TW202041338A - Color plate overturning and closing device - Google Patents

Color plate overturning and closing device Download PDF

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Publication number
TW202041338A
TW202041338A TW109114930A TW109114930A TW202041338A TW 202041338 A TW202041338 A TW 202041338A TW 109114930 A TW109114930 A TW 109114930A TW 109114930 A TW109114930 A TW 109114930A TW 202041338 A TW202041338 A TW 202041338A
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Taiwan
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suction cup
lifting
steel plate
color steel
frame
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TW109114930A
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Chinese (zh)
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TWI751545B (en
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蔣明生
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大陸商蘇州金童機械製造股份有限公司
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00—Gripping heads and other end effectors
    • B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
    • B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum

Abstract

The invention relates to a color plate overturning and closing device comprising a rack, a conveying roller, a lifting device and a suction cup group. The lifting device is provided with a suction cup arm, and the rear end of the suction cup arm is driven by the lifting device to move up and down; the suction cup group comprises a rotating frame and a plurality of suction cups arranged on the rotating frame; and the rotating frame is arranged at the rear end of the suction cup arm and is driven by a rotary power device to rotate on a vertical plane parallel to the conveying roller, so that the suction cup group can be integrally turned over, and the suction surfaces of the suction cups are upward or downward. The color plate overturning and closing device realizes the process of automatic overturning and closing of color plates, the manual operation is replaced, the work efficiency is improved, the work cost is reduced, and the human error is reduced; the device can realize automatic overturning and closing of the plates under one production line, the structure is simple and compact, the operation is stable, and the cost is low; and meanwhile, all panels of the color plates are from one molding mechanism, the problem about plate closing caused by the error is reduced, and the precision is improved.

Description

彩鋼板翻轉合板裝置Color steel plate turnover plywood device

本發明關於彩鋼板面板翻轉合板設備領域，尤指一種彩鋼板翻轉合板裝置。The invention relates to the field of color steel plate panel turning and plywood equipment, in particular to a color steel plate turning and plywood device.

目前，在金屬面彩鋼複合板生產的過程中需要將兩塊已製成面蓋的彩鋼板面板鋼(鍍鋅板、不銹鋼板)合在一起，完成複合板的製作。目前合板步驟，一是採用人工完成，不僅耗費大量人員，效率低下，且經常出現錯誤；二是透過兩條生產線分別成型製作兩塊面蓋，之後上下合在一起；但是該類機器結構比較複雜，需要兩條生產線、占地面積大，不僅成本高且不利於後期維護；同時兩塊彩鋼板面板由兩套成型設備成型，其精度很難保證一致性；因為板材的累積誤差，所以會出現垂直度和平行度的不一致，所產生的廢板是不可修復的；若要控制精度，則對成型設備的一致性要求很高，不僅成本巨大而且目前也很難實現完全一致。At present, in the production process of metal-faced color steel composite panels, it is necessary to combine two color steel panel steels (galvanized sheets, stainless steel plates) that have been made into surface covers to complete the production of composite panels. At present, the plywood steps are firstly completed manually, which not only consumes a lot of personnel, is inefficient, and often makes mistakes; the second is to form two face covers separately through two production lines, and then combine them up and down; but the structure of this type of machine is more complicated , It requires two production lines and a large area, which is not only costly and not conducive to later maintenance; at the same time, two color steel plate panels are formed by two sets of forming equipment, and its accuracy is difficult to ensure consistency; because of the cumulative error of the plate, it will appear The inconsistency of verticality and parallelism will result in unrepairable waste plates; if the accuracy is to be controlled, the consistency of the molding equipment is required to be very high, which is not only costly but also difficult to achieve complete consistency.

因此提供一種結構簡單、自動合板的彩鋼板翻轉合板裝置是本發明所要解決的問題。Therefore, it is the problem to be solved by the present invention to provide a color steel plate turning and plywood device with simple structure and automatic plywood.

本發明克服了先前技術的不足，提供一種結構簡單、自動合板的彩鋼板翻轉合板裝置。The invention overcomes the shortcomings of the prior art and provides a color steel plate turning and plywood device with simple structure and automatic plywood.

為達到上述目的，本發明採用的技術方案為：提供了一種彩鋼板翻轉合板裝置，其包括：機架、輸送輥、抬升裝置，吸盤組；該機架為沿進料方向設置的縱長形機架；該輸送輥垂直於該機架並水準間隔設置；該抬升裝置設置在該機架的一側，並設置有至少一個位於該相鄰輸送輥之間的吸盤臂，該吸盤臂的後端在抬升裝置的驅動下上下移動；該吸盤組包括旋轉架以及設置在旋轉架上的複數個吸盤；該旋轉架設置在該吸盤臂的後端並由旋轉動力裝置驅動在平行於輸送輥的豎直面上轉動，使得吸盤組能整體翻轉，從而使得吸盤的吸附面向上或者向下；該吸盤臂帶動該吸盤組穿過該平行輸送輥之間的間隙上下運動。In order to achieve the above purpose, the technical solution adopted by the present invention is: a color steel plate turning and plywood device is provided, which includes: a frame, a conveying roller, a lifting device, and a suction cup set; the frame is a longitudinally arranged along the feeding direction The frame; the conveying rollers are perpendicular to the frame and arranged horizontally at intervals; the lifting device is arranged on one side of the frame, and is provided with at least one sucker arm located between the adjacent conveying rollers, and the rear of the sucker arm The end is moved up and down under the drive of the lifting device; the suction cup group includes a rotating frame and a plurality of suction cups arranged on the rotating frame; the rotating frame is arranged at the rear end of the sucker arm and driven by the rotating power device in parallel to the conveying roller Rotating on the vertical surface enables the suction cup assembly to be turned over as a whole, so that the suction surface of the suction cup is upward or downward; the suction cup arm drives the suction cup assembly to move up and down through the gap between the parallel conveying rollers.

