TW202125910A - Electric connector and its manufacturing method - Google Patents

Electric connector and its manufacturing method Download PDF

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Publication number
TW202125910A
TW202125910A TW108148239A TW108148239A TW202125910A TW 202125910 A TW202125910 A TW 202125910A TW 108148239 A TW108148239 A TW 108148239A TW 108148239 A TW108148239 A TW 108148239A TW 202125910 A TW202125910 A TW 202125910A
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Taiwan
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electrical connector
insulator
conductive
tongue
reinforced
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TW108148239A
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Chinese (zh)
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TWI754874B (en
Inventor
陳盈仲
黃睦容
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唐虞企業股份有限公司
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Priority to TW108148239A priority Critical patent/TWI754874B/en
Priority to CN202010569087.XA priority patent/CN113054489B/en
Publication of TW202125910A publication Critical patent/TW202125910A/en
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Publication of TWI754874B publication Critical patent/TWI754874B/en

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
    • H01R13/631—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for engagement only
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
    • H01R13/6461—Means for preventing cross-talk
    • H01R13/6471—Means for preventing cross-talk by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

An electric connector and its manufacturing method is provided, the service life of the electrical connector is increased by providing structural reinforcement of the tongue in the electrical connector through the installation of reinforced conductors, at the same time, the reinforced conductor is electrically connected to the intermediate conductor layer and the conductive shell to form a ground loop to reduce signal interference and improve signal transmission efficiency.

Description

電連接器及其製造方法Electric connector and manufacturing method thereof

本發明為一種電連接器技術，更詳而言之，係涉及一種可提高結構強度並減少訊號干擾的電連接器及其製造方法。The present invention is an electrical connector technology. More specifically, it relates to an electrical connector that can improve the structural strength and reduce signal interference and a manufacturing method thereof.

近年來，電子設備朝著輕薄短小的方向發展，為因應電子設備輕薄化的發展，電連接器的體積尺寸不斷地被要求降低，如此，對電連接器的影響，除了會造成加工難度增加外，還會造成結構強度的弱化。In recent years, electronic devices have developed in the direction of being lighter, thinner, shorter and smaller. In response to the development of lighter and thinner electronic devices, the size of electrical connectors has been continuously reduced. Therefore, the impact on electrical connectors will increase the difficulty of processing. , It will also cause the weakening of the structural strength.

一般而言，電連接器上會具有導電端子與絕緣體等構件，目前電連接器構件通常是用組立方式，而完成導電端子與絕緣體兩者之間的結合，然，隨著電連接器尺寸持續縮小，電連接器中各構件的尺寸也勢必隨之縮小，此也導致了電連接器的整體結構強度的降低。舉例來說，針對目前市面上流行的TYPE-C接口而言，由於其整體尺寸較小，導致TYPE-C母座連接器中的對接部分（即舌部）的結構強度較為脆弱，極易在反复的插拔操作下受到損壞。Generally speaking, electrical connectors will have components such as conductive terminals and insulators. At present, electrical connector components are usually assembled to complete the combination between conductive terminals and insulators. However, as the size of the electrical connector continues Shrinking, the size of each component in the electrical connector is inevitably reduced, which also leads to a reduction in the overall structural strength of the electrical connector. For example, for the currently popular TYPE-C interface on the market, due to its small overall size, the structural strength of the mating part (that is, the tongue) in the TYPE-C female connector is relatively fragile, and it is easy to Damaged by repeated plug-in operations.

因此，如何改善上述缺失，在提高電連接器的結構強度的同時還可簡化電連接器的製造程序，實為所屬技術領域人士所亟待解決的問題。Therefore, how to improve the above-mentioned shortcomings and simplify the manufacturing process of the electrical connector while improving the structural strength of the electrical connector is indeed a problem to be solved urgently by those skilled in the art.

