TW201905255A - Method of producing fiber with multiple materials and fiber - Google Patents
Method of producing fiber with multiple materials and fiberInfo
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Abstract
Description
本發明涉及一種熔融紡絲的方法及其製品，尤其涉及一種纖維具有數種功能的非單一組份紡絲方法及其製成的功能紗。The present invention relates to a method of melt spinning and articles thereof, and more particularly to a non-single component spinning method in which the fiber has several functions and a functional yarn produced therefrom.
現有的熔融紡絲方法主要是將高分子切片熔融成高分子熔體之後，將高分子熔體輸入熔融紡絲機，使高分子熔體通過紡嘴的多個紡嘴孔成為多條纖維，將多條纖維匯集在紡嘴的前端成為部分延伸絲，最後將部分延伸絲假撚成為延伸假撚加工絲之後，成為可用於織布的紗成品。The existing melt spinning method mainly comprises melting a polymer chip into a polymer melt, and then inputting the polymer melt into a melt spinning machine, so that the polymer melt passes through a plurality of spinning nozzle holes of the spinning nozzle to form a plurality of fibers. A plurality of fibers are collected at the front end of the spun nozzle to form a partially stretched yarn, and finally, the partially stretched yarn is falsely twisted into an extended false twisted textured yarn, and the finished yarn is used for the woven fabric.
上述的熔融紡絲方法若要用於製造功能紗，是將功能性原料混入高分子熔體中再以熔融紡絲機加工，製造出具有單一功能的紗成品，若以紗成品織造的布料需要兩種以上的功能，例如需要涼感、熱感、抗菌或防臭之類的功能，就需要使用多種分別具有不同功能的紗成品來製造。If the above-mentioned melt spinning method is to be used for the production of functional yarns, the functional raw materials are mixed into the polymer melt and processed by a melt spinning machine to produce a yarn product having a single function, and if the fabric is woven with the yarn finished product, Two or more functions, such as functions requiring coolness, heat, antibacterial or deodorant, require the use of a plurality of finished yarn products having different functions.
由於現有的熔融紡絲方法製造出的功能紗是具有單一組成的成分，因此在後續編織不同功能布料時會需要使用不同的功能紗編織。為此，本發明以不同的組成成分製造含有兩種以上功能的紗成品，單以本發明方法製出的功能紗即可織造出具有兩種功能以上的功能性布料。Since the functional yarn produced by the existing melt spinning method is a component having a single composition, it is necessary to use different functional yarn weaving in the subsequent weaving of different functional fabrics. For this reason, the present invention produces a finished yarn product containing two or more functions with different constituent components, and a functional fabric having two or more functions can be woven by the functional yarn produced by the method of the present invention alone.
為達到上述目的，本發明提供一種非單一組份紡絲方法，其步驟包括：In order to achieve the above object, the present invention provides a non-single component spinning method, the steps of which include:
備製高分子功能性切片：將兩種以上的功能性原料分別與一高分子材料混煉成兩種以上的高分子功能性切片；Preparing a functional slice of a polymer: mixing two or more functional raw materials with one polymer material into two or more polymer functional slices;
熔融紡絲：準備一熔融紡絲機，該熔融紡絲機的紡嘴包括多個紡嘴孔，對應高分子功能性切片的數量，將各紡嘴孔分隔出兩個以上的分隔部，將兩種以上的高分子功能性切片熔融成為熔體後分別輸入各紡嘴孔的兩個以上的分隔部，兩種以上的高分子功能性切片的熔體通過各紡嘴孔後分別結晶化且融合為一條功能性纖維，各條功能性纖維包括兩條以上融合的高分子聚合物條，多條功能性纖維匯集在各紡嘴的前端輸出一部分延伸絲；以及Melt spinning: preparing a melt spinning machine, the spinning nozzle of the melt spinning machine comprises a plurality of spinning nozzle holes, corresponding to the number of polymer functional slices, separating each spinning nozzle hole into two or more partitions, Two or more polymer functional slices are melted into a melt and then input into two or more partitions of each of the nozzle holes, and two or more polymer functional slice melts are respectively crystallized through the respective nozzle holes and Fusion into a functional fiber, each functional fiber comprises two or more fused polymer strips, and a plurality of functional fibers are collected at a front end of each spout to output a part of the extension wire;
假撚加工：將該部分延伸絲假撚形成一延伸假撚加工絲（DTY）或一噴氣式假撚加工絲(ATY)。False 捻 processing: The partially stretched silk false twist forms an extended false twisted textured yarn (DTY) or a jet false twisted textured yarn (ATY).
進一步，本發明在所述的備製高分子功能性切片的步驟中，至少一所述的高分子材料具有多胺基，且各高分子材料的胺基數目各不相同。Further, in the step of preparing the polymer functional slice according to the present invention, at least one of the polymer materials has a polyamine group, and the number of amine groups of each polymer material is different.
進一步，本發明在所述的備製高分子功能性切片的步驟中，所述各具有多胺基的高分子材料是尼龍6，其餘的高分子材料分別是陽離子可染聚酯切片。Further, in the step of preparing the polymer functional slice according to the present invention, the polymer material each having a polyamine group is nylon 6, and the remaining polymer materials are each a cationic dyeable polyester chip.
更進一步，本發明在所述的備製高分子功能性切片的步驟中，是將兩種功能性原料分別與一高分子材料混煉成兩種高分子功能性切片，在所述的熔融紡絲的步驟中，各紡嘴孔以側對側的排列方式分隔出兩個分隔部，該兩種高分子功能性切片熔融成為熔體後分別輸入各紡嘴孔的兩個分隔部。Furthermore, in the step of preparing the functional slice of the polymer, the two functional materials are respectively mixed with a polymer material into two polymer functional slices, and the melt spinning is performed. In the step of filaments, each of the nozzle holes is divided into two partitions by side-to-side arrangement, and the two polymer functional sections are melted into melt and then input into the two partitions of the respective nozzle holes.
較佳的，本發明在所述的備製高分子功能性切片的步驟中，所述的兩種功能性原料是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體與防臭粉體其中任兩種不同的功能性原料。Preferably, in the step of preparing the functional slice of the polymer, the two functional materials are selected from the group consisting of a cooling powder, a thermal powder, a collagen concentrate, and an anti-mosquito powder. Two kinds of functional raw materials, such as antibacterial powder and deodorant powder.
更進一步，本發明在所述的備製高分子功能性切片的步驟中，是將三種功能性原料分別與一高分子材料混煉成三種高分子功能性切片，在所述的熔融紡絲的步驟中，各紡嘴孔以三葉花瓣的排列方式分隔出三個分隔部，該三種高分子功能性切片熔融成為熔體後分別輸入各紡嘴孔的三個分隔部。Furthermore, in the step of preparing the functional slice of the polymer, the three functional materials are respectively mixed with a polymer material into three polymer functional slices, in the melt spinning In the step, each of the nozzle holes is divided into three partitions by the arrangement of the three-leaf petals, and the three polymer functional slices are melted into melt and then respectively input into the three partitions of the respective nozzle holes.
較佳的，本發明在所述的備製高分子功能性切片的步驟中，所述的三種功能性原料是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體與防臭粉體其中任三種不同的功能性原料。Preferably, in the step of preparing the functional slice of the polymer, the three functional materials are selected from the group consisting of a cooling powder, a thermal powder, a collagen concentrate, an anti-mosquito powder, Any of three different functional raw materials for the antibacterial powder and the deodorant powder.
為達到上述目的，本發明提供一種非單一組份紡絲方法製成的功能紗，是以一部分延伸絲假撚製成，該部分延伸絲包括多條功能性纖維，多條功能性纖維各包括兩條以上融合的高分子聚合物條，兩條以上的高分子聚合物條分別含有一功能性原料，且同一功能性纖維中各高分子聚合物條含有的該功能性原料的種類不同。In order to achieve the above object, the present invention provides a functional yarn made by a non-single component spinning method, which is made up of a part of an extended wire false twist comprising a plurality of functional fibers, each of which comprises a plurality of functional fibers. Two or more polymer strands are fused, and two or more polymer strips respectively contain a functional raw material, and the types of the functional raw materials contained in each polymer strip of the same functional fiber are different.
