TW202231344A - Device for manufacturing liquid food product - Google Patents
Device for manufacturing liquid food product Download PDFInfo
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- TW202231344A TW202231344A TW110147859A TW110147859A TW202231344A TW 202231344 A TW202231344 A TW 202231344A TW 110147859 A TW110147859 A TW 110147859A TW 110147859 A TW110147859 A TW 110147859A TW 202231344 A TW202231344 A TW 202231344A
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- liquid food
- liquid
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- 235000021056 liquid food Nutrition 0.000 title claims abstract description 176
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000011084 recovery Methods 0.000 claims abstract description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims description 104
- 238000001514 detection method Methods 0.000 claims description 57
- 239000000243 solution Substances 0.000 claims description 37
- 238000003860 storage Methods 0.000 claims description 26
- 239000011259 mixed solution Substances 0.000 claims description 19
- 238000011144 upstream manufacturing Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 10
- 239000003085 diluting agent Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000001954 sterilising effect Effects 0.000 claims description 4
- 235000013305 food Nutrition 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 24
- 239000007789 gas Substances 0.000 description 17
- 239000002699 waste material Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- -1 For example Substances 0.000 description 1
- 241000269851 Sarda sarda Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 235000015243 ice cream Nutrition 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000010808 liquid waste Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 235000021057 semi-liquid food Nutrition 0.000 description 1
- 235000014214 soft drink Nutrition 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/001—Details of apparatus, e.g. for transport, for loading or unloading manipulation, pressure feed valves
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J43/00—Implements for preparing or holding food, not provided for in other groups of this subclass
- A47J43/04—Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Mechanical Engineering (AREA)
- General Preparation And Processing Of Foods (AREA)
- Formation And Processing Of Food Products (AREA)
Abstract
Description
本發明係關於一種液態食品製造裝置。The present invention relates to a liquid food manufacturing device.
例如,已知一種製造湯、冰淇淋產品等液態或半液態食品之裝置(例如,參閱專利文獻1)。專利文獻1中記載的裝置具備:第1容器2,對液態或半液態的基底產品進行熱處理;第2容器3,將基底產品供給到第1容器2;以及攪拌機4,將第1容器2內的基底產品進行混合等。
[先前技術文獻]
For example, an apparatus for producing liquid or semi-liquid food such as soup and ice cream products is known (for example, refer to Patent Document 1). The apparatus described in
[專利文獻1] 日本特開2020-167993號公報[Patent Document 1] Japanese Patent Laid-Open No. 2020-167993
[發明所欲解決之問題][Problems to be Solved by Invention]
在如專利文獻1記載的裝置等的液態食品製造裝置中,會定期用水洗淨裝置內部。藉此,能夠長期衛生地製造基底產品。
然而,有時供洗淨之水殘留於裝置內部,並稀釋洗淨後被製造之液態食品。在該情況下,存在被稀釋之液態食品因不符合產品規格而導致被廢棄,並引發食品損失之問題。
本發明的目的在於提供一種盡可能減少或防止食品損失之液態食品製造裝置。
[解決問題之技術手段]
In a liquid food manufacturing apparatus such as the apparatus described in
本發明的液態食品製造裝置的一種態樣,其特徵為,具備:液態食品通過管線,係供符合產品規格之液態食品通過; 回收管線,係回收藉由殘留於前述液態食品通過管線中的水而被稀釋之前述液態食品的稀液;以及 供給管線,係在前述液態食品通過前述液態食品通過管線之過程,從前述回收管線向前述液態食品通過管線供給前述稀液,以使前述稀液混合到前述液態食品中。 [發明之效果] An aspect of the liquid food manufacturing device of the present invention is characterized in that it is provided with: a liquid food passing pipeline for passing liquid food that meets product specifications; A recovery line for recovering the dilute liquid of the aforementioned liquid food that has been diluted by the water remaining in the aforementioned liquid food passage line; and The supply line is in the process of the liquid food passing through the liquid food passing line, and the dilute liquid is supplied from the recovery line to the liquid food passing line, so that the dilute liquid is mixed into the liquid food. [Effect of invention]
根據本發明,能夠使以往被廢棄之稀液混合到液態食品中再利用。藉此,能夠盡可能抑制或防止無謂地廢棄稀液。亦即,能夠盡可能減少或防止食品損失。ADVANTAGE OF THE INVENTION According to this invention, the dilute liquid which was discarded conventionally can be mixed with liquid food, and can be reused. Thereby, wasteful waste of dilute liquid can be suppressed or prevented as much as possible. That is, food loss can be minimized or prevented.