較佳地，該抬升裝置包括豎直設置在機架一側的升降支架、橫向連接在該升降支架上的橫樑；該橫樑由升降動力裝置驅動在該升降架上上下運動；該吸盤臂與橫樑垂直設置；該橫樑上下運動時，該吸盤臂，吸盤組可穿過該平行輸送輥之間的間隙上下運動。Preferably, the lifting device includes a lifting bracket vertically arranged on one side of the machine frame, and a beam connected to the lifting bracket transversely; the beam is driven by the lifting power device to move up and down on the lifting frame; the suction cup arm and the beam Vertical arrangement; when the beam moves up and down, the suction cup arm and the suction cup group can move up and down through the gap between the parallel conveying rollers.

較佳地，該橫樑設置滑動塊，該升降支架設置滑軌；透過滑動塊和滑軌的相互配合，使橫樑和升降支架可移動的連接在一起；該升降動力裝置為電動或氣動升降機構。Preferably, the beam is provided with a sliding block, and the lifting bracket is provided with a sliding rail; through the mutual cooperation of the sliding block and the sliding rail, the beam and the lifting bracket are movably connected together; the lifting power device is an electric or pneumatic lifting mechanism.

較佳地，該抬升裝置包括豎直設置在機架一側的升降支架、橫向連接在該升降支架上的橫樑；該橫樑通過轉輪與升降支架樞轉連接，該轉輪由動力源驅動進行轉動；該吸盤臂被橫樑帶動以轉輪為軸心轉動；該吸盤臂轉動時，該吸盤臂的後端，吸盤組可穿過該平行輸送輥之間的間隙上下運動。Preferably, the lifting device includes a lifting bracket vertically arranged on one side of the machine frame, and a beam connected to the lifting bracket transversely; the beam is pivotally connected to the lifting bracket through a runner, and the runner is driven by a power source. Rotation; the suction cup arm is driven by the beam to rotate with the wheel as the axis; when the suction cup arm rotates, the rear end of the suction cup arm, the suction cup group can move up and down through the gap between the parallel conveying rollers.

較佳地，該旋轉動力裝置包括主動輪、從動輪、同步帶、動力源、傳動軸；該動力源通過傳動軸與主動輪相連；該主動輪通過同步帶與從動輪相連；該從動輪連接轉軸，該轉軸穿過吸盤臂側面與旋轉架側面固接。Preferably, the rotary power device includes a driving wheel, a driven wheel, a timing belt, a power source, and a transmission shaft; the power source is connected to the driving wheel through the driving shaft; the driving wheel is connected to the driven wheel through the timing belt; the driven wheel is connected The rotating shaft passes through the side of the suction cup arm and is fixedly connected with the side of the rotating frame.

較佳地，該機架上還設置對中機構；該對中機構包括設置在輸送輥兩端處的對中靠板；對中靠板與連接桿可轉動的連接；連接桿與主桿可轉動的連接，主桿中心和直角轉向器相連接；直角轉向器可帶動主桿以主桿中心為旋轉中心旋轉。Preferably, the frame is also provided with a centering mechanism; the centering mechanism includes a centering backing plate arranged at both ends of the conveying roller; the centering backing plate is rotatably connected with the connecting rod; the connecting rod and the main rod can be connected In the rotating connection, the center of the main rod is connected with the right-angle diverter; the right-angle diverter can drive the main rod to rotate with the center of the main rod as the rotation center.

較佳地，該對中靠板上設置壓力感測器和防撞墊。Preferably, a pressure sensor and an anti-collision pad are provided on the centering support plate.

較佳地，該機架上還設置可上下運動的止擋裝置，位於輸送輥之間；該止擋裝置向上伸出該輸送輥所在平面，或者向下縮回至該輸送輥所在平面以下。Preferably, a stop device capable of moving up and down is provided on the frame, located between the conveying rollers; the stop device extends upwards from the plane where the conveying roller is located, or retracts downward to below the plane where the conveying roller is located.

較佳地，該止擋裝置下方設置電動或氣動升降機構；該止擋裝置與輸送輥平行設置。Preferably, an electric or pneumatic lifting mechanism is arranged below the stopping device; the stopping device is arranged in parallel with the conveying roller.

較佳地，該機架下方還設置複數個箱體。Preferably, a plurality of boxes are also arranged under the frame.

本發明的有益技術效果主要在於：提供了一種結構簡單、自動合板的彩鋼板翻轉合板裝置。本發明實現了自動翻轉併合板的過程，不僅替代了手工操作，提高了工作效率，降低了工作成本，減少了人為的錯誤；而且該裝置在一條生產線下，就能實現自動化的翻轉合板，結構簡單且緊湊，運行穩定且成本低；同時所有彩鋼板面板出自一套成型機構，減少了誤差所帶來的合板問題，提高了精度。The beneficial technical effects of the present invention are mainly that it provides a color steel plate turning and plywood device with simple structure and automatic plywood. The invention realizes the process of automatically turning and plywood, not only replacing manual operation, improving work efficiency, reducing work costs, and reducing human errors; and the device can realize automatic turning plywood under one production line, structure Simple and compact, stable operation and low cost; at the same time, all color steel panels come from a set of forming mechanism, which reduces plywood problems caused by errors and improves accuracy.

