TW592903B - Method of making ratchets having 90 to 180 teeth and ratchets having 90 to 180 teeth - Google Patents
Method of making ratchets having 90 to 180 teeth and ratchets having 90 to 180 teeth Download PDFInfo
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- TW592903B TW592903B TW91123167A TW91123167A TW592903B TW 592903 B TW592903 B TW 592903B TW 91123167 A TW91123167 A TW 91123167A TW 91123167 A TW91123167 A TW 91123167A TW 592903 B TW592903 B TW 592903B
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^----- 號 91123167 五、發明說明(1) 【本發明 ,、本發明係有關於一種 以及特別係有關於一種 程 j ^ /、係利用锻造、車工 其面處理等步驟而使其能 /、實在是一種相當具有實 產業界來推廣,並公諸於 【本發明 般的棘輪扳手 ,並如第一圖 目 m 手工具之一 研究及創作 其都有許多 而所有 齒數都有一 ,然而外圍 的影響,因 精度的控制 數,其意思 僅是表現出 多於7 2齒 該7 2 +的 再回到 1 ’ )問世 利用習用製 高出許多, 可說是 喜愛者 研發創 定的限 齒數亦 為愈多 上更要 便是說 其在製 (即可 齒數純 正題, ’原因 造7 2 並非^一 相當多 作中都 制,從 對整體 齒數相 精準, 明該齒 作過程 能小於 粹是生 直至現 無他, 齒數的 般業者 的詳細說 可製9 0 具南扭力 修邊體、 達到本發 用性及進 社會大眾 的背景說 (1 )可 之所示, ’不管是 明^ ----- No. 91123167 V. Description of the invention (1) [The present invention, the present invention relates to a kind and in particular to a kind of process j ^ /, is made by using forging, turning and other surface processing steps It can be promoted by a real industry, and it is disclosed in [the ratchet wrench of the present invention, and research and creation as one of the first drawing m hand tools. There are many and all teeth have one. However, the influence of the periphery, due to the accuracy of the control number, means that it only shows more than 7 2 teeth, and the return of 7 2+ is back to 1 ′ The more the number of teeth is limited, the more important is to say that it is in the system (that is, the number of teeth is pure, “Cause 7 2 is not a system of a lot of operations. From the accuracy of the overall number of teeth, the process of the teeth is clear. Can be less than the essence of life until now there is no other, the number of teeth of the industry can be made in detail 90 ton torsion trimming body, to achieve the usefulness and background of the general public (1) can be shown, 'regardless of Is Ming
至1 8 0齒之棘 值及南响合性之 研磨、滾乾、熱 明之各項功效者 步性之發明,相 〇 明】 說是世界各國最 然而棘輪扳手( 單向作動或是雙 輪製法 棘輪製 處理及 ,因此 當值得 可以發 以前的 棘輪扳 對地唾 而坊間 數超過 中品質 每齒5 意上的 在仍未 因為此 製程來 所能輕 現其棘輪 3 6齒直 手(1 ) 合性會更 也的確有 7 2齒一 的不穩定 度角的棘 口號而已 有超過9 種南齒數 製作,原 易研發出To the 180 value of the ratchet value of the tooth, and the grinding, tumble drying, and heat effect of the south ring, the invention of the step, which is the most ratchet wrench in the world (one-way action or two-wheel) The method of ratcheting system and processing, so when it is worthwhile to send the previous ratchet to the ground, the number of salaries exceeds the medium quality of 5 per tooth, which is still not because of this process, its ratchet 3 6 teeth straight hand (1 ) The synergy will be even more true. There is a spine slogan with an instability angle of 7 2 teeth. There are more than 9 kinds of south teeth.
