TW394729B - Highly strengthened imitation leather and its manufacturing method - Google Patents

Highly strengthened imitation leather and its manufacturing method Download PDF

Info

Publication number
TW394729B
TW394729B TW87115686A TW87115686A TW394729B TW 394729 B TW394729 B TW 394729B TW 87115686 A TW87115686 A TW 87115686A TW 87115686 A TW87115686 A TW 87115686A TW 394729 B TW394729 B TW 394729B
Authority
TW
Taiwan
Prior art keywords
artificial leather
fiber
leather
fibers
strength
Prior art date
Application number
TW87115686A
Other languages
Chinese (zh)
Inventor
Jing-Tang Wang
Meng-Jing Lin
Original Assignee
San Fang Chemical Industry Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by San Fang Chemical Industry Co filed Critical San Fang Chemical Industry Co
Priority to TW87115686A priority Critical patent/TW394729B/en
Application granted granted Critical
Publication of TW394729B publication Critical patent/TW394729B/en

Links

Landscapes

  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

This is the invention of highly strengthened imitation leather and its manufacturing method. The sticky fiber is mixed with super thin fiber or regular fiber or both to form fiber aggregate by mechanical solidification. After the fiber aggregate is filled with polyurethane (PU) composite and forms an imitated leather substrate, the polishing, pattern pressing, or polyurethane composite pasting process are performed in order to produce an artificial leather with fine hairs or leather veins on its surface. (Forming a polyurethane layer with tiny holes on at least one surface of the substrate, and then performing the above processes also can make the imitation leather). The products are highly strengthened imitation leather that is light-weight, easy to peel, difficult to tear, and has low expansion rate. They are applicable for making gloves, clothes, shoes, bags, handbags, and sofas, seat covers, suitcases, balls and the like.

