TW463417B - Fabrication method for integrating inner and outer insulation covers of antenna for communication equipment - Google Patents

Fabrication method for integrating inner and outer insulation covers of antenna for communication equipment Download PDF

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Publication number
TW463417B
TW463417B TW89112355A TW89112355A TW463417B TW 463417 B TW463417 B TW 463417B TW 89112355 A TW89112355 A TW 89112355A TW 89112355 A TW89112355 A TW 89112355A TW 463417 B TW463417 B TW 463417B
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Taiwan
Prior art keywords
outer insulation
antenna
insulation sleeve
welding
insulation
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Application number
TW89112355A
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Chinese (zh)
Inventor
Yu-Shu Jau
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Auden Techno Corp
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Priority to TW89112355A priority Critical patent/TW463417B/en
Priority to JP2001183386A priority patent/JP2002050916A/en
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Publication of TW463417B publication Critical patent/TW463417B/en

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Abstract

The invention relates to a fabrication method for integrating inner and outer insulation covers of antenna for communication equipment, in which the fabrication processes include putting a coil and the related parts into an inner insulation cover for assembly; matching closely a outer insulation cover with the said inner insulation cover and reserving a section of exposed conducting portion in the inner insulation cover; reserving a proper radial thickness for welding seam over the relevant fitting location of the inner and outer insulation covers; and sending the fitted inner and outer covers to a welding apparatus where the welding apparatus sets up adequate welding temperature in advance and integrates both the fitted inner and outer covers as a whole by instaneous conduction of power. Therefore, the structure strength of such antenna can be increased and more durable.