以下,參閱圖1~圖7,根據圖示所示之較佳實施形態對本發明的液態食品製造裝置進行詳細說明。Hereinafter, referring to FIGS. 1 to 7 , the liquid food manufacturing apparatus of the present invention will be described in detail according to the preferred embodiments shown in the drawings.
圖1~圖7所示之液態食品製造裝置(液態食品製造設備)1係製造符合產品規格之液態食品Q1之裝置。 作為液態食品Q1尤其不加以限定,例如為果汁等清涼飲料、鰹魚醬油露等液態調味料等。 又,“符合產品規格”係指液體的濃度(成分濃度)被調配成可以在市場中流通和販賣之狀態。 The liquid food manufacturing apparatus (liquid food manufacturing equipment) 1 shown in FIGS. 1 to 7 is an apparatus for manufacturing liquid food Q1 that meets product specifications. The liquid food Q1 is not particularly limited, and examples thereof include soft drinks such as fruit juice, and liquid seasonings such as bonito soy sauce. In addition, "conforms to the product specification" means that the concentration (component concentration) of the liquid is prepared in such a state that it can be distributed and sold in the market.
如圖1(關於圖2~圖7亦相同)所示,液態食品製造裝置1具備液態食品通過管線2、回收管線(第1回收管線)3A、回收管線(第2回收管線)3B、供給管線4及廢棄管線5。
另外,在圖1中,液態食品通過管線2被施加從左上方朝右下方傾斜之影陰線,回收管線3A被施加從右上方朝左下方傾斜之影陰線,回收管線3B被施加交叉影陰線,供給管線4被施加從左上方朝右下方傾斜之影陰線(比液態食品通過管線2的影陰線更密),廢棄管線5被施加從右上方朝左下方傾斜之影陰線(比供給管線3A的影陰線更密)。
As shown in FIG. 1 (the same applies to FIGS. 2 to 7 ), the liquid
液態食品通過管線2係符合產品規格之液態食品Q1通過之流路(參閱圖2),例如由管等構成。
液態食品通過管線2的上游側連接於將液態食品Q1的原料液和水以既定混合比例進行混合而生成液態食品Q1之攪拌機11。又,液態食品通過管線2的下游側連接於將液態食品Q1填充到容器等中之填充機12。
The liquid
又,液態食品製造裝置1具備設置於液態食品通過管線2中途之第1槽(平衡槽)21、濃度檢測部22、泵23、流量檢測部24、功能部25及第2槽26。第1槽21、濃度檢測部22、泵23、流量檢測部24、功能部25及第2槽26從上游側依序配置。Moreover, the liquid-
第1槽21係暫時儲存液態食品Q1之儲存部。藉此,能夠使所期望之恆定量的液態食品Q1朝向第2槽26穩定地流下。
又,第1槽21亦可攪拌液態食品Q1。藉此,能夠使第1槽21內的液態食品Q1的濃度均一。而後,當從填充機12向各個容器填充液態食品Q1時,能夠使該液態食品Q1的濃度恆定。
The
如後所述,在液態食品通過管線2中,例如有時殘留有供洗淨之水Q2。藉由該水Q2,液態食品Q1被稀釋而成為不符合產品規格之稀液(稀釋液)Q3。當製造液態食品Q1時,液態食品製造裝置1能夠使稀液Q3混合到該液態食品Q1而生成混合液Q4。
