TW201919910A - Adhesion system for adhering resin film to fixed shape panel - Google Patents
Adhesion system for adhering resin film to fixed shape panel Download PDFInfo
- Publication number
- TW201919910A TW201919910A TW107122024A TW107122024A TW201919910A TW 201919910 A TW201919910 A TW 201919910A TW 107122024 A TW107122024 A TW 107122024A TW 107122024 A TW107122024 A TW 107122024A TW 201919910 A TW201919910 A TW 201919910A
- Authority
- TW
- Taiwan
- Prior art keywords
- panel
- resin film
- holding member
- film sheet
- sticking
- Prior art date
Links
- 239000011347 resin Substances 0.000 title claims abstract description 162
- 229920005989 resin Polymers 0.000 title claims abstract description 162
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 239000012790 adhesive layer Substances 0.000 claims abstract description 48
- 239000010408 film Substances 0.000 claims description 231
- 238000001179 sorption measurement Methods 0.000 claims description 61
- 238000007493 shaping process Methods 0.000 claims description 14
- 239000010409 thin film Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 6
- 239000000919 ceramic Substances 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims 2
- 230000035515 penetration Effects 0.000 claims 1
- 239000012788 optical film Substances 0.000 description 29
- 239000010410 layer Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- 239000004973 liquid crystal related substance Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- 238000003475 lamination Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- 230000001681 protective effect Effects 0.000 description 7
- 230000002441 reversible effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000000758 substrate Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000011144 upstream manufacturing Methods 0.000 description 3
- 230000001154 acute effect Effects 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Electroluminescent Light Sources (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本發明係關於用以在預定形狀的定形面板黏貼樹脂薄膜的樹脂薄膜黏貼系統。尤其，本發明係關於使用由長尺帶狀的載體薄膜、及透過黏著劑層而被積層在該載體薄膜的預定寬度方向尺寸的樹脂薄膜所成的樹脂薄膜積層體，用以將在載體薄膜上連同黏著劑層一起被切成預定長度方向尺寸之包含樹脂薄膜的附黏著劑層的樹脂薄膜薄片，由載體薄膜剝下而黏貼在預定形狀的定形面板的樹脂薄膜黏貼系統。The present invention relates to a resin film sticking system for sticking a resin film to a shaped panel of a predetermined shape. In particular, the present invention relates to a resin film laminate using a long-length belt-shaped carrier film and a resin film laminated on a predetermined width direction dimension of the carrier film through an adhesive layer, and is used to apply the carrier film to the carrier film. A resin film bonding system comprising a resin film sheet with an adhesive layer and a resin film cut into a predetermined length dimension together with an adhesive layer is peeled off from a carrier film and adhered to a predetermined shape of a shaped panel.
以滾筒對面板(Roll to Panel)(RTP)系統而言，已知一種偏光薄膜黏貼系統，其係構成為：使用由長尺帶狀的載體薄膜、及透過黏著劑層而被積層在該載體薄膜的預定寬度方向尺寸的偏光薄膜所成的偏光薄膜積層體，在載體薄膜上將偏光薄膜連同黏著劑層一起切成預定長度方向尺寸，形成附黏著劑層的偏光薄膜薄片，在黏貼站，將該附黏著劑層的偏光薄膜薄片由載體薄膜剝下而黏貼在送至該黏貼站之如液晶顯示面板般的光學顯示面板。例如，在日本專利第5140788號公報(專利文獻1)中已揭示一種用以在液晶顯示面板黏貼偏光薄膜的RTP系統。A roll-to-panel (RTP) system is known as a polarizing film sticking system, which is composed of a carrier film made of a long tape and laminated on the carrier through an adhesive layer. The polarizing film laminated body formed of the polarizing film with a predetermined width dimension of the film is cut into a predetermined length direction along with the adhesive layer on the carrier film to form a polarizing film sheet with an adhesive layer. At the bonding station, The polarizing film sheet with the adhesive layer is peeled off from the carrier film and adhered to an optical display panel such as a liquid crystal display panel sent to the adhesion station. For example, Japanese Patent No. 5140788 (Patent Document 1) has disclosed an RTP system for attaching a polarizing film to a liquid crystal display panel.
在該專利文獻1所揭示之系統中，液晶顯示面板係藉由第1液晶面板搬送手段被搬送至黏貼手段，藉由第2液晶面板搬送手段，由黏貼手段被送出。黏貼手段係具備：上側黏貼滾輪、及下側驅動滾輪。第1液晶面板搬送手段係以在黏貼手段的上側黏貼滾輪與下側驅動滾輪之間送入液晶顯示面板的方式進行作動。第2液晶面板搬送手段係由黏貼手段接收貼合有偏光薄膜之薄片的液晶顯示面板而搬送至下游側。In the system disclosed in Patent Document 1, the liquid crystal display panel is transported to the sticking means by the first liquid crystal panel conveying means, and is ejected by the sticking means by the second liquid crystal panel conveying means. The sticking means includes an upper sticking roller and a lower driving roller. The first liquid crystal panel conveying means operates so as to feed the liquid crystal display panel between the upper sticking roller and the lower driving roller of the sticking means. The second liquid crystal panel conveying means receives the liquid crystal display panel to which the polarizing film is bonded by the sticking means and conveys it to the downstream side.
在專利文獻1中，具體而言圖示出由搬送滾輪所成之構成，作為液晶面板搬送手段，亦有提及有關具有吸附板等的構成。Patent Document 1 specifically illustrates a configuration made of a transporting roller. As a means of transporting a liquid crystal panel, there is also a reference to a configuration having a suction plate or the like.
日本專利第5911035號公報(專利文獻2)係揭示一種在如智慧型手機或小型平板般相對較小的尺寸的光學顯示面板貼合光學薄膜的方法。藉由專利文獻2所記載的方法，將複數光學顯示單元(cell)，縱橫排列配置在基材上而形成為單元集合體母板，光學薄膜薄片貼合在該單元集合體母板上的光學顯示單元之後，光學薄膜薄片被切斷成對應各個光學單元的大小。該光學薄膜薄片係以將在具有偏光子之層的光學薄膜透過黏著材層而貼合有載體薄膜的連續捲筒形狀的光學薄膜積層體捲成滾筒狀的光學薄膜積層體滾筒的形態被供給。在光學薄膜積層體上，在長度方向以預定間隔，在光學薄膜與黏著劑層以寬度方向放入切痕，在以長度方向鄰接的2個切痕之間形成上述光學薄膜薄片。在貼合位置，該光學薄膜薄片連同黏著劑層一起由載體薄膜被剝下，而貼合在單元集合體母板上的光學顯示單元。Japanese Patent No. 5911035 (Patent Document 2) discloses a method of bonding an optical film to an optical display panel having a relatively small size such as a smart phone or a small tablet. According to the method described in Patent Document 2, a plurality of optical display cells are arranged on a substrate in a vertical and horizontal arrangement to form a unit assembly mother board, and an optical film sheet is bonded to the optics of the unit assembly mother board. After the display unit, the optical film sheet is cut to a size corresponding to each optical unit. This optical film sheet is supplied in the form of a roll of an optical film laminated body roll in which a continuous roll-shaped optical film laminated body in which an optical film having a layer of polarized photons is passed through an adhesive material layer and a carrier film is laminated to a roll. . On the optical film laminate, cuts are placed in the width direction of the optical film and the adhesive layer at predetermined intervals in the longitudinal direction, and the optical film sheet is formed between two cuts adjacent in the longitudinal direction. At the bonding position, the optical film sheet is peeled off from the carrier film together with the adhesive layer, and is bonded to the optical display unit on the mother board of the unit assembly.
在專利文獻2係在圖11中揭示連續進行上述貼合工程的RTP系統。在專利文獻2的圖11所揭示的光學薄膜薄片貼合裝置中，單元集合體母板係被載置於貼合用吸引保持盤的上面，在藉由真空吸引力被保持的狀態下，通過貼合位置而被傳送。在貼合位置，係可上下動地配置有貼合滾筒，當單元集合體母板到達貼合位置時，該貼合滾筒下降，將由載體薄膜被剝下的光學薄膜薄片按壓在母板上的顯示單元來進行貼合。在專利文獻2亦揭示一種將藉由母板搬送台被送來的單元集合體母板，藉由母板位置調節盤進行真空吸引而上提，在進行位置調節之後，轉載於貼合用吸引保持盤上之利用真空吸引力的轉載機構。 [先前技術文獻] [專利文獻]Patent Document 2 discloses an RTP system that continuously performs the above-mentioned bonding process in FIG. 11. In the optical film sheet bonding apparatus disclosed in FIG. 11 of Patent Document 2, the unit assembly mother board is placed on the top of the suction holding disk for bonding, and is passed through in a state of being held by the vacuum suction. The bonding position is transferred. At the bonding position, a bonding roller is movably arranged up and down. When the mother board of the unit assembly reaches the bonding position, the bonding roller is lowered, and the optical film sheet peeled from the carrier film is pressed against the mother film. Display unit for lamination. Patent Document 2 also discloses a unit assembly mother board that has been delivered by a mother board transfer table, and is vacuum-lifted by a mother board position adjustment disk to be lifted up. After the position adjustment is performed, it is reproduced in the suction for bonding. Retaining mechanism using vacuum attraction is maintained on the disc. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利第5140788號公報 [專利文獻2]日本專利第5911035號公報[Patent Document 1] Japanese Patent No. 5140788 [Patent Document 2] Japanese Patent No. 5911035
(發明所欲解決之課題)(Problems to be solved by the invention)
習知之RTP系統係如專利文獻1所記載，適用於對於典型而言如在兩面具有玻璃基板的液晶顯示面板般之相對剛性較高的面板黏貼薄膜者。但是，其他亦存在可適用RTP系統的技術且可藉由該適用而活用生產能率提升等RTP系統的優點的薄膜黏貼的領域。例如，存在一種用途係在由被切成預定形狀及預定尺寸的1／4相位差薄膜所成的定形面板黏貼如偏光薄膜般的樹脂薄膜。在該情形下，1／4相位差薄膜亦有被貼合在偏光薄膜來作為與1／2相位差薄膜的積層體的情形。此外，在偏光薄膜貼合有亮度提升薄膜的薄膜積層體亦被普遍使用，在如上所示之薄膜積層體的製造中，若可將偏光薄膜及亮度提升薄膜的其中一方，作為形成為預定形狀及預定尺寸的定形面板，且在該定形面板，藉由RTP系統來貼合偏光薄膜及亮度提升薄膜的另一方，由生產性提升的觀點來看，被認為有利。The conventional RTP system is described in Patent Document 1, and is suitable for a panel having a relatively high rigidity, such as a liquid crystal display panel having a glass substrate on both sides, which is typically relatively rigid. However, there are also other fields of thin film bonding where technology of the RTP system can be applied and the advantages of the RTP system such as productivity improvement can be utilized by the application. For example, there is a use in which a resin film such as a polarizing film is pasted on a shaped panel made of a 1/4 retardation film cut into a predetermined shape and a predetermined size. In this case, the 1/4 retardation film may be bonded to a polarizing film as a laminated body with the 1/4 retardation film. In addition, a film laminate in which a brightness enhancement film is bonded to a polarizing film is also commonly used. In the manufacture of the film laminate as shown above, if one of the polarizing film and the brightness enhancement film can be formed into a predetermined shape And a fixed-size panel of a predetermined size, and the other side of the shaped panel is bonded to a polarizing film and a brightness-improving film by an RTP system, which is considered advantageous from the viewpoint of improving productivity.