進一步，本發明同一所述的功能性纖維的該兩條以上的高分子聚合物條中，至少有一高分子聚合物條的分子具有多個胺基，且同一功能性纖維中所述分子具有多個胺基的各高分子聚合物條的胺基數量各不相同。Further, in the two or more polymer strips of the functional fiber according to the present invention, at least one of the molecules of the polymer polymer has a plurality of amine groups, and the molecules of the same functional fiber have a plurality of molecules. The number of amine groups of each of the amine-based polymer strips is different.
進一步，本發明所述各功能性原料是涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體，或防臭粉體。Further, each of the functional raw materials of the present invention is a cooling powder, a thermal powder, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, or a deodorant powder.
為達到上述目的，本發明提供另一種非單一組份紡絲方法，其步驟包括：In order to achieve the above object, the present invention provides another non-single component spinning method, the steps of which include:
備製高分子功能性切片：將兩種以上的功能性原料分別與一高分子材料混煉成兩種以上的高分子功能性切片；Preparing a functional slice of a polymer: mixing two or more functional raw materials with one polymer material into two or more polymer functional slices;
熔融紡絲：準備一熔融紡絲機，該熔融紡絲機的紡嘴包括多個紡嘴孔，對應高分子功能性切片的數量，將各紡嘴孔區分為兩組以上的紡嘴孔，將兩種以上的高分子功能性切片熔融成為熔體後分別輸入各組紡嘴孔，兩種以上的高分子功能性切片的熔體通過對應的各紡嘴孔後結晶化為兩種以上的功能性纖維，將所有的功能性纖維匯集在各紡嘴的前端輸出一部分延伸絲；以及Melt spinning: preparing a melt spinning machine, the spinning nozzle of the melt spinning machine comprises a plurality of spinning nozzle holes, and each spinning nozzle hole is divided into two or more kinds of spinning nozzle holes corresponding to the number of polymer functional slices. Two or more polymer functional sections are melted into a melt and then input into each set of nozzle holes, and two or more polymer functional slice melts are crystallized into two or more types through corresponding respective nozzle holes. a functional fiber that collects all of the functional fibers at the front end of each spun to output a portion of the stretched yarn;
假撚加工：將該部分延伸絲假撚形成一延伸假撚加工絲(DTY)或一噴氣式假撚加工絲(ATY)。False 捻 processing: The partially stretched silk false twist forms an extended false twisted textured yarn (DTY) or a jet false twisted textured yarn (ATY).
進一步，本發明在所述的備製高分子功能性切片的步驟中，至少一所述的高分子材料的分子具有多胺基，且所述分子具有多胺基的各高分子材料的胺基數目各不相同。Further, in the step of preparing the polymer functional slice, at least one of the molecules of the polymer material has a polyamine group, and the molecule has a polyamine group. The numbers vary.
更進一步，本發明在所述的備製高分子功能性切片的步驟中，所述分子具有多胺基的各高分子材料是尼龍6，其餘所述的高分子材料分別是陽離子可染聚酯切片。Furthermore, in the step of preparing the functional slice of the polymer, the polymer material having a polyamine group in the molecule is nylon 6, and the other polymer materials are cationic dyeable polyester. slice.
為達到上述目的，本發明提供一種非單一組份紡絲方法製成的功能紗，是以一部分延伸絲假撚製成，該部分延伸絲包括多條功能性纖維，多條功能性纖維區分為兩組以上的功能性纖維，兩組以上的功能性纖維分別含有一功能性原料，同一組的功能性纖維含有的該功能性原料相同，不同組的功能纖維含有的該功能性原料的種類不同。In order to achieve the above object, the present invention provides a functional yarn made by a non-single component spinning method, which is made up of a part of an extended wire false twist, which comprises a plurality of functional fibers, and the plurality of functional fibers are divided into Two or more functional fibers, two or more functional fibers each contain a functional raw material, and the functional fibers of the same set of functional fibers are the same, and different functional fibers contain different types of functional raw materials. .
進一步，本發明所述兩組以上的功能性纖維中，至少有一組的功能性纖維的分子具有多個胺基，且所述分子具有多個胺基的各組功能性纖維的胺基數量各不相同。Further, in the two or more functional fibers of the present invention, at least one of the molecules of the functional fiber has a plurality of amine groups, and the number of amine groups of each group of functional fibers having a plurality of amine groups is Not the same.
更進一步，本發明所述各功能性原料是涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體，或防臭粉體。Furthermore, the functional raw materials of the present invention are a cooling powder, a thermal powder, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, or a deodorant powder.
本發明方法製成的功能紗是用於編織布料，單以本發明方法製成的功能紗就能編織出具有雙重以上功能的布料，能節省織布需要使用兩種以上功能紗的製程。此外，當以本發明的功能紗編織布料時，由於各功能紗本身的多條功能性纖維中，每條都包括了兩條以上具備不同功能的高分子聚合物條，或者各功能紗本身具有不同種類功能的功能性纖維，因此功能紗中的不同功能性原料的分佈位置相較於現有布料更加均勻，使布料中的各功能性原料皆能平均接觸人體而發揮良好的功能。The functional yarn produced by the method of the present invention is used for woven fabrics, and the functional yarns produced by the method of the present invention can weave fabrics having double functions or more, and can save the process of using two or more functional yarns for the woven fabric. Further, when the fabric is woven with the functional yarn of the present invention, each of the plurality of functional fibers of each functional yarn itself includes two or more polymer strips having different functions, or each functional yarn itself has Functional fibers of different kinds of functions, so the distribution of different functional materials in the functional yarn is more uniform than the existing fabric, so that each functional material in the fabric can contact the human body on average and perform a good function.
為能詳細瞭解本發明的技術特徵及實用功效，並可依照說明書的內容來實施，進一步以如圖式所示的較佳實施例，詳細說明如下。In order to understand the technical features and practical effects of the present invention in detail, it can be implemented in accordance with the contents of the specification, and further described in detail with reference to the preferred embodiments shown in the drawings.
如圖1至圖4所示的第一較佳實施例，本發明提供一種具有兩種組成成份的非單一組份紡絲方法，其步驟包括：As shown in the first preferred embodiment of Figures 1 to 4, the present invention provides a non-single component spinning method having two components, the steps of which include:
備製高分子功能性切片：將涼感粉體的功能性原料與高胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一高胺基且具有涼感功能的高分子功能性切片（切片是片狀的顆粒），又將膠原蛋白濃縮液的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成另一低胺基且具有膠原蛋白功能的高分子功能性切片；上述高胺基與低胺基的高分子材料（尼龍6）在染色時由於胺基的數量高低不同，因此對染料分子的吸附量會有差異，染色後會有同色但不同深淺的色調。Preparation of functional slicing of polymer: The functional raw material of the cooling sensation powder and the polymer material of the high amine-based nylon 6 are kneaded by a twin-screw kneader to form a polymer functional slice having a high amine group and having a cool feeling function. (The slice is a flaky particle), and the functional material of the collagen concentrate and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form another low amine group and have a collagen function. Polymer functional section; the above-mentioned high amine group and low amine group polymer material (nylon 6) have different amounts of amine groups when dyeing, so the amount of adsorption to dye molecules will be different, and there will be the same color after dyeing. Different shades of shade.