鑒於上述先前技術之缺點，本發明係提供一種電連接器，係包括：一絕緣中隔件、多個導電端子、一絕緣體、一加固導體、一導電殼體，該絕緣中隔件係包含一中隔導體層；該些導電端子係分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成一電連接器半成品，且各該導電端子係包含一接觸部；該絕緣體係包覆該電連接器半成品的一部分，並具有一絕緣體基座與一舌部，該舌部係由該絕緣體基座延伸且外露各該導電端子的該接觸部；該加固導體係結合至該絕緣體並包覆該舌部的一部分，用於對該舌部提供結構加固；該導電殼體係具有一中空結構，該導電殼體係結合於該絕緣體基座，以使該舌部位於該中空結構內部而構成一插接結構；其中，該加固導體係分別電性連接該中隔導體層與該導電殼體而構成一接地迴路。In view of the above-mentioned shortcomings of the prior art, the present invention provides an electrical connector, which includes: an insulating spacer, a plurality of conductive terminals, an insulator, a reinforced conductor, and a conductive shell. The insulating spacer includes a The insulating conductor layer; the conductive terminals are respectively arranged on opposite sides of the insulating spacer, and the insulating spacer constitutes a semi-finished electrical connector, and each of the conductive terminals includes a contact part; the The insulation system covers a part of the semi-finished electrical connector, and has an insulator base and a tongue. The tongue extends from the insulator base and exposes the contact parts of the conductive terminals; the reinforced conductive system is bonded to The insulator covers a part of the tongue to provide structural reinforcement to the tongue; the conductive shell system has a hollow structure, and the conductive shell system is combined with the insulator base so that the tongue is located in the hollow structure The interior constitutes a plug-in structure; wherein the reinforced conductive system electrically connects the intermediate conductor layer and the conductive shell to form a ground loop.

可選擇性地，於上述電連接器中，該中隔導體層還形成有一定位結構，該定位結構係自該絕緣體中伸出而卡接該加固導體，俾對該加固導體提供定位。Optionally, in the above-mentioned electrical connector, the intermediate conductor layer is further formed with a positioning structure, and the positioning structure extends from the insulator to clamp the reinforced conductor to provide positioning for the reinforced conductor.

可選擇性地，於上述電連接器中，該中隔導體層還形成有一接地結構，該接地結構係自該絕緣體中伸出而接觸該加固導體，俾完成該中隔導體層與該加固導體兩者之間的電性連接。Optionally, in the above-mentioned electrical connector, the insulating conductor layer is further formed with a grounding structure, and the grounding structure extends from the insulator to contact the reinforcing conductor, so as to complete the insulating conductor layer and the reinforcing conductor Electrical connection between the two.

可選擇性地，於上述電連接器中，該加固導體係具有一彈性抵接結構，該彈性抵接結構係抵接該導電殼體，俾完成該加固導體與該導電殼體兩者之間的電性連接。Optionally, in the above-mentioned electrical connector, the reinforcing conductive system has an elastic abutting structure, and the elastic abutting structure abuts against the conductive housing to complete the connection between the reinforcing conductor and the conductive housing The electrical connection.

可選擇性地，於上述電連接器中，各該導電端子具有一接線部，該接線部係於該絕緣體基座的位置連接一線材，且接線部位於各該導電端子上背離該接觸部的一端。Optionally, in the above-mentioned electrical connector, each of the conductive terminals has a wiring portion connected to a wire at the position of the insulator base, and the wiring portion is located on each conductive terminal away from the contact portion. One end.

可選擇性地，於上述電連接器中，還包括一包覆體，該包覆體係包覆該絕緣體基座，以在該導電殼體、該絕緣體與該線材三者的交界處提供保護。Optionally, the above-mentioned electrical connector further includes a covering body, and the covering system covers the insulator base to provide protection at the junction of the conductive shell, the insulator and the wire.

可選擇性地，於上述電連接器中，該電連接器係為一母座電連接器，該母座電連接器係用於電性插接一公座電連接器，其中，該加固導體係具有一引導結構，該引導結構係設置於鄰接該舌部側邊的位置，俾引導該公座電連接器進入該插接結構，而與外露於該舌部的各該導電端子的該接觸部電性接觸。Optionally, in the above-mentioned electrical connector, the electrical connector is a female electrical connector, the female electrical connector is used to electrically plug a male electrical connector, wherein the reinforced conductive The system has a guiding structure, the guiding structure is arranged at a position adjacent to the side of the tongue, to guide the male electrical connector into the plug-in structure, and the contact with each of the conductive terminals exposed on the tongue Department of electrical contact.

本發明還提供一種電連接器製造方法，係用於製造上述的電連接器，該電連接器製造方法係包括：令該些導電端子分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成該電連接器半成品；透過埋入射出方式形成該絕緣體，令該絕緣體包覆該電連接器半成品的一部分以形成該絕緣體基座與該舌部；令該加固導體結合於該絕緣體，以對該舌部提供結構加固，並外露各該導電端子的該接觸部；以及令該導電殼體結合於該絕緣體基座而形成該插接結構。The present invention also provides a method for manufacturing an electrical connector, which is used to manufacture the above-mentioned electrical connector. The method for manufacturing the electrical connector includes: arranging the conductive terminals on opposite sides of the insulating spacer, and The semi-finished electrical connector is formed with the insulating spacer; the insulator is formed by embedding and exiting, so that the insulator covers a part of the semi-finished electrical connector to form the insulator base and the tongue; and the reinforced conductor is combined In the insulator, the tongue is provided with structural reinforcement, and the contact portion of each conductive terminal is exposed; and the conductive shell is combined with the insulator base to form the plug-in structure.

