TW202402417A - Batchable distillery residue recovery and integrated processing system - Google Patents
Batchable distillery residue recovery and integrated processing system Download PDFInfo
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F5/00—Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
- C05F5/006—Waste from chemical processing of material, e.g. diestillation, roasting, cooking
- C05F5/008—Waste from biochemical processing of material, e.g. fermentation, breweries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F7/00—Fertilisers from waste water, sewage sludge, sea slime, ooze or similar masses
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/20—Liquid fertilisers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Organic Chemistry (AREA)
- Biotechnology (AREA)
- Pest Control & Pesticides (AREA)
- Botany (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Food Science & Technology (AREA)
- Environmental Sciences (AREA)
- Fertilizers (AREA)
- Centrifugal Separators (AREA)
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Abstract
Description
本發明屬於環保技術領域，涉及酒糟處理設備，具體涉及一種流水線形式的酒糟回收及綜合處理系統。The invention belongs to the technical field of environmental protection and relates to distiller's grain processing equipment, and specifically to a distiller's grain recovery and comprehensive treatment system in the form of an assembly line.
酒糟是一種穀物經釀酒發酵粗過濾後剩餘的殘渣，其還附著有酒糟廢液，酒糟廢液是具有一定稠密性的高濃度有機廢液。酒糟含有豐富的蛋白與核糖，同時還含有多種微量元素、維生素和各種菌落。由於酒糟成分複雜，含水量高，如果不及時加以處理，就會腐敗變質。目前酒糟主流的綜合利用方式主要有三大類：提取有價值物質、厭氧發酵回收沼氣、用作家畜飼料。Distillers' grains are the residue left after rough filtration of grains during brewing and fermentation. They are also accompanied by distillers' grains waste liquid, which is a high-concentration organic waste liquid with a certain density. Distillers grains are rich in protein and ribose, as well as a variety of trace elements, vitamins and various bacterial colonies. Due to the complex composition and high water content of distiller's grains, if not processed in time, it will go rancid. At present, the mainstream comprehensive utilization methods of distiller's grains mainly include three categories: extraction of valuable substances, anaerobic fermentation to recover biogas, and use as livestock feed.
在酒糟綜合利用的方法中提取相關物質給酒糟創造了最大化的再生價值，但其工藝複雜，提取後的糟渣同樣會對環境造成嚴重的污染。回收沼氣方法卻又造成大量優質資源的無端浪費。用作家畜飼料自然成為了首選方式，但在實際應用中酒糟直接用作飼料口感差，並且酒糟附著的高濃度有機廢液具有一定污染性，而且會導致酒糟短時間內發黴，無法久存。我國酒糟的年產量約為幾千萬噸，並且酒糟又是一種需及時處理的固體廢物，在現有方法中缺少一種綜合經濟效益高的流水線處理方式，且又要避免在這個過程中和處理後對環境造成污染。Extracting relevant substances in the comprehensive utilization method of distiller's grains creates maximum regeneration value for the distillers' grains, but the process is complicated and the extracted grains will also cause serious pollution to the environment. However, the method of recycling biogas results in an unnecessary waste of a large amount of high-quality resources. Naturally, using it as livestock feed has become the first choice. However, in practical applications, the direct use of distiller's grains as feed tastes bad, and the high-concentration organic waste liquid attached to the distiller's grains has certain pollution, and will cause the distillers' grains to become moldy in a short time and cannot be stored for a long time. The annual output of distillers' grains in our country is about tens of millions of tons, and distillers' grains are a kind of solid waste that need to be processed in time. Among the existing methods, there is a lack of a comprehensive and cost-effective assembly line treatment method, and it is necessary to avoid the waste during and after treatment. causing pollution to the environment.
為克服現有技術存在的缺陷，本發明公開了一種流水線形式的酒糟回收及綜合處理系統，可大批量處理及回收酒糟。In order to overcome the shortcomings of the existing technology, the present invention discloses a distiller's grain recovery and comprehensive processing system in the form of an assembly line, which can process and recover distiller's grain in large quantities.
本發明所述流水線形式的酒糟回收綜合處理系統，包括依序排列的酒糟輸送系統、酒糟洗滌系統、洗淨的酒糟處理系統。The integrated distiller's grain recovery and processing system in the form of an assembly line of the present invention includes a distiller's grain transportation system, a distiller's grain washing system, and a washed distiller's grain processing system arranged in sequence.
所述酒糟輸送系統包括了送料機及傾斜傳送帶；所述送料機入口與堆放酒糟的堆糟平臺上檯面齊平。The distiller's grain conveying system includes a feeder and an inclined conveyor belt; the entrance of the feeder is flush with the table top of the distiller's grain stacking platform.
所述酒糟洗滌系統包括離心洗滌設備及級聯連接的多個重物質螺旋葉片固液分離設備。所述傾斜傳送帶的入口和出口分別地設置在送料機的出口處和離心洗滌設備的入口處。所述重物質螺旋葉片固液分離設備中的每一者設置有螺旋葉片分離器、高壓噴水口、和排液閥，排液閥配置以連接一糟液輸送管。The distiller's grains washing system includes centrifugal washing equipment and multiple heavy material spiral blade solid-liquid separation equipment connected in cascade. The inlet and outlet of the inclined conveyor belt are respectively provided at the outlet of the feeder and the inlet of the centrifugal washing equipment. Each of the heavy material spiral blade solid-liquid separation equipment is provided with a spiral blade separator, a high-pressure water spray port, and a liquid discharge valve configured to connect a liquid delivery pipe.
所述洗淨的酒糟處理系統包括帶式壓濾機、烘乾機和粉碎研磨機。The washed distiller's grain processing system includes a belt filter press, a dryer and a crushing and grinding machine.
優選的，酒糟回收及綜合處理系統還包括糟液利用及循環系統，所述糟液利用及循環系統包括糟液暫存池、水培田、水泵、旱田、以及循環水暫存池。糟液暫存池與糟液輸送管連接。水培田與該糟液暫存池連接。水泵連接水培田的出水口。通過水泵連接旱田和循環水暫存池，並且循環水暫存池連接所述重物質螺旋葉片固液分離設備的至少一者的高壓噴水口和離心洗滌設備的入水口。Preferably, the distiller's grain recovery and comprehensive treatment system also includes a grain liquor utilization and circulation system, which includes a grain liquor temporary storage tank, a hydroponic field, a water pump, an upland field, and a circulating water temporary storage tank. The waste liquid temporary storage tank is connected with the waste liquid delivery pipe. The hydroponics field is connected to the waste liquid temporary storage tank. The water pump is connected to the water outlet of the hydroponics field. The dry field and the circulating water temporary storage tank are connected through a water pump, and the circulating water temporary storage tank is connected to the high-pressure water spray port of at least one of the heavy material spiral blade solid-liquid separation equipment and the water inlet of the centrifugal washing equipment.
優選的，所述水培田的上層為泡沫板，水培田的下層為種植池，在泡沫板上有均勻排列用於植物種植的多個種植孔，所述種植孔內有浸入下層種植池的種植網；所述種植池與糟液暫存池連接。Preferably, the upper layer of the hydroponic field is a foam board, and the lower layer of the hydroponic field is a planting pool. There are multiple planting holes evenly arranged for plant planting on the foam board, and there are planting holes immersed in the lower planting pool. The planting net; the planting pool is connected with the temporary storage pool of waste liquid.