Description

(清先閱讀背面之生意亊項再填寫本頁) 本紙張尺度通用中國國家標準(CMS)A4規格(210&297公楚) 463417 A7 B7 五 經濟部智慧財產局員工消費合作社印製 、發明説明(2) 如下之缺點: 1.上勝加工万式常需等待勝合,生產速度緩慢,且其因上朦量多寡及 接著面之不確定,使其组接品質亦不穩定。 2_對内精麵物針梅’ 軸。_度試 驗亦不理想。 3.此類接雜之蝴£質财脑腐雜,在長她碰紐破雜 個天線之結構。 即因為使用勝合方法固接天線内外絕緣套雖有加工速度較快, 但結構強度獨!、之轉,現有加工种亦包括仙和包覆成型, 但是如前述之天線結射,線圈必需直立頂持在外絕縣及承座之 間,使用射出包覆成型加工法之缺點則是該被包覆定位在内部之彈 簧式線圈非常不穩定,生產時之成品不良率偏高。 另一種已知之此類天線内外絕緣套之固定加工方式則是在内外 絕緣套預設可互相扣接結合之錄及溝槽,使兩者可迫壓扣接組合 成-體。但此種接合加工法所形成之天線整體結構強度仍不理想。 由於必需強迫突緣進入相對溝槽中,加工速度亦較緩慢。 另,一般此類天線之内外絕緣套大都使用不同材料,如外絕緣 層使用熱塑性塑膠,而内絕緣層則使用聚苯乙烯(PC),其中,熱塑性 (请先閲讀背面之注項再填寫本頁) 一,裝. 訂 Μ氏張尺度適用中國國家榡準(CNS ) ( 210x297公廣 4 6 3 4 1 7 A7 ________B7 五、發明説明(3) '膠材料之據點约在26〇°C-27(TC,而PC材料之溶點則約在19〇。〇200 C ’兩者溶點溫度不同’ 在料從未使用雜絲内外絕緣層 加以熔合。 一 . .. 本發明之目的即在提供一種可攜帶式通訊器材天線内外絕緣套 結合加工法,使該等互相套合之内外絕緣套可進行快速之嫁接加工 〜η在起,使整個天線結構強度被大幅提升,同時,因其嫁接方 式使加工更為快捷,而特適於量產作業及降低工時成本。 為達上揭目的,發明内外絕緣套在接合位置預先形成熔接周緣 部知,並在選定之溫度下,將内外絕緣套瞬間通電熔接成一體。該 選疋溫度在内外絕緣套為兩種不同材料時,约為兩者熔點溫度之中 間值,而其瞬間通電則為丨秒以内。 本發明之新穎性及其他特點將於配合以下附圖較佳實施例之詳 細説明而趨於明瞭,如圖所示:(Please read the business items on the back before filling in this page.) This paper size is in accordance with the Chinese National Standard (CMS) A4 specification (210 & 297 Gongchu) 463417 A7 B7 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (2) The following disadvantages: 1. Shangsheng processing often needs to wait for Shenghe, the production speed is slow, and the quality of the assembly is also unstable due to the amount of upheaval and the uncertainty of the subsequent surface. 2_ 内 内 面 针 针 梅 'axis. The _degree test is also not ideal. 3. This type of hybrid butterfly is rotten with qualitative wealth. When she grows, she touches the structure of an antenna. That is, although the internal and external insulation sleeves of the fixed antenna are fastened using the Shenghe method, although the processing speed is faster, the structural strength is unique! The existing processing types also include cents and overmolding, but if the antenna is shot, the coil must be upright The support is between the outer county and the seat. The disadvantage of using the injection overmolding method is that the spring coil that is positioned and covered inside is very unstable, and the defective rate of the finished product is high. Another known method of fixing the inner and outer insulation sleeves of such antennas is to preset the inner and outer insulation sleeves to be able to be fastened and combined with each other, so that the two can be press-fastened and combined to form a body. However, the overall structural strength of the antenna formed by this bonding process is still not ideal. Because the flange must be forced into the opposite groove, the processing speed is also slow. In addition, in general, the inner and outer insulation sleeves of such antennas are mostly made of different materials. For example, the outer insulation layer is made of thermoplastic plastic, while the inner insulation layer is made of polystyrene (PC). Among them, thermoplastic (please read the note on the back before filling out this Page) I. Packing. Ordering M. Zhang scales applicable to China National Standards (CNS) (210x297 Gong 4 6 3 4 1 7 A7 ________B7 V. Description of the invention (3) 'The base of glue materials is about 26 ° C- 27 (TC, and the melting point of PC material is about 19.00 ° C. The melting point of the two is different.) The material has never been fused with the inner and outer insulation layers of the filament. The purpose of the present invention is to Provide a portable communication equipment antenna inner and outer insulation sleeve combination processing method, so that these inner and outer insulation sleeves can be quickly grafted processing ~ η rise, so that the strength of the entire antenna structure is greatly improved, at the same time, because of its grafting The method makes processing faster, and is particularly suitable for mass production operations and reducing man-hour costs. In order to achieve the purpose of disclosure, the inner and outer insulation sleeves are invented at the joining position to form a welding peripheral part, and the inner and outer insulation is insulated at a selected temperature. Set of moments It is welded together by electric current. When the inner and outer insulation sleeves are two different materials, the selected temperature is about the middle value of the melting point of the two, and the instantaneous power is within 丨 seconds. The novelty and other features of the present invention will be With the following detailed description of the preferred embodiments of the drawings, it becomes clearer, as shown in the figure:

' I 經濟部智慧財產局員工消費合作社印製 第1圖之現有行動電話固定式小型天線結構剖視圖; 第2圖係依本發明方法製成之此類天線立體圖; 第3圖係第2圖外絕緣套與其餘構件之分解圖,其中,該外絕 緣套並予以局部剖視; 第4圖係第3圖所示外絕緣套結合狀態示意圖;以及 本紙張尺錢财闕A4#^ (^0X297^^ ) 4 6 3 4 1 7 A7 B7 五、發明説明(4^ Ί第5圖係第2圖之斷面剖視圖 圖式中標號説明: 20...内絕緣套 30...外絕緣套 21...螺接段 31...内頂面 22...通孔 32...朝下開孔 23...金屬承座 33...内階部 24...上表面 40…彈性觸片 25...下表面 50…線圈 26...外階部 如第2、3圖所示, 本發明此類固定式小 經濟部智慧財產局員工消費合作社印製 位内部相關元件之内絕緣套20,以及能與其套合之外絕緣套3〇構成 整個天線主體,且内外絕緣套20、30結合後,内絕緣套20之螺接段 21及彈性觸片40局部外露,準備將整個天線以螺接段21接合於行 動電話頂面内螺孔,並因觸片40以接通内部線圈。 在以下之説明中,均假設内外絕緣套20、30為使用不同材質. 如内絕緣套20使用PC,其溶點介於190°C-200°C之間,而外絕緣套 3〇則使用熱塑性塑膠,其熔點介於260°C-270°C之間。 如第5圖所示,内絕緣套20内部通孔22中可组裝一金屬承座23, 本紙張尺度適.用中國國家襟準(CNS ) A#规格(21〇χ2.97公釐) :)裝----—.--4? I --------IQ I -_——Κ---— L— f請先聞tt背面之注意事喟再填寫本耳) β 3 41? … A7 ------ -B7__ 五、發明説明($〉 該金屬承座23上表面24可配合外絕緣套3〇之内頂面31以定位線圈-5〇,而其下表面25則可配合定位彈性觸片4〇之伸入段,截已組裝各 必要元件之内絕緣套2〇然後可套入外絕緣套30之相對朝下開孔32, 使兩者勒步定位,即可準備進行熔接作業。 在如第3、4圖所示之較佳實施例中,内絕緣套2〇於其略上方 之桿身上設有一外階部26,此一階部26可設為極小之徑向厚度。而 外絕緣套30在與上述内絕緣套2〇相對位置則設有一内階部幻。使 内絕緣套20與外絕緣套30以前述動作互相套合時,内階部幻與其 階部26可互相靠合,作為熔接作業時之溶接缝。此等内階部%及外 階部26設為較薄之小厚度方便在此部位以特定溫度加以熔融,產生 熔接作用。但其厚度仍可因所欲達到之熔接強度而加以調整。通常 此天線之總長度若為27_(即由第2圖外絕緣套30頂端至内絕緣套 20底端之長度),而外絕緣套3〇長度為16mm,最大外徑為8.7mm , 内絕緣套20之外露段外徑為5.3mm時,上述内階段33及外階部26 之預留徑向厚度在内外絕緣套管相同材料時約為〇.15mm,不同材料 時其厚度可在0.15mm至0_5mm之間加以選擇。 如别所述’當外絕緣套30使用工業用塑勝材料,而内絕緣套2〇 使用PC時,於兩者如上述程序套合後,可將其送入如超音波熔接機 本紙張尺度適用中國國家標準(CNS ) A4规格(210X297公釐) —i -------^裝-- C (請先閲讀背面之注項再填寫本頁) 訂 0. 經濟部智慧財產局員工消費合作社印製 經 智 慧 財 產 局 消 費 合 作 社 印 製 五、發明説明(β ) Α7 Β7 之類溶接裝置,直趙兩雜她合成—體。當兩者使肚述之材 料時,依據触及現場實作魏,轉_設定之溫度齡該兩材 料熔點之巾腿左右。亦即,讀用歸之熔赚為·。, 虬材料找縣為靴翁^戰找雛度^抓左右。 同時,熔接時必需為_通電,神,約在^麟鱗。 透過該設定溫度及_通電内外絕緣套2G、3G將在預留之内外階部 33、26處嫁合成一體。 本發明在内絕緣套已置人線圈及烟定位導件後,將外絕緣套 與該内絕緣套初步套合,即可進行熔接作業,其可見之優點至少包 括: (1) 行動電話天線之組裝作業更為快速而便捷,特適於量產作業 程序,降低工時及成本。 (2) 行動電話天線内外絕緣套係固定熔接成一體,整個結構強度 被大幅提升。 (3) 無需使用任何可能造成腐蝕之化學接著劑,整個天線將更為 經久耐用。 (4) 作業程序穩定可靠,能提高其品質,並降低產品不良率。 以上所舉實施例僅用為方便説明本發明,在不離本發明精神之 本紙張尺度適用中國國家標準(CNS ) A4规格(2丨0X297公釐) <請先閲讀背面之注意事項再填寫本頁) -訂 -9. 4 6 3 41 7 A7 _B7_ 五、發明説明(7 ) 範疇,熟習此一行業者所可作之各種修飾與變更或材料之更替,如 以同等材料製成該等天線内外絕緣套,均仍應含括於本發明以下申 請專利範圍。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐)'' I The sectional view of the structure of the existing fixed small antenna of the mobile phone printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs; Figure 2 is a perspective view of such an antenna made according to the method of the present invention; Figure 3 is outside of Figure 2 An exploded view of the insulation sleeve and the other components, in which the outer insulation sleeve is partially sectioned; FIG. 4 is a schematic diagram of the combined state of the outer insulation sleeve shown in FIG. 3; and the paper rule Qiancai 阙 A4 # ^ (^ 0X297 ^^) 4 6 3 4 1 7 A7 B7 V. Description of the invention (4 ^ Ί Figure 5 is a cross-sectional view of Figure 2 and the description of the symbols in the drawing: 20 ... Insulation sleeve 30 ... Outer insulation sleeve 21 ... screw section 31 ... inner top surface 22 ... through hole 32 ... downward opening 23 ... metal socket 33 ... inner step 24 ... upper surface 40 ... The elastic contact piece 25 ... the lower surface 50 ... the coil 26 ... the outer steps are as shown in Figs. 2 and 3, according to the present