426593 A7 ----------B7 五、發明説明（） 1 本發明係提供一種板材之加工方法及其裝置，特別是指 一種在板材上以連續自動化的方式，將一被覆層緊密壓合 在該板材上，使其壓合效果良好並具有防火、防水的效果 0 5 按’一般建築業在室内裝漢施工時，為讓建築材料具 有防火、防水等功能，通常在牆壁或門板施工時，會在其 建築板材上貼覆一層具有防火、防水功能之表層，以確保 住的安全及品質。 而習知的一種對於牆壁或門板等等建築材料的表面貼 10皮施工’大多以黏劑貼合的之平面板材加工方式施工，且 僅簡單的靠黏劑貼合’使用一段時間後會因貼合緊密度不 夠’讓所貼覆的表層與建築材料產生剝離，或因吸入水氣 造成局部表層***’因而降低防水、防火的效果；且此一 習知採用人工貼合的加工方式，讓其施工進度相當的緩慢 15對於講求速度及高品質的時代實屬不便，更無法提昇其施 工品質及延長建築材料的使用壽命。 而另一種習知之板材表面貼皮施工，如第一圖所示， 係在一平板狀的基材6上，首先藉由黏劑貼合表層61，待 貼合表層61於基材6上獲致習知的板材60後，接著，再 20對板材60上進行刻溝（或刨削）使板材60形成有凹溝62的 外型施工作業。 而習知成型後之板材60缺點在於：由於習知之板材60 係於表層61貼覆於基材6上後，才進行刻溝（或刨削）的外 型施工作業，以致於凹溝62上之具有防火、防水的表層61 ：-_____~：-： ------ ^^1. HI —II &Γϋ m f^n ·1 Γ (請先閲讀背面之注意事項再填寫本頁) 訂 •—^11 經濟部智慧財產局員工消費合作社印製 426 593 A7 B7 五、發明説明（） 2 被去除，進而使板材60之防火、防水效果大打折扣；且習 知之板材60的施工方式’僅靠人工作業及黏劑貼合的表層 61，於使用一段時間後會因表層61貼合緊密度不夠，讓所 貼覆的表層61與基材6產生剝離，或因吸入水氣造成局部 5 表層61***，因而降低防水、防火的效果；又，此一習知 採用人工貼合的加工方式，讓其施工進度相當的緩慢對於 講求速度及高品質的時代實屬不便，更無法提昇其施工品 質及延長建築材料的使用壽命；再者，成型後之板材必 須再額外進行後續的加工作業（及前述於板材60上進行刻 10 溝或刨削的外型施工作業）’且板材60上形成有凹溝62處 ’讓凹溝62之表面（即基板6之表面）與空氣接觸，而必須 在凹溝62上藉由塗漆或其他類似的方法將凹溝62處進行 保護的施工作業，進而使施工作業繁瑣且緩慢。 有鑑於習知以人工貼覆施工方法，無法提昇建築板材 15以產製高附加價值之建築板材，及無法自動化快速生產等 等的諸多缺點，是以，本發明人累積多年從事該行業之經 驗，積極從事研究’終有本發明『板材之加工方法及其裝 置』之產生。 本發明之主要目的，係提供一種板材之貼皮加工方法 20 ’以產製輕便、高品質並兼具有防火、防水功效的建築用 板材β 本發明之另一目的，係提供一種板材之加工方法，使 達連績自動化快速生產的效果。 本發明之再一目的，係提供一種板材之加工裝置，使 本紙張尺度逋用中國國家揉準（ ^NS ) Α4規格（210X297^1)----—- {請先閲讀背面之注$項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 426 593 A7 B7 五、發明説明（） 3 達可以快速且連續自動化生產的效果。 而，本發明之主要特徵，係先在一板材之一侧面上 里二溝裝置將某柘之一側面刨削成具有複數個間隔排列 之凹溝，使該側面成型為一凹凸相間之面，藉由一連續自 5動化加工之機台上的壓合施工裝置將一被覆層加壓讓被覆 層緊密的壓合在該凹凸面上，而該壓合施工裝置先以一览 复麼合施工將一被覆層緊密的壓合於該板材之凹溝内，再 以一IX壓合施工將該被覆層緊密的壓合於該板材之凸面 處’使該板材之凹凸面與該被覆層得以緊密的貼合。 10 爰是’為達到上述之目的，本發明之加工方法，係在 該板材之一側面上利用一刨溝裝置將某板之一側面刨削成 基_有複數個間隔排列之凹溝，使該側面成型為一凹凸相間 之面’將該板材置放於一機台之輸送平台上，再將該板材 輸送至一預設位置’同時令被覆層開始供料，進行一壓合 15施工以使被覆層與該板材相互貼合，該壓合施工係先以一 壓合施工將該被覆層緊密地壓合於該側面之凹溝處後 ’並推送該板材繼續前進，再以一後置壓合施工將該被覆 層緊密地壓合於該側面之凸面，使該板材之凹凸面與該被 覆層得以緊密的貼合；藉此，使該板材之凹凸面與該被覆 20層得以緊密的貼合’以連續自動化生產的方式，進而獲得 緊密貼合有被覆層且高品質之防火防水的板材。 又’為達到上述之目的，本發明之加工裝置係包括有： 一第一機台、一第二機台、一被覆層供給裝置及一壓合施 工裝置；其中：該第一機台，係可將該板材之一側面刨設 本紙浪尺度逋用中國國家橾準（CNS ) Α4ίΙ«μ ( 210X297公釐） (請先閏讀背面之注意事項再填寫本頁) -. •?T. 經濟部智慧財產局員工消費合作社印製 426593 A7 ΓΤ———--__ 五、發明説明（) ' 4 有複數個凹溝，而使該板材之一侧面呈一凹凸之面·該第 二機台，其上設有一可供該板材置放定位之輪送平台；該被 覆層供給裝置，係設置在該輪送平台之前進路徑的位置， 並可分別同時供給對應貼合於該板材之被覆層；而該壓合 5施工裝置，係設置在該輸送平台行之前進路徑的位置，其 包括有一前壓合裝置及一後壓合裝置，該前壓合裝置係可 將該被覆層緊密的壓合於該板材之凹槽内，並推送該板材 連續前進，而後使該後壓合裝置繼續對該被覆層施加一貼 合壓力，令該被覆層得以緊密的壓合於該板材之凸面上， 10使該板材之凹凸面與該被覆層得以緊密的貼合。 有關本發明為達上述目的、特徵所採用的技術手段及 其功效’茲例舉較佳實施例並配合圈式說明如下： 第一圖係習知之板材示意圖。 第二圖係本發明較佳實施例之加工方法流程示意圖。 15 第三圖係本發明較佳實施例之第一機台之示意圖。 第四圖係本發明較佳實施例之第二機台之示意圖。 第五圖係本發明較佳實施例之壓合施工裝置之局部放 大示意圖。 第六圖係本發明較佳實施例之板材與被覆層貼覆成一 20 完整板材之示意囷β 圖號對照表： 1.基板（酚醛樹脂發泡基板） 10.板材（酚醛樹脂發泡板材） 100.貼覆被覆層之酚醛樹脂發泡板材 >紙張尺度適用中國國家梯準（CNS ) Α4规格（2〖〇Χ297Ϊί Γ -I t n I I h - : . —It i (請先閎讀背面之注^^項再填寫本頁) -、^ 經濟部智慧財產局員工消費合作社印製 426593 A7 B7 五、發明説明（） 5 11.凹溝 12.凸面 20.第一機台 21.刨溝裝置 30.第二機台 301.伺服馬達 302.滾珠螺桿 31.輸送平台 32.擋板 40.被覆層供給裝置 41·被覆層 50.壓合施工裝置 51.前壓合裝置 510.滾輪 511.齒冠 52.後壓合裝置 520.滾輪 521.凸齒 首先，請參考第二圖所示 ，本發明板材之加工方法， 係包括有以下步驟： 將一基板1置放在一第一 機台20上’在該基板1之" 平整的侧面上利用一刨溝裝置將基板之一側面刨削成1有 複數個間隔排列之凹溝11，使該側面呈一凹凸相間之面， m 1^1 ^^^1 h In f i請先聞讀背面之注$項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 15 在本較佳實施中該基板1係採用酚醛樹脂發泡基板說明之 ’然本發明之加工方法並不僅限定在該種材質的基板之加 工作業，舉凡適用於本發明之加工方法的材料皆可採行》 再將形成有凹溝之該酚醛樹脂發泡板材10置放於一第 二機台30之輸送平台31之預設位置上。 2〇 將該酚醛樹脂發泡板材10輸送至一預設位置，同時使 一被覆層供給裝置40開始供料（即供給被覆層）’藉一壓合 施工50讓被覆層與該酚醛樹脂發泡板材1〇相互貼合，該 壓合施工50係先以一前置壓合施工51將該被覆層緊密地 壓合於該側面之凹溝處後’並推送該酚搭樹脂發泡板材10 張 紙 本 Μ if/ s N c rrv 準 標 家 囷 國 中 用 Μ 0 公 97 2 426 5^3 A? B7 經濟部智慧財產局員工消費合作社印製 五、發明说明（） 6 繼續前進，再以一後置壓合施工52將該被覆層緊密地壓合 於該側面之凸面’使該盼搭樹脂發泡板材1〇之凹凸面與該 被覆層41得以緊密的貼合，以得致一貼覆有被覆層41之 酚醛樹脂發泡板材100。 而為使被覆層供給裝置40供給的被覆層與酚醛樹脂發 泡板材10，兩者之貼合效果良好，且使其貼合的更為密實 ’而在所使用的被覆層經防火、防水且含膠處理，使其與 酚醛樹脂發泡板材10貼合的一側面含有黏合劑，則於壓合 施工時’可以直接與酚醛樹脂發泡板材10直接緊密的貼覆 ’或者，在酚醛樹脂發泡板材10被輸送至被覆層供給裝置 40預設位置之前’經由一在酚醛樹脂泡板材1〇上塗劑的 流程’而使其在凹凸面上塗佈有黏合劑，以利於被覆層可 緊密的貼覆在該酚醛樹脂發泡板材10上。 是以’藉由上述之加工方法，以連續加壓施工的方式 將被覆層41緊密的壓合在該酚醛樹脂發泡板材1〇上，則 令貼合有被覆層41之酚醛樹脂發泡板材1〇，可以直接用 以作室内裝潢施工材料’並兼具有防火、防水的效果。 對於上述之方法，係以一具有防火、防水之酴醛樹脂 發泡基板1作為建築施工之基材，及在其上壓合有一層經 防火、防水處理之木皮或金屬材質及其類似者等等具防火 、防水的被覆層41，為本發明之較佳實施例，請參考第三 圖所示，本發明之板材之加工裝置，係包括有：一第一機 台20、一第二機台30、一被覆層供給裝置40及一壓合施 工裝置50 ;其中： 5 10 15 20 ' ί i- A 2： ί ¥426593 A7 ---------- B7 V. Description of the invention (1) The present invention provides a method for processing sheet material and a device thereof, particularly a method for continuously coating a sheet material on a sheet material in a continuous and automated manner. Press tightly on the board to make it have a good press-fitting effect and have fire and waterproof effects. 