TW202031581A - Filming device and filming method capable of efficiently adhering film onto adhered member while maintaining high positioning precision - Google Patents
Filming device and filming method capable of efficiently adhering film onto adhered member while maintaining high positioning precision Download PDFInfo
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- TW202031581A TW202031581A TW109104383A TW109104383A TW202031581A TW 202031581 A TW202031581 A TW 202031581A TW 109104383 A TW109104383 A TW 109104383A TW 109104383 A TW109104383 A TW 109104383A TW 202031581 A TW202031581 A TW 202031581A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
- B29C63/0013—Removing old coatings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/021—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material characterized by the junction of material sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/027—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by a squeegee
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- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
本發明涉及薄膜黏貼裝置以及薄膜黏貼方法。The invention relates to a film sticking device and a film sticking method.
以往,有一種薄膜黏貼裝置已被知曉,其是將沿第一供給路供給的薄膜黏貼在沿與第一供給路相平行的第二供給路供給的被黏貼構件上(例如,參照專利文獻1)。In the past, a film sticking device has been known, which sticks a film supplied along a first supply path on a member to be adhered supplied along a second supply path parallel to the first supply path (for example, refer to
圖12是用於說明以往的薄膜黏貼裝置900的示意圖。在圖12中,符號520以及符號620表示供給輥,符號630表示捲繞輥,符號530表示用於形成層積膜片的層積膜片形成部。FIG. 12 is a schematic diagram for explaining a conventional
如圖12所示,以往的薄膜黏貼裝置900包括:層積膜供給部500,用於將層積有黏貼膜和離型膜20的長條形層積膜30沿規定的層積膜供給路L3(圖12中從符號P3向P1的向右方向的供給路)進行供給;被黏貼構件供給部600,用於將被黏貼構件40沿與層積膜供給路L3並列的被黏貼構件供給路L1(圖12中經過符號P2的向右方向的供給路)進行供給;吸附裝置700,用於將形成自層積膜30的層積膜片30a從層積膜供給路L3的規定區域P3移送至預壓接台810的規定區域P1;以及黏貼部800,用於在通過預壓接台810將層積膜片30a上的黏貼膜吸附,並且通過卡盤(Clamper)820將離型膜20固定的狀態下,通過將預壓接台810沿規定路徑L2移送至黏貼區域P2,藉以將黏貼膜片10a從離型膜20剝離,並且將黏貼膜片10a黏貼在被黏貼構件40上。As shown in FIG. 12, the conventional
根據以往的薄膜黏貼裝置900,由於具備:層積膜供給部500,用於將層積有黏貼膜和離型膜20的長條形層積膜30沿規定的層積膜供給路L3進行供給;以及被黏貼構件供給部600,用於將被黏貼構件40沿與層積膜供給路L3並列的被黏貼構件供給路L1進行供給,因此長條形的黏貼膜10與長條形的被黏貼構件40就不會相互重合,避免了長條形的黏貼膜10與長條形的被黏貼構件40在相互重合的狀態下進行定位,這樣一來,就不存在定位誤差的累計,藉以能夠以高定位精度將黏貼膜片10a與被黏貼構件40進行黏貼。According to the conventional
[專利文獻1] 國際公開第2005-100220號 近年來,行業普遍需要一種能夠在維持高定位精度的狀態下,高效地將薄膜黏貼在被黏貼構件上的薄膜黏貼裝置。[Patent Document 1] International Publication No. 2005-100220 In recent years, the industry generally needs a film sticking device that can efficiently stick the film on the sticking member while maintaining high positioning accuracy.
然而,在以往的薄膜黏貼裝置900中,由於需要將層積膜片30a移送至預壓接台810、或是通過卡盤820將離型膜20固定這樣的步驟,並且在將黏貼膜片10a黏貼至被黏貼構件40之前需要在暫時停止的狀態下進行定位,因此難以大幅縮短作業時間,藉以導致難以高效地將薄膜黏貼在被黏貼構件上。However, in the conventional
本發明鑒於上述問題,目的是提供一種薄膜黏貼裝置,能夠在維持高定位精度的狀態下,高效地將薄膜黏貼在被黏貼構件上。In view of the above-mentioned problems, the purpose of the present invention is to provide a film sticking device that can efficiently stick a film on a sticking member while maintaining high positioning accuracy.
本發明的薄膜黏貼裝置,其特徵在於,包括:層積膜供給部,將層積有黏貼膜和離型膜的層積膜沿規定的層積膜供給路進行供給;被黏貼構件供給部,將被黏貼構件沿與所述層積膜供給路並列的被黏貼構件供給路進行供給;以及黏貼部,具有能夠在所述層積膜供給路與所述被黏貼構件供給路之間橫跨移動的輥,通過使所述輥轉動,在將形成在所述黏貼膜上的黏貼膜片從所述離型膜剝離後黏貼至所述被黏貼構件。The film sticking device of the present invention is characterized by comprising: a laminated film supply section for supplying the laminated film on which the adhesive film and the release film are laminated along a predetermined laminated film supply path; and the adhered member supply section, The adhered member is supplied along the adhered member supply path that is parallel to the laminated film supply path; and an adhesive part is provided that can move across the laminated film supply path and the adhered member supply path The roll of the roll is rotated, the adhesive film sheet formed on the adhesive film is peeled from the release film and then adhered to the adhered member.
在本發明的薄膜黏貼裝置中,所述輥為黏著輥。In the film sticking device of the present invention, the roller is a sticking roller.
在本發明的薄膜黏貼裝置中,所述黏貼部進一步具有:剝離台,在將所述黏貼膜片從所述離型膜剝離時可從下側對所述離型膜進行支撐;以及黏貼台,在將所述黏貼膜片黏貼至所述被黏貼構件時可從下側對所述被黏貼構件進行支撐,所述輥可在所述剝離台以及所述黏貼台上移動,所述剝離台的表面與所述黏貼台的表面處於同一平面。In the film sticking device of the present invention, the sticking part further has: a peeling station that can support the release film from below when the sticking film is peeled from the release film; and an sticking station , When the adhesive film is pasted to the pasted member, the pasted member can be supported from below, the roller can move on the peeling table and the pasting table, the peeling table The surface is on the same plane as the surface of the sticking table.
在本發明的薄膜黏貼裝置中,所述剝離台與所述黏貼台相互隔開配置,並且從側面看所述剝離台與所述黏貼台是連續的。In the film pasting device of the present invention, the peeling station and the pasting station are arranged separately from each other, and the peeling station and the pasting station are continuous when viewed from the side.
在本發明的薄膜黏貼裝置中,所述剝離台以及所述黏貼台中的一方設有凸部,另一方設有具有可供所述凸部轉動的空間的凹部。In the film sticking device of the present invention, one of the peeling table and the sticking table is provided with a convex portion, and the other is provided with a concave portion having a space in which the convex portion can rotate.
在本發明的薄膜黏貼裝置中,所述黏貼部進一步具有:第一攝像元件,可對從所述離型膜剝離的所述黏貼膜片的規定區域進行攝像;第二攝像元件,可對所述被黏貼構件上被黏貼所述黏貼膜片的區域中與可通過所述第一攝像元件進行攝像的區域相對應的區域進行攝像;以及姿態控制部,能夠通過對所述層積膜供給部與所述剝離台的組以及所述被黏貼構件供給路與所述黏貼台的組中的一組進行調整,藉以對被黏貼在所述被黏貼構件上的所述黏貼膜片的位置以及姿態進行調整。In the film sticking device of the present invention, the sticking part further has: a first imaging element capable of imaging a predetermined area of the sticking film peeled from the release film; and a second imaging element capable of imaging all The area on the adhered member where the adhesive film sheet is adhered is imaged in an area corresponding to an area that can be imaged by the first image pickup element; and an attitude control unit that can pass through the laminated film supply unit Adjust with one of the group of the peeling station and the group of the adhered member supply path and the adhesive table, so as to adjust the position and posture of the adhesive film to be stuck on the adhered member Make adjustments.