現在結合圖式和實施例對本發明作進一步詳細的說明，這些圖式均為簡化的示意圖，僅以示意方式說明本發明的基本結構，因此其僅顯示與本發明有關的構成。需要說明的是，下面描述中使用的詞語 」「左」、 「」右」、 「」上」和「」下」指的是圖式中的方向，詞語「」內」和「」外」分別指的是朝向或遠離特定部件幾何中心的方向。The present invention will now be described in further detail with reference to the drawings and embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the structures related to the present invention. It should be noted that the words ""left", "right", "up" and "down" used in the following description refer to the directions in the diagram, and the words ""in" and ""out" respectively Refers to the direction toward or away from the geometric center of a particular component.

實施例1Example 1

如圖1-8所示，一種彩鋼板翻轉合板裝置，包括機架1、輸送輥2、抬升裝置、吸盤臂5、吸盤組6；其中機架1為沿進料方向設置的縱長形機架；輸送輥2至少為2根，垂直於機架1並水準間隔設置，構成彩鋼板面板輸送軌道。As shown in Figure 1-8, a color steel plate turning and plywood device includes a frame 1, a conveying roller 2, a lifting device, a suction cup arm 5, and a suction cup group 6; the frame 1 is a longitudinal machine arranged along the feeding direction Frame; At least two conveyor rollers 2 are perpendicular to the frame 1 and arranged at horizontal intervals to form a color steel panel conveyor track.

抬升裝置包括升降支架3和橫樑4；升降支架3設置在機架1一側；升降支架3為門框狀結構，其兩條垂直的立柱31上均設置滑軌32，滑軌32具有沿垂直方向延伸的突起；橫樑4一側設置與兩條立柱31上的滑軌32位置、尺寸均相對應的兩組滑動塊41，滑動塊41具有沿垂直方向延伸的凹槽；滑動塊41可以卡入滑軌32並沿滑軌32滑動，將橫樑4的滑動塊41卡入升降支架3的滑軌31中，透過滑動塊41和滑軌32的相互配合，使橫樑4橫向且可移動地連接在升降支架3上；同時設置橫樑4與機架1平行；橫樑4還與升降動力裝置10連接，升降動力裝置10為絲桿升降機構(也可以是其他電動的或氣動的升降機構)，其驅動橫樑4在垂直方向運動(即垂直方向為橫樑4的運動方向)；透過升降動力裝置10的驅動，並配合滑動塊41與滑軌32的滑動，使橫樑4在升降支架3上上下運動。The lifting device includes a lifting bracket 3 and a cross beam 4; the lifting bracket 3 is arranged on one side of the rack 1; the lifting bracket 3 is a door frame structure, and two vertical columns 31 are provided with sliding rails 32, which have a vertical direction Extending protrusions; one side of the beam 4 is provided with two sets of sliding blocks 41 corresponding to the position and size of the sliding rail 32 on the two uprights 31, the sliding block 41 has a groove extending in the vertical direction; the sliding block 41 can be inserted The slide rail 32 slides along the slide rail 32, and the slide block 41 of the cross beam 4 is clamped into the slide rail 31 of the lifting bracket 3. Through the cooperation of the slide block 41 and the slide rail 32, the cross beam 4 is horizontally and movably connected to On the lifting bracket 3; at the same time, the beam 4 is parallel to the frame 1; the beam 4 is also connected with the lifting power device 10, the lifting power device 10 is a screw lifting mechanism (or other electric or pneumatic lifting mechanism), which drives The beam 4 moves in the vertical direction (that is, the vertical direction is the moving direction of the beam 4); driven by the lifting power device 10, and in cooperation with the sliding block 41 and the sliding rail 32, the beam 4 moves up and down on the lifting bracket 3.

