TW555606B - Method for manufacturing a hollow metal workpiece with solid ends - Google Patents

Method for manufacturing a hollow metal workpiece with solid ends Download PDF

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Publication number
TW555606B
TW555606B TW90108058A TW90108058A TW555606B TW 555606 B TW555606 B TW 555606B TW 90108058 A TW90108058 A TW 90108058A TW 90108058 A TW90108058 A TW 90108058A TW 555606 B TW555606 B TW 555606B
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Taiwan
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solid
hollow
cavity
mold
manufacturing
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TW90108058A
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Chinese (zh)
Inventor
Shiou-Tz Lin
Chuen-Bin Wu
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Chuen-Bin Wu
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Priority to TW90108058A priority Critical patent/TW555606B/en
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Abstract

This invention relates to a method for manufacturing a hollow metal workpiece with solid ends, comprising the steps of: extruding a metal into a preform having a first solid portion and a grip portion connected to the solid portion, in the grip portion being formed with a hollow slot; injecting a liquid filling into the hollow slot, the liquid filling turning into solid after cooling, closing the open end to form a second solid portion which is then shaped to form a crank configuration; drilling a plurality of apertures into the grip portion; heating the solid filing into liquid to be drained from the apertures, so as to obtain a hollow metal material with solid ends, reduce manufacturing cost and allow easy mass production.

Description

M5606M5606

本發明係與— 言之,特別是指一 雙頭實心而中間空 程序者。 種製造内部中空之 種將金屬材一體成 心之中空曲柄,可 金屬材有關,更詳而 型的直接製成一具有 免除繁複的鱗造加工 - ^ w γ昏的各種金屬 =結構為空心之產品,例如自 二達到產品輕量化的趨勢,其 、力構’精以達到減輕重量之目 目前使用較新的自行車中 華民國專利第368486號公告案 製造方法」發明專利案,係曰 者,其係先行利用鑄模的鑄造 的結構;首先其必須先行利用 再於鑄模内敌入内部充塞有構 將金屬熔化後注入前述铸模内 由於此種方式因必須另外 砂質蕊心置入鎊模内,加熱使 開模方能取出中空曲柄之胚料 本難以降低,欲大量化量產, 其曲柄成型後,再於曲柄 前填充於曲柄内之砂質蕊心由 心係早先利用模造壓縮定型化 使顆粒狀之砂被挖出或順利流 砂通常難以反覆的再生被循環 製品中,多有雙頭實心而内 行車或健身車之曲柄,而其 曲柄内部必須形成中空狀的 的。 空曲柄製造方法,見諸於中 ’為「自行車中空曲柄及其4 本島野股份有限公司所申請 方式,以獲得中空曲柄胚料 一模具以製造出砂質蕊心, 成曲柄中空部的砂質蕊心; ’以取出中空曲柄胚料。 以模具製造砂質蕊心,再將 金屬熔化,注入铸模内,再The present invention relates to, in particular, to a two-headed solid and hollow program. Kinds of internal hollow materials are made of metal materials into a hollow hollow crank, which can be related to metal materials. More detailed and shape can be directly made into a scale-free processing-^ w γ various metals = hollow structure Products, for example, have reached the trend of light weight products since the second, and they have been constructed to achieve weight reduction. At present, they use the newer bicycle Republic of China Patent No. 368486 Manufacturing Method "invention patent case. It is a casting structure that first uses the mold; first it must be used first and then the inside of the mold is filled with a structure that melts the metal and is injected into the mold. In this way, it must be placed in the sand mold and heated. It is difficult to reduce the blank material of the hollow crank before the mold is opened. It is difficult to reduce the mass of the material. After the crank is formed, the sandy core of the crank is filled in the crank before the crank. The dug sand is dug out or the smooth running sand is usually difficult to be repeatedly recycled. Among the recyclable products, there are two-headed solid and inner cranks or exercise bike cranks. The inside of the crank must be hollow. The manufacturing method of the hollow crank can be found in “Cycle of hollow bicycle and its application method by 4 Shimano Co., Ltd., to obtain a mold of hollow crank blank to produce a sandy core, and to form the sandy hollow part of the crank Ruixin; 'To take out the hollow crank blank. Make sandy core with a mold, then melt the metal, inject it into the mold, and then