在本發明的薄膜黏貼裝置中,所述第一攝像元件與所述第二攝像元件相互連結。In the film sticking device of the present invention, the first imaging element and the second imaging element are connected to each other.
在本發明的薄膜黏貼裝置中,從將所述層積膜供給至將所述黏貼膜片從所述離型膜剝離的區域時所述黏貼膜片上的位於與所述被黏貼構件供給路相反一側的端部位置,直至在將所述黏貼膜片黏貼至所述被黏貼構件時所述黏貼膜片上的位於所述層積膜供給路一側的端部位置的長度為所述輥的圓周的整數倍。In the film sticking device of the present invention, when the laminated film is supplied to the area where the sticking film is peeled from the release film, the sticking film is positioned on the sticking member supply path The length of the end position on the opposite side up to the end position on the laminated film supply path side of the adhesive film when the adhesive film is pasted to the adhered member is the An integer multiple of the circumference of the roller.
在本發明的薄膜黏貼裝置中,所述輥可朝從平面看與所述被黏貼構件供給路相垂直的方向轉動。In the film sticking device of the present invention, the roller can be rotated in a direction perpendicular to the supply path of the sticking member when viewed in plan.
在本發明的薄膜黏貼裝置中,所述黏貼部進一步具有:黏貼膜片形成部,按照規定的間隔在所述層積膜上開槽藉以形成所述黏貼膜片,在將所述輥的寬度設為W,將所述黏貼膜片的長度方向上的長度設為L時,滿足W≥L。 在本發明的薄膜黏貼裝置中,作為所述輥,採用的是在轉軸方向上的至少一方的端部上捲繞有非黏著輥套(Cover)的輥。In the film sticking device of the present invention, the sticking part further has: sticking film forming part, grooves are formed in the laminated film at predetermined intervals to form the sticking film, and the width of the roller is reduced When it is set to W and the length in the longitudinal direction of the adhesive film sheet is set to L, W≥L is satisfied. In the film sticking device of the present invention, as the roller, a non-adhesive roller cover (Cover) is wound around at least one end in the rotation axis direction.
本發明的薄膜黏貼方法,其特徵在於,包含:層積膜供給步驟,將層積有黏貼膜和離型膜的層積膜沿規定的層積膜供給路進行供給;被黏貼構件供給步驟,將被黏貼構件沿與所述層積膜供給路並列的被黏貼構件供給路進行供給;以及黏貼膜片黏貼步驟,通過轉動輥使其在所述層積膜供給路與所述被黏貼構件供給路之間橫跨移動,在將形成在所述黏貼膜上的黏貼膜片從所述離型膜剝離後黏貼至所述被黏貼構件。The film sticking method of the present invention is characterized by comprising: a laminated film supply step of supplying the laminated film on which the adhesive film and the release film are laminated along a predetermined laminated film supply path; and the adhered member supply step, The adhered member is supplied along the adhered member supply path that is parallel to the laminated film supply path; and the step of sticking the film sheet is to supply the adhered member in the laminated film supply path by rotating a roller Moving across the roads, the adhesive film sheet formed on the adhesive film is peeled from the release film and then adhered to the adhered member.
在本發明的薄膜黏貼方法中,在所述層積膜供給步驟以及所述被黏貼構件供給步驟的前端,進一步包含:非黏著輥套捲繞步驟,將非黏著輥套捲繞在所述輥的轉軸方向上的至少一方的端部上。In the film sticking method of the present invention, at the front end of the step of supplying the laminated film and the step of supplying the adhered member, further comprising: a step of winding a non-adhesive roller sleeve around the roller At least one end in the direction of the axis of rotation.
[發明效果]
根據本發明的薄膜黏貼裝置以及薄膜黏貼方法,由於具備:層積膜供給部,將層積有黏貼膜和離型膜的層積膜沿規定的層積膜供給路進行供給;以及被黏貼構件供給部,將被黏貼構件沿與層積膜供給路並列的被黏貼構件供給路進行供給,因此與以往的薄膜黏貼裝置900一樣,黏貼膜與被黏貼構件不會相互重合,避免了黏貼膜與被黏貼構件在相互重合的狀態下進行定位,藉以能夠以高定位精度將黏貼膜片與被黏貼構件進行黏貼。[Invention Effect]
According to the film sticking device and the film sticking method of the present invention, since it is provided with: a laminated film supply part, the laminated film on which the adhesive film and the release film are laminated is supplied along a predetermined laminated film supply path; and the adhered member The supply part supplies the adhered member along the adhered member supply path parallel to the laminated film supply path. Therefore, like the conventional film sticking
根據本發明的薄膜黏貼裝置以及薄膜黏貼方法,由於具有能夠在層積膜供給路與被黏貼構件供給路之間橫跨移動的輥,並且能夠在通過轉動輥將形成在黏貼膜上黏貼膜片從離型膜上剝離後黏貼至被黏貼構件,因此能夠以一個連續地且一體化的運作來完成:剝離黏貼膜片的步驟、將黏貼膜片移送至被黏貼構件的步驟、以及將黏貼膜片黏貼在被黏貼構上的步驟。因此,就不需要如以往的薄膜黏貼裝置900般,將黏貼膜片移送至預壓接台、或是通過卡盤將離型膜固定、或者在將黏貼膜片黏貼至被黏貼構件之前需要在暫時停止的狀態下進行定位。這樣一來,就能夠縮短作業時間,藉以能夠高效率地將黏貼膜片黏貼在被黏貼構件上。According to the film sticking device and the film sticking method of the present invention, since it has a roller that can move across the laminated film supply path and the adhered member supply path, the film sheet can be pasted on the adhesive film by rotating the roller. After peeling from the release film and pasting to the adhered member, it can be completed in a continuous and integrated operation: the step of peeling the adhesive film, the step of transferring the adhesive film to the member to be adhered, and the adhesive film The step of pasting the sheet on the pasted structure. Therefore, there is no need to transfer the adhesive film to the pre-crimping station, or to fix the release film by a chuck as in the conventional
因此,根據本發明的薄膜黏貼裝置以及薄膜黏貼方法,能夠在維持高定位精度的狀態下,高效地將薄膜黏貼在被黏貼構件上。Therefore, according to the film sticking device and the film sticking method of the present invention, it is possible to efficiently stick the film on the sticking member while maintaining high positioning accuracy.
另外,根據本發明的薄膜黏貼裝置以及薄膜黏貼方法,由於具有上述構成,因此能夠使輥在相同的路徑上反復移動,此情況下,由於不易產生位置偏移,因此即便是在需要大量生產黏貼有黏貼膜片的被黏貼構件的情況下,也能夠高效率地將黏貼膜片黏貼在被黏貼構件上。In addition, according to the film sticking device and the film sticking method of the present invention, due to the above-mentioned structure, the roller can be moved repeatedly on the same path. In this case, position shift is not easy to occur, so even when mass production is required Even in the case of a member to be adhered with a film, the film can be efficiently adhered to the member.