熔融紡絲：準備一熔融紡絲機，如圖2至圖4所示，該熔融紡絲機的紡嘴10包括多個紡嘴孔11，例如24或36個紡嘴孔11，對應兩高分子功能性切片的數量，將各紡嘴孔11以側對側（Side by Side）的排列方式分隔出兩個分隔部111，將高胺基且具有涼感功能的高分子功能性切片與低胺基且具有膠原蛋白功能的高分子功能性切片熔融成為熔體後，分別輸入各紡嘴孔11的兩分隔部111，高胺基且具有涼感功能的高分子功能性切片的熔體與低胺基且具有膠原蛋白功能的高分子功能性切片的熔體通過各紡嘴孔11後結晶化且融合為一條功能性纖維A；以及Melt spinning: preparing a melt spinning machine, as shown in Figures 2 to 4, the spinning nozzle 10 of the melt spinning machine comprises a plurality of nozzle holes 11, for example 24 or 36 nozzle holes 11, corresponding to two high The number of molecular functional slices is divided into two partitions 111 by a side by side arrangement of the spunholes 11, and a high amine-based polymer functional slice with a cool-sensing function and a low amine After the polymer functional slice having the collagen function is melted into a melt, it is respectively input into the two partition portions 111 of each of the nozzle holes 11, and the melt and the low amine of the polymer functional slice having a high amine group and having a cool feeling function. a melt of a polymer functional slice having a collagen function, which is crystallized through each of the nozzle holes 11 and fused into a functional fiber A;
該功能性纖維A包括兩條高分子聚合物條B，其中一高分子聚合物條B的分子具有高胺基且包含涼感粉體的功能性原料，另一高分子聚合物條B的分子具有低胺基且包含膠原蛋白濃縮液的功能性原料，接著24或36條功能性纖維A匯集在各紡嘴10的前端輸出一部分延伸絲C，該部分延伸絲C是雙色調（經染色後）且雙重功能的高低胺基尼龍6部分延伸絲（POY），該部分延伸絲C的規格是86d（丹尼）/24f（條）或86d（丹尼）/36f（條）。The functional fiber A comprises two polymer strips B, wherein the polymer of the polymer strip B has a high amine group and contains a functional raw material of the cooling powder, and the molecule of the other polymer strip B has A functional material having a low amine group and containing a collagen concentrate, and then 24 or 36 functional fibers A are collected at a front end of each of the spun nozzles 10 to output a part of the stretched silk C, which is a double color (after dyeing) And a dual-function high-low amine nylon 6-part extension yarn (POY) having a specification of 86d (Danny) / 24f (bar) or 86d (Danny) / 36f (bar).
假撚加工：將該部分延伸絲C假撚形成一延伸假撚加工絲，該延伸假撚加工絲是雙色調（經染色後）且雙重功能的高低胺基尼龍6延伸假撚加工絲（DTY），該延伸假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。False twist processing: the part of the stretched wire C is false twisted to form an extended false twisted textured yarn which is a two-tone (dyed) and dual function high and low amine-based nylon 6 extended false twisted textured yarn (DTY) The specification of the extended false twisted textured yarn is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (bar).
前述本發明第一較佳實施例的方法步驟所製成的延伸假撚加工絲是一種功能紗，是以一部分延伸絲C假撚製成，該部分延伸絲C包括多條（24或36條）功能性纖維A，多條功能性纖維A各包括兩條融合的高分子聚合物條B，其中一高分子聚合物條B的分子具有高胺基且包含涼感粉體的功能性原料，另一高分子聚合物條B的分子具有低胺基且包含膠原蛋白濃縮液的功能性原料。此外，在前述本發明第一較佳實施例的假撚加工的步驟中，可將該部分延伸絲C假撚形成一噴氣式假撚加工絲，該噴氣式假撚加工絲是雙色調（經染色後）且雙重功能的高低胺基尼龍6噴氣式假撚加工絲(ATY)，該噴氣式假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。The extended false twist processing yarn produced by the method steps of the first preferred embodiment of the present invention is a functional yarn, which is made of a part of the stretched wire C, which comprises a plurality of strips (24 or 36 strips). The functional fiber A, the plurality of functional fibers A each comprise two fused polymer strips B, wherein the molecules of the polymer strip B have a high amine group and contain functional raw materials of the cooling powder, and The polymer of a polymer polymer strip B has a low amine group and contains a functional raw material of a collagen concentrate. Further, in the step of the false twist processing of the first preferred embodiment of the present invention, the partially stretched wire C may be falsely formed into a jet type false twisted textured yarn which is a double tone ( High-low amine-based nylon 6 jet false twisted textured yarn (ATY) with double function, which is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (article).
本發明第一較佳實施例製成的功能紗用於製造成布料時，由於各功能紗本身的24或36條功能性纖維A中，各條都包括了兩條分別具備涼感功能以及膠原蛋白功能的高分子聚合物條B，由多條功能性纖維A混編成的功能紗中的不同功能性原料的分佈位置均勻，不會側重於功能性纖維A的某一側，因此除了單以本發明方法製成的功能紗就能編織出具有雙重功能的布料，節省織布需要使用多種功能紗的製程以外，以本發明的功能紗編織出的布料的各功能受益於各功能紗中的功能性原料分佈位置均勻，使各功能性原料皆能平均接觸人體而發揮良好的功能。When the functional yarn produced by the first preferred embodiment of the present invention is used for manufacturing into a cloth, each of the 24 or 36 functional fibers A of each functional yarn itself includes two functions of cooling and collagen respectively. The functional polymer strip B, the functional material of the functional yarn mixed by the plurality of functional fibers A has a uniform distribution position and does not focus on one side of the functional fiber A, so The functional yarn produced by the method of the invention can weave a fabric having a dual function, and the functions of the fabric woven by the functional yarn of the invention benefit from the function of each functional yarn, in addition to the process of saving the woven fabric using a plurality of functional yarns. The distribution of the raw materials is uniform, so that each functional raw material can contact the human body on average and perform a good function.
此外，由於本發明第一較佳實施例各功能紗中包括多個功能性纖維A，且多個功能性纖維A各自的兩高分子聚合物條B對染料分子的吸附量有差異，因此以本發明的功能紗製成的布料經染色後，呈現斑爛色調的部分是小至各功能紗中的各條功能性纖維A，因此相較於不同種類的功能紗編織成的布料在染色後只有功能紗之間的色調差異，本發明功能紗製成的布料在染色後能呈現更加細緻的斑爛色調，是本發明方法與製品的進一步功能。In addition, since the functional yarns of the first preferred embodiment of the present invention include a plurality of functional fibers A, and the amount of adsorption of the dye molecules by the two polymer strips B of the plurality of functional fibers A is different, After the dyed fabric of the functional yarn of the present invention is dyed, the portion which exhibits a smudged hue is as small as each of the functional fibers A in each functional yarn, so that the fabric woven with the different kinds of functional yarns is dyed. Only the difference in hue between the functional yarns, the fabric made of the functional yarn of the present invention exhibits a finer lustre tone after dyeing, and is a further function of the method and article of the present invention.
前述本發明第一較佳實施例的備製高分子功能性切片的步驟中，兩種功能性原料除了是涼感粉體與膠原蛋白濃縮液以外，也可以是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體、防臭粉體等等功能性原料中不同的兩種功能性原料的組合，所述的紡嘴10的紡嘴孔11數量也可以是24或36個以外的多個的數量，使製造出的部分延伸絲C的功能性纖維A的條數不限於24條或36條。In the step of preparing the functional slice of the polymer according to the first preferred embodiment of the present invention, the two functional materials may be selected from the group consisting of a cool powder and a collagen concentrate, and may be selected from the group consisting of a cool powder and a heat powder. a combination of two functional raw materials in a functional raw material such as a body, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, a deodorant powder, etc., and the number of the spout holes 11 of the spun nozzle 10 may also be The number of the plurality of 24 or 36 other than the number of the functional fibers A of the partially stretched yarn C is not limited to 24 or 36.
分別與兩種功能性原料混煉的高分子材料，除了是高胺基尼龍6與低胺基尼龍6的兩種對染料分子吸附量高低不同的高分子材料，因此使得後續製造出的延伸假撚加工絲在染色後具有雙色調以外，由於不同材質的高分子材料對於染料分子的吸附量也不同，因此可改以其中一高分子材料採用多胺基尼龍6，例如第一較佳實施例中所述的高胺基尼龍6或低胺基尼龍6，而另一高分子材料則採用陽離子可染聚酯切片，則後續加工製造出的延伸假撚加工絲在染色後也會具有雙色調。The polymer materials which are respectively mixed with the two functional materials are not only the high-alcohol nylon 6 and the low-amine nylon 6 which are different in the adsorption amount of the dye molecules, so that the subsequent artificial extension is made. In addition to having a double tone after dyeing, the amount of adsorption of the dye molecules to the polymer material of different materials is different. Therefore, one of the polymer materials may be a polyamine-based nylon 6, for example, the first preferred embodiment. The high-amine nylon 6 or the low-amine nylon 6 described in the above, and the other polymer material adopts the cationic dyeable polyester chip, and the extended false-twisted processed silk produced by the subsequent processing also has a double tone after dyeing. .