’其製造程序繁複,生產成 惟恐不易I’Its manufacturing process is complicated and it ’s difficult to produce I

II 尾部鑽設一開口部,再將先’讚 開口部取出,然先其砂質蕊 之物,要其由開口部之小孔 出顯有不易;且其挖出後之 使用’而降低其產業上之可II An opening is drilled at the tail, and then the opening is taken out first, but the sandy core is not easy to be made through the small hole in the opening; and it is used after it is dug out to reduce it. Industrially

第4頁 555606 五'發明說明(2) 利用價值。 有鑒於此,本案發明人乃經詳思細索,拉積多年從事 金屬材製造之研究與開發的經驗,及歷經多次試驗及測試 下’終而有本發明之誕生者。Page 4 555606 Description of the Five 'Inventions (2) Utilization value. In view of this, the inventor of this case has carefully considered, accumulated many years of experience in the research and development of metal materials manufacturing, and after many tests and tests', the inventor of the present invention finally emerged.

即,本發明之主要目的係在於提供一種製造雙頭實心 之中空金屬材方法,其係先將金屬材施以壓擠處理以製成 一金屬粗胚’其具有一第一實心部及連接於該第一實心部 之一柄身,該柄身之内部具有一中空槽孔,再於其中空槽 孔内灌注液態之填充物,俟其冷卻後即形成固態,再將其 開放端施以閉合處理,使其收束形成一第二實心部,再經 過整型處理以形成曲柄之形狀,再於其柄身鑽設預定數通 孔,再加熱使固態之填充物形成液態,由該通孔流出,藉 以獲致一雙頭實心而内部中空之金屬材成品者。 本發明之次要目的,係 中空金屬材方法,其填充物 熱至預定溫度時係形成液態 該填充物在回復至常溫或預 具有足夠的支撐結構,以承 有效的發揮其抗壓性,以提 者,將該固態填充物再加熱 孔中流出者,另外,該腊質 易,又可回收循環的使用, 本發明之再一目的,係 中空金屬材方法,其不使用That is, the main object of the present invention is to provide a method for manufacturing a double-headed solid hollow metal material, which is firstly subjecting the metal material to an extrusion process to make a metal rough. It has a first solid portion and is connected to A shank body of the first solid part, the inside of the shank body has a hollow slot, and a liquid filling material is poured into the hollow slot. After cooling, a solid is formed, and the open end is closed. It is processed to make the bundle form a second solid part, and then it is shaped to form the shape of the crank. Then a predetermined number of through holes are drilled in the handle body, and then the solid filling is formed into a liquid state by heating. Outflow, so as to get a solid metal product with double heads and hollow inside. A secondary object of the present invention is a hollow metal material method. When the filler is heated to a predetermined temperature, it forms a liquid. The filler is restored to normal temperature or has sufficient support structure in advance to effectively exert its pressure resistance. As mentioned, the solid filling material flows out of the reheating hole. In addition, the wax is easy to use and can be recycled for reuse. Another object of the present invention is a hollow metal material method, which does not use

在於提供一種製造雙頭實心之 係可由腊質材料製成,其被加 ,而可提供灌注作業的便利; 定溫度時又轉變成固態,使其 載在鍛造沖壓或閉合處理時, 尚產品形狀及尺寸的精度;又 使其形成液態,更利於其自槽 填充物相當便宜,材料取得容 顯具產業上利用價值者。 在於提供一種製造雙頭實心之 鑄造的方法,並且不使用另外The purpose is to provide a double-headed solid system which can be made of waxy material, which can be added to provide the convenience of pouring operation; it can be converted into a solid state at a fixed temperature, so that it can be loaded into a forging, stamping or closing process. And dimensional accuracy; it also makes it liquid, which is more conducive to its own tank fillings are relatively cheap, and the materials have the value of industrial use. It is to provide a method for manufacturing a double-headed solid casting without using another

