TW202200402A - Printing system for automatically adapting to packaging box shape capable of printing image/text within certain area of packaging box to avoid affecting packaging speed of logistics - Google Patents
Printing system for automatically adapting to packaging box shape capable of printing image/text within certain area of packaging box to avoid affecting packaging speed of logistics Download PDFInfo
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Description
本發明係有關於列印系統,尤指一種針對不同尺寸或不同造型的包裝箱的表面進行列印的列印系統。The present invention relates to a printing system, especially a printing system for printing the surfaces of packing boxes of different sizes or shapes.
按,人們越來越常使用網路商場來購買各種產品,而大型的網路商場通常將各種產品存放在大型物流倉庫,再利用各種自動化設備來運送及包裝產品,讓產品可以盡快的交到消費者手上。對於物流倉儲業者而言,每天數以萬計的產品需要進行運送及包裝,如何將產品可以加快包裝及運送,乃是目前最常被提出來的問題,例如,物流倉儲業者的倉庫中,可能存放各家廠商或網路商場的產品,因此將大小不一的產品放入適當大小的各式包裝箱後,需要在包裝箱的表面印製不同的廠商或網路商場的名稱、商標或產品名稱等圖文,但是包裝箱大小不一,要印製的圖文也不相同,印製的位置也不一樣,如何才可以讓印製包裝箱表面圖文的速度快、品質好呢?Press, people use online shopping malls more and more often to buy various products, and large-scale online shopping malls usually store various products in large logistics warehouses, and then use various automated equipment to transport and package products, so that products can be delivered as soon as possible in the hands of consumers. For the logistics and warehousing industry, tens of thousands of products need to be shipped and packaged every day. How to speed up the packaging and transportation of products is the most frequently asked question. For example, in the warehouse of the logistics and warehousing industry, there may be Store products from various manufacturers or online shopping malls. Therefore, after placing products of different sizes into various packaging boxes of appropriate size, it is necessary to print the names, trademarks or products of different manufacturers or online shopping malls on the surface of the packaging box. Name and other graphics, but the size of the packaging box is different, the graphics and text to be printed are also different, and the printing position is also different. How can we make the printing speed and quality of the graphics and text on the surface of the packaging box fast and good?
基於上述的問題,已有業者提出不同的解決方案,舉例而言,里明多尼克公司(V.L. Limitronic, S.L.,網址:www.limitronic.com)的V5、V6及V7系列的產品,可以將客製化的圖文印製在包裝箱的表面。但是前述的產品只能在單一規格的包裝箱表面進行各種圖文的列印工作,而且只能列印在固定的位置,這樣並不適合應用在不同規格大小的包裝箱。Based on the above problems, the industry has proposed different solutions. For example, the V5, V6 and V7 series products of VL Limitronic, SL (website: www.limitronic.com) can be used by customers. The customized graphics are printed on the surface of the box. However, the aforementioned products can only print various images and texts on the surface of a single-size box, and can only be printed in a fixed position, which is not suitable for packaging boxes of different sizes.
而中國專利第CN104553359B號發明專利提出了「用於在多種不同類型的產品上進行打印的傳送打印系統及方法」(以下稱中國專利前案),中國專利前案的摘要提到「系統包括模組化托盤,具有可互換的托盤嵌入物,構造為保持不同類型的產品。印表機系統還包括高度調整機構,調整托盤中產品的目標列印表面和打印頭噴嘴之間的距離。」。意即,中國專利前案是對不同規格大小的產品(並非包裝箱)印製圖文,而且在印製圖文時,需要依照產品的規格利用高度調整機構調整托盤高度,此外,托盤需要托盤嵌入物固定產品,才能讓托盤上不同規格的產品面對噴印頭的列印位置(請參閱中國專利前案說明書第0059段落)。但是升降托盤的高度,勢必會影響列印的速度,需要不同的托盤嵌入物固定產品,不僅引響包裝速度,也會增加額外的成本。And Chinese Patent No. CN104553359B proposed "Transfer printing system and method for printing on a variety of different types of products" (hereinafter referred to as the Chinese patent case), the abstract of the Chinese patent case mentioned that "the system includes a mold The modular tray, with interchangeable tray inserts, is constructed to hold different types of products. The printer system also includes a height adjustment mechanism that adjusts the distance between the target printing surface of the product in the tray and the print head nozzles.” That is to say, the previous Chinese patent case is to print pictures and texts on products of different sizes (not packaging boxes), and when printing pictures and texts, it is necessary to use a height adjustment mechanism to adjust the height of the tray according to the specifications of the product. In addition, the tray needs a tray. The product is fixed by the insert, so that the products of different specifications on the tray can face the printing position of the print head (please refer to paragraph 0059 of the description of the Chinese patent case). However, the height of the lifting tray will inevitably affect the printing speed. Different tray inserts are required to fix the product, which not only affects the packaging speed, but also increases the extra cost.
