TW202117864A - Vertical-cavity surface-emitting laser using dichroic reflectors - Google Patents
Vertical-cavity surface-emitting laser using dichroic reflectors Download PDFInfo
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Abstract
Description
本申請案主張Kenneth Li等人於2019年6月3日所申請之標題為「使用二向分色反射鏡的垂直腔表面發射雷射」(Vertical Cavity Surface Emitting Laser Using Dichroic Reflectors)的美國臨時專利申請號No.62/856,518之優先權益(在美國專利法35 U.S.C.§ 119(e)規定下包括),將其完整併入文中作為參考。 This application claims a U.S. provisional patent entitled ``Vertical Cavity Surface Emitting Laser Using Dichroic Reflectors'' filed by Kenneth Li et al. on June 3, 2019 The priority rights of application No. 62/856,518 (included under the provisions of 35 USC§ 119(e) of the United States Patent Law), which are fully incorporated into the text for reference.
本申請案係關於: This application case is about:
Y.P.Chang等人於2020年5月24日所申請之標題為「與智慧車燈成一體的雷射雷達以及方法」(LiDAR Integrated with Smart Headlight and Method)的P.C.T.專利申請號No.PCT/US2020/034447; YPChang et al. applied for PCT patent application No.PCT/US2020/ titled ``LiDAR Integrated with Smart Headlight and Method'' on May 24, 2020. 034447;
Y.P.Chang等人於2019年5月28日所申請之標題為「使用單一數位微鏡裝置與智慧車燈成一體的LiDAR」(LiDAR Integrated with Smart Headlight Using a Single DMD)的美國臨時專利申請號No.62/853,538; On May 28, 2019, YPChang et al. filed a U.S. Provisional Patent Application No. entitled ``LiDAR Integrated with Smart Headlight Using a Single DMD'' (LiDAR Integrated with Smart Headlight Using a Single DMD) .62/853,538;
Chun-Nien Liu等人於2019年6月5日所申請之標題為「用於自動駕駛的LiDAR嵌入式智慧雷射車燈之架構」(Scheme of LiDAR-embedded Smart Laser Headlight for Autonomous Driving)的美國臨時專利申請號No.62/857,662;以及 Chun-Nien Liu and others applied for the title ``Scheme of LiDAR-embedded Smart Laser Headlight for Autonomous Driving'' on June 5, 2019. Provisional Patent Application No. 62/857,662; and
Kenneth Li於2019年12月18日所申請之標題為「使用單一MEMS反射鏡的一體LiDAR和智慧車燈」(Integrated LiDAR and Smart Headlight Using a Single MEMS Mirror)的美國臨時專利申請號No.62/950,080; U.S. Provisional Patent Application No. 62/ entitled ``Integrated LiDAR and Smart Headlight Using a Single MEMS Mirror'' filed by Kenneth Li on December 18, 2019 950,080;
Y.P.Chang等人於2019年6月14日所申請之標題為「具有高強度輸出機制的照明系統及其操作方法」(Illumination System with High Intensity Output Mechanism and Method of Operation Thereof)的PCT專利申請PCT/US2019/037231(於2020年1月16日公開發表為WO 2020/013952); YPChang et al. applied for a PCT patent application titled ``Illumination System with High Intensity Output Mechanism and Method of Operation Thereof'' on June 14, 2019. PCT/ US2019/037231 (published as WO 2020/013952 on January 16, 2020);
Y.P.Chang等人於2019年7月11日所申請之標題為「具有晶體磷光機制的照明系統及其操作方法」(Illumination System with Crystal Phosphor Mechanism and Method of Operation Thereof)的美國專利申請16/509,085(於2020年1月23日公開發表為US 2020/0026169); YPChang et al. filed on July 11, 2019, U.S. Patent Application 16/509,085 entitled Illumination System with Crystal Phosphor Mechanism and Method of Operation Thereof (Illumination System with Crystal Phosphor Mechanism and Method of Operation Thereof). Published on January 23, 2020 as US 2020/0026169);
Y.P.Chang等人於2019年7月11日所申請之標題為「具有高強度投影機制的照明系統及其操作方法」(Illumination System with High Intensity Projection Mechanism and Method of Operation Thereof)的美國專利申請16/509,196(於2020年1月23日公開發表為US 2020/0026170); YPChang et al. filed on July 11, 2019, a U.S. patent application titled ``Illumination System with High Intensity Projection Mechanism and Method of Operation Thereof'' (Illumination System with High Intensity Projection Mechanism and Method of Operation Thereof) 16/ 509,196 (published as US 2020/0026170 on January 23, 2020);
Kenneth Li等人於2019年4月22日所申請之標題為「雷射激發晶體磷光球面光源」(Laser Excited Crystal Phosphor Sphere Light Source)的美國臨時專利申請62/837,077; Kenneth Li et al. filed on April 22, 2019, a US provisional patent application 62/837,077 entitled "Laser Excited Crystal Phosphor Sphere Light Source" (Laser Excited Crystal Phosphor Sphere Light Source);
Y.P.Chang等人於2019年5月28日所申請之標題為「使用單一數位微鏡裝置與智慧車燈成一體的LiDAR」(LiDAR Integrated with Smart Headlight Using a Single DMD)的美國臨時專利申請62/853,538。 On May 28, 2019, YPChang et al. filed a U.S. provisional patent application entitled ``LiDAR Integrated with Smart Headlight Using a Single DMD'' (LiDAR Integrated with Smart Headlight Using a Single DMD) 62/ 853,538.
Kenneth Li等人於2019年7月8日所申請之標題為「使用二向分色反射鏡的垂直腔表面發射雷射」(Vertical Cavity Surface Emitting Laser Using Dichroic Reflectors)的美國臨時專利申請62/856,518; U.S. Provisional Patent Application No. 62/856,518 filed by Kenneth Li et al. on July 8, 2019, entitled ``Vertical Cavity Surface Emitting Laser Using Dichroic Reflectors'' (Vertical Cavity Surface Emitting Laser Using Dichroic Reflectors) ;
Kenneth Li於2019年7月8日所申請之標題為「雷射激發磷光光源及具有光回收的方法」(Laser-excited Phosphor Light Source and Method with Light Recycling)的美國臨時專利申請62/871,498; Kenneth Li filed a US provisional patent application 62/871,498 entitled "Laser-excited Phosphor Light Source and Method with Light Recycling" on July 8, 2019;
Chun-Nien Liu等人於2019年6月5日所申請之標題為「用於自動駕駛的LiDAR嵌入式智慧雷射車燈之架構」(Scheme of LiDAR-embedded Smart Laser Headlight for Autonomous Driving)的美國臨時專利申請62/857,662; Chun-Nien Liu and others applied for the title ``Scheme of LiDAR-embedded Smart Laser Headlight for Autonomous Driving'' on June 5, 2019. Provisional patent application 62/857,662;
Kenneth Li於2019年7月11日所申請之標題為「使用活動鏡和回復性反射體減少斑點」(Speckle Reduction Using Moving Mirrors and Retro-reflectors)的美國臨時專利申請62/873,171; Kenneth Li filed on July 11, 2019, a U.S. Provisional Patent Application 62/873,171 entitled "Speckle Reduction Using Moving Mirrors and Retro-reflectors" (Speckle Reduction Using Moving Mirrors and Retro-reflectors);
Kenneth Li於2019年6月17日所申請之標題為「使用雷射激發提升LED強度分佈」(Enhancement of LED Intensity Profile Using Laser Excitation) 的美國臨時專利申請62/862,549; The title of Kenneth Li's application on June 17, 2019 is "Enhancement of LED Intensity Profile Using Laser Excitation" (Enhancement of LED Intensity Profile Using Laser Excitation) US provisional patent application 62/862,549;
Kenneth Li於2019年7月16日所申請之標題為「使用雷射激發提升LED強度分佈」(Enhancement of LED Intensity Profile Using Laser Excitation)的美國臨時專利申請62/874,943; Kenneth Li filed on July 16, 2019, a US provisional patent application 62/874,943 entitled "Enhancement of LED Intensity Profile Using Laser Excitation" (Enhancement of LED Intensity Profile Using Laser Excitation);
Kenneth Li於2019年8月1日所申請之標題為「採用聚焦回收提高漫射光亮度的系統和方法」(System and Method to Increase Brightness of Diffused Light with Focused Recycling)的美國臨時專利申請62/881,927; Kenneth Li filed a US provisional patent application 62/881,927 entitled "System and Method to Increase Brightness of Diffused Light with Focused Recycling" on August 1, 2019;
Kenneth Li於2019年9月3日所申請之標題為「採用聚焦回收提高漫射光亮度」(Increased Brightness of Diffused Light with Focused Recycling)的美國臨時專利申請62/895,367;以及 Kenneth Li filed on September 3, 2019, a US provisional patent application 62/895,367 entitled "Increased Brightness of Diffused Light with Focused Recycling" (Increased Brightness of Diffused Light with Focused Recycling); and
Lion Wang等人於2019年9月20日所申請之標題為「用於投影顯示器的RGB雷射光源」(RGB Laser Light Source for Projection Displays)的美國臨時專利申請62/903,620;將其每個皆完整併入文中作為參考。 Lion Wang et al. filed on September 20, 2019, a US provisional patent application 62/903,620 entitled "RGB Laser Light Source for Projection Displays" (RGB Laser Light Source for Projection Displays); each of them is It is fully incorporated into the text for reference.
本發明係關於固態照明之領域,更具體而言係關於垂直腔表面發射雷射(Vertical-cavity surface-emitting laser,VCSEL)以及用於製造和使用VCSEL的系統和方法,每個VCSEL皆包括一個或多個分佈式布拉格反射鏡(Distributed Bragg reflector,DBR)和/或二向分色多層介電反射體,其中至少一者視需要塑形(如藉由形成凹內表面、或繞射或全像(holographic)表面、或其他聚焦結構)以將其各自雷射束聚焦在該VCSEL(係其一部分)之該對應各自雷射作用腔內。在一些具體實施例中,這樣的VCSEL之二維陣列配置成從可組合以形成高功率組合雷射束的發射表面發射平行細束(beamlets)。 The present invention relates to the field of solid-state lighting, and more specifically relates to vertical-cavity surface-emitting laser (VCSEL) and systems and methods for manufacturing and using VCSELs. Each VCSEL includes one Or multiple distributed Bragg reflectors (Distributed Bragg reflector, DBR) and/or dichroic multilayer dielectric reflectors, at least one of which is shaped as necessary (for example, by forming a concave inner surface, or diffracted or full Holographic surface, or other focusing structure) to focus their respective laser beams in the corresponding respective laser cavity of the VCSEL (part of it). In some embodiments, such a two-dimensional array of VCSELs is configured to emit parallel beamlets from an emitting surface that can be combined to form a high-power combined laser beam.
併入作為參考的(申請案PCT/US2019/037231之)PCT專利申請公開發表文件WO 2020/013952說明一種照明系統,其包括一波導,其具有配置成接收一雷射光的一第一端、配置成從該雷射光產生一發光(luminescent)光的一發光部位、相對該第一端的一第二端,配置成通過該發光光;一輸入裝置,其與該第一端相鄰,配置成收集該雷射光以傳播到該 第一端;一輸出裝置,其與該第二端相鄰,配置成將該雷射光之至少一些反射回到該發光部位中並穿越一輸出表面將該發光光導向離開該第二端。在一個具體實施例中,該輸入裝置包括一光均質器(homogenizer),其配置成接收該雷射光並向該波導之該第一端提供該雷射光之一空間上均勻強度分佈。在另一個具體實施例中,散熱片(heat dissipater)與該波導相鄰提供,並配置成散逸該波導內該發光光之該產生所產生的熱。 The PCT Patent Application Publication WO 2020/013952, which is incorporated by reference (application PCT/US2019/037231), describes a lighting system that includes a waveguide having a first end configured to receive a laser light, a configuration A light-emitting part that generates a luminescent light from the laser light, and a second end opposite to the first end is configured to pass the luminescent light; an input device, which is adjacent to the first end, is configured to Collect the laser light to propagate to the The first end; an output device, which is adjacent to the second end, is configured to reflect at least some of the laser light back into the light-emitting part and guide the light-emitting light away from the second end through an output surface. In a specific embodiment, the input device includes a homogenizer configured to receive the laser light and provide a spatially uniform intensity distribution of the laser light to the first end of the waveguide. In another embodiment, a heat dissipater is provided adjacent to the waveguide and is configured to dissipate the heat generated by the generation of the luminous light in the waveguide.