Description

A7 B7 經濟部中央楯準局貝工消費合作社印裝 五、發明説明() 本發明是在提供一種高強度仿真皮及其製法,該製成 之皮革特具有制離强度與破裂強度均高之效果,而且並具 有重量輕與伸張率低之逊點。 以往用於製造乎套、衣物、鞋子、椅套、皮包及其類 似物之人造皮革,主要是由—般纖维(天然纖維或合成纖 维,如聚酿棉)或超細纖维(如聚酿/尼龍海岛柿)形成 不織布,再添加彈性聚合物(如聚氨基甲酸酯等 )形成基材。爲了促使人造皮革基材在外觀、觸感及顒色 性質上,能狗有較镊良之成果,習用的改進方式,都是在 纖维麵度上作研發,並具有部价之成效。可是僅具備有優 良的外觀與觸感,尚不能真正使得仿真人造皮革的品質提 高,仍須具播有高強度且重量輕等俊點,方属高品質的產 品,以利各種皮革製品的製造使用0 本發明既是在提供一種能獲得高強度且重量輕的仿真 皮革爲研發Θ的。而依本發明方法所製得的仿真皮革,與 習用同類產品在相同规格下,除了不影響皮革之外觀或觸 感外,將具有重量輕、剝離強度高、破裂強度大及伸張率 小等特性’其用於製造手套、衣物、鞋、袋物、皮包、沙 發、椅套、球及其類似物,能達成品質的提异。 本發明主要係務黏著型纖維與一般織維、起細纖維中 至少一種涨合,經固结形成纖維集合禮,該纖維集合趙再 經聚氣基甲酸酯(PU)組成物填入*以形成仿真皮基材 ,後經研磨或壓纹或離塑紙處理(或於仿真皮基材之至少 —面上形成具有微孔的F»U層,再經研磨或恩紋或貼合加 -3- - ^ W3 (請先閲讀背面之注意事項再填寫本頁) -'β 本紙張尺度適用中國國家揉準(CNS ) A4说格(2l〇X297公釐) 經潦部中央標準局負工消費合作社印裝 Α7 Β7 五、發明説明() 工)*製成表面具有级毛或真皮纹路的高强度且重量輕之 工^_革。 爲便於贵審查委员能了解本發明及途成效果,烊細 説明如下: (蘭式部份) 圖一係顯示本發明織维集合體的纖维結合塑態。 (圖號部儉) (1)超細纖维東 (2)黏著型織雉 (3)交織點 本發明中主要是取熱塑性聚氣基甲酸酿(TPU)或 由TPU與聚丙烯(ΡΡ)或聚乙烯(ΡΕ)或聚醯氨( ΝΥ)或聚酿類(ρτΤ · ΡΒΤ · PET)组成的黏著 型纖维,作爲皮革纖雉集合趙的有效部份,由該黏著翠織 维與一般纖雉、超細纖维中至少一種纖維潘合,再經機械 方式固结形成纖維集合艘〇 本發明中之點著塑織雖,係取5〜95%重量份的熱塑 性聚氨基甲酸酿(TPU)來與聚丙稀(PP)或聚乙烯 (PE)或聚酿氨(NY)或聚酿類(PTT . PBT · PET)組成爲較佳,也可取1〇〇%ΤΡυ黏著型纖維; 又本發明中之纖维集合體是取5〜45%重量汾的黏著型纖 维與95〜55%重量价的一般織雉或超細纖維混合固結形成 爲較佳;另本發明中所使用之一般緘雉與超細纖維,並無 特別限定,其中—般纖雉可爲天然纖維或合成纖維,例如 —4— 本紙張尺度逍用中國國家榡準(CNS ) Α4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) *? Γ 經濟部中央標準局貝工消費合作社印策 A7 B7 五、發明説明() 尼龍棉、聚酿棉,而超細織维可列舉如聚酿/尼龍海烏棉 〇 本發明之仿真皮革,取將上迷之纖維集合趙經彈性聚 合物(如聚氣基甲酸酿(PU)組成物)填入形成仿真皮 基材*於該仿真皮基材之至少—面形成具有微孔的聚氣基 甲酸酿層,並於其上施以研磨加工或恩纹加工或以離塑紙 塗佈聚氬基曱酸酿施以貼合加工(或於仿真皮基材上施以 研磨或麼·紋或貼合加工),構成表面具有滅毛感或真皮紋 路的人工皮革製品。 本發明之仿真皮革*將可藉由下列步雜來製成: (a) .製備或一種由熱塑性聚氣基甲酸酿(TPU)與聚 丙烯(PP)或聚乙烯(PE)或聚碰氨(NY) 或聚酿類(PTT . PBT . PET)組成的黏著 型纖维; (b) .將(a)步驟之黏著型纖維與一般纖维、超細纖維中 至少一種纖维在滿棉機中均勻混备,並經梳棉、吞 棉等過程加以機械方式固結形成纖维集合體; (c) *填入聚氣基甲酸酯(PU)紐成物至(b)步驟之纖 维集合體中,以形成仿真皮基材; (d) .取(c)步驟之仿真皮基材,於其上施以研磨加工或 歷绞;工或以離塑紙塗佈聚氣基甲被酯樹贈施以貼 合加工,構成表面具有絨毛感或真皮紋路的人工皮 革製品。 本發明上述步骤(a)中所製備之黏著型織维,·•也可 -5- 本紙張;^度適用中國國家標準(CNS ) A4規格(210 X 297公釐) - f (請先閱讀背面之注意事項再填寫本頁)A7 B7 Printed by the Central Working Group of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, V. Description of the invention () The present invention is to provide a high-strength artificial leather and its manufacturing method. Effect, and has the disadvantages of light weight and low elongation. In the past, artificial leather used to make covers, clothing, shoes, chair covers, purses and the like was mainly made of natural fibers (natural fibers or synthetic fibers, such as polyester cotton) or ultrafine fibers (such as Poly-brew / nylon sea island persimmon) to form a non-woven fabric, and then add an elastic polymer (such as polyurethane) to form a substrate. In order to promote the artificial leather substrate in terms of appearance, touch, and ochre properties, able dogs have achieved better results. The conventional improvement methods are based on fiber surface research and development, and have a cost-effective effect. However, it only has excellent appearance and touch, and it can not really improve the quality of artificial leather. It must still have high strength and light weight. It is a high-quality product to facilitate the manufacture of various leather products. The use of the present invention is both to develop a Θ that can provide a high-strength and lightweight artificial leather. The artificial leather prepared according to the method of the present invention will have the characteristics of light weight, high peel strength, high breaking strength, and low elongation under the same specifications as conventional products of the same type, except that it does not affect the appearance or feel of the leather. 