0 5 According to the general construction industry in the construction of interior decoration, in order to make the building materials have fire and waterproof functions, usually on the wall or During the construction of the door panel, a layer of fireproof and waterproof functions will be pasted on its building board to ensure the safety and quality of the living. The conventional type of 10-layer construction for the construction materials such as walls or door panels is mostly constructed by adhesive-bonded flat sheet processing, and only simple adhesive-bonding is used after a period of time. The tightness of bonding is not enough to allow the surface layer and the building material to be peeled off, or the local surface layer to swell due to the inhalation of water and gas, thereby reducing the effect of waterproofing and fire prevention; and this practice uses a manual bonding processing method to allow Its construction progress is quite slow15, which is inconvenient for the era of speed and high quality, and it is impossible to improve its construction quality and extend the service life of building materials. And the other kind of conventional sheet surface skinning construction, as shown in the first figure, is attached to a flat substrate 6 firstly, the surface layer 61 is adhered by an adhesive, and the surface layer 61 to be adhered is obtained on the substrate 6 After the conventional plate material 60, grooves (or planing) are performed on the plate material 60 to form the outer shape of the plate material 60 with the groove 62. The disadvantage of the conventionally formed plate 60 is that, because the conventional plate 60 is attached to the surface layer 61 and affixed to the substrate 6, the grooved (or planed) shape construction operation is performed, so that the groove 62 is formed. It has a fireproof and waterproof surface layer 61 ： -_____ ~ ：-: ------ ^^ 1. HI —II & Γϋ mf ^ n · 1 Γ (Please read the precautions on the back before filling this page) Order • — ^ 11 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 426 593 A7 B7 V. The description of the invention () 2 was removed, which greatly reduced the fire and waterproof effects of the sheet 60; and the known construction method of the sheet 60 ' Only the manual operation and the adhesively bonded surface layer 61, after using for a period of time, will cause the surface layer 61 to be inadequately adhered, which will cause the surface layer 61 to be peeled off from the substrate 6, or localized due to inhalation of moisture. The surface layer 61 bulges, thus reducing the effect of waterproofing and fire prevention. In addition, this practice uses artificial bonding processing method to make its construction progress quite slow. It is really inconvenient for the era of speed and high quality, and it is impossible to improve its construction. Quality and extend the life of building materials In addition, after forming the plate, additional processing operations must be performed (and the above-mentioned construction operation of engraving 10 grooves or planing on the plate 60), and 62 grooves are formed on the plate 60. The surface of the groove 62 (ie, the surface of the substrate 6) is in contact with the air, and the construction of the groove 62 must be protected by painting or other similar methods on the groove 62, thereby making the construction work tedious and slow. . In view of the many shortcomings of the conventional manual construction method, the inability to upgrade the building plate 15 to produce high value-added building plates, and the inability to automate rapid production, etc., the inventor has accumulated many years of experience in the industry , Actively engaged in research 'finally the invention of the "processing method and device of sheet metal" produced. The main object of the present invention is to provide a method for processing the skin of a board 20 'to produce lightweight, high-quality construction boards with fire and water resistance β. Another object of the present invention is to provide a board processing Method to achieve the effect of automation and rapid production. Yet another object of the present invention is to provide a processing device for sheet