濃度檢測部22係檢測混合液Q4的濃度之濃度計。作為濃度檢測部22尤其不加以限定,例如能夠使用根據光折射率測定濃度之濃度計、計測液體密度之密度計等。
As will be described later, for example, water Q2 for washing may remain in the liquid
而後,根據濃度檢測部22的檢測結果,能夠判斷混合液Q4(混合了稀液Q3之液態食品Q1)是否符合產品規格。在混合液Q4符合產品規格之情況下,能夠由填充機12將該混合液Q4填充到容器中,使其在市場中流通(參閱圖6)。另一方面,在混合液Q4不符合產品規格之情況下,該混合液Q4作為稀液Q3被再利用。
另外,混合液Q4是否符合產品規格之判斷是由與濃度檢測部22電連接之判斷部10進行。作為判斷部10尤其不加以限定,例如能夠使用個人電腦。
Then, according to the detection result of the density|
泵23係使液態食品Q1(混合液Q4)強制通過液態食品通過管線2之泵。
流量檢測部24係檢測通過液態食品通過管線2之液態食品Q1(混合液Q4)的流量之流量計。
The
功能部25具有加熱液態食品Q1(混合液Q4)之加熱部251、以及冷卻液態食品Q1(混合液Q4)之冷卻部252。
當液態食品Q1(混合液Q4)通過加熱部251時,加熱部251能夠加熱液態食品Q1進行殺菌。如此,加熱部251具有對液態食品Q1進行殺菌之功能。
The
冷卻部252能夠在殺菌後的液態食品Q1(混合液Q4)充分被冷卻之狀態下將液態食品Q1填充到容器中,在填充之後,亦可防止雜菌在液態食品Q1中再繁殖等。
第2槽26係暫時儲存液態食品Q1之儲存部。藉此,能夠使所期望之恆定量的液態食品Q1朝填充機12穩定地流下。
The
回收管線3A及回收管線3B係從液態食品通過管線2回收稀液Q3之流路(參閱圖2),例如由管等構成。
回收管線3A的上游側經由閥61連接於液態食品通過管線2的功能部25與第2槽26之間。藉由閥61的作動,能夠切換為朝向第2槽26之流動(圖2、圖3、圖6)和朝向回收管線3A之流動(圖4、圖5、圖7)。
The
在回收管線3A的下游側連接有稀液儲存部31。稀液儲存部31係暫時儲存稀液Q3之儲存部。藉此,直到經由供給管線4向液態食品通過管線2供給稀液Q3為止,能夠持續儲存稀液Q3。而後,當向液態食品通過管線2供給稀液Q3時,能夠迅速進行該供給。A dilute
又,回收管線3A在其中途具有經由閥62分岐之分岐管線32。分岐管線32的下游側連接於第1槽21。藉由閥62的作動,能夠切換為朝稀液儲存部31之流動和朝分岐管線32之流動。Moreover, the
回收管線3B的上游側經由閥63連接於液態食品通過管線2的第1槽21與攪拌機11之間。回收管線3B的下游側連接於稀液儲存部31。藉由閥63的作動,能夠切換為朝第1槽21之流動和朝稀液儲存部31之流動。The upstream side of the
液態食品製造裝置1具備連接於回收管線3A的中途之氣體供給部33A和連接於回收管線3B的中途之氣體供給部33B。
氣體供給部33A能夠向回收管線3A噴射氣體而進行供給。氣體供給部33B亦能夠向回收管線3B噴射氣體而進行供給。藉此,能夠使殘留於回收管線3A或回收管線3B中之稀液Q3強制趨向稀液儲存部31,並能夠盡可能不浪費地回收稀液Q3。該回收有助於減少或防止後述之食品損失。
另外,作為氣體尤其不加以限定,例如空氣或氮氣等惰性氣體為較佳。藉此,能夠防止氣體對稀液Q3的成分帶來影響。
The liquid
又,在回收管線3A的氣體供給部33A的下游側且稀液儲存部31的上游側,設置有濃度檢測部(稀液用濃度檢測部)34。濃度檢測部34係檢測通過回收管線3A之稀液Q3的濃度之濃度計。作為濃度檢測部34尤其不加以限定,例如能夠使用根據光折射率測定濃度之濃度計、計測液體密度之密度計等。Further, on the downstream side of the