'It is used to make gloves, clothing, shoes, bags, leather bags, sofas, chair covers, balls and the like, and can achieve quality improvement. The present invention mainly focuses on the adhesion of at least one of the ordinary woven and fine fibers, and the fiber assembly is consolidated to form a fiber assembly gift. The fiber assembly is then filled with a gas-formate (PU) composition * To form an artificial leather substrate, and then grind or embossed or release paper (or form an F »U layer with micropores on at least one side of the artificial leather substrate), and then grind or engrave or apply -3--^ W3 (Please read the notes on the back before filling this page) -'β This paper size is applicable to China National Standards (CNS) A4 format (210 × 297 mm). Printing by industrial and consumer cooperatives A7 Β7 V. Description of the invention () 工) * Made of high-strength and lightweight ^ _leather with grade wool or leather texture on the surface. In order to make it easy for your reviewing committee to understand the present invention and its effect, the details are described as follows: (Blue part) Figure 1 shows the fiber-bonded plastic state of the woven-dimensional assembly of the present invention. (Picture No.) (1) East of microfiber (2) Adhesive woven reed (3) Interlacing point In the present invention, thermoplastic polyurethane gas-based formic acid (TPU) or TPU and polypropylene (PP) Adhesive fiber composed of polyethylene (PE), poly ammonia (NΥ) or polyvinyl alcohol (ρτΤ · ΡΒΤ · PET), as an effective part of the collection of leather fiber, the adhesion is maintained by the adhesion At least one of the cellulose fibers and ultra-fine fibers is plied, and then mechanically consolidated to form a fiber assembly. The point of the present invention is plastic weaving, which uses 5 to 95% by weight of thermoplastic polyurethane. TPU) and polypropylene (PP) or polyethylene (PE) or poly ammonia (NY) or poly-vinyl alcohol (PTT. PBT · PET) composition is better, can also take 100% ΤΡυ adhesive fiber; The fiber assembly in the present invention is preferably formed by mixing and consolidating 5 to 45% by weight of Fen's adhesive fibers with 95 to 55% by weight of ordinary woven or ultra-fine fibers; otherwise, it is used in the present invention. There are no special restrictions on general fibers and ultra-fine fibers, among which-general fibers can be natural fibers or synthetic fibers, such as—4— Free use of China National Standards (CNS) Α4 specifications (210X297 mm) (Please read the precautions on the back before filling out this page) *? Γ Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, A7 B7 V. Description of the invention ( ) Nylon cotton, poly-cotton cotton, and ultra-fine woven fabrics can be listed as poly-breeding / nylon haiwu cotton. The artificial leather of the present invention is obtained by collecting the fibers that attract fans. PU) composition) is filled to form an artificial leather substrate * On at least one side of the artificial leather substrate, a polygas-based formic acid brewing layer is formed, and a grinding process or an engrave process or The plastic paper is coated with polyargon-based gallic acid, and then subjected to lamination processing (or grinding or lapping or lamination on the artificial leather substrate) to form an artificial leather product with a hair-cutting feeling or a leather texture on the surface. The artificial leather of the present invention * can be made by the following steps: (a). Preparation or a kind of thermoplastic polyurethane based formic acid (TPU) and polypropylene (PP) or polyethylene (PE) or poly ammonia (NY) or polymer-type (PTT. PBT. PET) adhesive fiber; (b). (A) step of the adhesive fiber and general fibers, at least one of the ultrafine fibers in cotton It is evenly prepared in the machine, and is mechanically consolidated through carding, swallowing and other processes to form a fiber assembly; (c) * Filling polyurethane (PU) button products to step (b) Fiber assembly to form artificial leather substrate; (d). Take the artificial leather substrate in step (c) and apply grinding or calendaring on it; The formic acid ester tree is applied with a laminating process to form an artificial leather product with a fluffy feel or a leather texture on the surface. The adhesive-type weaving fabric prepared in the above step (a) of the present invention can also be used on this paper; ^ degree is applicable to China National Standard (CNS) A4 specification (210 X 297 mm)-f (Please read first (Notes on the back then fill out this page)