優選的，所述糟液暫存池裝設有曝氣鼓風機，所述糟液暫存池的側壁的上部中設置有連接水培田的多個溢流通道。Preferably, the waste liquid temporary storage tank is equipped with an aeration blower, and a plurality of overflow channels connected to the hydroponic fields are provided in the upper part of the side wall of the waste liquid temporary storage tank.
優選的，所述水培田出水口設有pH值監控設備及與其連接的控制器，所述控制器還與所述水泵連接。Preferably, the water outlet of the hydroponic field is provided with a pH value monitoring device and a controller connected thereto, and the controller is also connected to the water pump.
優選的，所述糟液暫存池設置有添加器。Preferably, the waste liquid temporary storage tank is provided with an adder.
優選的，所述重物質螺旋葉片固液分離設備包括入口池，所述入口池具有截面為半圓形的上升出料通道，所述上升出料通道內設置有螺旋葉片分離器，所述上升出料通道的末端設置有出料口，所述入口池的底部設置有所述排液閥。Preferably, the heavy material spiral blade solid-liquid separation equipment includes an inlet pool, the inlet pool has an ascending discharge channel with a semicircular cross-section, and a spiral blade separator is provided in the ascending discharge channel. A discharge port is provided at the end of the discharge channel, and the drain valve is provided at the bottom of the inlet pool.
優選的，所述出料口下方設置有傾斜梯度槽，所述傾斜梯度槽上排列有多條線性凹槽。Preferably, an inclined gradient groove is provided below the discharge port, and a plurality of linear grooves are arranged on the inclined gradient groove.
優選的，所述入口池的側壁設置有溢流口，溢流口上設置有濾網；所述溢流口高於酒糟回收及綜合處理系統的地面的水平面。Preferably, the side wall of the inlet pool is provided with an overflow port, and a filter screen is provided on the overflow port; the overflow port is higher than the ground level of the distiller's grain recovery and comprehensive treatment system.
優選的，所述多個級聯連接的重物質螺旋葉片固液分離設備中的最後一級的重物質螺旋葉片固液分離設備的高壓噴水口連接自來水管網。Preferably, the high-pressure water spray port of the last stage of the heavy substance spiral blade solid-liquid separation equipment among the plurality of cascade-connected heavy substance spiral blade solid-liquid separation equipment is connected to the tap water pipe network.
與現有技術相比，本發明所述流水線形式的酒糟回收及綜合處理系統具有如下有益效果：Compared with the existing technology, the distiller's grain recovery and comprehensive treatment system in the form of an assembly line according to the present invention has the following beneficial effects:
一、本發明採用自動化流水線高效方式處理酒糟，對酒糟進行流水線洗滌處理，然後對酒糟進行壓濾、烘乾、粉碎研磨、封裝存儲，產物可長期存放，處理後提高了酒糟的利用價值解決了酒糟極易腐敗變質的問題。1. The present invention uses an automated assembly line to process the distiller's grains in an efficient manner. The distillers' grains are washed in an assembly line, and then the distillers' grains are filtered, dried, crushed, ground, packaged and stored. The product can be stored for a long time. After treatment, the utilization value of the distillers' grains is improved. Solve the problem The problem of wine grains being extremely susceptible to spoilage.
二、利用本發明最終得到的固體廢棄物由於清洗去釀造發酵物與雜質，不但可以長時間儲存，可以用於生物可降解材料的原料及填料，產品可應用於多種領域，將其有效的變廢為寶。2. The solid waste finally obtained by using the present invention can not only be stored for a long time due to cleaning to remove brewing fermentation products and impurities, but can also be used as raw materials and fillers for biodegradable materials. The products can be used in various fields to effectively transform them into Waste becomes treasure.
三、由於烘乾後的糟液有許多發酵產物會進到酒糟內部，使其在後續洗滌過程更難被釋放，更難清洗乾淨。本發明在酒糟未烘乾之前進行洗滌，可以減少清洗。難度。3. Because many fermentation products in the dried lees will enter the inside of the lees, making it more difficult to be released and cleaned in the subsequent washing process. In the present invention, the distiller's grains are washed before they are dried, which can reduce cleaning. Difficulty.
四、由於粉碎研磨後的酒糟粉末會使其和糟泥糟沙的粒徑更為相近，酒糟粉末和糟泥更難被分離，且容易和水混合成漿，更難固液分離。本發明在酒糟粉碎研磨之前進行洗滌，可以大幅提高清洗效率。4. Since the crushed and ground distiller’s grain powder will have a particle size similar to that of the grains and grains, it is more difficult to separate the grains powder and grains, and it is easy to mix with water to form a slurry, making it more difficult to separate solid-liquid. The present invention washes the distiller's grains before crushing and grinding, which can greatly improve the cleaning efficiency.
五、本發明將清洗過程中產生的糟液作為液體肥料應用到農業種植中，在解決環境污染問題的同時實現了酒糟剩餘價值的最大化利用。5. The present invention applies the lees produced during the cleaning process as liquid fertilizer in agricultural planting, thereby maximizing the residual value of the lees while solving the problem of environmental pollution.
六、本發明將酒糟處理與農業生產相結合，將糟液中營養成分在水培農作物與旱田農作物之間通過有機物濃度作為判斷指標進行選擇性輸送，確保了不同農作物正常生長並可使酒糟糟液得到充分利用。6. The present invention combines the processing of distiller's grains with agricultural production, and selectively transports the nutrients in the distiller's grains between hydroponic crops and upland crops using the concentration of organic matter as a judgment indicator, ensuring the normal growth of different crops and enabling the use of distillers' grains. Liquid is fully utilized.
七、本發明中將經過農作物吸收淨化後的糟液迴圈使用，完成酒糟處理的同時降低了水資源浪費。7. In the present invention, the lees after being absorbed and purified by the crops is recycled and used, thereby completing the processing of the lees while reducing the waste of water resources.
八、本發明將設備和系統利用高低位元差的佈局，在處理系統中節能輸送糟液，並且通過設備多種佈局方式可達到不同工藝需求和因地制宜的效果。8. The present invention uses the layout of equipment and systems with high and low bit differences to save energy and transport waste liquid in the treatment system, and can achieve different process requirements and local conditions through various layout methods of equipment.
下面對本發明的具體實施方式作進一步的詳細說明。The specific embodiments of the present invention will be described in further detail below.
為了使本發明的目的、技術方案及優點更加清楚明白，下面結合具體實施方式對本發明作進一步的詳細描述，但不應將此理解為本發明上述主題的範圍僅限於下述實施例。在不脫離本發明上述技術思想情況下，根據本領域普通技術知識和慣用手段，做出各種替換和變更，均應包括在本發明的範圍內。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below in conjunction with specific embodiments. However, this should not be understood to mean that the scope of the above-mentioned subject matter of the present invention is limited to the following embodiments. Without departing from the above-mentioned technical ideas of the present invention, various substitutions and changes can be made based on common technical knowledge and common means in the art, and all of them should be included in the scope of the present invention.
在一些實施方式中，本發明所述流水線形式的酒糟回收及綜合處理系統，包括酒糟輸送系統、酒糟洗滌系統、洗淨的酒糟處理系統。In some embodiments, the pipeline-type distiller's grain recovery and comprehensive treatment system of the present invention includes a distiller's grain transportation system, a distiller's grain washing system, and a washed distiller's grain processing system.