另外,根據本發明的薄膜黏貼裝置,由於具有上述構成,因此在進行剝離時就不需要配置用於夾持黏貼膜的卡盤和預壓接台,藉以能夠防止薄膜黏貼裝置的大型化。而且,由於只需要轉動輥就能夠進行黏貼膜片的剝離、移送以及黏貼,因此在輥上就不必非要配置角度感測器等機構,藉以能夠以較為簡單的配置來進行黏貼膜片的剝離、移送以及黏貼。In addition, according to the film sticking device of the present invention, due to the above-mentioned structure, there is no need to arrange a chuck and a pre-compression stand for holding the sticking film during peeling, thereby preventing the film sticking device from increasing in size. Moreover, since only the rotating roller is required to peel off, transfer, and stick the adhesive film, it is not necessary to arrange an angle sensor and other mechanisms on the roller, so that the adhesive film can be peeled off with a relatively simple configuration. , Transfer and paste.
以下,將對本發明的薄膜黏貼裝置以及薄膜黏貼方法進行說明。圖中所展示的實施方式均為模式圖,因此並不一定反映實際的尺寸。Hereinafter, the film sticking device and the film sticking method of the present invention will be described. The embodiments shown in the figure are all schematic diagrams, and therefore do not necessarily reflect the actual size.
[實施方式一][Embodiment One]
1.實施方式一中層積膜30以及被黏貼構件40的構成1. The first embodiment of the structure of the laminated
在對實施方式一涉及的薄膜黏貼裝置1進行說明之前,先對層積膜30以及被黏貼構件40進行說明。Before describing the
圖1是用於說明實施方式一中層積膜30的圖。其中,圖1(a)是層積膜30的截面圖,圖1(b)是層積膜30的平面圖。FIG. 1 is a diagram for explaining the laminated
層積膜30是層積有黏貼膜10和離型膜20的一長條形薄膜(參照圖1(a))。The laminated
黏貼膜10為覆蓋膜(Coverlay film),在其覆蓋膜主體12的一個表面上具有熱硬化黏著材料層14(以下也將黏貼膜10稱為覆蓋膜10)。在將黏貼膜10從離型膜20剝離前的階段,通過在黏貼膜10上按規定的間隔進行開槽,藉以形成黏貼膜片10a(參照圖1(b))。在進行剝離時,是將黏貼膜片10a剝離後黏貼至被黏貼構件40上。The
離型膜20由PET樹脂構成,其是用於保護黏著材料層14的表面的薄膜。The
黏著材料層14與離型膜20在將層間的空氣排出後緊密地接合成層積狀態,當黏著材料層14接觸到常溫空氣後,就能夠將離型膜20從黏貼膜10上剝離。The
被黏貼構件40為一長條形薄膜狀的構件,其通過後述的被黏貼構件供給部200被在卷對卷(Roll to Roll)進行輸送。被黏貼構件40是一個形成有導體圖案的柔性佈線基板。The adhered
2.實施方式一涉及的薄膜黏貼裝置1的構成2. The structure of the film sticking
下面,將對實施方式一涉及的薄膜黏貼裝置1進行說明。Next, the
圖2是用於說明實施方式一涉及的薄膜黏貼裝置1的斜視圖。FIG. 2 is a perspective view for explaining the
圖3是用於說明實施方式一涉及的薄膜黏貼裝置1的圖。其中,圖3(a)是薄膜黏貼裝置1的平面圖,圖3(b)是薄膜黏貼裝置1的正面圖。在圖3(a)中,為了便於說明,省略了第一攝像元件342以及第二攝像元件343的圖示。FIG. 3 is a diagram for explaining the
圖4是用於說明實施方式中各個攝像元件342、343以及連結部344、345的平面圖。FIG. 4 is a plan view for explaining the
圖5是用於說明實施方式一中輥311的運作的圖。其中,圖5(a)是當輥311位於黏貼膜片的端部時的示意圖,圖5(b)是展示輥311轉動時的形態的示意圖。FIG. 5 is a diagram for explaining the operation of the
實施方式一涉及的薄膜黏貼裝置1如圖2以及圖3所示,具備:層積膜供給部100、被黏貼構件供給部200、以及黏貼部300。層積膜供給部100、被黏貼構件供給部200、以及黏貼部300均被配置在同一基座B上。As shown in FIG. 2 and FIG. 3, the
(1)層積膜供給部100(1) Laminated
層積膜供給部100如圖2~圖4所示,具有:用於提供層積膜30的供料輥120、用於對從層積膜30上剝離了覆蓋膜10後的離型膜20進行捲繞的捲繞輥130、以及驅動機構部(未圖示),並以卷對卷的方式沿規定的層積膜供給路110(參照圖3(a))將層積膜30提供至後述的剝離台320上的規定剝離區域112(參照圖5)。As shown in FIGS. 2 to 4, the laminated
層積膜供給路110是將層積膜30(離型膜20)從供料輥120經由黏貼部300的剝離台直至被捲繞在捲繞輥130上的一條輸送路徑(參照圖3(a))。The laminated
層積膜供給部100連同後述的剝離台320一同被配置在一個基座160上(參照圖2以及圖3(b)),並且能夠整體化地朝θ方向(參照圖3中的箭頭)或是x、y方向移動。通過這樣,就能夠對層積膜供給部100與剝離台320的組的位置和姿態(角度和高度)進行調整。The laminated
供料輥120以及捲繞輥130位於比後述的剝離台320更上方的位置上(參照圖2以及圖3(b))。這樣設置是因為需要避免在通過後述的姿態控制部移動基座160時導致供料輥120和捲繞輥130觸碰到其他的部位或是因供料輥120或捲繞輥130導致空間狹小藉以影響操作性。The
(2)被黏貼構件供給部200(2) Adhesive
被黏貼構件供給部200如圖2~圖4所示,具有:用於提供長條形的被黏貼構件40的供料輥220、以及用於捲繞黏貼有黏貼膜的被黏貼構件40的捲繞輥230,被黏貼構件供給部200以卷對卷的方式沿規定的被黏貼構件供給路210(參照圖3(a))將被黏貼構件40提供至後述的黏貼台330上的規定的黏貼區域212(參照圖5)。As shown in FIGS. 2 to 4, the adhered
被黏貼構件供給路210是將被黏貼構件40從供料輥220經由黏貼部300的黏貼台直至被捲繞在捲繞輥230上的一條輸送路徑(參照圖3(a))。The adhered
供料輥220以及捲繞輥230位於比後述的黏貼台330更下方的位置上(參照圖2以及圖3(b))。The
(3)黏貼部300(3) Pasting
黏貼部300如圖2~圖4所示,具有:輥部310、剝離台320、黏貼台330、定位部340、預剝離部350(參照圖(a))、以及黏貼膜片形成部360(參照圖3(a))。黏貼部300在使輥311轉動後將黏貼膜片10a從離型膜20上剝離(一邊剝離一邊將黏貼膜片10a轉移至輥311的表面),並且轉動輥311將黏貼膜片10a移送至被黏貼構件40的規定位置上,並且轉動輥311將黏貼膜片10a黏貼在被黏貼構件40上。As shown in FIGS. 2 to 4, the sticking
(3-1)輥部310(3-1)
輥部310如圖2以及圖3(b)所示,具有:被配置為在剝離台320以及黏貼台330的上方從平面看在被黏貼構件供給路210與層積膜供給路110之間(沿與被黏貼構件供給路210相垂直的方向相互平行)橫跨的兩條軸314;通過輥支撐部313懸吊在該軸314之間的輥311;使輥支撐部313連同輥311一同沿軸314移動的寬度方向移動機構部(未圖示);以及通過使輥支撐部313上下移動藉以使輥311的高度位置上下移動的上下移動機構部(未圖示)。另外,上下移動機構部可以只使對輥311進行支撐的部分上下移動,而不是使整個輥支撐部313上下移動。As shown in Figs. 2 and 3(b), the
輥311是一個能夠在剝離台320以及黏貼台330上在層積膜供給路110與被黏貼構件供給路210之間橫跨移動的輥。輥311可以朝從平面看與被黏貼構件供給路210相垂直的方向移動,也可以朝從平面看與層積膜供給路110相垂直的方向移動。另外,在實施方式一中,由於只要能夠使輥在剝離台320以及黏貼台330上移動便可,因此未在輥311主體上設置驅動機構和感測器,也未設置吸附機構。The
另外,「相垂直的方向」不僅僅指完全相差90°的方向,還包括從90°偏差幾度或十幾度的角度(大致垂直)的方向。In addition, the "perpendicular direction" not only refers to directions that are completely different by 90°, but also includes directions that deviate from 90° by a few degrees or ten degrees (substantially perpendicular).