material, so that the paper size is in accordance with the Chinese national standard (^ NS) A4 specification (210X297 ^ 1) -------- {Please read the note on the back first Please fill in this page again) Order printed by the Intellectual Property Bureau's Consumer Cooperatives of the Ministry of Economy 426 593 A7 B7 V. Description of the invention () 3 It can achieve the effect of rapid and continuous automated production. However, the main feature of the present invention is that one side of a slab is first cut into a groove having a plurality of spaced-apart grooves by a two-groove device on one side of a plate, so that the side is formed into an uneven surface. A pressing construction device on a continuous automatic machining machine presses a coating layer so that the coating layer is tightly pressed onto the uneven surface, and the pressing construction device first performs a composite construction at a glance. A coating layer is tightly pressed into the groove of the plate, and then the coating layer is tightly pressed to the convex surface of the plate by a IX lamination construction, so that the uneven surface of the plate and the coating layer are tightly closed. Fit. 10 爰 Yes' In order to achieve the above-mentioned object, the processing method of the present invention is to plan a side of a certain board into a base by using a groove planing device on one side of the board to form a plurality of grooves arranged at intervals so that The side is formed into a concave and convex surface 'the plate is placed on a conveyor platform of a machine, and then the plate is conveyed to a preset position' while the coating is started to be fed, and a lamination 15 construction is performed to The covering layer and the board are adhered to each other, and the pressing construction is firstly tightly pressing the covering layer to the groove on the side by a pressing process, and then the board is pushed forward, and then a rear The pressing construction tightly presses the covering layer to the convex surface of the side surface, so that the uneven surface of the plate and the covering layer can be closely adhered; thereby, the uneven surface of the plate and the covering 20 layer can be closely adhered. Lamination 'is a continuous and automated production method to obtain a high-quality fire-proof and waterproof sheet that is closely adhered to the coating layer. In order to achieve the above-mentioned object, the processing device of the present invention includes: a first machine, a second machine, a coating supply device, and a pressing construction device; wherein: the first machine, the One side of the board can be planed with paper scales, using China National Standards (CNS) Α4ίΙ «μ (210X297 mm) (Please read the precautions on the back before filling this page)-. •? T. Economy Printed by the Ministry of Intellectual Property Bureau's Consumer Cooperative Cooperative 426593 A7 ΓΤ ——————__ V. Description of the invention () '4 There are a plurality of grooves, so that one side of the plate has a concave and convex surface · The second machine There is a carousel platform on which the board can be placed and positioned; the coating layer supply device is set in the position of the advance path of the carousel platform, and can simultaneously provide corresponding coatings that are attached to the board. And the pressing device 5 is installed at the position of the advance path of the conveying platform, and includes a front pressing device and a rear pressing device. The front pressing device can compact the coating layer tightly. Fit in the groove of the board and push the The sheet material is continuously advanced, and then the post-pressing device continues to apply a laminating pressure to the covering layer, so that the covering layer can be tightly pressed onto the convex surface of the sheet material. 10 The uneven surface of the sheet material and the covering layer can be made. Tight fit. The technical means adopted by the present invention to achieve the above-mentioned objects and features and their effects are described below by exemplifying a preferred embodiment with a circle type: The first diagram is a schematic diagram of a conventional plate. The second figure is a schematic diagram of a processing method of a preferred embodiment of the present invention. 