吸盤臂5與橫樑4垂直地固接，固接位置為設置滑動塊41的相對另一側；吸盤組6由旋轉架61以及設置在旋轉架61上的4個吸盤62組成，其中吸盤62為真空吸盤；旋轉架61設置在吸盤臂5的後端(即不與橫樑4固接的一端)並由旋轉動力裝置驅動在平行於輸送輥2的豎直面上轉動；具體實施方式為：旋轉動力裝置包括主動輪(由於裝配未圖示)、從動輪51、同步帶52、動力源53、傳動軸54，其中動力源53為電機；動力源53通過傳動軸54與主動輪相連；主動輪通過同步帶52與從動輪51相連；從動輪51中心處連接轉軸，轉軸穿過吸盤臂5側面與旋轉架61側面固接。透過該連接方式，動力源53可透過傳動軸54、主動輪、從動輪51的依次傳動，使旋轉架61轉動並可帶動吸盤62以從動輪51中心為軸整體翻轉180°，使吸盤62的吸附面62a由下變為向上或者由上變為向下；可根據實際情況調節旋轉架61與吸盤62的距離以及從動輪51在吸盤臂5的位置，以保證吸盤組6吸附彩鋼板面板翻轉時，彩鋼板面板不會碰到吸盤臂5。同時橫樑4上下運動時，吸盤臂5、吸盤組6可穿過相互平行的輸送輥2之間的間隙上下運動(即吸盤臂5、吸盤組6在水平面上的投影位置位於兩根相鄰輸送輥2之間)；且吸盤臂5、吸盤組6向下可整體縮至輸送輥2最高點所在平面以下(即吸盤臂5、吸盤組6整體可均不高於輸送輥2最高點)，以保證彩鋼板面板的輸送。The suction cup arm 5 is vertically fixed to the beam 4, and the fixed position is on the opposite side of the sliding block 41; the suction cup group 6 is composed of a rotating frame 61 and four suction cups 62 arranged on the rotating frame 61, wherein the suction cup 62 is Vacuum suction cup; the rotating frame 61 is arranged at the rear end of the suction cup arm 5 (that is, the end that is not fixed to the beam 4) and is driven by a rotary power device to rotate on a vertical plane parallel to the conveying roller 2; the specific embodiment is: rotary power The device includes a driving wheel (not shown due to assembly), a driven wheel 51, a timing belt 52, a power source 53, and a transmission shaft 54, wherein the power source 53 is a motor; the power source 53 is connected to the driving wheel through the transmission shaft 54; the driving wheel passes The timing belt 52 is connected with the driven wheel 51; the center of the driven wheel 51 is connected with a rotating shaft, and the rotating shaft passes through the side of the suction cup arm 5 and is fixedly connected to the side of the rotating frame 61. Through this connection method, the power source 53 can be transmitted through the transmission shaft 54, the driving wheel, and the driven wheel 51 in turn, so that the rotating frame 61 can rotate and can drive the suction cup 62 to rotate 180° with the center of the driven wheel 51 as the axis, so that the suction cup 62 The suction surface 62a changes from bottom to up or from top to down; the distance between the rotating frame 61 and the suction cup 62 and the position of the driven wheel 51 on the suction cup arm 5 can be adjusted according to the actual situation, to ensure that the suction cup group 6 can absorb the color steel plate panel flip When the color steel plate panel does not touch the suction cup arm 5. When the beam 4 moves up and down at the same time, the suction cup arm 5 and the suction cup group 6 can move up and down through the gap between the parallel conveying rollers 2 (that is, the projection position of the suction cup arm 5 and the suction cup group 6 on the horizontal plane is located in two adjacent conveying Between the rollers 2); and the suction cup arm 5 and the suction cup group 6 can be collectively retracted below the plane of the highest point of the conveying roller 2 (that is, the suction cup arm 5 and the suction cup group 6 as a whole may not be higher than the highest point of the conveying roller 2), In order to ensure the transportation of the color steel plate panel.

機架1上還設置複數個對中機構7；對中機構7設置於輸送輥2之間；對中機構7包括設置在輸送輥2兩端處的對中靠板71；對中靠板71底部通過連接部與連接桿72一端可轉動地連接；連接桿72另一端與主桿73可轉動的連接，主桿73中心和直角轉向器74轉動軸垂相連接；直角轉向器74為軸動的，其轉動軸垂直設置於主桿73中心，可帶動主桿73以中心為旋轉中心做水準旋轉(即旋轉軸為垂直方向且通過主桿73的中心)；主桿73旋轉帶動兩側的連接桿72轉動，且使連接桿72連接對中靠板71的一端運動，進而帶動對中靠板71同步朝向或遠離直角轉向器74運動，起到給輸送過來的彩鋼板面板對中，確定位置的作用；採用直角轉向器推動73，可以使對中機構7更加可靠的同步進退；相比於常規的對中靠輪，本發明採用靠板的結構，穩定性更加好；對中靠板71上設置壓力感測器75，確保在對中時，對中靠板71不會壓力過大而損壞彩鋼板面板；同時對中靠板71與工件接觸面上還設置防撞墊76，以保護彩鋼板面板。The frame 1 is also provided with a plurality of centering mechanisms 7; the centering mechanism 7 is arranged between the conveying rollers 2; the centering mechanism 7 includes a centering support plate 71 arranged at both ends of the conveying roller 2; a centering support plate 71 The bottom is rotatably connected with one end of the connecting rod 72 through a connecting part; the other end of the connecting rod 72 is rotatably connected with the main rod 73, the center of the main rod 73 and the rotation axis of the right-angle diverter 74 are vertically connected; the right-angle diverter 74 is axially movable The axis of rotation is perpendicular to the center of the main rod 73, which can drive the main rod 73 to rotate horizontally with the center as the center of rotation (that is, the rotation axis is vertical and passes through the center of the main rod 73); The connecting rod 72 rotates, and the connecting rod 72 is connected to the centering backing plate 71 to move, thereby driving the centering backing plate 71 to move toward or away from the right-angle diverter 74 synchronously, so as to center the conveyed color steel plate panel. The role of position; the use of a right-angle steering gear to push 73 can make the centering mechanism 7 more reliable and synchronized advance and retreat; compared with the conventional centering wheel, the present invention adopts the structure of the backing plate, which is more stable; the centering backing plate A pressure sensor 75 is installed on the 71 to ensure that the centering backing plate 71 will not be excessively stressed and damaging the color steel plate panel; at the same time, an anti-collision pad 76 is also provided on the contact surface of the centering backing plate 71 and the workpiece to protect Color steel panel.

