TW477720B - Method for forging and forming valve seat - Google Patents

Method for forging and forming valve seat Download PDF

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Publication number
TW477720B
TW477720B TW087119943A TW87119943A TW477720B TW 477720 B TW477720 B TW 477720B TW 087119943 A TW087119943 A TW 087119943A TW 87119943 A TW87119943 A TW 87119943A TW 477720 B TW477720 B TW 477720B
Authority
TW
Taiwan
Prior art keywords
seat
ball valve
hole
water
valve seat
Prior art date
Application number
TW087119943A
Other languages
Chinese (zh)
Inventor
Le-Ruei Wu
Original Assignee
Le-Ruei Wu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Le-Ruei Wu filed Critical Le-Ruei Wu
Priority to TW087119943A priority Critical patent/TW477720B/en
Priority to US09/263,193 priority patent/US6185821B1/en
Priority to JP11074412A priority patent/JP2000161519A/en
Priority to ES009901176A priority patent/ES2189554B1/en
Priority to DE19925272A priority patent/DE19925272A1/en
Priority to GB9919767A priority patent/GB2353487A/en
Application granted granted Critical
Publication of TW477720B publication Critical patent/TW477720B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/20Making machine elements valve parts
    • B21K1/24Making machine elements valve parts valve bodies; valve seats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/129Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding specially adapted for particular articles or workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/001Making specific metal objects by operations not covered by a single other subclass or a group in this subclass valves or valve housings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K27/00Construction of housing; Use of materials therefor
    • F16K27/10Welded housings
    • F16K27/107Welded housings for taps or cocks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K5/00Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
    • F16K5/06Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
    • F16K5/0626Easy mounting or dismounting means
    • F16K5/0642Easy mounting or dismounting means the spherical plug being insertable from one and only one side of the housing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Taps Or Cocks (AREA)
  • Forging (AREA)

Abstract

Disclosed is a method for forging and forming valve seat, comprising the steps of setting the left and right-side bodies for constructing an entire valve apart by an appropriate distance through a neck portion; directly forging a blank with a water inlet, a ball valve base, a limiting base, a water outlet, while forming a central through hole simultaneously; forming the opposing ends of the each neck portion with frictional, fusion faces of equal wall thickness, such that the fusion faces of the water inlet, ball valve base, limiting base, and water outlet to be frictionally fused together so as to form the left and right-side bodies; forming a curvature with a curvature identical to that of the ball valve through the valve receiving chamber of the valve base; forming a concave groove to be embedded with a water seal at the peripheral near the center through hole of the ball valve seat, wherein the front end of the center through hole of the ball valve seat is machined into a left seal ring with a chamfer; forming a further concave groove at the front of the center through hole of the limiting base of the right-side body to be embedded with a further water seal, wherein the front end of the center through hole of the limiting base is machined into a right seal ring with a chamfer; urging the two water seals of the ball valve tightly together prior being placed in the ball valve receiving chamber so as to form a valve seat that is similar to that is integrally forged, so as to reduce material cost, to reduce lead time, and to maintain rigidity of the forged body.