本發明還提供一種電連接器製造方法，係用於製造上述的電連接器，該電連接器製造方法係包括：令該些導電端子分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成該電連接器半成品；透過埋入射出方式形成該絕緣體，令該絕緣體包覆該電連接器半成品的一部分以形成該絕緣體基座與該舌部；令該加固導體結合於該絕緣體，以對該舌部提供結構加固，並外露各該導電端子的該接觸部；令該導電殼體結合於該絕緣體基座而形成該插接結構；以及令該線材分別連接該接線部。The present invention also provides a method for manufacturing an electrical connector, which is used to manufacture the above-mentioned electrical connector. The method for manufacturing the electrical connector includes: arranging the conductive terminals on opposite sides of the insulating spacer, and The semi-finished electrical connector is formed with the insulating spacer; the insulator is formed by embedding and exiting, so that the insulator covers a part of the semi-finished electrical connector to form the insulator base and the tongue; and the reinforced conductor is combined On the insulator to provide structural reinforcement to the tongue and expose the contact portion of each of the conductive terminals; combine the conductive shell with the insulator base to form the plug-in structure; and connect the wires to the wires respectively Department.

可選擇性地，於上述電連接器製造方法中，還包括提供一包覆體，令該包覆體包覆該絕緣體基座。Optionally, in the above-mentioned manufacturing method of the electrical connector, the method further includes providing a covering body so that the covering body covers the insulator base.

綜上所述，本發明所提供的電連接器及其製造方法，藉由加固導體的設計不僅增加了舌部的結構強度，以提高電連接器的使用壽命，還可在電連接器中形成一接地迴路，以減少訊號干擾從而提高電連接器的訊號傳輸效果。In summary, the electrical connector and its manufacturing method provided by the present invention not only increase the structural strength of the tongue through the design of the reinforced conductor, so as to improve the service life of the electrical connector, but also can be formed in the electrical connector A ground loop to reduce signal interference and improve the signal transmission effect of the electrical connector.

以下內容將搭配圖式，藉由特定的具體實施例說明本創作之技術內容，熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本創作之其他優點與功效。本創作亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用，在不背離本創作之精神下，進行各種修飾與變更。尤其是，於圖式中各個元件的比例關係及相對位置僅具示範性用途，並非代表本創作實施的實際狀況。The following content will be combined with drawings to illustrate the technical content of this creation through specific specific embodiments. Those familiar with this technology can easily understand the other advantages and effects of this creation from the content disclosed in this specification. This creation can also be implemented or applied by other different specific embodiments. The details in this manual can also be modified and changed based on different viewpoints and applications without departing from the spirit of this creation. In particular, the proportional relationship and relative positions of the various elements in the drawings are for exemplary purposes only, and do not represent the actual situation of the implementation of this creation.

本發明係提供一種電連接器1，於本實施例中，電連接器1係為一母座連接器，例如，TYPE-C連接器的母座，可供電性插接一公座電連接器（未示出），藉以執行訊號的傳輸作業。The present invention provides an electrical connector 1. In this embodiment, the electrical connector 1 is a female connector, for example, a female connector of a TYPE-C connector, which can be plugged into a male electrical connector for power supply. (Not shown) to perform signal transmission.

請參考圖1A及圖1B，本發明的電連接器1主要包括一絕緣中隔件111、多個導電端子112、一絕緣體12、一加固導體13、以及一導電殼體14。1A and 1B, the electrical connector 1 of the present invention mainly includes an insulating spacer 111, a plurality of conductive terminals 112, an insulator 12, a reinforcing conductor 13, and a conductive shell 14.

請配合參閱圖2A至圖2C，絕緣中隔件111係包括一中隔導體層1111，其中，中隔導體層1111例如為一金屬中隔片，且絕緣中隔件111還包括形成於金屬中隔片1111的相對兩側表面的中隔絕緣層1112，以使金屬中隔片1111架設於其中而構成一三明治結構，於本實施例中，絕緣中隔件111例如通過一體成型方式而製成。Please refer to FIGS. 2A to 2C together, the insulating spacer 111 includes an insulating conductor layer 1111. The insulating conductor layer 1111 is, for example, a metal spacer, and the insulating spacer 111 further includes a metal spacer. The middle insulating edge layers 1112 on the opposite sides of the spacer 1111, so that the metal middle spacer 1111 is erected therein to form a sandwich structure. In this embodiment, the insulating middle spacer 111 is made by, for example, integral molding. .