15 The third diagram is a schematic diagram of the first machine of the preferred embodiment of the present invention. The fourth diagram is a schematic diagram of a second machine according to a preferred embodiment of the present invention. The fifth figure is a partially enlarged schematic view of a press-fit construction device according to a preferred embodiment of the present invention. The sixth diagram is a schematic diagram of a 20-piece complete board in which the board and the covering layer of the preferred embodiment of the present invention are laminated. Β Drawing number comparison table: 1. Substrate (phenolic resin foamed substrate) 10. Board (phenolic resin foamed plate) 100. Phenolic resin foam sheet covered with coating layer> The paper size is applicable to China National Standard (CNS) Α4 specification (2 〖〇Χ297Χί Γ -I tn II h-:. —It i (Please read the back Note ^^ Please fill in this page again)-, ^ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 426593 A7 B7 V. Description of the invention () 5 11. Concave groove 12. Convex surface 20. First machine 21. Planing groove device 30. Second machine 301. Servo motor 302. Ball screw 31. Conveying platform 32. Baffle 40. Coating supply device 41. Coating layer 50. Press construction device 51. Front press device 510. Roller 511. Tooth Crown 52. Rear pressing device 520. Roller 521. Convex teeth First, please refer to the second figure. The processing method of the sheet of the present invention includes the following steps: Place a substrate 1 on a first machine 20 Up 'on the "flat" side of the substrate 1 using a groover One side is planed into 1 with a plurality of grooves 11 arranged at intervals, so that the side is a concave and convex surface, m 1 ^ 1 ^^^ 1 h In fi Please read the note $ on the back side before filling out this page ) Ordered by the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the employee consumer cooperative. 15 In this preferred implementation, the substrate 1 is described with a phenolic resin foam substrate. However, the processing method of the present invention is not limited to the processing of substrates of this material. For example, all materials suitable for the processing method of the present invention can be adopted. Then, the phenolic resin foamed board 10 formed with the grooves is placed on a predetermined position of the conveying platform 31 of a second machine 30. 20 Convey the phenolic resin foamed board 10 to a preset position, and at the same time, cause a coating layer supply device 40 to start feeding (ie, supply the coating layer). The sheets 10 are bonded to each other. The pressing construction 50 is to first press the covering layer tightly on the side groove with a pre-pressing construction 51 and push the 10 phenolic resin foamed sheets. Paper Μ if / s N crrv quasi-standards used by the junior middle school Μ 0 公 97 2 426 5 ^ 3 A? B7 Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of the invention () 6 The post-lamination construction 52 tightly presses the covering layer onto the convex surface of the side surface, so that the uneven surface of the hopeful resin foamed sheet 10 and the covering layer 41 can be closely adhered, so as to obtain an overlay. A phenolic resin foamed sheet 100 with a coating layer 41. In order to make the coating layer supplied by the coating layer supply device 40 and the phenolic resin foamed board 10 have a good bonding effect and make the bonding more dense, the coating layer used is fireproof, waterproof and Adhesive treatment, so that the side of the phenolic resin foamed sheet 10 attached with an adhesive, 'can be directly and closely adhered to the phenolic resin foamed sheet 10' during lamination construction, or Before the foam sheet 10 is conveyed to the preset position of the coating layer supply device 40, the adhesive is coated on the uneven surface by a process of applying a coating agent on the phenolic resin foam sheet 10, so that the coating layer can be tight. The phenolic resin foamed sheet material 10 is attached. According to the above-mentioned processing method, the coating layer 41 is tightly laminated on the phenolic resin foamed board 10 by continuous pressure construction, so that the phenolic resin foamed board with the coating layer 41 adhered thereto. 10, can be directly used as interior decoration construction materials' and has both fire and waterproof effects. For the above method, a fire-resistant and waterproof aldehyde resin foam substrate 1 is used as a base material for construction, and a layer of fire-resistant and waterproof-treated veneer or metal material and the like is laminated thereon. A fire-resistant and waterproof coating 41 is a preferred embodiment of the present invention. Please refer to the third figure. The plate processing device of the present invention includes a first machine 20 and a second machine. Table 30, a coating supply device 40 and a press construction device 50; of which: 5 10 15 20 'ί i- A 2: ί ¥