Description

477720 &號87119943 年月 日 你π: 五、發明說明(1) 本發明係為一種應用鍛造成型凡而座體之製法, 應用鍛造成型法,將凡而座體先予鍛造成進水座、 二 ,閥座及限位座與出水座分別熔接形成左、右主體,=^ =使鍛造成型之中心通孔能—併形成,#減少物料 浪費及縮短加工時間;再者,應用球閥座及限位座之左 、士右封環,提供洩漏危急時之直接迫緊球閥弧.面,予以 犄止漏,俾防止災害發生,俟管路中無液、氣體時,一 換修,具有使用上之安全效益者。 订 接 I之金屬凡而座體,大都係採鑄造成型法製成, 因其鑄造成型可將左、右主體一體成型,且該初胚内外於 成型後,大部份已然形成,只要進行各部份之加工及鑽孔 ,即可完成該凡而座體;唯,該鑄造成型中,其物料内部 易產生氣泡,為減少該氣泡於表面加工後產生之砂孔,遂 需將成品初胚予以加厚,再將該初胚内外加工至所需厚$ ,祈能減少砂孔產生,相對該去除之物料即為一大、、良費, 且該砂孔並無法完全避免,因此,不良率始終居高=下, 若該不良品流落於市,往往造成滲漏情事,其氣2或維修 時,電焊所產生之火災將無法避免,所造成之災難更是時 有所見。 由於前述之凡而在鑄造上所產生之缺失,遂業界乃企 圖以鍛造成型凡而座體,以屏除該產生砂孔之缺憾1是2 ,請參閱第一圖所示:為業界採用鍛造成型所產^之=胚 ,為令其達到一體成型之目的,乃以臥室鍛造技術,鍛造 一出左、右主體A1、A2,由於受限於成型後之成型模具能順 第5頁 477720477720 & No. 87119943 You π: V. Description of the invention (1) The present invention is a method of applying a forged shape to the seat, and applies the forging method to forge the seat into a water seat first. Second, the valve seat, the limit seat and the outlet seat are welded to form the left and right bodies, respectively. = ^ = The center through hole for forging can be formed—and formed, # to reduce material waste and shorten processing time; further, use ball valve seats And the right and left sealing rings of the limit seat, provide direct pressure ball valve arc surface when leakage is critical, to prevent leakage, to prevent disasters, when there is no liquid or gas in the pipeline, a repair, Those who use the safety benefits. Most of the metal bases that are connected to I are made by casting. Because of the casting, the left and right bodies can be integrally formed, and most of the initial embryo has been formed inside and outside. Partial processing and drilling can complete the ordinary seat; only, in the casting molding, air bubbles are easily generated in the material. In order to reduce the sand holes generated by the air bubbles on the surface, it is necessary to produce the original embryo. Thicken it, and then process the primordial embryo inside and outside to the required thickness $, to reduce the generation of sand holes. Compared with the material to be removed, it is a large, good cost, and the sand holes cannot be completely avoided. The rate is always high = down. If the defective product flows into the market, it often causes leakage. When the gas is 2 or repaired, the fire caused by electric welding will be unavoidable, and the disaster caused by it will be seen from time to time. Due to the aforementioned defects in the casting, the industry is attempting to forge the shape of the seat to eliminate the defects of the sand holes. 1 is 2 Please refer to the first figure: Forging the shape for the industry The produced ^ = embryo, in order to achieve the purpose of one-piece molding, the left and right main bodies A1 and A2 are forged with bedroom forging technology. Due to the limitation of the molding mold after molding, it can be smoothly page 5 477720