例如，在備製高分子功能性切片的步驟中，將涼感粉體的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一低胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成另一陽離子可染聚酯且具有膠原蛋白功能的高分子功能性切片。後續以前述兩高分子功能性切片進行的熔融紡絲步驟以及假撚加工步驟，由於皆與前述第一較佳實施例中所述的方法相同，因此本發明在此不加以贅述。For example, in the step of preparing a functional slice of a polymer, the functional raw material of the cooling sensation powder and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form a low amine group and have a cool feeling function. The polymer functional slice, the functional material of the collagen concentrate and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form another cationic dyeable polyester and have collagen function. Functional slices of the polymer. The subsequent melt spinning step and the false twist processing step by the above two polymer functional sections are the same as those described in the foregoing first preferred embodiment, and thus the present invention will not be described herein.
如圖1以及圖5、圖6所示的第二較佳實施例，本發明提供一種具有三種組成成份的非單一組份紡絲方法，其步驟包括：As shown in Figure 1 and Figures 5 and 6, the second preferred embodiment of the present invention provides a non-single component spinning method having three components, the steps of which include:
備製高分子功能性切片：將涼感粉體的功能性原料與高胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一高胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成另一低胺基且具有膠原蛋白功能的高分子功能性切片；再將防蚊粉體的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成再一陽離子可染聚酯且具有防蚊功能的高分子功能性切片。上述高胺基與低胺基的高分子材料（尼龍6）在染色時由於胺基的數量高低不同，尼龍6的高分子材料與陽離子可染聚酯切片的材質不同，因此分別對染料分子的吸附量有差異，染色後會有同色但三種不同深淺的色調。Preparation of functional slicing of polymer: The functional raw material of the cooling sensation powder and the polymer material of the high amine-based nylon 6 are kneaded by a twin-screw kneader to form a polymer functional slice having a high amine group and having a cool feeling function. Further, the functional raw material of the collagen concentrate and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form another polymer functional slice having a low amine group and having a collagen function; The functional raw material of the anti-mosquito powder and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form a polymer-functional slice of a further cationic dyeable polyester and having an anti-mosquito function. The above-mentioned high-amine-based and low-amine-based polymer materials (nylon 6) differ in the amount of the amine group during dyeing, and the polymer material of the nylon 6 is different from the material of the cationic dyeable polyester chip, and thus the dye molecules are respectively There is a difference in the amount of adsorption, and there will be the same color but three different shades of color after dyeing.
熔融紡絲：準備一熔融紡絲機，如圖2與圖5、圖6所示，該熔融紡絲機的紡嘴10包括多個紡嘴孔11，例如24或36個紡嘴孔11，對應兩高分子功能性切片的數量，將各紡嘴孔11以三葉花瓣（Side by Side）的排列方式環繞分隔出三個分隔部111，將高胺基且具有涼感功能的高分子功能性切片、低胺基且具有膠原蛋白功能的高分子功能性切片，與陽離子可染聚酯且具有防蚊功能的高分子功能性切片熔融成為熔體後，分別輸入各紡嘴孔11的三個分隔部111，高胺基且具有涼感功能的高分子功能性切片的熔體、低胺基且具有膠原蛋白功能的高分子功能性切片的熔體、與陽離子可染聚酯且具有防蚊功能的高分子功能性切片的熔體通過各紡嘴孔11後結晶化且融合為一條功能性纖維A；以及Melt spinning: preparing a melt spinning machine, as shown in FIG. 2 and FIG. 5 and FIG. 6, the spinning nozzle 10 of the melt spinning machine comprises a plurality of nozzle holes 11, for example 24 or 36 nozzle holes 11, Corresponding to the number of two polymer functional slices, each of the nozzle holes 11 is divided into three partitions 111 by a three-leaf petal arrangement, which has a high amine-based polymer function with a cool function. A polymer functional slice having a slice, a low amine group and a collagen function, and a polymer functional slice having a mosquito-dyeing polyester and having an anti-mosquito function are melted into a melt, and respectively input into three of the respective nozzle holes 11 The partition portion 111 is a melt of a polymer functional slice having a high amine group and having a cooling function, a melt of a low-amine-based and functionally functional slice of a collagen function, a cationic dyeable polyester, and an anti-mosquito function. The melt of the polymer functional slice passes through each of the nozzle holes 11 and is crystallized and fused into a functional fiber A;
該功能性纖維A包括三條高分子聚合物條B，其中一高分子聚合物條B的分子具有高胺基且包含涼感粉體的功能性原料，另一高分子聚合物條B的分子具有低胺基且包含膠原蛋白濃縮液的功能性原料，再一高分子聚合物條B是陽離子可染聚酯材質且包含防蚊粉體的功能性原料，接著24或36條功能性纖維A匯集在各紡嘴10的前端輸出一部分延伸絲C，該部分延伸絲C是三色調（經染色後）且三重功能的高低胺基尼龍6部分延伸絲（POY），該部分延伸絲C的規格是86d（丹尼）/24f（條）或86d（丹尼）/36f（條）。The functional fiber A comprises three polymer strips B, wherein the polymer of the polymer strip B has a high amine group and contains a functional raw material of the cooling powder, and the polymer of the other polymer strip B has a low molecular weight. An amine-based functional material containing a collagen concentrate, and a polymer strip B is a cationic dyeable polyester material and contains functional raw materials for anti-mosquito powder, followed by 24 or 36 functional fibers A. The front end of each of the spun nozzles 10 outputs a part of the stretched wire C which is a three-tone (dyed) and triple-functional high- and low-amine nylon 6-part stretched wire (POY) having a specification of 86d. (Danny) / 24f (bar) or 86d (Danny) / 36f (bar).
假撚加工：將該部分延伸絲C假撚形成一延伸假撚加工絲，該延伸假撚加工絲是三色調（經染色後）且三重功能的高低胺基尼龍6延伸假撚加工絲（DTY），該延伸假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。False 捻 processing: the part of the extended wire C is falsely formed to form an extended false twisted textured yarn which is a three-tone (dyed) and triple-functional high-low amine nylon 6 extended false twisted textured yarn (DTY) The specification of the extended false twisted textured yarn is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (bar).
前述本發明第一較佳實施例的方法步驟所製成的延伸假撚加工絲是一種功能紗，是以一部分延伸絲C假撚製成，該部分延伸絲C包括多條（24或36條）功能性纖維A，多條功能性纖維A各包括三條環繞融合的高分子聚合物條B，其中一高分子聚合物條B的分子具有高胺基且包含涼感粉體的功能性原料，另一高分子聚合物條B的分子具有低胺基且包含膠原蛋白濃縮液的功能性原料，再一高分子聚合物條B是陽離子可染聚酯材質且包含防蚊粉體的功能性原料。此外，在前述本發明第二較佳實施例的假撚加工的步驟中，可將該部分延伸絲C假撚形成一噴氣式假撚加工絲，該噴氣式假撚加工絲是三色調（經染色後）且三重功能的高低胺基尼龍6噴氣式假撚加工絲（ATY），該噴氣式假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。The extended false twist processing yarn produced by the method steps of the first preferred embodiment of the present invention is a functional yarn, which is made of a part of the stretched wire C, which comprises a plurality of strips (24 or 36 strips). The functional fiber A, the plurality of functional fibers A each comprise three strips of polymer polymer B surrounded by fusion, wherein the polymer of the polymer strip B has a high amine group and contains functional raw materials of the cooling powder, and The polymer of the polymer polymer strip B has a low amine group and contains a functional raw material of the collagen concentrate, and the polymer strip B is a cationic dyeable polyester material and contains a functional raw material for the anti-mosquito powder. Further, in the step of the false twist processing of the second preferred embodiment of the present invention, the partially stretched wire C may be falsely formed into a jet type false twisted textured yarn which is three-tone ( High-alcohol nylon 6 jet-type false twisted textured yarn (ATY) with a triple function, which is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (article).
