TW201900983A - Method for manufacturing laminated pulp mold and device for manufacturing laminated pulp mold - Google Patents
Method for manufacturing laminated pulp mold and device for manufacturing laminated pulp mold Download PDFInfo
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- TW201900983A TW201900983A TW107116666A TW107116666A TW201900983A TW 201900983 A TW201900983 A TW 201900983A TW 107116666 A TW107116666 A TW 107116666A TW 107116666 A TW107116666 A TW 107116666A TW 201900983 A TW201900983 A TW 201900983A
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/16—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only modified by a particular after-treatment
- D21H11/18—Highly hydrated, swollen or fibrillatable fibres
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B15/00—Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
- C08B15/08—Fractionation of cellulose, e.g. separation of cellulose crystallites
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B16/00—Regeneration of cellulose
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- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
Description
本發明係關於一種紙漿模的製造方法及製造裝置,更詳細而言,係關於疊層紙漿模的製造方法及裝置。 The present invention relates to a method and apparatus for producing a pulp mold, and more particularly to a method and apparatus for producing a laminated pulp mold.
例如像日本特開第2012-214943號公報所揭示般,含有纖維素奈米纖維的紙和造紙方法正如火如荼地地研究中。又,使用含有纖維素奈米纖維的樹脂材料的航空構件、汽車構件等的研究也在正進行中。 For example, as disclosed in Japanese Laid-Open Patent Publication No. 2012-214943, paper and papermaking methods containing cellulose nanofibers are in full swing. Moreover, research on aeronautical members, automobile members, and the like using a resin material containing cellulose nanofibers is also underway.
本申請案的專利申請人,在先前的專利申請案(日本特願2016-190568)中,提出了一種以含有預定量的纖維素奈米纖維,且強度得以提升之紙漿模為目的之下述紙漿模。 In the prior patent application (Japanese Patent Application No. 2016-190568), the following patent application is proposed for the purpose of a pulp mold containing a predetermined amount of cellulose nanofibers and having an improved strength. Pulp mold.
先前的專利申請案提出的紙漿模,係由固體成分為0.01質量%以上的纖維素奈米纖維、與剩餘固體成分主要為廢紙再生紙漿所構成的紙漿模。 The pulp mold proposed in the prior patent application is a pulp mold comprising a cellulose nanofiber having a solid content of 0.01% by mass or more and a residual solid component mainly comprising waste paper recycled pulp.
上述的紙漿模,若纖維素奈米纖維的含量愈多,強度就會越高,但是一旦纖維素奈米纖維之含量的固體成分超過30質量%時,成形物則會變得難以從模具脫模,若強制脫模時,會有發生龜裂等問題產生。 In the above pulp mold, if the content of the cellulose nanofiber is increased, the strength is higher, but when the solid content of the cellulose nanofiber content exceeds 30% by mass, the molded article becomes difficult to be removed from the mold. If the mold is forced to be demolded, problems such as cracking may occur.
[專利文獻1]日本特開第2012-214943號公報。 [Patent Document 1] Japanese Laid-Open Patent Publication No. 2012-214943.
在此,本發明的目的在提供一種其所完成之紙漿模的強度高,且容易脫模的疊層紙漿模的製造方法及製造裝置。 Accordingly, an object of the present invention is to provide a method and apparatus for producing a laminated pulp mold having a high strength and a mold release which is high in strength.
上述目的可藉由下述(1)~(4)之構成的本發明的疊層紙漿模的製造方法及製造裝置來達成。 The above object can be attained by the method and apparatus for producing a laminated pulp mold of the present invention comprising the following (1) to (4).
(1)一種疊層紙漿模的製造方法,其中,在含有0~5質量%之纖維素奈米纖維的廢紙再生紙漿漿料中,藉由紙漿模法形成紙漿模第1層,接著將紙漿模中間體脫水,然後,在含有1~30質量%之纖維素奈米纖維的廢紙再生紙漿漿料中,藉由紙漿模法在上述紙漿模第1層的表面形成紙漿模第2層,最後進行脫水、乾燥而製造疊層紙漿模。 (1) A method for producing a laminated pulp mold, wherein a first layer of a pulp mold is formed by a pulp molding method in a waste paper recycled pulp slurry containing 0 to 5% by mass of cellulose nanofibers, and then The pulp mold intermediate is dehydrated, and then, in the waste paper recycled pulp slurry containing 1 to 30% by mass of the cellulose nanofiber, the second layer of the pulp mold is formed on the surface of the first layer of the pulp mold by the pulp molding method. Finally, dewatering and drying are carried out to produce a laminated pulp mold.