關於輥311的具體運作,將在「實施方式一涉及的薄膜黏貼裝置1的運作(實施方式一涉及的薄膜黏貼方法)」中詳細說明。The specific operation of the
輥311是一個在表面配置有黏著性物質(例如黏著性橡膠)的輥。可以僅是輥的表面具有黏著性物質,也可以是整個輥由黏著性物質構成。黏著輥的黏著強度大於層積膜30上的黏貼膜10與離型膜20之間的黏著強度。另外,在將輥311的寬度設為W,將黏貼膜片10a的長度方向上的長度設為L時,滿足W≥L。The
寬度方向移動機構部(未圖示),具有設置在合適的部位上(例如輥支撐部313與軸314的連結部分)的驅動機構,在使輥支撐部313以及輥311沿兩條軸314移動時,同步移動輥支撐部313以及輥311,藉以使輥311不會相對於軸314發生傾斜。The width direction moving mechanism (not shown) has a drive mechanism provided at a suitable location (for example, the connecting portion of the
從將層積膜30(黏貼膜10)供給至將黏貼膜片10a從離型膜20剝離的區域(剝離區域112)時黏貼膜片10a上的位於與被黏貼構件供給路210相反一側的端部位置,直至在將黏貼膜片10a黏貼至被黏貼構件40時黏貼膜片10a上的位於層積膜供給路110一側的端部位置的長度為輥311的圓周(2πr)的整數倍。在實施方式一中為一倍(參照圖5(a)),但也可以是大於等於兩倍的整數倍。When the laminated film 30 (adhesive film 10) is supplied to the area where the
(3-2)剝離台320以及黏貼台330(3-2)
剝離台320如圖5所示,是一個在將黏貼膜片10a從離型膜20上剝離時可從下側對離型膜20進行支撐的台。剝離台320被配置在層積膜供給路110中包含將黏貼膜片10a從離型膜20上剝離的剝離區域112(與剝離區域112相重疊)的位置上。As shown in FIG. 5, the peeling table 320 is a table that can support the
剝離台320為一個平板狀構件,剝離台320上設置有從平面看深入黏貼台330側面的凸部322。The peeling table 320 is a flat member, and the peeling table 320 is provided with a
黏貼台330如圖5所示,是一個在將黏貼膜片10a黏貼在被黏貼構件40上時可從下側對被黏貼構件40進行支撐的台。黏貼台330被配置在被黏貼構件供給路210中包含用於黏貼黏貼膜片10a的黏貼區域212(與黏貼區域212相重疊)的位置上。黏貼台330上設置有具有從平面看可供剝離台320的凸部322轉動的空間的凹部332。As shown in FIG. 5, the sticking table 330 is a table that can support the sticking
另外,黏貼台330上還配置有:在將黏貼膜片10a黏貼在被黏貼構件40上時用於從下側對被黏貼構件40進行吸附後固定被黏貼構件40的吸附孔334、以及用於對黏貼台330進行加熱的加熱器336(參照圖8)。In addition, the sticking table 330 is also provided with
剝離台320的表面與黏貼台330的表面被配置有同一平面上(即,兩者的表面之間不存在落差(處於同一高度位置上))。剝離台320與黏貼台330相互隔開配置,並且從側面看剝離台320與黏貼台330是連續的。The surface of the peeling table 320 and the surface of the sticking table 330 are arranged on the same plane (that is, there is no drop (at the same height position) between the two surfaces). The peeling
(3-3)定位部340(3-3) Positioning
定位部340如圖2、圖3(b)以及圖4所示,具有:四個第一攝像元件342、四個第二攝像元件343、用於連結第一攝像元件342與第二攝像元件343的連結部344、345、使各個攝像元件以及連結部沿層積膜供給路的方向移動的攝像元件移動機構346、以及姿態控制部(未圖示)。The
第一攝像元件342是一個可對從離型膜20上剝離的黏貼膜片10a的規定區域(在實施方式一中黏貼膜片10a的四個角落)進行攝像的攝像機。另外,第一攝像元件342例如能夠以形成在剝離台320上的規定的對準記號為基準,來對被供給來的黏貼膜片10a進行定位。The
第二攝像元件343是一個可對與在將黏貼膜片10a黏貼在被黏貼構件40上時黏貼膜片10a上的可通過第一攝像元件342進行攝像的區域相對於的區域(在實施方式一中為進行黏貼後的黏貼膜片10a的四個角落處的區域)進行攝像的攝像機。另外,第二攝像元件343例如能夠以形成在黏貼台330上的規定的對準記號為基準,來對被供給來的被黏貼構件40進行定位。The
連結部344、345用於將對黏貼膜片10a的四個角落中的對應區域進行攝像的第一攝像元件342與第二攝像元件343連結。攝像元件移動機構346能夠在通過層積膜供給部100以及被黏貼構件供給部200提供(輸送)層積膜30和被黏貼構件40之前,按照黏貼膜片10a的寬度將各個攝像元件連同連結部344、345一同移動至規定位置上。攝像元件的移動可以通過手動來完成,也可以通過電機來完成。The connecting
姿態控制部(未圖示)能夠通過對層積膜供給部100與剝離台320的組進行調整,來調整被黏貼在被黏貼構件40上的黏貼膜片10a的位置以及姿態。具體來說,姿態控制部(未圖示)能夠根據第一攝像元件342以及第二攝像元件343的攝像資料,使載置有層積膜供給部100以及剝離台320的基座160朝θ方向(或是x、y方向)移動,並對被黏貼在被黏貼構件40上的黏貼膜片10a的位置以及姿態進行調整。The posture control unit (not shown) can adjust the position and posture of the
(3-4)預剝離部350(3-4)
預剝離部350用於在剝離區域112的前段處對層積膜30上的黏貼膜10與離型膜20之間的接合部分的一部分進行剝離。預剝離部350為設置在層積膜供給路110的側面的板狀的構件(參照圖3(a))。The
(3-5)黏貼膜片形成部360(3-5) Adhesive
黏貼膜片形成部360通過按照規定的間隔在黏貼膜10上開槽來形成黏貼膜片10a。槽的間隔L大於輥的寬度W。黏貼膜片形成部360配置在層積膜供給路110上的剝離區域112的前段(參照圖3(a)),通過切割刃切割至層積膜30的厚度方向的中途的方式(切割黏貼膜10)來進行開槽加工。The adhesive
3.實施方式一涉及的薄膜黏貼裝置1的運作(實施方式一涉及的薄膜黏貼方法)3. Operation of the
接下來,對實施方式一涉及的薄膜黏貼裝置1的運作(實施方式一涉及的薄膜黏貼方法)進行說明。Next, the operation of the
圖6是實施方式一涉及的薄膜黏貼方法的流程圖。FIG. 6 is a flowchart of the film sticking method according to the first embodiment.