此外，在近年來異常顯著不斷普及的有機EL顯示裝置的製造中，有機EL(Organic LED，通稱「OLED」)顯示面板係在玻璃基板上形成薄膜電晶體(TFT)層、及有機材料的發光層，在該發光層之上貼合樹脂薄膜狀的上面保護薄膜。接著，玻璃基板被剝離，在其剝離的結果被露出的TFT層貼合樹脂薄膜狀的下面保護薄膜。在該事例中，將RTP系統適用在將作為樹脂薄膜的下面保護薄膜貼合在由TFT層、發光層、及上面保護薄膜所成的積層體的工程，由生產性提升的觀點來看亦為有利。In addition, in the manufacture of organic EL display devices, which have become extremely popular in recent years, organic EL (Organic LED, commonly referred to as "OLED") display panels are formed by forming a thin film transistor (TFT) layer on a glass substrate and emitting light from organic materials. Layer, and a resin film-like upper protective film is laminated on the light-emitting layer. Next, the glass substrate was peeled, and the exposed TFT layer was bonded with a resin film-like lower surface protective film as a result of the peeling. In this case, the application of the RTP system to the process of bonding a lower protective film, which is a resin film, to a laminated body made of a TFT layer, a light-emitting layer, and an upper protective film, is also from the viewpoint of improving productivity. advantageous.
但是，在上述任何事例中，貼合樹脂薄膜的面板均為可撓性，在使用專利文獻1所記載的搬送滾輪的構造中，不會有發生位置偏離等問題的情形，並無法將可撓性面板通至貼合滾輪間來進行貼合。在專利文獻2係揭示一種將單元集合體母板載置於貼合用吸引保持盤上，一邊藉由吸引力保持該單元集合體母板，一邊通至貼合站的構成。若採用該專利文獻2所示之構成，考慮可進行對可撓性面板的樹脂薄膜的貼合。However, in any of the above-mentioned cases, the panel to which the resin film is attached is flexible. In the structure using the conveying roller described in Patent Document 1, there is no problem such as position deviation, and the flexible cannot be made. The flexible panel is passed between the bonding rollers for bonding. Patent Document 2 discloses a configuration in which a unit assembly mother board is placed on a suction suction holding plate for bonding, and the unit assembly mother board is held to the bonding station while being held by the attractive force. According to the structure shown in this patent document 2, it is considered that the resin film of a flexible panel can be bonded together.
但是，專利文獻2所揭示的RTP系統係構成為：將載置有單元集合體母板的貼合用吸引保持盤，由被配置在比貼合站更為上游側的第1表面檢查站，通至該貼合站進行傳送，將載置有貼合已完畢的單元集合體母板的貼合用吸引保持盤，另外送至被配置在比貼合站更為下游側的第2表面檢查站。因此，貼合用吸引保持盤係必須沿著長搬送路徑移動，必須遍及該長搬送路徑的全體，設置用以使吸引力作用於貼合用吸引保持盤之複雜且昂貴的吸引機構。此外，在專利文獻2所記載的RTP系統中，由於使貼合用吸引保持盤移動的搬送路徑的距離長，因此無法將貼合已完畢的單元集合體母板轉載於配置在後流側的其他搬送盤而將已成為空的貼合用吸引保持盤在相同路徑送回至上游側，而必須另外設置空的吸引保持盤用的返回路徑，必須要有供貼合裝置用之寬廣的設置空間。However, the RTP system disclosed in Patent Document 2 is configured by a first surface inspection station arranged on the suction holding tray for lamination on which a unit assembly mother board is placed, which is arranged more upstream than the lamination station, Pass to this laminating station for transfer, and place the suction suction tray for lamination on which the unit assembly mother board on which lamination has been attached is placed, and send it to the second surface inspection, which is placed further downstream than the lamination station. station. Therefore, the suction and holding disc system for bonding must be moved along the long conveying path, and a complicated and expensive suction mechanism must be provided for the attraction force to act on the suction and holding disc for bonding. In addition, in the RTP system described in Patent Document 2, since the distance of the transport path for moving the suction holding tray for bonding is long, it is not possible to retransmit the unit assembly mother board that has been bonded to the rear-side arrangement unit. For other conveying trays, the empty suction and holding tray for lamination is returned to the upstream side in the same path, and an empty return path for suction and holding tray must be provided separately, and a wide setting for the bonding device must be provided. space.
本發明係著重在習知技術之上述課題而得者，主要目的為一種具備有亦可輕易適用於黏貼在如可撓性面板般容易變形的定形面板的樹脂薄膜的吸附保持構件，而且，可使吸引力供給機構形成為小型且構造簡單之黏貼在定形面板的樹脂薄膜的黏貼系統。 (解決課題之手段)The present invention is obtained by focusing on the above-mentioned subject of the conventional technology. The main object of the present invention is to provide an adsorption holding member having a resin film that can be easily applied to a shaped panel that is easily deformed like a flexible panel. The attractive force supply mechanism is formed as a small-sized and simple-structured sticking system of a resin film stuck to a fixed panel. (Means for solving problems)
用以達成上述目的之本發明之樹脂薄膜之黏貼系統係用以使用由長尺帶狀的載體薄膜、及透過黏著劑層而被積層在該載體薄膜的預定寬度方向尺寸的樹脂薄膜所成的樹脂薄膜積層體，將在該載體薄膜上連同黏著劑層一起被切成預定長度方向尺寸之包含樹脂薄膜的附黏著劑層的樹脂薄膜薄片，在黏貼站，由載體薄膜剝下而黏貼在預定形狀的定形面板者。The sticking system of the resin film of the present invention for achieving the above-mentioned object is formed by using a long-length belt-shaped carrier film and a resin film laminated on a predetermined width direction dimension of the carrier film through an adhesive layer. The resin film laminated body is cut on the carrier film together with the adhesive layer into a predetermined length-wise resin film sheet with an adhesive layer containing the resin film, which is peeled off by the carrier film and adhered to a predetermined layer. Shaped panelist.
在本發明之一形態中，黏貼系統係具備有：被設在黏貼站，用以由被送至該黏貼站的樹脂薄膜積層體剝下附黏著劑層的樹脂薄膜薄片的剝離構件；用以捲繞附黏著劑層的樹脂薄膜薄片被剝下的載體薄膜的載體薄膜捲繞構件；用以通過該黏貼站來傳送定形面板的定形面板進給裝置；及用以將由載體薄膜被剝下的附黏著劑層的樹脂薄膜薄片，黏貼在被送至黏貼站的定形面板之設在該黏貼站的黏貼滾輪機構。In one aspect of the present invention, the sticking system is provided with a peeling member provided at the sticking station to peel off the resin film sheet with the adhesive layer from the resin film laminated body sent to the sticking station; A carrier film winding member that winds off a carrier film from which a resin film sheet with an adhesive layer is peeled off; a shaped panel feeding device for conveying a shaped panel through the sticking station; and a The resin film sheet with the adhesive layer is adhered to a fixing panel sent to the adhesion station, and an adhesion roller mechanism provided at the adhesion station.
在本發明之該形態中，定形面板進給裝置係具備有：用以吸附保持定形面板的吸附保持構件；用以通過黏貼站，以沿著具有往路側始端與折返端之間的往路、及由該折返端通過該黏貼站而至少至該始端的返路的往返路徑作往返移動的方式，驅動該吸附保持構件的吸附保持構件驅動機構；及使吸引力作用於藉由該吸附保持構件驅動機構被驅動的該吸附保持構件的吸引機構。此外，以定形面板的進給方向觀看，相對黏貼滾輪機構，在一側設有定形面板裝載位置，在該定形面板裝載位置，配置將定形面板裝載在吸附保持構件的定形面板裝載機構。In this aspect of the present invention, the shaped panel feeding device is provided with: a suction holding member for sucking and holding the shaped panel; passing through the sticking station to follow the route between the starting end of the route side and the return end; and The reciprocating path of the retraction end through the sticking station to at least the return path of the starting end is moved back and forth to drive the adsorption holding member driving mechanism of the adsorption holding member; and the attraction force is actuated by the adsorption holding member. The suction mechanism of the suction holding member is driven by the mechanism. In addition, when viewed from the feeding direction of the fixed panel, a fixed panel loading position is provided on one side with respect to the sticking roller mechanism. At the fixed panel loading position, a fixed panel loading mechanism for loading the fixed panel on the suction holding member is arranged.
定形面板裝載機構係構成為：近接往返路徑的往路側始端來作配置，具有扣合在定形面板的上面來吸附保持該定形面板的吸附板，藉由該吸附板，由上方吸附保持定形面板而移送至定形面板裝載位置，且轉載於吸附保持構件。黏貼滾輪機構係構成為：當吸附保持有樹脂薄膜薄片未接著的前述定形面板的前述吸附保持構件通過前述黏貼站時，將由載體薄膜被剝下的該附黏著劑層的樹脂薄膜薄片按壓在吸附保持構件上的定形面板而黏貼在該定形面板。The shaped panel loading mechanism is configured to be arranged close to the beginning of the return side of the round-trip path, and has an adsorption plate that is fastened to the shaped panel to suck and hold the shaped panel. Transfer it to the setting panel loading position, and reprint it on the adsorption holding member. The sticking roller mechanism is configured to press the resin film sheet with the adhesive layer peeled off from the carrier film to the suction when the suction holding member that adsorbs and holds the shaped panel to which the resin film sheet is not attached passes through the sticking station. The fixed panel on the member is held and adhered to the fixed panel.
在本發明之較佳態樣中，設有用以取出樹脂薄膜薄片對定形面板的黏貼已完成的附樹脂薄膜薄片的定形面板的附樹脂薄膜薄片的定形面板取出位置。在更佳的態樣中，該附樹脂薄膜薄片的定形面板取出位置係對黏貼滾輪機構，在與定形面板裝載位置為相反側，近接折返端作配置。In a preferred aspect of the present invention, there is provided a taking out position of the shaped panel with the resin film sheet for taking out the finished forming of the shaped film panel with the resin film sheet to which the resin film sheet has been pasted to the shaped panel. In a better aspect, the position where the shaped panel with the resin film sheet is taken out is opposite to the sticking roller mechanism, which is arranged on the side opposite to the loading position of the shaped panel and is close to the return end.