第6頁 曰 案號 87119943 五、發明說明(2) 利開啟,遂於模具内必須 Al、Α2之垂直方向邊緣, 法於内部同時將必要之中 A13予以成型,遂該左、 心態樣,必須將内部依據 如左、右主體Al、A2之虛 此,該種成型之使用物料 搬運重量,將造成加工上 對繁雜,更造成物料之浪 成型之弊端,然由於物料 高,當令使用者望之怯步 為一大缺憾,當有進一步 另外,習式球閥座體 亦難免會老化,就會產生 用來管控危險氣體'液體 之墊圈,因老化而再無法 意想不到之危險,而如何 止漏防線’並搶得先機, 謀求改善之另一要務。 爰是,有鑑於上述缺 鑽研,終於研發出本發明 本發明之主要目的, 組成之左、右主體,分別 以鍛造成蜇一進水座、一 修正 設有退模角,以致在左、 接形成一退拔模斜度A 11 - ^r^r^rAl 心通孔Al2 、A22及球闕 右主體Al、A2於成型初胚 凡而座體本身所應具備之 線部份,予以加工梅空去 ,需求上勢必增加,於加 之不便,且在加工程序上 費;如此鍛造成型當能解 成本高、加工費時,相對 ’其無法令消費者樂於使 改進其製法之必要。 當使用日久,其内部組裝 渗漏現象,而像有些球閥 之輸送管制,而一旦球閥 達到止漏之功效,即難免 再球閥座體增設一到應急 則是承製球閥座體所要進 失,發明人乃根據該缺失 歲提出發明專利之·申請 係提供應用係將完整球閥 以頸部適當位置為區隔, 閥座、一限位座、一中 右主體 、A21 ,並無 容納室 唯一實 形狀, 除;因 工時之 ,亦相 決鑄造 價格極 用,實 之墊圈 座體是 座體中 會發生 之暫時 一步去 而潛心 。其中 座體所 並直接 水座之 477720 ____案號 87119943 五、發明說明(3) 年月 曰 修毛Case No. 87119943 on page 6. V. Description of the invention (2) To be opened properly, the vertical edges of Al and A2 must be formed in the mold, and the necessary A13 must be formed in the mold at the same time. The internal basis such as the left and right bodies of Al and A2 is false. The weight of the material used for this molding will cause complex processing and even the disadvantages of the molding of the material. However, due to the high material, users should look forward to it. Fear is a major regret. When there is further, the habitual ball valve seat body will inevitably age, and a gasket used to control the dangerous gas' liquid will be produced. Due to aging, there is no longer an unexpected danger. How to stop the line of defense? 'And seize the opportunity to seek another priority for improvement. In view of the above-mentioned lack of research, the main purpose of the present invention has finally been developed. The left and right bodies of the composition are respectively forged into a water inlet seat and a correction provided with a withdrawal angle. Form a withdrawal die slope A 11-^ r ^ r ^ rAl through-holes Al2, A22 and the right body Al, A2 of the ball, which should be provided in the shape of the original embryo and the seat itself, and processed. If it is emptied, the demand will inevitably increase, and it will be inconvenient and costly in processing procedures. Such forging, when it can solve the high cost and processing cost, is relatively 'not able to make consumers happy to improve their manufacturing methods. When it is used for a long time, its internal assembly leaks, and like some ball valve transportation control, and once the ball valve achieves the effect of leak prevention, it is inevitable that the ball valve seat body is added to the emergency, it is the failure of the ball valve seat body. The inventor has filed an invention patent based on the missing age. The application is to provide an application that separates the complete ball valve by the appropriate position of the neck. The valve seat, a limit seat, a center right body, A21, and there is no single room. In addition to the shape, due to the working hours, the casting price is extremely useful. In fact, the gasket seat is a temporary step that will occur in the seat and is concentrated. Among them, the seat and the water seat directly 477720 ____ Case No. 87119943 V. Description of the invention (3)