併入作為參考的(美國申請案16/509,085之)美國專利申請公開案2020/0026169說明一種照明系統,其包括:一雷射陣列組件包括:一雷射,其配置成產生一雷射光;一晶體磷光波導,其與該雷射相鄰且在該雷射光中,配置成:基於接收該雷射光產生一發光光,並將該發光光導向離開一基端(base end);以及一複合拋物面聚光器(Compound parabolic concentrator,CPC),其耦合到相對該基端的該晶體磷光波導,配置成:收集來自該晶體磷光波導的該發光光,將該發光光提取(extract)離開該晶體磷光波導。 U.S. Patent Application Publication 2020/0026169 (of U.S. Application 16/509,085) incorporated by reference describes a lighting system including: a laser array assembly including: a laser configured to generate a laser light; A crystal phosphorescent waveguide, which is adjacent to the laser and in the laser light, is configured to: generate a luminous light based on receiving the laser light, and guide the luminous light away from a base end; and a compound paraboloid A compound parabolic concentrator (CPC), which is coupled to the crystal phosphorescent waveguide opposite to the base end, is configured to collect the luminescent light from the crystal phosphorescent waveguide, and extract the luminescent light away from the crystal phosphorescent waveguide .
併入作為參考的(美國申請案16/509,196之)美國專利申請公開案2020/0026170說明一種照明系統,其包括一輸入裝置,其配置成產生一第一發光光束;一泵浦組件,其光學耦合到該輸入裝置,配置成將一泵浦光束投影到該輸入裝置中;一聚焦透鏡,其與該第一發光光束對位,以將藉由該泵浦光束提升的該第一發光光束聚焦為一輸出束;以及一輸出裝置,其光學耦合到該聚焦透鏡,配置成:接收來自該聚焦透鏡的該輸出束,並從一投影裝置投影以該輸出束形成的一應用輸出。 The US Patent Application Publication 2020/0026170, incorporated by reference (US application 16/509,196), describes an illumination system that includes an input device configured to generate a first luminous beam; a pump assembly with optical Coupled to the input device and configured to project a pump beam into the input device; a focusing lens aligned with the first luminous beam to focus the first luminous beam lifted by the pump beam Is an output beam; and an output device optically coupled to the focusing lens, configured to receive the output beam from the focusing lens, and project an application output formed by the output beam from a projection device.
於2014年9月30日核發給Zhang等人的美國專利8,846,518以「多層構造」(Multilayer Construction)為標題,且併入文中作為參考。專利8,846,518說明一種多層構造,其包括一II-VI族半導體層;以及一Si3N4層,其直接布置在該II-VI族半導體層上。為改良該Si3N4層之黏著性,去除該II-VI族半導體層上的原生氧化物。 US Patent 8,846,518 issued to Zhang et al. on September 30, 2014 is titled "Multilayer Construction" and is incorporated herein as a reference. Patent 8,846,518 describes a multilayer structure, which includes a II-VI group semiconductor layer; and a Si 3 N 4 layer, which is directly arranged on the II-VI group semiconductor layer. In order to improve the adhesion of the Si 3 N 4 layer, the native oxide on the II-VI group semiconductor layer is removed.
於1998年3月10日核發給Hed的美國專利5,727,108以「高效複合拋物面聚光器和光纖供電點光源」(High Efficiency Compound Parabolic Concentrators and Optical Fiber Powered Spot Luminaire)為標題,且 併入作為參考。專利5,727,108說明一種複合拋物面聚光器(CPC),其可用作光學連接器,或在類似管理系統中僅僅用作聚光器或甚至用作聚光燈。該CPC具有以輸入孔徑和輸出孔徑,以及將該輸入孔徑與該輸出孔徑連接並從該等孔徑之較小截面積發散到較大截面積的壁面形成的中空體。該壁面由透明介電材料之相連細長稜鏡組成,以使從該入口孔徑到該出口孔徑的單次反射在該等稜鏡內發生,因此完全反射性反射體之該等損耗可避免。 U.S. Patent 5,727,108 issued to Hed on March 10, 1998 is entitled "High Efficiency Compound Parabolic Concentrators and Optical Fiber Powered Spot Luminaire", and Incorporated as a reference. Patent 5,727,108 describes a compound parabolic concentrator (CPC) that can be used as an optical connector, or just as a concentrator or even as a spotlight in similar management systems. The CPC has a hollow body formed by an input aperture and an output aperture, and a wall surface that connects the input aperture and the output aperture and diverges from the smaller cross-sectional area of the apertures to the larger cross-sectional area. The wall is composed of connected slender ridges of transparent dielectric material, so that a single reflection from the entrance aperture to the exit aperture occurs in the ridges, so the loss of the totally reflective reflector can be avoided.
於2009年1月20日核發給Feezell等人的美國專利7,480,322以「電泵浦(Ga,In,Al)N垂直腔表面發射雷射」(Electrically-pumped(Ga,In,Al)N Vertical-cavity Surface-emitting Laser)為標題,且併入文中作為參考。專利7,480,322說明一種垂直腔表面發射雷射(VCSEL),其包括一低損耗薄金屬接點和電流擴散層,其在該光學腔內,提供用於經改良的歐姆接點和側向電流分佈;一基板包括一平凹光學腔、一(Ga,In,Al)N多重量子井(Multiple quantum well,MQW)活性區域,其內含在該光學腔內,當藉由一電流注入時產生光;以及一一體微鏡,其製造到該基板上,提供用於藉由該活性區域產生的該光之光學模式控制。使用相對較簡單製程製造該VCSEL。 U.S. Patent 7,480,322 issued to Feezell et al. on January 20, 2009 for "Electrically-pumped (Ga, In, Al) N Vertical- cavity Surface-emitting Laser) is the title and is incorporated into the text as a reference. Patent 7,480,322 describes a vertical cavity surface emitting laser (VCSEL), which includes a low-loss thin metal contact and a current spreading layer, which provides an improved ohmic contact and lateral current distribution in the optical cavity; A substrate includes a plano-concave optical cavity and a (Ga, In, Al)N multiple quantum well (MQW) active region, which is contained in the optical cavity and generates light when injected by an electric current; and An integrated micromirror, which is fabricated on the substrate, provides optical mode control for the light generated by the active area. The VCSEL is manufactured using a relatively simple process.
於2001年1月2日核發給Chirovsky等人的美國專利6,169,756以「具有光學引導和電流孔徑的垂直腔表面發射雷射」(Vertical Cavity Surface-emitting Laser with Optical Guide and Current Aperture)為標題,且併入文中作為參考。專利6,169,756說明一種具有分開的電流與光學引導(其分別提供獨特形式之驅動電流和橫向模式限制)的VCSEL。在一個具體實施例中,該光學引導包括一腔內高折射率台面,其橫向於該腔共振器軸布置;以及一多層介電(即非磊晶)反射鏡,其覆蓋該台面。在另一個具體實施例中,該電流引導包括一環形第一電極,其側向圍繞該台面,但具有一內徑大於一離子植入所界定出的電流孔徑。該電流引導使得電流沿著基本上垂直於該共振器軸的第一路徑段從該第一電極側向流動,然後沿著基本上平行於該軸的第二路徑段從該第一段垂直流動,且最終流過該電流孔徑和該活性區域到第二電極。該介電反射鏡只會在形成該等引導之後沉積, 以便有助於其製造。 U.S. Patent 6,169,756 issued to Chirovsky et al. on January 2, 2001 is entitled "Vertical Cavity Surface-emitting Laser with Optical Guide and Current Aperture", and Incorporated into the text as a reference. Patent 6,169,756 describes a VCSEL with separate current and optical guidance (which provide unique forms of drive current and lateral mode limitation, respectively). In a specific embodiment, the optical guide includes an intracavity high refractive index mesa, which is arranged transverse to the cavity resonator axis; and a multilayer dielectric (ie, non-epitaxial) mirror, which covers the mesa. In another embodiment, the current guide includes a ring-shaped first electrode that laterally surrounds the mesa but has an inner diameter larger than a current aperture defined by an ion implantation. The current guide causes the current to flow laterally from the first electrode along a first path section that is substantially perpendicular to the axis of the resonator, and then flows vertically from the first section along a second path section that is substantially parallel to the axis , And finally flow through the current aperture and the active area to the second electrode. The dielectric mirror is only deposited after the guides are formed, In order to help its manufacturing.
於2019年3月5日核發給Raring等人的美國專利10,222,474以「具含鎵氮雷射光源的雷射雷達系統」(LiDAR Systems Including a Gallium and Nitrogen Containing Laser Light Source)為標題,且併入文中作為參考。專利10,222,474說明一種移動機器,包括一基於雷射二極體的光照系統,其具有容納至少一含鎵氮雷射二極體和一波長轉換構件的一一體封裝。該含鎵氮雷射二極體配置成發射具有第一峰值波長的第一雷射束。該波長轉換構件配置成至少部分接收具有該第一峰值波長的第一雷射束,以激發具有較該第一峰值波長更長的第二峰值波長的發射,並產生與該第二峰值波長和該第一峰值波長混合的白光。該移動機器更包括一雷射雷達(Light detection and ranging,LiDAR)系統,其配置成產生一第二雷射束,並操縱該第二雷射束在一遠端距離內感測目標物件之一空間地圖。 U.S. Patent 10,222,474 issued to Raring et al. on March 5, 2019 is entitled "LiDAR Systems Including a Gallium and Nitrogen Containing Laser Light Source" (LiDAR Systems Including a Gallium and Nitrogen Containing Laser Light Source) and is incorporated The text serves as a reference. Patent No. 10,222,474 describes a mobile machine including a laser diode-based lighting system with an integrated package containing at least one gallium-nitrogen-containing laser diode and a wavelength conversion member. The gallium-nitrogen-containing laser diode is configured to emit a first laser beam having a first peak wavelength. The wavelength conversion member is configured to at least partially receive a first laser beam having the first peak wavelength, to excite emission having a second peak wavelength longer than the first peak wavelength, and generate a sum of the second peak wavelength and the second peak wavelength. The first peak wavelength is mixed with white light. The mobile machine further includes a light detection and ranging (LiDAR) system, which is configured to generate a second laser beam and manipulate the second laser beam to sense one of the target objects within a remote distance Space map.
Nazmi Sellami和Tapas K.Mallick標題為〈太陽光電交錯複合拋物面聚光器之光學效率研究〉(Optical Efficiency Study of PV Crossed Compound Parabolic Concentrator)的期刊文章(《應用能源》(Applied Energy),2013年2月第102冊868至876頁)(將其併入文中作為參考)說明靜態太陽能聚光器,其呈現對藉由減少太陽能電池之面積降低建物一體太陽光電(Building Integrated Photovoltaic,BIPV)之成本之挑戰的解決方案。在這項研究中,3-D射線追蹤碼使用MATLAB開發出,以便針對光線之不同入射角決定3-D交錯複合拋物面聚光器(Crossed Compound Parabolic Concentrator,CCPC)之太陽光電電池處的理論光學效率和光學通量分佈。 Nazmi Sellami and Tapas K. Mallick’s journal article entitled "Optical Efficiency Study of PV Crossed Compound Parabolic Concentrator" ("Applied Energy" (Applied Energy), 2013 2 Vol. 102, pp. 868 to 876) (incorporated into the text as a reference) describes static solar concentrators, which are useful for reducing the cost of Building Integrated Photovoltaic (BIPV) by reducing the area of solar cells. The solution to the challenge. In this research, the 3-D ray tracing code was developed using MATLAB to determine the theoretical optics at the photovoltaic cell of the 3-D crossed compound parabolic concentrator (CCPC) for different incident angles of light. Efficiency and optical flux distribution.
Gerhard Boehm等人標題為〈涵蓋1.3至2.0μm波長範圍之基於InP的VCSEL技術〉(InP-based VCSEL Technology Covering the Wavelength Range from 1.3 to 2.0μm)的期刊文章(《晶體成長期刊》(Journal of Crystal Growth),2003年4月第1至4期第251冊748至753頁(doi.org/10.1016/S0022-0248(02)02193-0))(將其併入文中作為參考)說明作為1.3至2.0μm波長範圍內光源的嵌埋隧道接面垂直腔表面發射雷射(Buried tunnel junction vertical-cavity surface-emitting laser,BTJ-VCSEL)。在室溫下的連續波操作可能針對該整個波長範圍達成。這不僅強調該精密裝 置設計,而且強調該材料系統AlGaInAs/InP之極佳合適性。在1.55μm下採用單一模式VCSEL的傳輸實驗,顯示在高達10Gbit/s調變頻率下的無誤資料傳輸。在1.68和1.80μm下,分別偵測甲烷和水的氣體感測實驗可能成功進行。 Gerhard Boehm et al. titled "InP-based VCSEL Technology Covering the Wavelength Range from 1.3 to 2.0μm" journal article (Journal of Crystal Growth Journal) Growth), Volume 251, Issue 1 to 4, April 2003, pages 748 to 753 (doi.org/10.1016/S0022-0248(02)02193-0)) (incorporate it into the text for reference) The description is as 1.3 to Buried tunnel junction vertical-cavity surface-emitting laser (BTJ-VCSEL) is emitted from the buried tunnel junction vertical-cavity surface-emitting laser (BTJ-VCSEL) of the light source in the 2.0μm wavelength range. Continuous wave operation at room temperature may be achieved for this entire wavelength range. This not only emphasizes the precision equipment It also emphasizes the excellent suitability of the material system AlGaInAs/InP. The transmission experiment using a single-mode VCSEL at 1.55μm shows error-free data transmission at a modulation frequency of up to 10Gbit/s. At 1.68 and 1.80μm, gas sensing experiments for detecting methane and water, respectively, may be successful.