而後,判斷部10根據濃度檢測部34的檢測結果,判斷稀液Q3是否在既定濃度範圍內。
如上述,判斷部10根據濃度檢測部22的檢測結果,亦可判斷混合液Q4是否符合產品規格。
Then, the
廢棄管線5係在判斷部10判斷稀液Q3不在既定濃度範圍內之情況下廢棄稀液Q3之流路,例如由管等構成。
廢棄管線5的上游側經由閥64連接於回收管線3A的濃度檢測部34與稀液儲存部31之間。廢棄管線5的下游側例如連接有稀液Q3或供洗淨之水Q2等流入之下水道或排水處理設備。藉由閥64的作動,能夠切換為朝稀液儲存部31之流動(參閱圖4)和朝下水道或排水處理設備(廢棄管線5)之流動(參閱圖5)。
另外,在回收管線3A中,有將從閥64到稀液儲存部31為止的部分稱為“再利用管線35”。
The discarding
供給管線4係在液態食品Q1通過液態食品通過管線2之過程中,從稀液儲存部31(回收管線3A)向液態食品通過管線2供給稀液Q3之流路(參閱圖6),例如由管等構成。藉由該供給,得到使稀液Q3混合到液態食品Q1中之混合液Q4。The
供給管線4的上游側連接於稀液儲存部31。
供給管線4的下游側連接於液態食品通過管線2的功能部25的上游側。在本實施形態中,供給管線4的下游側連接於液態食品通過管線2的功能部25與閥63之間。藉此,能夠盡可能地使稀液Q3在上游側與液態食品Q1合流,其後,在到達濃度檢測部22之前,能夠確保使液態食品Q1與稀液Q3充分混合之時間與距離。
又,功能部25為了進行殺菌而大多具有加熱功能,但在該情況下,稀液Q3並不限於由功能部25加熱至既定溫度而殺菌之液體。因此,在稀液儲存部31中混合存在殺菌之稀液Q3和未殺菌之稀液Q3。因此,當再利用稀液Q3時,在液態食品通過管線2的功能部25的上游側使稀液Q3與液態食品Q1合流,藉由該合流而生成之混合液Q4必須由功能部25加熱並殺菌。
The upstream side of the
又,液態食品製造裝置1具備設置於供給管線4的中途之泵41、流量檢測部42、濃度檢測部(稀液用濃度檢測部)43及閥44。泵41、流量檢測部42、濃度檢測部43及閥44從上游側依序配置。
泵41係使稀液Q3強制通過供給管線4之泵。
流量檢測部42係檢測通過供給管線4之稀液Q3的流量之流量計。
Moreover, the liquid
濃度檢測部43係檢測稀液Q3的濃度之濃度計。作為濃度檢測部43尤其不加以限定,例如能夠使用根據光折射率測定濃度之濃度計、計測液體密度之密度計等。
判斷部10根據濃度檢測部43的檢測結果,能夠判斷稀液Q3是否成為既定濃度。在稀液Q3成為既定濃度之情況下,能夠使用該稀液Q3。另一方面,在稀液Q3未成為既定濃度之情況下,如上所述,該稀液Q3被廢棄處理。或者,亦可根據稀液Q3的濃度來調整通過供給管線4之稀液Q3的流量。
The
閥44係節流閥,其作為根據流量檢測部42的檢測結果來調整稀液Q3的流量之流量調整部而發揮功能。藉此,能夠調整稀液Q3向液態食品通過管線2的供給量。
另外,作為流量調整部,並不限於使用閥44,例如可以使用泵41。在該情況下,藉由調整泵41的轉速,能夠調整稀液Q3的流量。
又,沿著供給管線4之泵41、流量檢測部42、濃度檢測部43、閥44的配置順序並不限於圖示順序。
The
接著,關於液態食品製造裝置1的使用方法的一例,參閱圖2~圖7進行說明。
首先,如圖2所示,經由液態食品通過管線2,將液態食品Q1從攪拌機11送出到填充機12。藉此,能夠將液態食品Q1填充到容器中。液態食品Q1成為商品(產品)可以流通之狀態。
Next, an example of the usage method of the liquid
而後,在商品的既定批次製造完成之後,如圖3所示,使水Q2通過液態食品通過管線2。藉此,能夠洗淨液態食品通過管線2。另外,關於水Q2向液態食品通過管線2的供給處(注入處),雖省略圖示,但是存在複數個。
在洗淨液態食品通過管線2之後,從液態食品通過管線2排出水Q2。此時,由於無法排出液態食品通過管線2中所有的水Q2,因此在液態食品通過管線2中存在複數個水Q2殘留之處。