555606555606

模造砂質蕊 煩複步驟, 量產製者。 心、定位裝設砂質蕊心、緩慢取出砂質蕊心的 故本發明可縮短製程、降低生產成本及適合大 為進一步瞭解本 效,茲舉一較佳實 發明之上述目的、 且具體之瞭解。 發明運用之技術手段 施例並配合圖式詳細 特徵及其它特點,當 及所預期達成之功 說明如下’相信本 可由之而得一深入 圖式中 之 對 照 圖 號 10---- 初 胚 模 具 11---- 上 模 13-—— 模 穴 132 —— 頭 部 模 穴 14 身 部 16---- 間 隙 2 0---- 金屬 材 3 0---- 擠 壓 裝 置 31---- 擠 壓 桿 4 0---- 粗 胚 41---- 第 — 實 心 部 4 3---- 柄 身 4 5---- 擴 張 部 位Molding sandy cores, bothering with steps, mass production producers. Therefore, the present invention can shorten the manufacturing process, reduce the production cost, and is suitable for further understanding of the effect. Here is a more detailed description of the above purpose of the invention, and specifically To understanding. The examples of the technical means used in the invention and the detailed and other features of the drawings, and the expected accomplishments are described below. 'I believe that this can be obtained from the comparison drawing number 10 in the drawing-the embryo mold 11 ---- Upper mold 13 ----- Cavity 132-Head mold cavity 14 Body 16 ---- Clearance 2 0 ---- Metal material 3 0 ---- Extrusion device 31 --- -Squeeze rod 4 0 ---- rough embryo 41 ---- first-solid part 4 3 ---- handle body 4 5 ---- expanded part

12 ----下模 131---身部模穴 13 3---擴張模穴 15----擴張槽12 ---- Lower mold 131 --- Body cavity 13 3 --- Expansion cavity 15 ---- Expansion slot

42----中空槽孔 44----端口 46 第二實心部42 ---- hollow slot 44 ---- port 46 second solid part

第6頁 555606 五、發明說明(4) 一填充物 —沖壓模具 一上模 6 2 —-- 一-模穴 --曲柄 71---- 下模 50 -60-61-6 3 -70 - 敬請配合參閱第一圖所示,本發明製造雙頭實心之中 空金屬材方法,係包括有下列步驟: 先將一實心之金屬材施以壓擠處理以製成一中空之金 ^ , :40 ’敬請配合參閱第一、二圖所示,該初胚模具⑺ ”-上模U及一下模12 ’當該上模u和下模12合模 ί 2初胚模具10内部則具有一概呈封閉狀之模穴13,該 ,八3更進一步包括有一延其長度方向之身部模穴131 、 封3 : 5亥身部模穴1 31 < 一端且位於模具1 0内並形成球體 Ϊ 模穴132/ 一延伸至身部模穴131端側且朝外 1 32及二往4之擴張模穴1 33,本實施例中,該頭部模穴 穴133之直徑均大於該身部模穴131,該頭 4 4、八132為球體狀,而該擴張模穴133為圓柱狀。 再於該初胚模具10之身部模穴131内置入一鋁合金 m $屬材2〇 ’加以合模後,再進行壓擠處理,如第二圖 Λ 實施例之壓擠處理係藉利用—壓擠裝置30來 =桿厂η直線的壓擠作動*,該 徑,;^ = 長度其外徑係小,該身部η之直 '、,〇壓擠桿31之外緣與該身部模穴131内壁之 555606Page 6 555606 V. Description of the invention (4) A stuffing—stamping die 1 upper die 6 2 — 1—die cavity—crank 71 ---- lower die 50 -60-61-6 3 -70- Please refer to the first figure. The method for manufacturing a double-headed solid hollow metal material according to the present invention includes the following steps: First, a solid metal material is extruded to make a hollow gold ^,: 40 'Please cooperate as shown in the first and second figures, the preform mold ⑺ ”-the upper mold U and the lower mold 12' when the upper mold u and the lower mold 12 are closed 2 the interior of the preform mold 10 has a general The closed mold cavity 13 includes a body mold cavity 131 extending along its length and a seal 3: 5 body mold cavity 1 31 < one end located in the mold 10 and forming a sphere Ϊ Mold cavity 132 / An expansion mold cavity 1 33 extending to the end of the body mold cavity 131 and facing outwards 1 32 and two to four. In this embodiment, the diameter of the head cavity 133 is larger than that of the body. Mold cavity 131, the head 4 4 and 8 132 are spherical, and the expansion mold cavity 133 is cylindrical. Then, an aluminum alloy m 131 is built into the body cavity 131 of the primary embryo mold 10 20 ′ After the mold is closed, press processing is performed, as shown in the second figure Λ. The press processing in the embodiment of FIG. 2 uses the pressing device 30 to = a straight pressing action of the rod factory η *, the diameter, ^ = The length of the outer diameter is small, the body η is straight, 〇 squeeze the outer edge of the rod 31 and the inner wall of the body cavity 131 555606