請繼續參閱圖2B及圖2C，導電端子112係分別佈設於絕緣中隔件111的相對兩側表面，俾與絕緣中隔件111結合構成一電連接器半成品11。如圖2所示，於本實施例中，導電端子112係包括第一導電端子組112A和第二導電端子組112B，絕緣中隔件111設置在第一導電端子組112A和第二導電端子組112B之間，用於降低第一導電端子組112A和第二導電端子組112B之間的訊號串擾。再者，各導電端子112還分別包含有一接觸部1121，用以與對接電連接器（公座連接器）電性連接。Please continue to refer to FIGS. 2B and 2C. The conductive terminals 112 are respectively arranged on the opposite sides of the insulating spacer 111 to combine with the insulating spacer 111 to form a semi-finished electrical connector 11. As shown in FIG. 2, in this embodiment, the conductive terminal 112 includes a first conductive terminal group 112A and a second conductive terminal group 112B, and an insulating spacer 111 is provided in the first conductive terminal group 112A and the second conductive terminal group 112A. Between 112B, it is used to reduce the signal crosstalk between the first conductive terminal group 112A and the second conductive terminal group 112B. Furthermore, each conductive terminal 112 also includes a contact portion 1121 for electrically connecting with the mating electrical connector (male connector).

如圖3所示，絕緣體12係包覆電連接器半成品11的一部分，並具有一絕緣體基座121與一舌部122，其中，舌部122係由絕緣體基座121延伸且外露各導電端子112的接觸部1121的部分。As shown in FIG. 3, the insulator 12 covers a part of the semi-finished electrical connector 11, and has an insulator base 121 and a tongue 122. The tongue 122 extends from the insulator base 121 and exposes the conductive terminals 112. The part of the contact portion 1121.

請參閱圖4A及圖4B，加固導體13係結合至絕緣體12的外層並包覆舌部122的一部分，用於對舌部122供結構加固。Please refer to FIGS. 4A and 4B, the reinforcing conductor 13 is bonded to the outer layer of the insulator 12 and covers a part of the tongue 122 for structural reinforcement of the tongue 122.

請參考圖5A，導電殼體14係具有一中空結構141，該導電殼體14係結合於絕緣體12的絕緣體基座121上，以使絕緣體12的舌部122位於導電殼體14的中空結構141內部而構成一插接結構142（如圖1所示），以供插接公座連接器。5A, the conductive housing 14 has a hollow structure 141, the conductive housing 14 is combined with the insulator base 121 of the insulator 12, so that the tongue 122 of the insulator 12 is located in the hollow structure 141 of the conductive housing 14 A plug-in structure 142 (as shown in FIG. 1) is formed inside for plugging in a male connector.

請參閱圖4B、5B，於一實施例中，加固導體13具有一引導結構132，其係設置於鄰接舌部122側邊的位置，用於引導公座電連接器（未示出）進入插接結構142，而與外露於舌部122的各導電端子112的接觸部1121電性接觸。4B, 5B, in one embodiment, the reinforced conductor 13 has a guiding structure 132, which is provided at a position adjacent to the side of the tongue 122 for guiding the male electrical connector (not shown) into the socket The connection structure 142 is in electrical contact with the contact portion 1121 of each conductive terminal 112 exposed on the tongue portion 122.

再者，加固導體13還分別電性連接中隔導體層1111與導電殼體14以構成一接地迴路。Furthermore, the reinforcing conductor 13 also electrically connects the insulating conductor layer 1111 and the conductive shell 14 respectively to form a ground loop.

配合參閱圖4B、6A及圖6B，於本實施例中，加固導體13係具有一彈性抵接結構131，其可抵接導電殼體14，俾完成加固導體13與導電殼體14兩者之間的電性連接。同時，中隔導體層1111還形成有一接地結構1111A（如圖2C、圖4所示），其自絕緣體12中伸出並接觸加固導體13，俾完成中隔導體層1111與加固導體13兩者之間的電性連接。With reference to FIGS. 4B, 6A, and 6B, in this embodiment, the reinforced conductor 13 has an elastic abutment structure 131, which can abut the conductive housing 14, so as to complete the connection between the reinforced conductor 13 and the conductive housing 14 Electrical connection between. At the same time, the insulating conductor layer 1111 also forms a grounding structure 1111A (as shown in FIG. 2C and FIG. 4), which extends from the insulator 12 and contacts the reinforcing conductor 13, so as to complete both the insulating conductor layer 1111 and the reinforcing conductor 13 The electrical connection between.

