TW580424B

TW580424B - Method of manufacturing abrasive-resistant stereoscopic foamed objects

Info

Publication number: TW580424B
Application number: TW91106127A
Authority: TW
Inventors: Shuei-Mu Wang
Original assignee: Shuei-Mu Wang
Priority date: 2002-03-26
Filing date: 2002-03-26
Publication date: 2004-03-21

Abstract

This invention relates to a method of manufacturing abrasive-resistant stereoscopic foamed objects, including the steps of: providing an abrasive-resistant base, placing the base in a forming mold, forming a shoe sole, chair support, purse or sporting equipment with a stereoscopic configuration along with a forming process to obtain a shell of various appearances. The shell receives therein foaming material that is integrally joined to the shell. The abrasive-resistant base is formed around the exterior of the foaming material to protect and beautify the foaming material, thereby greatly enhancing the industrial applicability of the foamed objects.

Description

580424 五、發明說明（1) 本毛明係有關一種具财磨立體發泡物之製法，其係為一種，，於發泡物之外表面處理方法，藉由該等方便簡易且效率南之製作流程，俾使發泡物表面具有極佳的财磨性 ’及^，的外觀性，達到具高度之產業利用價值者。隨著時代的進步及人類生活品質的提昇，人們對於一般生活周遭之日常用品，不僅係要求該用品之使用功能，更對於其造型、花紋、色彩及質感等諸多特質有所要求；而現今發泡物因具有良好的吸震性，及價格低之優點，故 ”運用相g廣泛，例如在鞋底、或椅座、或皮包、或運動580424 V. Description of the invention (1) This Maoming is a method for making a three-dimensional foam with money, which is a method for surface treatment outside the foam. With these convenient, simple and efficient methods The manufacturing process ensures that the surface of the foam has excellent financial properties and appearance, and has a high industrial use value. With the advancement of the times and the improvement of the quality of human life, people's daily necessities around ordinary life require not only the use functions of the articles, but also many characteristics such as their shape, pattern, color and texture; Foam has the advantages of good shock absorption and low price, so it is widely used, such as in the sole, or seat, or bag, or sports

j具'··等等廣泛物品均有使用到，惟該等發泡物在製造成成品後，因其表面外觀性極為不佳，且不具有耐磨能力、i故大都在外表面縫設一層布面、或皮面之表層結構，以達到商品化之目的。別述發泡物產品由於如是製造而產生若干無法突破的A wide range of articles such as j's are used. However, after the foams are manufactured into finished products, their surface appearance is extremely poor, and they do not have abrasion resistance. Therefore, most of them have a layer sewn on the outer surface. The surface structure of the cloth surface or leather surface to achieve the purpose of commercialization. There are several unbreakable foam products due to their manufacture.

一桓i 士生產速度過慢；由上說明得知，其發泡物必須— —铋人中發泡—裁切表層結構—將表層結構對合於發泡4 ，所I或貼合固定的程序，其各流程間無法以生產線連4 積工必須以人工重覆為之，其不但因動作次數增加而】益之辦旦成品完成的工作效率亦無法提昇，更難提經濟3 曰長’此乃目前加工技術無法突破之處。材Ίΐ:;:工製法中’因其將表層結構對合於發、; ，口表層結構不能同步，且依賴人工甚多，所以便1 加工不良率明顯偏多之問題，然對操作者而言，更；The production speed is too slow; according to the above description, the foam must be-foaming in bismuth people-cutting the surface structure-the surface structure is matched with the foam4, so I or the fixed Process, its processes cannot be connected by production lines. The backlog must be repeated manually. It is not only because of the increase in the number of actions.] The efficiency of the finished product can not be improved, and it is more difficult to mention the economy. This is where the current processing technology cannot break through. Ίΐ ::: In the manufacturing method, 'Because it matches the surface structure to the hair, the surface structure of the mouth cannot be synchronized, and it depends on a lot of labor, so the problem of significantly poor processing rate, but for the operator Say more