參見第1圖，繪示了酒糟回收及綜合處理系統的示意圖。酒糟回收及綜合處理系統100包含酒糟輸送系統110、酒糟洗滌系統120、以及洗淨的酒糟處理系統130，呈流水線式依序排列。此外，酒糟回收及綜合處理系統100還包含糟液利用及循環系統140。Referring to Figure 1, a schematic diagram of the distiller's grain recovery and comprehensive treatment system is shown. The distiller's grain recovery and comprehensive treatment system 100 includes a distiller's grain conveying system 110, a distiller's grain washing system 120, and a washed distiller's grain processing system 130, which are arranged in sequence in an assembly line. In addition, the distiller's grain recovery and comprehensive treatment system 100 also includes a distiller's grain utilization and recycling system 140 .
在一些實施方式中，酒糟輸送系統110包含送料機1。酒糟經由送料機1而啟始處理。可選地，酒糟輸送系統110還可包含傾斜傳送帶(例如傾斜傳送帶2，見第2圖)，用以將酒糟從送料機1傳送至酒糟洗滌系統120。In some embodiments, the stillage transport system 110 includes a feeder 1 . The distiller's grains are processed through the feeder 1. Optionally, the distiller's grains conveying system 110 may also include an inclined conveyor belt (such as an inclined conveyor belt 2, see Figure 2) to transport the distillers' grains from the feeder 1 to the distiller's grains washing system 120.
在一些實施方式中，酒糟洗滌系統120包含離心洗滌設備3和複數個重物質螺旋葉片固液分離設備4。離心洗滌設備3配置以旋轉離心的方式來洗滌酒糟。複數個重物質螺旋葉片固液分離設備4可例如包含第一固液分離設備4A、第二固液分離設備4B、和第三固液分離設備4C，以級聯的方式連接。複數個重物質螺旋葉片固液分離設備4配置以將來自離心洗滌設備3洗滌過的酒糟再次洗滌。In some embodiments, the distiller's grains washing system 120 includes a centrifugal washing device 3 and a plurality of heavy material spiral blade solid-liquid separation devices 4 . The centrifugal washing equipment 3 is configured to wash the distiller's grains in a rotating centrifugal manner. A plurality of heavy substance spiral blade solid-liquid separation devices 4 may, for example, include a first solid-liquid separation device 4A, a second solid-liquid separation device 4B, and a third solid-liquid separation device 4C, connected in a cascade manner. A plurality of heavy material spiral blade solid-liquid separation devices 4 are configured to wash the washed distiller's grains from the centrifugal washing device 3 again.
之後，將洗滌過的酒糟傳送至洗淨的酒糟處理系統130。洗淨的酒糟處理系統130包含依序地排列的帶式壓濾機132、烘乾機134、和粉碎研磨機136。洗淨的酒糟處理系統130配置以將洗淨的酒糟處理得到乾燥的酒糟固化物。Afterwards, the washed stillage is transferred to the washed stillage treatment system 130 . The washed vinasse processing system 130 includes a belt filter press 132, a dryer 134, and a crushing grinder 136 arranged in sequence. The washed distillers' grains processing system 130 is configured to process the washed distillers' grains to obtain dry distillers' grains solidified product.
之後，乾燥的酒糟固化物可傳送至封裝裝置/儲存室138，和形成填料或合成用原料160。Thereafter, the dried vinasse solids may be transferred to a packaging device/storage chamber 138 and formed into a filler or synthetic raw material 160 .
酒糟回收及綜合處理系統100的糟液利用及循環系統140配置以將清洗過程中來自酒糟洗滌系統120所產生的糟液循環使用和作為液體肥料應用到農用種植中。糟液利用及循環系統140包含：糟液輸送管142、糟液暫存池6、水位檢測設備144、添加器146、水培田8、水泵(圖未示)、pH值監控設備/控制器148、循環水暫存池150、旱田溝渠152、和旱田154。The spent liquor utilization and circulation system 140 of the distiller's grain recovery and comprehensive treatment system 100 is configured to recycle the spent liquor produced from the distiller's grain washing system 120 during the cleaning process and apply it as liquid fertilizer to agricultural planting. The waste liquid utilization and circulation system 140 includes: a waste liquid transportation pipe 142, a waste liquid temporary storage tank 6, a water level detection device 144, an adder 146, a hydroponic field 8, a water pump (not shown), and a pH value monitoring device/controller. 148. Circulating water temporary storage tank 150, dry field ditch 152, and dry field 154.
來自複數個重物質螺旋葉片固液分離設備4進行洗滌酒糟所產生糟液可由糟液輸送管142收集輸送至糟液暫存池6。水培田8與糟液暫存池6連接。水泵連接水培田8的出水口。通過水泵連接旱田溝渠152和循環水暫存池150，並且循環水暫存池150連接重物質螺旋葉片固液分離設備4的至少一者的高壓噴水口和離心洗滌設備3的一入水口。The lees generated from the washing of distiller's grains by a plurality of heavy material spiral blade solid-liquid separation devices 4 can be collected and transported to the lees temporary storage tank 6 by the lees transport pipe 142 . The hydroponics field 8 is connected to the waste liquid temporary storage tank 6 . The water pump is connected to the water outlet of the hydroponic field 8. The field ditch 152 and the circulating water temporary storage tank 150 are connected through a water pump, and the circulating water temporary storage tank 150 is connected to at least one high-pressure water spray port of the heavy material spiral blade solid-liquid separation device 4 and a water inlet of the centrifugal washing device 3 .
水位檢測設備144用以檢測水位。例如當水位低時，糟液可輸送至糟液暫存池6，當水位高時，糟液可輸送至旱田溝渠152和旱田154。The water level detection device 144 is used to detect the water level. For example, when the water level is low, the waste liquid can be transported to the waste liquid temporary storage tank 6; when the water level is high, the waste liquid can be transported to the field ditch 152 and the field 154.
添加器146配置以將酒糟中不具備的營養物質如氮磷鉀水溶肥等添加至糟液，以有利於農作物的生長。The adder 146 is configured to add nutrients that are not available in the distiller's grains, such as water-soluble fertilizers such as nitrogen, phosphorus, potassium, etc., to the distiller's grains to facilitate the growth of crops.
pH值監控設備/控制器148可設置在水培田出水口，pH值監控設備用以監測pH值以判別出水口的水中有機物濃度。當pH值較高時，此時有機物濃度較低，可將水培田8中的水排向循環水暫存池150，當pH值較低時，此時有機物濃度較高，將水排向旱田溝渠152。The pH monitoring device/controller 148 can be installed at the water outlet of the hydroponic field. The pH monitoring device is used to monitor the pH value to determine the concentration of organic matter in the water at the outlet. When the pH value is high, the organic matter concentration is low at this time, and the water in the hydroponic field 8 can be discharged to the circulating water temporary storage tank 150. When the pH value is low, the organic matter concentration is high at this time, and the water can be discharged to Dry field ditch152.
此外，第1圖還示出了循環水暫存池150連接重物質螺旋葉片固液分離設備4和該離心洗滌設備3，也就是說，可將經過農作物吸收淨化後的糟液循環使用。In addition, Figure 1 also shows that the circulating water temporary storage tank 150 is connected to the heavy material spiral blade solid-liquid separation device 4 and the centrifugal washing device 3. That is to say, the waste liquid after being absorbed and purified by the crops can be recycled.