在本發明之其他態樣中，以黏貼站中的吸附保持構件的往路側移動方向觀看，在該黏貼站直列配置有定形面板搬送線，定形面板裝載位置係對黏貼滾輪機構，配置在與進行樹脂薄膜薄片對定形面板的黏貼已完成的附樹脂薄膜薄片的定形面板的取出的附樹脂薄膜薄片的定形面板取出位置為相反側，該定形面板裝載機構係構成為：由上方吸附保持被送至定形面板搬送線的定形面板而移送至黏貼站內的定形面板裝載位置且轉載於吸附保持構件。In other aspects of the present invention, viewed from the moving direction of the adsorption holding member in the sticking station, a fixed panel conveying line is arranged in line at the sticking station. The loading position of the fixed panel is to the sticking roller mechanism. Removal of the shaped panel with the resin film sheet after the pasting of the shaped film panel with the resin film sheet pasted is completed. The shaped panel with the resin film sheet is taken out at the opposite position. The fixed panel on the fixed panel conveying line is transferred to the fixed panel loading position in the bonding station and is reproduced on the suction holding member.
較佳為鄰接附樹脂薄膜薄片的定形面板取出位置配備有附樹脂薄膜薄片的定形面板送出線，在該附樹脂薄膜薄片的定形面板取出位置，設有用以將樹脂薄膜薄片對定形面板的黏貼已完成的附樹脂薄膜薄片的定形面板，由附樹脂薄膜薄片的定形面板取出位置轉載於附樹脂薄膜薄片的定形面板送出線的面板轉載機構。在該情形下，較佳為該面板轉載機構係構成為：具有扣合在附樹脂薄膜薄片的定形面板的上面而吸附保持該附樹脂薄膜薄片的定形面板的第2吸附板，藉由該第2吸附板，由上方吸附保持附樹脂薄膜薄片的定形面板而由附樹脂薄膜薄片的定形面板取出位置上提，移送至附樹脂薄膜薄片的定形面板送出線且轉載於該附樹脂薄膜薄片的定形面板送出線。It is preferable that the fixed panel take-out position adjacent to the resin film sheet is provided with a fixed panel feed-out line with the resin film sheet, and at the position where the resin film sheet is attached, the resin film sheet is attached to the shaped panel. The completed shaped panel with the resin film sheet is reproduced from the take-out position of the shaped film with the resin film sheet and transferred to the panel transfer mechanism of the shaped panel with the resin film sheet. In this case, it is preferable that the panel transfer mechanism is configured to include a second suction plate that is fastened to the upper surface of the shaped panel with the resin film sheet and adsorbs and holds the shaped panel with the resin film sheet. 2 Adsorption plate: The fixing panel with the resin film sheet is adsorbed and held from above, and the fixing panel with the resin film sheet is taken out from the position, transferred to the delivery line of the fixing panel with the resin film sheet, and reproduced in the shaping of the resin film sheet. Panel feed line.
此外，在本發明之較佳態樣中，吸附保持構件及定形面板裝載機構的吸附板的其中一方或雙方被形成為可覆蓋定形面板的全面的大小。在本發明之較佳其他態樣中，吸附保持構件及定形面板裝載機構的吸附板的其中一方或雙方為具有以厚度方向貫穿的複數貫穿孔的多孔板，該貫穿孔係孔徑為3mm以下，孔間隔為30mm以下。或者，可將吸附保持構件及定形面板裝載機構的吸附板的其中一方或雙方形成為由多孔質陶瓷所成者。 (發明之效果)Further, in a preferred aspect of the present invention, one or both of the suction holding member and the suction plate of the fixed panel loading mechanism are formed to cover the entire size of the fixed panel. In another preferred aspect of the present invention, one or both of the adsorption holding member and the adsorption plate of the shaped panel loading mechanism are porous plates having a plurality of through holes penetrating in a thickness direction, and the through hole system has a pore diameter of 3 mm or less. The hole interval is 30 mm or less. Alternatively, one or both of the adsorption holding member and the adsorption plate of the shaped panel loading mechanism may be formed of a porous ceramic. (Effect of the invention)
藉由本發明之上述構成，被配備在樹脂薄膜黏貼系統的定形面板進給裝置係具有用以吸附保持定形面板的吸附保持構件，在藉由該吸附保持構件吸附保持定形面板的狀態下，定形面板進給裝置通過貼合站來傳送該定形面板，因此即使該定形面板為具可撓性者，亦可在對定形面板貼合樹脂薄膜時、及定形面板搬送中，避免在該定形面板的位置產生位移、且變得無法進行位置精度高的貼合等不良情形。此外，定形面板進給裝置係具備有用以通過黏貼站，以沿著具有往路側始端與折返端之間的往路、及由該折返端通過該黏貼站而至少至該始端的返路的往返路徑作往返移動的方式，驅動該吸附保持構件的吸附保持構件驅動機構。接著，吸引機構使吸引力作用於藉由該吸附保持構件驅動機構被驅動的該吸附保持構件。因此，可縮短將具有吸附保持構件的定形面板進給裝置通至貼合站來進行傳送的路徑的長度，而且，可使用以使供吸附之用的吸引力作用於該吸附保持構件的吸引機構的構成較為簡單。With the above configuration of the present invention, the shaped panel feeding device provided in the resin film sticking system has an adsorption holding member for holding and holding the shaped panel, and the shaped panel is fixed in the state where the shaped panel is sucked and held by the adsorption holding member. The feeding device transfers the shaped panel through a bonding station, so even if the shaped panel is flexible, it can be avoided when the shaped panel is bonded with a resin film, and during the transportation of the shaped panel. Disadvantages such as displacement and the inability to perform bonding with high positional accuracy occur. In addition, the shaped panel feeding device is provided with a round-trip path for passing through the sticking station to follow a path between the starting end on the road side and the turning end, and a return path from the turning end through the sticking station to at least the starting end. The suction-and-holding member driving mechanism for driving the suction-and-holding member is performed in a reciprocating manner. Then, the suction mechanism causes a suction force to act on the suction holding member driven by the suction holding member driving mechanism. Therefore, it is possible to shorten the length of the path for conveying the shaped panel feeding device having the suction holding member to the bonding station, and it is possible to use a suction mechanism for causing the suction force for suction to act on the suction holding member. The composition is relatively simple.
本發明之樹脂薄膜黏貼系統係若適用於以直線狀排列定形面板搬送線、貼合站、及附樹脂薄膜薄片的定形面板送出線而作配置的設備配列時，無須使全體的專有面積增大，即可進行對可撓性的定形面板貼合樹脂薄膜。在該配列中，定形面板裝載機構係成為以對貼合站中的吸附保持構件的移動方向以直線狀整列的方向移送定形面板，且轉載於吸附保持構件的構成，但是在可利用的空間的狀況下，供裝載之用的定形面板的移送方向亦可相對貼合站中的吸附保持構件的移動方向，形成為斜向或橫向。When the resin film sticking system of the present invention is suitable for arranging equipment arranged in a linear arrangement of a shaped panel conveying line, a laminating station, and a shaped panel delivery line with a resin film sheet, there is no need to increase the entire exclusive area. It is large enough to bond a resin film to a flexible shaped panel. In this arrangement, the fixed panel loading mechanism is configured to transfer the fixed panel in a straight line in the moving direction of the suction holding member in the bonding station, and is reproduced in the suction holding member. In the situation, the conveying direction of the shaped panel for loading can also be formed obliquely or laterally relative to the moving direction of the adsorption holding member in the bonding station.
以下參照圖示，說明本發明之實施形態。圖1係概略顯示用以在定形面板黏貼樹脂薄膜之本發明之一實施形態之樹脂薄膜黏貼系統的全體的側面圖。本實施形態係使用光學薄膜作為樹脂薄膜時的具體例，但是本發明中的樹脂薄膜並非為限定於具備有光學特性的光學薄膜者，亦可包含藉由其他樹脂材料所形成的薄膜。Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a side view schematically showing the whole of a resin film bonding system according to an embodiment of the present invention for bonding a resin film to a shaped panel. This embodiment is a specific example when an optical film is used as the resin film. However, the resin film in the present invention is not limited to those having optical characteristics, and may include a film formed of another resin material.
圖1所示之樹脂薄膜黏貼系統1係使用長尺帶狀的樹脂薄膜積層體11的滾筒10。在本實施形態中，樹脂薄膜積層體11係如圖2所示，由長尺帶狀的載體薄膜11a、及透過黏著劑層11b而被積層在該載體薄膜11a的光學薄膜11c所成。載體薄膜11a係可藉由例如PET般的樹脂材料形成。樹脂薄膜積層體11的寬度方向尺寸係藉由本實施形態之樹脂薄膜黏貼系統而如後所述黏貼光學薄膜11c的薄片的定形面板的寬度方向尺寸或長度方向尺寸所對應的預定的尺寸。The resin film sticking system 1 shown in FIG. 1 is a drum 10 using a resin tape laminate 11 having a long tape shape. In this embodiment, as shown in FIG. 2, the resin film laminate 11 is formed of a long-ribbon carrier film 11 a and an optical film 11 c laminated on the carrier film 11 a through an adhesive layer 11 b. The carrier film 11a can be formed of a resin material such as PET. The width dimension of the resin film laminated body 11 is a predetermined size corresponding to the width dimension or the length dimension of the shaping panel to which the sheet of the optical film 11c is pasted by the resin film adhesion system of this embodiment as described later.
以光學薄膜11c而言，典型而言，可列舉偏光薄膜，但是亦可形成為例如1／4波長或1／2波長相位差薄膜或者亮度提升薄膜般具備有其他光學特性的樹脂薄膜。若使用偏光薄膜作為光學薄膜11c，較佳為該偏光薄膜的吸收軸以樹脂薄膜積層體11的長度方向作配向。黏著劑層11b係以對載體薄膜11a的接著力小於對光學薄膜的接著力的方式調整接著力。如上所述，本發明中的樹脂薄膜係包含光學薄膜以外的樹脂材料製薄膜者，但是以如上所示之光學薄膜以外之樹脂薄膜之例而言，可列舉：被貼合在偏光薄膜其他薄膜的保護薄膜、被貼合在有機EL顯示面板的TFT層之通常被稱為下面保護薄膜的保護薄膜等。The optical film 11c is typically a polarizing film, but may be formed as a resin film having other optical characteristics such as a 1/4 wavelength or 1/2 wavelength retardation film or a brightness enhancement film. If a polarizing film is used as the optical film 11 c, the absorption axis of the polarizing film is preferably aligned in the longitudinal direction of the resin film laminate 11. The adhesive layer 11b adjusts the adhesive force so that the adhesive force to the carrier film 11a is smaller than the adhesive force to the optical film. As described above, the resin film in the present invention includes a film made of a resin material other than an optical film. However, as an example of the resin film other than the optical film shown above, there may be mentioned other films bonded to a polarizing film. A protective film, such as a protective film which is attached to a TFT layer of an organic EL display panel, is generally referred to as a protective film below.