--U A7 Β7 經濟部中央標準局員工消費合作社印製 五、發明説明() 取100%熱塑性聚氨基甲酸酯(TPU)製成;而 (C)步驟形成之仿真皮基材,可先於仿真皮基材之 至少一面形成有徵孔的聚氦基甲酸酯層,再進行( d)步裸之加工;又(C)步驟形成之仿真皮基材,可 依需要再經染色處埋、撥水處理、抗菌處理、防蘇. 處理等,以符合特殊須求。 於附圖一中顆示本發明纖维集合體的纖维疏結型態, 其中超細纖维(1)與黏著型織维(2)之交織點(3),將形成 有勒緒性之黏结點,以使該纖维集合趙特具有剝離強度及 破裂強度均高的優點。又本發明以點著型纖维構成纖维集 合體之有效成份,能峰低一般織维或超細纖维與彈性聚合 物(如聚氛基甲酸酿(p U ))之使用量,而能達成減輕 重量之發點。 以下列舉數製造實施例與比較例,來更詳細説明本發 明’但本發明並非僅限於下列各製造例之實施〇 製造例一 將90份(90%)之3den X 51mm聚酿織雉和10份(10%)之 3denX51mm黏著型纖維(熱塑性聚氣基甲酸酿(TPTj) 40份/聚丙缔(F>p) 份)在混棉機中混合均句後,送 至杭拂機杭理成均勻棉鋼,並以番棉成形機交錄重要形成 柿絪巷層物’再藉由針刺法轉變成具有之纖维集 合趙;以10份尉久盤聚氦基曱酸酿組成物和9〇汾二甲基甲 酿按(DMF)所構成之溶液將織維集合禮浸溃,形成含 浸基材;於此含浸基材之—面上以2〇价财久型聚氣基甲酸 —6- I L--, ^---1---^ — 裝-------訂-----叫線 f (請先閲讀背面之注意^項再填寫本頁) 本紙張尺度適用中®國家揉丰(CMS )从規洛(n〇X297公釐} 83·3·1〇,〇0〇 A7 B7 經濟部中央標準局貝工消费合作社印裝 五、發明説明() 酿組成物和80份二曱基曱醢氣所構成之溶液塗後,繼之凝 聚、水洗、乾燥,敗成具有聚氨基甲酸酯層的仿真皮基體 •,在離型紙上塗佈一液型聚氨基甲酸酿組成物面廣塗料, 而後塗佈二液型聚氣基甲酸酿組成物接著層,於基體上施 以貼合加工,繼之經熟成、離型、表面處埋工程,形成表 面具有真皮紋路之人工皮革。該皮革經測试後,與習知相 同规格產品相較下,特具有重量輕、制離強度高、破裂強 度高、伸張率低等優點。 製造例二 將85份之4den X 51mm海島型超細纖维和15份之4den X 51mm黏著型纖维(熱塑性聚氣基甲酸酯(τρ u) 50份/ 聚酿氣(1ΝΓ Y) 50份)在混>梯機中混合均句後,送至梳柿 機梳理成棉絪’以綦棉成形機交銘重綦形成棉絪疊層物, 再藉由針刺法轉變成具有3〇〇g/n^之纖维集合體;以15份 对驗塑聚氨基甲酸酿組成物和85份二甲基甲酿按(DM F )所構成之溶液將纖維集合體浸溃,繼之凝聚、水洗、乾 燥’敗成具有聚氣基甲酸酿的含浸基材,將此基材經減量 加工除去海島型超細纖维的海成份,繼之水洗、中和、乾 燥,形成超細纖維仿真皮基禮;在離型紙上塗佈一液塑聚 氣基甲酸酿組成物面層塗料,而後塗佈二液型聚象基甲酸 酿組成物接著盾,於基體上施以貼合加工,繼之經熟成、 離塑、表面處理工程,形成表面具有真皮纹路之超細纖維 人工皮革。該超細纖维人工皮革經測试後,與習知相同规 格產品相較下’具有重量輕、剝離強度高、破裂强度高、 -7- ----Ί—~~:---裝-------訂-----叫'線 (請先閲讀背面之注意事項再填寫本頁} 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 83. 3.1〇,〇〇〇 經濟部中央標準局貝工消費合作杜印製 A7 ____ B7_五、發明説明() 伸張率低等優點。 製造例三 將製造例二之超細纖維仿真皮基禮施以表面研磨加工 ,而後染色、乾燥、整理加工,形成表面具有絨毛狀之超 細纖维人工皮革。該超細纖维人工皮革經測试後,與習知 相同规格绒毛狀超細纖维人工皮革相比較下,具有重量輕 、制離強度_高、破裂強度高、伸張率低等優點。 比較例一 將100价之3denX51mm聚酿纖维在開棉機中開棉均句 後,送至梳棉機梳理成均句棉總,並以要棉成形機交錄重 禮形成棉絪要廣物,再藉由針刺法轉變成具有18〇8/#之 纖維集合禮;以10份耐久型聚氛基甲酸酿組成物和9〇份二 甲基甲醯氨(DMF)所構成之溶液將纖維集合禮浸溃, 形成含浸基材;於此含浸基材之一面上以20份对久型聚氨 基甲酸酿紅成物和80份二甲基甲醯胺所構成之溶液塗後, 繼之凝衆;水洗、乾煤,敗成具有聚氣基甲酸酯層的仿真 皮基趙;在離型紙上塗佈一液型聚氣基甲酸酿組成物面增 塗料,而後塗佈二液型聚氨基甲酸酿組成物接著層,於基 體上施以貼合力β工,繼之、經熟成、離塑、表面處埋工程, 形成表面具有真皮纹路之人工皮革。該皮革經物性剛试結 果與習知之人工皮革並無差異。 比較例二 將100份之4denX51mm海島型超細織維在開棉機中開 棉均勻後,送至桄棉機板理成棉總,並以巷棉成形機交名勢 一8 一 ll· τ!_--叫裝-- (請先閱讀背面之注意事項再填寫本頁) τ> -'δ 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐〉 > 經濟部中央標準局員工消费合作社印製 A7 B7五、發明説明() 重Φ形成棉網趣層物,藉由針剌法轉變成具有300^/111^之 纖维集合禮;以15份耐驗塑聚氣基甲酸酿組成物和85价二 甲基甲斑胺(DMF)所構成之溶液將纖维集合體浸溃, 嫌之凝聚、水洗、乾燥,敗成具有聚氣基甲酸酯的含浸基 材,將此基材經減量加工除去海島型超細織維的海成份, 嫌之水洗、中和、乾燥·,形成超細織維仿真皮基禮;在離 塑紙上龛佈一液型聚氣基甲睃廉組成物面層塗料,而後塗 佈二液型聚氨基甲酸酿組成物接著層,於基體上施以貼合 加工,嫌之經熟成、離型、表面處理工程,形成表面具有 真皮紋路之超細纖维人工皮革。該超細纖維人工皮革經物 性測试姑果與習知之超细纖维人工皮革亦無差異。 比較例三 將比較例二之超細纖維仿真皮基禮施以表面研磨加工 ’而後染色、乾躁、整理加工,形成表面具有绒毛狀之超 細纖维人工皮革。該超細纖雉人工皮革經物性刺試结果與 習知之絨毛狀超細織維人工皮革也無差異。 上迷製造例及比較例實施所得的仿真皮革,就重量、 厚度、抗張強度、伸張率、制離強度、破裂強皮、比強度 等項作測试之結果,列於下表中,從表中可看出本發明之 製品’在相同规格下具有重量輕25%,剝離強度高30%以 上’破裂強度大25%及伸張率小30%等特性。 (請先聞讀背面之注意事項再填寫本頁) r-· 订·· 一9 一 本紙張尺度適用中國國家揉準(CNS ) A4规格(210x297公羞) 83. 3.10,000 五、發明説明() 經濟部中央標準局員工消費合作社印製 比強度 (破裂強度/重量) 破裂強度(kg/cm2) 二週水解測試後 剝離強度 一週水解測試後 剝離強度 剝離強度 (kg/cm) Q 抗張強度 (kg/2.5cm) | 厚度(mm) 重量(g/m2) Q 〇 § 〇 o 〇 S 628571 t\D CO CO -α OD CO to g CD Cn oo CO 00 »—* CO S 製造例一 600000 ω οο 产 00 U1 私 cn C7> CJl CO CO ΟΊ CD 〇 CO S oo S C3 製造例二 650000 1 ro cjy CO CJl g 含 CJl t—k g 製造例三 1 357143 1 U1 GO CsD tc CO to cn Cs〇 oo 1—k g § to σ» ω l—l 私 g 比較例一 454545 CO cn CO to to ΓΟ CO 〇〇 CO ro po 1—» S --3 C3 CO GO CO >—k « CJl tn o 比較例二 444444 g Η—1 CO 〇 ω CO 00 CO 私 g 比較例三 ASTM D3786 DIN 53357 丨DIN 53543 DIN 53357 DIN 53543 DIN 53357 DIN 53273 ASTM D1682 ASTM D1117 ASTM D1777 ASTM D3776 |測試標準| (請先閲讀背面之注意事項再填寫本頁) 裝. 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) v S94729 A7 B7 五、發明説明() 综上所述’本發明具有產業上之利用性,_g_本發明於 申請前未見公開*故本發明應已充份符合發明專利申請要 件,乃依法具文提出命請,謹請早日賜准專利,至感德便 Ο (請先閲讀背面之注意事項再填寫本頁) •裝. -訂 經濟部中央標準局負工消費合作社印製 本tHil家棟準(cns )从胁(2ΐ〇χ297公着)--U A7 Β7 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention () Made of 100% thermoplastic polyurethane (TPU); and the artificial leather substrate formed in step (C) can be first A polyhelium formate layer with pores is formed on at least one side of the artificial leather substrate, and then (d) step bare processing is performed; and the artificial leather substrate formed in step (C) may be further processed by dyeing as required. Burial, water repellent treatment, antibacterial treatment, anti-suction treatment, etc. to meet special requirements. In Figure 1, the particles show the fiber sparseness of the fiber assembly of the present invention, in which the intertwined points (3) of the ultrafine fibers (1) and the adhesion-type weaving dimension (2) will form a twist. The bonding point is such that the fiber collection Zhao Te has the advantages of high peeling strength and breaking strength. In the present invention, the active component of the fiber assembly is formed by dangled fibers, which can reduce the amount of general woven or ultra-fine fibers and elastic polymers (such as polyacrylic acid (p U)), and Can achieve the starting point for weight reduction. The following is a description of several manufacturing examples and comparative examples to explain the present invention in more detail. However, the present invention is not limited to the implementation of each