再者，第1圖還示出了最後一級的重物質螺旋葉片固液分離設備(亦即第三固液分離設備4C)連接至自來水管網122，使得通過多次洗滌的酒糟在最後一次洗滌時採用自來水洗滌以確保了酒糟洗滌的潔淨度。Furthermore, Figure 1 also shows that the last stage of the heavy material spiral blade solid-liquid separation equipment (ie, the third solid-liquid separation equipment 4C) is connected to the tap water pipe network 122, so that the distiller's grains that have been washed multiple times are washed in the last time. Wash with tap water to ensure the cleanliness of the distiller's grains.
參見第2圖和第3圖，繪示了酒糟回收及綜合處理系統中的部分的示意圖。所述酒糟輸送系統包括了送料機1及傾斜傳送帶2。所述送料機1的入口與處理系統地面齊平(見第2圖)、或是與堆放酒糟的堆糟平臺10的上檯面齊平(見第3圖)，以方便將酒糟送入送料機1。所述傾斜傳送帶2的入口和出口分別設置在送料機1的出口處和離心洗滌設備3的入口處。Referring to Figures 2 and 3, schematic diagrams of parts of the distiller's grain recovery and integrated treatment system are shown. The distiller's grain conveying system includes a feeder 1 and an inclined conveyor belt 2 . The entrance of the feeder 1 is flush with the ground of the processing system (see Figure 2), or flush with the upper surface of the lees stacking platform 10 (see Figure 3), so as to facilitate the delivery of distiller's grains into the feeder. 1. The entrance and exit of the inclined conveyor belt 2 are respectively provided at the exit of the feeder 1 and the entrance of the centrifugal washing equipment 3.
如在第2圖中所示，酒糟從送料機1頂部開口進入，也可在堆糟平臺所處的地面以下設置半地下室，將所述送料機1及傾斜傳送帶2設置在該半地下室內，送料機1的上端與堆放酒糟的堆糟平臺的上檯面齊平，第2圖中未處理酒糟臨時堆放的堆糟平臺與處理系統地面11為同一平面，便於酒糟送料。所述處理系統地面11為所述流水線形式的酒糟回收及綜合處理系統和包括糟液利用及循環系統在內的水位高低位差指標線，溢流口位線44在其上方可便於糟液在整個系統的輸送並且這也更有助於所述糟液利用及循環系統中水培田的佈局。As shown in Figure 2, the distiller's grains enter through the top opening of the feeder 1. A semi-basement can also be set up below the ground where the grain stacking platform is located, and the feeder 1 and the inclined conveyor belt 2 are placed in the semi-basement. The upper end of the feeder 1 is flush with the upper surface of the platform for stacking distillers' grains. In Figure 2, the platform for temporarily stacking unprocessed distillers' grains is on the same plane as the floor 11 of the processing system, which facilitates feeding of distillers' grains. The ground 11 of the treatment system is the distiller's grain recovery and comprehensive treatment system in the form of an assembly line and the water level difference indicator line including the grain liquid utilization and circulation system. The overflow port position line 44 is above it to facilitate the flow of the grain liquid. The transportation of the entire system is also more conducive to the layout of the hydroponic fields in the waste liquid utilization and circulation system.
如第3圖所示也可將流水線設置於所述處理系統地面11上，將送料機和堆糟平臺10設置於高於所述處理系統地面11，送料機1的出口下端為離心洗滌設備入料口。在一些實施方式中，可根據車間實際情況簡化流水線設備。As shown in Figure 3, the assembly line can also be set up on the floor 11 of the processing system, and the feeder and stacking platform 10 are set higher than the floor 11 of the processing system. The lower end of the outlet of the feeder 1 is the inlet of the centrifugal washing equipment. Material mouth. In some embodiments, the assembly line equipment can be simplified according to the actual conditions of the workshop.
參見第2圖，傾斜傳送帶2將酒糟送入所述酒糟洗滌系統，包括離心洗滌設備3及級聯連接的多個重物質螺旋葉片固液分離設備4。重物質螺旋葉片固液分離設備的數量因不同酒糟或最終產品工藝需求而定，一般為2至4個之間；如在第2圖和第3圖中分別地示出不同數量的重物質螺旋葉片固液分離設備。所述重物質螺旋葉片固液分離設備4中的每一者設置有螺旋葉片分離器、高壓噴水口51、糟液輸送管、和與糟液輸送管連接的排液閥42。Referring to Figure 2, the inclined conveyor belt 2 sends the distiller's grains into the distiller's grains washing system, which includes a centrifugal washing device 3 and a plurality of heavy material spiral blade solid-liquid separation devices 4 connected in cascade. The number of heavy material spiral blade solid-liquid separation equipment depends on different distiller's grains or final product process requirements, generally between 2 and 4; as shown in Figures 2 and 3, different numbers of heavy material spirals are shown respectively. Blade solid-liquid separation equipment. Each of the heavy material spiral blade solid-liquid separation equipment 4 is provided with a spiral blade separator, a high-pressure water spray port 51, a waste liquid delivery pipe, and a drain valve 42 connected to the waste liquid delivery pipe.
離心洗滌設備3的內部設置有進水口和旋轉葉片，通過旋轉葉片高速旋轉帶動水和酒糟離心碰撞，將酒糟中的可溶性澱粉、蛋白質、可溶性有機物及各種菌落洗出。The interior of the centrifugal washing equipment 3 is provided with a water inlet and a rotating blade. The high-speed rotation of the rotating blade drives the centrifugal collision of water and distiller's grains, thereby washing out the soluble starch, protein, soluble organic matter and various bacterial colonies in the distiller's grains.
在一些實施方式中，洗滌時，所述離心洗滌設備3中的酒糟體積進料速度與進水體積速度的比例可為1:2.5至1:6之間，例如可設置為1：4，通過調節入料速度和入水流速與出料口的混合液出料速度相配合，實現在離心洗滌設備3中混合液體的動態平衡。在酒糟烘乾和粉碎研磨之前進行洗滌，可避免糟液中許多發酵物進入酒糟內部且利於酒糟的濾水，這將大幅提高清洗效率和洗淨程度。In some embodiments, during washing, the ratio of the distiller's grain volume feed rate to the water feed volume rate in the centrifugal washing equipment 3 can be between 1:2.5 and 1:6, for example, it can be set to 1:4, by Adjust the feed speed and inlet water speed to match the mixed liquid discharge speed at the outlet to achieve dynamic balance of the mixed liquid in the centrifugal washing equipment 3. Washing the lees before drying, crushing and grinding can prevent many fermentation products in the lees from entering the inside of the lees and facilitate the filtration of the lees, which will greatly improve the cleaning efficiency and degree of cleaning.
重物質螺旋葉片固液分離設備4將濕潤的酒糟通過螺旋葉片分離器去除水分，並利用高壓噴水口51(見第4圖)對去除水分的酒糟進行再次洗滌，以去除在酒糟中的易溶有機物。The heavy material spiral blade solid-liquid separation equipment 4 removes moisture from the wet distiller's grains through the spiral blade separator, and uses the high-pressure water spray port 51 (see Figure 4) to wash the moisture-removed distiller's grains again to remove the easily soluble vinasse in the distiller's grains. organic matter.