存有預定體積大小之間隙,該壓擠桿31係自該初胚 /具1 〇之擴張模穴133對該金屬材20壓擠,經預定時間 第二圖⑻所示,該金屬材20即被該壓擠桿31推擠 通邱^頭部模穴132之底部’使該金屬材2〇填充補滿整個 貝冲模穴1 32 ,另因該壓擠桿31繼續壓擠的關係,多餘物 料即沿著該壓擠桿31與該身部模穴131之預留間隙往外延 展,而填滿整個間隙,並填滿整個初胚模具丨〇之擴張模穴 133,即可獲得一粗胚4〇。 、、八 ★如第二圖(Β)及第三圖所示,該粗胚4 〇具有位於該頭 邛模穴1 3 2部位所形成而呈球體狀之一第一實心部4丨·,以 及’連接於該第一實心部41而由該身部模穴丨31之預留間 隙所形成之一柄身43,該柄身43之内部具有一由該壓擠桿 所退出而形成之中空槽孔42,以及,在該端口 44處而由 該擴張模穴133所形成之一圓柱狀擴張部位45者。 接著’再於該中空槽孔42内灌注液態之填充物50 ;該 填充物5 0具有在常溫時為固態而加熱至預定溫度時為液態 的特性;本實施例中該填充物5〇係可由腊質材料所製成, 其被加熱溫度至約略70 t至80 °C時係形成液態,如第四圖 所示’其可輕易的被灌注於該中空槽孔4 2内,作業相當的 便利’復使該填充物50冷卻,其在回復至常溫或預定溫度 時即轉變成固態,並存積而嵌固於該中空槽孔42内部。 復將該粗胚40之於接近其端口 44處的預定部位施以閉 合處理,使其收束形成一第二實心部46,並使該填充物5〇 被封閉在該中空槽孔4 2内部;如第五圖所示,本實施例中There is a gap of a predetermined volume. The pressing rod 31 is pressed against the metal material 20 from the original embryo / expanding cavity 133 with 10, and after a predetermined time, the metal material 20 is shown in the second figure ⑻. The bottom of the head cavity 132 is pushed through the Qiu ^ by the pressing rod 31, so that the metal material 20 fills and fills the entire shell die cavity 1 32, and because the pressing rod 31 continues to squeeze, the excess material That is, extending along the reserved gap between the squeeze rod 31 and the body cavity 131 to fill the entire gap and fill the expansion cavity 133 of the original embryo mold, a rough embryo 4 can be obtained. 〇. , As shown in the second (B) and third images, the rough embryo 40 has a first solid portion 4 which is formed in a spherical shape and is formed at the position of the head mold cavity 1 3 2. And 'a handle body 43 connected to the first solid portion 41 and formed by a reserved gap of the body mold cavity 31, the inside of the handle body 43 has a hollow formed by the squeeze rod exiting A slot 42 and a cylindrical expansion site 45 formed at the port 44 by the expansion cavity 133. Then, a liquid filling material 50 is poured into the hollow slot hole 42; the filling material 50 has a characteristic of being solid at normal temperature and being liquid when heated to a predetermined temperature; in this embodiment, the filling material 50 may be It is made of waxy material. When heated to a temperature of about 70 t to 80 ° C, it forms a liquid. As shown in the fourth figure, 'it can be easily poured into the hollow slot 42, and the operation is quite convenient. 'The filler 50 is cooled, and when it returns to normal temperature or a predetermined temperature, it turns into a solid state and accumulates and is embedded in the hollow slot 42. The rough embryo 40 is repeatedly closed at a predetermined position near the port 44 so as to form a second solid portion 46, and the filler 50 is closed inside the hollow slot 42. ; As shown in the fifth figure, in this embodiment