of the following manufacturing examples. Manufacturing Example 1: 90 parts (90%) of 3den X 51mm polyweaving fabric and 10 Parts (10%) of 3denX51mm adhesive fiber (40 parts of thermoplastic polyoxymethane (TPTj) / polypropylene (F & P) parts) are mixed in a cotton blender, and sent to the Hangzhou Fuji Hangli to form uniform cotton Steel, and used a Fan cotton forming machine to record the important formation of persimmon lanes, and then transformed into the fiber collection Zhao by acupuncture; with 10 parts of Yujiupan polyhelium based acid brewing composition and 9〇 Fen dimethyl formate (DMF) solution impregnates the woven fabrics to form an impregnated substrate; on the surface of this impregnated substrate, the surface is priced at 20 yuan, which is a long-lasting gas-based formic acid—6- I L--, ^ --- 1 --- ^ — Install ------- Order ----- Call the line f (Please read the note on the back ^ before filling this page) This paper size applies China ® National Kneading (CMS) from Luo (n〇X297 mm) 83 · 3 · 10, 〇〇〇7 A7 B7 Printed by the Bayer Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention () Brewing composition And 80 servings After the solution of dioxin-based gas is applied, it is then condensed, washed, and dried, and then becomes a simulated leather substrate with a polyurethane layer. A single-layer polyurethane coating is coated on the release paper. The surface coating is wide, and then a two-liquid type gas-based formic acid composition composition layer is applied, and then the substrate is subjected to a lamination process, followed by maturation, release, and surface burying processes to form an artificial surface with dermal lines. Leather. After testing, this leather has the advantages of light weight, high peeling strength, high breaking strength, low elongation, etc. compared with the conventional products of the same specifications. Manufacturing Example 2 4den X 51mm island of 85 parts Type ultrafine fiber and 15 parts of 4den X 51mm adhesive fiber (50 parts of thermoplastic poly (urethane) (τρ u) / 50 parts of polymer gas (1ΝΓ Y)) are mixed in a ladder. After that, it is sent to a persimmon card to be carded into a cotton quilt. The cotton quilt laminator is used to form a cotton quilt laminate, which is then converted into a fiber assembly with 300 g / n ^ by needle punching. Composed of 15 parts of plastic test polyurethane composition and 85 parts of dimethyl formamide (DM F) The solution dipped the fiber assembly, followed by coagulation, washing, and drying, and then impregnated into an impregnated substrate with a polygas-based formic acid. This substrate was subjected to a reduction process to remove the sea component of the island-type ultrafine fiber, followed by water washing. , Neutralize, and dry to form a superfine fiber artificial leather base coat; apply a liquid plastic air-based formic acid composition composition top coating on the release paper, and then apply a two-liquid polyimide-based formic acid composition composition and then shield Applying laminating processing on the substrate, followed by maturation, demolition, and surface treatment processes, to form a superfine fiber artificial leather with a dermis pattern on the surface. After testing, the superfine fiber artificial leather is the same as conventional Compared with the specifications of the product, 'light weight, high peeling strength, high breaking strength, -7- ---- Ί— ~~: --- installation ------- order ----- called' line (Please read the precautions on the back before filling out this page} This paper size is applicable to China National Standard (CNS) A4 (210X297 mm) 83.3.1, 〇〇〇 Printed by the Bayer Consumer Cooperation Department of the Central Bureau of Standards, Ministry of Economic Affairs A7 ____ B7_ V. Description of the invention () Low elongation and other advantages. Manufacturing Example 3 The superfine fiber artificial leather of Manufacturing Example 2 was subjected to surface grinding processing, and then dyed, dried, and finished to form a superfine fiber artificial leather with a fluffy surface. After testing the ultra-fine fiber artificial leather, compared with the conventional fluff-like ultra-fine fiber artificial leather of the same specifications, it has the advantages of light weight, high separation strength_high breaking strength, low elongation and the like. Comparative Example 1 After 100-density 3denX51mm poly-fiber fibers were opened in a cotton opener, they were sent to a carding machine to be combed into a uniform cotton, and then the cotton forming machine was required to record a heavy gift to form a cotton jacket. Fiber, and then converted into a fiber collection gift with 1808 / # by acupuncture; a solution composed of 10 parts of durable polyformic acid brewing composition and 90 parts of dimethylformamide (DMF) The fiber assembly is impregnated to form an impregnated base material. On one side of the impregnated base material, a solution consisting of 20 parts of p-type polyurethane red product and 80 parts of dimethylformamide is applied, followed