初胚,使其中心通孔同時成型,而各頸部之端面形成一摩 擦熔接面,且該摩擦熔接面之孔壁厚度相當,俾將進水座 接法互相熔接,以個別形成左、右主體,再經由球閥座之 球閥容納室之加工成型一與球閥圓周相等之凹弧,且於靠 近球閥座中心通孔之孔緣,經加工後形成一凹槽,供止水 聲圈嵌入,且於球閥座中心通孔前端加工呈 < 具倒角之左 封環,再就右主體之限位座中心通孔前端,亦加工形成一 四槽’供另一止水墊圈嵌入,且於限位座中心通孔前端, 亦加工呈一具倒角之右封環;再分別於進水座、球閥座、 限位座、出水座進行鑽孔加工,以形成一固定孔及把手穿 孔,供把手裝配及螺栓予以組立,使球閥兩止水墊圈迫緊 於球閥容納室内定位,以形成一如鍛造一體成型之球閥座 體’俾達到節省物料成本及縮短製作工時外,又能保持該 鍛造本身之強度者。 一 餘下,茲再就本發明之製造方法暨操作等項,配合圖 示說明,詳述於后: 首 之左、 置為區 型;請 型一進 初胚, 成型, 先,請參閱第一圖所示:係將完整凡而座體所組成 右主體A1、A2為藍本,分別以其頸部“、β2是當位 隔,並製成四組鍛造模具’而對四部份直接鍛造成 麥閱第二圖及第三圖所示:以四組模具分別鍛造成 水座1 、一球閥座2 、一限位座3 、二出水座4之 方能獲得各中心通孔112 、2 22 、312 、412同時 而各頸部11、22、31、41之端面形成一摩擦熔接面 、311 ' 411 ’且各摩擦溶接面之孔壁厚度相The initial embryo has its central through hole formed at the same time, and the end faces of each neck form a friction welding surface, and the thickness of the hole wall of the friction welding surface is equal. 俾 Weld the water inlet to each other to form left and right. The main body is formed into a concave arc equal to the circumference of the ball valve through the processing of the ball valve receiving chamber of the ball valve seat, and a groove is formed near the central hole of the ball valve seat through processing to form a groove for the water stop sound coil to be embedded, and The front end of the center through hole of the ball valve seat is processed with a < chamfered left seal ring, and then the front end of the center through hole of the limit seat of the right body is also processed to form a four-slot 'for another water washer to be embedded, and the limit The front end of the center through hole of the seat is also processed into a chamfered right seal ring; and then drilled in the water inlet seat, ball valve seat, limit seat, and outlet seat to form a fixed hole and handle perforation for The assembly of handles and bolts are assembled, so that the two water-proof gaskets of the ball valve are tightly positioned in the ball valve accommodation room to form a ball valve seat body that is integrally formed as a forged body. this The strength of the body. As for the rest, I will describe the manufacturing method and operation of the present invention in detail with the illustrations and descriptions below: The first left part is set to a zone type; please enter the initial embryo, molding, first, please refer to the first The picture shows: the right body A1 and A2 of the complete fan base are modeled, and their necks ", β2 are the spacers, and four sets of forging dies are made", and the four parts are directly forged into wheat. As shown in the second and third diagrams, each of the center through holes 112, 2 22, and 22 can be obtained by forging four sets of dies into a water seat 1, a ball valve seat 2, a limit seat 3, and two water seats 4, respectively. 312, 412 and the end surfaces of the necks 11, 22, 31, 41 form a friction welding surface, 311 '411', and the thickness of the hole wall of each friction welding surface is similar.