(1 ’) 至現今的 的結構產 好,但也 號稱7 2 些,但此 ,因而才 齒),由 0齒數的 的棘輪並 因是其精 的; 常用的 1 )的 向作動 的外圍 7 2齒 生極大 同樣的 +的齒 種齒數 產生略 上可知 棘輪( 非可以 度要求 ill 第4頁 592903 ΛΆ 9112λ1Β7 五、發明說明(2) 本發明人基於從事 發出本發明之可製9 〇 惠所有的消費者及業界 【本 本發明的主要目的 〇至1 8 0齒外圍數的 而本發明之次要目 扭力值及較佳的嚙合性 本發明之另一目的 之棘輪製法在製作上相 製造此等棘輪齒數之製 因此其總體來講, 可以稱為相當突破沾_ 【本 本發明係有關 ’請參閱第二圖之 製法其主要包括: 一,鍛造:即 10),如第三圖 二,退火球化 火球化,目的係 穩固性;且於製 上,最佳係為二 退 構 以 有韌性,並令其具(1 ') Until now, the structure is good, but it is also known as 7 2 (but this is the reason why it is toothed). The ratchet with 0 teeth is also fine because it is commonly used; Two teeth have the same number of teeth, and the number of teeth produces slightly more ratchets. (Can not be required ill. Page 4 592903 ΛΆ 9112λ1B7 V. Description of the invention (2) The inventor is based on the issue of the present invention. Consumers and the industry [the main purpose of the present invention is 0 to 180, the number of peripheral teeth of the present invention and the secondary mesh torque value and better meshability of the present invention is another object of the present invention to manufacture this method The system of the number of equal ratchet teeth can therefore be called quite a breakthrough. [The present invention is related to the method of making reference to the second figure, which mainly includes: 1. Forging: ie 10), as shown in the third figure 2. Fireballization Fireballization, the purpose is stability; and in the system, the best is two destructuring to have toughness, and make it have
修正 此類產品製造多年之經驗,終於研 至1 8 0齒之棘輪製法,而町以嘉 〇 發明的發明目的】 係在於使其棘輪可以達到具有9 0 製程; 的係可以使得其棘輪更具有較高的 , 係在於使得其可製9 0至1 8 0齒 當簡易及方便,而有利於製造者在 程; 本發明可說是相當具有進步性,且 種發明,且具有產業上的利用價值 發明之實施例詳細說明】 於—種可製9 0至1 8 0齒之棘輪製法 所示,這種可製9 0至1 8 0齒之棘輪 先利用鍛造技術鍛出之棘輪本體粗胚( 之所示; •即須再將棘輪本體粗胚(1 〇 )予以 為消除其因鍛造而生之應力及加強其結 程中可依據齒數的精度而退火球化一次 次’使其機械性質由脆質變為柔軟而具 有較佳之切削性,以利後續加工; mm 592903 案號 91123167After revising years of experience in manufacturing this type of product, it was finally developed to a 180-tooth ratcheting method. The purpose of the invention of the invention is to make the ratchet wheel have a 90-degree process; the system can make its ratchet wheel more The higher is because it can make 90 to 180 teeth simple and convenient, which is beneficial to the process of the manufacturer; the invention can be said to be quite progressive, and an invention, and has industrial use A detailed description of the embodiment of the value invention] As shown in a ratcheting method capable of producing 90 to 180 teeth, this ratchet capable of producing 90 to 180 teeth is firstly roughened by a forging technology (As shown; • That is, the ratchet body rough embryo (10) must be annealed and spheroidized again and again to eliminate its stress due to forging and strengthen its knotting process according to the accuracy of the number of teeth. From brittle to soft with better machinability to facilitate subsequent processing; mm 592903 case number 91123167
曰 修正 五、發明說明(3) 三,車工修邊體:即再利用車工加工將棘輪本體細胚 予以再加工,而成棘輪本體二次細胚(1 2 ); 四,研磨加工:即將已車工加工後之棘輪本體二次細 胚(1 2 )予以研磨加工,此步驟可以藉由有心或無心的 研磨加工而將精度控制在1 u至5 u左右,達到控制精度 之步驟,而如第四圖及第五圖之所示;Amendment V. Description of the invention (3) Third, the lathe trimming the body: that is, the lathe fine embryo is reprocessed by turning, and the second fine embryo of the ratchet body is made (1 2); Fourth, the grinding process: That is, the secondary fine embryo (1 2) of the ratchet body after lathe processing is ground, and this step can be controlled to about 1 u to 5 u by intentional or unintentional grinding. And as shown in the fourth and fifth figures;