機架1上還設置一個可上下運動的止擋裝置8；根據彩鋼板面板的尺寸和合板要求，設置於特定的兩根輸送輥2之間，起到使作為下板的彩鋼板面板準確停到位置，使吸盤62吸附的上板下降後可以準確得與下板進行合板的作用；止擋裝置8橫截面呈L型；其垂直部分與輸送輥平行設置；其水準部分下方設置氣缸，以驅動止擋裝置8升降；當需要限位元時抬起，止擋裝置8向上伸出輸送輥2最高點所在平面，阻擋彩鋼板面板；當不需要時氣缸放下，使止擋裝置8向下縮回至輸送輥2最高點所在平面以下(即止擋裝置8整體低於輸送輥2)，從而不妨礙彩鋼板面板的輸送。The frame 1 is also provided with a stop device 8 that can move up and down; according to the size of the color steel plate panel and the requirements of the plywood, it is set between two specific conveying rollers 2 to accurately stop the color steel plate panel as the lower plate. To the position, the upper plate absorbed by the suction cup 62 can be accurately combined with the lower plate after it is lowered; the cross section of the stop device 8 is L-shaped; the vertical part is arranged parallel to the conveying roller; the air cylinder is arranged under the horizontal part Drive the stop device 8 up and down; lift up when the limit element is needed, the stop device 8 extends upwards on the plane where the highest point of the conveying roller 2 is, blocking the color steel plate panel; when not needed, the cylinder is lowered to make the stop device 8 downward Retract to below the plane of the highest point of the conveying roller 2 (that is, the stop device 8 is lower than the conveying roller 2 as a whole), so as not to hinder the conveying of the color steel plate panel.

機架1下方還設置複數個儲物用的箱體9，如電氣箱、工具箱等，從而合理利用空間，使設備更加緊湊。A plurality of boxes 9 for storage, such as electrical boxes, tool boxes, etc., are also arranged under the rack 1, so as to make reasonable use of space and make the equipment more compact.

本裝置的工作原理：作為上板的彩鋼板面板由輸送輥2向前輸送；此時橫樑4在低處，吸盤組6及吸盤臂5位於輸送輥2之間且吸盤62的吸附面62a朝上，同時止擋裝置8升起；對中機構7透過自動感應或者人工指令的方式啟動，對彩鋼板面板進行對中操作，對中完成後對中機構7自動復位；當彩鋼板面板輸送到止擋裝置8的位置後停止運動；吸盤62啟動，將彩鋼板面板吸住；橫樑4向上運功，從而帶動吸盤組6，進而帶動彩鋼板面板上升(此時彩鋼板面板處於吸盤62上方)；當上升到設定的等候位後，橫樑4停止運動；旋轉架61帶動吸盤62以及彩鋼板面板以從動輪51的中心為軸翻轉整體翻轉180°，使吸盤62的吸附面62a向下，此時彩鋼板面板處於吸盤62下方；作為下板的彩鋼板面板通過對中機構7對中後，由輸送輥2輸送到位(即懸吊在空中且整體翻轉180°的彩鋼板面板的正下方)後，橫樑4向下運動，帶動吸盤組6及彩鋼板面板向下；當下降到預設高度後吸盤62釋放，使上板與下板相複合；完成兩塊彩鋼板面板的複合。The working principle of this device: the color steel panel as the upper plate is conveyed forward by the conveying roller 2; at this time, the beam 4 is at a low position, the suction cup group 6 and the suction arm 5 are located between the conveying rollers 2 and the suction surface 62a of the suction cup 62 faces And the stop device 8 is raised at the same time; the centering mechanism 7 is activated through automatic induction or manual instruction to center the color steel plate panel. After the centering is completed, the centering mechanism 7 automatically resets; when the color steel plate panel is transported to Stop the movement after the position of the stopper device 8; the suction cup 62 starts to suck the color steel plate panel; the beam 4 moves upwards, thereby driving the suction cup group 6, and then driving the color steel plate panel to rise (the color steel plate panel is above the suction cup 62) ; When it rises to the set waiting position, the beam 4 stops moving; the rotating frame 61 drives the suction cup 62 and the color steel plate panel to turn over the center of the driven wheel 51 as the axis, and the whole is turned over 180°, so that the suction surface 62a of the suction cup 62 faces downwards. The time color steel plate panel is under the suction cup 62; the color steel plate panel as the lower plate is centered by the centering mechanism 7, and is transported into place by the conveying roller 2 (that is, the color steel plate panel that is hung in the air and turned over 180° is directly below) Later, the beam 4 moves downward, driving the suction cup group 6 and the color steel plate panel downward; when it drops to a preset height, the suction cup 62 is released, so that the upper plate and the lower plate are composited; the composite of the two color steel plate panels is completed.