477720 案號 87119943 五、發明說明(4) 當,俾將進水座1與球閥座2及限位座3與出水座4之各 熔接面111 、2 2 1 、3 11 、411 ,分別應用摩擦熔接法相 ;請再配合第三圖、第四圖、第五圖所示··當進水座丨之 溶接面111與球閥座2之熔接面221 ,以及限位座3之炫 接面311與出水座4之熔接面411 ,分別透過摩擦炫接而 結合為一體,以形成左、右主體A1、A2,其熔解而產生之 凸出熔塊5 ,分別凸出於中心通孔及頸部之熔接面外部, 再應用沖桿對左右主體A 1、A 2之中心通孔内之凸出炼塊$ ,分別予以截斷沖離,使中心通孔内形成一平滑面,再於 外表面加工時,一並將頸部之凸出熔塊5去除,俾達到不 留痕跡之美觀性;再經由球閥座2之球閥容納室2 1之加工 成型一與球閥C元周相等之凹弧2 11 ,且於靠近球閥座2 中心通孔2 2 2之孔緣,經加工後形成一左凹槽2 2 3 ,供左 止水墊圈23嵌入,且於球閥座2中心通孔222前端加^呈 一具倒角左封環22 4 ;再就右主體A2之限位座3中心通孔 312鈾端,亦加工形成一右凹槽312 ,供另一右止水墊圈 2 2喪入,且於限位座3中心通孔3 1 2前端,亦加工呈一倒 角右封環3 2 2 :再分別於進水座1球閥座2 、限位座3 、477720 Case No. 87119943 V. Description of the invention (4) When the welding surfaces 111, 2 2 1, 3 11 and 411 of the water inlet seat 1 and the ball valve seat 2 and the limit seat 3 and the water outlet seat 4 are applied, friction is applied respectively. Welding method; please cooperate with the third, fourth, and fifth figures as shown in the figure. When the weld surface 111 of the water inlet 丨 and the weld surface 221 of the ball valve seat 2 and the dazzle surface 311 of the limit seat 3 and The welding surfaces 411 of the water outlet 4 are respectively combined into a single body through frictional welding to form the left and right bodies A1 and A2. The melting frits 5 resulting from the melting are protruding from the central through hole and the neck respectively. On the outside of the welding surface, the punching rods are used to smash the protruding blocks $ in the central through holes of the left and right bodies A 1 and A 2 to cut off and separate them, so that a smooth surface is formed in the central through hole. , And remove the protruding frit 5 from the neck to achieve the beautiful appearance without leaving any traces; and then process the ball valve housing 2 1 of the ball valve seat 2 into a concave arc 2 11 equal to the ball valve C-circle, A left groove 2 2 3 is formed on the edge of the hole near the center through hole 2 2 2 of the ball valve seat 2 for the left water cushion. 23 is inserted, and a chamfered left seal ring 22 4 is added to the front end of the central through hole 222 of the ball valve seat 2; the right side groove 312 uranium end of the limit seat 3 of the right body A2 is also processed to form a right groove 312 for another right water-proof washer 2 2 and it is processed into a chamfered right seal 3 2 2 at the front end of the center through hole 3 1 2 of the limit seat 3: and then separately on the water seat 1 ball valve seat 2, limit seat 3,