樹脂薄膜黏貼系統1係具備有：滾筒支持部20、及黏貼站30。樹脂薄膜積層體11的滾筒10係旋轉自如地被支持在被設在滾筒支持部20的支持軸21。在黏貼站30係設有用以將具有長邊尺寸及短邊尺寸的長方形形狀的定形面板31送至黏貼部32的定形面板進給機構40。在黏貼站30係在黏貼部32設有具有黏貼滾輪33的黏貼滾輪機構34，在近接該黏貼滾輪機構34的位置配置楔形的剝離構件35。The resin film sticking system 1 is provided with a roller support part 20 and a sticking station 30. The roller 10 of the resin film laminate 11 is rotatably supported on a support shaft 21 provided in the roller support portion 20. The bonding station 30 is provided with a fixing panel feeding mechanism 40 for feeding a rectangular fixing panel 31 having a long side dimension and a short side dimension to the bonding section 32. A sticking roller mechanism 34 having a sticking roller 33 is provided at the sticking station 30 at the sticking station 30, and a wedge-shaped peeling member 35 is arranged at a position close to the sticking roller mechanism 34.
由旋轉自如地被支持在支持軸21的滾筒10被連續放出的樹脂薄膜積層體11係通過切痕形成部22，經由張力滾輪機構23，藉由導引滾筒24、25被導引至配置有剝離構件35的位置。The resin film laminate 11 continuously discharged from the roller 10 supported by the support shaft 21 rotatably is passed through the notch forming portion 22 and guided by the guide rollers 24 and 25 via the tension roller mechanism 23 to the arrangement where The position of the peeling member 35.
切痕形成部22係具備有：切入刃22a；及以夾著由滾筒10被連續放出的樹脂薄膜積層體11而與該切入刃22a相對向的方式作配置的承接台22b。該切痕形成部22係構成為對樹脂薄膜積層體11，以其寬度方向，形成由光學薄膜11c之側達至黏著劑層11b與載體薄膜11a的界面的深度的切痕11e。該切痕11e的形成係停止該切痕形成部22中的樹脂薄膜積層體11的進給來進行。亦即，樹脂薄膜積層體11的進給係在該切痕形成部22被間歇式停止，在其停止狀態下進行切入，結果，在樹脂薄膜積層體11係以該積層體11的長度方向以預定間隔形成複數切痕11e。形成在樹脂薄膜積層體11的寬度方向的切痕11e的該預定間隔，若樹脂薄膜積層體11為對應定形面板31的短邊尺寸的預定寬幅，係形成為對應該定形面板31的長邊尺寸者。該切痕11e的結果，在樹脂薄膜積層體11，係如圖2所示，在長度方向鄰接的2個切痕11e之間，形成包含光學薄膜11c與黏著劑層11b的長方形形狀的附黏著劑層的薄片11d。The notch forming portion 22 includes a cutting edge 22 a and a receiving table 22 b arranged to face the cutting edge 22 a while sandwiching the resin film laminate 11 continuously discharged from the drum 10. The notch forming portion 22 is configured to form a notch 11e in the width direction of the resin film laminate 11 from the side of the optical film 11c to the depth of the interface between the adhesive layer 11b and the carrier film 11a. The incision 11e is formed by stopping the feeding of the resin film laminate 11 in the incision formation portion 22. That is, the feeding of the resin film laminated body 11 is intermittently stopped at the cut-out forming portion 22, and cutting is performed in the stopped state. As a result, the resin film laminated body 11 is formed in the longitudinal direction of the laminated body 11 by A plurality of cuts 11e are formed at predetermined intervals. The predetermined interval of the cuts 11e formed in the width direction of the resin film laminated body 11 is formed to correspond to the long side of the shaped panel 31 if the resin film laminated body 11 has a predetermined width corresponding to the short side size of the shaped panel 31. Sizer. As a result of the cut 11e, as shown in FIG. 2, the resin film laminate 11 has a rectangular shape including an optical film 11c and an adhesive layer 11b between two cuts 11e adjacent in the longitudinal direction. Thin layer 11d of the agent layer.
如圖1及圖2所示，被導引至剝離構件35的位置的樹脂薄膜積層體11係在該剝離構件35的前端緣被折返成銳角。此時，形成在樹脂薄膜積層體11上之包含光學薄膜11c與黏著劑層11b的長方形形狀的附黏著劑層的薄膜薄片11d由載體薄膜11a被剝下而被導引至黏貼滾輪33的下側。附黏著劑層的薄膜薄片11d被剝下的載體薄膜11a係藉由導引滾筒26被導引，藉由捲繞驅動軸27被捲繞。捲繞驅動軸27係以預定的速度被驅動，樹脂薄膜積層體11的進給係依該捲繞速度而定。另一方面，在切痕形成部22，樹脂薄膜積層體11係被間歇式停止，因此產生進給速度差。張力滾輪機構23係為了補償該進給速度差而設。As shown in FIGS. 1 and 2, the resin film laminated body 11 guided to the position of the peeling member 35 is folded back at an acute angle at the front edge of the peeling member 35. At this time, the rectangular thin film with an adhesive layer 11d including the optical film 11c and the adhesive layer 11b formed on the resin film laminate 11 is peeled off by the carrier film 11a and guided to the lower side of the adhesive roller 33 side. The carrier film 11 a from which the thin film sheet 11 d with the adhesive layer is peeled is guided by a guide roller 26 and is wound by a winding drive shaft 27. The winding drive shaft 27 is driven at a predetermined speed, and the feed system of the resin film laminate 11 is determined according to the winding speed. On the other hand, in the cut formation portion 22, the resin film laminated body 11 is intermittently stopped, so that a difference in the feed rate occurs. The tension roller mechanism 23 is provided to compensate for this difference in feed speed.
如圖1及圖2所示，定形面板進給機構40係具備有吸附保持構件41，定形面板31係在被吸附保持在該吸附保持構件41的上面的狀態下，以圖1中藉由箭號A所示方向，通過黏貼部32被傳送。藉由該吸附保持構件41所為之定形面板31的進給係與樹脂薄膜積層體11的進給同步，以藉由剝離構件35被剝下的附黏著劑層的樹脂薄膜薄片11d的前端相對被送至黏貼部32的定形面板31的前端作位置整合的方式予以控制。在黏貼部32中，黏貼滾輪機構34進行作動，藉由黏貼滾輪33，將附黏著劑層的樹脂薄膜薄片11d按壓在吸附保持構件41上的定形面板31進行黏貼。As shown in FIGS. 1 and 2, the fixed panel feeding mechanism 40 is provided with an adsorption holding member 41, and the fixed panel 31 is held in a state of being adsorbed and held on the upper surface of the adsorption holding member 41. The direction indicated by No. A is conveyed through the adhesive portion 32. The feeding system of the shaped panel 31 formed by the adsorption holding member 41 is synchronized with the feeding of the resin film laminate 11 so that the leading end of the resin film sheet 11d with the adhesive layer peeled off by the peeling member 35 is relatively opposed. The front end of the shaping panel 31 sent to the sticking portion 32 is controlled in a manner of position integration. In the sticking portion 32, the sticking roller mechanism 34 is operated, and the sticking roller 33 presses the resin film sheet 11 d with the adhesive layer on the fixing panel 31 on the adsorption holding member 41 for sticking.
以吸附保持構件41的進給移動方向觀看，在上游側配置定形面板搬送線50，定形面板31係藉由該搬送線50被送至近接定形面板裝載位置42的位置。在定形面板裝載位置42的上方，設有用以將藉由定形面板搬送線50被送至近接定形面板裝載位置42的位置的定形面板31轉載於位於定形面板裝載位置42的吸附保持構件41上的定形面板裝載機構60。此外，在黏貼站30係設有用以取出樹脂薄膜薄片11d的黏貼已結束的附樹脂薄膜薄片的定形面板31a的附樹脂薄膜薄片的定形面板取出位置43，鄰接該取出位置43的下游側，配置附樹脂薄膜薄片的定形面板送出線51。在該送出線51的上方係配置用以由附樹脂薄膜薄片的定形面板取出位置43，將附樹脂薄膜薄片的定形面板31a轉載於附樹脂薄膜薄片的定形面板送出線51的面板轉載機構70。When viewed in the feed movement direction of the suction holding member 41, the fixed panel conveying line 50 is arranged on the upstream side, and the fixed panel 31 is sent to a position close to the fixed panel loading position 42 by the conveying line 50. Above the fixed panel loading position 42, a fixed panel 31 for transferring the fixed panel conveying line 50 to a position close to the fixed panel loading position 42 is provided on the adsorption holding member 41 located at the fixed panel loading position 42.定 定 平面 载 机构 60。 Fixed panel loading mechanism 60. In addition, the pasting station 30 is provided with a resin film sheet-equipped fixed panel take-out position 43 for taking out the pasted resin film sheet-formed fixed panel 31 a of the resin film sheet 11 d, and is disposed adjacent to the downstream side of the take-out position 43. Forming panel feed line 51 with a resin film sheet. Above the delivery line 51, a panel transfer mechanism 70 is provided for transferring the fixed panel 31a with the resin film sheet to the fixed panel delivery line 51 with the resin film sheet from the fixed panel take-out position 43 with the resin film sheet.
在圖4及圖5顯示定形面板進給機構40的詳細。圖4係定形面板進給機構40的側面圖，圖5係以圖4的箭號V‐V方向所觀看的端面圖。如圖所示，定形面板進給機構40係在基台44上具有與圖1中藉由箭號A所示方向呈平行作配置的2條導軌45。吸附保持構件41係長方形平板的形態，具備有朝垂直下方延伸的4支支持腳46。支持腳46的下端係結合於下部支持板47。在下部支持板47的下面，係固定有扣合在基台44上的導軌45而沿著該導軌45滑動式移動的滑動構件48。該滑動構件48係就一對導軌45的各個設有各2個，合計4個。4 and 5 show the details of the fixed panel feed mechanism 40. FIG. 4 is a side view of the shaped panel feed mechanism 40, and FIG. 5 is an end view viewed in the direction of the arrow V-V in FIG. As shown in the figure, the fixed panel feeding mechanism 40 has two guide rails 45 arranged on the base 44 in parallel with the direction shown by the arrow A in FIG. 1. The suction holding member 41 is in the form of a rectangular flat plate and includes four support legs 46 extending vertically downward. The lower end of the support leg 46 is coupled to the lower support plate 47. Below the lower support plate 47, a slide member 48 fastened to the guide rail 45 fastened to the base 44 and slidingly moved along the guide rail 45 is fixed. Each of the slide members 48 is provided with a pair of two guide rails 45 each, for a total of four.