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特別/主思操作者務匆忙及粗心、不慎、情蜩熟者，均容易因此發生失誤率偏高狀況產生不良品便需報廢，不但縮減生產效率工4成本無謂地減損是為業者很大損失，緒不穩或技術不 ’而導致加工中 ’且材料成本、令業者十分困擾士有鑑於習用商品化之發泡物外表面處理有不良率及工 =，以致成本高漲，⑤f、效率無法_昇之缺點，乃以多年的專業經驗與心得，經不斷構思、創研，乃研發出此種具耐磨立體發泡物之製法。Special / thinking operators who are in a hurry and careless, inadvertent, and familiar people are easily prone to high error rates and bad products need to be scrapped, not only reducing production efficiency, labor costs, and unnecessary loss of costs are great for operators Loss, instability, or technology is not 'caused in processing', and the material cost is very troublesome for the industry. In view of the conventional commercial foams, the external surface treatment of the foam has a defective rate and labor rate, so that the cost is high, ⑤f, efficiency can not be _ The shortcomings of Sheng are based on many years of professional experience and experience, and through continuous conception, research and development, is the development of such a wear-resistant three-dimensional foam production method.

本發明之主要目的係提供：一種具耐磨立體發泡物之 ^法’其主要以-貫加工的方式’於耐磨基材成型出具立體形狀之外殼，然後在外殼所形成的容置空間内成型發泡物、，使該發泡物和外殼結合成一體而完成出來，再以裁切 0邊將成叩製成，此加工方式，除大幅節省工時與提昇效率夕卜，且在同步加工下達到符合經濟之原則及新穎功能，以除驾用製法的不良問題，有效地增進品質、提高生產效率’確實為發泡物加工提出一有效解決之新穎技術。The main object of the present invention is to provide a method for abrasion-resistant three-dimensional foam, which is mainly formed by a continuous processing method on a wear-resistant base material, and then forms a three-dimensional shell on the abrasion-resistant substrate. The inner foam is formed, and the foam is combined with the outer shell to complete it. It is then cut into 0 pieces and made into a roll. This processing method saves a lot of man-hours and improves efficiency. Simultaneous processing to achieve economical principles and novel functions, in addition to the disadvantages of the driving method, effectively improve the quality and improve the production efficiency 'indeed propose a new and effective technology for foam processing.

為使貴審查委員能進一步瞭解本發明之結構，特徵及”他目的，玆附以較佳實施例圖式詳細說明如后：為達成前述目的，本發明步驟包括有： ,請參閱第一圖所示，本發明先備置一具伸縮可熱變形之土材（1 )，该基材（1 )可以具有色彩及圖樣之圖In order to enable your reviewing committee to further understand the structure, features, and other objectives of the present invention, a detailed description of the preferred embodiment is attached as follows: In order to achieve the foregoing objectives, the steps of the present invention include: As shown, the present invention first prepares a telescoping and thermally deformable earth material (1), and the base material (1) may have a color and pattern drawing