Then, after the production of a predetermined batch of the commodity is completed, as shown in FIG. 3 , the water Q2 is passed through the liquid food through the
接著,如圖4所示,從攪拌機11向液態食品通過管線2供給液態食品Q1。藉此,在液態食品通過管線2中,液態食品Q1藉由水Q2稀釋而成為稀液Q3。
而後,藉由切換液態食品通過管線2的閥61,使稀液Q3趨向回收管線3A。
Next, as shown in FIG. 4 , the liquid food Q1 is supplied from the
又,由回收管線3A的濃度檢測部34檢測稀液Q3的濃度。若該濃度在既定閾值範圍內,則稀液Q3作為適於混合到液態食品Q1中之液體被回收並儲存到稀液儲存部31中。
相對於此,在稀液Q3的濃度為既定閾值範圍以外之情況下,稀液Q3因過稀而被視為不適於混合到液態食品Q1中之液體。在該情況下,如圖5所示,切換回收管線3A的閥64,以使稀液Q3趨向廢棄管線5。藉此,能夠廢棄稀液Q3。
In addition, the concentration of the diluted liquid Q3 is detected by the
而後,當再次開始商品的批次製造時,如圖6所示,從攪拌機11向液態食品通過管線2供給液態食品Q1。藉此,使液態食品Q1通過液態食品通過管線2。
隨著液態食品Q1的通過,經由供給管線4向液態食品通過管線2供給稀液Q3。藉此,在液態食品通過管線2中,液態食品Q1與稀液Q3進行混合而生成混合液Q4。
Then, when the batch production of the product is resumed, as shown in FIG. 6 , the liquid food Q1 is supplied from the
另外,稀液Q3向液態食品通過管線2的供給量藉由供給管線4的閥44的作動或泵41的作動而調整。
又,由供給管線4的濃度檢測部43再次檢測稀液Q3的濃度。若該濃度在既定閾值範圍內,則稀液Q3可作為適於混合到液態食品Q1之液體供給到液態食品通過管線2。
In addition, the supply amount of the diluted liquid Q3 to the liquid food through the
相對於此,在稀液Q3的濃度為既定閾值範圍以外之情況下,稀液Q3因過稀而視為不適於混合到液態食品Q1之液體,因此停止向液態食品通過管線2的供給。該停止可以藉由停止泵41的作動來實現。或者,亦可根據稀液Q3的濃度來調整通過供給管線4之稀液Q3的流量。On the other hand, when the concentration of the diluted solution Q3 is outside the predetermined threshold range, the diluted solution Q3 is considered too diluted to be a liquid that is not suitable for mixing with the liquid food Q1, so the supply to the liquid food through the
在液態食品通過管線2生成之混合液Q4由濃度檢測部22檢測濃度。在該濃度為既定閾值範圍內之情況下,混合液Q4視為符合產品規格之液體,並被輸送到填充機12。藉此,混合液Q4被填充到容器中,與液態食品Q1同樣,成為商品(產品)可以流通之狀態。The