invention, the fixed small economy ministry's intellectual property bureau staff consumer cooperative prints the internal related components. The inner insulation sleeve 20 and the outer insulation sleeve 30 which can be fitted with the inner insulation sleeve 20 constitute the entire antenna body. After the inner and outer insulation sleeves 20 and 30 are combined, the screw connection sections 21 and 21 of the inner insulation sleeve 20 The sexual contact piece 40 is partially exposed, and the entire antenna is intended to be connected to the inner screw hole on the top surface of the mobile phone with a screw connection section 21, and the internal coil is connected to the internal coil due to the contact piece 40. In the following description, it is assumed that the inner and outer insulation sleeves 20, 30 is made of different materials. For example, the inner insulation sleeve 20 uses PC, and its melting point is between 190 ° C-200 ° C, while the outer insulation sleeve 30 uses thermoplastic plastic, and its melting point is between 260 ° C-270 ° Between C. As shown in Figure 5, a metal socket 23 can be assembled in the inner through hole 22 of the inner insulation sleeve 20, and the paper size is appropriate. Use China National Standard (CNS) A # specifications (21〇χ2.97 Mm) :) installed ----——.-- 4? I -------- IQ I -_—— Κ ---— L— f Please read the notes on the back of tt before filling in This ear) β 3 41?… A7 ------ -B7__ 5. Description of the invention ($> The upper surface 24 of the metal socket 23 can be matched with the inner top surface 31 of the outer insulation sleeve 30 to position the coil -5. The lower surface 25 can cooperate with the extending section of the positioning elastic contact piece 40 to cut off the inner insulation sleeve 20 of each necessary component, and then it can be inserted into the opposite downward opening 32 of the outer insulation sleeve 30, so that the two If you click, you can prepare for welding In the preferred embodiment shown in Figs. 3 and 4, the inner insulating sleeve 20 is provided with an outer step portion 26 on the rod body slightly above, and the first step portion 26 can be set to a very small radial thickness. The outer insulation sleeve 30 is provided with an inner step part at a position opposite to the above-mentioned inner insulation case 20. When the inner insulation case 20 and the outer insulation case 30 are fitted with each other in the aforementioned action, the inner step part and its step part 26 Can be close to each other and used as a fusion seam during welding. The inner step portion% and the outer step portion 26 are set to be thin and have a small thickness, so that they can be melted at a specific temperature at this portion to produce a welding effect. But its thickness can still be adjusted according to the desired welding strength. Generally, if the total length of this antenna is 27_ (that is, the length from the top end of the outer insulation sleeve 30 to the bottom end of the inner insulation sleeve 20 in Figure 2), and the length of the outer insulation sleeve 30 is 16mm, the maximum outer