第8頁 555606Page 8 555606

係針對該粗胚4 0之 壓模具以沖壓的方 具以壓擠的方式進 往内部中央逐漸收 該中空槽孔42於其 的被縮小,而多餘 度的溢出,直至該 可被運用操作的範 物5 0即安定的被限 接著,進行整 一實心部4 1及第二 具6 0内,該沖壓模 更設有一概呈自行 壓模具6 0的鍛造沖 填充於中空槽孔42 锻造瞬間的沖壓時 圓杜狀擴張部位45 式進行閉合處理, 行閉合處理,使得 束閉合,以形成一 接近於端口 44處的 的填充物50在閉合 中空槽孔42的預定 圍或至完全閉合的 制在被封閉的中空 型處理,如第六圖 實心部4 6之曲柄粗 具60具有一上模61 的外緣 或是利 該圓柱 第二實部位, 處理的 部位被 程度, 槽孔42 所示, 胚40, 及一下 車曲柄外觀之模穴63,該 壓定整型,由於該固態之 之内部,使其具有足夠的 ’可有效的發揮其抗壓性 週圍,利用沖 用油壓壓擠模 狀擴張部位4 5 心部46,亦即 其孔徑會逐漸 過程中亦會適 限縮至實際上 藉此,該填充 之内部。 再將該具一第 置入一沖壓模 模62 ,其中央 粗胚4 0經該沖 填充物5 0係被 支撐結構,在 者。For the pressing die of the rough embryo 40, a square tool that is punched is squeezed into the inner center and the hollow slot 42 is gradually closed down, and the excess overflows until it can be used for operation. The standard object 50 is a stable limit. Next, the solid part 41 and the second tool 60 are integrated. The stamping die is further provided with a forging punch that is generally a self-pressing die 60 and is filled in the hollow slot 42. The moment of forging During the punching process, the round-shaped expansion part 45 is closed in a closed manner, and the closing process is performed to make the bundle closed to form a filler 50 close to the port 44 in the predetermined circumference of the closed hollow slot 42 or to a completely closed system. In the closed hollow type processing, as shown in the sixth figure, the crank thick tool 60 of the solid part 46 has an outer edge of the upper die 61 or the second solid part of the cylinder, and the processed part is covered, as shown in the slot 42. The embryo 40, and the mold cavity 63 of the appearance of the car crank. The pressure setting type, due to the interior of the solid state, makes it have enough 'can effectively exert its pressure resistance around, using hydraulic pressure to squeeze Die-shaped dilation site 4 5 heart 46, i.e., the pore size will be suitable for the process of gradually constricted to thereby Indeed, the interior of the filling. The tool is then inserted into a stamping die 62, and the central rough embryo 40 is supported by the punching filler 50, in this case.

、如第七圖所示,經整型處理後即可得一自行車曲柄7 〇 成品,其具有一位於前端之第一實心部71,一位於後端之 ^ 實卩以’及一連接於兩者之柄身73,且該柄身73内 部具有中空槽孔74,本實施例中該中空槽孔74之内部仍然 存有固態之填充物5 〇。As shown in the seventh figure, after the shaping process, a bicycle crank 70 can be obtained, which has a first solid portion 71 located at the front end, a solid portion located at the rear end, and a connection between the two. The handle body 73 has a hollow slot hole 74 inside. In this embodiment, a solid filling material 50 is still stored inside the hollow slot hole 74.