五,滾軋:即將第四步驟完成後之棘輪本體細胚予以 定位平行内扣迴轉無屑擠型而成型出具外圍9 0至1 8 0 棘齒數之棘輪齒(13),其中主要係藉由壓力值、中心 點及轉速之精確控制,而能得到9 0至1 8 0棘齒數之棘 輪齒;而如第六圖之所示; 六,熱處理:再將棘輪齒(13)予以熱處理加工增 加其結構硬度; 七,表面處理:將棘輪齒細胚予以表面加工處理(如 電鍍或染黑)而為一具90 — 180齒之棘輪成品(20 當然本發明亦可以藉由相同之製作過程中,改變滾軋 過程的冶具而可以製程内凹齒形、外凸齒形、内雙凹齒形 及圓弧齒形之棘輪結構,而如第八圖至第十一圖之所示外 觀圖; 本發明經發明人多次實驗,確實可以製成具高精度之 棘輪齒,且具有高扭力承受值及高嚙合性的功用與優點, 其精心巧思令人讚歎,本發明確具實用性與工業之利用利 用價值,當可廣為推廣。 因此本發明之可製9 0至1 8 0齒之棘輪製法可以達V. Rolling: The ratchet body fine embryo is positioned after the completion of the fourth step, and the internal buckle is rotated and chiplessly extruded to form a ratchet tooth (13) with a peripheral ratchet number of 90 to 18, which is mainly achieved by The precise control of the pressure value, the center point and the rotation speed can obtain ratchet teeth with 90 to 180 ratchet teeth; and as shown in the sixth figure; 6. Heat treatment: the ratchet teeth (13) are heat-treated to increase Its structural hardness; 7. Surface treatment: The ratchet tooth fine embryo is surface-treated (such as electroplating or blackening) to become a finished ratchet with 90-180 teeth (20 Of course, the present invention can also be used in the same manufacturing process , Can change the rolling process of the smelting tool can be made into concave tooth profile, convex tooth profile, double concave tooth profile and arc tooth profile ratchet structure, and as shown in Figures 8 to 11; After many experiments by the inventor, the present invention can indeed be made into ratchet teeth with high precision, and has the functions and advantages of high torque withstanding value and high meshability. The elaborate and ingenious design is amazing, and the invention is indeed practical and Industrial Utilization Value As can be widely promoted. 90 can thus be made to the teeth 180 of the ratchet wheel manufacturing method of the present invention can be
第6頁 592903Page 6 592903
貴審 茲就 到相當的實用性’並具有產業上的利用價值, 查委員更能了解到本發明所能達到的功效及價值性 以上之論點加以論述: 、 1、 本發明之可製90至18〇齒之棘輪製法,盆主 要係由藉由各項步驟而可以製成上述齒數之棘輪,因^ 具有高扭力的承受值及高嚙合性; 2、 本發明之可製90至180齒之棘輪製法,各步 驟有特定的配合方式,為發明人多次實驗而得之心血結晶Your review is quite practical and has industrial use value. The inspectors can better understand the effect and value of the present invention. The above arguments are discussed: 1. The present invention can be made 90 to With the method of ratcheting with 18 teeth, the basin is mainly made of ratchets with the above-mentioned number of teeth through various steps, because of the high torque withstanding value and high meshability; 2. The present invention can produce 90 to 180 teeth. Ratcheting method, each step has a specific coordination mode, which is the brainchild of the inventor's many experiments
3、 本發明之各步驟不須利用特別之技術或設備而可 以製成9 0矣1 8 0齒之棘輪,相當符合產業上 值,更值得產業界推廣; 貝 4、 本發明所使用之方法因可以更具功效,所以來講 其製程設計相當用心且能達到穩固實用的目的,實是習用 之製程所無法比擬之發明,其對本業界來講可說是:二割 時代之突破。 綜上所述’本發明在使用實用性及成本效益上,確實 是完全符合產業上發展所需,且所揭露之方法發明亦是前 所未有之創新,所以具有『新穎性』應無疑慮。3. Each step of the present invention can be made into a ratchet with 90 矣 180 teeth without using special technology or equipment, which is quite in line with the value of the industry and worthy of promotion by the industry. 4. The method used in the present invention Because it can be more effective, its process design is quite attentive and can achieve a solid and practical purpose. It is an invention that the conventional process can't compare. It can be said to the industry as a breakthrough in the era of dichotomy. To sum up, the present invention is practically and cost-effectively used in accordance with the needs of industrial development, and the disclosed method invention is also an unprecedented innovation, so it should be considered as having "newness".