定形面板進給機構40係包含吸附保持構件驅動機構80。該吸附保持構件驅動機構80係被配置在一對導軌45之間，具備有與該導軌45呈平行延伸的驅動螺絲81。該驅動螺絲81係繞著其長邊方向軸線旋轉自如地被支持在基台44上。在下部支持板47係固定有螺扣在該驅動螺絲81的螺帽構件82。螺帽構件82與驅動螺絲81係形成透過配置在該螺帽構件82內的多數滾珠而彼此低摩擦扣合的滾珠／螺絲機構。驅動螺絲81的端部係透過減速機83而結合在伺服馬達84，藉由該伺服馬達84，可逆地予以旋轉驅動。該可逆式旋轉驅動的結果，吸附保持構件41係以箭號A所示的進給方向、及其相反的返回方向予以驅動。亦即，吸附保持構件驅動機構80的驅動螺絲81以正轉方向及反轉方向可逆地予以旋轉驅動的結果，吸附保持構件41係以圖1的箭號A方向，在由作為往路側始端的定形面板裝載位置42通過黏貼站30而至附樹脂薄膜薄片的定形面板取出位置43的往路移動。接著，吸附保持構件41係將附樹脂薄膜薄片的定形面板取出位置43作為折返端，以與箭號A為相反方向的返回方向，沿著返路移動。返路係與往路相同的路徑，吸附保持構件41係通過黏貼站30而被返回至作為往路側始端的定形面板裝載位置42。The fixed panel feeding mechanism 40 includes a suction holding member driving mechanism 80. The suction holding member driving mechanism 80 is disposed between a pair of guide rails 45 and includes a driving screw 81 extending parallel to the guide rails 45. The driving screw 81 is rotatably supported on the base 44 about its longitudinal axis. A nut member 82 screwed to the driving screw 81 is fixed to the lower support plate 47. The nut member 82 and the driving screw 81 form a ball / screw mechanism that engages with each other with low friction through a plurality of balls arranged in the nut member 82. An end portion of the driving screw 81 is coupled to a servo motor 84 through a reduction gear 83, and the servo motor 84 is rotationally driven reversibly. As a result of the reversible rotation driving, the suction holding member 41 is driven in the feeding direction indicated by the arrow A and the opposite returning direction. That is, as a result of the drive screw 81 of the suction holding member driving mechanism 80 being reversibly rotated in the forward rotation direction and the reverse rotation direction, the suction holding member 41 is in the direction of arrow A in FIG. The fixed panel loading position 42 moves to the fixed panel taking out position 43 with the resin film sheet through the bonding station 30. Next, the suction-holding member 41 moves the shape-removing panel-equipped panel-removing position 43 as the return end, and moves in the return direction opposite to the arrow A along the return path. The return path is the same path as the return path, and the suction holding member 41 is returned to the fixed panel loading position 42 as the starting end of the return path through the sticking station 30.
吸附保持構件41係將藉由定形面板裝載機構60而被轉載在該吸附保持構件41上的定形面板31，藉由吸引力進行吸附，以不會位置偏離的方式進行保持的吸附板的形態。由吸附板所構成的吸附保持構件41係以形成為可覆蓋所被吸附保持的定形面板31的全面的大小為佳。在圖6(a)(b)中顯示吸附保持構件41的一實施形態。吸附保持構件41係如圖6(a)所示，將長方形形狀的吸附板41a複數個排列配置在長方形框構件41c內，在鄰接的2個吸附板41a之間設有區隔構件41b的構成。框構件41c係與底板41d一體形成，在該底板41d，係在對應複數個吸附板片41a的各個的位置形成有吸引埠41e。各吸引埠41e係透過具有閥41f的支管41g而與集合管41h相連接，該集合管41h連接於如真空泵般的吸引源P。The suction-holding member 41 is in the form of a suction plate in which the fixing panel 31 transferred to the suction-holding member 41 by the fixing-panel loading mechanism 60 is sucked by suction and held in a positional manner. The suction holding member 41 made of a suction plate is preferably formed so as to cover the entire surface of the shaped panel 31 that is suctioned and held. An embodiment of the adsorption holding member 41 is shown in Figs. 6 (a) and (b). As shown in FIG. 6 (a), the adsorption holding member 41 has a plurality of rectangular adsorption plates 41a arranged in a rectangular frame member 41c, and a partition member 41b is provided between two adjacent adsorption plates 41a. . The frame member 41c is integrally formed with the bottom plate 41d, and the bottom plate 41d is formed with a suction port 41e at a position corresponding to each of the plurality of suction plate pieces 41a. Each suction port 41e is connected to a collecting pipe 41h through a branch pipe 41g having a valve 41f, and the collecting pipe 41h is connected to a suction source P such as a vacuum pump.
藉由設置區隔構件41b及具有閥41f的支管41g，僅選擇適當控制閥41f的開閉而作用吸引力的吸附板41a，不僅對應框構件41c的尺寸的大小的定形面板31，對於中程度的尺寸及小尺寸的定形面板31，亦可進行確實的吸附保持。但是，吸附板41a亦可形成為對應框構件41c的大小的大小的一片構成。吸附板41a係可藉由多孔質材料形成。以多孔質材料之例而言，可列舉多孔質陶瓷或高分子量樹脂的多孔質薄膜。以在本實施形態中可使用的多孔質陶瓷之例而言，有日本鎢股份有限公司製的微小徑多孔質陶瓷NPP-3D。此外，以多孔質樹脂薄膜而言，有日東電工股份有限公司製的高分子量聚乙烯多孔質薄膜「SUNMAP LC-T」。此外，在本實施形態中，亦可使用在全面形成有微細貫穿孔的多孔板。若使用多孔板，貫穿孔的直徑以3mm以下為佳，孔的間隔以30mm以下為佳。若孔徑大於3mm，有在藉由吸附保持構件41所保持的定形面板31殘留孔的痕跡的可能性。此外，若孔的間隔過大，無法獲得充分的吸引力，有保持不確實之虞。By providing the partition member 41b and the branch pipe 41g with the valve 41f, only the suction plate 41a that controls the opening and closing of the valve 41f appropriately and selects an attractive force is provided, not only the shaped panel 31 corresponding to the size of the frame member 41c, but for the medium The fixed-size panel 31 having a small size and a small size can also be reliably held by suction. However, the suction plate 41a may be formed as a single piece having a size corresponding to the size of the frame member 41c. The adsorption plate 41a can be formed of a porous material. Examples of porous materials include porous ceramics and porous films of high molecular weight resins. An example of a porous ceramic usable in this embodiment is a micro-diameter porous ceramic NPP-3D made by Japan Tungsten Co., Ltd. As the porous resin film, there is a high molecular weight polyethylene porous film "SUNMAP LC-T" manufactured by Nitto Denko Corporation. In addition, in this embodiment, a porous plate having fine through holes formed over the entire surface may be used. If a perforated plate is used, the diameter of the through holes is preferably 3 mm or less, and the interval between the holes is preferably 30 mm or less. If the hole diameter is larger than 3 mm, there is a possibility that traces of holes remain in the shaped panel 31 held by the suction holding member 41. In addition, if the interval between the holes is too large, sufficient attraction force cannot be obtained, and there is a possibility that it may remain uncertain.
若參照圖4，在吸附保持構件41的下方顯示有支管41g及集合管41h。定形面板進給機構40係另外具備有用以使吸引負壓作用於集合管41h的軟管內置型可撓性帶件49。軟管內置型可撓性帶件49係在由橡膠等可撓性材料所成之帶件基材49a埋入有中空軟管49b的構造，帶件基材49a係分別一端被固定在基台44，另一端被固定在支持吸附保持構件41的下部支持板47。支管41g及透過吸引埠41e而與吸附板41a相連通的集合管41h係在軟管內置型可撓性帶件49之被固定在下部支持版47之一方的端部，亦即可動側端部，連接於被埋入在軟管內置型可撓性帶件49的中空軟管49b的端部。另一方面，軟管內置型可撓性帶件49之被固定在基台44之一方的端部，亦即固定側端部係藉由連接軟管41j而連接於吸引源P。在圖4所示之定形面板裝載位置42中，軟管內置型可撓性帶件49的帶件基材49a係處於在其長度方向的大致中央位置被折返的狀態。Referring to FIG. 4, a branch pipe 41 g and a collecting pipe 41 h are displayed below the adsorption holding member 41. The fixed-panel feeding mechanism 40 is further provided with a flexible band member 49 of a built-in type for making suction negative pressure act on the collecting pipe 41h. The flexible tube built-in type 49 has a structure in which a hollow tube 49b is embedded in a belt base material 49a made of a flexible material such as rubber. Each end of the belt base material 49a is fixed to the abutment. 44. The other end is fixed to a lower support plate 47 that supports the suction holding member 41. The branch pipe 41g and the collecting pipe 41h that communicates with the suction plate 41a through the suction port 41e are connected to one of the ends of the flexible support 49 built in the hose and fixed to one of the lower supporting plates 47, that is, the movable side end. It is connected to the end of the hollow hose 49b embedded in the flexible band 49 with a built-in hose. On the other hand, the end of the flexible band 49 with a built-in hose is fixed to one end of the base 44, that is, the end on the fixed side is connected to the suction source P by the connection hose 41 j. In the shaped panel loading position 42 shown in FIG. 4, the band base material 49 a of the flexible band member 49 with a built-in hose is in a state of being folded back at a substantially central position in the longitudinal direction.
藉由使用軟管內置型可撓性帶件49的該構成，當支持吸附保持構件41的下部支持板47由圖4中以實線所示之定形面板裝載位置42朝箭號A方向移動時，軟管內置型可撓性帶件49的帶件基材49a係其折返位置逐漸移動，支持吸附保持構件41的下部支持板47係不會勉強地追隨下部支持板47的移動。接著，遍及在吸附保持構件41的上面載置有定形面板31的往路移動之間的全域，在吸附保持構件41的吸附板41a的下面被供給吸引負壓。With this configuration using the flexible band member 49 with a built-in hose, when the lower support plate 47 supporting the suction holding member 41 is moved from the shaped panel loading position 42 shown by the solid line in FIG. 4 in the direction of the arrow A The belt base material 49a of the flexible tube built-in type flexible belt 49 gradually moves its folded-back position, and the lower support plate 47 supporting the suction holding member 41 does not follow the movement of the lower support plate 47 reluctantly. Next, a suction negative pressure is supplied to the lower surface of the adsorption plate 41 a of the adsorption holding member 41 over the entire range between the forward movement of the fixed panel 31 placed on the upper surface of the adsorption holding member 41.
接著，參照圖7、圖8，說明定形面板裝載機構60。本實施形態中的定形面板裝載機構60係具有：水平移動機構60a、及垂直移動機構60b。Next, the fixed panel loading mechanism 60 will be described with reference to FIGS. 7 and 8. The fixed panel loading mechanism 60 in the present embodiment includes a horizontal moving mechanism 60a and a vertical moving mechanism 60b.