(2)如上述(1)之疊層紙漿模的製造方法,其中,將第1廢紙再生紙漿及/或第2廢紙再生紙漿的一部分以樹脂、橡膠等或者咖啡渣、茶葉渣等廢棄物的纖維取代。 (2) The method for producing a laminated pulp mold according to the above (1), wherein a part of the first waste paper recycled pulp and/or the second waste paper recycled pulp is discarded by resin, rubber, or coffee grounds, tea residue, or the like. The fiber of the object is replaced.
(3)一種疊層紙漿模的製造裝置,具備:第1抄造台,具有第1抄紙模、第1模製機、第1容器及第1升降單元,而在上述第1抄紙模的網體上抄造紙漿模第1層,其中,上述第1抄紙模具有設置於表面的網體且具有從表面貫通至背面的多數個吸引口;上述第1模製機支撐該第1抄紙模且用以吸引該第1抄紙模的內部;上述第1容器收容含有0~5質量%之纖維素奈米纖維的廢紙再生紙漿漿料;上述第1升降單元將上述第1抄紙模和支撐上述第1抄紙模的第1模製機,在上述廢紙再生紙漿漿料的表面上方的不作用位置與浸漬於上述廢紙再生紙漿漿料內的作用位置之間升降;第2抄造台,具有第2抄紙模、第2模製機、第2容器及第2升降單元,而在上述紙漿模第1層的表面抄造紙漿模第2層,其中,上述第2抄紙模具有設置於表面的網體且具有從表面貫通至背面的多數個吸引口;上述第2模製機支撐該第2抄紙模且用以吸引該第2抄紙模的內部;上述第2容器收容含有1~30質量%之纖維素奈米纖維的纖維素奈米纖維漿料;上述第2升降單元將上述第2抄紙模和支撐上述第2抄紙模的第2模製機,在上述纖維素奈米纖維漿料的表面上方的不作用位置與浸漬於上述纖維素奈米纖維漿料內的作用位置之間升降; 乾燥單元;上模,藉由吸引上述第1、第2抄紙模上的紙漿模中間體而使之脫模;第2升降單元,用以使該上模升降;以及移送單元,將上述上模依第1抄造構造體、第2抄造構造體、乾燥單元的順序移送。 (3) A manufacturing apparatus for a laminated pulp mold, comprising: a first copying table having a first papermaking mold, a first molding machine, a first container, and a first lifting unit; and the mesh body of the first papermaking mold The first papermaking mold has a first layer of a papermaking mold having a mesh body disposed on the surface and having a plurality of suction ports penetrating from the surface to the back surface; the first molding machine supporting the first papermaking die and used for The inside of the first papermaking mold is sucked; the first container stores a waste paper recycled pulp slurry containing 0 to 5% by mass of cellulose nanofibers; and the first lifting unit holds the first papermaking mold and supports the first The first molding machine of the papermaking mold moves up and down between the inactive position above the surface of the waste paper recycled pulp slurry and the action position immersed in the waste paper recycled pulp slurry; the second copying table has the second a papermaking mold, a second molding machine, a second container, and a second lifting unit, and a second layer of the papermaking mold is applied to the surface of the first layer of the pulp mold, wherein the second papermaking mold has a mesh body provided on the surface and a plurality of suction ports extending from the surface to the back surface; the second mode Supporting the second papermaking mold to attract the inside of the second papermaking mold; the second container storing the cellulose nanofiber slurry containing 1 to 30% by mass of the cellulose nanofiber; and the second lifting unit The action of the second papermaking mold and the second molding machine supporting the second papermaking mold on the surface of the cellulose nanofiber slurry and the effect of immersing in the cellulose nanofiber slurry a lifting unit; a drying unit; an upper mold for releasing the pulp mold intermediate body on the first and second papermaking molds; a second lifting unit for lifting the upper mold; and a transfer unit The upper mold is transferred in the order of the first paper-making structure, the second paper-making structure, and the drying unit.