圖7以及圖8是用於說明實施方式一中黏貼膜片黏貼步驟的截面圖。其中,圖7(a)~圖7(c)以及圖8(a)~圖8(c)為各步驟圖。7 and 8 are cross-sectional views for explaining the pasting step of pasting the film sheet in the first embodiment. Among them, Figs. 7(a) to 7(c) and Figs. 8(a) to 8(c) are diagrams of each step.
實施方式一涉及的薄膜黏貼方法如圖6所示,包含:層積膜供給步驟;被黏貼構件供給步驟;預剝離步驟;黏貼膜片形成步驟;以及黏貼膜片黏貼步驟。The film sticking method involved in the first embodiment is shown in FIG. 6 and includes: a laminated film supplying step; a sticking member supplying step; a pre-peeling step; a sticking film forming step; and a sticking film sticking step.
層積膜供給步驟是將層積有黏貼膜10和離型膜20的層積膜30沿規定的層積膜供給路110進行供給的步驟。The laminated film supply step is a step of supplying the
首先,層積膜供給部100從供料輥120釋放層積膜30,並且將層積膜30輸送至用於從離型膜20上剝離黏貼膜10的區域(剝離區域)。First, the laminated
被黏貼構件供給步驟是將被黏貼構件40沿被黏貼構件供給路210進行供給,並且將被黏貼構件40配置在用於將黏貼膜片10a黏貼在被黏貼構件40上的黏貼區域212上的步驟。在被黏貼構件供給步驟中,只要在將黏貼膜片10a黏貼在被黏貼構件40上之前將被黏貼構件40配置在黏貼區域212便可。例如,可是在層積膜供給步驟的前段進行、也可以在層積膜供給步驟與預剝離步驟之間、或預剝離步驟與黏貼膜片形成步驟之間、或是黏貼膜片形成步驟的後段進行,還可以在層積膜供給步驟、預剝離步驟、或是黏貼膜片形成步驟的進行過程中進行。另外,在黏貼膜片黏貼步驟中,只要是在通過輥311將黏貼膜片10a黏貼在被黏貼構件40之前,也可以在實施被黏貼構件供給步驟的過程中(例如剝離黏貼膜片10a的階段)中進行。The step of supplying the adhered member is a step of supplying the adhered
接下來,通過預剝離部350以規定的間隔在層積膜30上開槽藉以形成黏貼膜片10a(黏貼膜片形成步驟)。然後,將形成有黏貼膜片10a的層積膜30移送至剝離區域。Next, the
接下來,通過轉動輥311使其在層積膜供給路110與被黏貼構件供給路210之間橫跨移動,在將形成在黏貼膜10上的黏貼膜片10a從離型膜20剝離後將黏貼膜片10a黏貼至被黏貼構件40(黏貼膜片黏貼步驟)。黏貼膜片黏貼步驟的而具體過程如下。Next, the
(1)首先,將輥311配置在剝離區域112上配置的層積膜30上的與被黏貼構件供給路210相反一側的端部上(參照圖5(a)以及圖7(a))。(1) First, the
(2)接著,使輥311朝被黏貼構件供給路210一側移動。通過這樣,在從離型膜20上剝離黏貼膜片10a的同時,將黏貼膜片10a移送至輥311的表面(參照圖7(b))。即,輥311一邊將黏貼膜片10a剝離一邊將黏貼膜片10a朝黏貼區域212移送。(2) Next, the
(3)接著,進一步轉動輥311藉以將黏貼膜片10a整體移送至輥311的表面,再通過繼續轉動輥311將黏貼膜片10a向黏貼區域移送(參照圖7(c))。此時,在實施方式一中,黏貼膜片10a上的首先被剝離的端部位於距離之後被剝離的另一個端部旋轉半個圓周以上的位置處。此時輥311雖然是從剝離台320向黏貼台330轉動,但是由於從側面看剝離台320與黏貼台330是連續,因此輥311的高度位置幾乎不會發生變化。(3) Next, the
(4)接著,進一步轉動輥311,將黏貼膜片10a移送至被黏貼構件供給路210(參照圖8(a))。當首先從離型膜20上剝離的黏貼膜片10a的部分在轉動一周後來到輥311的表面正下方位置時,該位置也正好處於將黏貼膜片10a黏貼在被黏貼構件40上的起始位置上。(4) Next, the
(5)接著,進一步轉動輥311,將黏貼膜片10a黏貼在被黏貼構件40上(參照圖8(a))。此時,由於正處於通過加熱器336對黏貼台330進行加熱的過程中,因此黏貼膜片10a上的黏著材料層14在被溶融・固化後使得黏貼膜片10a能夠被黏貼在被黏貼構件40上。(5) Next, the
此時,層積膜供給部100在輸送層積膜30後,將黏貼膜片10a還未被剝離的區域配置在剝離區域112上,並且進行定位。At this time, the laminated
(6)接著,進一步轉動輥311將黏貼膜片10a整體黏貼在被黏貼構件40上(參照圖8(b))。(6) Next, the
(7)接著,通過上下移動機構將輥311從黏貼構件40移動至其上方,然後,通過寬度方向移動機構(未圖示)將輥311移動至層積膜供給路110一側(參照圖8(c))。(7) Next, the
此時,在通過被黏貼構件供給部200對黏貼有黏貼膜片10a的被黏貼構件40進行輸送的同時,將未黏貼黏貼膜片10a的被黏貼構件40輸送至黏貼區域212。然後,在黏貼區域212處對被黏貼構件40進行定位。At this time, while the adhered
此時,輥311位於層積膜供給路110上的剝離區域112的上方。At this time, the
(8)接著,再次使輥311下降至層積膜30上的與被黏貼構件供給路210一側相反一側的端部處(參照圖7(a))。(8) Next, the
通過重複上述步驟,就能夠高效率地將黏貼膜片10a黏貼在被黏貼構件40上,藉以能夠大量生產黏貼有黏貼膜片10a的被黏貼構件40。By repeating the above steps, the
4. 實施方式一涉及的薄膜黏貼裝置1以及薄膜黏貼方法的效果4. The effect of the
根據實施方式一涉及的薄膜黏貼裝置1,由於具備:層積膜供給部100,將層積有黏貼膜10和離型膜20的層積膜30沿規定的層積膜供給路110進行供給;以及被黏貼構件供給部200,將被黏貼構件40沿與層積膜供給路110並列的被黏貼構件供給路210進行供給,因此與以往的薄膜黏貼裝置900一樣,黏貼膜10與被黏貼構件40不會相互重合,避免了黏貼膜10與被黏貼構件40在相互重合的狀態下進行定位,藉以能夠以高定位精度將黏貼膜10與被黏貼構件40進行黏貼。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於具有能夠在層積膜供給路110與被黏貼構件供給路210之間橫跨移動的輥311,並且能夠在通過轉動輥311將形成在黏貼膜10上黏貼膜片10a從離型膜20上剝離後黏貼至被黏貼構件40,因此能夠以一個連續地且一體化的運作來完成:剝離黏貼膜片10a的步驟、將黏貼膜片10a移送至被黏貼構件40的步驟、以及將黏貼膜片10a黏貼在被黏貼構件40上的步驟。因此,就不需要如以往的薄膜黏貼裝置900般,將黏貼膜片移送至預壓接台、或是通過卡盤將離型膜固定、或者在將黏貼膜片黏貼至被黏貼構件之前需要在暫時停止的狀態下進行定位。這樣一來,就能夠縮短作業時間,藉以能夠高效率地將黏貼膜片10a黏貼在被黏貼構件40上。According to the
因此,根據實施方式一涉及的薄膜黏貼裝置1,能夠在維持高定位精度的狀態下,高效地將薄膜(黏貼膜片)黏貼在被黏貼構件上。Therefore, according to the
另外,根據實施方式一涉及的薄膜黏貼裝置1,由於具有上述構成,因此能夠使輥311在相同的路徑上反復移動,此情況下,由於不易產生位置偏移,因此即便是在需要大量生產黏貼有黏貼膜片10a的被黏貼構件40的情況下,也能夠高效率地將黏貼膜片10a黏貼在被黏貼構件40上。In addition, according to the