出水座4進行鑽孔加工,以形成一固定孔6及把手穿孔9 ’供把手裝配、各螺栓組7及防漏墊片8予以組立,使球 閥C被兩止水墊圈2 3、3 3迫緊於球閥容納室2f内定位,以 形成一如鍛造一體成型之凡而座體,俾達到節省物料成本 及縮短製作工時外,又能保持該鍛造本身之強度;請參閱 $ A _所示··更能應用球閥座2内之左倒角封環2 2 4及限 477720The outlet seat 4 is drilled to form a fixing hole 6 and a handle hole 9 'for handle assembly, each bolt group 7 and a leak-proof gasket 8 to be assembled, so that the ball valve C is forced by two water-proof washers 2 3, 3 3 Positioned tightly inside the ball valve accommodating chamber 2f to form a common seat body that is integrally formed by forging, which saves material costs and shortens the manufacturing time, while maintaining the strength of the forging itself; see $ A _ ·· Can better apply left chamfer seal 2 2 4 and limit 477720 in ball valve seat 2

位座3 前端之右倒角封環3 2 2 ,於—H 、33老化破裂而氣體或液體滲漏危急=左、右止水墊圈23 迫I 將左、由各螺栓組了 封環22 4、32 2直接對球閥(:弧面迫緊^^^^^^ 俟管内液、氣體於管中完全輸出後,、真^ ^時防止渗漏, 險,更可減少損失者。 #仃換修,以避免危 綜上所述,本發明之應用實施’因各主要.元件先採鍛 造而成,固能有效解決一般鑄造之殺孔羽毛邊弊端,又採 立式锻造完成’可得極好之電腦自動化車、鑽作業,可提 幵產能及品質易於掌控,將不良率降低、產能增加及降低 成本,便能增進市場之佔有率,實已符合專利法之促進產 業發展及創作性要件,懇請 鈎局明鑒,惠能早日授准發 明專利,至感德便。The right chamfered seal ring 3 2 2 at the front end of the seat 3, at -H, 33, aging and rupture, and gas or liquid leakage is critical = left and right water washers 23 forced I to the left and the bolts to form a seal ring 22 4 , 32 2 Directly against the ball valve (: arc surface is tight ^^^^^^ 后 After the liquid and gas in the pipe are completely output in the pipe, prevent leakage when it is really ^ ^, and reduce the loss. # 仃 换In order to avoid danger, as mentioned above, the application of the present invention is implemented because of the main components. The components are first forged, which can effectively solve the disadvantages of hole-casting feathers in general casting, and it is completed by vertical forging. Good computerized automated car and drilling operations can increase productivity and quality and are easy to control. Reducing the defect rate, increasing production capacity and reducing costs can increase market share. It has actually met the patent law's promotion of industrial development and creative requirements. I urge you to read the book, and Huineng will grant the patent for invention as soon as possible.

477720477720

圖式簡單說明 (一)圖示部份 第 第 第 圖 貫 圖 第四圖 第五圖 第六圖 二)圖號部份 係習式鍛造成型初胚暨所需加工部份示夸圖 係本發明之各主件熔接前立體分解圖。 :本發明摩擦熔接再予加工後之立體分解示 H ί月摩擦馆1接組合後之剖面示意圖。 ’、χ明加工後組裝完成剖面示意圖。 左主體Α1 (本案與習知共用) 右主體Α2 (本案與習知共用) 左、右主體頸部Bl、Β2 (習知部份) 退拔模斜度A 11、A 2 1 (習知部份) 中心通孔A12、A22 (習知部份) 球閥容納室A 1 3 (習知部份) 進水座1 進水座頸部1 1 進水座熔接面11 1 進水座中心通孔11 2 限位座3 限位座頸部3 1 限位座熔接面3 1 1 限^:座中心通孔3 1 2 右凹槽321 右倒角封環3 2 2 球閥座2 球閥容納室2 1 四弧2 11 球閥座頸部2 2 球閥座熔接面2 2 1 球閥座中心通孔2 2 2 左凹槽223 - 左倒角封環2 2 4 左止水墊圈2 3 出水座4Brief description of the drawings (1) The illustrated part (the first, the fourth, the fourth, the fifth, the sixth, and the second figures) The part of the figure is a prototype of the forging and the required processing. Three-dimensional exploded view of the main parts of the invention before welding. : The three-dimensional decomposition of the friction welding after reprocessing according to the present invention is a schematic cross-sectional view of the assembly after the welding assembly of H 1 month friction hall. ′, Χ, the cross-sectional view of the assembly is completed after processing. Left body A1 (shared with the case) Right body A2 (shared with the case) Left and right body necks Bl, B2 (learned part) Extraction mold slope A 11, A 2 1 (learned part Copies) Center through hole A12, A22 (known part) Ball valve accommodation room A 1 3 (known part) Water inlet seat 1 Water inlet neck 1 1 Water inlet welding surface 11 1 Water inlet center through hole 11 2 Limit seat 3 Limit seat neck 3 1 Limit seat welding surface 3 1 1 Limit ^: Seat center through hole 3 1 2 Right groove 321 Right chamfer seal 3 2 2 Ball valve seat 2 Ball valve accommodation chamber 2 1 Four arc 2 11 Ball valve seat neck 2 2 Ball valve seat welding surface 2 2 1 Ball valve center through hole 2 2 2 Left groove 223-Left chamfer seal 2 2 4 Left water washer 2 3 Water outlet 4