如第八圖所示,再於其柄身73之鑽設預定數通孔75, 再加熱於該自行車曲柄7 〇至預定溫度,約略了 〇 〇c至8 〇 t左 右’使固態之填充物5 〇再次形成液態狀,而可由該通孔7 5As shown in the eighth figure, a predetermined number of through-holes 75 are drilled in the shank 73 of the handle, and the bicycle crank is heated to 70 to a predetermined temperature, which is about 0c to 80t to make the solid filler. 5 〇 form a liquid state again, and the through hole 7 5

第9頁 555606 五、發明說明(7) 流出;當然,亦可使用熱風由其中之一通孔75喷入,高溫 而被加壓加速的熱風’有利於液態之填充物5 〇的流出及清 理者’最後,可在於該通孔7 5做補土修整,以獲致一自行 車曲柄7 0的完整外觀。 以上為本發明製造雙頭實心之中空金屬材方法各步驟 及技術特點的概述;接著,再將本發明所預期達成之功效 陳述如后: 本發明在技術 理以製成一金屬粗 一實心部之 其中空槽孔 態,再將其 心部,再經 設預定數通 流出,藉以 本發明 習用自行車 之浪費人力 更可降低成 本發明 可由腊質材 而可提供灌 徵係首先係將 具有一第一實 一柄身 内部灌 開放端 過整型 孔,再 獲致一 製造雙 曲柄於 及工時 本,增 製造雙 料製成 注作業 胚,其 ,該柄 注液態 施以閉 處理以 加熱使 雙頭實 頭實心 曲柄内 ,並可 加產業 頭實心 ,其被 的便利 身之内 之填充 合處理 形成曲 固態之 心而内 之中空 部先彼 免除砂 競爭力 之中空 加熱至 部具有 物,俟 ,使其 柄之形 填充物 部中空 金屬材 入砂心 心之無 者。 金屬材 預定溫 金屬材施以壓擠處 心部及連接於該第 一中空槽孔,再於· 其冷卻後即形成固 收束形成一第二實 狀,再於其柄身鑽 形成液態由該通孔 之金屬材成品者。 方法,由於不需如 再挖除砂心等製程 用的材料之浪費, 方法’其填充物係 度時係形成液態, 口復至常溫或預定 支撐結構,以承載 再者’由腊質材料製成之填充物在 溫度時又轉變成固態,使其具有足夠的Page 9 555606 V. Description of the invention (7) Outflow; Of course, you can also use hot air to spray from one of the through holes 75. The hot air that is accelerated and pressurized by high temperature is good for the outflow and cleaning of the liquid filler 50. 'Finally, the through hole 75 can be repaired to obtain the complete appearance of a bicycle crank 70. The above is an overview of the steps and technical characteristics of the method for manufacturing a double-headed solid hollow metal material according to the present invention. Then, the effects expected of the present invention are described as follows: The present invention is technically made into a metal rough and solid part. Among them, the hollow slot state, and then the heart, and then set out through a predetermined number of channels, so that the waste of manpower of the conventional bicycle of the present invention can reduce costs even more. The invention can be provided by wax material and can be used for irrigation. The inside of the handle body is filled with open ends through the shaping hole, and then a double crank is manufactured to increase the working time, and the double material is added to make the injection operation embryo. The handle is filled with liquid, and the handle is heated to make the double head. Solid head inside the solid crank, and the industrial head can be solid, which is filled and processed inside the body to form the heart of the curved solid. The hollow part is removed from the sand. The hollow hollow part is heated to the inner part. The hollow metal material in the shape of the filling part of the shank is inserted into the heart of the sand. The metal material is pre-heated. The metal material is pressed to the center of the core and connected to the first hollow slot. After it is cooled, it forms a solid bundle to form a second solid shape, and then drills into a liquid form on its shank. The finished metal material of the through hole. Method, because there is no need to waste materials such as sand cores, the method 'its filling system is formed into a liquid state, and the mouth is restored to normal temperature or a predetermined support structure to support the load' is made of waxy material The resulting filler changes to a solid state at temperature, making it sufficiently