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五、發明說明（3) 層（2 )及透先耐磨之外層膜（3 )組成，然後將透光夕卜層膜（3)結合於圖層（2)底面而構成一體之耐磨基材 (1 )結構·； ^ b)將基材（1 )以真空成型模具、或射出成型模具、或模壓成型加工出具立體形狀之外殼，該外殼内具有^置空間（1 / )，如第六圖所示；〃 c) 在(4 )，财磨基材化發泡物 d) 裁具外觀性針對請參閱第具之具體 )由上向 1 4 )對合於母模 )，模穴動護具· )底端設 1 4 )在腔室（1 失模外殼容使發泡 (1 )(4 ) 切基材、結構上述b) 二、三實施例下依次樞，使(14 (14 • •等有具多模板（4 4) (13 物（4 )和該基材形成於發泡物（4 外觀，如第七圖所 (1 )或發泡物（性及經濟性之發泡、c)步驟之成型模、四及五圖所示，，該真空成型模具將公模（1 2 ) 了公模（1 2 )、夾 )上；該母模（1 1 )可配合鞋底、等廣泛物品形狀來孔（1 4 3 )之模 1 4 2 )下方設有，腔室（1 4 4 ) )在相對模穴（工直接或型或置有發泡物 (1 )結合 )外層，而不， 4 )毛邊後物成品。具，本發明其係本發明主要以樞接夾模（1 3 模（1 3 ) 4 )設有模或椅座、或設置，而模板（1 4 2 連接多孔（則連接抽真 4 1 )的位成一體，令能保護及美，即得一兼說明如T，真空成型模結構（1 1 )、母模（均可依次蓋穴（1 4 1 皮包、或運穴（1 4 1 )’母模（ 1 4 3 )之空裝置；置設有貫孔V. Description of the invention (3) The layer (2) and the first wear-resistant outer film (3) are composed, and then the light-transmissive layer film (3) is combined with the bottom surface of the layer (2) to form an integrated wear-resistant substrate. (1) Structure; ^ b) The substrate (1) is processed into a three-dimensional shell by using a vacuum forming mold, an injection molding die, or a compression molding, and the housing has a space (1 /), such as the sixth As shown in the figure;) c) In (4), the base material is made of foam. D) For the appearance of the cutting tool, please refer to the specific details. Protector ·) The bottom end is set to 1 4) in the cavity (1 the mold shell to allow foaming (1) (4) to cut the substrate, the structure above b) the second and third embodiments in order to make (14 (14 • • There are multiple templates (4 4) (13 objects (4)) and the substrate is formed in foam (4 appearance, as shown in Figure 7 (1) or foam (expandable and economical foam) , (C) the forming mold, as shown in Figures 4 and 5, the vacuum forming mold places the male mold (1 2) on the male mold (1 2), clip); the female mold (1 1) can cooperate with the sole, Wide range of shapes (1 4 3) is provided under the mold 1 4 2), and the cavity (1 4 4)) is on the outer layer of the opposite mold cavity (directly or type or with a foam (1) combination), instead of 4) Finished burr. The present invention is mainly based on the present invention. The present invention mainly uses a hinge clamp mold (1 3 mold (1 3) 4) provided with a mold or a seat, or a set, and a template (1 4 2 is connected to a multi-hole (then the connection is drawn 4 1) The position of the body is integrated into one, so that it can be protected and beautiful, that is, it can be explained as T, the vacuum mold structure (1 1), and the female mold (both can be covered in order (1 4 1 purse, or transported 1 14 1) 'The empty device of the master mold (1 4 3);