by Condensed; washed, dried coal, and transformed into a pseudo-picky with a gas-based formate layer; coated with a one-layer type of gas-based formic acid composition coating on the release paper, and then coated with two liquids Polyurethane composition of the next type is applied on the substrate with a β-fitting force, followed by maturation, separation, and surface embedding to form an artificial leather with a dermis pattern on the surface. The physical properties of this leather have not been different from the conventional artificial leather. Comparative Example 2 After 100 parts of 4denX51mm sea-island type ultra-fine woven fabrics were evenly spread in a cotton opener, they were sent to a carding machine to be processed into cotton, and then used as a lane-forming machine. ! _-- Calling-(Please read the precautions on the back before filling out this page) τ > -'δ This paper size applies to China National Standard (CNS) A4 (210X297 mm) > Central Bureau of Standards, Ministry of Economic Affairs Printed by employees' consumer cooperatives A7 B7 V. Description of the invention () Heavy Φ forms a cotton net fun layer, which is transformed into a fiber collection gift with 300 ^ / 111 ^ by needle-pin method; 15 plastic-resistant polygas based The solution composed of formic acid brewing composition and 85-valent dimethylmethanamine (DMF) impregnates the fiber assembly, which is agglomerated, washed, and dried, and is impregnated into an impregnated substrate with a polycarbamate, This substrate is subjected to weight reduction to remove the sea component of the sea-island type ultra-fine woven fabric, which is washed, neutralized, and dried to form an ultra-fine woven fabric simulation leather base cloth. A liquid-type gas-based fabric is placed on the plastic paper. Formazan composition top coat coating, and then apply a two-liquid polyurethane composition composition layer, and apply a paste on the substrate Combined processing, it is suspected that after maturation, release and surface treatment works, superfine fiber artificial leather with dermal texture on the surface is formed. The ultrafine fiber artificial leather has been tested for physical properties and the known ultrafine fiber artificial leather. There is no difference. In Comparative Example 3, the superfine fiber artificial leather of Comparative Example 2 was subjected to a surface grinding process, and then dyed, dried, and finished to form a superfine fiber artificial leather with a fluffy surface. The ultrafine fiber刺 The results of the physical properties of artificial leather are no different from those of the conventional fluff-like ultra-fine woven artificial leather. The artificial leather obtained from the manufacturing example and the comparative example is based on weight, thickness, tensile strength, elongation, and separation. The test results of strength, cracked skin, specific strength and other items are listed in the following table. From the table, it can be seen that the product of the present invention 'has 25% lighter weight and 30% higher peel strength under the same specifications' Features such as 25% greater rupture strength and 30% less elongation. (Please read the precautions on the reverse side before filling out this page) r- · Order ·· 9 A paper size applies to China National Standard (CNS) A4 (210x2 97 public shame) 83. 3.10,000 V. Description of the invention () Printed specific strength (burst strength / weight) Burst strength (kg / cm2) Burst strength (kg / cm2) Peel strength one week hydrolysis test after two weeks of hydrolysis test Post Peel Strength Peel Strength (kg / cm) Q Tensile Strength (kg / 2.5cm) | Thickness (mm) Weight (g / m2) Q 〇§ 〇o 〇S 628571 t \ D CO CO -α OD CO to g CD Cn oo CO 00 »— * CO S Manufacturing Example 1 600,000 ω οο Production 00 U1 Private cn C7> CJl CO CO 〇Ί CD 〇CO S oo S C3 Manufacturing Example 2 650,000 1 ro cjy CO CJl g Contains CJl t-kg Manufacturing Example 3 1 357143 1 U1 GO CsD tc CO to cn Cs〇oo 1—kg § to σ »ω l—l Private g Comparative Example 1 454545 CO cn CO to to ΓΟ CO 〇〇CO ro po 1—» S- 3 C3 CO GO CO > —k «CJl tn o Comparative Example 444444 g Η—1 CO 〇ω CO 00 CO Private g Comparative Example 3 ASTM D3786 DIN 53357 丨 DIN 53543 DIN 53357 DIN 53543 DIN 53357 DIN 53273 ASTM D1682 ASTM D1117 ASTM D1777 ASTM D3776 | Test Standard | (Please read the precautions on the back before filling this page). This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) v S94729 A7 B7 V. Description of the invention () In summary, 'The invention has industrial applicability, _g_ This invention has not been seen before the application Disclosure * Therefore, the present invention should have fully complied with the requirements for patent application for inventions. It was submitted in accordance with the law. Please submit the patent as soon as possible. Please read the notes on the back before filling this page. -Order the printed copy of tHil Jiadong Jun (cns) from the Central Standards Bureau of the Ministry of Economic Affairs, Consumer Cooperative (2ΐ〇χ297)