於另一實施例中，中隔導體層1111還形成有一定位結構1111B（參考圖2C、圖4），其中，定位結構1111B由絕緣體12中伸出並與加固導體13卡接，俾對加固導體13提供定位。於本實施例中，定位結構1111B與接地結構1111A設計為形成在中隔導體層1111上的同一元件，藉以簡化電連接器1內部結構的複雜度並降低製造成本。然，並不以此為限，也可依據實際需求，而將定位結構1111A與接地結構1111B設置為形成於中隔導體層1111上的不同元件。In another embodiment, the insulating conductor layer 1111 is further formed with a positioning structure 1111B (refer to FIG. 2C and FIG. 4), wherein the positioning structure 1111B extends from the insulator 12 and is clamped with the reinforcing conductor 13 to match the reinforcing conductor 13 Provide positioning. In this embodiment, the positioning structure 1111B and the grounding structure 1111A are designed as the same element formed on the intermediate conductor layer 1111, thereby simplifying the complexity of the internal structure of the electrical connector 1 and reducing the manufacturing cost. However, it is not limited to this, and the positioning structure 1111A and the grounding structure 1111B can be set as different elements formed on the insulating conductor layer 1111 according to actual requirements.

請參閱圖6A，於另一實施例中，各導電端子112具有一接線部1122，其中，接線部1122用於在絕緣體基座121的位置連接一線材2，且接線部1122位於各導電端子112上背離接觸部1121的一端。6A, in another embodiment, each conductive terminal 112 has a wiring portion 1122, wherein the wiring portion 1122 is used to connect a wire 2 at the position of the insulator base 121, and the wiring portion 1122 is located at each conductive terminal 112 The upper end is away from the contact portion 1121.

請繼續參閱圖7，於另一實施例中，電連接器1還包括一包覆體15，其用於包覆絕緣體基座121，以在導電殼體14、絕緣體12與線材2三者的交界處提供保護。Please continue to refer to FIG. 7, in another embodiment, the electrical connector 1 further includes a covering body 15 for covering the insulator base 121 so as to cover the conductive shell 14, the insulator 12 and the wire 2 The junction provides protection.

本發明還提供一種電連接器製造方法，係用於製造上述實施例所述的電連接器1，該製造方法包括：The present invention also provides a manufacturing method of an electrical connector, which is used to manufacture the electrical connector 1 described in the above embodiment, and the manufacturing method includes:

首先，令各導電端子112分別佈設於絕緣中隔件111的相對兩側表面，而跟絕緣中隔件111構成電連接器半成品11；於本實施例中，絕緣中隔件111包括有一中隔導體層1111和位於中隔導體層1111相對兩側的中隔絕緣層1112，其中，中隔絕緣層1112可通過注膠方式敷設於中隔導體層1111的相對兩側。First, the conductive terminals 112 are respectively arranged on the opposite sides of the insulating spacer 111, and the insulating spacer 111 constitutes the electrical connector semi-finished product 11; in this embodiment, the insulating spacer 111 includes a spacer The conductor layer 1111 and the intermediate insulating edge layer 1112 located on opposite sides of the intermediate conductive layer 1111, wherein the intermediate insulating edge layer 1112 can be laid on the opposite sides of the intermediate conductive layer 1111 by glue injection.

而後，透過埋入射出方式形成絕緣體12，且令絕緣體12包覆電連接器半成品11的一部分以形成絕緣體基座121與該舌部122；再令加固導體13結合於絕緣體12，以對絕緣體12的舌部122提供結構加固，並外露各導電端子112的接觸部1121；最後，令導電殼體14結合於絕緣體基座121而形成插接結構142。Then, the insulator 12 is formed by the buried incident method, and the insulator 12 is made to cover a part of the semi-finished electrical connector 11 to form the insulator base 121 and the tongue 122; The tongue 122 provides structural reinforcement and exposes the contact portion 1121 of each conductive terminal 112; finally, the conductive housing 14 is combined with the insulator base 121 to form a plug structure 142.