本領域亟需經改良的固態雷射。 An improved solid-state laser is urgently needed in this field.
在一些具體實施例中,本發明提供一種第一設備,其包括:一第一半導體垂直腔表面發射雷射(VCSEL)結構,其產生具有一特性波長的一雷射束且其包括:一第一多層介電反射體;一第二多層介電反射體;以及一半導體結構,其位於該第一多層介電反射體與該第二多層介電反射體之間並與其接觸,其中該半導體結構包括:一第一n型半導體層;一p型半導體層;以及一活性層,其位於該n型半導體層與該p型半導體層之間並與其接觸,其中該第一多層介電反射體和該第二多層介電反射體中至少一者係一聚焦反射體,其中該第一多層介電反射體和該第二多層介電反射體形成一雷射作用腔,且其中該活性層向該等第一與第二反射體之間的該雷射作用腔提供光學增益。在一些具體實施例中,每個多層介電反射體皆包括複數對交替折射率介電層(即對於該特性波長可穿透的低折射率和高折射率介電材料之交替層)。在一些具體實施例中,複數對交替折射率介電層之該等各自厚度設計成在該特性波長下調諧。在一些具體實施例中,由於人類眼睛組織對於這些波長並非很可穿透,因此該VCSEL之該特性波長約為1.55μm(其在視為「對眼睛安全」(eye-safe)的波長範圍內)。在一些具體實施例中,該半導體結構包括磷化銦(Indium phosphide,InP)。 In some embodiments, the present invention provides a first device including: a first semiconductor vertical cavity surface emitting laser (VCSEL) structure, which generates a laser beam with a characteristic wavelength and includes: a first semiconductor vertical cavity surface emitting laser (VCSEL) structure A multilayer dielectric reflector; a second multilayer dielectric reflector; and a semiconductor structure located between and in contact with the first multilayer dielectric reflector and the second multilayer dielectric reflector, The semiconductor structure includes: a first n-type semiconductor layer; a p-type semiconductor layer; and an active layer located between and in contact with the n-type semiconductor layer and the p-type semiconductor layer, wherein the first multilayer At least one of the dielectric reflector and the second multilayer dielectric reflector is a focusing reflector, wherein the first multilayer dielectric reflector and the second multilayer dielectric reflector form a laser action cavity And wherein the active layer provides optical gain to the laser action cavity between the first and second reflectors. In some embodiments, each multilayer dielectric reflector includes a plurality of pairs of alternating refractive index dielectric layers (ie, alternating layers of low refractive index and high refractive index dielectric materials that are transparent to the characteristic wavelength). In some embodiments, the respective thicknesses of the plurality of pairs of alternating refractive index dielectric layers are designed to be tuned at the characteristic wavelength. In some specific embodiments, since human eye tissue is not very transparent to these wavelengths, the characteristic wavelength of the VCSEL is about 1.55 μm (which is within the wavelength range considered "eye-safe" ). In some embodiments, the semiconductor structure includes indium phosphide (InP).
在一些具體實施例中,本發明提供一種方法,其包括:得到形成一第一n型半導體層的一n型半導體基板;在該第一n型半導體層上沉積一p型半導體層,以在該第一n型半導體層與該p型半導體層之間形成一活性層;在該p型半導體層上形成一穿隧層,且一第二n型半導體層面向該穿隧層並與其接觸;在該第二n型半導體層上沉積一高度反射性多層介電反射體;在該高度反射性多層介電反射體上沉積一第一金屬電接點,其中至少一個電接點到該第二n型半導體層;在相對於該第二n型半導體 層上的該高度反射性多層介電反射體的該基板之一第一面上形成一聚焦部分反射性多層介電反射體表面;以及在該基板之該第一面上沉積一第二金屬電接點,其中至少一個電接點到該第一n型半導體層。在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括將一彎曲表面蝕刻到該基板中。在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括使用光微影(photolithography)在該基板上形成一繞射反射體。在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括在該基板上形成一全像反射體。 In some embodiments, the present invention provides a method, which includes: obtaining an n-type semiconductor substrate on which a first n-type semiconductor layer is formed; and depositing a p-type semiconductor layer on the first n-type semiconductor layer to An active layer is formed between the first n-type semiconductor layer and the p-type semiconductor layer; a tunneling layer is formed on the p-type semiconductor layer, and a second n-type semiconductor layer faces and contacts the tunneling layer; Depositing a highly reflective multilayer dielectric reflector on the second n-type semiconductor layer; depositing a first metal electrical contact on the highly reflective multilayer dielectric reflector, wherein at least one electrical contact is connected to the second n-type semiconductor layer; relative to the second n-type semiconductor On a first surface of the substrate of the highly reflective multilayer dielectric reflector on the layer, a focused partially reflective multilayer dielectric reflector surface is formed; and a second metal layer is deposited on the first surface of the substrate Contacts, wherein at least one electrical contact is to the first n-type semiconductor layer. In some embodiments of the method, the forming of the focused partially reflective multilayer dielectric reflector surface of the first side of the substrate includes etching a curved surface into the substrate. In some embodiments of the method, the forming of the surface of the focused partially reflective multilayer dielectric reflector on the first surface of the substrate includes forming a diffractive reflector on the substrate using photolithography . In some embodiments of the method, the forming of the focused partially reflective multilayer dielectric reflector surface of the first surface of the substrate includes forming a holographic reflector on the substrate.
101:慣用VCSEL;慣用VCSEL結構;VCSEL結構;VCSEL 101: Conventional VCSEL; Conventional VCSEL structure; VCSEL structure; VCSEL
102、103:慣用VCSEL;慣用VCSEL結構;VCSEL結構 102, 103: conventional VCSEL; conventional VCSEL structure; VCSEL structure
110、111、410、510:底側金屬層 110, 111, 410, 510: bottom metal layer
112、194:電接點 112, 194: electrical contacts
120:半導體基板 120: Semiconductor substrate
130:底側DBR 130: Bottom side DBR
140:n型半導體層;n型層 140: n-type semiconductor layer; n-type layer
150:pn接面活性層;光學增益層;光學增益或活性層;活性區域 150: pn junction active layer; optical gain layer; optical gain or active layer; active area
156:中心區域;區域;中心活性區域;中心部位 156: central area; area; central active area; central part
160:p型半導體層;p型層;層 160: p-type semiconductor layer; p-type layer; layer
162、171:電流限制氧化物結構;氧化物結構;氧化物層 162, 171: Current limiting oxide structure; oxide structure; oxide layer
170、370、470:電流限制結構;質子所轟擊區域 170, 370, 470: current confinement structure; area bombarded by protons
172:中心區域;中心部位 172: central area; central part
175、176:中心區域;孔徑 175, 176: central area; aperture
180:頂側DBR 180
180:
189:頂部電流限制結構 189: Top current limiting structure
190、390、490、590:頂側金屬層 190, 390, 490, 590: top side metal layer
192、596:散熱器;散熱件 192, 596: radiator; heat sink
195、308、408、508:出口開口;開口 195, 308, 408, 508: outlet opening; opening
199、299、399、499、599:雷射束;輸出雷射束 199, 299, 399, 499, 599: laser beam; output laser beam
201:VCSEL;VCSEL結構;基板側輸出VCSEL結構 201: VCSEL; VCSEL structure; substrate side output VCSEL structure
205:抗反射塗佈底面;抗反射(AR)塗佈 205: Anti-reflective coating bottom surface; Anti-reflective (AR) coating
208:出口開口;開口;光輸出開口 208: Exit opening; opening; light output opening
210:底側金屬層;底側金屬接點 210: bottom metal layer; bottom metal contact
220:基板;半導體基板 220: substrate; semiconductor substrate
230:磊晶成長分佈式布拉格反射鏡底側DBR;磊晶成長分佈式布拉格反射鏡DBR;DBR;底側DBR;多層磊晶DBR;底部多層磊晶DBR 230: epitaxial growth distributed Bragg reflector bottom side DBR; epitaxial growth distributed Bragg reflector DBR; DBR; bottom side DBR; multilayer epitaxial DBR; bottom multilayer epitaxial DBR
240:n型半導體層;n型層;n-InP層;n型InP層 240: n-type semiconductor layer; n-type layer; n-InP layer; n-type InP layer
250、450:pn接面;活性層;pn接面活性層 250, 450: pn junction; active layer; pn junction active layer
260、360、460、560:p型半導體層;p型層;層;p-InP層 260, 360, 460, 560: p-type semiconductor layer; p-type layer; layer; p-InP layer
261、361、461、561:穿隧層 261, 361, 461, 561: tunnel layer
270:電流限制結構;質子所轟擊區域;質子所轟擊/所植入區域 270: Current confinement structure; area bombarded by protons; area bombarded/implanted by protons
271:n型層;n-InP層 271: n-type layer; n-InP layer
280:磊晶成長分佈式布拉格反射鏡頂側DBR;磊晶成長分佈式布拉格反射鏡DBR;DBR;頂側DBR;頂側多層DBR 280: epitaxial growth distributed Bragg reflector top side DBR; epitaxial growth distributed Bragg reflector DBR; DBR; top side DBR; top side multi-layer DBR
282:中心區域;中心區域 282: central area; central area
290:頂側金屬層;頂側金屬接觸層 290: top-side metal layer; top-side metal contact layer
298:光學腔;光學(雷射作用)腔;雷射作用腔 298: optical cavity; optical (laser action) cavity; laser action cavity
301、401:VCSEL;VCSEL結構 301, 401: VCSEL; VCSEL structure
306:平坦底側二向分色多層介電反射體;底側多層介電反射體;平坦多層介電反射體;多層介電反射體;部分反射性多層介電反射體;反射體 306: Flat bottom side dichroic multilayer dielectric reflector; bottom side multilayer dielectric reflector; flat multilayer dielectric reflector; multilayer dielectric reflector; partially reflective multilayer dielectric reflector; reflector
310:底側金屬層;基板 310: bottom metal layer; substrate
340:半導體基板;n型層/基板 340: Semiconductor substrate; n-type layer/substrate
350:pn接面活性層;pn接面層;活性層 350: pn junction active layer; pn junction layer; active layer
371、471:n-InP層 371, 471: n-InP layer
380:單一磊晶成長頂側DBR;單一磊晶成長DBR;DBR;頂側DBR;頂部磊晶DBR;反射體 380: single epitaxial growth top side DBR; single epitaxial growth DBR; DBR; top side DBR; top epitaxial DBR; reflector
382、482:中心區域;中心電流傳導區域;中心區域 382, 482: central area; central current conducting area; central area
398:光學腔;雷射作用腔;雷射腔 398: optical cavity; laser action cavity; laser cavity
407:彎曲底側二向分色多層介電反射體;聚焦底側多層介電反射體;多層介電塗佈;凸多層介電塗佈;彎曲底側介電反射體;底側介電反射體 407: Curved bottom side dichroic multilayer dielectric reflector; focused bottom side multilayer dielectric reflector; multilayer dielectric coating; convex multilayer dielectric coating; curved bottom side dielectric reflector; bottom side dielectric reflection body
440、540:半導體基板;n型層/基板;基板 440, 540: semiconductor substrate; n-type layer/substrate; substrate
480:單一磊晶成長頂側DBR;DBR;頂側DBR;平坦磊晶DBR;頂部DBR 480: single epitaxial growth top side DBR; DBR; top side DBR; flat epitaxial DBR; top DBR
498:光學腔;雷射作用腔;腔室;雷射腔 498: optical cavity; laser action cavity; cavity; laser cavity
501:VCSEL結構;VCSEL;系統 501: VCSEL structure; VCSEL; system
502、503、504、505:VCSEL結構 502, 503, 504, 505: VCSEL structure
506:多VCSEL陣列 506: Multiple VCSEL array
507:彎曲底側二向分色多層介電反射體;聚焦底側多層介電反射體; 彎曲底側介電反射體;聚焦多層介電反射體 507: Curved bottom side dichroic multilayer dielectric reflector; focus bottom side multilayer dielectric reflector; Curved bottom dielectric reflector; focused multilayer dielectric reflector