Claims (1)

經濟部中央標準局貝工消費合作社印製 394729 AS C8 ___ D8六、申請專利範圍 1. —種高强度仿真皮革,其基材是由纖維集合體填入聚氣 基甲酸酿(PU)組成物形成,其特徵在於:該織维集 合體是由黏著型纖维與一般纖维、超細纖維中之至少〜 種纖维混合,經機械方式固結形成;又其中黏著型纖唯 年取熱塑性聚氨基甲酸酯(TPU)或由τρυ與聚而 烯(ΡΡ)或聚乙婦(ΡΕ)或聚酿氣(Νγ)或聚趣 酿(ΡΤΤ*· PBT . PET)纽成者。 2. 如申請專利絶圓第1項所迷之高強度仿真皮革,其中纖 維集合禮之黏著麼織維含量是佔5·〜45%重量份。 3. 如申請專利絶園第1項所迷之高強度仿真皮革,其中點 著爱織雉之熱塑性聚氛基甲酸酿(TPU)含量是佔5〜 100%重量份。 4. —種高強度仿真皮革的製法,係包括下列步裸: (a) ·製備一種由熱塑性聚氣基甲酸酿(丁 P U)與聚丙 烯(PF>)或聚乙烯(PE)或聚酿氣(NY)或 聚酿類(PTT ♦ PBT,PET)組成的黏著型 纖雉; (b) .將(a )步職之勒著塑纖维與一般纖維及超細纖維中 至少一種在流棉機中均勻泥合,並經板梢、丞拂等 過程加以機械方式固結形成纖維集合體; (c) .填入聚氣基甲破酿(ρυ)組成物至(b)步驟之纖 維集合體中,以形成仿真皮基材; (d) ·取(c)步驟之仿真皮基材,於其上施以研磨;iw工或 壓纹加工成以離型紙塗佈聚氣基甲酸酿樹腐施以貼 -12- 本紙張;UL速用中國國家梂準(CNS ) A4規格(210X297公釐) {請先閲讀背面之注項再填寫本頁) -裝. 訂 線 A8 B8 C8 D8 394729 六、申請專利範圍 合加工,構成表面具有械毛感或真皮纹路的人工皮 革製品。 5. 如申請專利筢囿第4項所述之高強度仿真皮革的製法, 其中(c)步裸形成之仿真皮基材,可先於仿真皮基材之 至少一面形成有微孔的聚氣基甲酸酿層,再進行(d)步 赚之加工。 « 6. 如申請專利範園第4項所迷之高強度仿真皮革的製法, 其中(c)步骤形成之仿真皮基材’可依需要再經染色處 理、撥水處理、抗菌處理、防痛處理等,以符合特殊須 求。 7. 如申請專利絶圃第4項所述之高強度仿真皮革的製法, 其中(a)步驟所製備之點著漤纖维,也可取100%熱塑性 聚氣基甲酸酯(TPU)製成。 8. 如申請專利範園第4項所述之高強度仿真皮革的製法, 其中纖维集合禮之黏著榮纖雉含量是佔5〜45%重童份 Ο 9. 如申請專利絶園第4項所迷之高強度仿真皮革的製法, 其中黏著型織維之熱塑性氨基肀酸酿(TPU)含量是 佔5〜100%重量份。 --------J — 裝-- (請先閲讀背面之注意事項軎填寫本頁) 訂 線 經濟部中央標準局貞工消費合作社印11 -13- 本纸張尺度逋用中國國家揉準(CNS > A4规格(210X297公釐)Printed by the Central Standards Bureau of the Ministry of Economic Affairs, Shellfish Consumer Cooperative, 394729 AS C8 ___ D8 VI. Application for patent scope 1. A kind of high-strength artificial leather, whose base material is filled with polyarc-based formic acid (PU) composition from fiber aggregate Formed, characterized in that the weaving aggregate is formed by mixing adhesive fibers with at least one or more of ordinary fibers and ultra-fine fibers, and then mechanically consolidated to form the adhesive fibers; Polyurethane (TPU) or a combination of τρυ and polyolefin (PP) or polyethylene (PE) or polygas (Nγ) or polyqu (PTT * · PBT. PET) newcomers. 2. As for the high-strength artificial leather as enchanted by the first patent application, the content of the adhesive woven fabric of the fiber collection ritual is 5. 45% by weight. 3. As for the high-strength artificial leather enchanted by item 1 of the patent application, the content of TPU is 5 to 100% by weight. 4. — A method for manufacturing high-strength artificial leather, which includes the following steps: (a) · Preparation of a thermoplastic polygas-based formic acid (butyl PU) and polypropylene (PF >) or polyethylene (PE) or polymer brewing Adhesive type fiber composed of gas (NY) or poly-vinyl alcohol (PTT ♦ PBT, PET); (b). (A) at least one of the plastic fibers and ordinary fibers and ultrafine fibers The cotton machine is uniformly muddled, and mechanically consolidated to form a fiber aggregate through processes such as plate tips and scouring; (c). Filling the fibers of the polymer-based methylation (ρυ) composition to step (b) In the assembly to form a simulated leather substrate; (d) • take the simulated leather substrate in step (c) and apply grinding on it; iw process or embossing to coat the release paper with a polyacrylic acid Tree rot is affixed to -12- this paper; UL Quick Use China National Standard (CNS) A4 specification (210X297 mm) {Please read the note on the back before filling this page)-Packing. A8 B8 C8 D8 394729 6. The scope of the patent application is combined with the processing, and constitutes an artificial leather product with a mechanical hair feel or a leather texture on the surface. 5. The method for manufacturing high-strength artificial leather as described in the fourth item of the application patent, wherein the artificial leather substrate formed in step (c) of the bare leather can be formed with microporous gas accumulation on at least one side of the artificial leather substrate. The carboxylic acid is then layered, and then the processing of step (d) is performed. «6. For example, the method for manufacturing high-strength artificial leather as described in item 4 of the patent application park, wherein the artificial leather substrate formed in step (c) may be subjected to dyeing treatment, water repellent treatment, antibacterial treatment, and pain relief as required. Processing, etc. to meet special needs. 7. The method for manufacturing high-strength artificial leather as described in item 4 of the patent application, wherein the point-firing fibers prepared in step (a) may also be made of 100% thermoplastic polyurethane (TPU). . 8. The method for manufacturing high-strength artificial leather as described in item 4 of the patent application park, wherein the content of the adhesive fiber of the fiber assembly is 5 to 45% by weight. The method for manufacturing high-strength artificial leather, wherein the content of the thermoplastic amino acid (TPU) of the adhesive-type textile is 5 to 100% by weight. -------- J — Install-(Please read the notes on the back first and fill in this page) Printed by Zhengong Consumer Cooperative, Central Standards Bureau, Ministry of Economic Affairs 11 -13- This paper is in Chinese standard Kneading accuracy (CNS > A4 size (210X297 mm)
TW87115686A 1998-09-18 1998-09-18 Highly strengthened imitation leather and its manufacturing method TW394729B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW87115686A TW394729B (en) 1998-09-18 1998-09-18 Highly strengthened imitation leather and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW87115686A TW394729B (en) 1998-09-18 1998-09-18 Highly strengthened imitation leather and its manufacturing method