* 公 97 2 X ^ 426593 A7 B7 五、發明説明（） 7 (請先閲讀背面之注意事項再填寫本頁) 該第一機台20上係設有一刨溝裝置21，該刨溝裝置21 係可在該酚醛樹脂發泡基板1之一侧面上間隔刨設有複數 個凹溝11，而使該側面形成為一凹凸相間之面，而對於可 以在該酚醛樹脂發泡基板1之側面形成凹溝U之加工方式 5 眾多’本較佳實施例僅列舉刨溝的加工方式達成。 經濟部智慧財產局員工消費合作社印製 如第四圊所示，該第二機台30上設有一可供該形成有 複數個凹溝11之酚醛樹脂發泡板材10置放定位之輸送平 台31，該輸送平台31於本較佳實施例係為一真空平台， 且該輸送平台31係受控於一伺服馬達301及一滾珠螺桿302 10之下’以控制輸送平台31輸送酚醛樹脂發泡板材10前進 的位置及速度（然本創作所使用控制輸送平台31之馬達並 不僅限定於本較佳實施例揭露之範圍下，舉凡具有控制功 能之馬達皆可為之），使該酚醛樹脂發泡板材1〇置於其上 後’藉由抽真空的方式將酚醛樹脂發泡板材10暫時固定， 15 使加工過程中不致滑移，而影響加工作業，並在該輸送平 台31之一側上設有一擋板32，該擋板32可阻擋酚醛樹脂 發泡板材10置放於輸送平台31時不致超出第二機台30所 預設的貼皮作業加工範圍。 該被覆層供給裝置40係組裝在第二機台30上，並位 20於輸送平台31之前進路徑的位置，並可同時供給對應貼合 於酚醛樹脂發泡板材10之被覆層41，以將被覆層41輸送 至壓合施工裝置50與酚醛樹脂發泡板材1〇之間，並藉壓 合施工裝置50將被復層41壓合固定於酚醛樹脂發泡板材 10上；而在本發明之較佳實施例所採用的被覆層41可為* Male 97 2 X ^ 426593 A7 B7 V. Description of the invention () 7 (Please read the precautions on the back before filling this page) The first machine 20 is provided with a planing device 21, which is A plurality of grooves 11 can be planed on one side of the phenolic resin foamed substrate 1 at intervals, so that the side surface is formed as an uneven surface, and a recess can be formed on the side of the phenolic resin foamed substrate 1. The processing method 5 of the trench U Many of the present preferred embodiments only list the processing methods of planing the trench. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs as shown in the fourth figure. The second machine 30 is provided with a conveying platform 31 for placing and positioning the phenolic resin foamed board 10 formed with a plurality of grooves 11. The conveying platform 31 is a vacuum platform in the preferred embodiment, and the conveying platform 31 is controlled by a servo motor 301 and a ball screw 302 10 ′ to control the conveying platform 31 to convey the phenolic resin foamed sheet. 10 forward position and speed (though the motor used to control the conveying platform 31 in this creation is not limited to the scope disclosed in this preferred embodiment, and any motor with a control function can be used), so that the phenolic resin foams After the plate 10 is placed thereon, the phenolic resin foamed plate 10 is temporarily fixed by vacuuming, so that it does not slip during the process, which affects the processing operation, and is provided on one side of the conveying platform 31 There is a baffle 32 which can block the phenolic resin foamed board 10 from being placed on the conveying platform 31 so as not to exceed the preset laminating operation processing range of the second machine 30. The coating layer supply device 40 is assembled on the second machine 30, and is positioned at a position 20 in front of the conveying platform 31, and can simultaneously supply a coating layer 41 corresponding to the phenolic resin foamed board 10, so that The coating layer 41 is conveyed between the laminating construction device 50 and the phenolic resin foamed sheet material 10, and the clad construction device 50 is pressed and fixed on the phenolic resin foamed sheet material 10 by the laminating construction device 50; and in the present invention, The covering layer 41 used in the preferred embodiment may be