第10頁 其机壓性,以提$ 填充物再加熱, 、、、 者。 料取付容易,又可 者。 具有數個模穴,使 自動化生產程序而 有其極佳之進步實 技術資料、文獻中 新穎性;是以,本 出申請。 較佳可行實施例而 範圍所為之其它各 請專利所涵蓋之範 555606 五、發明說明(8) 在锻造沖壓或閉合處理時,有效的發揮 產品形狀及尺寸的精度。 又者,將該固態由腊質材料製成之 使其形成液態,更利於其自槽孔中流出 另外,該腊質填充物相當便宜,材 回收循環的使用,顯具產業上利用價值 本發明之各種早一模具均可設置成 多數個物件同時同步的處理,藉以符人 可降低生產成本者。 胃^ 綜上所述,本發明在同類產品中實 用性,同時遍查國内外關於此類結構之 亦未發現有相同的技術存在在先,顯具 發明實已具備發明專利要件,爰依法& 唯,以上所述者,皆僅係本發明之 已,大凡應用本發明說明書及申請專利 種等效結構變化,理應包含在本發明申 圍内。 555606 圖式簡單說明 ^----- 圖式之簡單說明: 第一圖係本發明之初胚模具内置立發7立 第二圖(A )係本發明壓擠成型前之動圖。 第二圖(B )係本發明壓擠成型後之動圖。 第二圖係本發明粗胚之外觀立體圖。示思圖 第四圖係本發明灌注液態之填充物之 第五圖係本發明閉合處理之之動作不意圖。 咕/丨、]圖0 第/、圖係本發明整型處理之動作示意圖。 第七圖係本發明之自行車曲柄立體圊。 第八圖係本發明由曲柄鑽孔供取出填充物 正體围Page 10 It is mechanically pressurized to raise the filling and reheat it. It is easy to collect and pay. It has several mold cavities, which makes the automatic production process have its excellent progress. Technical information, novelty in the literature; therefore, the present application. The preferred and feasible embodiments are in the scope of other patents covered by the patent. 555606 V. Description of the invention (8) When forging, stamping or closing, the accuracy of the shape and size of the product is effectively exerted. Moreover, the solid state is made of waxy material to make it liquid, which is more conducive to flowing out of the slot. In addition, the waxy filler is relatively cheap, and the recycling of the material is used, which has significant industrial utility value. Various early molds can be set for simultaneous processing of multiple objects at the same time, which can reduce production costs. Stomach ^ In summary, the present invention is practical in similar products. At the same time, it has not been found that the same technology exists in domestic and foreign countries for such structures. It is obvious that the invention already has the elements of the invention patent. However, the above are all just the present invention. Any application of the present invention specification and patented equivalent structural changes should be included in the scope of the present invention. 555606 Brief description of the drawings ^ ----- Brief description of the drawings: The first picture is a 7-up standing hair of the embryo mold of the present invention, and the second picture (A) is a motion picture before the extrusion molding of the present invention. The second picture (B) is a moving picture after extrusion molding according to the present invention. The second figure is an external perspective view of the rough embryo of the present invention. Schematic diagram The fourth diagram is the filling liquid filling material of the present invention, and the fifth diagram is not intended for the closing operation of the present invention. Gu / 丨,] Fig. 0 /, the figure is a schematic diagram of the operation of the integer processing of the present invention. The seventh figure is a three-dimensional cymbal of a bicycle crank according to the present invention. The eighth figure is a hole drilled by the crank for taking out filler according to the present invention.

第12頁Page 12

Claims (1)