542:聚焦表面;彎曲表面或繞射元件;形狀 542: focusing surface; curved surface or diffractive element; shape
544:聚焦元件;透鏡或繞射元件 544: focusing element; lens or diffractive element
550:活性層;pn接面 550: active layer; pn junction
562:氧化物電流限制區域 562: Oxide current limit area
563:第二氧化物電流限制區域 563: Second oxide current limit area
570:電流限制結構;質子所轟擊區域;電阻性區域 570: Current confinement structure; area bombarded by protons; resistive area
571:電流限制區域;n-InP層;層;n型層 571: Current confinement area; n-InP layer; layer; n-type layer
580:頂側二向分色多層介電反射體;二向分色多層介電反射體;高度反射性頂側多層介電反射體;平坦多層介電反射體;聚焦多層介電反射體 580: Top-side dichroic multilayer dielectric reflector; Dichroic multilayer dielectric reflector; Highly reflective top-side multilayer dielectric reflector; Flat multilayer dielectric reflector; Focused multilayer dielectric reflector
581:頂側聚焦二向分色多層介電反射體;頂側聚焦部分反射性二向分色多層介電反射體;反射體 581: Top-side focusing dichroic multilayer dielectric reflector; top-side focusing partially reflective dichroic multilayer dielectric reflector; reflector
582:平坦底側二向分色多層介電反射體;中心電流傳導區域;中心電流傳導區域;中心區域;平坦底側高度反射性二向分色多層介電反射體 582: Flat bottom side dichroic multilayer dielectric reflector; central current conducting area; central current conducting area; central area; flat bottom side highly reflective dichroic multilayer dielectric reflector
583:頂側平坦二向分色多層介電反射體 583: Flat dichroic multilayer dielectric reflector on top side
584:彎曲聚焦底側二向分色多層介電反射體;彎曲且/或聚焦底側二向分色多層介電反射體;二向分色多層介電反射體;聚焦多層介電反射體 584: Curved and focused bottom side dichroic multilayer dielectric reflector; curved and/or focused bottom side dichroic multilayer dielectric reflector; dichroic multilayer dielectric reflector; focused multilayer dielectric reflector
592、593:金屬環 592, 593: metal ring
597:複數 597: Plural
598:光學腔;光學雷射作用腔;雷射作用腔 598: optical cavity; optical laser action cavity; laser action cavity
601:十六VCSEL矩形陣列 601: Sixteen VCSEL rectangular array
602:十九VCSEL六邊形陣列 602: Nineteen VCSEL Hexagonal Array
603:四百VCSEL矩形陣列 603: Four hundred VCSEL rectangular arrays
第一A圖係慣用VCSEL 101之剖面側視圖。
The first A is a cross-sectional side view of the
第一B圖係慣用VCSEL 102之剖面側視圖。
The first Figure B is a cross-sectional side view of the
第一C圖係慣用VCSEL 103之剖面側視圖。
The first Fig. C is a cross-sectional side view of the
第二圖係VCSEL 201之剖面側視圖,VCSEL 201使用兩個磊晶成長分佈式布拉格反射鏡底側DBR 230和頂側DBR 280界定出光學腔298,並穿越基板220之抗反射塗佈底面205發射其輸出雷射束299。
The second figure is a cross-sectional side view of the
第三圖係VCSEL 301之剖面側視圖,VCSEL 301使用單一磊晶成長頂側DBR 380和平坦底側二向分色多層介電反射體306界定出光學腔398,並穿越該基板之底面發射其輸出雷射束399。
The third figure is a cross-sectional side view of the
第四圖係依據本發明之一些具體實施例之VCSEL 401之剖面側視圖,VCSEL 401使用單一磊晶成長頂側DBR 480和彎曲底側二向分色多層介電反射體407界定出光學腔498,並穿越該基板之底面上的發射面發射其輸出雷射束499。
The fourth figure is a cross-sectional side view of a
第五A圖係依據本發明之一些具體實施例之VCSEL結構501之剖面側視圖,VCSEL結構501使用頂側二向分色多層介電反射體580及沉積在聚焦表面542(如藉由蝕刻製程或其類似物形成到基板540之該底部中的彎曲表面或繞射元件542)上的彎曲底側二向分色多層介電反射體507界定出光學腔598、其使用離子轟擊形成電流限制區域571,並穿越該基板之底面上的發射面發射其輸出雷射束599。
Figure 5A is a cross-sectional side view of a
第五B圖係依據本發明之一些具體實施例之VCSEL結構502之剖面側視圖,VCSEL結構502使用頂側二向分色多層介電反射體580和彎曲底側二向分色多層介電反射體507界定出光學腔598、其使用氧化物電流限制區域562,並穿越該基板之底面上的發射面發射其輸出雷射束599。
Figure 5B is a cross-sectional side view of a
第五C圖係依據本發明之一些具體實施例之VCSEL結構503之剖面側視圖,VCSEL結構503使用頂側聚焦二向分色多層介電反射體581和平坦底側二向分色多層介電反射體582界定出光學腔598、其使用氧化物電流限制區域562及視需要第二氧化物電流限制區域563,並穿越該VCSEL結構之頂面上的發射面發射其輸出雷射束599。
Figure 5C is a cross-sectional side view of a
第五D圖係依據本發明之一些具體實施例之VCSEL結構504之剖面側視圖,VCSEL結構504使用頂側平坦二向分色多層介電反射體583和彎曲聚焦底側二向分色多層介電反射體584界定出光學腔598、其使用氧化物電流限制區域562及視需要第二氧化物電流限制區域563,並穿越該VCSEL結構之頂面上的發射面發射其輸出雷射束599。
Fig. 5D is a cross-sectional side view of a
第五E圖係依據本發明之一些具體實施例之VCSEL結構505之剖面側視圖,VCSEL結構505使用頂側二向分色多層介電反射體580及沉積在聚焦元件544(如形成在基板540之該底部上的透鏡或繞射元件544)上的彎曲底側二向分色多層介電反射體507界定出光學腔598、其使用離子轟擊形成電流限制區域571,並穿越該基板之底面上的發射面發射其輸出雷射束599。
Figure E is a cross-sectional side view of a
第五F圖係依據本發明之一些具體實施例之具有複數VCSEL 501的多VCSEL陣列506之剖面側視圖,並穿越該基板之底面上的發射面發射複數597輸出雷射束599。
Figure F is a cross-sectional side view of a
第六A圖係依據本發明之一些具體實施例之具有複數VCSEL 501的十六VCSEL矩形陣列601之該雷射束發射面之平面圖,並穿越該基板之底面發射複數597輸出雷射束599。
Fig. 6A is a plan view of the laser beam emitting surface of a sixteen VCSEL
第六B圖係依據本發明之一些具體實施例之具有複數VCSEL 501的十九VCSEL六邊形陣列602之該雷射束發射面之平面圖,並
穿越該基板之底面發射複數597輸出雷射束599。
Figure 6B is a plan view of the laser beam emitting surface of a nineteen VCSEL
第六C圖係依據本發明之一些具體實施例之具有複數VCSEL 501的四百VCSEL矩形陣列603之該雷射束發射面之平面圖,並穿越該基板之底面發射複數597輸出雷射束599。
Fig. 6C is a plan view of the laser beam emitting surface of the four-hundred VCSEL
儘管下列實施方式內含為了例示目的之許多具體情況,但此領域一般技術者將可瞭解,對下列詳細資訊的許多變化例和變更例皆在本發明之範疇內。使用具體範例例示特定具體實施例;然而,諸申請專利範圍中所說明的本發明不欲僅限於這些範例,而是包括所附諸申請專利範圍之全部範疇。據此,在對所主張本發明不失任何一般性且對其未加諸限制的情況下,闡述下列本發明之較佳具體實施例。又,在下列該等較佳具體實施例之實施方式中,參照形成其一部分的所附圖式,且其中藉由例示顯示其中可能實作本發明的具體實施例。應可理解,可能利用其他具體實施例並可能進行結構性變更,而不悖離本發明之範疇。該等圖示中所示且在此所說明的該等具體實施例,可能包括未包括在所有具體實施例中的特徵。特定具體實施例可能僅包括所說明的所有該等特徵之一子集,或特定具體實施例可能包括所說明的所有該等特徵。 Although the following embodiments contain many specific situations for illustrative purposes, those skilled in the art will understand that many variations and modifications to the following detailed information are within the scope of the present invention. Specific examples are used to illustrate specific specific embodiments; however, the invention described in the scope of the patent applications is not intended to be limited to these examples, but includes the entire scope of the scope of the appended patent applications. Accordingly, without losing any generality and imposing no limitation on the claimed invention, the following preferred specific embodiments of the invention are described. In addition, in the following implementations of the preferred specific embodiments, reference is made to the accompanying drawings forming a part thereof, and specific embodiments in which the present invention may be implemented are shown by exemplification. It should be understood that other specific embodiments may be used and structural changes may be made without departing from the scope of the present invention. The specific embodiments shown in the drawings and described herein may include features that are not included in all specific embodiments. A specific embodiment may only include a subset of all the features described, or a specific embodiment may include all the features described.
呈現在該等圖示中的參考號碼之該(等)前導數字一般來說對應於其中該部件為首次引入的圖號,使得相同參考號碼貫穿全文用於指稱呈現在多張圖示中的等同部件。信號和連接可能藉由相同參考號碼或標籤指稱,且該實際意義將從其在該說明之上下文中的使用顯而易見。 The leading digit(s) of the reference number presented in the drawings generally corresponds to the drawing number in which the part was first introduced, so that the same reference number is used throughout the text to refer to the equivalents presented in multiple drawings part. Signals and connections may be referred to by the same reference number or label, and the actual meaning will be apparent from their use in the context of this description.
文中所引用的某些標記可能係與申請人或受讓人有關係或無關係的第三方之普通法或註冊商標。使用這些標記係為了藉由範例提供賦能(enabling)揭示內容,不應理解成將所主張標的之範疇限制成與這樣的標記相關聯的素材。 Certain marks quoted in the text may be common law or registered trademarks of third parties that are related or not related to the applicant or assignee. The use of these marks is to provide enabling disclosure through examples, and should not be understood as limiting the scope of the claimed subject matter to materials associated with such marks.
半導體雷射二極體一般來說分成兩大類:線性腔雷射和垂直腔表面發射雷射(VCSEL)。線性腔雷射最常見,因為其與傳統塊材型雷射非常相似,其中有長度相對較長之增益區域,兩個外部反射體在該增益區域之該等兩端處以形成共振光學腔。該塊材型雷射增益區域提供該光之放大, 且最後當該增益大於該損耗時,雷射作用動作開始生成雷射束。該線性腔雷射二極體在增益區域之長度方面以類似方式作用,但該等兩端處的該等兩個反射體通常並非外部反射體;而是,其由該半導體晶體基板之該等劈開刻面(cleaved facets)形成,其中該等反射體之光學品質取決於該等劈開刻面之晶體平面。該增益區域由p-n接面形成,其中電流注入生成用於光之放大的增益。在一定電流下(稱為該閾值電流),該腔室中的該增益克服該損耗,且雷射作用動作開始,從而生成雷射束。儘管該線性腔雷射二極體易於製作,但該組裝更加困難,因為該雷射束之輸出方向垂直於該雷射二極體之安裝平面。此外,當使用陣列結構要求高功率時,通常只能製造一維陣列,這會限制該輸出功率和該波束品質。 Semiconductor laser diodes are generally divided into two categories: linear cavity lasers and vertical cavity surface emitting lasers (VCSEL). Linear cavity lasers are the most common because they are very similar to traditional bulk lasers. They have a relatively long gain region, and two external reflectors are placed at the two ends of the gain region to form a resonant optical cavity. The bulk laser gain area provides amplification of the light, And finally when the gain is greater than the loss, the laser action starts to generate a laser beam. The linear cavity laser diode acts in a similar manner in terms of the length of the gain region, but the two reflectors at the two ends are usually not external reflectors; instead, they are formed by the semiconductor crystal substrates. Cleaved facets are formed, wherein the optical quality of the reflectors depends on the crystal plane of the cleaved facets. The gain region is formed by a p-n junction, where current injection generates gain for light amplification. At a certain current (called the threshold current), the gain in the chamber overcomes the loss, and the laser action starts, thereby generating a laser beam. Although the linear cavity laser diode is easy to manufacture, the assembly is more difficult because the output direction of the laser beam is perpendicular to the installation plane of the laser diode. In addition, when using an array structure that requires high power, usually only a one-dimensional array can be manufactured, which limits the output power and the beam quality.
開發出克服該線性腔雷射之一些缺點的垂直腔表面發射雷射(VCSEL)。針對一般慣用VSCEL的一項要求係使用多個磊晶成長半導體晶體層製造反射體,使得這些層作用有如多層反射體。對大多數雷射波長而言,這樣的層數很少並可以低成本製作。對某些波長(如約1.55μm(1.55微米)的紅外線波長區域)而言,所要求的層數更多許多,從而使得該結構更加難以製造並提高系統成本。 Developed a vertical cavity surface emitting laser (VCSEL) that overcomes some of the shortcomings of the linear cavity laser. A requirement for the commonly used VSCEL is to use multiple epitaxial growth semiconductor crystal layers to manufacture reflectors, so that these layers function as multilayer reflectors. For most laser wavelengths, such layers are small and can be manufactured at low cost. For certain wavelengths (such as the infrared wavelength region of about 1.55 μm (1.55 μm)), the number of layers required is much greater, making the structure more difficult to manufacture and increasing the system cost.