Λ ' I 承紙張尺度適用中國國家揉车（CNS ) A4#yg. ( 2I0X297//S* ) 426593 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明説明（） 8 任何適用於建築材料之被覆層41(例如金屬或非金屬等等 類似之被覆層材質）。 請參考第四、五圖所示，該壓合施工裝置50係設置在 輸送平台31之前進路徑，且位於被覆層供給裝置4〇之後 5 ，該壓合施工裝置50更包括有一前壓合裝置51及一後壓 合裝置52’該前壓合裝置51係為一硬質的金屬材質所製 成之滾輪510 ’沿該滾輪510之環周形成有複數個等距依 序環列之凸齒511及凹槽512，該滾輪510凸齒511之齒 冠513係可將被覆層41緊密的壓合於酚醛樹脂發泡板材1〇 10之凹溝11内’且滾輪510之齒冠513的齒深係大於凹溝11 的深度，使得滾輪510壓合時其齒冠513的冠面可以完全 深入凹溝11之溝底處，而讓被覆層41完全的與凹溝11緊 密的貼合；而該後壓合裝置52係為一橡膠或其他類似材質 所製成之滾輪520，沿該滾輪520之環周形成有複數個等 15 距依序環列之凸齿521及凹槽522，該滾輪520之凹槽522 係可將被覆層41緊密的壓合於酚醛樹脂發泡板材1〇之凸 面12上，而凹槽522之寬度係略大於凸面12之面寬，使 得凹槽522之槽底可密實的將被覆層41壓合在凸面12上 ，而該凸齒521之齒深係小於酚醛樹脂發泡板材1〇之凹溝 20 11，且該滚輪520之凹槽522對凸面12施一壓合之力時， 會使凹槽522產生一彈性的形變，以令凹槽522與凸面12 壓合的更為密實，於此加以提出說明的是，為佬酚醛榭脂 發泡板材10輿被霸屉41兩者間貼合效果良好，且貼合的 f為密實，可採用具有黏性之被覆層4〗，或亦可在酚醛樹 {請先閲讀背面之注f項再填寫本頁) -^ 訂 本紙張尺度適用中國困家橾準（CNS ) A4规格（210X297公釐） 經濟部智慧財產局員工消費合作社印製 4265 分 3 A7 _B?_五、發明説明（） 9 脂發泡板材10與被覆層41麼合之前，在兩者10、41之間 塗佈黏合劑，再將兩者緊密的貼覆一起，再者，各個渰給 520、521|_對酚醛樹脂發泡板材10輿被翥層41施如目上厶 壓力的同時，藉由設置在各滾輪520、521內部之一加$缉 5 件（圖中未示），而使滾輪520、521產生一埶溫，俾考:奋 輪520、泣i向下壓合時，舍使黏合劑執熔而可腎脔砧估辂 搭樹脂發泡板材10輿被覆層41貼合的更為密實且牢固， 待酚醛樹脂發泡板材10上最末侧之凹凸面上皆壓合有被覆 層41後’藉一設置在壓合施工裝置50與被覆層供給裝置 10 40之間的一裁刀53將被覆層41裁斷，則當，兩個位於前 、後之齒輪510、520於被覆層41與酚醛樹脂發泡板材1〇 壓貼後，即同步往上升起使輸送平台31繼續前進，將完成 被覆層41站覆加工之紛路樹脂發泡板材1〇〇輸送至一預定 放置處；再者，該後壓合裝置52(齒輪520)係可對應紛搭 15 樹脂發泡板材10之間隔排列之凸面12寬距，而作左右位 移的調整。 藉由上述之加工裝置，進行加工時’先將該酚醛樹脂 發泡基板1輸送置放在第一機台20上，藉由第一機台2〇 上的刨溝裝置21在紛搭樹脂發泡基板1之一側面上間隔包j 2〇 溝有複數個凹溝11，而使其侧面形成有凹溝11及凸面12 之面；將刨溝完成之酚醛樹脂發泡板材1〇送至一第二機台 30之輸送平台31上’且酚醛樹脂發泡板材1〇可被位於輸 送平台31 —側之擋板32擋住’再藉抽真空的方式將酚醛 樹月旨發泡板材10吸附固定在輸送平台31上，驅動輸送平 本紙張纽剌巾SS家縣（CNS )人4胁（21GX29®?) ---- ^^—'—^^1 ^^^1 i ^^^1 mf n {请先聞讀背面之注f項苒填寫本頁) 訂 426593 經濟部智慧財產局員工消费合作社印製 A7 B7__ 五、發明説明（） 10 ， 台31前進’將酚醛樹脂發泡板材1〇輸送至被覆層供給裝 置40之下方預設位置，同時將被覆層41對應鋪設於酚醛 樹脂發泡板材10上，並繼續輸送酚醛樹脂發泡板材10繼 續前進。 5 此時，輸送平台31前進至壓合施工裝置50之相對位 置處’則前壓合裝置51之滚輪510凸齒511的齒冠513, 會對應於酚醛樹脂發泡板材1〇之凹溝n，並將被覆層41 對應壓合在凹溝11内，且於下壓的同時會停留一預定時間 ’使被覆層41有足夠的時間與凹溝π緊密的貼合，再繼 10續將紛醛樹脂發泡板材10輸送前進，使後壓合裝置52之 滚輪520的凹槽522 ’會對應於酚醛樹脂發泡板材1〇之凸 面12’並將被覆層41對應壓合在凸面12上，且於下壓的 同時會停留一預定時間，使被覆層41有足夠的時間與凸面 12壓貼密合，如此，讓酚醛樹脂發泡板材1〇循序前進， 15使被覆層41可以將酚醛樹脂發泡板材10形成有凹溝11及 凸面12之側面完整且緊密的貼覆，待整個酚醛樹脂發泡板 材10貼合被覆層41完成後，該壓合施工裝置5〇之兩個齒 輪510、520會同步昇起，而可以讓輸送平台μ將已貼覆 有被覆層41之紛搭樹脂發泡板材1〇〇輸送至一預設位置後 20 ，該輸送平台31回位繼續承載另一待加工之酚醛樹脂發泡 板材10,再如上述之加工程序進行對酚醛樹脂發泡板材1〇 的加工作業，而使成型後之酚醛樹脂發泡板材1〇不但貼合 速度快、貼合效果相當密實良好，且更兼具有防火、防水 之功效，亦可讓建築裝潢施工時快速且方便；而與此加以 本紙張从逋用中财家樣準（CNS ) A4麟（ (請先聞讀背面之注意事項再填寫本頁) -i 訂_ 經濟部智慧財產局員工消費合作社印製 426593 A7___B7_ 五、發明説明（u ) 提出說明的是，在上述的較佳實施例中所示之囷示，該酚 醛樹脂發泡板材10成型之凹溝11及凸面12係呈一弧形的 凹凸面，而相對於使用的兩個滾輪510、520之凸齒511及 凹槽522之形狀須與凹溝11及凸面12可以密合之齒型， 5 然對於凹溝11及凸面12暨兩滾輪510、520之凸齒511、 521及凹槽512、522之形狀皆可做等效變化實施。 本發明之優點在於：藉由連續自動化的加工方法及其 裝置，讓貼合被覆層41的速度快，且貼合效果相當密實良 好，更可使酚醛樹脂發泡板材100外觀質感優美，而製成 10 之板材除了本身具有的防火、防水的功能之外，於貼合被 覆層41後更可強化其防火及防水的功效，且施工者不需再 次施行後續貼皮的加工作業，即可進行室内裝潢的施工， 再者，本發明製造成型之板材，因貼覆有被覆層41之酚醛 樹脂發泡板材100其上設有凹溝11，對於在施工空間的轉 15折處，使用時’因凹溝11處之板材較無刨溝（即無凹溝11) 處之板厚為薄，而可在遇到轉角或圖弧處時，方便於施工 人員隨著轉角或圓弧處彎折施工。 綜上所述，本發明之『板材之加工方法及其裝置』，確 能藉上述所揭露之構造、裝置，達到預期之目的與功效， 20 且申請前未見於刊物亦未公開使用，符合發明專利之新顆 、進步等要件。 惟，上述所揭之圖式及說明，僅為本創作之實施例而 已，非為限定本創作之實施；大凡熟悉該項技藝之人仕， 其所依本創作之特徵範疇，所作之其他等效變化或修飾， 本紙張从顧巾家鮮（CNS ) ) til ^^^1 1[. m 111 I (請先閱讀背面之注意事項再填寫本頁) -訂 4 26 5 9 3 a? _ B7_ 五、發明説明（） 12 皆應涵蓋在以下本案之申請專利範圍内。 5 ο 5 ΙΛ 'I bearing paper size is applicable to China National Kneading Car (CNS) A4 # yg. (2I0X297 // S *) 426593 A7 B7 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs 5. Description of invention () 8 Any applicable to building materials Coating layer 41 (such as a metal or non-metal coating material). Please refer to the fourth and fifth figures. The pressing construction device 50 is set in the forward path of the conveying platform 31 and is located behind the coating supply device 40. 5 The pressing construction device 50 further includes a front pressing device. 51 and a rear pressing device 52 '. The front pressing device 51 is a roller 510 made of a hard metal material. A plurality of equidistant sequential teeth 511 are formed along the circumference of the roller 510. And groove 512, the crown 513 of the convex tooth 511 of the roller 510 can tightly press the coating 41 into the groove 11 of the phenolic resin foamed sheet 1010, and the tooth depth of the crown 513 of the roller 510 The depth is greater than the depth of the groove 11, so that the crown of the tooth crown 513 can fully penetrate the groove bottom of the groove 11 when the roller 510 is pressed, and the covering layer 41 is completely tightly attached to the groove 11; The rear pressing device 52 is a roller 520 made of rubber or other similar materials, and a plurality of equal-to-sequence 15-ring rows of convex teeth 521 and grooves 522 are formed along the circumference of the roller 520. The roller 520 The groove 522 can tightly press the covering layer 41 on the convex surface 12 of the phenolic resin foamed board 10 The width of the groove 522 is slightly larger than that of the convex surface 12, so that the groove bottom of the groove 522 can compactly press the covering layer 41 on the convex surface 12, and the tooth