另外,根據實施方式一涉及的薄膜黏貼裝置1,由於具有上述構成,因此在進行剝離時就不需要配置用於夾持黏貼膜的卡盤和預壓接台,藉以能夠防止薄膜黏貼裝置的大型化。而且,由於只需要轉動輥311就能夠進行黏貼膜片10a的剝離、移送以及黏貼,因此在輥311上就不必非要配置角度感測器等機構,藉以能夠以較為簡單的配置來進行黏貼膜片10a的剝離、移送以及黏貼。In addition, according to the
另外,在通過吸附來對黏貼膜片10a進行剝離、移送以及黏貼的情況下,在吸附黏貼膜片10a時可能會產生褶皺,並且在將黏貼膜片10a黏貼在被黏貼構件40時可能會導致出現翹曲或位置偏移,不過,根據實施方式一涉及的薄膜黏貼裝置1,由於採用的是黏著輥,因此能夠在無需吸附黏貼膜片10a的情況下來完成黏貼膜片10a的剝離、移送以及黏貼。這樣一來,就不會在黏貼膜片10a上產生褶皺,並且在將黏貼膜片10a黏貼在被黏貼構件40時也不易出現翹曲或位置偏移。In addition, when the
根據實施方式一涉及的薄膜黏貼裝置1,由於剝離台320的表面與黏貼台330的表面處於同一平面上,因此剝離台320的表面與黏貼台330的表面之間就不存在落差,藉以能夠順暢地移動輥311。這樣一來,就不會因移動輥311而導致在黏貼膜片10a上出現褶皺或折痕。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於剝離台320與黏貼台330相互隔開配置,因此即便是在對層積膜供給路110以及被黏貼構件供給路210中的一方的位置以及姿態進行調整時也不會干涉到另一方。這樣一來,當需要修正黏貼膜片10a的位置偏移時,只需要對層積膜供給路110以及被黏貼構件供給路210中的一方進行調整便可,藉以能夠在相對簡便的條件下修正黏貼膜片10a的位置偏移。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於從側面看剝離台320與黏貼台330是連續的,因此在轉動輥311時,就始終處於輥311位於剝離台或黏貼台的表面上的狀態下,藉以能夠將輥311的高度位置保持在固定的水準上。這樣一來,在將黏貼膜片10a轉移至輥311表面時就不易產生褶皺或折痕。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於在剝離台320以及黏貼台330中的一方設有凸部322,另一方設有具有可供凸部322轉動的空間的凹部332,因此能夠以較為簡單的構成來實現即便是在對層積膜供給路110以及被黏貼構件供給路210中的一方的位置以及姿態進行調整時也不會干涉到另一方的效果。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於黏貼部300具有:第一攝像元件342,可對從離型膜20剝離的黏貼膜片10a的規定區域進行攝像;第二攝像元件343,可對被黏貼構件40上被黏貼黏貼膜片10a的區域中與可通過第一攝像元件342進行攝像的區域相對應的區域進行攝像;以及姿態控制部,能夠通過對層積膜供給部100與剝離台320的組以及被黏貼構件供給路210與黏貼台330的組中的一組進行調整,藉以對被黏貼在被黏貼構件40上的黏貼膜片10a的位置以及姿態進行調整,因此,能夠以更高的定位精度來將黏貼膜片10a黏貼在被黏貼構件40上。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於第一攝像元件342與第二攝像元件343相互連結,因此相比單獨移動各個攝像元件,能夠更容易地調整攝像元件的拍攝區域的位置。另外,通過這樣的構成,即便是在需要將具備不同寬度(沿層積膜供給路的方向上的長度)的黏貼膜片10a黏貼在被黏貼構件40上時,也能夠容易地調整攝像元件的拍攝區域的位置。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於從在將黏貼膜片10a從離型膜20剝離時黏貼膜片10a上的位於與被黏貼構件供給路210相反一側的端部位置,直至在將黏貼膜片10a黏貼至被黏貼構件40時黏貼膜片10a上的位於層積膜供給路110一側的端部位置的長度為輥311的圓周的整數倍(一倍),因此只要轉動輥311,就能夠在已在一定程度上進行定位的狀態下對黏貼膜片10a進行剝離、移送以及黏貼,進一步地,即便是在需要分數次將黏貼膜黏貼在被黏貼構件上的情況下,也不需要進行大規模的定位。這樣一來,就能夠進一步縮短作業時間,藉以以更高的效率將黏貼膜黏貼在被黏貼構件上。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於輥311可朝從平面看與被黏貼構件供給路210相垂直的方向轉動,因此能夠防止輥311的轉動與被黏貼構件40的供給(輸送)相交干涉。這樣一來,例如就能夠在輥311位於層積膜供給路110一側對黏貼膜片10a進行剝離的同時,來進行被黏貼構件40的供給(輸送),藉以高效率地推進作業。According to the
根據實施方式一涉及的薄膜黏貼裝置1,由於黏貼部300滿足W≥L,因此黏貼膜片10a不會從輥311上超出,藉以能夠以高定位精度將黏貼膜片10a黏貼在被黏貼構件40上。According to the
根據實施方式一涉及的薄膜黏貼方法,由於包含:黏貼膜片黏貼步驟,通過轉動輥311使其在層積膜供給路110與被黏貼構件供給路210之間橫跨移動,在將形成在黏貼膜10上的黏貼膜片10a從離型膜20剝離後黏貼至被黏貼構件40,因此能夠以一個連續地且一體化的運作來完成:剝離黏貼膜片10a的步驟、將黏貼膜片10a移送至被黏貼構件40的步驟、以及將黏貼膜片10a黏貼在被黏貼構件40上的步驟。因此,就不需要如以往的薄膜黏貼裝置900般,將黏貼膜片移送至預壓接台、或是通過卡盤將離型膜固定、或者在將黏貼膜片黏貼至被黏貼構件之前需要在暫時停止的狀態下進行定位。這樣一來,就能夠縮短作業時間,藉以能夠高效率地將黏貼膜片10a黏貼在被黏貼構件40上。According to the film sticking method according to the first embodiment, since it includes the sticking step of sticking the film sheet, the
根據實施方式一涉及的薄膜黏貼方法,由於包含:層積膜供給步驟,將層積有黏貼膜10和離型膜20的層積膜30沿規定的層積膜供給路110進行供給;以及被黏貼構件供給步驟,將被黏貼構件40沿與層積膜供給路110並列的被黏貼構件供給路210進行供給,因此與以往一樣,黏貼膜與被黏貼構件不會相互重合,避免了黏貼膜與被黏貼構件在相互重合的狀態下進行定位,藉以能夠以高定位精度將黏貼膜片10a黏貼在被黏貼構件40上。According to the film sticking method according to the first embodiment, since it includes: a layered film supply step, the layered
根據實施方式一涉及的薄膜黏貼方法,由於包含上述黏貼膜片黏貼步驟,因此能夠使輥311在相同的路徑上反復移動。這樣一來,即便是在需要大量生產黏貼有黏貼膜片10a的被黏貼構件40的情況下,也不易發生位置偏差,藉以能夠以更高的效率將黏貼膜片10a黏貼在被黏貼構件40上。According to the film sticking method according to the first embodiment, since the above-mentioned sticking film sticking step is included, the
[實施方式二][Embodiment 2]
圖9是用於說明實施方式二中輥311a的圖。圖10是用於說明實施方式二中非黏著輥套捲繞步驟的圖。其中,圖10(a)以及圖10(b)為各步驟圖。FIG. 9 is a diagram for explaining the