換言之,里明多尼克公司的產品及中國專利前案,都不能同時解決包裝箱大小不一,要印製的圖文也不相同,印製的位置也不一樣的問題,也就是說不同包裝箱的表面印製圖文的工作的問題,乃是目前亟待解決的問題。In other words, neither the products of Liminic Company nor the previous Chinese patent case can solve the problems of different sizes of packaging boxes, different graphics and texts to be printed, and different printing positions, that is to say, different packaging The problem of printing graphics and text on the surface of the box is an urgent problem to be solved at present.
有鑑於先前技術的問題,本發明之一目的係為了解決印製包裝箱表面圖文的問題,尤其是可以針對不同大小規格之包裝箱進行印製,而且可以將圖文印製在包裝箱的一定區域的範圍內,減少影響物流包裝的速度。In view of the problems of the prior art, one of the purposes of the present invention is to solve the problem of printing graphics and texts on the surface of the packaging boxes, especially for packaging boxes of different sizes and specifications, and the graphics and texts can be printed on the surface of the packaging boxes. Within a certain area, reduce the speed that affects the logistics packaging.
根據本發明之一目的,係提供一種自動適應包裝箱外型地列印系統包括輸送單元及列印單元,其中輸送單元係接收及運送不同規格大小之包裝箱,列印單元設在輸送單元的一側邊緣,且列印單元設有多個列印部,各列印部設在不同的水平高度位置、每一個列印部皆設有多個列印頭,每一個列印部的所組成的列印頭係可各自列印出圖文的一部分或全部,輸送單元的輸送速度與列印單元的列印速度相互配合,令至少其中一個列印部的列印頭列印所需要的圖文。According to an object of the present invention, it is to provide a printing system that automatically adapts to the shape of the packaging box, including a conveying unit and a printing unit, wherein the conveying unit receives and conveys packaging boxes of different sizes, and the printing unit is located at the position of the conveying unit. One side edge, and the printing unit is provided with a plurality of printing parts, each printing part is set at a different horizontal height position, each printing part is provided with a plurality of printing heads, and each printing part is composed of Each of the print heads can print part or all of the images and texts. The conveying speed of the conveying unit and the printing speed of the printing unit cooperate with each other, so that the print head of at least one of the printing parts prints the required image. Arts.
其中,列印單元設有六個列印部,各列印部分別為一個工業用噴墨模組,各列印部分別設有四個列印頭,四個列印頭的顏色分別為青色(Cyan)、洋紅色(Magenta)、黃色(Yellow)及黑色(blacK),而且從第二輸送部的入口開始算起的第一個列印部高度最低,從第二輸送部的入口開始算起的第二個列印部高度高於第一個列印部,第三個列印部到第六個逐漸降低且不低於第二列印部,意即列印單元的列印範圍介於第一列印部到第三列印部之間。Among them, the printing unit is provided with six printing parts, each printing part is an industrial inkjet module, each printing part is respectively equipped with four printing heads, and the color of the four printing heads is cyan respectively (Cyan), Magenta, Yellow, and Black The height of the second printing part from the beginning of the between the first printing part and the third printing part.
其中,輸送單元包括第一輸送部、第二輸送部及第三輸送部,其中第一輸送部設在相鄰列印單元的範圍,第二輸送部設在第一輸送部的一端,第二輸送部將包裝箱送入到該第一輸送部進行列印,第三輸送部設在第一輸送部的另端,且第三輸送部將完成列印的包裝箱送出。The conveying unit includes a first conveying part, a second conveying part and a third conveying part, wherein the first conveying part is arranged in the range of adjacent printing units, the second conveying part is arranged at one end of the first conveying part, and the second conveying part is arranged at one end of the first conveying part. The conveying part sends the packaging box to the first conveying part for printing, the third conveying part is arranged at the other end of the first conveying part, and the third conveying part sends out the packaging box that has completed the printing.