555606 六、申請專利範圍 1 · 一種製造雙頭實心之中空金屬材方法,其主要特徵 係在於: 將一金屬材施以壓擠處理以製成一粗胚,其具有一第 一實心部及連接於該第一實心部之一柄身,該柄身之内部 具有一中空槽孔; 再於該粗胚之中空槽孔内灌注液態之填充物,該填充 物具有在常溫為固態,加熱至預定溫度時形成液態,冷卻 後又形成固態的特性者; 將該粗胚於接近其端口處的預定部位施以閉合處理, 3 ί :束形成一第二實心部,並使該填充物被限制在閉^ 的該中空槽孔内部; ^ # 乂整型處理以形成預定之形狀; 再於其柄身鑽設預定數目之通孔 物形成液態,而可由該通孔流出者 之中2空t,申請專利範圍第1項所述之一種製造雙頭實 者。 材方法’其中,該填充物係由腊質材料所製 之中空2麗申請專利範圍第1項所述之一種製造雙頭實 更進—步勺材方法’其中’該壓擠處理之初胚模具之模 部模穴111有一延其長度方向之身部模穴、連接於該 模穴端侧玉而且位於模具内之一頭部模穴、一延伸至身 4 # 朝外呈透空開放狀之擴張模穴。 4 ·依摅由《X 之中空金屬 5青專利範圍第3項所述之一種製造雙頭實 材方法,其中,該頭部模穴及該擴張模穴之555606 VI. Scope of patent application1. A method for manufacturing a double-headed solid hollow metal material, which is mainly characterized in that: a metal material is subjected to extrusion processing to make a rough embryo, which has a first solid part and a connection A shank body of the first solid part, the inside of the shank body has a hollow slot; and the hollow slot of the rough embryo is filled with a liquid filling material, the filling material is solid at normal temperature, and is heated to a predetermined A liquid that forms a solid at temperature and a solid that is solidified after cooling; the rough embryo is closed at a predetermined location near its port, 3 ί: the bundle forms a second solid portion, and the filler is restricted to The inside of the hollow slot that is closed ^; 乂 # 乂 is shaped to form a predetermined shape; a predetermined number of through-holes are drilled into the handle body to form a liquid, and 2 empty t can be flowed out of the through-holes, One of the two-headed real manufacture described in the first patent application scope. Material method 'wherein, the filler is made of waxy material hollow hollow 2 Li application patent scope of one of the two-head solid and more advanced-step spoon material method' where 'the initial embryo of the extrusion process The mold cavity 111 of the mold has a body cavity extending in its length direction, a head cavity connected to the side jade of the cavity and located in the mold, and a body 4 extending to the body. Expansion of the cavity. 4 · The method of manufacturing a double-headed solid material described in item 3 of the "X Hollow Metal 5 Qing Patent Scope", wherein the head cavity and the expansion cavity are 再加熱使固態之矣Reheating 555606 六、申請專利範圍 徑均大於該身部模穴,該頭部模穴為球體狀,而該擴張模 穴為圓柱狀。 5. 依據申請專利範圍第1項所述之一種製造雙頭實心 之中空金屬材方法,其中,該閉合處理利用沖壓或是利用 油壓壓擠的方式進行者。 6. 依據申請專利範圍第1項所述之一種製造雙頭實心 之中空金屬材方法,其使液態之填充物的流出方法,係使 用熱風由其中之一通孔喷入,以加速液態之填充物的流出 及清理者。555606 6. Scope of patent application The diameter is larger than the body cavity, the head cavity is spherical, and the expansion cavity is cylindrical. 5. A method of manufacturing a double-headed solid hollow metal material according to item 1 of the scope of the patent application, wherein the closing process is performed by stamping or hydraulic pressing. 6. According to a method for manufacturing a double-headed solid hollow metal material according to item 1 of the scope of the patent application, the method for making the liquid filling out is to use hot air to spray through one of the through holes to accelerate the liquid filling. Outflow and cleanup. 第14頁Page 14
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411555B (en) * 2010-07-28 2013-10-11 Superalloy Ind Co Ltd A hollow crank and method for integrally forming the same
CN104826982A (en) * 2014-02-11 2015-08-12 巧新科技工业股份有限公司 Hollow part molding method
EP2910320A1 (en) * 2014-02-21 2015-08-26 Superalloy Industrial Co., Ltd. Method for forming hollow parts

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI411555B (en) * 2010-07-28 2013-10-11 Superalloy Ind Co Ltd A hollow crank and method for integrally forming the same
CN104826982A (en) * 2014-02-11 2015-08-12 巧新科技工业股份有限公司 Hollow part molding method
EP2910320A1 (en) * 2014-02-21 2015-08-26 Superalloy Industrial Co., Ltd. Method for forming hollow parts

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