diameter is 8.7mm, and the inner insulation When the outer diameter of the exposed section of the sleeve 20 is 5.3mm, the reserved radial thickness of the inner stage 33 and the outer step 26 above is about 0.15mm when the same material is used for the inner and outer insulation sleeves, and the thickness can be 0.15mm for different materials. Choose from 0_5mm. As stated above, when the outer insulation sleeve 30 uses industrial plastic materials and the inner insulation sleeve 20 uses a PC, after the two are fitted as described above, they can be fed into a paper size such as an ultrasonic fusion machine. Applicable to China National Standard (CNS) A4 specification (210X297 mm) —i ------- ^ equipment-C (Please read the note on the back before filling this page) Order 0. Staff of Intellectual Property Bureau, Ministry of Economic Affairs Printed by the Consumer Cooperatives. Printed by the Consumer Cooperatives of the Intellectual Property Bureau. 5. Disclosure device (β) Α7 Β7 and other fusion devices. When the two make the materials described, according to the on-site implementation of Wei, turn to the set temperature of the two materials around the melting point of the legs. That is to say, the use of returning to the melting is ·. , 虬 Materials to find the county for the boots Weng ^ fight to find the young degree ^ grab around. At the same time, the welding must be powered on, God, about ^ Lin scale. Through this set temperature and the energized inner and outer insulation sleeves 2G, 3G will be integrated into the reserved inner and outer step sections 33, 26. According to the present invention, after the inner insulation sleeve has been placed with a coil and a smoke positioning guide, the outer insulation sleeve and the inner insulation sleeve are preliminarily fitted, and then the welding operation can be performed. The visible advantages include at least: (1) mobile phone antenna Assembly is faster and more convenient, especially suitable for mass production procedures, reducing man-hours and costs. (2) The internal and external insulation sleeves of the mobile phone antenna are fixed and welded together, and the overall structural strength is greatly improved. (3) No need to use any chemical adhesive that may cause corrosion, the whole antenna will be more durable. (4) The operation procedure is stable and reliable, which can improve its quality and reduce the defective rate of products. The above examples are only for the convenience of explaining the present invention, and the Chinese paper standard (CNS) A4 specification (2 丨 0X297 mm) is applied to the paper size without departing from the spirit of the present invention < Please read the notes on the back before filling this Page)-Order-9. 4 6 3 41 7 A7 _B7_ V. Scope of Invention (7), familiar with the various modifications and changes or material replacements that can be made by this industry, such as the same material inside and outside the antenna Insulation sleeves should still be included in the scope of patent application of the present invention. (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm)