depth of the convex tooth 521 is smaller than that of the phenolic resin. When the groove 20 11 of the foam sheet 10 and the groove 522 of the roller 520 exert a pressing force on the convex surface 12, the groove 522 will have an elastic deformation, so that the groove 522 and the convex surface 12 are pressed together. It is more compact, and it is explained here that the bonding effect is good for the phenol novolac foam sheet 10 and the quilt drawer 41, and the bonding f is dense, and a viscous coating can be used. Layer 4〗, or can also be in the phenolic tree {please read the note f on the back before filling this page)-^ The size of the paper is applicable to the Chinese Standard for Household Standards (CNS) A4 (210X297 mm) Intellectual Property of the Ministry of Economy 4265 points printed by the Bureau ’s consumer cooperative 3 A7 _B? _ V. Description of the invention () 9 Before the fat foamed sheet 10 and the covering layer 41 are combined, apply an adhesive between the two 10 and 41, and then Tightly adhere together, and furthermore, each urn gives 520, 521 | _ to the phenolic resin foamed sheet 10 and the urn layer 41 At the same time of pressure, the rollers 520, 521 are heated by adding 5 pieces (not shown) inside one of the rollers 520, 521, and the test: Fenlun 520, weeping When pressing down, the adhesive is melted and the kidney anvil can be used to estimate that the resin foamed sheet 10 and the covering layer 41 are more tightly and firmly bonded, and the unevenness on the end of the phenolic resin foamed sheet 10 is expected. After the covering layer 41 is laminated on the surface, the covering layer 41 is cut by a cutting blade 53 provided between the pressing construction device 50 and the covering layer supply device 10 40. Then, when two After the gears 510 and 520 are pasted on the covering layer 41 and the phenolic resin foamed sheet 10, they will rise synchronously to move the conveying platform 31 forward, and will complete the processing of the covered resin 41 sheet of the mixed resin foamed sheet 100. It is conveyed to a predetermined place; further, the rear pressing device 52 (gear 520) can adjust the left and right displacements of the convex surfaces 12 arranged at intervals of the 15 resin foamed boards 10. With the above-mentioned processing device, when processing, 'the phenolic resin foamed substrate 1 is first transported and placed on the first machine 20, and the grooving device 21 on the first machine 20 is used to distribute the resin. There are a plurality of recessed grooves 11 in the gap package j 2 0 on one side of the foam substrate 1, and the sides are formed with the recessed grooves 11 and the convex surface 12; the finished phenolic resin foamed board 10 is sent to one. On the conveying platform 31 of the second machine 30, and the phenolic resin foamed sheet 10 can be blocked by the baffle 32 located on the side of the conveying platform 31, and then the phenolic tree foam sheet 10 is adsorbed and fixed by vacuuming On the conveying platform 31, driving and conveying plain paper and new paper towels, SS home county (CNS), 4 people (21GX29®?) ---- ^^ —'— ^^ 1 ^^^ 1 i ^^^ 1 mf n {Please read the note f on the back first and fill in this page) Order 426593 Printed by the Consumers ’Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs A7 B7__ 5. Description of the invention () 10, Taiwan 31 will advance 'the phenolic resin foam sheet 1． It is conveyed to a preset position below the coating layer supplying device 40, and the coating layer 41 is correspondingly laid on the phenolic resin foamed board 10, and then The conveyance of the phenolic resin foamed sheet 10 continues. 5 At this time, the conveying platform 31 advances to the relative position of the pressing construction device 50. Then, the crown 513 of the roller 510 convex teeth 511 of the front pressing device 51 will correspond to the groove n of the phenolic resin foamed sheet 10. , And the covering layer 41 is pressed into the groove 11 correspondingly, and it will stay for a predetermined time while being pressed down, so that the covering layer 41 has enough time to closely adhere to the groove π, and will continue to continue in the next 10 years. The aldehyde resin foamed sheet 10 is conveyed forward, so that the groove 522 ′ of the roller 520 of the rear pressing device 52 will