本發明第二較佳實施例製成的功能紗用於製造成布料時，由於各功能紗本身的24或36條功能性纖維A中，各條都包括了三條分別具備涼感功能、膠原蛋白功能，以及防蚊功能的高分子聚合物條B，由多條功能性纖維A混編成的功能紗中的不同功能性原料的分佈位置均勻，不會側重於功能性纖維A的某一側，因此除了單以本發明方法製成的功能紗就能編織出具有三重功能的布料，節省織布需要使用多種功能紗的製程以外，以本發明的功能紗編織出的布料的各功能受益於各功能紗中的功能性原料分佈位置均勻，使各功能性原料皆能均勻接觸人體而發揮良好的功能。When the functional yarn made by the second preferred embodiment of the present invention is used for manufacturing into a fabric, each of the 24 or 36 functional fibers A of each functional yarn includes three functions of cooling and collagen respectively. And the polymer polymer strip B of the anti-mosquito function, the functional materials of the functional yarns mixed by the plurality of functional fibers A have a uniform distribution position and do not focus on one side of the functional fiber A, so In addition to the functional yarns produced by the method of the present invention, it is possible to weave a fabric having a triple function, and in addition to the process of using a plurality of functional yarns for the woven fabric, the functions of the fabric woven by the functional yarn of the present invention benefit from the functions. The functional materials in the yarn are evenly distributed, so that each functional material can uniformly contact the human body and perform a good function.
此外，由於本發明第二較佳實施例各功能紗中包括多個功能性纖維A，且多個功能性纖維A各自的三個高分子聚合物條B對染料分子的吸附量有差異，因此以本發明的功能紗製成的布料經染色後，呈現斑爛色調的部分是小至各功能紗中的各條功能性纖維A，因此相較於不同種類的功能紗編織成的布料在染色後只有功能紗之間的色調差異，本發明功能紗製成的布料在染色後能呈現更加細緻的斑爛色調，是本發明方法與製品的進一步功能。In addition, since the functional yarns of the second preferred embodiment of the present invention include a plurality of functional fibers A, and the three polymer strips B of the plurality of functional fibers A have different adsorption amounts to the dye molecules, The cloth made of the functional yarn of the present invention is dyed, and the portion which exhibits a smudged hue is as small as each of the functional fibers A in each functional yarn, so that the fabric woven by the different kinds of functional yarns is dyed. After only the difference in hue between the functional yarns, the fabric made of the functional yarn of the present invention exhibits a finer lustre tone after dyeing, and is a further function of the method and article of the present invention.
前述本發明第二較佳實施例的備製高分子功能性切片的步驟中，三種功能性原料除了是涼感粉體、膠原蛋白濃縮液，以及防蚊粉體以外，也可以是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體、防臭粉體等等功能性原料中不同的三種功能性原料的組合，所述的紡嘴10的紡嘴孔11數量也可以是24或36個以外的多個的數量，使製造出的部分延伸絲C的功能性纖維A的條數不限於24條或36條。In the step of preparing the functional slice of the polymer according to the second preferred embodiment of the present invention, the three functional materials may be selected from the group consisting of a cool powder, a collagen concentrate, and an anti-mosquito powder. a combination of three functional materials in a functional material such as a body, a thermal powder, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, a deodorant powder, etc., the spout hole 11 of the spun nozzle 10 The number may be a number other than 24 or 36, and the number of the functional fibers A of the partially stretched yarn C to be produced is not limited to 24 or 36.
分別與三種功能性原料混煉的高分子材料，除了是高胺基尼龍6、低胺基尼龍6，以及陽離子可染聚酯切片的三種對染料分子吸附量高低不同的高分子材料，因此使得後續製造出的延伸假撚加工絲在染色後具有三色調以外，也可改以其中一高分子材料採用多胺基尼龍6或低胺基尼龍6，而其他兩個高分子材料則都採用陽離子可染聚酯切片，使後續加工製造出的延伸假撚加工絲在染色後具有雙色調，也會使製品織成的布料染色後具有顏色斑斕的色調。The polymer materials mixed with the three functional materials are not only high-amine nylon 6, low-amine nylon 6, but also three polymer materials of different levels of dye molecules adsorbed by the cationic dyeable polyester chips. The subsequently produced extended false twisted textured yarn has three colors after dyeing, and one of the polymer materials may be polyamine-based nylon 6 or low-amine nylon 6, and the other two polymer materials are all cation. The polyester chips can be dyed, so that the extended false twisted processed silk produced by the subsequent processing has a double tone after dyeing, and the dyed fabric of the product has a color tone after dyeing.
例如，在備製高分子功能性切片的步驟中，將涼感粉體的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一低胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成另一陽離子可染聚酯且具有膠原蛋白功能的高分子功能性切片，再將防蚊粉體的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成再一陽離子可染聚酯且具有防蚊功能的高分子功能性切片。後續以前述三種高分子功能性切片進行的熔融紡絲步驟以及假撚加工步驟，由於皆與前述第二較佳實施例中所述的方法相同，因此本發明在此不加以贅述。For example, in the step of preparing a functional slice of a polymer, the functional raw material of the cooling sensation powder and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form a low amine group and have a cool feeling function. The polymer functional slice, the functional material of the collagen concentrate and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form another cationic dyeable polyester and have collagen function. The polymer functional slice, and then the functional raw material of the anti-mosquito powder and the polymer material of the cationic dyeable polyester chip are mixed by a twin-screw kneader to form a further cationic dyeable polyester and have anti-mosquito function. Functional slices of the polymer. The subsequent melt spinning step and the false twist processing step by the above three polymer functional sections are the same as those described in the foregoing second preferred embodiment, and thus the present invention will not be described herein.
如圖1、圖7所示的第三較佳實施例，本發明提供一種具有兩種組成成份的非單一組份紡絲方法，其步驟包括：As shown in the third preferred embodiment of Figures 1 and 7, the present invention provides a non-single component spinning method having two components, the steps of which include:
備製高分子功能性切片：將涼感粉體的功能性原料與高胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一高胺基且具有涼感功能的高分子功能性切片（切片是片狀的顆粒），又將膠原蛋白濃縮液的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成另一低胺基且具有膠原蛋白功能的高分子功能性切片；上述高胺基與低胺基的高分子材料（尼龍6）在染色時由於胺基的數量高低不同，因此對染料分子的吸附量會有差異，染色後會有同色但不同深淺的色調。Preparation of functional slicing of polymer: The functional raw material of the cooling sensation powder and the polymer material of the high amine-based nylon 6 are kneaded by a twin-screw kneader to form a polymer functional slice having a high amine group and having a cool feeling function. (The slice is a flaky particle), and the functional material of the collagen concentrate and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form another low amine group and have a collagen function. Polymer functional section; the above-mentioned high amine group and low amine group polymer material (nylon 6) have different amounts of amine groups when dyeing, so the amount of adsorption to dye molecules will be different, and there will be the same color after dyeing. Different shades of shade.