參見第1圖，將洗滌之後的酒糟輸送至洗淨的酒糟處理系統130，其中通過帶式壓濾機132進行壓濾、烘乾機134進行烘乾、以及粉碎研磨機136進行粉碎後得到乾燥的酒糟固化物。Referring to Figure 1, the washed distiller's grains are transported to the washed distillers' grains processing system 130, where they are filtered by a belt filter press 132, dried by a dryer 134, and crushed by a crushing and grinding machine 136 before being dried. The solidified distiller's grains.
如在第4圖中所示，給出所述重物質螺旋葉片固液分離設備4的一個具體實施方式，包括入口池45，所述入口池45具有截面為半圓形的上升出料通道，所述上升出料通道內設置有螺旋葉片分離器，所述上升出料通道末端設置有出料口43，所述入口池45底部設置有所述排液閥42。As shown in Figure 4, a specific implementation of the heavy material spiral blade solid-liquid separation equipment 4 is given, including an inlet pool 45. The inlet pool 45 has an ascending discharge channel with a semicircular cross-section. A spiral blade separator is provided in the ascending discharge channel, a discharge port 43 is provided at the end of the ascending discharge channel, and the drain valve 42 is provided at the bottom of the inlet pool 45 .
在一些實施方式中，在離心洗滌設備3內的酒糟和水的混合物進入所述重物質螺旋葉片固液分離設備4的入口池45，螺旋葉片分離器的旋轉螺旋為沿上升出料通道向上，將酒糟和水的混合物上送的過程中，大量水分沉澱下墜在入口池45內，在螺旋葉片分離器頂端得到的是含水分較少的固液混合物；通過多個級聯的重物質螺旋葉片固液分離設備，可將酒糟充分洗滌並去除大部分水分。In some embodiments, the mixture of distiller's grains and water in the centrifugal washing equipment 3 enters the inlet pool 45 of the heavy material spiral blade solid-liquid separation equipment 4, and the rotating spiral of the spiral blade separator is upward along the rising discharge channel, During the process of sending up the mixture of distiller's grains and water, a large amount of water precipitates and falls in the inlet tank 45. What is obtained at the top of the spiral blade separator is a solid-liquid mixture containing less moisture; through multiple cascaded heavy material spiral blades, a solid-liquid mixture containing less moisture is obtained. Solid-liquid separation equipment can fully wash the lees and remove most of the moisture.
在第4圖中所示的具體實施方式中，在每個入口池45側壁上部設有溢流口41，所述溢流口41可通過管道與糟液輸送管相連，防止入口池45中液位過高並收集清洗酒糟後的糟液。所述溢流口41上設有濾網，以防止酒糟流出；所述溢流口位元線高於處理系統地面11的水平面，如在第2圖和第3圖中所示，這將有助於糟液通過重力勢能經糟液輸送管節能輸入糟液暫存池。In the specific embodiment shown in Figure 4, an overflow port 41 is provided on the upper part of the side wall of each inlet pool 45. The overflow port 41 can be connected to the waste liquid delivery pipe through a pipeline to prevent the inlet pool 45 from being filled with liquid. The position is too high and the lees after cleaning the lees are collected. The overflow port 41 is provided with a filter to prevent the lees from flowing out; the bit line of the overflow port is higher than the level of the treatment system ground 11, as shown in Figures 2 and 3, which will have It helps the waste liquid to be energy-saving and input into the waste liquid temporary storage tank through the waste liquid conveying pipe through gravity potential energy.
濾水後的酒糟通過重物質螺旋葉片固液分離設備4的出料口43進入設置在後方的傾斜梯度槽5，傾斜梯度槽5上排列有多條線性凹槽，可使高壓噴水口51噴出水流與酒糟充分接觸以提高酒糟的洗淨程度。當固液分離設備工作完成後可通過入口池45的排液閥42將入口池45內的糟液通過糟液輸送管排向糟液暫存池。The filtered distiller's grains enter the inclined gradient tank 5 provided at the rear through the discharge port 43 of the heavy material spiral blade solid-liquid separation equipment 4. There are multiple linear grooves arranged on the inclined gradient tank 5, which can cause the high-pressure water spray port 51 to eject The water flow fully contacts the lees to improve the cleaning degree of the lees. After the work of the solid-liquid separation equipment is completed, the waste liquid in the inlet pool 45 can be discharged to the waste liquid temporary storage tank through the waste liquid transport pipe through the drain valve 42 of the inlet pool 45 .
參見第1圖，所述多個級聯的重物質螺旋葉片固液分離設備4中的最後一級的重物質螺旋葉片固液分離設備4的高壓噴水口連接自來水管網122。通過多次洗滌和最後一次採用自來水洗滌確保了酒糟洗滌潔淨度。酒糟洗淨後可通過傳送帶進入帶式壓濾機132去除多餘水分，並將壓榨出的水分由糟液輸送管142而輸入糟液暫存池6。之後將酒糟依次完成烘乾、粉碎研磨、封裝存儲流程。Referring to Figure 1 , the high-pressure water spray port of the last stage of the heavy substance spiral blade solid-liquid separation equipment 4 among the multiple cascaded heavy substance spiral blade solid-liquid separation equipment 4 is connected to the tap water pipe network 122 . The cleanliness of the lees washing is ensured through multiple washings and the final washing with tap water. After the distiller's grains are washed, they can enter the belt filter press 132 through a conveyor belt to remove excess moisture, and the squeezed moisture can be input into the grains liquid temporary storage tank 6 through the grains liquid transport pipe 142. Afterwards, the distiller's grains are dried, crushed, ground, packaged and stored in sequence.
之後，通過將酒糟傳送至帶式壓濾機132兩濾布之間，由多組滾輪反復擠壓與剪切，壓榨出酒糟中水分，再使用真空泵吸附濾布，可實現連續壓濾大量的洗淨酒糟。After that, the distiller's grains are transferred to the belt filter press 132 between two filter cloths, and multiple sets of rollers are repeatedly squeezed and sheared to squeeze out the moisture in the distiller's grains, and then a vacuum pump is used to absorb the filter cloth, so that a large amount of continuous filtering can be achieved Wash the lees.
所述烘乾機134可例如為一烘乾室，可採用階梯式迴圈烘乾，所述烘乾機134在農作物收成季節時亦可用作農作物烘乾，實現設備最大化利用。The dryer 134 can be, for example, a drying chamber, which can adopt stepped loop drying. The dryer 134 can also be used for crop drying during the crop harvest season to maximize the utilization of the equipment.
見第1圖、第4圖、和第5圖，在一個具體實施方式中，所述流水線形式的酒糟回收及綜合處理系統100還包括糟液利用及循環系統140，所述糟液利用及循環系統140包括與所述糟液輸送管142連接的糟液暫存池6、與糟液暫存池6連接的水培田8；所述水培田8的出水口連接有水泵，並通過水泵連接旱田154和循環水暫存池150，所述循環水暫存池150管道連接至少一個所述重物質螺旋葉片固液分離設備4的高壓噴水口51和所述離心洗滌設備3的入水口。See Figure 1, Figure 4, and Figure 5. In a specific embodiment, the streamlined distiller's grain recovery and comprehensive treatment system 100 also includes a lees utilization and recycling system 140, and the lees utilization and recycling system 140 The system 140 includes a waste liquid temporary storage tank 6 connected to the waste liquid transfer pipe 142, and a hydroponic field 8 connected to the waste liquid temporary storage tank 6; the water outlet of the hydroponic field 8 is connected to a water pump, and the water is passed through the water pump. The dry field 154 is connected to the circulating water temporary storage tank 150 . The circulating water temporary storage tank 150 is connected by pipelines to at least one high-pressure water spray port 51 of the heavy material spiral blade solid-liquid separation device 4 and the water inlet of the centrifugal washing device 3 .