相對於此,在混合液Q4的濃度為既定閾值範圍以外之情況下,混合液Q4視為不符合產品規格之液體。在該情況下,如圖7所示,切換液態食品通過管線2的閥61,以使混合液Q4趨向回收管線3A。而後,藉由切換閥64,經由再利用管線35使混合液Q4趨向稀液儲存部35。藉此,將混合液Q4回收到稀液儲存部35中,可作為稀液Q3再利用。On the other hand, when the concentration of the mixed solution Q4 is outside the predetermined threshold range, the mixed solution Q4 is regarded as a liquid that does not meet the product specification. In this case, as shown in FIG. 7 , the
如上所述,在液態食品製造裝置1中,能夠使以往被廢棄的稀液Q3混合到液態食品Q1再利用。藉此,能夠盡可能抑制或防止無謂地廢棄稀液Q3。亦即,能夠盡可能減少或防止食品損失。As described above, in the liquid
而後,在液態食品Q1與稀液Q3混合而成之混合液Q4符合產品規格之情況下,與液態食品Q1同樣,能夠作為商品來處理。
例如,分岐管線32可藉由調整閥62的開度將一部分混合液Q4供給到分岐管線32,並供給到第1槽(平衡槽)21(其餘由閥64切換到再利用管線35),藉此,若為少量的混合液Q4,則能夠不降低太多濃度而使其適於產品企劃,並能夠再利用稀液Q3。
又,回收管線3B在洗淨後的既定期間,控制閥63而向稀液儲存部31供給即可。洗淨之後,在閥63與攪拌機11之間成為濃度低的稀液Q3,因此供給到稀液儲存部31。藉此,能夠使液態食品通過管線2的濃度迅速收斂到適於產品企劃之濃度。
或者,雖未圖示,但是針對從第2槽26在填充機12產生之稀液Q3,亦同樣能夠設置回收管線、進行回收並再利用。
Then, when the mixed liquid Q4 obtained by mixing the liquid food Q1 and the diluted liquid Q3 complies with the product specification, it can be handled as a commercial product in the same manner as the liquid food Q1.
For example, the
以上,針對本發明的液態食品製造裝置的圖示的實施形態進行了說明,但是本發明不限於此,構成液態食品製造裝置之各部能夠與可發揮相同功能之任意構成進行替換。又,可以附加任意的構成物。 又,在濃度檢測部或流量檢測部中,除圖示物以外,還有省略了圖示之檢測部。 又,功能部可以省略加熱部及冷卻部中的一方。 As mentioned above, although the illustrated embodiment of the liquid-food manufacturing apparatus of this invention was demonstrated, this invention is not limited to this, Each part which comprises a liquid-food manufacturing apparatus can be replaced with the arbitrary structures which can exhibit the same function. In addition, arbitrary components may be added. In addition, the concentration detection unit or the flow rate detection unit includes a detection unit whose illustration is omitted in addition to the one shown in the figure. In addition, the functional part may omit one of the heating part and the cooling part.