第10頁 477720 案號 87119943 Λ_ 曰 修正 出水座頸部41 出水座溶接面4 11 4水座中心通孔41 2 圖式簡單說明 右止水塾圈3 3 各固定孔6 各^言組7- 防漏墊片8 把手穿孔9Page 10 477720 Case No. 87119943 Λ_ Said to modify the neck of the water seat 41 Outlet seat fusion surface 4 11 4 The central through hole of the water seat 41 2 The diagram briefly explains the right stop ring 3 3 Each fixing hole 6 Each ^ Group 7- Leakproof gasket 8 Perforated handle 9

熔接凸出熔塊 球閥CWelding protruded frit ball valve C

第11頁Page 11

Claims (1)

477720 案號 8711^42 六、申請專利範圍 一種應用鍛造成型凡而座體之製法;係 黎 體所組成之左、右主體為藍本,分 凡玉U,“二 +刀別以其頸部是當位置為 其成型步驟係為: (a ) 以 四 組 模 具 分 別 鍛 限 位 座 -* 出 水 座 之 初 胚 , 型 J 並 使 各 m 部 之 端 面 形 成 面 之 孔 壁 厚 度 相 當 ; (b ) 當 進 水 座 之 溶 接 面 座 之 溶 接 面 與 出 水 座 之 溶 接 為 體 5 以 形 成 左 、 右 主 體 分 別 凸 出 於 中 心 通 孔 及 頸 部 (C ) 再 應 用 沖 桿 對 左 右 J 分 別 予 以 裁 斷 沖 離 , 使 中 外 表 面 加 工 5 • · 併 將 頸 部 之 周 (d ) 經 由 球 閥 座 之 球 閥 相 當 之 凹 弧 且 於 靠 近 球 後 型 呈 左 凹 槽 供 左 止 水 孔 前 端 加 工 呈 一一 具 倒 角 左 封 右 (e ) 再 將 右 主 體 之 限 位 凹 槽 供 另 - 右 止 水 墊 前 端 > 亦 加 工 呈 - 倒 角 右 封 造成一進水座、一球閥座、一 並直接獲得各中心通孔同時成 一摩擦溶接面,且各摩擦熔接 與球閥座之溶接面,以及限位 面’分別透過摩擦熔接而結合 ’其溶解所產生之凸出熔塊, 之炼接面外部; 主體之中心通孔内的凸出炼塊 心通孔内型呈一平滑面,再於 凸出熔塊去除; 容納室之加工成型一與球閥緣 閥座中心通孔之孔緣,經加工 塾圈攸入,且於球閥座中心通 環; 座中心通孔前端,亦加工型呈 圈後入’且於限位座中心通孔 環; — 因此’分別以鍛造直接成型進水座、球閥座、限位座 出水座’再進行鑽孔加工,以形成固定孔及把手穿孔,477720 Case No. 8711 ^ 42 VI. Scope of patent application A method of applying a forged shape to a pedestal body; the left and right bodies of the Li body are modeled on the basis of Fan Yu, "two + swords with their necks are When the position is the forming step, it is: (a) Forging the initial seat of the stopper seat-* out of the four sets of molds, type J, and make the thickness of the hole wall of the face forming surface of each m part equal; (b) When The fusion surface of the water inlet seat and the fusion surface of the water outlet seat are formed as a body 5 to form the left and right bodies protruding from the central through hole and the neck (C), and then the punches are cut and punched separately from the left and right J. Make the middle and outer surfaces 5 • · Pass the neck circumference (d) through the corresponding concave arc of the ball valve seat and form a left groove near the back of the ball for the front end of the left water hole to be processed with a chamfered left seal Right (e) and then the restriction groove of the right body is provided for the other-the front of the right water stop cushion > also Processing was-chamfered right seal to create a water inlet seat, a ball valve seat, and directly obtain the central through hole at the same time to form a friction welding surface, and each friction welding and the welding surface of the ball valve seat, and the limit surface 'respectively through friction Welding is combined with the bulging frit produced by its dissolution, the outside of the smelting surface; the bulging slab inside the central through hole of the main body has a smooth inner surface and is removed by the sintering sinter; The processing and forming of the chamber is the hole edge of the center through hole of the ball valve seat, which is processed into the ring, and is in the center ring of the ball valve seat; the front end of the center hole of the seat is also processed into the ring, and is in the limit position. Seat center through-hole ring; — So 'forging directly into the water seat, ball valve seat, limit seat water seat' by forging, and then drilling to form the fixing hole and handle hole, 第12頁 477720 _ 案號87Π9943_年月日 修正 六、申請專利範圍 供把手裝配、各螺栓組及防漏墊片予以組立,使球閥被兩 止水墊圈迫緊於球閥容納室内定位,以形成一如鍛造一體 成型之凡而座體,俾達到節省物料成本及縮短製作工時 外,又能保持該鍛造本身之強度,降低不良率者。Page 12 477720 _ Case No. 87Π9943_ Amendment Date 6. The scope of the patent application is for assembly of handles, bolt groups and leak-proof gaskets, so that the ball valve is tightly positioned in the ball valve housing by two water-proof washers to form Just like the ordinary seat that is forged integrally, it can save material cost and shorten the manufacturing time, and can maintain the strength of the forging itself and reduce the defect rate. 第13頁Page 13
TW087119943A 1998-11-30 1998-12-01 Method for forging and forming valve seat TW477720B (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
TW087119943A TW477720B (en) 1998-12-01 1998-12-01 Method for forging and forming valve seat
US09/263,193 US6185821B1 (en) 1998-11-30 1999-03-05 Practical forged flange-type ball valve fabrication method
JP11074412A JP2000161519A (en) 1998-12-01 1999-03-18 Manufacture of flange type ball valve seat
ES009901176A ES2189554B1 (en) 1998-11-30 1999-05-31 PRACTICAL PROCEDURE FOR MANUFACTURING A FORGED SPHERICAL VALVE OF THE TYPE WITH FLANGE.
DE19925272A DE19925272A1 (en) 1998-12-01 1999-06-02 Manufacturing process for forging flanged ball valve seats uses blanks with friction welding faces of water inlet seat and ball valve seat welded together by friction welding with welding slag in centre hole cleared by ram
GB9919767A GB2353487A (en) 1998-12-01 1999-08-23 Method of fabricating a forged flange-type ball valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW087119943A TW477720B (en) 1998-12-01 1998-12-01 Method for forging and forming valve seat

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TW477720B true TW477720B (en) 2002-03-01

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3463450A (en) * 1967-08-25 1969-08-26 Acf Ind Inc Fabricated plug for spherical plug valve
GB1310549A (en) * 1970-06-23 1973-03-21 Tsniitmash Method of producing swaged-and-welded bodies of large-size piping valves and fittings and a die set for carrying out the method
US3869108A (en) * 1974-01-07 1975-03-04 Valve Syst Int Inc Welded valve body construction
IT1096961B (en) * 1978-07-05 1985-08-26 Nuovo Pignone Spa BALL-TYPE PERFECTED INTERCEPTION VALVE AND WELDED EXTERNAL BODY
EP0029741A3 (en) * 1979-11-26 1982-11-03 Grove Valve And Regulator Company A method of forming a valve body section with integral hub and making a valve body using such body sections
JP3127258B2 (en) * 1996-04-17 2001-01-22 株式会社キッツ Method of forming ball for ball valve

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