再者，本發明還提供另一種電連接器製造方法，係用於製造上述實施例所示的電連接器1，該製造方法係包括：Furthermore, the present invention also provides another electrical connector manufacturing method, which is used to manufacture the electrical connector 1 shown in the above embodiment, and the manufacturing method includes:

首先，令各導電端子112分別佈設於絕緣中隔件111的相對兩側表面，而跟絕緣中隔件111構成電連接器半成品11；而後，透過埋入射出方式形成絕緣體12，且令絕緣體12包覆電連接器半成品11的一部分以形成絕緣體基座121與舌部122；接著，令加固導體13結合於絕緣體12，以對絕緣體12的舌部122提供結構加固，並外露各導電端子112的該接觸部1121；再令導電殼體14結合於絕緣體基座121而形成插接結構142；最後，令線材2分別連接接線部1122，藉以與導電端子112形成電性連接。First, the conductive terminals 112 are respectively arranged on the opposite sides of the insulating spacer 111, and the insulating spacer 111 constitutes the electrical connector semi-finished product 11; then, the insulator 12 is formed by the buried injection method, and the insulator 12 Wrap a part of the semi-finished electrical connector 11 to form the insulator base 121 and the tongue 122; then, the reinforced conductor 13 is combined with the insulator 12 to provide structural reinforcement to the tongue 122 of the insulator 12, and expose the conductive terminals 112 The contact portion 1121; then the conductive housing 14 is combined with the insulator base 121 to form a plug-in structure 142; finally, the wires 2 are respectively connected to the wiring portion 1122, thereby forming an electrical connection with the conductive terminal 112.

於一實施例中，上述方法還包括提供一包覆體15，且令包覆體15包覆絕緣體基座121，藉以在導電殼體14、絕緣體12與線材2三者的交界處提供保護。In one embodiment, the above method further includes providing a covering body 15 and making the covering body 15 cover the insulator base 121 so as to provide protection at the junction of the conductive shell 14, the insulator 12 and the wire 2.

綜上所述，本發明提供的電連接器，透過在電連接器內部增設加固導體，俾針對電連接器的舌部提供結構加固，以改善習知電連接器的舌部容易在反复插拔操作下遭受損壞的問題，以提高電連接器的使用壽命。In summary, the electrical connector provided by the present invention, by adding a reinforced conductor inside the electrical connector, provides structural reinforcement for the tongue of the electrical connector, so as to improve the ease of repeated insertion and removal of the tongue of the conventional electrical connector. In order to improve the service life of the electrical connector, the problem of damage suffered during operation.

再者，通過令增設的加固導體分別電性連接電連接器內部的中隔導體層與導電殼體，藉以在電連接器中形成一接地迴路，從而有效減少訊號干擾以提高電連接器的訊號傳輸效果。Furthermore, by making the additional reinforced conductors electrically connect the insulating conductor layer inside the electrical connector and the conductive shell respectively, a ground loop is formed in the electrical connector, thereby effectively reducing signal interference and improving the signal of the electrical connector Transmission effect.

此外，本發明的電連接器製造方法透過埋入射出方式形成電連接器中絕緣體，可以簡化電連接器的製造流程。In addition, the manufacturing method of the electrical connector of the present invention forms the insulator in the electrical connector through the embedding and exiting method, which can simplify the manufacturing process of the electrical connector.

上述實施例僅例示性說明本創作之原理及功效，而非用於限制本創作。任何熟習此項技術之人士均可在不違背本創作之精神及範疇下，對上述實施例進行修飾與改變。因此，本創作之權利保護範圍，應如本創作申請專利範圍所列。The above-mentioned embodiments only exemplarily illustrate the principle and effect of the creation, and are not used to limit the creation. Anyone familiar with this technology can modify and change the above-mentioned embodiments without departing from the spirit and scope of this creation. Therefore, the scope of protection of the rights of this creation should be as listed in the scope of the patent application for this creation.

1:電連接器 11:電連接器半成品 111:絕緣中隔件 1111:中隔導體層/金屬中隔片 1111A:接地結構 1111B:定位結構 1112:中隔絕緣層 112:導電端子 112A:第一導電端子組 112B:第二導電端子組 1121:接觸部 1122:接線部 12:絕緣體 121:絕緣體基座 122:舌部 13:加固導體 131:彈性抵接結構 132:引導結構 14:導電殼體 141:中空結構 142:插接結構 15:包覆體 2:線材1: Electrical connector 11: Semi-finished electrical connector 111: Insulating spacer 1111: Intermediate conductor layer/Metal spacer 1111A: Grounding structure 1111B: Positioning structure 1112: middle isolation edge layer 112: conductive terminal 112A: The first conductive terminal group 112B: The second conductive terminal group 1121: contact part 1122: Wiring Department 12: Insulator 121: Insulator base 122: Tongue 13: Reinforced conductor 131: Elastic abutment structure 132: Guidance Structure 14: conductive shell 141: Hollow structure 142: Plug structure 15: Covering body 2: Wire

圖1A至圖1B，係本發明的電連接器的整體結構示意圖。1A to 1B are schematic diagrams of the overall structure of the electrical connector of the present invention.

圖2A至圖2C，係本發明的絕緣中隔件及導電端子的結構組裝示意圖。2A to 2C are schematic diagrams of the structure assembly of the insulating spacer and the conductive terminal of the present invention.