本裝置還可以在前端(即彩鋼板面板進入一端)設置自動分板輸送機構11，如圖9和10所示；該機構包括升降托料部111和雙層輸送部112；雙層輸送部112由兩條上下兩層平行設置的輸送軌道構成；升降托料部111的進口端111a(彩鋼板面板從該端進入)與基座111c樞轉連接，構成擺臂的結構；出口端111b(彩鋼板面板從該端離開)下部設置升降驅動機構113(可以是氣缸、絲桿升降機，或者其他電動、氣動升降驅動裝置)；透過該機構使升降托料部111的出口端111b上下運動，與雙層輸送部112的上下兩條輸送軌道相聯繫；透過將彩鋼板面板有目的地輸送到雙層輸送部112上層或下層輸送軌道，從而將彩鋼板面板分成上板和下板；下板可在雙層輸送部112上層輸送軌道上填充芯材，下板在之後被抬升，翻轉；雙層輸送部112後端設置升降接駁板114，與輸送輥2相聯繫；升降接駁板114靠近雙層輸送部112一端下部設置升降裝置(如氣缸或其他電動、氣動升降裝置)；另一端與其自身支架或者機架1或輸送輥2可轉動的連接；從而使升降接駁板114靠近雙層輸送部112一端可以上下運動，透過端部的升降將雙層輸送部112上、下兩層輸送軌道輸送過來的彩鋼板面板送到輸送輥2上；自動分板輸送機構11的設置可自動將彩鋼板面板分成上板和下板，不僅提高了生產效率，縮短了生產線的長度和占地面積，而且避免了一隔一在彩鋼板面板中放置芯材而帶來的錯誤。The device can also be equipped with an automatic split-plate conveying mechanism 11 at the front end (that is, the end of the color steel plate panel entering), as shown in Figures 9 and 10; the mechanism includes a lifting and supporting part 111 and a double-layer conveying part 112; a double-layer conveying part 112 It is composed of two conveying rails arranged in parallel on the upper and lower levels; the inlet end 111a of the lifting support part 111 (the color steel plate panel enters from this end) is pivotally connected to the base 111c to form a swing arm structure; the outlet end 111b (color The steel plate panel leaves from this end) is provided with a lifting drive mechanism 113 (which can be an air cylinder, a screw lifter, or other electric or pneumatic lifting drive devices); the outlet end 111b of the lifting support part 111 is moved up and down through this mechanism, and the double The upper and lower conveying tracks of the layer conveying section 112 are connected; by purposefully conveying the color steel plate panel to the upper or lower conveying track of the double-layer conveying section 112, the color steel plate panel is divided into an upper plate and a lower plate; The upper conveying track of the double-layer conveying part 112 is filled with core material, and the lower plate is lifted and turned over afterwards; the rear end of the double-layer conveying part 112 is provided with a lifting connection plate 114 connected with the conveying roller 2; the lifting connection plate 114 is close to the double A lifting device (such as an air cylinder or other electric or pneumatic lifting device) is provided at the lower part of one end of the layer conveying part 112; the other end is rotatably connected with its own support or frame 1 or conveying roller 2; thus, the lifting connecting plate 114 is close to the double conveying One end of the section 112 can move up and down, and the color steel plate panels conveyed by the upper and lower two layers of the double-layer conveying section 112 are sent to the conveying roller 2 through the lifting of the end; the setting of the automatic plate dividing conveying mechanism 11 can automatically change the color The steel plate panel is divided into an upper plate and a lower plate, which not only improves the production efficiency, shortens the length and floor space of the production line, but also avoids errors caused by placing the core material in the color steel plate one by one.

實施例2Example 2

本實施例與實施例1的結構基本相同，不同之處在於，如圖11所示：橫樑4通過轉輪42與升降支架3(可以是立柱31或其他部分)樞轉連接，轉輪42在動力源(如電機)的驅動下做自轉；吸盤臂5被橫樑4帶動以轉輪42為軸心轉動，從而使吸盤臂5的後端(即不與橫樑4連接的一端，也即與旋轉架61連接處)上下移動，從而帶動旋轉架61，進而帶動吸盤62上下運動(吸盤臂5轉動時，吸盤臂5的後端與吸盤組6一起可穿過平行的輸送輥2之間的間隙上下運動)；旋轉架61可在升降時或者升降結束後由旋轉動力裝置驅動在平行於輸送輥2的豎直面上轉動，使吸盤組6整體翻轉(此時角度不等於180°)使吸盤62的吸附面62a由下變為向上或者由上變為向下。The structure of this embodiment is basically the same as that of the first embodiment. The difference is that, as shown in Figure 11, the beam 4 is pivotally connected to the lifting bracket 3 (which may be a column 31 or other parts) through a runner 42, and the runner 42 is in Driven by a power source (such as a motor), the suction cup arm 5 is driven by the cross beam 4 to rotate with the runner 42 as the axis, so that the rear end of the suction cup arm 5 (that is, the end that is not connected to the cross beam 4) The connecting part of the frame 61 moves up and down, thereby driving the rotating frame 61, and then driving the suction cup 62 to move up and down (when the suction cup arm 5 rotates, the rear end of the suction cup arm 5 and the suction cup group 6 can pass through the gap between the parallel conveying rollers 2 Up and down movement); the rotating frame 61 can be driven by the rotary power device to rotate on the vertical plane parallel to the conveying roller 2 during the lifting or after the lifting, so that the sucker group 6 is turned over (the angle is not equal to 180° at this time) to make the sucker 62 The suction surface 62a changes from bottom to up or from top to down.

以上依據本發明的理想實施例為啟示，透過上述的說明內容，相關人員完全可以在不偏離本項發明技術思想的範圍內，進行多樣的變更以及修改。本項發明的專利範圍並不局限於說明書上的內容，必須要如請求項申請專利範圍來確定專利涵蓋之範圍。The above is based on the ideal embodiment of the present invention as inspiration. Through the above description, the relevant personnel can make various changes and modifications without departing from the scope of the technical idea of the present invention. The scope of the patent for this invention is not limited to the content in the specification, and the scope of the patent must be determined as in the scope of the claimed patent application.