雖然實施方式二涉及的薄膜黏貼裝置(未圖示)基本上與雖然實施方式一涉及的薄膜黏貼裝置具有同樣的構成,但是在輥的構成上與實施方式一涉及的薄膜黏貼裝置存在差異。即,在實施方式二涉及的薄膜黏貼裝置中,作為輥311a,採用的是在轉軸方向的兩端的端部捲繞有非黏著性輥套316的輥(參照圖9)。另外,較為理想的情況是將捲繞有非黏著性輥套316的輥311a的寬度設置為大於黏貼膜片10a的寬度。Although the film sticking device (not shown) according to the second embodiment basically has the same structure as the film sticking device according to the first embodiment, it is different from the film sticking device according to the first embodiment in the structure of the roller. That is, in the film sticking device according to the second embodiment, as the
非黏著性輥套316為一個捲繞有長條形非黏著膜的輥套。非黏著性輥套316的材料例如為聚乙烯。輥311a上未捲繞有非黏著性輥套316的區域的寬度與黏貼膜片10a的寬度相對應。The
實施方式二涉及的薄膜黏貼方法包含:非黏著性輥套捲繞步驟,在層積膜供給步驟以及被黏貼構件供給步驟的前段(當需要多次進行黏貼膜片黏貼時,是在最初的層積膜供給步驟以及被黏貼構件供給步驟的前段),將非黏著性輥套316捲繞在輥311a的轉軸方向上的兩端的端部。The film sticking method according to the second embodiment includes: a non-adhesive roll cover winding step, in the first stage of the laminated film supply step and the adhered member supply step (when the film sheet needs to be pasted multiple times, it is the first layer In the first stage of the film deposition supply step and the adhered member supply step), the
首先,在剝離台320以及黏貼台330上的輥311a轉動的路徑上,具體來說,就是在輥311a上的用於捲繞非黏著性輥套316的部位上配置作為非黏著性輥套316的非黏著性的長條形膜(參照圖10(a))。接著,通過轉動輥311a,來將非黏著性輥套316捲繞在輥311a的表面(參照圖10(b))。通過這樣就能夠完成在轉軸方向上的兩端的端部捲繞有非黏著性輥套316的輥311a的準備工作。然後,再實施與實施方式一相同的各個步驟。First, on the path along which the
另外,當輥的寬度大於黏貼膜片10a的寬度時,通過攝像元件移動機構346在非黏著性輥套捲繞步驟的前後將各攝像元件預先移動至規定的位置上。In addition, when the width of the roller is larger than the width of the
像這樣,雖然實施方式二涉及的薄膜黏貼裝置與實施方式一涉及的薄膜黏貼裝置1在輥的構成上存在差異,但是與實施方式一涉及的薄膜黏貼裝置1一樣,由於具有能夠在層積膜供給路110與被黏貼構件供給路210之間橫跨移動的輥311a,並且能夠在通過轉動輥311a將形成在黏貼膜10上黏貼膜片10a從離型膜20上剝離後黏貼至被黏貼構件40,因此能夠以一個連續地且一體化的運作來完成:剝離黏貼膜片10a的步驟、將黏貼膜片10a移送至被黏貼構件40的步驟、以及將黏貼膜片10a黏貼在被黏貼構件40上的步驟。因此,就不需要如以往的薄膜黏貼裝置900般,將黏貼膜片移送至預壓接台、或是通過卡盤將離型膜固定、或者在將黏貼膜片黏貼至被黏貼構件之前需要在暫時停止的狀態下進行定位。這樣一來,就能夠大幅縮短作業時間,藉以能夠高效率地將黏貼膜片10a黏貼在被黏貼構件40上。In this way, although the film sticking device according to the second embodiment differs from the
根據實施方式二涉及的薄膜黏貼裝置,由於作為輥311a,採用的是在轉軸方向的兩端的端部捲繞有非黏著性輥套316的輥,因此就不會出現:在將黏貼膜片10a從離型膜20剝離時誤將相鄰的黏貼膜片10a(下一個需要進行剝離的黏貼膜片)一同剝離、或是在將黏貼膜片10a黏貼至被黏貼構件40時誤將已黏貼在被黏貼構件40上的黏貼膜片10a剝離的情況。According to the film sticking device related to the second embodiment, since the
根據實施方式二涉及的薄膜黏貼方法,由於包含:非黏著性輥套捲繞步驟,在層積膜供給步驟以及被黏貼構件供給步驟的前段,將非黏著性輥套316捲繞在輥311a的轉軸方向上的兩端的端部,因此能夠以更加簡便的方式將非黏著性輥套捲繞在輥的轉軸方向上的兩端的端部。這樣一來,就能夠在不更換輥的情況下,將沿層積膜供給路的方向上的寬度各不相同的黏貼膜片黏貼在被黏貼構件上。According to the film sticking method related to the second embodiment, since it includes the non-adhesive roll sleeve winding step, the
另外,由於實施方式二涉及的薄膜黏貼裝置以及薄膜黏貼方法在除輥的構成以外與實施方式一涉及的薄膜黏貼裝置1以及薄膜黏貼方法具有同樣的構成,因此也具有實施方式一涉及的薄膜黏貼裝置1以及薄膜黏貼方法的效果中的相關效果。In addition, since the film sticking device and the film sticking method according to the second embodiment have the same configuration as the
本發明不僅限於上述各實施方式,並且能夠在不脫離本發明主旨的範圍內實施各種變形。例如,可以實施下述變形。The present invention is not limited to the above-described embodiments, and various modifications can be implemented within the scope not departing from the gist of the present invention. For example, the following modifications can be implemented.
(1)上述實施方式中記載的構成要素的數量、材質、形狀、位置、大小等僅為示例,因此可以在不有損本發明的發明效果的範圍內進行各種變更。(1) The number, material, shape, position, size, etc. of the constituent elements described in the above-mentioned embodiments are merely examples, and therefore various changes can be made within a range that does not impair the effects of the invention.
(2)雖然在上述各實施方式中,採用覆蓋膜來作為黏貼膜,但本發明不僅限於此。可以採用掩膜(Mask-Film)或是其他合適的薄膜來作為黏貼膜。另外,這裡所說的掩膜是指在對電路基板進行電鍍加工時用於覆蓋不進行電鍍的區域的薄膜。(2) Although in each of the above embodiments, a cover film is used as an adhesive film, the present invention is not limited to this. Mask-Film or other suitable films can be used as the adhesive film. In addition, the mask referred to here refers to a thin film used to cover areas not to be plated when plating a circuit board.