所述糟液輸送管142中的糟液通常流入糟液暫存池6，將含有酒糟中可溶性澱粉、蛋白質、可溶性有機物等的糟液作為農用營養液，排入水培田。The spent liquor in the spent liquor transport pipe 142 usually flows into the residual liquor temporary storage tank 6 , and the spent liquor containing soluble starch, protein, soluble organic matter, etc. in the distiller's grains is used as an agricultural nutrient solution and discharged into the hydroponic field.
見第5圖，所述糟液暫存池6還可以安裝曝氣鼓風機7，使糟液水體中增加足夠的溶解氧，以滿足好氧生物對氧氣的需求，並將糟液中有機物分解成為農作物養分。所述糟液暫存池6上方設有多個溢流通道61，將糟液暫存池6的上層水溢流入水培田8作為液體肥料，同時防止糟液溢出。As shown in Figure 5, the lag liquid temporary storage tank 6 can also be equipped with an aeration blower 7 to add enough dissolved oxygen to the lag liquid water body to meet the oxygen demand of aerobic organisms and decompose the organic matter in the lag liquid into Crop nutrients. A plurality of overflow channels 61 are provided above the waste liquid temporary storage tank 6 to overflow the upper water from the waste liquid temporary storage tank 6 into the hydroponic field 8 as liquid fertilizer while preventing the waste liquid from overflowing.
還可在所述糟液暫存池6中通過添加器添加酒糟中不具備的營養物質如氮磷鉀水溶肥等，通過曝氣鼓風機7使其混合均勻確保農作物的正常生長。Nutrients such as nitrogen, phosphorus and potassium water-soluble fertilizers that are not available in the distiller's grains can also be added to the lees temporary storage tank 6 through an adder, and mixed evenly through the aeration blower 7 to ensure the normal growth of crops.
如第5圖和第6圖所示，所述水培田8的上層為泡沫板81，下層為種植池82，泡沫板81上有均勻排列用於植物種植的種植孔83，所述種植孔83內有浸入下層種植池的種植網；所述種植池82與糟液暫存池6連接。As shown in Figures 5 and 6, the upper layer of the hydroponic field 8 is a foam board 81, and the lower layer is a planting pool 82. The foam board 81 has planting holes 83 evenly arranged for plant planting. The planting holes There is a planting net immersed in the lower planting pool in 83; the planting pool 82 is connected to the waste liquid temporary storage pool 6.
所述種植網中種有農作物9，所述泡沫板81之下為水培液，所述水培液為糟液暫存池6溢流出的糟液，在酒糟洗滌過程中，大量水將附著在酒糟上的可溶性有機物洗滌稀釋成為低濃度多種有機物的糟液作為液體肥料。所述糟液中還可以添加有除糟液外其它有助於農作物9生長的微量元素。Crops 9 are planted in the planting net, and under the foam board 81 is hydroponic liquid. The hydroponic liquid is the lees overflowing from the lees temporary storage tank 6. During the washing process of the lees, a large amount of water will adhere to the lees. The soluble organic matter on the distiller's grains is washed and diluted into a low concentration of a variety of organic matter used as liquid fertilizer. In addition to the residue liquid, other trace elements that are helpful for the growth of the crops 9 can also be added to the residue liquid.
可通過循環水暫存池150內的水位檢測設備144測量循環水暫存池150的水位，當超過限高水位或旱田154缺水缺肥時糟液輸送管142將糟液排向旱田溝渠152，糟液經溝渠內水稀釋後，可用作旱田154的灌溉，並達到旱田154肥土效果。在一些實施方式中，所述糟液輸送管142中糟液直接排向旱田溝渠152時，關閉水培田8的出水口，防止水培田8中的水培液液位下降造成農產損失。The water level of the circulating water temporary storage tank 150 can be measured by the water level detection device 144 in the circulating water temporary storage tank 150. When the water level exceeds the limit or the dry field 154 is short of water and fertilizer, the waste liquid delivery pipe 142 will discharge the waste liquid to the dry field ditch 152. After being diluted by the water in the ditch, the waste liquid can be used for irrigation of dry fields and achieve the effect of fertilizing dry fields. In some embodiments, when the waste liquid in the waste liquid transport pipe 142 is directly discharged to the dry field ditch 152, the water outlet of the hydroponic field 8 is closed to prevent the hydroponic liquid level in the hydroponic field 8 from falling and causing agricultural product losses. .
所述水培田8(可例如為大棚水培農田)的出水口可通過水泵選擇性的將水排入循環水暫存池150或用作旱田溝渠152以灌溉旱田154。具體的控制方式為：所述水培田8的出水口設有pH值監控設備及與其連接控制器(亦即第1圖的148)，所述控制器還與所述水泵連接以控制所述水泵。The water outlet of the hydroponic field 8 (which may be, for example, a greenhouse hydroponic field) can selectively discharge water into the circulating water temporary storage tank 150 through a water pump or be used as a dry field ditch 152 to irrigate the dry field 154 . The specific control method is: the water outlet of the hydroponic field 8 is equipped with a pH value monitoring device and a controller connected to it (i.e., 148 in Figure 1). The controller is also connected to the water pump to control the water pump.
以pH值作為判定標準來判別出水口的水中有機物濃度。當pH值較高時，此時有機物濃度較低，可將水培田中的水排向循環水暫存池，當pH值較低時，此時有機物濃度較高，將水排向旱田溝渠152，使其與溝渠內水進一步稀釋然後用作旱田154的灌溉。採用這種方式，可以進一步利用水培田8中的水作為旱田肥料，在糟液產量較大時，進一步作為旱田灌溉或系統的循環水。Use pH value as a criterion to determine the concentration of organic matter in the water at the outlet. When the pH value is high, the concentration of organic matter is low, and the water in the hydroponic field can be discharged to the circulating water temporary storage tank. When the pH value is low, the concentration of organic matter is high, and the water can be discharged to the dry field ditch 152 , which is further diluted with the water in the ditch and then used for irrigation of dry fields 154. In this way, the water in the hydroponic field 8 can be further utilized as upland field fertilizer, and when the yield of waste liquid is large, it can further be used as upland field irrigation or circulating water for the system.
與現有技術相比，本發明所述流水線形式的酒糟回收及綜合處理系統具有如下有益效果：Compared with the existing technology, the distiller's grain recovery and comprehensive treatment system in the form of an assembly line according to the present invention has the following beneficial effects:
一、本發明採用自動化流水線高效方式處理酒糟，可大批量地回收及處理酒糟。對酒糟進行流水線洗滌處理，然後對酒糟進行壓濾、烘乾、粉碎研磨、封裝存儲，產物可長期存放，處理後提高了酒糟的利用價值解決了酒糟極易腐敗變質的問題。1. The present invention uses an automated assembly line to process distiller's grains in an efficient manner, and can recycle and process distillers' grains in large quantities. The distiller's grains are washed in an assembly line, and then the distillers' grains are filtered, dried, crushed, ground, and packaged for storage. The product can be stored for a long time. After treatment, the utilization value of the distillers' grains is improved and the problem that the distillers' grains are easily spoiled is solved.