在一些具體實施例中,本發明提供一種以使用標準介電反射體(有時文中指稱為二向分色介電反射體;在一些這樣的具體實施例中,具有其各自厚度選擇(「調諧」(tuned))成優先反射所選擇波長或顏色而非其他波長或顏色之光的複數對介電層(具有不同折射率))而非該等磊晶成長半導體DBR反射體的方式設計的VCSEL結構。使用二向分色介電反射體減少所要求的磊晶成長量、減少系統成本,並提供經改良的性能。在一些具體實施例中,該等二向分色介電反射體中至少一者塑形亦或配置(如形成彎曲表面(如拋物面反射性表面)或繞射或全像結構或其類似物),使得該雷射作用腔內的雷射作用束朝向該雷射作用腔之中心部位聚焦。在一些具體實施例中,本發明之VCSEL之特性波長約為1.55μm,以便具有「對眼睛安全」的雷射束。發射波長大於約1.4μm的雷射通常稱為「對眼睛安全」,因為該波長範圍內的光會被眼角膜和水晶體強效吸收,因此無法到達明顯更加敏感的視網膜(來源:www.rp-photonics.com/eye_safe_lasers.html)。 In some specific embodiments, the present invention provides a way to use standard dielectric reflectors (sometimes referred to as dichroic dielectric reflectors in the text; in some such specific embodiments, they have their respective thickness options ("tuning"). ``(tuned)) is a VCSEL designed in a way that preferentially reflects the selected wavelength or color instead of light of other wavelengths or colors (with different refractive index) instead of the epitaxial growth semiconductor DBR reflector. structure. The use of dichroic dielectric reflectors reduces the amount of epitaxial growth required, reduces system costs, and provides improved performance. In some embodiments, at least one of the dichroic dielectric reflectors is shaped or configured (such as forming a curved surface (such as a parabolic reflective surface) or a diffractive or holographic structure or the like) , So that the laser action beam in the laser action cavity is focused toward the center of the laser action cavity. In some embodiments, the characteristic wavelength of the VCSEL of the present invention is about 1.55 μm, so as to have an "eye-safe" laser beam. Lasers that emit wavelengths greater than about 1.4μm are often called "eye-safe" because light in this wavelength range is strongly absorbed by the cornea and lens, and therefore cannot reach the significantly more sensitive retina (source: www.rp- photonics.com/eye_safe_lasers.html).
第一A圖、第一B圖、及第一C圖顯示市場上VCSEL之幾種慣用結構。在以下所有該等說明中,該等方向性參考(如頂側和底側)一般來說皆參照所附圖式,未必參照製造或使用期間的定向。 The first A diagram, the first B diagram, and the first C diagram show several conventional structures of VCSELs on the market. In all the descriptions below, the directional references (such as the top side and the bottom side) generally refer to the accompanying drawings, and not necessarily refer to the orientation during manufacture or use.
第一A圖係慣用VCSEL結構101之剖面側視圖。在一些具體實施例中,VCSEL結構101包括一底側金屬層110、一半導體基板120、一底側DBR 130、一n型半導體層140、及一p型半導體層160,其中一pn接面(或「活性」(active)層或「光學增益」(optical gain)層)150形成在n型層140與p型層160之間;一電流限制結構170,其圍繞頂側DBR 180之一中心區域172;一頂側金屬層190,其具有穿越其間的一出口開口195,使得當形成在底側DBR 130與頂側DBR 180之間的該雷射作用腔中發生雷射作用時,雷射束199穿越開口195發射。到光學增益或活性層150的電流經由所製作到頂側金屬層190和底側金屬層110的電接點供給。在一些具體實施例中,電流限制結構170藉由對圍繞頂側DBR 180之中心區域172的各區(以及有時層160之一部位)的質子轟擊形成,這會提高電流限制結構170相對於頂側DBR 180之中心區域172之電阻率,因此將該電流集中到鄰近活性層150之中心區域,這會減少VCSEL 101之雷射作用閾值。因此,VCSEL結構101使用質子所轟擊區域170進行用於將該電流集中在活性層150之中心區域156中的電流限制。該等質子所轟擊區域170變得更具電阻性(絕緣),且只有接近活性層150之中心區域156的頂側DBR 180之剩餘中心部位172傳導電流。活性層150之區域156中的這樣的電流限制提高中心活性區域156處的電流密度,這進而會提高此區域處的增益,從而降低該雷射作用閾值並因此允許該雷射作用動作發生。
The first A is a cross-sectional side view of the
第一B圖係慣用VCSEL結構102之剖面側視圖。在一些具體實施例中,VCSEL結構102包括一底側金屬層110、一半導體基板120、一底側DBR 130、一n型半導體層140、及一p型半導體層160,其中一pn接面150形成在n型層140與p型層160之間;一電流限制氧化物結構171,其圍繞p型層160和/或頂側DBR 180之一中心區域175;一頂側金屬層190,其具有穿越其間的出口開口195,使得當形成在底側DBR 130與頂側DBR 180之間的該雷射作用腔中發生雷射作用時,雷射束199穿越開口195發射。
在一些具體實施例中,頂側DBR 180在形成氧化物結構171之後磊晶成長。到活性層150的電流經由所製作到頂側金屬層190和底側金屬層110的電接點供給。VCSEL結構102使用具有孔徑175的氧化物層171進行電流限制。氧化物層171絕緣且該電流流過氧化物層171之孔徑175,從而提高活性層150接近此孔徑175之中心部位156處的電流密度,這進而會再次提高此區域處的增益,從而降低該雷射作用閾值並因此允許該雷射作用動作發生。
The first Figure B is a cross-sectional side view of the
第一C圖係慣用VCSEL結構103之剖面側視圖。在VCSEL結構103之情況下,輸出雷射束199從活性層150之該雷射二極體之該基板側發射,從而由於活性區域150更靠近散熱器192所附接到頂側金屬層190之頂面,因此改良該系統之散熱能力。在一些具體實施例中,VCSEL結構103包括一底側金屬層111,其具有輸出雷射束199出射所穿越的一開口195;一半導體基板120、一底側DBR 130、一n型半導體層140、及一p型半導體層160,其中一pn接面(或「活性層」)150形成在n型層140與p型層160之間;一電流限制氧化物結構162,其圍繞頂側DBR 180和/或p型層160之中心區域176;一散熱件或散熱器192,其連接到具有穿越頂部電流限制結構189中的一開口到頂側DBR 180的一電接點的一頂側金屬層190之該頂部,使得當形成在底側DBR 130與頂側DBR 180之間的該雷射作用腔中發生雷射作用時,雷射束199穿越開口195發射。在一些具體實施例中,頂側DBR 180在形成氧化物結構162之後磊晶成長。到活性層150的電流分別經由所製作到頂側金屬層190和底側金屬層111的電接點194和112供給。VCSEL結構103使用具有孔徑176的氧化物層162進行電流限制。氧化物層162電絕緣且該電流流過氧化物層162之孔徑176,從而提高活性層150接近此孔徑176之中心部位156處的電流密度,這進而會再次提高此區域處的增益,從而降低該雷射作用閾值並因此允許該雷射作用動作發生。
The first Fig. C is a cross-sectional side view of the
第二圖係使用兩個磊晶成長分佈式布拉格反射鏡DBR 230和DBR 280的VCSEL結構201之剖面側視圖。每個DBR皆以多層設計,每層皆具有適當厚度和折射率,使得該反射透過該等各種層之透射光與反
射光之間的干涉發生。每個DBR之反射率皆可藉由該等層之層數、厚度、及反射率調整。DBR 230和DBR 280界定出光學(雷射作用)腔298(一般來說以點劃線顯示,但其特性長度依DBR 230和DBR 280之該等層之特性而定,而非該等內表面處的反射,如在此示意性所示),其穿越該基板之底面發射其輸出雷射束299。在一些具體實施例中,VCSEL結構201包括一底側金屬層210,其具有穿越其間的一出口開口208;一半導體基板220、一底側DBR 230、一n型半導體層240、及一p型半導體層260,其中一pn接面(或其他「活性層」,如一多重量子井(MQW)結構或其類似物)250形成在n型層240與p型層260之間;一電流限制結構270,其圍繞頂側DBR 280之一中心區域282(用於該所限制電流,一般來說以一點線指示);一頂側金屬層290,使得當形成在底側DBR 230與頂側DBR 280之間的雷射作用腔298中發生雷射作用時,雷射束299穿越開口208發射。在一些具體實施例中,圍繞該甜甜圈狀區域(圍繞頂側DBR 280、n型層271、穿隧層261之該等中心部位)並/或部分進入p型層260以虛線指示的電流限制結構270藉由離子轟擊(如一些具體實施例中的質子轟擊)形成到頂側DBR 280、n型層271、穿隧層261中並/或穿越、且/或部分進入p型層260,其具有較高電阻率且其因此促使電流主要穿越這些層之該等中心部位,然後穿越活性層250之中心部位。到活性層250的電流經由所製作到頂側金屬層290和底側金屬層210的電接點供給。在一些具體實施例中,電流限制結構270藉由對圍繞頂側DBR 280之中心區域282的各區(以及有時層260之一部位)的質子轟擊形成,這會破壞那些區之磊晶晶體結構,從而提高電流限制結構270相對於頂側DBR 280之中心區域282之電阻率,因此將該電流集中到活性層250之中心區域,這會減少VCSEL 201之雷射作用閾值。(附註:在第二圖中位於頂側DBR 280之中心部位左側和右側(及其他圖示之類似各區)的電流限制結構270之該等不同紋理區係已受到穿越該頂面的質子轟擊的那些區,從而導致導電性降低。)因此,一些具體實施例(如VCSEL結構201)使用質子所轟擊區域270提高圍繞進行電流限制的該中心區域的各區中的電阻率,以便將該電流集中在活性層250之中心區域中。
The second figure is a cross-sectional side view of the
承上,第二圖係基板側輸出VCSEL結構201(穿越該基板發
射該輸出雷射束的結構)之詳細圖。在一些具體實施例中,基板側輸出VCSEL結構201使用質子所轟擊/所植入區域270進行電流限制。在這種情況下,反射體使用一般來說稱為分佈式布拉格反射鏡(DBR)的多個磊晶成長層製造。
Continuing, the second figure is the
在一些具體實施例中,在文中所說明該等具體實施例之每個中所使用的該半導體係(或包括)摻雜為n型(n-InP)或p型(p-InP)的磷化銦,且在一些這樣的具體實施例中,該雷射束之特性雷射作用波長大致為1550nm(=1.55μm,或其他合適紅外線波長,如在約1300nm至約2000nm之範圍內(含端值))。在一些具體實施例中,在約1400nm至約2000nm之範圍內(含端值)的紅外光視為「對眼睛安全」的波長。在一些具體實施例中,使用包括AlGaInAs/InP的半導體組合。在其他具體實施例中,該半導體係摻雜為n型(如n-GaN)或p型(如p-GaN)的III-V族氮化合物,例如氮化鎵(Gallium nitride,GaN)、氮化銦(Indium nitride,InN)、氮化鋁(Aluminum nitride,AlN)、或其混合物(文中指稱為(Ga,In,Al)N),且在一些這樣的具體實施例中,該雷射束之特性波長大致為440至480nm(藍色雷射束)或其他合適泵浦(如紫外線、藍、青、或綠)或可見波長,其例如作為用於激發一般來說發黃光磷光體以便產生用於車輛車燈、彩色投影機波束、視訊投影機照明或其類似物的白光的泵浦雷射束有用。在一些具體實施例中,該等所得到的VCSEL或VCSEL陣列在本說明書中以上所說明該等專利和專利申請案中所說明的具體實施例中用作泵浦雷射並與其組合。在又其他具體實施例中,該半導體係或包括可用於產生具有大致922nm之一特性波長或用於距離測量目的之其他合適波長的一紅外線LiDAR雷射束的任何合適半導體(如砷化鎵(GaAs)、砷化鋁(AlAs)、及/或其類似物),其中該所得到的VCSEL或VCSEL陣列在為了LiDAR目的之本說明書中以上所說明該等專利和專利申請案中所說明的具體實施例中使用並與其組合。在一些具體實施例中,以下該等說明之該VCSEL或VCSEL陣列在本說明書中以上所說明該等專利和專利申請案中所說明的具體實施例中使用並與其組合。 In some specific embodiments, the semiconductor system (or including) used in each of the specific embodiments described in the text is doped with n-type (n-InP) or p-type (p-InP) phosphorus Indium, and in some such specific embodiments, the characteristic laser action wavelength of the laser beam is approximately 1550nm (=1.55μm, or other suitable infrared wavelengths, such as in the range of about 1300nm to about 2000nm (including end value)). In some specific embodiments, infrared light in the range of about 1400 nm to about 2000 nm (inclusive) is regarded as a wavelength "safe for the eyes". In some specific embodiments, a semiconductor combination including AlGaInAs/InP is used. In other specific embodiments, the semiconductor system is doped with n-type (such as n-GaN) or p-type (such as p-GaN) III-V nitrogen compounds, such as gallium nitride (GaN), nitrogen Indium nitride (InN), aluminum nitride (AlN), or a mixture thereof (referred to as (Ga,In,Al)N in the text), and in some such specific embodiments, the laser beam The characteristic wavelength is approximately 440 to 480nm (blue laser beam) or other suitable pumps (such as ultraviolet, blue, cyan, or green) or visible wavelengths, which, for example, are used to excite generally yellow-emitting phosphors in order to A pump laser beam that generates white light for vehicle lights, color projector beams, video projector lighting, or the like is useful. In some specific embodiments, the obtained VCSEL or VCSEL array is used as a pump laser and combined with the specific embodiments described in the patents and patent applications described above in this specification. In still other specific embodiments, the semiconductor system may include any suitable semiconductor (such as gallium arsenide ( GaAs), aluminum arsenide (AlAs), and/or the like), wherein the obtained VCSEL or VCSEL array is specified in the patents and patent applications described above in this specification for LiDAR purposes. Used in the embodiment and combined with it. In some specific embodiments, the VCSEL or VCSEL array described below is used and combined with the specific embodiments described in the patents and patent applications described above in this specification.