(3)雖然在上述各實施方式中,採用在覆蓋膜主體12的一個表面上具有熱硬化黏著材料層14的薄膜來作為黏貼膜,但本發明不僅限於此。也可以採用具有除熱硬化性的黏著材料層以外的黏著材料層14的薄膜、或是具有由黏著性物質構成的黏著材料層的薄膜,還可以採用薄膜本身為黏著性物質的薄膜。當採用具有除熱硬化性的黏著材料層以外的黏著材料層14的薄膜的情況下,最好是對:離型膜與黏貼膜之間的黏著強度、輥與黏貼膜之間的黏著強度、以及黏貼膜與被黏貼構件之間的黏著強度進行適宜地調整。(3) Although in each of the above embodiments, a film having a thermosetting
(4)雖然在上述各實施方式中,是採用黏著輥來作為輥,但本發明不僅限於此。也可以採用通過形成在輥表面的吸附孔來吸附黏貼膜的吸附輥、或是通過在輥表面帶電後產生的靜電來進行黏貼膜的剝離、移送、黏貼的靜電輥、或是將黏著輥與上述這些輥進行組合。(4) Although in each of the above embodiments, an adhesive roll is used as the roll, the present invention is not limited to this. It is also possible to use a suction roller that sucks the adhesive film through suction holes formed on the surface of the roller, or an electrostatic roller that peels, transfers, and sticks the adhesive film by static electricity generated on the surface of the roller, or combines the adhesive roller with These rollers are combined.
(5)雖然在上述各實施方式中,在黏貼台上設置有加熱器336,但本發明不僅限於此。由於只要使用在常溫下具備黏著性的黏貼膜就不需要進行加熱,因此也可以不在黏貼台上設置加熱器。(5) Although the
(6)雖然在上述各實施方式中,姿態控制部是對層積膜供給部100與剝離台320的組進行調整,但本發明不僅限於此。姿態控制部也可以對被黏貼構件供給部200與黏貼台330的組進行調整。(6) Although in each of the above-mentioned embodiments, the posture control unit adjusts the set of the laminated
(7)雖然在上述各實施方式中,採用的是具有在中央部位朝黏貼台一側突出的凸部的剝離台,但本發明不僅限於此。也可以採用具有在多個部位上朝黏貼台一側突出的凸部的剝離台(參照圖11(a)),或是採用具有朝黏貼台一側傾斜著突出的凸部的剝離台(參照圖11(b))。此情況下,黏貼台上則設置有具有可供各個凸部轉動的空間的凹部。另外,這裡的“凹部”不僅是指溝槽狀的凹部,即便是其他的形狀,只要是具有從前端部向內部凹陷的部分的,其也算作“凹部”。(7) Although in each of the above-mentioned embodiments, a peeling table having a convex portion protruding toward the sticking table side at the center portion is used, the present invention is not limited to this. It is also possible to use a peeling table with protrusions protruding toward the side of the sticking table at multiple locations (refer to Figure 11(a)), or a peeling table with protrusions protruding inclined toward the side of the sticking table (refer to Figure 11(b)). In this case, the sticking table is provided with a concave portion with a space for each convex portion to rotate. In addition, the "recessed portion" here does not only mean a groove-shaped recessed portion, and even in other shapes, as long as it has a portion recessed from the tip portion to the inside, it is counted as a "recessed portion".
(8)雖然在上述各實施方式中,採用卷對卷方式的層積膜供給部以及被黏貼構件供給部,但本發明不僅限於此。也可以採用非卷對卷方式的層積膜供給部以及被黏貼構件供給部。此情況下,黏貼膜片形成部對層積膜30進行半切割(Half-cut),但也可以對層積膜進行整體切割。(8) Although in each of the above embodiments, the laminated film supply part and the adhered member supply part of the roll-to-roll system are adopted, the present invention is not limited to this. A non-roll-to-roll laminated film supply part and a pasted member supply part may also be used. In this case, the
1、900:薄膜黏貼裝置
10:黏貼膜(覆蓋膜)
10a:黏貼膜片
12:覆蓋膜主體
14:黏著材料層
20:離型膜
30:層積膜
30a:層積膜片
40、40a:被黏貼構件
100、500:層積膜供給部
110、510:層積膜供給路
112:剝離區域
120:供料輥
130:捲繞輥
160:基座
200、600:被黏貼構件供給部
210:被黏貼構件供給路
212:黏貼區域
220:供料輥
230:捲繞輥
300、800:黏貼部
310:輥部
311、311a:輥
313:輥支撐部
314:軸
316:非黏著性輥套
320:剝離台
322:凸部
324:凸部
330:黏貼台
334:凹部
336:加熱器
338:吸附孔
340:定位部
342:第一攝像元件
343:第二攝像元件
344、345:連結部
346:攝像元件移動機構
350:預剝離部
360:黏貼膜片形成部
700:吸附襯墊
710:預壓接台
B:基座1.900: Film sticking device
10: Adhesive film (covering film)
10a: Paste the diaphragm
12: Cover film main body
14: Adhesive material layer
20: Release film
30: Laminated
圖1是用於說明實施方式一中層積膜30的圖。FIG. 1 is a diagram for explaining the
圖2是用於說明實施方式一涉及的薄膜黏貼裝置1的斜視圖。FIG. 2 is a perspective view for explaining the
圖3是用於說明實施方式一涉及的薄膜黏貼裝置1的圖。FIG. 3 is a diagram for explaining the
圖4是用於說明實施方式中各個攝像元件以及連結部的平面圖。Fig. 4 is a plan view for explaining each imaging element and a connecting portion in the embodiment.
圖5是用於說明實施方式一中輥311的運作的圖。FIG. 5 is a diagram for explaining the operation of the
圖6是實施方式一涉及的薄膜黏貼方法的流程圖。FIG. 6 is a flowchart of the film sticking method according to the first embodiment.
圖7是用於說明實施方式一中黏貼膜片黏貼步驟的截面圖。Fig. 7 is a cross-sectional view for explaining the sticking step of sticking the film in the first embodiment.
圖8是用於說明實施方式一中黏貼膜片黏貼步驟的截面圖。Fig. 8 is a cross-sectional view for explaining the sticking step of sticking the film in the first embodiment.
圖9是用於說明實施方式二中輥311a的圖。FIG. 9 is a diagram for explaining the
圖10是用於說明實施方式二中非黏著輥套捲繞步驟的圖。Fig. 10 is a diagram for explaining the non-adhesive roll cover winding step in the second embodiment.
圖11是用於說明變形例中剝離台以及黏貼台的圖。It is a figure for demonstrating the peeling table and the sticking table in a modification.
圖12是用於說明以往的薄膜黏貼裝置900的圖。FIG. 12 is a diagram for explaining a conventional
10:黏貼膜(覆蓋膜) 10: Adhesive film (cover film)
10a:黏貼膜片 10a: Paste the diaphragm
12:覆蓋膜主體 12: Cover film main body
14:黏著材料層 14: Adhesive material layer
20:離型膜 20: Release film
30:層積膜 30: Laminated film
Claims (13)
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TW109104383A TW202031581A (en) | 2019-02-15 | 2020-02-12 | Filming device and filming method capable of efficiently adhering film onto adhered member while maintaining high positioning precision |
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CN (1) | CN111572160A (en) |
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TWI744098B (en) * | 2020-11-18 | 2021-10-21 | 中華精測科技股份有限公司 | Sandpaper installation method and sandpaper installation device |
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CN114516444B (en) * | 2022-03-04 | 2023-11-14 | 江苏创源电子有限公司 | Film pasting device and film pasting method |
CN114571716A (en) * | 2022-04-07 | 2022-06-03 | 深圳一鑫新材料有限公司 | Double-sided laminating equipment |
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CN1910100B (en) | 2004-04-13 | 2010-04-14 | 倍科有限公司 | Coverlay film laminating device and cutting and carrying device thereof |
JP4452549B2 (en) * | 2004-04-28 | 2010-04-21 | リンテック株式会社 | Wafer processing equipment |
JP5967529B2 (en) * | 2012-06-29 | 2016-08-10 | 株式会社日立製作所 | Film sticking device |
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