二、利用本發明最終得到的固體廢棄物由於清洗去釀造發酵物與雜質，不但可以長時間儲存，可以用於生物可降解材料的原料及填料，產品可應用於多種領域，將其有效的變廢為寶。2. The solid waste finally obtained by using the present invention can not only be stored for a long time due to cleaning to remove brewing fermentation products and impurities, but can also be used as raw materials and fillers for biodegradable materials. The products can be used in various fields to effectively transform them into Waste becomes treasure.
三、由於烘乾後的糟液有許多發酵產物會進到酒糟內部，使其在後續洗滌過程更難被釋放，更難清洗乾淨。本發明在酒糟未烘乾之前進行洗滌，可以減少清洗難度。3. Because many fermentation products in the dried lees will enter the inside of the lees, making it more difficult to be released and cleaned in the subsequent washing process. In the present invention, the distiller's grains are washed before they are dried, which can reduce the difficulty of cleaning.
四、由於粉碎研磨後的酒糟粉末會使其和糟泥糟沙的粒徑更為相近，酒糟粉末和糟泥更難被分離，且容易和水混合成漿，更難固液分離。本發明在酒糟粉碎研磨之前進行洗滌，可以大幅提高清洗效率。4. Since the crushed and ground distiller’s grain powder will have a particle size similar to that of the grains and grains, it is more difficult to separate the grains powder and grains, and it is easy to mix with water to form a slurry, making it more difficult to separate solid-liquid. The present invention washes the distiller's grains before crushing and grinding, which can greatly improve the cleaning efficiency.
五、本發明將清洗過程中產生的糟液作為液體肥料應用到農業種植中，在解決環境污染問題的同時實現了酒糟剩餘價值的最大化利用。5. The present invention applies the lees produced during the cleaning process as liquid fertilizer in agricultural planting, thereby maximizing the residual value of the lees while solving the problem of environmental pollution.
六、本發明將酒糟處理與農業生產相結合，將糟液中營養成分在水培農作物與旱田農作物之間通過有機物濃度作為判斷指標進行選擇性輸送，確保了不同農作物正常生長並可使酒糟糟液得到充分利用。6. The present invention combines the processing of distiller's grains with agricultural production, and selectively transports the nutrients in the distiller's grains between hydroponic crops and upland crops using the concentration of organic matter as a judgment indicator, ensuring the normal growth of different crops and enabling the use of distillers' grains. Liquid is fully utilized.
七、本發明中將經過農作物吸收淨化後的糟液迴圈使用，完成酒糟處理的同時降低了水資源浪費。7. In the present invention, the lees after being absorbed and purified by the crops is recycled and used, thereby completing the processing of the lees while reducing the waste of water resources.
八、本發明將設備高低位元差的佈局，在酒糟回收及綜合處理系統中節能輸送糟液，並且通過設備多種佈局方式可達到不同工藝需求和因地制宜的效果。8. The present invention arranges equipment with high and low bit differences to save energy and transport lees in the distiller's grain recovery and comprehensive treatment system, and can achieve different process requirements and local conditions through multiple layout methods of the equipment.
前文所述的為本發明的各個優選實施例，各個優選實施例中的優選實施方式如果不是明顯自相矛盾或以某一優選實施方式為前提，各個優選實施方式都可以任意疊加組合使用，所述實施例以及實施例中的具體參數僅是為了清楚表述發明人的發明驗證過程，並非用以限制本發明的專利保護範圍，本發明的專利保護範圍仍然以其申請專利範圍為準，凡是運用本發明的說明書內容所作的均等結構變化，同理均應包含在本發明的保護範圍內。The foregoing descriptions are various preferred embodiments of the present invention. Unless the preferred implementation modes in each preferred embodiment are obviously contradictory or based on a certain preferred implementation mode, each preferred implementation mode can be used in any combination and superposition, so The above-mentioned examples and the specific parameters in the examples are only to clearly describe the inventor's invention verification process, and are not used to limit the patent protection scope of the present invention. The patent protection scope of the present invention is still subject to the patent application scope. Any application Equal structural changes made in the description of the present invention shall be included in the protection scope of the present invention.
1:送料機 10:堆糟平臺 100:酒糟回收及綜合處理系統 11:處理系統地面 110:酒糟輸送系統 120:酒糟洗滌系統 122:自來水管網 130:洗淨的酒糟處理系統 132:帶式壓濾機 134:烘乾機 136:粉碎研磨機 138:封裝裝置/儲存室 140:糟液利用及循環系統 142:糟液輸送管 144:水位檢測設備 146:添加器 148:pH值監控設備/控制器 150:循環水暫存池 152:旱田溝渠 154:旱田 160:填料或合成用原料 2:傾斜傳送帶 3:離心洗滌設備 4:重物質螺旋葉片固液分離設備 4A:第一固液分離設備 4B:第二固液分離設備 4C:第三固液分離設備 41:溢流口 42:排液閥 43:出料口 44:溢流口位線 45:入口池 5:傾斜梯度槽 51:高壓噴水口 6:糟液暫存池 61:溢流通道 7:曝氣鼓風機 8:水培田 81:泡沫板 82:種植池 83:種植孔 9:農作物 1: Feeder 10: Heap platform 100: Distillers grain recovery and comprehensive treatment system 11: Handling system ground 110: Distillers grain conveying system 120:Wine lees washing system 122:Water pipe network 130: Cleaned lees treatment system 132: Belt filter press 134: Dryer 136:Pulverizing grinder 138: Packaging device/storage room 140: Waste liquid utilization and circulation system 142: Waste liquid delivery pipe 144:Water level detection equipment 146: Adder 148: pH monitoring equipment/controller 150: Circulating water temporary storage pool 152:Dry field ditch 154: Dry fields 160: Fillers or synthetic raw materials 2: Inclined conveyor belt 3: Centrifugal washing equipment 4: Heavy material spiral blade solid-liquid separation equipment 4A: The first solid-liquid separation equipment 4B: Second solid-liquid separation equipment 4C: The third solid-liquid separation equipment 41: Overflow port 42:Drain valve 43: Discharge port 44: Overflow port position line 45: Entrance pool 5: Inclined gradient tank 51: High pressure water jet 6: Bad liquid temporary storage pool 61: Overflow channel 7:Aeration blower 8:Hydroponics field 81:Foam board 82:Planting pond 83:Planting hole 9:Crops
第1圖繪示了酒糟回收及綜合處理系統的示意圖。 第2圖為本發明所述酒糟回收及綜合處理系統的一個具體實施方式示意圖。 第3圖為本發明所述酒糟回收及綜合處理系統的又一個具體實施方式示意圖。 第4圖為本發明所述重物質螺旋葉片固液分離設備的一個具體實施方式示意圖。 第5圖為本發明所述糟液利用及循環系統的一個具體實施方式示意圖。 第6圖為本發明所述水培田的一個具體實施方式截面示意圖。 Figure 1 shows a schematic diagram of the distiller's grains recovery and integrated treatment system. Figure 2 is a schematic diagram of a specific implementation of the distiller's grains recovery and comprehensive treatment system according to the present invention. Figure 3 is a schematic diagram of another specific implementation of the distiller's grain recovery and comprehensive treatment system of the present invention. Figure 4 is a schematic diagram of a specific implementation of the heavy material spiral blade solid-liquid separation equipment of the present invention. Figure 5 is a schematic diagram of a specific embodiment of the waste liquid utilization and circulation system of the present invention. Figure 6 is a schematic cross-sectional view of a specific embodiment of the hydroponic field according to the present invention.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in order of storage institution, date and number) without Overseas storage information (please note in order of storage country, institution, date, and number) without