圖3，係本發明的絕緣體的結構組裝示意圖。Fig. 3 is a schematic diagram of the structure assembly of the insulator of the present invention.

圖4A至圖4B，係本發明的加固導體的結構組裝示意圖。4A to 4B are schematic diagrams of the structure assembly of the reinforced conductor of the present invention.

圖5A至圖6B，係本發明的導電殼體的結構組裝示意圖。5A to 6B are schematic diagrams of the structure assembly of the conductive housing of the present invention.

圖7，係本發明的包覆體的結構組裝示意圖。Fig. 7 is a schematic diagram of the structure assembly of the covering body of the present invention.

1:電連接器1: Electrical connector

11:電連接器半成品11: Semi-finished electrical connector

1111A:接地結構1111A: Grounding structure

1111B:定位結構1111B: Positioning structure

1121:接觸部1121: contact part

121:絕緣體基座121: Insulator base

122:舌部122: Tongue

13:加固導體13: Reinforced conductor

14:導電殼體14: conductive shell

141:中空結構141: Hollow structure

2:線材2: Wire

Claims (10)

一種電連接器，係包括： 一絕緣中隔件，該絕緣中隔件係包含一中隔導體層； 多個導電端子，該些導電端子係分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成一電連接器半成品，且各該導電端子係包含一接觸部； 一絕緣體，該絕緣體係包覆該電連接器半成品的一部分，並具有一絕緣體基座與一舌部，該舌部係由該絕緣體基座延伸且外露各該導電端子的該接觸部； 一加固導體，該加固導體係結合至該絕緣體並包覆該舌部的一部分，用於對該舌部提供結構加固；以及 一導電殼體，該導電殼體係具有一中空結構，該導電殼體係結合於該絕緣體基座，以使該舌部位於該中空結構內部而構成一插接結構；其中， 該加固導體係分別電性連接該中隔導體層與該導電殼體而構成一接地迴路。An electrical connector includes: An insulating spacer, which includes an insulating conductor layer; A plurality of conductive terminals, the conductive terminals are respectively arranged on opposite sides of the insulating spacer, and the insulating spacer constitutes a semi-finished electrical connector, and each of the conductive terminals includes a contact part; An insulator, the insulation system covering a part of the semi-finished electrical connector, and having an insulator base and a tongue, the tongue extending from the insulator base and exposing the contact portion of each conductive terminal; A reinforced conductor, the reinforced conductive system is bonded to the insulator and covers a part of the tongue for providing structural reinforcement to the tongue; and A conductive shell, the conductive shell system has a hollow structure, and the conductive shell system is combined with the insulator base so that the tongue is located inside the hollow structure to form a plug-in structure; wherein, The reinforced conductive system electrically connects the insulating conductor layer and the conductive shell to form a ground loop. 如申請專利範圍第1項所述的電連接器，其中，該中隔導體層還形成有一定位結構，該定位結構係自該絕緣體中伸出而卡接該加固導體，俾對該加固導體提供定位。The electrical connector described in item 1 of the scope of patent application, wherein the intermediate conductor layer is further formed with a positioning structure, and the positioning structure is extended from the insulator to clamp the reinforced conductor, so as to provide the reinforced conductor position. 如申請專利範圍第1項所述的電連接器，其中，該中隔導體層還形成有一接地結構，該接地結構係自該絕緣體中伸出而接觸該加固導體，俾完成該中隔導體層與該加固導體兩者之間的電性連接。The electrical connector described in item 1 of the scope of patent application, wherein the insulating conductor layer is further formed with a grounding structure, and the grounding structure extends from the insulator and contacts the reinforcing conductor to complete the insulating conductor layer Electrical connection between the two reinforced conductors. 如申請專利範圍第1項所述的電連接器，其中，該加固導體係具有一彈性抵接結構，該彈性抵接結構係抵接該導電殼體，俾完成該加固導體與該導電殼體兩者之間的電性連接。According to the electrical connector described in item 1 of the scope of patent application, wherein the reinforced conductive system has an elastic abutting structure, and the elastic abutting structure abuts against the conductive shell to complete the reinforced conductor and the conductive shell Electrical connection between the two. 如申請專利範圍第1項所述的電連接器，其中，各該導電端子具有一接線部，該接線部係於該絕緣體基座的位置連接一線材，且接線部位於各該導電端子上背離該接觸部的一端。The electrical connector described in item 1 of the scope of patent application, wherein each of the conductive terminals has a wiring portion, the wiring portion is connected to a wire at the position of the insulator base, and the wiring portion is located on each of the conductive terminals away from One end of the contact part. 如申請專利範圍第5項所述的電連接器，還包括一包覆體，該包覆體係包覆該絕緣體基座，以在該導電殼體、該絕緣體與該線材三者的交界處提供保護。