第6頁 580424 五、發明說明（4) (13 1) 環（1 3 2 置設有子.、母鎖扣結構玎密封失模不瓜’當然氣壓結構或孔（1 3 1 )對合於夹孔（1 3 1 12 2)，壓柱（1 2 一可順利實請配合膜（3 )所溫度後而置膜（3 )鄰 15)(1 、母模（1 此時配合操 4 1 )中、 4 1 )抽成立體成型出外層膜（3 ’並在 )，而母鎖扣該子、其他扳 )位置模（1 )中，該壓桎 2 )為施之結第六圖構成之入夾模接模穴 5 0) 4 )，控公模及啟動真空，鞋底外 )則形貫孔（失模（結構（ )(1 )、母母鎖扣手結構突設有 3 )上而模塊 (12 一非必構；觀之， 13 1 13) 15) 5 0) 模（1 結構（取代；模塊（時，其 (12 2 )可要結構本發明 )外周設有^、母了向下微凸 (ς 4 )在相 ^ 1 5 〇 ) 組設，使脒俾配合 4 h f ( 1 3 15) 如第五而八〜 5 〇 )亦公模q 1 ?、, 4121、）在相掇抽，在公模（ ^塊（121)可伸 )底端則可設置壓伸入模穴（1 4 1 ) 如第八圖所示，其的膠對位子、 2 ) 圖所可以對貫 12 入貫柱（中，亦為一體基材（1 (1 3 )及母 (13 1)，相對鎖結，使令模穴（1 4 (1 2 )壓柱抽真空裝置來據以使基材配殼’並使圖層成於外層，據只要 )，模（在配膠環 1 ) (1 將母合模 (2 以將將圖層（2 )、外層在經加溫至可變形之 ^ 4 )間，並使外層合子、母鎖扣:結構（ $ 1 3 2 )壓緊基材形成一密封之空間， 22)進入模穴（1 模（14)模穴（1 板（1 4 2 )形狀而 )係形成於内層，而基材（1 )以成型模Page 6 580424 V. Description of the invention (4) (13 1) Ring (1 3 2 is provided with a child., Female lock structure 玎 Seal is not mold-proof, of course, the air pressure structure or hole (1 3 1) is matched with The clamping hole (1 3 1 12 2), the pressure column (1 2-1 can be smooth, please match the temperature of the membrane (3) and place the membrane (3) next to 15) (1, the master mold (1 at this time with the operation 4 1 ), 4 1) is drawn into a body to form an outer layer film (3 ′ and in), and the female lock buckles the child and other wrenches) in the position mold (1), the pressure 桎 2) is the structure of Shi Zhijie Into the clamping mold cavity 5 0) 4), control the male mold and start the vacuum, outside the sole) is shaped through holes (lost mold (structure () (1), female and female lock hand structure 3)) The module (12 is not a necessary structure; in terms of, 13 1 13) 15) 5 0) the module (1 structure (replaces; the module (when (12 2) may have the structure of the invention)) is provided with ^, mother Downwardly convex (ς 4) is set at the phase ^ 1 5 〇), so that 脒俾 cooperates with 4 hf (1 3 15) such as the fifth and eight ~ 5 〇) is also the common mode q 1? ,, 4121,) in Can be set at the bottom of the male mold (^ (121) can be extended) Extending into the cavity (1 4 1) As shown in the eighth figure, the rubber pair of seats, 2) can be aligned with the 12 into the column (in the middle, which is also an integral substrate (1 (1 3)) and the mother ( 13 1), relatively lock, make the mold cavity (1 4 (1 2) pressure column vacuum device to match the substrate with the shell 'and make the layer into the outer layer, as long as), the mold (in the rubber ring 1) (1 Clamp the mother (2 so that the layer (2) and the outer layer are heated to a deformable ^ 4), and make the outer layer zygote and mother lock: the structure ($ 1 3 2) is compacted The base material forms a sealed space. 22) The mold cavity (1 mold (14) mold cavity (1 plate (1 4 2) shape)) is formed in the inner layer, and the base material (1) is formed by a mold.

580424 五、發明說明（5) 具加工出具立體間（r )；請配合第七俾於基材（1 ) 發泡材，才將公配合母模（1 4 )持續施壓，如 (4 )之鞋底結 )位置恰對應形發明快速組設於當然，本創膠，使該熱熔膠 1 ’）内，然後基材（1 )容置 1 )構成於發泡 )可在合模前貼材（1 )容置空製法主要運用在前貼附一層布，，以形成一外裡最後本發明物（4 )毛邊後發泡物成品，如具有色彩及圖樣形狀之外殼，並使該等外殼内具有容置空圖觀之，之圖層（模（1 2 )預設之此即可製構，該發成組設孔鞋轨底端作公模（可在合模，配合發空間（1 物（4 ) 附一層布間（1 > 鞋靴上；使該層布結構；在脫模，，即得一第九圖所之圖層（製造者可 2 )内容 )對合於壓合結構作出一結泡物（4(5 )，’ 1 2 )可後塗附於泡物（4 / )中之外層；另，使該層 )内，以或者，母可在合模將公模（1 置空間（1 母模（1 4 (1 6 )對合基村（1 )在相對壓該組設孔（在合模前塗基材（1 ) )預先成型製程，亦可外，本創作布可在合模形成一内裡模（1 4 ) 後對合於基 2 )打開， / )中填充 )上，同時公模（1 2 )及發泡物柱（1 2 2 5 )可供本附一層熱熔容置空間（後才對合於以使基材（公模（1 2 後對合於基結構，該等亦可在合模材（1 )外並在裁切基材（1 )或整修發泡兼具外觀性、結構性及經濟性之示般，倘配合基材（1 )中至少 2 )、透光外層膜（3 )結構，580424 V. Description of the invention (5) Three-dimensional room (r) can be produced; Please cooperate with the seventh foam on the substrate (1), and then press the male mold (1 4) continuously, such as (4) The position of the sole knot) is exactly corresponding to the shape of the invention. The rapid assembly is of course. The original adhesive makes the hot melt adhesive 1 '), and then the base material (1) contains 1) is composed of foam) can be pasted before the mold is closed. The material (1) empty space method is mainly used to attach a layer of cloth in the front to form a finished product of the present invention (4) after the burr, such as a shell with color and pattern shape, and The shell has a layer containing the empty view, and the mold (1 2) is preset to make the structure. The bottom of the shoe rail is set as a male mold (can be used in the mold to match the hair space ( 1 object (4) with a layer of cloth room (1 > shoes and boots; make this layer of cloth structure; in demolding, you can get a layer of the ninth picture (the content of the manufacturer can 2)) butt to the press The structure makes a froth (4 (5), '1 2) which can be applied to the outer layer of the froth (4 /); the inner layer), or, The male mold (1 set space (1 female mold (1 4 (1 6)) on Hejicun (1)) can be formed in the relative pressure in the clamping mold (coating the substrate (1) before clamping) The production process can also be made outside. This creative cloth can be closed on the base 2) after the mold is formed into an inner mold (1 4), and it is filled in), while the male mold (1 2) and the foam column (1 2 2 5) can be attached with a layer of hot-melt accommodating space (later mated to make the base material (male mold (12 after mating to the base structure, these can also be used in the mold material (1) In addition, when cutting the substrate (1) or repairing and foaming, it has both appearance, structure and economics. If it is matched with at least 2) of the substrate (1) and the structure of the transparent outer film (3),