熔融紡絲：準備一熔融紡絲機，如圖7所示，該熔融紡絲機的紡嘴10包括多個紡嘴孔11，例如24或36個紡嘴孔11，對應兩種高分子功能性切片的數量，將多個紡嘴孔11區分為兩組紡嘴孔11，例如本較佳實施例是將多個紡嘴孔11以側對側（Side by Side）的排列方式區分為兩組數量相同的紡嘴孔11，將高胺基且具有涼感功能的高分子功能性切片與低胺基且具有膠原蛋白功能的高分子功能性切片熔融成為熔體後，分別輸入各組紡嘴孔11；以及Melt spinning: preparing a melt spinning machine, as shown in Fig. 7, the spinning nozzle 10 of the melt spinning machine comprises a plurality of nozzle holes 11, for example 24 or 36 nozzle holes 11, corresponding to two polymer functions The number of the slicing segments is divided into two sets of spout holes 11 . For example, in the preferred embodiment, the plurality of spout holes 11 are divided into two by side by side arrangement. The number of the nozzle holes 11 having the same number of groups is melted into a melt by melting a polymer functional slice having a high amine group and having a cooling function and a polymer functional slice having a low amine group and having a collagen function, and then inputting the respective groups of the nozzles. Hole 11;
高胺基且具有涼感功能的高分子功能性切片的熔體通過各紡嘴孔11後結晶化為一種高胺基且具有涼感功能的功能性纖維A，低胺基且具有膠原蛋白功能的高分子功能性切片的熔體通過各紡嘴孔11後結晶化為一種低胺基且具有膠原蛋白功能的功能性纖維A，接著總共24或36條的兩種功能性纖維A匯集在各紡嘴10的前端輸出一部分延伸絲C，該部分延伸絲C是雙色調（經染色後）且雙重功能的高低胺基尼龍6部分延伸絲（POY），該部分延伸絲C的規格是86d（丹尼）/24f（條）或86d（丹尼）/36f（條）。The melt of the polymer functional slice having a high amine group and having a cooling sensation is crystallized into a high amine group and has a cooling function functional fiber A through each of the nozzle holes 11, a low amine group and a high collagen function. The melt of the molecular functional slice passes through each of the nozzle holes 11 and is crystallized into a low-amino group and functional fiber A having collagen function, and then a total of 24 or 36 pieces of two functional fibers A are collected in each of the spun nozzles. The front end of 10 outputs a part of the extension wire C which is a two-tone (dyed) and dual-function high-low amine nylon 6-part extension wire (POY) having a specification of 86d (Danny) ) / 24f (bar) or 86d (Danny) / 36f (bar).
假撚加工：將該部分延伸絲C假撚形成一延伸假撚加工絲，該延伸假撚加工絲是雙色調（經染色後）且雙重功能的高低胺基尼龍6延伸假撚加工絲（DTY），該延伸假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。False twist processing: the part of the stretched wire C is false twisted to form an extended false twisted textured yarn which is a two-tone (dyed) and dual function high and low amine-based nylon 6 extended false twisted textured yarn (DTY) The specification of the extended false twisted textured yarn is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (bar).
前述本發明第三較佳實施例的方法步驟所製成的延伸假撚加工絲是一種功能紗，是以一部分延伸絲C假撚製成，該部分延伸絲C包括多條（24或36條）功能性纖維A，多條功能性纖維A區分為兩組功能性纖維A，其中一組功能性纖維A的分子分別具有高胺基且包含涼感粉體的功能性原料，另一組功能性纖維A的分子分別具有低胺基且包含膠原蛋白濃縮液的功能性原料。此外，在前述本發明第三較佳實施例的假撚加工的步驟中，可將該部分延伸絲C假撚形成一噴氣式假撚加工絲，該噴氣式假撚加工絲是雙色調（經染色後）且雙重功能的高低胺基尼龍6噴氣式假撚加工絲（ATY），該噴氣式假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。The extended false twist processing wire produced by the method steps of the third preferred embodiment of the present invention is a functional yarn, which is made of a part of the extended wire C, which comprises a plurality of pieces (24 or 36 pieces). Functional fiber A, a plurality of functional fibers A are divided into two groups of functional fibers A, wherein a group of functional fibers A have high amine groups and functional raw materials containing cooling sensitivities, and another group of functionalities The molecules of the fiber A each have a low amine group and contain a functional raw material of the collagen concentrate. Further, in the step of the false twist processing of the third preferred embodiment of the present invention, the portion of the stretched wire C may be falsely formed into a jet type false twisted textured yarn which is a two-tone High-low amine-based nylon 6 jet false twisted textured yarn (ATY) with double function, which is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (article).
本發明第三較佳實施例製成的功能紗用於製造成布料時，由於各功能紗本身的24或36條的功能性纖維A區分為兩種分別具備涼感功能以及膠原蛋白功能的功能性纖維A，使得布料上的不同功能性原料的分佈位置均勻，不會側重於布料上的某一側，因此除了單以本發明方法製成的功能紗就能編織出具有雙重功能的布料，節省織布需要使用多種功能紗的製程以外，還能使布料上的功能性原料分佈位置均勻，使各功能性原料皆能均勻接觸人體而發揮良好的功能。When the functional yarn produced by the third preferred embodiment of the present invention is used for manufacturing into a fabric, 24 or 36 functional fibers A of each functional yarn itself are classified into two functionalities each having a cooling function and a collagen function. The fiber A makes the distribution of different functional materials on the fabric uniform and does not focus on one side of the fabric, so that the functional yarn made by the method of the invention can be used to weave a fabric with dual functions, saving In addition to the process of using a variety of functional yarns, the weaving fabric can also distribute the functional raw materials on the fabric evenly, so that each functional raw material can uniformly contact the human body and perform a good function.
此外，由於本發明第三較佳實施例各功能紗中包括兩組功能性纖維A，且兩組功能性纖維A區分為高胺基且具有涼感功能的功能性纖維A以及低胺基且具有膠原蛋白功能的功能性纖維A，對染料分子的吸附量有差異，因此以本發明的功能紗製成的布料經染色後，呈現斑爛色調的部分是小至各功能紗，以各功能紗本身呈現斑爛色調，因此相較於不同種類的功能紗編織成的布料在染色後只有功能紗之間的色調差異，本發明功能紗製成的布料在染色後能呈現更加細緻的斑爛色調，是本發明方法與製品的進一步功能。Further, since the functional yarns of the third preferred embodiment of the present invention include two sets of functional fibers A, and the two sets of functional fibers A are classified into a high amine group and have a cooling function functional fiber A and a low amine group and have The collagen-functional functional fiber A has a different amount of adsorption to the dye molecules, and therefore, the cloth made of the functional yarn of the present invention is dyed, and the portion which exhibits a smudged hue is as small as each functional yarn, and each functional yarn is used. It has a smudged hue, so that the fabric woven from different kinds of functional yarns has only the difference in hue between the functional yarns after dyeing, and the fabric made of the functional yarn of the present invention can be more delicate and smudged after dyeing. Is a further function of the method and article of the invention.
前述本發明第三較佳實施例的備製高分子功能性切片的步驟中，兩種功能性原料除了是涼感粉體與膠原蛋白濃縮液以外，也可以是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體、防臭粉體等等功能性原料中不同的兩種功能性原料的組合，所述的紡嘴10的紡嘴孔11數量也可以是24或36個以外的多個的數量，使製造出的部分延伸絲C的功能性纖維A的條數不限於24條或36條。In the step of preparing the functional slice of the polymer according to the third preferred embodiment of the present invention, the two functional raw materials may be selected from the group consisting of a cool powder and a collagen concentrate, and may also be selected from the group consisting of a cool powder and a heat powder. a combination of two functional raw materials in a functional raw material such as a body, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, a deodorant powder, etc., and the number of the spout holes 11 of the spun nozzle 10 may also be The number of the plurality of 24 or 36 other than the number of the functional fibers A of the partially stretched yarn C is not limited to 24 or 36.
分別與兩種功能性原料混煉的高分子材料，除了是高胺基尼龍6與低胺基尼龍6的兩種對染料分子吸附量高低不同的高分子材料，因此使得後續製造出的延伸假撚加工絲在染色後具有雙色調以外，由於不同材質的高分子材料對於染料分子的吸附量也不同，因此可改以其中一高分子材料採用多胺基尼龍6，例如第三較佳實施例中所述的高胺基尼龍6或低胺基尼龍6，而另一高分子材料則採用陽離子可染聚酯切片，則後續加工製造出的延伸假撚加工絲在染色後也會具有雙色調。The polymer materials which are respectively mixed with the two functional materials are not only the high-alcohol nylon 6 and the low-amine nylon 6 which are different in the adsorption amount of the dye molecules, so that the subsequent artificial extension is made. In addition to having a double color after dyeing, the amount of adsorption of the polymer material of the different materials is different, so that one of the polymer materials may be a polyamine-based nylon 6, for example, the third preferred embodiment The high-amine nylon 6 or the low-amine nylon 6 described in the above, and the other polymer material adopts the cationic dyeable polyester chip, and the extended false-twisted processed silk produced by the subsequent processing also has a double tone after dyeing. .