水平移動機構60a係具備藉由支柱61所支持的水平框架62。水平框架62係被配置成以圖4的箭號A方向延伸，且具有：上部壁62a、及下部壁62b。在上部壁62a與下部壁62b之間係配置有相對水平框架62以長度方向延伸的驅動螺絲63，該驅動螺絲63係長度方向的兩端藉由一對軸承62d、62e，繞著其軸線旋轉自如地被支持在水平框架62。驅動螺絲63的一端係由軸承62e稍微延伸出去，透過減速機62f而結合於伺服馬達62g。伺服馬達62g係連接於電源E。在上部壁62a的上面，如圖8所示，固定配置有一對導軌62c，在該一對導軌62c之間的部分，在上部壁62a係形成有以長度方向延伸的開槽62h。The horizontal movement mechanism 60 a includes a horizontal frame 62 supported by a pillar 61. The horizontal frame 62 is arranged to extend in the direction of the arrow A in FIG. 4, and includes an upper wall 62 a and a lower wall 62 b. Between the upper wall 62a and the lower wall 62b, a driving screw 63 extending in the longitudinal direction with respect to the horizontal frame 62 is arranged. The driving screw 63 is rotated at both ends in the longitudinal direction around a pair of bearings 62d and 62e. Freely supported on the horizontal frame 62. One end of the driving screw 63 is slightly extended from the bearing 62e, and is coupled to the servo motor 62g through the reduction gear 62f. The servo motor 62g is connected to the power source E. As shown in FIG. 8, a pair of guide rails 62 c are fixedly disposed on the upper wall 62 a, and a slot 62 h extending in the longitudinal direction is formed in the upper wall 62 a between the pair of guide rails 62 c.
設有供垂直移動機構60b之用的支持板64，在該支持板64的下面係固定有滑動扣合在設在水平框架62的上部壁62a的導軌62c的滑動構件64a。此外，在支持板64的下面係固定有通過水平框架62的開槽62h而扣合在驅動螺絲63的螺帽構件64b。與螺帽構件82及驅動螺絲81的情形同樣地，驅動螺絲63與螺帽構件64b係形成滾珠／螺絲機構。藉由該構成，支持板64係伴隨伺服馬達62g的旋轉，在水平框架62的上部壁62a上以該水平框架62的長度方向移動。伺服馬達62g係可正反旋轉，藉由正轉方向的旋轉，將支持板64在圖7中例如以右方向驅動，藉由反轉方向的旋轉，將支持板64在例如圖7中以左方向驅動。形成在水平框架62的上部壁62a的開槽62h的長度係以對應為了定形面板31的轉載而將該定形面板31由定形面板搬送線50送至位於定形面板裝載位置42的吸附保持構件41所需的距離的方式而定。A support plate 64 is provided for the vertical movement mechanism 60b, and a sliding member 64a slidably engaged with a guide rail 62c provided on the upper wall 62a of the horizontal frame 62 is fixed to the lower surface of the support plate 64. In addition, a nut member 64b fastened to the driving screw 63 by a slot 62h of the horizontal frame 62 is fixed to the lower surface of the support plate 64. As in the case of the nut member 82 and the driving screw 81, the driving screw 63 and the nut member 64b form a ball / screw mechanism. With this configuration, the support plate 64 moves in the longitudinal direction of the horizontal frame 62 on the upper wall 62a of the horizontal frame 62 in accordance with the rotation of the servo motor 62g. The servo motor 62g can rotate in the forward and reverse directions. By rotating in the forward direction, the support plate 64 is driven in the right direction in FIG. 7, for example. By rotating in the reverse direction, the support plate 64 is left in FIG. 7, for example. Directional drive. The length of the slot 62h formed in the upper wall 62a of the horizontal frame 62 corresponds to the transfer of the fixed panel 31 from the fixed panel conveying line 50 to the suction and holding member 41 at the fixed panel loading position 42 for the reproduction of the fixed panel 31. The required distance depends on the way.
在水平移動機構60a係設有電線／軟管內置型可撓性帶件65。電線／軟管內置型可撓性帶件65係與軟管內置型可撓性帶件49同樣地，在由橡膠等可撓性材料所成之帶件基材65a埋入有電線及中空軟管的構造，帶件基材65a係分別構成固定端的一端被安裝在水平框架62的下部壁62b，構成可動端的另一端被安裝在垂直移動機構60b的支持板64。在電線／軟管內置型可撓性帶件65的固定端，分別電線連接於電源E，軟管連接於吸引源P。因此，在伴隨伺服馬達62g的作動以水平框架62的長度方向移動的垂直移動機構60b的支持板64的位置，係藉由電線／軟管內置型可撓性帶件65，被供給電力及吸引負壓。The horizontal moving mechanism 60a is provided with a flexible cord 65 with a built-in electric wire / hose. The electric wire / hose-type flexible tape 65 is the same as the flexible pipe-built flexible tape 49, in which a wire and a hollow flexible material are embedded in a tape base 65a made of a flexible material such as rubber. In the structure of the tube, one end of the band base material 65a is fixed to the lower wall 62b of the horizontal frame 62, and the other end of the movable end is fixed to the support plate 64 of the vertical movement mechanism 60b. At the fixed end of the flexible cord 65 with a built-in wire / hose, a wire is connected to the power source E and a hose is connected to the suction source P, respectively. Therefore, the position of the support plate 64 of the vertical movement mechanism 60b that moves in the longitudinal direction of the horizontal frame 62 in response to the operation of the servo motor 62g is supplied with power and attracted by the flexible belt 65 with a built-in wire / hose type. Negative pressure.
垂直移動機構60b係具備有被固定在支持板64的可動框架66。在可動框架66內係以朝垂直方向延伸的方式配置有垂直驅動螺絲66a，可在上端及下端藉由軸承旋轉地予以支持。驅動螺絲66a的上端係結合於伺服馬達66b，藉由該伺服馬達66a，可逆地被驅動。在可動框架66的圖8中的左側壁，與水平移動機構60a的情形同樣地，設有一對導軌66c及開槽66d。在驅動螺絲66a係扣合螺帽構件66e，該螺帽構件66e係由形成在可動框架66的側壁的開槽66d，在圖8中以左方向突出。驅動螺絲66a與螺帽構件66e係形成滾珠／螺絲機構。The vertical moving mechanism 60 b includes a movable frame 66 that is fixed to a support plate 64. A vertical drive screw 66a is arranged in the movable frame 66 so as to extend in the vertical direction, and it can be rotatably supported by bearings at the upper and lower ends. The upper end of the driving screw 66a is coupled to a servo motor 66b, and the servo motor 66a is reversibly driven. On the left side wall in FIG. 8 of the movable frame 66, as in the case of the horizontal movement mechanism 60a, a pair of guide rails 66c and a slot 66d are provided. A nut member 66e is engaged with the driving screw 66a, and the nut member 66e is formed by a slot 66d formed in a side wall of the movable frame 66, and projects in the left direction in FIG. The drive screw 66a and the nut member 66e form a ball / screw mechanism.
在螺帽構件66e結合有吸附保持構件支持用的上下可動構件67，且在該上下可動構件67的下端安裝有吸附保持構件68。吸附保持構件68的構成係與圖6所示之吸附保持構件41相同，若為吸附保持構件68，係以吸附面朝下的方式作配置。被內置在電線／軟管內置型可撓性帶件65的電線係在該電線／軟管內置型可撓性帶件65的固定側端部，藉由連接用電線66f連接於伺服馬達66b，軟管係藉由連接用軟管66g，通過上下可動構件67而連接於吸附保持構件68。An upper and lower movable member 67 for supporting the suction and holding member is coupled to the nut member 66e, and a suction and retention member 68 is attached to a lower end of the upper and lower movable member 67. The structure of the adsorption holding member 68 is the same as that of the adsorption holding member 41 shown in FIG. 6. In the case of the adsorption holding member 68, the adsorption holding member 68 is arranged with the adsorption surface facing downward. The electric wire built in the electric wire / hose-type flexible band 65 is attached to the fixed-side end of the electric wire / hose-type flexible band 65 and is connected to the servo motor 66b by a connecting wire 66f. The hose is connected to the suction holding member 68 through a connection hose 66 g via an up-and-down movable member 67.
在定形面板裝載機構60的作動中，當定形面板31藉由定形面板搬送線50而被搬送至鄰接定形面板裝載位置42的位置時，設在定形面板裝載機構60的垂直移動機構60b的伺服馬達66b進行作動，將驅動螺絲66a以正轉方向旋轉驅動。藉此，上下可動構件67及吸附保持構件68朝下方移動，接觸定形面板搬送線50上的定形面板31，且藉由被供給至該吸附保持構件68的吸引負壓，來吸引保持該定形面板31。在該狀態下，伺服馬達66b以反轉方向旋轉，吸附保持構件68係上升。在該吸附保持構件68的上升過程中、或在上升已結束的時點，水平移動機構60a的伺服馬達62g以正轉方向旋轉，將驅動螺絲63正轉驅動，使垂直移動機構60b的吸附保持構件68由定形面板搬送線50移動至定形面板裝載位置42的上方位置。在吸附保持構件68朝向定形面板裝載位置42的上方位置的移動中、或到達定形面板裝載位置42的上方位置的時點，垂直移動機構60b的伺服馬達66b以正轉方向進行作動而使吸附保持有定形面板31的吸附保持構件68的下降開始。在吸附保持構件68達至定形面板裝載位置42的上方位置的時點，水平移動機構60a的伺服馬達同被停止，吸附保持構件68係以所保持的定形面板31與位於定形面板裝載位置42的吸附保持構件41相接的方式被下降。During the operation of the setting panel loading mechanism 60, when the setting panel 31 is transported to a position adjacent to the setting panel loading position 42 by the setting panel transfer line 50, a servo motor provided in the vertical movement mechanism 60b of the setting panel loading mechanism 60 66b is operated, and the driving screw 66a is rotated and driven in the forward direction. Thereby, the up-and-down movable member 67 and the adsorption holding member 68 are moved downward to contact the shaping panel 31 on the shaping panel conveying line 50, and the shaping panel is attracted and held by the suction negative pressure supplied to the adsorption holding member 68. 31. In this state, the servo motor 66b rotates in the reverse direction, and the suction holding member 68 rises. During the ascent of the suction-holding member 68 or at the end of the ascent, the servo motor 62g of the horizontal movement mechanism 60a rotates in the forward direction, and the drive screw 63 is driven in the normal direction, so that the suction-holding member of the vertical movement mechanism 60b 68 is moved to the position above the setting panel loading position 42 by the setting panel conveying line 50. When the suction holding member 68 moves toward the upper position of the fixed panel loading position 42 or reaches the upper position of the fixed panel loading position 42, the servo motor 66b of the vertical movement mechanism 60b operates in the forward direction to hold the suction. The lowering of the suction holding member 68 of the shaping panel 31 starts. When the suction holding member 68 reaches the upper position of the fixed panel loading position 42, the servo motor of the horizontal moving mechanism 60 a is also stopped, and the suction holding member 68 is based on the held fixed panel 31 and the suction at the fixed panel loading position 42. The manner in which the holding members 41 are brought into contact is lowered.