correspond to the convex surface 12 ′ of the phenolic resin foamed sheet 10 and the covering layer 41 is correspondingly pressed onto the convex surface 12. And it will stay for a predetermined time while pressing down, so that the covering layer 41 has enough time to closely adhere to the convex surface 12. In this way, the phenolic resin foamed board 10 is advanced in sequence, 15 so that the covering layer 41 can convert the phenolic resin The foamed board 10 is formed with a complete and tight side surface of the groove 11 and the convex surface 12. After the entire phenolic resin foamed board 10 with the covering layer 41 is completed, the two gears 510 of the pressing construction device 50 520 will rise synchronously, and the conveying platform μ will be covered The overlapping resin foamed sheet 100 of the covering layer 41 is conveyed to a preset position 20, and the conveying platform 31 returns to carry another phenolic resin foamed sheet 10 to be processed. The processing operation of the phenolic resin foamed sheet 10, and the formed phenolic resin foamed sheet 10 not only has a fast bonding speed, a good compaction effect, but also has the effects of fire and water resistance. Building decoration is fast and convenient during construction; and with this paper, we are using CNS A4 Lin ((Please read the precautions on the back before filling this page) -i Order _ Ministry of Economic Affairs, Intellectual Property Bureau Printed by the employee consumer cooperative 426593 A7___B7_ 5. Description of the invention (u) It is suggested that, as shown in the above preferred embodiment, the grooves 11 and convex surfaces 12 of the phenolic resin foamed sheet 10 are formed. A curved concave-convex surface, and the shapes of the convex teeth 511 and grooves 522 of the two rollers 510 and 520 used must be close to the shape of the groove 11 and the convex surface 12, but for the groove 11 and Convex 12 and convex of two rollers 510 and 520 The shapes of the teeth 511, 521 and the grooves 512, 522 can be implemented with equivalent changes. The advantage of the present invention is that the continuous and automated processing method and device can make the covering layer 41 fast and adhere. The effect is quite dense and good, and it can make the phenolic resin foamed board 100 have a beautiful appearance. In addition to the fire and waterproof functions of the board made of 10, the fire and waterproof can be strengthened after the coating 41 is laminated. Effect, and the constructor does not need to perform subsequent skinning processing operations again to carry out the construction of the interior decoration. Furthermore, the present invention manufactures a molded board, because the phenolic resin foamed board 100 covered with the coating layer 41 is There is a groove 11 on the corner of the construction space. When using the plate, the thickness of the plate at the groove 11 is thinner than that at the place without the groove (ie, without the groove 11). When the corner or the arc is at the corner, it is convenient for the construction personnel to bend along the corner or the arc. To sum up, the "process method and device for sheet materials" of the present invention can indeed achieve the intended purpose and effect by the structure and device disclosed above. 20 It has not been seen in publications or publicly used before application, which is in line with the invention. New patents and advancements. However, the figures and descriptions disclosed above are only examples of this creation, and are not intended to limit the implementation of this creation. Anyone who is familiar with this skill, based on the characteristics of this creation, etc. Effect changes or modifications, this paper from Gu Jinjia Xian (CNS)) til ^^^ 1 1 [. M 111 I (Please read the precautions on the back before filling this page) -Order 4 26 5 9 3 a? _ B7_ V. Description of invention () 12 should all be covered by the scope of patent application in the following case. 5 ο 5 Ι
In ^^^1 Γ^ιτ 1---- _^— (請先閲讀背面之注意事項再填寫本頁) 訂 -. 經濟部智慧財產局員工消費合作社印製 ο 2 - 本紙張尺度逍用中國國家橾準（CNS > A4胡潘（210X297公釐）In ^^^ 1 Γ ^ ιτ 1 ---- _ ^ — (Please read the notes on the back before filling out this page) Order-. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 2-This paper is free to use China National Standards (CNS > A4 Hu Pan (210X297 mm)