例如，在備製高分子功能性切片的步驟中，將涼感粉體的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一低胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成另一陽離子可染聚酯且具有膠原蛋白功能的高分子功能性切片。後續以前述兩高分子功能性切片進行的熔融紡絲步驟以及假撚加工步驟，由於皆與前述第三較佳實施例中所述的方法相同，因此本發明在此不加以贅述。For example, in the step of preparing a functional slice of a polymer, the functional raw material of the cooling sensation powder and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form a low amine group and have a cool feeling function. The polymer functional slice, the functional material of the collagen concentrate and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form another cationic dyeable polyester and have collagen function. Functional slices of the polymer. The subsequent melt spinning step and the false twist processing step by the above two polymer functional sections are the same as those described in the foregoing third preferred embodiment, and thus the present invention will not be described herein.
如圖1以及圖8所示的第四較佳實施例，本發明提供一種具有三種組成成份的非單一組份紡絲方法，其步驟包括：As shown in the fourth preferred embodiment of Figures 1 and 8, the present invention provides a non-single component spinning method having three components, the steps of which include:
備製高分子功能性切片：將涼感粉體的功能性原料與高胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一高胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成另一低胺基且具有膠原蛋白功能的高分子功能性切片；再將防蚊粉體的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成再一陽離子可染聚酯且具有防蚊功能的高分子功能性切片。上述高胺基與低胺基的高分子材料（尼龍6）在染色時由於胺基的數量高低不同，尼龍6的高分子材料與陽離子可染聚酯切片的材質不同，因此分別對染料分子的吸附量有差異，染色後會有同色但三種不同深淺的色調。Preparation of functional slicing of polymer: The functional raw material of the cooling sensation powder and the polymer material of the high amine-based nylon 6 are kneaded by a twin-screw kneader to form a polymer functional slice having a high amine group and having a cool feeling function. Further, the functional raw material of the collagen concentrate and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form another polymer functional slice having a low amine group and having a collagen function; The functional raw material of the anti-mosquito powder and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form a polymer-functional slice of a further cationic dyeable polyester and having an anti-mosquito function. The above-mentioned high-amine-based and low-amine-based polymer materials (nylon 6) differ in the amount of the amine group during dyeing, and the polymer material of the nylon 6 is different from the material of the cationic dyeable polyester chip, and thus the dye molecules are respectively There is a difference in the amount of adsorption, and there will be the same color but three different shades of color after dyeing.
熔融紡絲：準備一熔融紡絲機，如圖8所示，該熔融紡絲機的紡嘴10包括多個紡嘴孔11，例如24或36個紡嘴孔11，對應三種高分子功能性切片的數量，將多個紡嘴孔11區分為三組紡嘴孔11，例如本較佳實施例是將多個紡嘴孔11區分為三組數量相同的紡嘴孔11，將高胺基且具有涼感功能的高分子功能性切片、低胺基且具有膠原蛋白功能的高分子功能性切片，與陽離子可染聚酯且具有防蚊功能的高分子功能性切片熔融成為熔體後，分別輸入各組紡嘴孔11；以及Melt spinning: preparing a melt spinning machine, as shown in Fig. 8, the spinning nozzle 10 of the melt spinning machine comprises a plurality of nozzle holes 11, for example 24 or 36 nozzle holes 11, corresponding to three polymer functionalities For the number of slices, the plurality of nozzle holes 11 are divided into three groups of nozzle holes 11. For example, in the preferred embodiment, the plurality of nozzle holes 11 are divided into three groups of the same number of nozzle holes 11, which will have a high amine group. The polymer functional slice with the cooling function, the polymer functional slice with the low amine group and the collagen function, and the polymer functional slice with the cationic dyeable polyester and the anti-mosquito function melt into the melt, respectively Entering each set of nozzle holes 11;
高胺基且具有涼感功能的高分子功能性切片的熔體通過對應的紡嘴孔11後結晶化為一種高胺基且具有涼感功能的功能性纖維A，低胺基且具有膠原蛋白功能的高分子功能性切片的熔體通過對應的紡嘴孔11後結晶化為一種低胺基且具有膠原蛋白功能的功能性纖維A，陽離子可染聚酯且具有防蚊功能的高分子功能性切片的熔體通過對應的各紡嘴孔11後結晶化為一種具有防蚊功能的功能性纖維A，接著總共24或36條的三種功能性纖維A匯集在各紡嘴10的前端輸出一部分延伸絲C，該部分延伸絲C是三色調（經染色後）且三重功能的高低胺基尼龍6部分延伸絲（POY），該部分延伸絲C的規格是86d（丹尼）/24f（條）或86d（丹尼）/36f（條）。The melt of the polymer functional slice with high amine-based and cool-sensing function is crystallized into a high-amino group and functional fiber A having a cool-sensing function through a corresponding spinner hole 11, a low-amino group and a collagen function. The melt of the polymer functional slice passes through the corresponding spinneret hole 11 and is crystallized into a low-amino-functional collagen fiber-functional fiber A, a cationic dyeable polyester, and a polymer functional slice having anti-mosquito function. The melt is crystallized into a functional fiber A having an anti-mosquito function through the corresponding nozzle holes 11, and then a total of 24 or 36 pieces of three functional fibers A are collected at a front end of each of the spun nozzles 10 to output a part of the stretched yarn. C, the portion of the extended filament C is a three-tone (dyed) and triple-functional high- and low-amine nylon 6-part extension yarn (POY) having a specification of 86d (Danny) / 24f (bar) or 86d (Danny) / 36f (bar).
假撚加工：將該部分延伸絲C假撚形成一延伸假撚加工絲，該延伸假撚加工絲是三色調（經染色後）且三重功能的高低胺基尼龍6延伸假撚加工絲（DTY），該延伸假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。False 捻 processing: the part of the extended wire C is falsely formed to form an extended false twisted textured yarn which is a three-tone (dyed) and triple-functional high-low amine nylon 6 extended false twisted textured yarn (DTY) The specification of the extended false twisted textured yarn is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (bar).
前述本發明第四較佳實施例的方法步驟所製成的延伸假撚加工絲是一種功能紗，是以一部分延伸絲C假撚製成，該部分延伸絲C包括多條（24或36條）功能性纖維A，多條功能性纖維A區分為三組功能性纖維A，其中一組功能性纖維A的分子分別具有高胺基且包含涼感粉體的功能性原料，另一組功能性纖維A的分子分別具有低胺基且包含膠原蛋白濃縮液的功能性原料，再一組功能性纖維A分別是陽離子可染聚酯材質且包含防蚊粉體的功能性原料。此外，在前述本發明第四較佳實施例的假撚加工的步驟中，可將該部分延伸絲C假撚形成一噴氣式假撚加工絲，該噴氣式假撚加工絲是三色調（經染色後）且三重功能的高低胺基尼龍6噴氣式假撚加工絲（ATY），該噴氣式假撚加工絲的規格是70d（丹尼）/24f（條）或70d（丹尼）/36f（條）。The extended false twisted processed yarn produced by the method steps of the fourth preferred embodiment of the present invention is a functional yarn, which is made of a part of the extended wire C, which comprises a plurality of (24 or 36) Functional fiber A, a plurality of functional fibers A are divided into three groups of functional fibers A, wherein one group of functional fiber A molecules have a high amine group and contain functional ingredients of cooling sensation powder, and another group of functionalities The molecules of the fiber A each have a low amine group and contain a functional raw material of the collagen concentrate, and the other set of functional fibers A are each a cationic dyeable polyester material and contain a functional raw material for the mosquito powder. Further, in the step of the false twist processing of the fourth preferred embodiment of the present invention, the partially stretched wire C may be falsely formed to form a jet type false twisted textured yarn which is three-tone ( High-alcohol nylon 6 jet-type false twisted textured yarn (ATY) with a triple function, which is 70d (Danny) / 24f (bar) or 70d (Danny) / 36f (article).