1:機架 2:輸送輥 3:升降支架 31:立柱 32:滑軌 4:橫樑 41:滑動塊 42:轉輪 5:吸盤臂 51:從動輪 52:同步帶 53:動力源 54:傳動軸 6:吸盤組 61:旋轉架 62:吸盤 62a:吸盤的吸附面 7:對中機構 71:對中靠板 72:連接桿 73:主桿 74:直角轉向器 75:壓力感測器 76:防撞墊 8:止擋裝置 9:箱體 10:升降動力裝置 11:自動分板輸送機構 111:升降托料部 111a:升降托料部的進口端 111b:升降托料部的出口端 111c:基座 112:雙層輸送部 113:升降驅動機構 114:升降接駁板1: rack 2: conveyor roller 3: Lifting bracket 31: Column 32: Slide rail 4: beam 41: Sliding block 42: Runner 5: Suction cup arm 51: driven wheel 52: Synchronous belt 53: power source 54: drive shaft 6: Suction cup group 61: Rotating frame 62: Suction Cup 62a: The suction surface of the suction cup 7: Centering agency 71: centering against the board 72: connecting rod 73: Main pole 74: Right Angle Steering Gear 75: pressure sensor 76: Anti-collision pad 8: Stop device 9: Cabinet 10: Lifting power unit 11: Automatic sub-board conveying mechanism 111: Lifting and supporting part 111a: The inlet end of the lifting part 111b: The outlet end of the lifting part 111c: base 112: Double-layer conveyor 113: Lifting drive mechanism 114: Lifting connection plate

下面結合圖式和實施例對本發明進一步說明。 圖1是本發明的較佳實施例的正視示意圖。 圖2是圖1的A處的放大圖。 圖3是本發明的較佳實施例的側視示意圖。 圖4是圖3的B處的放大圖。 圖5是本發明的對中機構的原理示意圖。 圖6是本發明的吸盤組的結構示意圖。 圖7是本發明的吸盤組、吸盤臂、橫樑、升降支架的位置關係圖。 圖8是本發明的較佳實施例的立體示意圖。 圖9是本發明的自動分板輸送機構的結構圖。 圖10是本發明的機架、輸送輥、自動分板輸送機構的關係示意圖。 圖11是本發明的另一種實施例的橫樑與升降支架的結構示意圖。The present invention will be further described below in conjunction with the drawings and embodiments. Figure 1 is a schematic front view of a preferred embodiment of the present invention. Fig. 2 is an enlarged view of A in Fig. 1. Figure 3 is a schematic side view of a preferred embodiment of the present invention. Fig. 4 is an enlarged view of B in Fig. 3. Fig. 5 is a schematic diagram of the principle of the centering mechanism of the present invention. Figure 6 is a schematic diagram of the structure of the suction cup assembly of the present invention. Fig. 7 is a positional relationship diagram of the sucker group, sucker arm, cross beam, and lifting bracket of the present invention. Fig. 8 is a perspective view of a preferred embodiment of the present invention. Fig. 9 is a structural diagram of the automatic board separation conveying mechanism of the present invention. Fig. 10 is a schematic diagram of the relationship among the frame, the conveying roller, and the automatic plate-dividing conveying mechanism of the present invention. Fig. 11 is a structural diagram of a cross beam and a lifting bracket according to another embodiment of the present invention.

1:機架 1: rack

2:輸送輥 2: conveyor roller

3:升降支架 3: Lifting bracket

31:立柱 31: Column

4:橫樑 4: beam

5:吸盤臂 5: Suction cup arm

6:吸盤組 6: Suction cup group

7:對中機構 7: Centering agency

8:止擋裝置 8: Stop device

9:箱體 9: Cabinet

10:升降動力裝置 10: Lifting power unit

Claims (10)