1:送料機 1: Feeder
100:酒糟回收及綜合處理系統 100: Distillers grain recovery and comprehensive treatment system
110:酒糟輸送系統 110: Distillers grain conveying system
120:酒糟洗滌系統 120:Wine lees washing system
122:自來水管網 122:Water pipe network
130:洗淨的酒糟處理系統 130: Cleaned lees treatment system
132:帶式壓濾機 132: Belt filter press
134:烘乾機 134: Dryer
136:粉碎研磨機 136:Pulverizing grinder
138:封裝裝置/儲存室 138: Packaging device/storage room
140:糟液利用及循環系統 140: Waste liquid utilization and circulation system
142:糟液輸送管 142: Waste liquid delivery pipe
144:水位檢測設備 144:Water level detection equipment
146:添加器 146: Adder
148:pH值監控設備/控制器 148: pH monitoring equipment/controller
150:循環水暫存池 150: Circulating water temporary storage pool
152:旱田溝渠 152:Dry field ditch
154:旱田 154: Dry fields
160:填料或合成用原料 160: Fillers or synthetic raw materials
3:離心洗滌設備 3: Centrifugal washing equipment
4:重物質螺旋葉片固液分離設備 4: Heavy material spiral blade solid-liquid separation equipment
4A:第一固液分離設備 4A: The first solid-liquid separation equipment
4B:第二固液分離設備 4B: Second solid-liquid separation equipment
4C:第三固液分離設備 4C: The third solid-liquid separation equipment
6:糟液暫存池 6: Bad liquid temporary storage pool
8:水培田 8:Hydroponics field
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111019359.X | 2021-09-01 | ||
| CN202111019359.XA CN113857201A (en) | 2021-09-01 | 2021-09-01 | Lees integrated processing system of assembly line formula |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW202402417A true TW202402417A (en) | 2024-01-16 |
Family
ID=78989081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111132160A TW202402417A (en) | 2021-09-01 | 2022-08-25 | Batchable distillery residue recovery and integrated processing system |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN113857201A (en) |
| NL (1) | NL2032922B1 (en) |
| TW (1) | TW202402417A (en) |
| WO (1) | WO2023029595A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113857201A (en) * | 2021-09-01 | 2021-12-31 | 四川轻化工大学 | Lees integrated processing system of assembly line formula |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7404497A (en) * | 1973-04-13 | 1974-10-15 | ||
| CN2060778U (en) * | 1989-10-04 | 1990-08-22 | 吉林工业大学 | Device for separating and recovering press residues of alcohol |
| CN2105989U (en) * | 1991-07-07 | 1992-06-03 | 兰孝逑 | Bag type distillers' grains solid and liquid separator |
| JP3406592B1 (en) * | 2002-07-03 | 2003-05-12 | ▲吉▼田工機株式会社 | Method and apparatus for producing zeolite |
| US20080061004A1 (en) * | 2004-10-29 | 2008-03-13 | Loran Balvanz | Method and apparatus for producing dried distillers grain |
| JP2006198540A (en) * | 2005-01-21 | 2006-08-03 | Mori Plant:Kk | Solid-liquid separator |
| JP2007267702A (en) * | 2006-03-31 | 2007-10-18 | Mitsui Eng & Shipbuild Co Ltd | Method for producing shochu distillation lees concentrated solution |
| CN1927735A (en) * | 2006-10-03 | 2007-03-14 | 李安民 | Technology of processing distiller's solution of alcohol production and applying in cropland irrigation |
| KR101048230B1 (en) * | 2011-01-13 | 2011-07-08 | 조민성 | The hydroxide aluminum manufacturing method which uses the aluminium drosses |
| CN102921700B (en) * | 2012-10-31 | 2015-07-15 | 新奥科技发展有限公司 | Distillate spirit vinasse spot comprehensive utilization method |
| WO2014098874A1 (en) * | 2012-12-20 | 2014-06-26 | General Electric Company | Vinasse treatment for water reuse, fertilizer and biogas production |
| US20170240816A1 (en) * | 2014-10-22 | 2017-08-24 | Ennox Technology As | Separation of hydrocarbons from inorganic material |
| KR102035483B1 (en) * | 2016-03-18 | 2019-11-08 | 한국토지주택공사 | The processing method of food garbage and apparatus thereof |
| TWI660911B (en) * | 2017-10-11 | 2019-06-01 | 林翰謙 | The sorghum distillery residue carbons with environmentally friendly effectiveness |
| CN208434647U (en) * | 2018-02-11 | 2019-01-29 | 孟州市华兴有限责任公司 | A kind of vinasse liquid processing device |
| CN208960496U (en) * | 2018-08-27 | 2019-06-11 | 青岛佳磊科技有限公司 | Xylitol hydrolysate wash mill |
| CN108841873B (en) * | 2018-09-10 | 2020-11-06 | 江南大学 | Method for producing ethanol by recycling anaerobic digestion effluent and distiller's grain clear liquid |
| CN110241142A (en) * | 2019-06-21 | 2019-09-17 | 中国科学院成都生物研究所 | A kind of complete utilization method of Luzhou-flavor vinasse hydrothermal carbonization coupling anaerobic digestion |
| CN110394357A (en) * | 2019-08-21 | 2019-11-01 | 四川锐源能环科技有限公司 | A kind of vinasse waste harmless resource processing system and the method for producing humic acid |
| CN111217625A (en) * | 2020-03-09 | 2020-06-02 | 青岛天人环境股份有限公司 | Lees treatment facility assembly line |
| CN111320815A (en) * | 2020-03-20 | 2020-06-23 | 贵州华清科维环境能源有限责任公司 | Method for extracting vinasse fiber component from vinasse for wood-plastic production |
| CN113857201A (en) * | 2021-09-01 | 2021-12-31 | 四川轻化工大学 | Lees integrated processing system of assembly line formula |
-
2021
- 2021-09-01 CN CN202111019359.XA patent/CN113857201A/en active Pending
-
2022
- 2022-05-18 WO PCT/CN2022/093438 patent/WO2023029595A1/en unknown
- 2022-08-25 TW TW111132160A patent/TW202402417A/en unknown
- 2022-08-31 NL NL2032922A patent/NL2032922B1/en active
Also Published As
| Publication number | Publication date |
|---|---|
| WO2023029595A1 (en) | 2023-03-09 |
| NL2032922B1 (en) | 2023-04-06 |
| CN113857201A (en) | 2021-12-31 |
| NL2032922A9 (en) | 2023-02-15 |
| NL2032922A (en) | 2023-01-24 |
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