Claims (1)

6 輕濟部智慧財產局員工消費合作社印製 4 4. ’ γ . … —-------------------------------- Α8 Β8 ~~^____ 穴、申請專利範圍 ' ~ ^~ ι·-種通訊器材天線内外絕緣套結合加工法,其步驟包括: 將一線圈及其相關導接元件置入組合於一内絕緣套; 將一外絕綠套與上述内絕緣套互相套合,並於該内絕緣套保留 一段供插接於行動電話之外露導接部份; 於上述内外絕緣套之相關套合位置預留一適當徑向厚度之緣接 縫; 將上述已套合之内外絕緣套送入一熔接裝置,該熔接裝置預先 "又足合適之炫接溫度,並對該已套合之内外絕緣套進行瞬間通電將 兩者結合成一體。 2·如申請專纖園第1爾财訊器材天軸外絕緣套結合加工法, 其中,該等内外絕緣套分別以不同材料製成。 3,如中請專利範圍第2項所述通訊器材天線内外絕緣套結合加工法, 其中,該熔接裝置之設定溫度為接近該兩不同材料個別熔點之中間 値,並在1秒内瞬間通電完成熔接。 4·如申請專利範園第3項所述通訊器材天線内外絕緣套結合加工法, 其中,外絕緣套製成材料為熱塑性塑膠,内絕緣套製成材料為聚苯 乙歸,其設定熔接溫度約在235〇C。 5.如申請專利範圍第1項所述通訊器材天線内外絕緣套結合加工法, 本紙張尺度適家梯準(CNS) A4“-( 2獻297公董) ,-、,装-- Γ- (請先閎讀背面之注意事項再填寫本頁}6 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Light Economy 4 4. 'γ... -Α8 Β8 ~~ ^ ____ Holes, patent application scope '~ ^ ~ ι · -Communication equipment antenna internal and external insulation sleeve combination processing method, its steps include: placing a coil and its related conductive components into one Insulation sleeve; fit an outer insulation sleeve with the above-mentioned inner insulation sleeve, and reserve a section in the inner insulation sleeve for connecting to the exposed part of the mobile phone; Leave a rim seam with a proper radial thickness; send the sleeved inner and outer insulation sleeves into a welding device, the welding device in advance has a proper temperature, and the sleeved inner and outer insulation sleeves The instant power is applied to combine the two. 2. If you apply for the combined processing method of the outer shaft insulation sleeve of the No. 1 Caixun equipment of the special fiber park, the inner and outer insulation sleeves are made of different materials, respectively. 3. The method for processing the inner and outer insulation sleeves of communication equipment antennas as described in item 2 of the patent scope, wherein the set temperature of the welding device is close to the middle of the individual melting points of the two different materials, and the power is completed in an instant within 1 second. Welding. 4. The method of combining internal and external insulation sleeves for communication equipment antennas as described in Item 3 of the patent application, where the outer insulation sleeve is made of thermoplastic plastic and the inner insulation sleeve is made of polystyrene, which sets the welding temperature. About 235 ° C. 5. According to the combined processing method of the inner and outer insulation sleeves of the antenna of the communication equipment described in item 1 of the scope of the patent application, the paper size is IKEA Standard (CNS) A4 "-(2 Xian297),-,, installed-Γ- (Please read the notes on the back before filling in this page) 申请專利範圍 其中,該等内外絕緣麵、 ^ 材料I成,其設定溫度為接近該材 慨點’並在1秒内瞬間通電完成溶接。 6·如申請專利範圍第卜〗 、4或5項所述通訊器材天線内外絕緣 結合加工法,其中,該溶接線係以内外絕緣套之相對並相靠合之 内外肩部所構成。 ’如申凊專纖’ 6飾魏訊器材天線内外鱗套結合加工法, 其中,該熔接缝之徑向厚度約為0.15-0.5_之間。 (靖先閲讀背面之注項再填寫本頁} 訂· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家揉準(CNS ) Α4规格(210X297公釐)Scope of patent application Among them, the inner and outer insulation surfaces are made of material I, and the set temperature is close to the point of the material ', and the welding is completed by instantaneous application of electricity within 1 second. 6. The method of combining internal and external insulation of the antenna of a communication device as described in item Nos. 1, 4 or 5 of the scope of the patent application, wherein the dissolving wire is formed by the inner and outer shoulders of the inner and outer insulation sleeves facing each other. ‘Rushen Special Fiber’ 6 decorative Weixun equipment antenna inner and outer scale sleeve combined processing method, wherein the radial thickness of the welded seam is between about 0.15-0.5 mm. (Jing first read the note on the back before filling out this page) Order Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs This paper size applies to China National Standard (CNS) Α4 size (210X297 mm)
TW89112355A 2000-06-23 2000-06-23 Fabrication method for integrating inner and outer insulation covers of antenna for communication equipment TW463417B (en)

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JP2001183386A JP2002050916A (en) 2000-06-23 2001-06-18 Method for connecting insulation sleeves inside and outside antenna for telecommunication equipment

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