當形成為被保持在吸附保持構件68上的定形面板31與位於定形面板裝載位置42的吸附保持構件41相接的狀態時，中斷對吸附保持構件68供給吸引負壓，同時，開始對吸附保持構件41供給吸引負壓。藉此，定形面板31係形成為藉由定形面板進給機構40的吸附保持構件41被吸附保持的狀態，定形面板31的轉載即完成。接著，垂直移動機構60b的伺服馬達66b以反轉方向進行作動，使放開定形面板31的吸附保持構件68上升，並且藉由水平移動機構60a的作動，將吸附保持構件68送回至定形面板搬送線50的端部的上方位置。When the fixed panel 31 held on the suction holding member 68 is in contact with the suction holding member 41 at the fixed panel loading position 42, the supply of suction negative pressure to the suction holding member 68 is stopped, and the suction holding is started. The member 41 supplies a suction negative pressure. Thereby, the shaping panel 31 is formed in the state which is hold | maintained by the adsorption holding member 41 of the shaping panel feed mechanism 40, and the reproduction of the shaping panel 31 is completed. Next, the servo motor 66b of the vertical movement mechanism 60b operates in the reverse direction to raise the adsorption holding member 68 that releases the shaped panel 31, and the adsorption holding member 68 is returned to the shaped panel by the operation of the horizontal movement mechanism 60a. A position above the end of the transfer line 50.
用以將附樹脂薄膜薄片的定形面板31a轉載於附樹脂薄膜薄片的定形面板送出線51的面板轉載機構70係與定形面板裝載機構60相同的構成，因此省略詳細說明。The panel transfer mechanism 70 for transferring the shaped panel 31a with a resin film sheet to the shaped panel delivery line 51 with a resin film sheet has the same configuration as the shaped panel loading mechanism 60, and therefore detailed descriptions thereof are omitted.
接著，參照圖9，說明將附黏著劑層的薄膜薄片11d黏貼在定形面板31的順序。在圖9(a)中顯示將在定形面板裝載位置42中被轉載的定形面板31吸附保持在上面的吸附保持構件41，朝向黏貼站30的黏貼構件32而以箭號方向移動的狀態。樹脂薄膜積層體11係具有在載體薄膜11a上藉由光學薄膜11c與黏著劑層11b以預定的長度方向間隔以寬度方向放入切痕11e所形成的附黏著劑層的薄膜薄片11d。該樹脂薄膜積層體11係在剝離構件35的前端緣的周圍被折返成銳角，位於前頭的附黏著劑層的薄膜薄片11d的前端由載體薄膜11a被剝下，由剝離構件35的前端緣朝前方突出。樹脂薄膜積層體11的進給係以由載體薄膜11a被剝離下來的附黏著劑層的薄膜薄片11d的前端，相對被送至黏貼部32的吸附保持構件41上的定形面板31的進給方向前端作位置整合的方式，與吸附保持構件41的進給同步。Next, the procedure for sticking the thin film sheet 11d with an adhesive layer on the fixing panel 31 will be described with reference to FIG. 9. FIG. 9 (a) shows a state in which the suction-holding member 41 that sucks and holds the setting panel 31 that is reproduced in the setting-panel loading position 42 is moved toward the bonding member 32 of the bonding station 30 in an arrow direction. The resin film laminate 11 is a thin film sheet 11d having an adhesive layer formed on a carrier film 11a with an optical film 11c and an adhesive layer 11b placed in a cut 11e in a width direction at a predetermined lengthwise interval. The resin film laminate 11 is folded back into an acute angle around the front edge of the peeling member 35. The front end of the thin film sheet 11d with the adhesive layer on the front is peeled off by the carrier film 11a, and the front edge of the peeling member 35 faces Protrude forward. The feeding of the resin film laminate 11 is based on the leading end of the thin film sheet 11d with the adhesive layer peeled off from the carrier film 11a, and the feeding direction of the shaped panel 31 on the adsorption holding member 41 sent to the sticking portion 32. The front end is integrated with the position and synchronized with the feeding of the suction holding member 41.
在圖9(b)(c)(d)中顯示黏貼部32中的黏貼動作。黏貼滾輪33如箭號所示朝下移動，在定形面板31的上面按壓由載體薄膜11a被剝下的附黏著劑層的薄膜薄片11d。附黏著劑層的薄膜薄片11d係其前端與定形面板31的前端作位置整合，在其黏著劑層面向定形面板31的狀態下，被重疊在該定形面板31。相疊合的附黏著劑層的薄膜薄片11d與定形面板31係被夾在吸附保持構件41與黏貼滾輪33之間，附黏著劑層的薄膜薄片11d藉由黏著劑層11b而被接著在定形面板31。該黏貼動作係如圖9(d)所示，隨著吸附保持構件41以箭號方向被傳送，朝向定形面板31的進給方向後端行進而黏貼即完成。之後，光學薄膜的黏貼已完成的附樹脂薄膜薄片的定形面板31a係如圖9(e)所示，朝向其取出位置43被傳送。9 (b) (c) (d) shows the sticking operation in the sticking portion 32. The sticking roller 33 moves downward as shown by an arrow, and presses the film sheet 11d with the adhesive layer peeled off from the carrier film 11a on the upper surface of the fixing panel 31. The film sheet 11 d with the adhesive layer is positionally integrated with the front end of the shaping panel 31, and is superposed on the shaping panel 31 with the adhesive layer facing the shaping panel 31. The superposed thin film sheet 11d with an adhesive layer and the fixing panel 31 are sandwiched between the adsorption holding member 41 and the sticking roller 33. The thin film sheet 11d with an adhesive layer is adhered to the setting sheet by the adhesive layer 11b. Panel 31. This sticking operation is shown in FIG. 9 (d). As the suction and holding member 41 is conveyed in the direction of the arrow, the sticking is completed after traveling toward the rear end of the fixed panel 31 in the feeding direction. Thereafter, as shown in FIG. 9 (e), the shaped panel 31a with the resin film sheet to which the optical film has been pasted is conveyed toward its take-out position 43.
以上說明在圖中顯示本發明之一實施形態之實施形態，惟本發明並非為限定於圖示說明的實施形態的細部者。圖示中，實施形態係關於光學薄膜的黏貼者，但是如前所述，本發明並非為限定於光學薄膜的黏貼者，亦可適用於其他樹脂薄膜的黏貼。The above description shows an embodiment of one embodiment of the present invention in the drawings, but the present invention is not limited to the details of the embodiment illustrated. In the figure, the embodiment is about an adherent of an optical film, but as mentioned above, the present invention is not limited to an adherent of an optical film, and can also be applied to the adherence of other resin films.
此外，針對定形面板係在黏貼站的一側被裝載在吸附保持構件上，樹脂薄膜的黏貼已結束的附樹脂薄膜薄片的定形面板在黏貼站的另一側被取出的構成加以說明，但是亦可將樹脂薄膜的黏貼已結束的定形面板，在直接照原樣保持在吸附保持構件上的狀態下，通過黏貼站而回到原本的位置，在該原本的位置取出。或者，亦可形成為將定形面板的裝載位置設定在黏貼站的出口側的位置，將保持在該裝載位置被裝載的定形面板的吸附保持構件，未進行黏貼動作而通至黏貼站，接著使吸附保持構件的進給反轉，通至黏貼站來進行黏貼的構成。在本發明中為可能的該等構成若按照可在接地處利用的空間來適當選擇即可。In addition, the configuration in which the shaped panel is mounted on the adsorption holding member on one side of the sticking station, and the shaped panel with the resin film sheet that has been pasted with the resin film is removed on the other side of the sticking station will be described. The shaped panel on which the resin film has been pasted can be held directly on the adsorption holding member as it is, and then returned to the original position by the pasting station, and taken out at the original position. Alternatively, it is also possible to set the loading position of the fixed panel at a position on the exit side of the bonding station, and hold the suction and holding member of the fixed panel loaded at the loading position to the bonding station without performing the bonding operation, and then The feed of the suction holding member is reversed, and it is passed to a sticking station for sticking. Those structures that are possible in the present invention may be appropriately selected in accordance with the space available at the ground.