一種彩鋼板翻轉合板裝置，其包括：一機架、一輸送輥、一抬升裝置、一吸盤組；該機架為沿一進料方向設置的一縱長形機架；該輸送輥垂直於該機架並水準間隔設置；該抬升裝置設置在該機架的一側，並設置有至少一個位於相鄰該輸送輥之間的一吸盤臂，該吸盤臂的後端在該抬升裝置的驅動下上下移動；該吸盤組包括一旋轉架以及設置在該旋轉架上的複數個吸盤；該旋轉架設置在該吸盤臂的後端並由一旋轉動力裝置驅動在平行於該輸送輥的豎直面上轉動，使得該吸盤組能整體翻轉，從而使得該些吸盤的吸附面向上或者向下；該吸盤臂帶動該吸盤組穿過平行的該輸送輥之間的間隙上下運動。A color steel plate turning and plywood device, comprising: a frame, a conveying roller, a lifting device, and a suction cup group; the frame is a longitudinal frame arranged along a feeding direction; the conveying roller is perpendicular to the The racks are arranged horizontally and spaced apart; the lifting device is arranged on one side of the rack, and is provided with at least one sucker arm located between the adjacent conveying rollers, and the rear end of the sucker arm is driven by the lifting device Move up and down; the sucker group includes a rotating frame and a plurality of suckers arranged on the rotating frame; the rotating frame is arranged at the rear end of the sucker arm and driven by a rotating power device on a vertical surface parallel to the conveying roller The rotation enables the suction cup assembly to be turned over as a whole, so that the suction surfaces of the suction cups are upward or downward; the suction cup arm drives the suction cup assembly to move up and down through the gap between the parallel conveying rollers. 如請求項1所述的彩鋼板翻轉合板裝置，其中該抬升裝置包括豎直設置在該機架一側的一升降支架、橫向連接在該升降支架上的一橫樑；該橫樑由一升降動力裝置驅動在該升降支架上上下運動；該吸盤臂與該橫樑垂直設置；該橫樑上下運動時，該吸盤臂、該吸盤組可穿過平行的該輸送輥之間的間隙上下運動。The color steel plate turning and plywood device according to claim 1, wherein the lifting device includes a lifting bracket vertically arranged on one side of the frame, and a beam connected to the lifting bracket transversely; the beam is driven by a lifting power device The drive moves up and down on the lifting bracket; the suction cup arm is arranged perpendicular to the cross beam; when the cross beam moves up and down, the suction cup arm and the suction cup set can move up and down through the gap between the parallel conveying rollers. 如請求項2所述的彩鋼板翻轉合板裝置，其中該橫樑設置一滑動塊，該升降支架設置一滑軌；透過該滑動塊和該滑軌的相互配合，使該橫樑和該升降支架可移動的連接在一起；該升降動力裝置為電動或氣動的升降機構。The color steel plate turning and plywood device according to claim 2, wherein the beam is provided with a sliding block, and the lifting bracket is provided with a sliding rail; through the cooperation of the sliding block and the sliding rail, the beam and the lifting bracket are movable The lifting power device is an electric or pneumatic lifting mechanism. 如請求項1所述的彩鋼板翻轉合板裝置，其中該抬升裝置包括豎直設置在該機架一側的一升降支架、橫向連接在該升降支架上的一橫樑；該橫樑通過一轉輪與該升降支架樞轉連接，該轉輪由一動力源驅動進行轉動；該吸盤臂被該橫樑帶動以該轉輪為軸心轉動；該吸盤臂轉動時，該吸盤臂的後端及該吸盤組可穿過平行的該輸送輥之間的間隙上下運動。The color steel plate turning and plywood device according to claim 1, wherein the lifting device includes a lifting bracket vertically arranged on one side of the frame, and a beam connected to the lifting bracket transversely; the beam is connected to The lifting bracket is pivotally connected, the runner is driven to rotate by a power source; the suction cup arm is driven by the beam to rotate with the runner as the axis; when the suction cup arm rotates, the rear end of the suction cup arm and the suction cup assembly It can move up and down through the gap between the parallel conveying rollers. 如請求項1至4中任一項所述的彩鋼板翻轉合板裝置，其中該旋轉動力裝置包括一主動輪、一從動輪、一同步帶、一動力源、一傳動軸；該動力源通過該傳動軸與該主動輪相連；該主動輪透過該同步帶與該從動輪相連；該從動輪連接一轉軸，該轉軸穿過該吸盤臂側面與該旋轉架側面固接。The color steel plate inverting plywood device according to any one of claims 1 to 4, wherein the rotating power device includes a driving wheel, a driven wheel, a timing belt, a power source, and a transmission shaft; the power source passes through the The driving shaft is connected with the driving wheel; the driving wheel is connected with the driven wheel through the timing belt; the driven wheel is connected with a rotating shaft, and the rotating shaft passes through the side of the suction cup arm and is fixedly connected to the side of the rotating frame. 如請求項1至4中任一項所述的彩鋼板翻轉合板裝置，其中該機架上還設置一對中機構；該對中機構包括設置在該輸送輥兩端處的一對中靠板；該對中靠板與一連接桿可轉動的連接；該連接桿與一主桿可轉動的連接，該主桿中心和一直角轉向器相連接；該直角轉向器可帶動該主桿以該主桿中心為旋轉中心旋轉。The color steel plate inverting plywood device according to any one of claims 1 to 4, wherein the frame is further provided with a centering mechanism; the centering mechanism includes a pair of centering plates arranged at both ends of the conveying roller The centering backing plate is rotatably connected with a connecting rod; the connecting rod is rotatably connected with a main rod, and the center of the main rod is connected with a right-angle diverter; the right-angle diverter can drive the main rod to the The center of the main rod is the center of rotation. 如請求項6所述的彩鋼板翻轉合板裝置，其中該對中靠板上設置一壓力感測器和一防撞墊。The color steel plate turning and plywood device according to claim 6, wherein a pressure sensor and an anti-collision pad are provided on the centering support plate. 如請求項1至4中任一項所述的彩鋼板翻轉合板裝置，其中該機架上還設置可上下運動的一止擋裝置，位於該輸送輥之間；該止擋裝置向上伸出該輸送輥所在平面，或者向下縮回至該輸送輥所在平面下。The color steel plate turning and plywood device according to any one of claims 1 to 4, wherein a stop device that can move up and down is provided on the frame, and is located between the conveying rollers; the stop device extends upward The plane of the conveying roller, or retract down to the plane of the conveying roller. 如請求項8所述的彩鋼板翻轉合板裝置，其中該止擋裝置下方設置電動或氣動的一升降機構；該止擋裝置與該輸送輥平行設置。According to claim 8 of the color steel plate turning and plywood device, an electric or pneumatic lifting mechanism is arranged below the stopping device; the stopping device is arranged in parallel with the conveying roller. 如請求項1至4中任一項所述的彩鋼板翻轉合板裝置，其中該機架下方還設置複數個箱體。The color steel plate turning and plywood device according to any one of claims 1 to 4, wherein a plurality of boxes are further arranged under the frame.
TW109114930A 2019-05-06 2020-05-05 Color steel plate turnover plywood device TWI751545B (en)

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