在一些具體實施例中,基板220係n-InP,多層磊晶DBR 230在基板220上成長,n-InP層240和p-InP層260在DBR 230上成長,使得
pn接面活性層250形成在n型InP層240與p-InP層260之間。在一些具體實施例中,穿隧層261形成在p-InP層260上且n-InP層271形成在穿隧層261上,頂側DBR 280磊晶成長在n-InP層271上,且遮罩質子轟擊製程進行(以使用遮罩形成電流限制結構270)到頂側DBR 280、n-InP層271、及穿隧層261中並穿越,且部分進入p-InP層260,其中該遮罩保護限制該電流所透過的中心區域282。然後,頂側多層DBR 280沉積(如在一些具體實施例中磊晶成長)在n-InP層271上,且頂側金屬接觸層290沉積在頂側多層DBR 280上,且底側金屬接點210沉積在基板220之該所暴露出底部上。在一些具體實施例中,抗反射(Anti-reflection,AR)塗佈205穿越底側金屬接點210中的光輸出開口208跨越基板220之該底部施加。
In some embodiments, the
第三圖係VCSEL 301之剖面側視圖,VCSEL 301使用單一磊晶成長DBR 380和平坦底側二向分色多層介電反射體306界定出光學腔398,並穿越該基板之底面發射其輸出雷射束399。如同以上所說明DBR 280的情況,DBR 380以多層設計,每層皆具有適當厚度和折射率,使得該反射透過該等各種層之透射光與反射光之間的干涉發生。DBR 380之反射率可藉由該等層之層數、厚度、及反射率調整。雷射作用腔398(一般來說以點劃線顯示,但其特性長度依DBR 380之該等層之特性而定,而非該等內表面處的反射,如在此示意性所示)。
The third figure is a cross-sectional side view of the
在一些具體實施例中,VCSEL結構301包括一底側金屬層310,其具有穿越其間的一出口開口308;一半導體基板340(在一些具體實施例中,形成用於pn接面活性層350的該n型半導體的一n型InP基板);以及一p型半導體層360,其中一pn接面(或其他「活性層」,如一量子井或多重量子井(MQW)結構或其類似物)層350形成在n型層/基板340與p型層360之間。在一些具體實施例中,穿隧層361形成在p-InP層360上且n-InP層371形成在穿隧層361上,且頂側DBR 380磊晶成長在n-InP層371上。在一些具體實施例中,遮罩質子轟擊製程(以形成電流限制結構370)進行(使用遮罩)到頂側DBR 380、n-InP層371、及穿隧層361中並穿越,且部分進入p-InP層360,其中該遮罩保護限制該電流所透過的中心區域382(一般來說以點線指示)。在一些具體實施例中,電流限制結構370圍繞頂側
DBR 380之中心電流傳導區域382。在一些具體實施例中,頂側金屬層390形成在頂側DBR 380上。當形成在底側多層介電反射體306與頂側DBR 380之間的雷射作用腔398中發生雷射作用時,雷射束399穿越開口308發射。到活性層350的電流經由所製作到頂側金屬層390和底側金屬層310的電接點供給。在一些具體實施例中,電流限制結構370藉由對圍繞頂側DBR 380之中心區域382的各區(以及有時層360之一部位)的質子轟擊形成,這會提高電流限制結構370相對於頂側DBR 380之中心區域382之電阻率,因此將該電流集中到活性層350之中心區域,這會減少VCSEL 301之雷射作用閾值。因此,VCSEL結構301使用質子所轟擊區域370進行電流限制,以將該電流集中在活性層350之中心區域中。
In some embodiments, the
在一些具體實施例中,第三圖之VCSEL結構301係第二圖之VCSEL結構201之改良,其中第二圖之底部多層磊晶DBR 230置換為塗佈在基板310之該底部處的平坦多層介電反射體306。在一些具體實施例中,多層介電反射體306使用調諧成在該所需波長下部分反射性而在其他波長下較少反射性的複數介電層形成,因此調諧該雷射作用波長。該部分反射性多層介電反射體306允許雷射束399在雷射作用發生時出射。與頂部磊晶DBR 380一起,多層介電反射體306形成用於雷射作用動作的雷射腔398。此結構之一項缺點在於,在一些具體實施例中,該等兩個反射體306與380之間的距離過大,且該所產生的損耗可能對使用合理電流密度的雷射作用而言過高。此外,這樣的構造通常係不穩定的雷射作用腔,其中雷射作用動作可能無法可靠或穩定發生。
In some embodiments, the
第四圖係依據本發明之一些具體實施例之VCSEL結構401之剖面側視圖,VCSEL結構401使用單一磊晶成長頂側DBR 480和彎曲底側二向分色多層介電反射體407界定出光學腔498,並穿越該基板之底面上的發射面發射其輸出雷射束499。如同DBR 280的情況,DBR 480以多層設計,每層皆具有適當厚度和折射率,使得該反射透過該等各種層之透射光與反射光之間的干涉發生。DBR 480之反射率可藉由該等層之層數、厚度、及反射率調整。雷射作用腔498(一般來說以點劃線顯示,但其特性長度依DBR 480之該等層之特性而定,而非該等內表面處的反射,如在此示
意性所示)。在一些具體實施例中,VCSEL結構401包括一底側金屬層410,其具有穿越其間的一出口開口408;一半導體基板440(在一些具體實施例中,形成用於pn接面活性層450的該n型半導體的一n型InP基板);以及一p型半導體層460,其中一pn接面(或其他「活性層」,如一多重量子井(MQW)結構或其類似物)450形成在n型層/基板440與p型層460之間。在一些具體實施例中,穿隧層461形成在p-InP層460上且n-InP層471形成在穿隧層461上,且頂側DBR 480磊晶成長在n-InP層471上,且遮罩質子轟擊製程(以形成電流限制結構470)進行(使用遮罩)到頂側DBR 480、n-InP層471、及穿隧層461中並穿越,且部分進入p-InP層460,其中該遮罩保護限制該電流所透過的中心區域482(一般來說以點線指示)。在一些具體實施例中,電流限制結構470圍繞頂側DBR 480之中心電流傳導區域482。在一些具體實施例中,頂側金屬層490形成在頂側DBR 480上。當形成在聚焦底側多層介電反射體407與頂側DBR 480之間的雷射作用腔498中發生雷射作用時,雷射束499穿越開口408發射。到活性層450的電流經由所製作到頂側金屬層490和底側金屬層410的電接點供給。在一些具體實施例中,電流限制結構470藉由對圍繞頂側DBR 480之中心區域482的各區(以及有時層460之一部位)的質子轟擊形成,這會提高電流限制結構470相對於頂側DBR 480之中心區域482之電阻率,因此將該電流集中到活性層450之中心區域,這會減少VCSEL401之雷射作用閾值。因此,VCSEL結構401使用質子所轟擊區域470進行用於將該電流集中在活性層450之中心區域中的電流限制。
The fourth figure is a cross-sectional side view of a
為提供將該雷射光限制在腔室498內的穩定腔室,VCSEL結構401(依據本發明之一些具體實施例)提供VCSEL 401之該輸出表面作為凸表面,其中多層介電塗佈407形成在基板440(其形成與活性層450接觸的該n型層)之該底部上,其中凸多層介電塗佈407之該內面形成如雷射作用腔498中的光「所看到」(seen)的凹面鏡。與平坦磊晶DBR 480一起,雷射腔498形成。在一些具體實施例中,使用在雷射作用腔498中具有該所需雷射作用波長的光之軟體模擬設計用於彎曲底側介電反射體407的適當曲率,以及頂部DBR 480與底側介電反射體407之適當曲率半徑之間的
適當距離,以便形成損耗低的穩定雷射腔498。然後,雷射作用動作可以低驅動電流啟動。
In order to provide a stable chamber that confines the laser light in the
第五A圖係依據本發明之一些具體實施例之VCSEL 501之剖面側視圖,VCSEL 501使用頂側二向分色多層介電反射體580和彎曲底側二向分色多層介電反射體507界定出光學雷射作用腔598,並穿越該基板之底面上的發射面發射其輸出雷射束599。在一些具體實施例中,VCSEL結構501包括一底側金屬層510,其具有穿越其間的一出口開口508;一半導體基板540(在一些具體實施例中,形成用於活性層550的該n型半導體的一n型InP基板);以及一p型半導體層560,其中一pn接面550(或其他「活性層」550,如一多重量子井(MQW)結構或其類似物,例如在核發給Feezell等人的美國專利7,480,322中所說明)形成在n型層/基板540與p型層560之間。在一些具體實施例中,穿隧層561形成在p-InP層560上且n-InP層571形成在穿隧層561上,頂側二向分色多層介電反射體580沉積在n-InP層571上,且遮罩質子轟擊製程(以質子轟擊層571之中心區域外部的各區、破壞那些區之磊晶晶體結構,並使其更具電阻性且導電性降低,以形成電流限制結構570)進行(使用遮罩)到n-InP層571和穿隧層561中並穿越,且部分進入p-InP層560,其中該遮罩保護限制該電流所透過的中心電流傳導區域582(一般來說以點線指示)。在一些具體實施例中,金屬環592圍繞二向分色多層介電反射體580之周邊,以將中心電流傳導區域582電連接到頂側金屬層590。在一些具體實施例中,頂側金屬層590形成在頂側二向分色多層介電反射體580上。當形成在聚焦底側多層介電反射體507與頂側二向分色多層介電反射體580之間的雷射作用腔598中發生雷射作用時,雷射束599穿越開口508發射。在一些具體實施例中,到活性層550的電流(該活性層之電泵浦以達成光學雷射作用)經由所製作到頂側金屬層590和底側金屬層510的電接點供給。在一些具體實施例中,電流限制結構570藉由對圍繞頂側二向分色多層介電反射體580之中心區域582的各區(以及有時層560之一部位)的質子轟擊形成,這會提高電流限制結構570相對於頂側二向分色多層介電反射體580之中心區域582之電阻率,因此將該電流集中到活性層550之中心區域,這會減少VCSEL 501之雷射作用閾
值。因此,VCSEL結構501使用質子所轟擊區域570進行用於將該電流集中在活性層550之中心區域中的電流限制。在一些其他具體實施例中,形成在基板540之該底面上的形狀542藉由光微影和/或蝕刻製程(如深反應性離子蝕刻(Deep reactive-ion etching,DRIE),其係用於在通常具有高深寬比的晶圓基板中創建深穿透、陡峭側面凹槽、及溝槽的電漿蝕刻製程)或其類似物塑形(如塑形為平凸彎曲透鏡、或繞射或菲涅耳透鏡、或全像表面或其類似物),使得數百或數千個這樣的聚焦元件同時形成,這對製作例如以下所說明以及在第五F圖、第六A圖、第六B圖、及第六C圖中所示VCSEL之陣列而言有用。
Figure 5A is a cross-sectional side view of a
為再進一步降低該複雜性和成本,本發明之一個較佳具體實施例係第五A圖中所示VCSEL結構501,其與第四圖之VCSEL結構401相似,不同之處在於頂部DBR 480置換為高度反射性頂側多層介電反射體580。這藉由避免該磊晶頂部DBR(如該等先前圖示之DBR 280、DBR 380、及DBR 480)進一步簡化針對該磊晶成長的該等要求。如第五A圖中所示,在一些具體實施例中,使用藉由圍繞n型層571、穿隧層561、及視需要接近活性層550之該中心活性區的p型層560之一部位之該等中心區域的各區之質子轟擊形成的電阻性區域570,將該電流限制在活性層550之該中心部位內。結果,該電流流過該等較低電阻性中心區到活性層550之該中心區,從而對系統501生成經改良的光學增益。除了這樣的電流限制架構以外,在其他具體實施例中,使用電流限制技術之其他已習知方法,包括台面結構、氧化物限制、及/或此領域已習知、且如先前圖示中所示、並經合適修改以施加於此VCSEL結構的其他製程。
To further reduce the complexity and cost, a preferred embodiment of the present invention is the
在一些具體實施例中,使用在雷射作用腔598中具有該所需雷射作用波長的光之軟體模擬設計用於彎曲底側介電反射體507的適當曲率,以及平坦多層介電反射體580與彎曲底側介電反射體507之間的適當距離,以便形成損耗低的穩定雷射作用腔598。在一些具體實施例中,VCSEL 501之特性波長約為1.55μm,雷射作用腔598之長度約為100μm,彎曲底側介電反射體507之曲率半徑約為140μm,且該半導體結構為InP。在其他具體實施例中,該特性波長在約1.3至約2.0μm之波長範圍內(含端值),
如在Gerhard Boehm等人的期刊文章〈涵蓋1.3至2.0μm波長範圍之基於InP的VCSEL技術〉(InP-based VCSEL Technology Covering the Wavelength Range from 1.3 to 2.0μm)中所說明,《晶體成長期刊》(Journal of Crystal Growth),2003年4月第1至4期第251冊748至753頁(doi.org/10.1016/S0022-0248(02)02193-0)。
In some embodiments, a software simulation design of light having the required laser wavelength in the
第五B圖係依據本發明之一些具體實施例之VCSEL結構502之剖面側視圖,VCSEL結構502使用頂側二向分色多層介電反射體580和彎曲底側二向分色多層介電反射體507界定出光學腔598(其使用氧化物電流限制區域562),並穿越該基板之底面上的發射面發射其輸出雷射束599。在一些具體實施例中,VCSEL結構502與VCSEL結構501相同,不同之處在於使用氧化物電流限制區域562將該電流限制在VCSEL結構502中,而非如同VCSEL結構501的情況藉由質子轟擊形成的電阻性區域570。
Figure 5B is a cross-sectional side view of a
第五C圖係依據本發明之一些具體實施例之VCSEL結構503之剖面側視圖,VCSEL結構503使用頂側聚焦部分反射性二向分色多層介電反射體581和平坦底側高度反射性二向分色多層介電反射體582界定出光學腔598(其使用氧化物電流限制區域562及視需要第二氧化物電流限制區域563),並穿越該VCSEL結構之頂面上的發射面發射其輸出雷射束599。VCSEL結構503之其他態樣實質上與VCSEL結構502相同。
Figure 5C is a cross-sectional side view of a
第五D圖係依據本發明之一些具體實施例之VCSEL結構504之剖面側視圖,VCSEL結構504使用頂側平坦二向分色多層介電反射體583和彎曲且/或聚焦底側二向分色多層介電反射體584界定出光學腔598(其使用氧化物電流限制區域562及視需要第二氧化物電流限制區域563),並穿越該VCSEL結構之頂面上的發射面發射其輸出雷射束599。在一些具體實施例中,金屬環593圍繞二向分色多層介電反射體584之周邊,以將n型層/基板540電連接到底側金屬層510。VCSEL結構504之其他態樣實質上與VCSEL結構502相同。
Fig. 5 D is a cross-sectional side view of a
第五E圖係依據本發明之一些具體實施例之VCSEL結構505之剖面側視圖,VCSEL結構505使用頂側二向分色多層介電反射體580及沉積在聚焦元件544(如形成或沉積在基板540之該底部上的透鏡或繞射
元件544)上的彎曲底側二向分色多層介電反射體507界定出光學腔598(其使用離子轟擊形成電流限制區域571),並穿越該基板之底面上的發射面發射其輸出雷射束599。在一些具體實施例中,聚焦元件544包括一熱塑性聚合物,其沉積在基板540之該底部上,然後藉由壓印製程或其類似物塑形(如塑形為平凸彎曲透鏡、或繞射或菲涅耳透鏡、或全像表面或其類似物),使得數百或數千個這樣的聚焦元件同時形成。在一些其他具體實施例中,聚焦元件544包括一光敏聚合物,其沉積在基板540之該底部上,然後藉由光微影製程或其類似物塑形(如塑形為平凸彎曲透鏡、或繞射或菲涅耳透鏡、或全像表面或其類似物),使得數百或數千個這樣的聚焦元件同時形成。VCSEL結構505之其他態樣實質上與VCSEL結構501相同。