Publications (1)

Publication Number Publication Date
TW394729B true TW394729B (en) 2000-06-21

Family

ID=21631424

Family Applications (1)

Application Number Title Priority Date Filing Date
TW87115686A TW394729B (en) 1998-09-18 1998-09-18 Highly strengthened imitation leather and its manufacturing method

Country Status (1)

Country Link
TW (1) TW394729B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10040267B2 (en) 2015-07-01 2018-08-07 San Fang Chemical Industry Co., Ltd. Composite material having three-dimensional texture and method for making the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10040267B2 (en) 2015-07-01 2018-08-07 San Fang Chemical Industry Co., Ltd. Composite material having three-dimensional texture and method for making the same

Similar Documents

Publication Publication Date Title
TWI301166B (en) Manufacturing method for environment friendly artificial leather made from ultramicro fiber without solvent treatment
TWI386530B (en) Substrate for artificial leather, manufacturing method thereof and artificial leather by using it
CN102016077B (en) Split leather product and manufacturing method therefor
TWI358478B (en)
JP3810092B2 (en) Composite sheet for artificial leather
JPS6021980A (en) Composite material
WO2008013206A1 (en) Synthetic leather, base to be used in the leather, and processes for production of both
WO2004092476A2 (en) Composite sheet for use as artificial leather
CN104862983A (en) Production process of needle punched non-woven fabric composited with genuine leather scraps
EP1867779B1 (en) Artificial leather and base therefor, and processes for production of both
TW394729B (en) Highly strengthened imitation leather and its manufacturing method
JPS59150133A (en) Leather-like yarn
JP3043049B2 (en) Artificial leather with silver
JP2008169505A (en) Compressed fabric consisting of ultra fine fiber, and method for producing the same
JPH0583667B1 (en)
JP4266630B2 (en) Method for producing leather-like sheet
CN219820842U (en) Composite leather fiber microfiber leather similar to cowhide of head layer
JPH10273885A (en) Fiber piled sheetlike material and its production
JPH0638155Y2 (en) Synthetic leather
KR20050045572A (en) The process of manufacturing multiple use nonwoven fabric for clothing
JPH0120273B2 (en)
JPS6029775B2 (en) Fabric products and manufacturing methods thereof
JPS6030376B2 (en) non-woven fiber structures
JPH07292567A (en) Nonwoven fabric comprising natural blended yarn
JP2003073980A (en) Method for producing synthetic leather having wrinkle

Legal Events

Date Code Title Description
GD4A Issue of patent certificate for granted invention patent
MM4A Annulment or lapse of patent due to non-payment of fees