further includes a displacement portion, and the positioner measures the measured The flow channel plate position signal is transmitted to the displacement part to move the flow channel plate to be stacked and combined to the correct position, and then stack and combine. 2 2 · — A method for stacking and bonding cross-flow channel structures, which is used to stack and bond a flow channel plate with flow channels to the surface of another flow channel plate to form a structure with staggered intervals in the flow channel direction. It includes the following steps: sucking the flow channel plate to be bonded; sensing the flow channel direction of the flow channel plate, and confirming that the flow channel direction of the flow channel plate is perpendicular to the flow channel direction of another flow channel plate; and The stack adheres the runner plate. As described in the method for stacking and sticking of the cross flow channel structure described in item 22 of the scope of the patent application, when confirming that the flow channel direction of the flow channel plate is not perpendicular to the other flow channel: Turn the runner plate first. = The method of stacking and sticking the cross flow channel structure described in the 22nd household patent application method, wherein after the step of testing the flow channel direction of the flow channel plate, the following steps are combined: 1 More &quot; Confirm the flow The flow channel direction of the plate is perpendicular to a gluing roller; and the flow plate is glued. &gt; ^ 古 、 # 处 姚 _ Tian 25 The method of &amp; / W1 peptide stacking and sticking as described in item 24 of the scope of patent application, wherein when confirming the flow direction of the flow channel plate and a gluing roller 593966 六、申請專利範圍 不是相垂直時,係先將該流道板轉向。593966 6. When the scope of patent application is not perpendicular, the flow channel plate should be turned first.
TW92116845A 2003-06-20 2003-06-20 Device of stacking and bonding cross channel structural body and method thereof TW593966B (en)

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