580424 五、發明說明（6) 當使本發明之發泡物商活潑外觀下達到增進三抽換不同視效之圖層， ’符合現今市場之需求綜上所述，依本發座、或皮包、或運動護專發泡物產品外觀一體強保護及美化發泡物，，在產業運用上實具突發明專利申請要件，爰同時兼具色彩豐富及立體生動 =:間之視覺效果；且本發明只須广仵製造出少量多樣之發泡物外觀 :之製法，當可利用在鞋底、或椅 /、· ··等等廣泛發泡物上，使該結合有相對應之气磨基材，而能力二使發泡物之產業利用價值大幅提升破性的價值’乃一極佳發明，應符依法提出申請。580424 V. Description of the invention (6) When the foaming maker of the present invention is made to have a lively appearance, three layers of different visual effects can be improved, which meets the needs of the current market. In summary, according to this hairpin, or leather bag, Or sports protection foam products have a strong appearance protection and beautification of the foam. In terms of industrial use, they have a sudden application for invention patents. At the same time, they have both rich colors and three-dimensional vividness. The invention only needs to manufacture a small amount of various foams. The manufacturing method can be used on a wide range of foams such as soles, chairs, etc., so that the corresponding air-grinding substrate can be combined. , And the ability of the second to make the industrial use value of the foam greatly enhance the value of breaking the 'is an excellent invention, should be applied in accordance with the law.