The electrical connector described in item 5 of the scope of the patent application further includes a covering body, the covering system covering the insulator base to provide at the junction of the conductive shell, the insulator and the wire protect. 如申請專利範圍第1項所述的電連接器，其中，該電連接器係為一母座電連接器，該母座電連接器係用於電性插接一公座電連接器，其中，該加固導體係具有一引導結構，該引導結構係設置於鄰接該舌部側邊的位置，俾引導該公座電連接器進入該插接結構，而與外露於該舌部的各該導電端子的該接觸部電性接觸。The electrical connector described in item 1 of the scope of the patent application, wherein the electrical connector is a female electrical connector, and the female electrical connector is used to electrically plug a male electrical connector, wherein , The reinforced guiding system has a guiding structure, the guiding structure is arranged at a position adjacent to the side of the tongue to guide the male electrical connector into the plug-in structure, and the conductive structure exposed on the tongue The contact portion of the terminal is in electrical contact. 一種電連接器製造方法，係用於製造如申請專利範圍第1項所述的電連接器，該電連接器製造方法係包括： 令該些導電端子分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成該電連接器半成品； 透過埋入射出方式形成該絕緣體，令該絕緣體包覆該電連接器半成品的一部分以形成該絕緣體基座與該舌部； 令該加固導體結合於該絕緣體，以對該舌部提供結構加固，並外露各該導電端子的該接觸部；以及 令該導電殼體結合於該絕緣體基座而形成該插接結構。An electrical connector manufacturing method is used to manufacture the electrical connector as described in item 1 of the scope of patent application, the electrical connector manufacturing method includes: Allowing the conductive terminals to be respectively arranged on opposite sides of the insulating spacer, and forming the semi-finished electrical connector with the insulating spacer; Forming the insulator by embedding and exiting, so that the insulator covers a part of the semi-finished electrical connector to form the insulator base and the tongue; Combining the reinforced conductor with the insulator to provide structural reinforcement to the tongue and expose the contact portion of each conductive terminal; and The conductive shell is combined with the insulator base to form the plug-in structure. 一種電連接器製造方法，係用於製造如申請專利範圍第5項所述的電連接器，該電連接器製造方法係包括： 令該些導電端子分別佈設於該絕緣中隔件的相對兩側表面，而跟該絕緣中隔件構成該電連接器半成品； 透過埋入射出方式形成該絕緣體，令該絕緣體包覆該電連接器半成品的一部分以形成該絕緣體基座與該舌部； 令該加固導體結合於該絕緣體，以對該舌部提供結構加固，並外露各該導電端子的該接觸部； 令該導電殼體結合於該絕緣體基座而形成該插接結構；以及 令該線材分別連接該接線部。An electrical connector manufacturing method is used to manufacture the electrical connector as described in item 5 of the scope of patent application, the electrical connector manufacturing method includes: Allowing the conductive terminals to be respectively arranged on opposite sides of the insulating spacer, and forming the semi-finished electrical connector with the insulating spacer; Forming the insulator by embedding and exiting, so that the insulator covers a part of the semi-finished electrical connector to form the insulator base and the tongue; Combining the reinforced conductor with the insulator to provide structural reinforcement to the tongue and expose the contact portion of each conductive terminal; Combining the conductive shell with the insulator base to form the plug-in structure; and Connect the wires to the wiring part respectively. 如申請專利範圍第9項所述的電連接器製造方法，還包括提供一包覆體，令該包覆體包覆該絕緣體基座。The method for manufacturing an electrical connector as described in item 9 of the scope of the patent application further includes providing a covering body so that the covering body covers the insulator base.
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TWI640134B (en) * 2017-08-03 2018-11-01 禾昌興業股份有限公司 Connector structure and manufacturing method thereof
CN108923156B (en) * 2017-11-02 2022-07-26 富士康(昆山)电脑接插件有限公司 Electrical connector
CN207967418U (en) * 2018-03-01 2018-10-12 实盈电子(东莞)有限公司 Electric connector
CN208539223U (en) * 2018-07-19 2019-02-22 信音电子(中国)股份有限公司 Connector with abrasion performance shielding piece
CN109449654B (en) * 2018-11-16 2020-09-29 番禺得意精密电子工业有限公司 Electrical connector

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWD222791S (en) 2021-09-30 2022-12-21 日商日本壓著端子製造股份有限公司 electrical connector

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