本發明第四較佳實施例製成的功能紗用於製造成布料時，由於各功能紗本身的24或36條功能性纖維A區分為三種分別具備涼感功能、膠原蛋白功能，以及防蚊功能的功能性纖維A，使得布料上的不同功能性原料的分佈位置均勻，不會側重於布料上的某一側，因此除了單以本發明方法製成的功能紗就能編織出具有三重功能的布料，節省織布需要使用多種功能紗的製程以外，還能使布料上的功能性原料分佈位置均勻，使各功能性原料皆能平均接觸人體而發揮良好的功能。When the functional yarn made by the fourth preferred embodiment of the present invention is used for manufacturing into a cloth, 24 or 36 functional fibers A of each functional yarn itself are classified into three types of cooling function, collagen function, and anti-mosquito function, respectively. The functional fiber A makes the distribution of different functional materials on the fabric uniform, and does not focus on one side of the fabric, so that the functional yarn made by the method of the invention can be woven to have a triple function. In addition to the process of saving fabrics, it is necessary to use a variety of functional yarns, and the functional materials on the fabric can be evenly distributed, so that all functional materials can be in contact with the human body on average and perform well.
此外，由於本發明第四較佳實施例各功能紗中包括三組功能性纖維A，且三組功能性纖維A對染料分子的吸附量有差異，因此以本發明的功能紗製成的布料經染色後，呈現斑爛色調的部分是小至各功能紗，以各功能紗本身呈現斑斕色調，因此相較於不同種類的功能紗編織成的布料在染色後只有功能紗之間的色調差異，本發明功能紗製成的布料在染色後能呈現更加細緻的斑爛色調，是本發明方法與製品的進一步功能。In addition, since the functional yarns of the fourth preferred embodiment of the present invention include three sets of functional fibers A, and the three sets of functional fibers A have different amounts of adsorption of dye molecules, the fabric made of the functional yarn of the present invention is used. After dyeing, the portion showing the smudged hue is as small as each functional yarn, and each functional yarn itself exhibits a variegated hue, so that the woven fabric is different from the functional yarns after dyeing. The fabric made of the functional yarn of the present invention can exhibit a finer lustre tone after dyeing, and is a further function of the method and article of the present invention.
前述本發明第四較佳實施例的備製高分子功能性切片的步驟中，三種功能性原料除了是涼感粉體、膠原蛋白濃縮液，以及防蚊粉體以外，也可以是選自涼感粉體、熱感粉體、膠原蛋白濃縮液、防蚊粉體、抗菌粉體、防臭粉體等等功能性原料中不同的三種功能性原料的組合，所述的紡嘴10的紡嘴孔11數量也可以是24或36個以外的多個的數量，使製造出的部分延伸絲C的功能性纖維A的條數不限於24條或36條。In the step of preparing the functional slice of the polymer according to the fourth preferred embodiment of the present invention, the three functional materials may be selected from the group consisting of a cool powder, a collagen concentrate, and an anti-mosquito powder. a combination of three functional materials in a functional material such as a body, a thermal powder, a collagen concentrate, an anti-mosquito powder, an antibacterial powder, a deodorant powder, etc., the spout hole 11 of the spun nozzle 10 The number may be a number other than 24 or 36, and the number of the functional fibers A of the partially stretched yarn C to be produced is not limited to 24 or 36.
分別與三種功能性原料混煉的高分子材料，除了是高胺基尼龍6、低胺基尼龍6，以及陽離子可染聚酯切片的三種對染料分子吸附量高低不同的高分子材料，因此使得後續製造出的延伸假撚加工絲在染色後具有三色調以外，也可改以其中一高分子材料採用多胺基尼龍6或低胺基尼龍6，而其他兩個高分子材料則都採用陽離子可染聚酯切片，使後續加工製造出的延伸假撚加工絲在染色後具有雙色調，也會使製品織成的布料染色後具有顏色斑斕的色調。The polymer materials mixed with the three functional materials are not only high-amine nylon 6, low-amine nylon 6, but also three polymer materials of different levels of dye molecules adsorbed by the cationic dyeable polyester chips. The subsequently produced extended false twisted textured yarn has three colors after dyeing, and one of the polymer materials may be polyamine-based nylon 6 or low-amine nylon 6, and the other two polymer materials are all cation. The polyester chips can be dyed, so that the extended false twisted processed silk produced by the subsequent processing has a double tone after dyeing, and the dyed fabric of the product has a color tone after dyeing.
例如，在備製高分子功能性切片的步驟中，將涼感粉體的功能性原料與低胺基尼龍6的高分子材料經雙螺桿混煉機混煉製作成一低胺基且具有涼感功能的高分子功能性切片，又將膠原蛋白濃縮液的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成另一陽離子可染聚酯且具有膠原蛋白功能的高分子功能性切片，再將防蚊粉體的功能性原料與陽離子可染聚酯切片的高分子材料經雙螺桿混煉機混煉製作成再一陽離子可染聚酯且具有防蚊功能的高分子功能性切片。後續以前述三種高分子功能性切片進行的熔融紡絲步驟以及假撚加工步驟，由於皆與前述第四較佳實施例中所述的方法相同，因此本發明在此不加以贅述。For example, in the step of preparing a functional slice of a polymer, the functional raw material of the cooling sensation powder and the polymer material of the low amine nylon 6 are kneaded by a twin-screw kneader to form a low amine group and have a cool feeling function. The polymer functional slice, the functional material of the collagen concentrate and the polymer material of the cationic dyeable polyester chip are kneaded by a twin-screw kneader to form another cationic dyeable polyester and have collagen function. The polymer functional slice, and then the functional raw material of the anti-mosquito powder and the polymer material of the cationic dyeable polyester chip are mixed by a twin-screw kneader to form a further cationic dyeable polyester and have anti-mosquito function. Functional slices of the polymer. The subsequent melt spinning step and the false twist processing step by the above three polymer functional sections are the same as those described in the foregoing fourth preferred embodiment, and thus the present invention will not be described herein.
以上所述僅為本發明的較佳實施例而已，並非用以限定本發明主張的權利範圍，凡其它未脫離本發明所揭示的精神所完成的等效改變或修飾，均應包括在本發明的申請專利範圍內。The above description is only the preferred embodiment of the present invention, and is not intended to limit the scope of the claims of the present invention, and other equivalent changes or modifications which are not departing from the spirit of the present invention should be included in the present invention. Within the scope of the patent application.
10‧‧‧紡嘴10‧‧‧Spinning mouth
11‧‧‧紡嘴孔11‧‧‧Spinning hole
111‧‧‧分隔部111‧‧‧Departure
A‧‧‧功能性纖維A‧‧‧Functional fiber
B‧‧‧高分子聚合物條B‧‧‧Polymer polymer strips
C‧‧‧部分延伸絲C‧‧‧Partial extension wire
圖1是本發明第一較佳實施例的步驟流程圖。 圖2是本發明第一較佳實施例的紡嘴的部分剖面示意圖。 圖3是本發明第一較佳實施例的紡嘴孔的平面示意圖。 圖4是本發明第一較佳實施例的功能性纖維的剖面圖。 圖5是本發明第二較佳實施例的紡嘴孔的平面示意圖。 圖6是本發明第二較佳實施例的功能性纖維的剖面圖。 圖7是本發明第三較佳實施例的紡嘴的部分剖面示意圖。 圖8是本發明第四較佳實施例的紡嘴的部分剖面示意圖。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a flow chart showing the steps of a first preferred embodiment of the present invention. Figure 2 is a partial cross-sectional view showing the spinning nozzle of the first preferred embodiment of the present invention. Figure 3 is a plan view showing the nozzle hole of the first preferred embodiment of the present invention. Figure 4 is a cross-sectional view showing a functional fiber of a first preferred embodiment of the present invention. Figure 5 is a plan view showing a nozzle hole of a second preferred embodiment of the present invention. Figure 6 is a cross-sectional view showing a functional fiber of a second preferred embodiment of the present invention. Figure 7 is a partial cross-sectional view showing a spinning nozzle of a third preferred embodiment of the present invention. Figure 8 is a partial cross-sectional view showing a spinning nozzle in accordance with a fourth preferred embodiment of the present invention.
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