其中,第一輸送部相鄰列印單元的一側與列印單元之間相隔一段間距,且列印單元面對包裝箱的一側在列印範圍的外圍設有防護元件,可以避免包裝箱在運送過程碰撞到列印單元,但又可以間隔適當的噴印距離。Wherein, there is a gap between the side of the first conveying part adjacent to the printing unit and the printing unit, and the side of the printing unit facing the packaging box is provided with a protective element at the periphery of the printing range, which can avoid the packaging box It collides with the printing unit during transportation, but can be separated by an appropriate printing distance.
其中,更在第一輸送部遠離列印單元的一側設有一推靠單元,推靠單元係將包裝箱推向列印單元,讓包裝箱的一側表面貼靠在列印單元,使列印頭接觸到包裝箱的一側表面並噴印圖文在其上。Among them, a pushing unit is arranged on the side of the first conveying part away from the printing unit, and the pushing unit pushes the packing box to the printing unit, so that one side surface of the packing box is pressed against the printing unit, so that the column The print head touches one side surface of the box and prints graphics on it.
其中第一輸送部係為皮帶輸送帶,第二輸送部係為萬向輸送帶,第二輸送部係將包裝箱送往第一輸送部且朝向列印單元的位置。第三輸送部係為皮帶輸送帶。The first conveying part is a belt conveyor, the second conveying part is a universal conveying belt, and the second conveying part sends the packing box to the first conveying part and faces the printing unit. The third conveying part is a belt conveyor.
其中,輸送單元在第二輸送部的入口處第四輸送部,第四輸送部設有檢測器,此檢測器係檢測包裝箱要印製圖文的一面(以下稱列印面)是否朝向列印單元,當感應到包裝箱要印製圖文的一面並未朝向列印單元時,則發送轉向訊號給第二輸送部,令第二輸送部將包裝箱的列印面朝向列印單元。Among them, the conveying unit has a fourth conveying part at the entrance of the second conveying part, and the fourth conveying part is provided with a detector. The unit, when sensing that the side of the packaging box to be printed with graphics and text is not facing the printing unit, sends a steering signal to the second conveying part, so that the second conveying part orients the printing surface of the packaging box to the printing unit.
據上所述,本發明具有下列之一或多個優點: 1. 不同規格大小的包裝箱都可以直接列印,無須額外的治具分別固定包裝箱。 2. 各列印部分別擺放在不同的高度,而可在不同規格的包裝箱印製圖文。 3. 輸送單元可以翻轉包裝箱的列印面朝向列印單元,用以順利的完成列印。 4. 在輸送單元運送包裝箱的過程,不需要其他升降機構,可以保持在同一高度運送包裝箱,減低影響運送速度的問題。According to the above, the present invention has one or more of the following advantages: 1. Packaging boxes of different sizes can be printed directly, no additional fixtures are required to fix the packaging boxes separately. 2. Each printing part is placed at different heights, and graphics and texts can be printed on different specifications of the packaging box. 3. The conveying unit can turn the printing side of the packaging box to face the printing unit to complete the printing smoothly. 4. In the process of transporting the packing box by the conveying unit, no other lifting mechanism is required, and the packing box can be transported at the same height, reducing the problems affecting the transport speed.
為利 貴審查員瞭解本發明之發明特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而於文中所使用之圖式,其主旨僅為示意及輔助說明書之用,故不應侷限本發明於實際實施上的專利範圍。In order to help your examiners to understand the features, contents and advantages of the present invention and the effects it can achieve, the present invention is hereby described in detail as follows in the form of an embodiment with the accompanying drawings, and the drawings used in the text , the purpose of which is only for illustration and auxiliary description, so it should not limit the patent scope of the present invention in actual implementation.