1‧‧‧樹脂薄膜黏貼系統1‧‧‧Resin film adhesion system
10‧‧‧樹脂薄膜積層體的滾筒10‧‧‧ Resin film laminate roller
11‧‧‧樹脂薄膜積層體11‧‧‧Resin film laminate
11a‧‧‧載體薄膜11a‧‧‧ carrier film
11b‧‧‧黏著劑層11b‧‧‧Adhesive layer
11c‧‧‧光學薄膜11c‧‧‧Optical film
11d‧‧‧附黏著劑層的薄膜薄片11d‧‧‧ film sheet with adhesive layer
11e‧‧‧切痕11e‧‧‧cut
20‧‧‧滾筒支持部20‧‧‧Roller Support Department
21‧‧‧支持軸21‧‧‧ support shaft
22‧‧‧切痕形成部22‧‧‧Cutting mark forming section
22a‧‧‧切入刃22a‧‧‧cut
22b‧‧‧承接台22b‧‧‧Receiving Desk
23‧‧‧張力滾輪機構23‧‧‧Tension roller mechanism
24、25、26‧‧‧導引滾筒24, 25, 26‧‧‧Guide roller
27‧‧‧捲繞驅動軸27‧‧‧ Winding drive shaft
30‧‧‧黏貼站30‧‧‧ Paste Station
31‧‧‧定形面板31‧‧‧ Shaped Panel
31a‧‧‧附樹脂薄膜薄片的定形面板31a‧‧‧ Shaped panel with resin film sheet
32‧‧‧黏貼部32‧‧‧ Adhesive Department
33‧‧‧黏貼滾輪33‧‧‧ Sticky Roller
34‧‧‧黏貼滾輪機構34‧‧‧ Adhesive roller mechanism
35‧‧‧剝離構件35‧‧‧ peeling member
40‧‧‧定形面板進給機構40‧‧‧ Shaped panel feed mechanism
41‧‧‧吸附保持構件41‧‧‧ Adsorption and holding member
41a‧‧‧吸附板41a‧‧‧Adsorption plate
41b‧‧‧區隔構件41b‧‧‧Segmentation member
41c‧‧‧框構件41c‧‧‧frame member
41d‧‧‧底板41d‧‧‧ floor
41e‧‧‧吸引埠41e‧‧‧Attraction port
41f‧‧‧閥41f‧‧‧ Valve
41g‧‧‧支管41g‧‧‧ branch tube
41h‧‧‧集合管41h‧‧‧Collection tube
41j‧‧‧連接軟管41j‧‧‧connecting hose
42‧‧‧定形面板裝載位置42‧‧‧ Shaped panel loading position
43‧‧‧附樹脂薄膜薄片的定形面板取出位置43‧‧‧ Take-out position of shaped panel with resin film sheet
44‧‧‧基台44‧‧‧ abutment
45‧‧‧導軌45‧‧‧rail
46‧‧‧支持腳46‧‧‧ support feet
47‧‧‧下部支持板47‧‧‧lower support plate
48‧‧‧滑動構件48‧‧‧ sliding member
49‧‧‧軟管內置型可撓性帶件49‧‧‧ Built-in flexible band
49a‧‧‧帶件基材49a‧‧‧ belt substrate
49b‧‧‧中空軟管49b‧‧‧hollow hose
50‧‧‧定形面板搬送線50‧‧‧ Shaped panel transfer line
51‧‧‧附樹脂薄膜薄片的定形面板送出線51‧‧‧ Shaped panel delivery line with resin film sheet
60‧‧‧定形面板裝載機構60‧‧‧ Shaped panel loading mechanism
60a‧‧‧水平移動機構60a‧‧‧horizontal movement mechanism
60b‧‧‧垂直移動機構60b‧‧‧Vertical movement mechanism
61‧‧‧支柱61‧‧‧ Pillar
62‧‧‧水平框架62‧‧‧horizontal framework
62a‧‧‧上部壁62a‧‧‧upper wall
62b‧‧‧下部壁62b‧‧‧lower wall
62c‧‧‧導軌62c‧‧‧rail
62d、62e‧‧‧軸承62d, 62e‧‧‧bearing
62f‧‧‧減速機62f‧‧‧ Reducer
62g‧‧‧伺服馬達62g‧‧‧Servo motor
62h‧‧‧開槽62h‧‧‧Slotted
63‧‧‧驅動螺絲63‧‧‧Drive Screw
64‧‧‧支持板64‧‧‧ support board
64a‧‧‧滑動構件64a‧‧‧ sliding member
64b‧‧‧螺帽構件64b‧‧‧nut member
65‧‧‧電線／軟管內置型可撓性帶件65‧‧‧Wire / Hose Built-in Flexible Band
66‧‧‧可動框架66‧‧‧ movable frame
66a‧‧‧垂直驅動螺絲66a‧‧‧Vertical Drive Screw
66b‧‧‧伺服馬達66b‧‧‧Servo motor
66c‧‧‧導軌66c‧‧‧rail
66d‧‧‧開槽66d‧‧‧Slotted
66e‧‧‧螺帽構件66e‧‧‧nut member
66f‧‧‧連接用電線66f‧‧‧Wire for connection
66g‧‧‧連接用軟管66g‧‧‧Connecting hose
67‧‧‧上下可動構件67‧‧‧Up and down movable members
68‧‧‧吸附保持構件68‧‧‧ Adsorption and holding member
70‧‧‧面板轉載機構70‧‧‧ panel reprinting mechanism
80‧‧‧吸附保持構件驅動機構80‧‧‧ Adsorption and holding member driving mechanism
81‧‧‧驅動螺絲81‧‧‧Drive Screw
82‧‧‧螺帽構件82‧‧‧nut member
83‧‧‧減速機83‧‧‧ Reducer
84‧‧‧伺服馬達84‧‧‧Servo motor
P‧‧‧吸引源P‧‧‧ Attraction Source
E‧‧‧電源E‧‧‧Power
圖1係概略顯示本發明之一實施形態之樹脂薄膜黏貼系統的全體的側面圖。 圖2係概略顯示圖1所示之樹脂薄膜黏貼系統的申請用構件的斜視圖。 圖3係概略顯示圖1所示之樹脂薄膜黏貼系統所使用之樹脂薄膜積層體的一例的剖面圖。 圖4係顯示定形面板進給機構40的詳細的側面圖。 圖5係以圖4的箭號V‐V方向所觀看的端面圖。 圖6係顯示吸附保持構件之一實施形態的圖，分別(a)顯示平面圖、(b)顯示剖面圖。 圖7係顯示定形面板裝載機構的一實施形態的側面圖。 圖8係以圖7的箭號VIII‐VIII方向所觀看的端面圖。 圖9係階段式顯示將附黏著劑層的薄膜薄片11d黏貼在定形面板31的順序的概略圖，(a)(b)(c)(d)(e)係顯示黏貼順序的各階段。FIG. 1 is a side view schematically showing the entire resin film sticking system according to an embodiment of the present invention. FIG. 2 is a perspective view schematically showing a member for application of the resin film bonding system shown in FIG. 1. FIG. 3 is a cross-sectional view schematically showing an example of a resin film laminate used in the resin film bonding system shown in FIG. 1. FIG. 4 is a detailed side view showing the fixed panel feeding mechanism 40. FIG. 5 is an end view viewed in the direction of the arrow V-V in FIG. 4. FIG. 6 is a view showing one embodiment of the adsorption holding member, and (a) shows a plan view and (b) shows a cross-sectional view, respectively. FIG. 7 is a side view showing an embodiment of the fixed panel loading mechanism. FIG. 8 is an end view viewed in the direction of arrows VIII-VIII in FIG. 7. FIG. 9 is a schematic diagram showing a sequence of the steps of pasting the thin film sheet 11d with an adhesive layer on the fixing panel 31 in stages. (A), (b), (c), (d), and (e) are diagrams showing the stages of the adhesion sequence.
Claims (9)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2017-187661 | 2017-09-28 | ||
| JP2017187661A JP6416351B1 (en) | 2017-09-28 | 2017-09-28 | Resin film pasting system for fixed panels |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201919910A true TW201919910A (en) | 2019-06-01 |
| TWI742295B TWI742295B (en) | 2021-10-11 |
Family
ID=64017129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW107122024A TWI742295B (en) | 2017-09-28 | 2018-06-27 | Resin film pasting system for pasting on shaped panels |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP6416351B1 (en) |
| KR (1) | KR102490643B1 (en) |
| CN (1) | CN109843549B (en) |
| TW (1) | TWI742295B (en) |
| WO (1) | WO2019064718A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102019106505A1 (en) * | 2019-03-14 | 2020-09-17 | Carl Zeiss Jena Gmbh | Method and device for applying a material to a carrier |
| CN110228217B (en) * | 2019-06-28 | 2021-01-19 | 宁波维真显示科技股份有限公司 | Preparation device and method of odd-even array type 3D film |
| CN110667131B (en) * | 2019-10-09 | 2021-04-27 | 浙江海洋大学 | Transfer printing film pasting device for jointed boards |
| KR102579518B1 (en) * | 2021-10-25 | 2023-09-18 | 주식회사 유엠에스 | Sheet laminating machine |
| CN114434788B (en) * | 2021-12-20 | 2024-02-09 | 富鼎电子科技(嘉善)有限公司 | Attaching device |
| CN114516444B (en) * | 2022-03-04 | 2023-11-14 | 江苏创源电子有限公司 | Film pasting device and film pasting method |
| CN117484849B (en) * | 2023-11-16 | 2024-05-14 | 河北大一橡胶制品有限公司 | Automatic film sticking device for self-adjusting steel wire reinforced rubber hose |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5140788B1 (en) | 1971-06-01 | 1976-11-05 | ||
| JPS5911035B2 (en) | 1976-07-02 | 1984-03-13 | 古河鉱業株式会社 | Drilling machine feed speed control device |
| KR101493187B1 (en) * | 2011-11-21 | 2015-02-12 | 수미토모 케미칼 컴퍼니 리미티드 | Optical member laminate manufacturing system, manufacturing method, and recording medium |
| JP2013139108A (en) * | 2012-01-04 | 2013-07-18 | Yodogawa Hu-Tech Kk | Film laminating device |
| KR101625263B1 (en) * | 2013-01-11 | 2016-05-27 | 엘지전자 주식회사 | Film attaching system and film attaching method using the same |
| KR101597397B1 (en) * | 2013-07-23 | 2016-02-24 | 엘지전자 주식회사 | System for attaching film |
| JP5911035B2 (en) * | 2014-07-18 | 2016-04-27 | 日東電工株式会社 | Method of attaching an optical film to an optical display cell |
| JP6529250B2 (en) * | 2014-12-18 | 2019-06-12 | 日東電工株式会社 | Optical display panel manufacturing method and optical display panel manufacturing system |
| JP6095745B1 (en) * | 2015-09-18 | 2017-03-15 | 日東電工株式会社 | Method of attaching optical film to touch sensor cell |
| KR20170070349A (en) * | 2015-12-11 | 2017-06-22 | 주식회사 파인텍 | In-line Auto OLB/COG Common Bonding Apparatus |
-
2017
- 2017-09-28 JP JP2017187661A patent/JP6416351B1/en active Active
-
2018
- 2018-06-12 CN CN201880003698.9A patent/CN109843549B/en active Active
- 2018-06-12 WO PCT/JP2018/022380 patent/WO2019064718A1/en active Application Filing
- 2018-06-12 KR KR1020187032333A patent/KR102490643B1/en active IP Right Grant
- 2018-06-27 TW TW107122024A patent/TWI742295B/en active
Also Published As
| Publication number | Publication date |
|---|---|
| JP6416351B1 (en) | 2018-10-31 |
| KR102490643B1 (en) | 2023-01-19 |
| CN109843549A (en) | 2019-06-04 |
| WO2019064718A1 (en) | 2019-04-04 |
| CN109843549B (en) | 2022-04-26 |
| KR20200054832A (en) | 2020-05-20 |
| JP2019059202A (en) | 2019-04-18 |
| TWI742295B (en) | 2021-10-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TWI742295B (en) | Resin film pasting system for pasting on shaped panels | |
| TWI647090B (en) | Method for attaching an optical film to an optical display unit | |
| JP4255433B2 (en) | Single wafer laminating method and apparatus using the same | |
| JP2013139108A (en) | Film laminating device | |
| TW201605706A (en) | Method for handling a display cell of a thin film structure | |
| JP2010058869A (en) | Film separation device and method | |
| WO2007139090A1 (en) | Stripping method and stripper of outer layer body | |
| JP3337719B2 (en) | Automatic film laminating equipment | |
| JP4975500B2 (en) | Photosensitive laminate manufacturing apparatus and manufacturing method | |
| WO2016166927A1 (en) | Sheet supply device and sheet supply method | |
| JP4178877B2 (en) | Optical sheet affixing method and apparatus | |
| JP3290710B2 (en) | Adhesive film delivery and transfer device | |
| JP2007145497A (en) | Peeling method and peeling device of laminated body | |
| CN108891121B (en) | Material stripping mechanism and FPC preprocessing device | |
| JP2014225587A (en) | Device and method of tape attachment to substrate | |
| JP2010076864A (en) | Film peeling device and film peeling method | |
| JP2023113583A (en) | Sticking method of cushion tape | |
| JP2009149429A (en) | Peeling method for sheet-shaped component, component supply device and component supply system | |
| JP2001156160A (en) | Tape-sticking apparatus and tape-sticking method | |
| JP4657069B2 (en) | Adhesive label attaching apparatus and method | |
| JPH0650443Y2 (en) | Multilayer board peeling device | |
| JP2801168B2 (en) | Continuous production system for temporary laminated laminate for magnetic card | |
| CN113148748A (en) | Film processing system | |
| JP2003206450A (en) | Film laminator | |
| JPH0671757A (en) | Method for laminating film |