所以經由以上之所述,可知本發明之製程確比以前之 製程更用心,且更具『實用性』,其所具有之獨特特徵以 及功能亦遠#習用製程所能比擬,所以其確實比之習用的 更具有其『進步性』,且完全未見於公開之刊物上,更符 合『新穎性』的規定,其完全符合我國專利法有關發明專 利之申請要件的規定,乃依法提起專利申請,並敬請 釣Therefore, according to the above, it can be seen that the process of the present invention is indeed more attentive and more "practical" than the previous process. Its unique features and functions are also far away. # The conventional process can be compared, so it is indeed comparable The conventional ones are more "progressive" and have not been found in published publications. They are more in line with the "novelty" requirements. They fully comply with the requirements of the patent law in China regarding the application requirements for invention patents. Please fish
592903 案號 91123167 n!> b 修正 五、發明說明(5) 局早日審查,並給予肯定,以能嘉惠所有大眾消費者 592903 案號 91123167 修正 圖式簡單說明592903 Case No. 91123167 n! &B; Amendment V. Explanation of invention (5) The Bureau will review and give affirmation to benefit all consumers. 592903 Case No. 91123167 Amendment
本發明的較佳實施例可以配合所附的圖式而作一更加 詳細的說明,俾使審查委員對於本發明可以獲致更進一步 之瞭解,其中: A ·主要元件符號說明: 1 ———棘輪扳手 1 ’ ———棘輪 10棘輪本體粗胚 12棘輪本體二之細胚 13 —棘輪齒粗胚 20 — — 一棘輪成品 B ·圖示編號說明: 第一圖係有關棘輪扳手之結構示意圖;The preferred embodiment of the present invention can be described in more detail in conjunction with the accompanying drawings, so that the reviewers can gain a better understanding of the present invention, in which: A · Description of the symbols of the main components: 1 — Ratchet Wrench 1 '--- ratchet 10 ratchet body rough embryo 12 ratchet body second fine embryo 13 —ratchet tooth rough embryo 20 — —a ratchet finished product B · illustration number description: The first picture is a schematic diagram of the structure of the ratchet wrench;
第二圖係本發明可製9 0至1 8 0齒之棘輪製法之流 程方塊示意圖; 第三圖係本發明可製9 0至1 8 0齒之棘輪製法之有 關鍛造棘輪本體粗胚結構示意圖; 第四圖係本發明可製9 0至1 8 0齒之棘輪製法之有 關有心研磨示意圖; 第五圖係本發明可製9 0至1 8 0齒之棘輪製法之有 關無心研磨示意圖; 第六圖係本發明可製9 0至1 8 0齒之棘輪製法之滾 軋示意圖;The second diagram is a schematic block diagram of a ratcheting method capable of producing 90 to 180 teeth according to the present invention; the third diagram is a schematic diagram of the rough embryo structure of a forged ratchet body according to the invention. The fourth diagram is a schematic diagram of the centered grinding of the ratcheting method that can produce 90 to 180 teeth according to the present invention; the fifth diagram is a schematic diagram of the centerless grinding of the ratcheting method that can produce 90 to 180 teeth according to the present invention; The six diagrams are schematic diagrams of rolling of the ratcheting method capable of producing 90 to 180 teeth according to the present invention;
第七圖係本發明可製9 0至1 8 0齒之棘輪製法之棘 輪外觀不意圖,以及 第八圖至第十一圖係本發明可製9 0至1 8 0齒之棘 輪製法之有關棘輪各種不同齒形示意圖。The seventh figure is not intended to show the ratcheting method of the ratcheting method of 90 to 180 teeth of the present invention, and the eighth to eleventh figures are related to the ratcheting method of 90 to 180 teeth of the present invention. Schematic diagram of ratchets with different tooth shapes.
第9頁Page 9
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TW91123167A TW592903B (en) | 2002-10-08 | 2002-10-08 | Method of making ratchets having 90 to 180 teeth and ratchets having 90 to 180 teeth |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI421150B (en) * | 2011-08-29 | 2014-01-01 | ||
TWI476076B (en) * | 2012-10-26 | 2015-03-11 | ||
TWI552834B (en) * | 2015-10-28 | 2016-10-11 | A method for preparing the rotor and a torque tool for making the rotor using the method |
-
2002
- 2002-10-08 TW TW91123167A patent/TW592903B/en not_active IP Right Cessation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI421150B (en) * | 2011-08-29 | 2014-01-01 | ||
TWI476076B (en) * | 2012-10-26 | 2015-03-11 | ||
TWI552834B (en) * | 2015-10-28 | 2016-10-11 | A method for preparing the rotor and a torque tool for making the rotor using the method |
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