請參閱圖1及圖2所示,本發明係一種自動適應包裝箱外型地列印系統,包括輸送單元1及列印單元2,其中輸送單元1係接收及運送不同規格大小之包裝箱。輸送單元1包括第一輸送部10、第二輸送部12、第三輸送部14及第四輸送部16,其中第二輸送部12設在第一輸送部10的一端(亦可稱為第一輸送部10的入口),第二輸送部12將包裝箱3送入到第一輸送部10,第三輸送部14設在第一輸送部10的另端(亦可稱為第一輸送部10的出口),且第三輸送部14將包裝箱3送出。第四輸送部16設在第二輸送部12的入口,第四輸送部16之一側設有檢測器160,此檢測器160係檢測包裝箱3要印製圖文的一面(以下稱列印面30)是否朝向正確方向,當檢測器160感應到包裝箱3要印製圖文的一面並未朝向正確方向時,則經由自動適應包裝箱外型的列印系統的控制單元(例如:電腦,圖中未示)發送轉向訊號給第二輸送部14,令第二輸送部14將包裝箱3的列印面30朝向正確方向,在本發明中,圖文包括條碼(Bar Code)、快速響應矩陣圖碼(Quick Response Code,簡稱:QR Code)、標誌(logo)、商標、文字、數字、符號、照片或任何客製化資訊等,而且列印單元2可以接受外部來的操作而即時更新圖文。Please refer to FIG. 1 and FIG. 2 , the present invention is a printing system that automatically adapts to the shape of the packaging box, including a conveying unit 1 and a
本發明在實際實施時,輸送單元1只要在第二輸送部12可以調整包裝箱3方向的位置之前放置檢測器160,讓檢測器160可以檢測到列印面30是否朝向正確方向的一段區間者,即可稱為第四輸送部16。再者,本發明在包裝箱3的列印面30的預定位置(例如:列印面30的相鄰輸送單元的位置,或者列印面30的角落等位置)設有辨識標記(例如:一維條碼或二維碼),而檢測器160係為標記辨識器(例如:條碼讀取器或二維條碼讀取器),如此,當檢測器160沒有讀取到辨識標記,則檢測器160會發出檢測訊號到控制單元,讓控制單元可以發出轉向訊號到第二輸送部12,令第二輸送部12將包裝箱3轉向。In the actual implementation of the present invention, as long as the conveying unit 1 places the
在此需要特別說明的是,一般包裝箱大多為矩形的紙箱,無論要在紙箱較長的一面或較短的一面印製圖文,都只要一個辨識標記在其中較長或較短的一面即可,原因是只要將紙箱轉動一次就會將紙箱從較長的一面轉向較短的一面。但若一定要將圖文印製在包裝箱特定的一面,則在第二輸送部12完成第一次轉動包裝箱3後的位置需要有另一檢測器,讓另一檢測器可以利用是否讀取到辨識標記來判斷包裝箱是否轉到列印面30,若另一檢測器尚未檢測到印製標記,則讓第二輸送部再次轉動包裝箱3,包裝箱3的列印面30即可朝向正確方向。It should be noted here that most of the general packing boxes are rectangular cartons. No matter if you want to print pictures on the longer side or the shorter side of the carton, you only need an identification mark on the longer or shorter side. Yes, because only one turn of the carton will turn the carton from the longer side to the shorter side. However, if the graphics and text must be printed on a specific side of the packaging box, another detector is required at the position after the second conveying
在本發明中,第一輸送部10係為皮帶輸送帶,第二輸送部12係為萬向輸送帶,第三輸送部14係為皮帶輸送帶。第四輸送部16係可為皮帶輸送帶或者可為萬向輸送帶的一部份。再者,根據包裝箱的尺寸、數量以及列印單元2的列印速度等進行計算,而調整第一輸送部10、第二輸送部12第三輸送部14及第四輸送部16之間的運送速度及列印單元2的列印速度,藉以達到較高的列印效率。In the present invention, the
在該實施例中,請參閱圖1所示,第二輸送部12在檢測器160之後的預設距離設有一活動檔桿120及一驅動器122,驅動器122連接活動檔桿120,並且可以被驅動器122帶動朝向該第二輸送部12突伸,而當第二輸送部12可以是輸送帶或萬向輸送帶,包裝箱3往第二輸送部12的一側邊靠齊,當檢測器160沒有讀取到辨識標記,則檢測器160會發出檢測訊號到控制單元,讓控制單元可以發出轉向訊號到驅動器122,令活動檔桿120突伸到第二輸送部12上,讓包裝箱3被第二輸送部12帶動的過程,包裝箱3經過活動檔桿120時會逐漸轉向。但本發明實際實施時,並不限於此,例如:當第二輸送部12係為萬向輸送帶,可以由第二輸送部12直接將包裝箱轉向,意即,只要是在第二輸送部能夠將包裝箱轉向之手段皆是本發明所欲主張者。In this embodiment, please refer to FIG. 1 , the second conveying