1:液態食品製造裝置(液態食品製造設備)
2:液態食品通過管線
21:第1槽(平衡槽)
22:濃度檢測部
23:泵
24:流量檢測部
25:功能部
251:加熱部
252:冷卻部
26:第2槽
3A:回收管線(第1回收管線)
3B:回收管線(第2回收管線)
31:稀液儲存部
32:分岐管線
33A:氣體供給部(第1氣體供給部)
33B:氣體供給部(第2氣體供給部)
34:濃度檢測部(稀液用濃度檢測部)
35:再利用管線
4:供給管線
41:泵
42:流量檢測部
43:濃度檢測部(稀液用濃度檢測部)
44:閥
5:廢棄管線
61:閥
62:閥
63:閥
64:閥
10:判斷部
11:攪拌機
12:填充機
Q1:液態食品
Q2:水
Q3:稀液(稀釋液)
Q4:混合液
1: Liquid food manufacturing equipment (liquid food manufacturing equipment)
2: Liquid food through the pipeline
21: Slot 1 (Balance Slot)
22: Concentration detection section
23: Pump
24: Flow detection department
25: Function Department
251: Heating Department
252: Cooling Department
26:
[圖1]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(使用前狀態)。 [圖2]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(液態食品製造狀態)。 [圖3]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(洗淨狀態)。 [圖4]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(稀液回收狀態)。 [圖5]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(稀液廢棄狀態)。 [圖6]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(稀液供給/液態食品製造狀態)。 [圖7]係表示本發明的液態食品製造裝置的實施形態之概略迴路圖(稀液供給/稀液回收狀態)。 Fig. 1 is a schematic circuit diagram (state before use) showing an embodiment of the liquid food manufacturing apparatus of the present invention. It is a schematic circuit diagram (liquid food manufacturing state) which shows the embodiment of the liquid food manufacturing apparatus of this invention. Fig. 3 is a schematic circuit diagram (washed state) showing an embodiment of the liquid food manufacturing apparatus of the present invention. [ Fig. 4] Fig. 4 is a schematic circuit diagram (dilute liquid recovery state) showing an embodiment of the liquid food manufacturing apparatus of the present invention. [ Fig. 5] Fig. 5 is a schematic circuit diagram (dilute liquid waste state) showing an embodiment of the liquid food manufacturing apparatus of the present invention. [ Fig. 6] Fig. 6 is a schematic circuit diagram (dilute liquid supply/liquid food production state) showing an embodiment of the liquid food manufacturing apparatus of the present invention. [ Fig. 7] Fig. 7 is a schematic circuit diagram (dilute liquid supply/dilute liquid recovery state) showing an embodiment of the liquid food manufacturing apparatus of the present invention.
1:液態食品製造裝置(液態食品製造設備) 1: Liquid food manufacturing equipment (liquid food manufacturing equipment)
2:液態食品通過管線 2: Liquid food through the pipeline
3A:回收管線(第1回收管線) 3A: Recovery line (1st recovery line)
3B:回收管線(第2回收管線) 3B: Recovery line (2nd recovery line)
4:供給管線 4: Supply line
5:廢棄管線 5: Abandoned pipeline
10:判斷部 10: Judgment Department
11:攪拌機 11: Blender
12:填充機 12: Filling machine
21:第1槽(平衡槽) 21: Slot 1 (Balance Slot)
22:濃度檢測部 22: Concentration detection section
23:泵 23: Pump
24:流量檢測部 24: Flow detection department
25:功能部 25: Function Department
251:加熱部 251: Heating Department
252:冷卻部 252: Cooling Department
26:第2槽
26:
31:稀液儲存部 31: Dilute liquid storage part
32:分岐管線 32: branch line
33A:氣體供給部(第1氣體供給部) 33A: Gas supply part (first gas supply part)
33B:氣體供給部(第2氣體供給部) 33B: Gas supply part (second gas supply part)
34:濃度檢測部(稀液用濃度檢測部) 34: Concentration detection part (concentration detection part for diluted solution)
35:再利用管線 35: Reuse the pipeline
41:泵 41: Pump
42:流量檢測部 42: Flow detection department
43:濃度檢測部(稀液用濃度檢測部) 43: Concentration detection part (concentration detection part for diluted solution)
44:閥 44: Valve
61:閥 61: Valve
62:閥 62: Valve
63:閥 63: Valve
64:閥 64: Valve
Q1:液態食品 Q1: Liquid food
Q3:稀液(稀釋液) Q3: diluent (diluent)
Q4:混合液 Q4: Mixed solution
Claims (11)
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GB2397505B (en) * | 2003-01-24 | 2006-01-04 | Kraft Foods R & D Inc | System and method for the preparation of beverages |
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