Figure E is a cross-sectional side view of a
第五F圖係依據本發明之一些具體實施例之具有複數VCSEL結構501的多VCSEL陣列506之剖面側視圖,並穿越該基板之底面上的發射面發射複數597輸出雷射束599。在其他具體實施例中,多VCSEL陣列506具有複數VCSEL結構502、503、504、或505,如第五B圖、第五C圖、第五D圖、及第五E圖中所示。在所有這些之一些具體實施例中,散熱器或散熱件596附接到頂側金屬層590。
Figure F is a cross-sectional side view of a
第六A圖係依據本發明之一些具體實施例之具有複數十六個VCSEL 501的十六VCSEL矩形陣列601之該雷射束發射面之平面圖,並穿越該基板之底面發射複數597輸出雷射束599。
Figure 6A is a plan view of the laser beam emitting surface of a sixteen VCSEL
第六B圖係依據本發明之一些具體實施例之具有複數十九個VCSEL 501的十九VCSEL六邊形陣列602之該雷射束發射面之平面圖,並穿越該基板之底面發射複數597輸出雷射束599。在一些具體實施例中,使用六邊形陣列有助於該組合光輸出,以為了該等組合細束而更加準確近似圓形輸出。
Figure 6B is a plan view of the laser beam emitting surface of a nineteen VCSEL
第六C圖係依據本發明之一些具體實施例之具有複數四百個VCSEL 501的四百VCSEL六邊形陣列603之該雷射束發射面之平面圖,並穿越該基板之底面發射複數597輸出雷射束599。
Figure 6C is a plan view of the laser beam emitting surface of a four-hundred VCSEL
針對這樣的平面結構,在一些具體實施例中,本發明提供VCSEL之二維陣列,其中多個VCSEL依該波束形狀及該系統之功率要求 而定,形成為如第六A圖中所示正方形柵格或如第六B圖中所示六邊形柵格。在其他具體實施例中,使用VCSEL之其他幾何形狀設置。在一些具體實施例中,VCSEL之二維陣列(如第六A圖、第六B圖、及第六C圖中所示)生成複數雷射細束,其形成波束品質良好且發散性近似單一VCSEL的單一組合束。在一些具體實施例中,所使用的VCSEL之數量基於所需總功率選擇。舉例來說,若每個VCSEL皆發射200mW之輸出,則一百個VCSEL之陣列發射20W,且例如第六C圖中所示四百個VCSEL之20×20陣列發射80W。在一些具體實施例中,所有這些VCSEL皆在晶片內製造,其側面上的該等最終陣列尺寸數量級為1mm至2mm。在一些具體實施例中,1.55μm VCSEL生成約1至2mW。採用10,000個這樣的VCSEL之陣列(如100×100個VCSEL之陣列),該組合輸出將約為10至20W。在一些具體實施例中,每個VCSEL皆具有20μm之直徑,且該陣列之整體尺寸具有2mm×2mm之寬度和長度。 For such a planar structure, in some specific embodiments, the present invention provides a two-dimensional array of VCSELs, where multiple VCSELs are based on the beam shape and the power requirements of the system. It may be formed into a square grid as shown in Figure 6A or a hexagonal grid as shown in Figure 6B. In other specific embodiments, other geometric configurations of the VCSEL are used. In some specific embodiments, the two-dimensional array of VCSELs (as shown in Figures 6A, 6B, and 6C) generates complex laser beams, which have good beam quality and approximately single divergence. Single combined beam of VCSEL. In some embodiments, the number of VCSELs used is selected based on the total power required. For example, if each VCSEL emits an output of 200mW, an array of one hundred VCSELs emits 20W, and for example, a 20×20 array of four hundred VCSELs shown in Figure 6C emits 80W. In some specific embodiments, all of these VCSELs are manufactured in a wafer, and the final array dimensions on the sides thereof are on the order of 1 mm to 2 mm. In some specific embodiments, a 1.55 μm VCSEL generates about 1 to 2 mW. Using an array of 10,000 such VCSELs (such as an array of 100×100 VCSELs), the combined output will be about 10 to 20W. In some embodiments, each VCSEL has a diameter of 20 μm, and the overall size of the array has a width and length of 2 mm×2 mm.
在一些具體實施例中,該基板底側處的聚焦多層介電反射體507(如第五A圖或第五B圖中所示)或584(如第五D圖中所示)或該基板頂面處的反射體581(如第五C圖中所示)包括一彎曲表面(如一拋物面反射性表面),其如此領域已習知使用多個蝕刻步驟形成,或使用該等各自半導體表面之電漿或乾式蝕刻形成。在其他具體實施例中,聚焦多層介電反射體580包括繞射或全像結構或其類似物,其藉由如壓印沉積在該半導體表面上的一薄聚合物層,或藉由攝影(photographically)處理一光阻、或其他合適製程然後沉積該多層介電體以形成調諧成該所需雷射束之所需特性波長的二向分色反射鏡形成,使得雷射作用腔598內的該雷射作用束朝向雷射作用腔598之中心部位聚焦。
In some embodiments, the focusing multilayer dielectric reflector 507 (as shown in Figure 5A or Figure B) or 584 (as shown in Figure 5D) at the bottom side of the substrate or the substrate The
在一些具體實施例中,本發明提供一種第一設備,其包括:一第一半導體垂直腔表面發射雷射(VCSEL)結構,其產生具有一特性波長的一雷射束且其包括:一第一多層介電反射體;一第二多層介電反射體;以及一半導體結構,其位於第一多層介電反射體與該第二多層介電反射體之間並與其接觸,其中該半導體結構包括:一第一n型半導體層;一p型半導體層;以及一活性層,其位於該n型半導體層與該p型半導體層之間並 與其接觸,其中該第一多層介電反射體和該第二多層介電反射體中至少一者係一聚焦反射體,其中該第一多層介電反射體和該第二多層介電反射體形成一雷射作用腔,且其中該活性層向該雷射作用腔提供光學增益。 In some embodiments, the present invention provides a first device including: a first semiconductor vertical cavity surface emitting laser (VCSEL) structure, which generates a laser beam with a characteristic wavelength and includes: a first semiconductor vertical cavity surface emitting laser (VCSEL) structure A multilayer dielectric reflector; a second multilayer dielectric reflector; and a semiconductor structure located between and in contact with the first multilayer dielectric reflector and the second multilayer dielectric reflector, wherein The semiconductor structure includes: a first n-type semiconductor layer; a p-type semiconductor layer; and an active layer located between the n-type semiconductor layer and the p-type semiconductor layer and In contact with it, at least one of the first multilayer dielectric reflector and the second multilayer dielectric reflector is a focusing reflector, wherein the first multilayer dielectric reflector and the second multilayer dielectric reflector The electric reflector forms a laser action cavity, and the active layer provides optical gain to the laser action cavity.
在該第一設備之一些具體實施例中,該半導體結構更包括:一穿隧層,其面向該p型半導體層並與其接觸;以及一第二n型半導體層,其面向該穿隧層並與其接觸。 In some specific embodiments of the first device, the semiconductor structure further includes: a tunneling layer facing and in contact with the p-type semiconductor layer; and a second n-type semiconductor layer facing the tunneling layer and Contact with it.
在該第一設備之一些具體實施例中,該半導體結構更包括:一電流限制結構,其配置成限制穿越該活性層之一中心部位的電流。 In some specific embodiments of the first device, the semiconductor structure further includes: a current limiting structure configured to limit current passing through a central portion of the active layer.
在該第一設備之一些具體實施例中,該第一n型半導體層從一晶圓基板形成。 In some embodiments of the first device, the first n-type semiconductor layer is formed from a wafer substrate.
在該第一設備之一些具體實施例中,該活性層係該第一n型半導體層與該p型半導體層之間的一pn接面。 In some embodiments of the first device, the active layer is a pn junction between the first n-type semiconductor layer and the p-type semiconductor layer.
在該第一設備之一些具體實施例中,該活性層係一多重量子井(MQW)結構。 In some embodiments of the first device, the active layer is a multiple quantum well (MQW) structure.
在該第一設備之一些具體實施例中,該第一多層介電反射體在該特性波長下為部分反射性,且其中該第二多層介電反射體在該特性波長下為高度反射性。 In some embodiments of the first device, the first multilayer dielectric reflector is partially reflective at the characteristic wavelength, and wherein the second multilayer dielectric reflector is highly reflective at the characteristic wavelength Sex.
在該第一設備之一些具體實施例中,該第一多層介電反射體在該特性波長下聚焦並為部分反射性,且其中該第二多層介電反射體在該特性波長下平坦並為高度反射性。 In some embodiments of the first device, the first multilayer dielectric reflector is focused and partially reflective at the characteristic wavelength, and wherein the second multilayer dielectric reflector is flat at the characteristic wavelength It is highly reflective.
在該第一設備之一些具體實施例中,該第一多層介電反射體彎曲成具有面向該第二多層介電反射體的一凹面,並在該特性波長下為部分反射性,且其中該第二多層介電反射體在該特性波長下平坦並為高度反射性。 In some specific embodiments of the first device, the first multilayer dielectric reflector is curved to have a concave surface facing the second multilayer dielectric reflector, and is partially reflective at the characteristic wavelength, and The second multilayer dielectric reflector is flat and highly reflective at the characteristic wavelength.