在本發明中,請參閱圖1、3~5所示,列印單元2設在第一輸送部10的一側邊緣,且列印單元2設有多個列印部20,各列印部20設在不同的水平高度位置、每一個列印部20皆設有多個列印頭200,每一個列印部20的所組成的列印頭200係可各自列印出圖文的一部分或全部,輸送單元1的輸送速度與列印單元2的列印速度相互配合,令至少其中一個列印部20的列印頭200列印圖文在包裝箱3的列印面30,而前述的正確方向係指列印面30面向列印單元2。In the present invention, please refer to FIGS. 1 , 3 to 5 , the
在本發明之一實施例中,列印單元2設有六個列印部20,各列印部分別為一個工業用噴墨模組,各列印部20分別設有四個列印頭200,四個列印頭200的顏色分別為青色(Cyan)、洋紅色(Magenta)、黃色(Yellow)及黑色(blacK),六個列印部20可以逐漸升高或逐漸降低的方式排列,但是這樣的排列方式會佔用許多空間,因此,在此實施例中,從第二輸送部12的入口開始算起的第一個列印部20高度最低,從第二輸送部12的入口開始算起的第二個列印部20高度高於第一個列印部20,第三個列印部20到第六個列印部20逐漸降低且不低於第二個列印部20,換言之,列印單元的列印範圍介於第一個列印部20到第三個列印部20之間。藉由前述的六個列印部20分別設置在不同的水平高度位置,可組成較寬的列印範圍,而且也不會佔用的空間將小於逐漸升高或逐漸降低的排列方式,因此,包裝箱3之列印面對應列印範圍的位置即可印製圖文,而不會僅限於單一個水平高度。In an embodiment of the present invention, the
再者,為了避免包裝箱3從第二輸送部12進入第一輸送部10的運送過程中碰撞到列印單元2,且又可以讓包裝箱3與列印單元2之間保持適當的間隔。在本發明中,復請參閱圖1及圖3所示,第一輸送部10相鄰列印單元2的一側與列印單元2之間相隔一段間距,且列印單元2面對包裝箱3的一側在列印範圍的外圍設有防護元件4,例如:塑膠防撞條、木條或鐵條等,如此,包裝箱3即可在進入第一輸送部10的時候,藉由防護元件4與列印單元2之間保持適當的間隔,而不會撞到列印單元2,而且此間隔恰讓列印單元2可以印製圖文在列印面30上。Furthermore, in order to prevent the
此外,為了讓包裝箱3可以穩定的貼靠在列印單元2,猶如印表機或影印機將紙張夾送經過列印頭,在本發明中,復請參閱圖5所示,第一輸送部10遠離列印單元2的一側設有一推靠單元5,推靠單元5係將包裝箱3推向列印單元2,讓包裝箱3的列印面30貼靠在列印單元2,使列印頭200接觸到包裝箱3的列印面30,並噴印圖文在列印面30,推靠單元5由可撓滾輪輸送帶50及彈性推靠桿52所組成,讓彈性推靠桿52可以推壓可撓滾輪輸送帶50,而讓可撓滾輪輸送帶50壓靠在包裝箱3,進而讓包裝箱3的列印面30可以貼靠在列印單元2上。在本發明之一實施例中,當第一輸送部10為萬向輸送帶時,第一輸送部10可以將包裝箱3帶向列印單元2,而可省略推靠單元5。In addition, in order to make the
請參閱圖6及圖7所示,為了能夠調整列印單元2相對於輸送單元1的水平高度,在本發明中,列印單元2係設在一高度調整單元6上(例如:線性移動平台),使得列印單元2的六個列印部20一起調整相對輸送單元1,或者,六個列印部20分別設在一個高度調整單元6上,讓六個列印部20可以分別調整與輸送單元1的水平高度。Please refer to FIG. 6 and FIG. 7 , in order to be able to adjust the horizontal height of the
再者,為了能夠清潔列印單元2,讓列印單元2保持良好的列印品質,在本發明中,列印單元2與輸送單元1之間設有一清潔單元7,清潔單元7連接一位移單元8,讓清潔單元7可以被位移單元8帶動而移動到相對列印單元2的前方,讓列印單元2可以對著清潔單元7進行清潔列印程序,以達到清潔列印單元2的目的。Furthermore, in order to clean the
據上所述,本發明可以將各列印部20分別擺放在不同的高度,而形成一列印範圍,而可在不同規格的包裝箱3可以在列印範圍內印製圖文。又同規格大小的包裝箱3都可以在自動適應包裝箱外型地列印系統直接列印,輸送單元1可以翻轉包裝箱3的列印面30朝向列印單元2,用以順利的完成列印,在輸送單元1運送包裝箱的過程,不需要額外的機構,可以保持在同一高度運送包裝箱3,解決先前技術所提到的問題。According to the above, in the present invention, each