580424 圖式簡單說明 (一）第一圖第二圖第三圖第四圖第五圖第六圖第七圖第八圖第九圖圖式部份：係本發明基材之分解示意圖。係本發明成型模具之展開示意圖。係本發明成型模具之夾模及母模人一係第三圖之剖面示意圖。口之不意圖成型模具之公模、夹模及母模對合之 ^本發明圖層、外層膜在成型模具工意圖。，係本發明製作成鞋底之剖面示意圖。係本發明成型模具之另一實施例。明製作成鞋柄外表面之結構示意圖。圖號部份：示 (1 )基材 (2 )圖層 (4 )發泡物 (1 1 )樞接結構 (1 2 1 )模塊 (13)夾模 (1 3 2 )膠環 (1 4 1 )模穴 (1 4 3 )孔 (1 5 )子鎖扣結構 (1 6 )壓合結構 (1 > )容置空間 (3 )外層膜 (5)組設孔 (12)公模： (1 2 2 )壓柱 (131)貫孔 (1 4 )母模 (1 4 2 )模板 (1 4 4 )腔室 (1 5 0 )母鎖扣結構580424 Brief description of the drawings (1) The first picture The second picture The third picture The fourth picture The fifth picture The sixth picture The seventh picture The eighth picture The ninth picture The diagram part: It is an exploded view of the substrate of the present invention. It is a development schematic diagram of the forming mold of the present invention. It is a cross-sectional view of the third figure of the clamping mold and the mother mold of the molding mold of the present invention. The intent of the mouth is that the male mold, the clamping mold and the female mold of the forming mold are aligned. ^ The layer and the outer film of the present invention are intended for the forming mold. Is a schematic cross-sectional view of a sole made by the present invention. This is another embodiment of the forming mold of the present invention. The structure of the outer surface of the shoe handle made in the Ming Dynasty. Drawing number part: Show (1) base material (2) layer (4) foam (1 1) pivot joint structure (1 2 1) module (13) clamping mold (1 3 2) rubber ring (1 4 1 ) Mold cavity (1 4 3) hole (1 5) sub-lock structure (1 6) compression structure (1 >) accommodating space (3) outer film (5) set hole (12) male mold: ( 1 2 2) pressure column (131) through hole (1 4) female mold (1 4 2) template (1 4 4) cavity (1 50) female lock structure

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Claims

580424 修正 Ά 曰 _案號 9ii〇fim /、二申請專利範圍鎖=’使膠環壓緊基材、母模，令模穴形成一密封之空間 •時配合操控公模壓柱進入模穴中、及啟動抽真空裝置 1 =母模模穴抽成真空，據以使基材配合模板形狀而立體成型出鞋底之外殼形狀；於圖層所形成之殼狀容置空間中置有發泡材，即可製作出一結合圖層、外層獏及發泡物之鞋底結構。，4 ·根據申請專利範圍第2項所述具耐磨立體發泡物之製法’其公模在合模前塗附一層熱熔膠，使該熱熔膠可在合模後塗附於基材容置空間内，然後，配合發泡物預先成型後才對合於基材容置空間中之製程，使基材構成於發泡物外層。 5 ·根據申請專利範圍第2項所述具财磨立體發泡物之製法’其公模在合模前貼附一層布，使該層布可在合模後對合於基材容置空間内，以形成〆内裡結構。 6 ·根據申請專利範圍第^項所述具耐磨立體發泡物之製法，其在基材外表面設有布類。 7 ·根據申睛專利範圍第1項所述具财磨立體發泡物之製法，其在基材内表面設有布類。580424 Amendment _ Case No. 9ii〇fim / Second patent application scope lock = 'Make the rubber ring compact the base material, the female mold, so that the mold cavity forms a sealed space. • When cooperating with the male mold pressure column to enter the mold cavity, And start the vacuum pumping device 1 = the cavity of the mother mold is evacuated, so that the base material matches the shape of the template to form the shell shape of the sole three-dimensionally; a foam material is placed in the shell-shaped accommodating space formed by the layer, that is, A sole structure that combines layers, outer layers, and foam can be made. 4, 4 According to the method of manufacturing abrasion-resistant three-dimensional foams described in item 2 of the scope of the patent application, its male mold is coated with a layer of hot-melt adhesive before clamping, so that the hot-melt adhesive can be applied to the substrate after clamping. The material is contained in the material accommodating space, and then is matched with the manufacturing process of the substrate accommodating space after the foam is formed in advance, so that the substrate is formed in the outer layer of the foam. 5 · According to the manufacturing method of the three-dimensional foam with rich grinding according to item 2 of the scope of the patent application, the male mold is attached with a layer of cloth before the mold is closed, so that the layer of cloth can be aligned with the substrate storage space after the mold is closed. Inside to form a 〆内里 structure. 6. According to the manufacturing method of abrasion-resistant three-dimensional foam according to item ^ of the scope of the patent application, it is provided with cloth on the outer surface of the substrate. 7 · According to the manufacturing method of the three-dimensional foam with rich abrasives described in item 1 of the patent scope of Shenyan, cloth is provided on the inner surface of the substrate.

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