在該第一設備之一些具體實施例中,該半導體結構更包括:一穿隧層,其面向該p型半導體層並與其接觸;一第二n型半導體層,其面向該穿隧層並與其接觸;以及一電流限制結構,其配置成限制穿越該活性層之一中心部位的電流,其中該第一n型半導體層從一晶圓基板形成,其中該第一多層介電反射體彎曲成具有面向該第二多層介電反射體的一凹 面、在該特性波長下為部分反射性,並形成在該第一n型半導體層之一外表面上,其中該第二多層介電反射體在該特性波長下平坦並為高度反射性,並形成在該第二n型半導體層之一外表面上,且其中該半導體結構更包括一電流限制結構,其配置成限制穿越該活性層之一中心部位的電流。 In some specific embodiments of the first device, the semiconductor structure further includes: a tunneling layer facing and in contact with the p-type semiconductor layer; and a second n-type semiconductor layer facing and in contact with the tunneling layer Contact; and a current limiting structure configured to limit the current passing through a central part of the active layer, wherein the first n-type semiconductor layer is formed from a wafer substrate, wherein the first multilayer dielectric reflector is bent into Having a recess facing the second multilayer dielectric reflector The surface is partially reflective at the characteristic wavelength and is formed on an outer surface of the first n-type semiconductor layer, wherein the second multilayer dielectric reflector is flat and highly reflective at the characteristic wavelength, And formed on an outer surface of the second n-type semiconductor layer, and wherein the semiconductor structure further includes a current limiting structure configured to limit current passing through a central part of the active layer.
在該第一設備之一些具體實施例中,該第一n型半導體層係n型InP,且其中該p型半導體層係p型InP。 In some embodiments of the first device, the first n-type semiconductor layer is n-type InP, and wherein the p-type semiconductor layer is p-type InP.
該第一設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該第一VCSEL結構以一二維陣列設置。 Some specific embodiments of the first device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the first VCSEL structure are arranged in a two-dimensional array.
該第一設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該第一VCSEL結構以一矩形陣列設置。 Some specific embodiments of the first device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the first VCSEL structure are arranged in a rectangular array.
該第一設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該第一VCSEL結構以一六邊形陣列設置。 Some specific embodiments of the first device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the first VCSEL structure are arranged in a hexagonal array.
在該第一設備之一些具體實施例中,該特性波長約為1.55μm。 In some specific embodiments of the first device, the characteristic wavelength is about 1.55 μm.
在該第一設備之一些具體實施例中,該特性波長介於430nm至490nm之間(含端值)。 In some specific embodiments of the first device, the characteristic wavelength is between 430 nm and 490 nm (inclusive).
在該第一設備之一些具體實施例中,該半導體結構包括磷化銦。 In some embodiments of the first device, the semiconductor structure includes indium phosphide.
在該第一設備之一些具體實施例中,該半導體結構包括氮化鎵。 In some embodiments of the first device, the semiconductor structure includes gallium nitride.
該第一設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該第一VCSEL結構以一一維陣列設置(在一些具體實施例中,1×N個VCSEL之一線性陣列)。 Some specific embodiments of the first device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the first VCSEL structure are arranged in a one-dimensional array (in some In a specific embodiment, a linear array of 1×N VCSELs).
該第一設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該 第一VCSEL結構配置成獨立選擇性啟用(activated)。在一些這樣的具體實施例中,複數該等VCSEL之每個各自一者皆包括獨立可選擇「佈線」(wiring)到該頂側或底側金屬電連接,其到該各自VCSEL。 Some specific embodiments of the first device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the The first VCSEL structure is configured to be independently selectively activated. In some such embodiments, each of the plurality of VCSELs includes independently selectable "wiring" to the top or bottom metal electrical connection to the respective VCSEL.
在一些具體實施例中,本發明提供一種第二設備,其包括:一第一半導體垂直腔表面發射雷射(VCSEL)結構,其包括:一部分反射性多層介電反射體;一高度反射性多層介電反射體;以及一半導體結構,其位於該部分反射性多層介電反射體與該高度反射性多層介電反射體之間並與其接觸,其中該半導體結構包括:一第一n型半導體基板層;一p型半導體層;以及一活性層,其位於該n型半導體層與該p型半導體層之間並與其接觸,其中該部分反射性多層介電反射體與該高度反射性多層介電反射體中至少一者係一彎曲聚焦反射體。 In some embodiments, the present invention provides a second device, which includes: a first semiconductor vertical cavity surface emitting laser (VCSEL) structure, which includes: a part of a reflective multilayer dielectric reflector; a highly reflective multilayer A dielectric reflector; and a semiconductor structure located between and in contact with the partially reflective multilayer dielectric reflector and the highly reflective multilayer dielectric reflector, wherein the semiconductor structure includes: a first n-type semiconductor substrate Layer; a p-type semiconductor layer; and an active layer located between and in contact with the n-type semiconductor layer and the p-type semiconductor layer, wherein the partially reflective multilayer dielectric reflector and the highly reflective multilayer dielectric At least one of the reflectors is a curved focusing reflector.
在該第二設備之一些具體實施例中,其中該半導體結構更包括:一穿隧層,其面向該p型半導體層並與其接觸;一第二n型半導體層,其面向該穿隧層並與其接觸;以及一電流限制結構,其配置成限制穿越該活性層之一中心部位的電流,其中該第一n型半導體層從一晶圓基板形成,其中該第一多層介電反射體彎曲成具有面向該第二多層介電反射體的一凹面、在該特性波長下為部分反射性,並形成在該第一n型半導體層之一外表面上,其中該第二多層介電反射體在該特性波長下平坦並為高度反射性,並形成在該第二n型半導體層之一外表面上,其中該半導體結構更包括一電流限制結構,其配置成限制穿越該活性層之一中心部位的電流。 In some specific embodiments of the second device, the semiconductor structure further includes: a tunneling layer facing and in contact with the p-type semiconductor layer; a second n-type semiconductor layer facing the tunneling layer and In contact therewith; and a current limiting structure configured to limit current passing through a central part of the active layer, wherein the first n-type semiconductor layer is formed from a wafer substrate, and wherein the first multilayer dielectric reflector is curved It has a concave surface facing the second multilayer dielectric reflector, is partially reflective at the characteristic wavelength, and is formed on an outer surface of the first n-type semiconductor layer, wherein the second multilayer dielectric The reflector is flat and highly reflective at the characteristic wavelength, and is formed on an outer surface of the second n-type semiconductor layer, wherein the semiconductor structure further includes a current confinement structure configured to limit the passage through the active layer A current in the center.
該第二設備之一些具體實施例更包括複數附加VCSEL結構,其每個皆等同於該第一VCSEL結構,其中該等複數附加VCSEL結構和該第一VCSEL結構以一陣列設置。 Some specific embodiments of the second device further include a plurality of additional VCSEL structures, each of which is equivalent to the first VCSEL structure, wherein the plurality of additional VCSEL structures and the first VCSEL structure are arranged in an array.
在一些具體實施例中,本發明提供一種方法,其包括:得到形成一第一n型半導體層的一n型半導體基板;在該第一n型半導體層上沉積一p型半導體層,以在該第一n型半導體層與該p型半導體層之間形成一活性層;在該p型半導體層上形成一穿隧層,且一第二n型半導體層面向該穿隧層並與其接觸;在該第二n型半導體層上沉積一高度反射性多層介電反射體;在該高度反射性多層介電反射體上沉積一第一金屬電接點, 其中至少一個電接點到該第二n型半導體層;在相對於該第二n型半導體層上的該高度反射性多層介電反射體的該基板之一第一面上形成一聚焦部分反射性多層介電反射體表面;以及在該基板之該第一面上沉積一第二金屬電接點,其中至少一個電接點到該第一n型半導體層。 In some embodiments, the present invention provides a method, which includes: obtaining an n-type semiconductor substrate on which a first n-type semiconductor layer is formed; and depositing a p-type semiconductor layer on the first n-type semiconductor layer to An active layer is formed between the first n-type semiconductor layer and the p-type semiconductor layer; a tunneling layer is formed on the p-type semiconductor layer, and a second n-type semiconductor layer faces and contacts the tunneling layer; Depositing a highly reflective multilayer dielectric reflector on the second n-type semiconductor layer; depositing a first metal electrical contact on the highly reflective multilayer dielectric reflector, Wherein at least one electrical contact is to the second n-type semiconductor layer; a focused partial reflection is formed on a first surface of the substrate relative to the highly reflective multilayer dielectric reflector on the second n-type semiconductor layer And a second metal electrical contact is deposited on the first surface of the substrate, wherein at least one electrical contact is connected to the first n-type semiconductor layer.
在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括將一彎曲表面蝕刻到該基板中。 In some embodiments of the method, the forming of the focused partially reflective multilayer dielectric reflector surface of the first side of the substrate includes etching a curved surface into the substrate.
在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括使用光微影在該基板上形成一繞射反射體。 In some embodiments of the method, the forming of the focused partially reflective multilayer dielectric reflector surface of the first surface of the substrate includes forming a diffractive reflector on the substrate using photolithography.
在該方法之一些具體實施例中,該基板之該第一面之該聚焦部分反射性多層介電反射體表面之該形成包括在該基板上形成一全像反射體。 In some embodiments of the method, the forming of the focused partially reflective multilayer dielectric reflector surface of the first surface of the substrate includes forming a holographic reflector on the substrate.
應可理解,該上述說明係欲為例示性,而非限制性。儘管如文中所說明的各種具體實施例之眾多特性和優勢已在前述說明中闡述,連同各種具體實施例之結構和功能之詳細資訊,但許多其他具體實施例及對各細節的變更對熟習此領域技術者而言,將在檢閱該上述說明後立即顯而易見。因此,本發明之範疇應參照所附諸申請專利範圍(伴隨賦予這樣的諸申請專利範圍的各相等物之全部範疇)決定。在所附諸申請專利範圍中,該等用語「包括」(including)和「其中」(in which)分別用作該等各自用語「包含」(comprising)和「其中」(wherein)之該等簡明英文相等物。而且,該等用語「第一」(first)、「第二」(second)、及「第三」(third)等僅用作標籤,並不欲對其物件加諸數值要求。 It should be understood that the above description is intended to be illustrative rather than restrictive. Although the numerous features and advantages of various specific embodiments as described in the text have been described in the foregoing description, together with detailed information on the structure and functions of various specific embodiments, many other specific embodiments and changes to various details are familiar to you. For those skilled in the art, it will be immediately obvious after reviewing the above description. Therefore, the scope of the present invention should be determined with reference to the scope of the attached patent applications (with the full scope of the equivalents assigned to the scope of such patent applications). In the scope of the attached patent applications, the terms "including" and "in which" are used as the concise terms of the respective terms "comprising" and "wherein" respectively. English equivalent. Moreover, the terms "first", "second", and "third" are only used as labels and do not intend to impose numerical requirements on their objects.
501:VCSEL結構;VCSEL;系統 501: VCSEL structure; VCSEL; system
507:彎曲底側二向分色多層介電反射體;聚焦底側多層介電反射體;彎曲底側介電反射體;聚焦多層介電反射體 507: curved bottom side dichroic multilayer dielectric reflector; focused bottom side multilayer dielectric reflector; curved bottom side dielectric reflector; focused bottom side dielectric reflector
508:出口開口;開口 508: Outlet opening; opening
510:底側金屬層 510: bottom metal layer
540:半導體基板;n型層/基板;基板 540: Semiconductor substrate; n-type layer/substrate; substrate
542:聚焦表面;彎曲表面或繞射元件;形狀 542: focusing surface; curved surface or diffractive element; shape
550:活性層;pn接面 550: active layer; pn junction
560:p型半導體層;p型層;層;p-InP層 560: p-type semiconductor layer; p-type layer; layer; p-InP layer
561:穿隧層 561: tunnel layer
570:電流限制結構;質子所轟擊區域;電阻性區域 570: Current confinement structure; area bombarded by protons; resistive area
571:電流限制區域;n-InP層;層;n型層 571: Current confinement area; n-InP layer; layer; n-type layer
580:頂側二向分色多層介電反射體;二向分色多層介電反射體;高度反射性頂側多層介電反射體;平坦多層介電反射體;聚焦多層介電反射體 580: Top-side dichroic multilayer dielectric reflector; Dichroic multilayer dielectric reflector; Highly reflective top-side multilayer dielectric reflector; Flat multilayer dielectric reflector; Focused multilayer dielectric reflector
582:平坦底側二向分色多層介電反射體;中心電流傳導區域;中心電流傳導區域;中心區域;平坦底側高度反射性二向分色多層介電反射體 582: Flat bottom side dichroic multilayer dielectric reflector; central current conducting area; central current conducting area; central area; flat bottom side highly reflective dichroic multilayer dielectric reflector
590:頂側金屬層 590: Top side metal layer
592:金屬環 592: metal ring
598:光學腔;光學雷射作用腔;雷射作用腔 598: optical cavity; optical laser action cavity; laser action cavity
599:雷射束;輸出雷射束 599: Laser beam; output laser beam
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US7480322B2 (en) * | 2006-05-15 | 2009-01-20 | The Regents Of The University Of California | Electrically-pumped (Ga,In,Al)N vertical-cavity surface-emitting laser |
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