綜上所述,本發明以完全新穎性,為坊間所未曽有類似者公開或申請在先,且已具有功效實質增進之產業利用性的價值,爰依法提出專利申請;然,本說明書僅為較佳實施例之敘述,並非以此作為專利範圍的界定,舉凡在本發明之原理、技術下各構成元件所作之修飾、演變均應涵蓋在本發明之專利範圍內。To sum up, the present invention is completely novel, and has not been disclosed or applied for before by any similar person in the market, and has the value of industrial applicability that the effect is substantially improved, and a patent application can be filed in accordance with the law; however, this specification only The description of the preferred embodiment is not intended to define the scope of the patent. Any modification and evolution of the constituent elements under the principle and technology of the present invention should be covered within the scope of the patent of the present invention.
1:輸送單元 10:第一輸送部 12:第二輸送部 120:活動檔桿 122:驅動器 14:第三輸送部 16:第四輸送部 160:檢測器 2:列印單元 20:列印部 200:列印頭 3:包裝箱 30:列印面 4:防護元件 5:推靠單元 50:可撓滾輪輸送帶 52:彈性推靠桿1: Conveying unit 10: The first conveying part 12: The second conveying part 120: Active gear lever 122: Drive 14: The third conveying section 16: Fourth conveying section 160: Detector 2: print unit 20: Printing Department 200: print head 3: packing box 30: print side 4: Protective elements 5: Push unit 50: Flexible roller conveyor belt 52: Elastic push rod
圖1係本發明之俯視示意圖。 圖2係本發明之側視示意圖。 圖3係本發明之列印單元與第一輸送部之一示意圖。 圖4係本發明之列印單元與第二輸送部之二示意圖。 圖5係本發明之列印單元與第三輸送部之三示意圖。 圖6係本發明之一列印單元與高度調整單元及清潔單元與位移單元之示意圖。 圖7係本發明之另一列印單元與高度調整單元及清潔單元與位移單元之示意圖。FIG. 1 is a schematic top view of the present invention. Figure 2 is a schematic side view of the present invention. FIG. 3 is a schematic diagram of the printing unit and the first conveying part of the present invention. FIG. 4 is a second schematic diagram of the printing unit and the second conveying part of the present invention. FIG. 5 is a third schematic diagram of the printing unit and the third conveying part of the present invention. 6 is a schematic diagram of a printing unit, a height adjustment unit, a cleaning unit and a displacement unit of the present invention. 7 is a schematic diagram of another printing unit, a height adjustment unit, a cleaning unit and a displacement unit of the present invention.
1:輸送單元1: Conveying unit
10:第一輸送部10: The first conveying part
12:第二輸送部12: The second conveying part
120:活動檔桿120: Active gear lever
122:驅動器122: Drive
14:第三輸送部14: The third conveying section
16:第四輸送部16: Fourth conveying section
160:檢測器160: Detector
2:列印單元2: print unit
20:列印部20: Printing Department
3:包裝箱3: packing box
30:列印面30: print side
4:防護元件4: Protective elements
5:推靠單元5: Push unit
50:可撓滾輪輸送帶50: Flexible roller conveyor belt
52:彈性推靠桿52: Elastic push rod
Claims (15)
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