(4)如上述(3)之疊層紙漿模的製造裝置,其中,將第1廢紙再生紙漿及/或第2廢紙再生紙漿的一部分以樹脂、橡膠等或者咖啡渣、茶葉渣等廢棄物的纖維取代。 (4) The apparatus for producing a laminated pulp mold according to the above (3), wherein a part of the first waste paper recycled pulp and/or the second waste paper recycled pulp is discarded by resin, rubber, or coffee grounds, tea residue, or the like. The fiber of the object is replaced.
在本發明之疊層紙漿模的製造方法中,如上所述,因使用纖維素奈米纖維之含量較少的原料漿料來抄造第1層,接著在該第1層上,使用纖維素奈米纖維的含量較多的原料漿料來形成第2層以抄造紙漿模,所以紙漿模中間體的脫模容易,且完成的紙漿模的強度高。 In the method for producing a laminated pulp mold of the present invention, as described above, the first layer is formed by using a raw material slurry having a small content of cellulose nanofibers, and then the cellulose layer is used on the first layer. The raw material slurry having a large content of rice fibers forms the second layer to copy the paper pulp mold, so that the release of the pulp mold intermediate is easy, and the strength of the finished pulp mold is high.
此外,由於本發明之紙漿模的紙漿,係使用廢紙再生紙漿,所以亦有可進行自然環境、地球資源的保存‧保護的優點。 Further, since the pulp of the pulp mold of the present invention uses recycled paper to reproduce pulp, there is an advantage that the natural environment and the earth resources can be preserved and protected.
10‧‧‧疊層紙漿模的製造裝置 10‧‧‧Manufacturing device for laminated pulp mold
12‧‧‧第1抄造台 12‧‧‧1st copying table
14‧‧‧第1抄紙模 14‧‧‧1st papermaking mode
16‧‧‧抄紙模本體 16‧‧‧Paper mode body
18‧‧‧吸引口 18‧‧‧ attracting mouth
20‧‧‧網體 20‧‧‧ net body
22‧‧‧第1模製機 22‧‧‧1st molding machine
24‧‧‧第1抄紙模構造體 24‧‧‧1st papermaking structure
26‧‧‧第1容器 26‧‧‧1st container
28‧‧‧第1升降單元 28‧‧‧1st lifting unit
50‧‧‧第2抄造台 50‧‧‧2nd copying table
52‧‧‧第4抄紙模 52‧‧‧4th papermaking mode
54‧‧‧抄紙模本體 54‧‧‧Paper mode body
56‧‧‧吸引口 56‧‧‧ attracting mouth
58‧‧‧網體 58‧‧‧ net body
60‧‧‧第1模製機 60‧‧‧1st molding machine
62‧‧‧第2抄紙模構造體 62‧‧‧Second papermaking structure
64‧‧‧第2容器 64‧‧‧2nd container
66‧‧‧第2升降單元 66‧‧‧2nd lifting unit
70‧‧‧乾燥設備 70‧‧‧Drying equipment
72‧‧‧乾燥設備本體 72‧‧‧Drying equipment body
74‧‧‧移送單元(輸送機) 74‧‧‧Transfer unit (conveyor)
80‧‧‧上模 80‧‧‧上模
82‧‧‧第2升降單元 82‧‧‧2nd lifting unit
84‧‧‧移送馬達 84‧‧‧Transfer motor
86‧‧‧移送單元 86‧‧‧Transfer unit
88‧‧‧軌道 88‧‧‧ Track
圖1係表示本發明實施形態之疊層紙漿模的製造裝置的示意圖。 Fig. 1 is a schematic view showing an apparatus for manufacturing a laminated pulp mold according to an embodiment of the present invention.
圖2至圖14係使用本發明實施形態之圖1所示之疊層紙漿模的製造裝置之疊層紙漿模的製造方法的步驟的說明圖。 Fig. 2 to Fig. 14 are explanatory views showing the steps of a method for producing a laminated pulp mold using the apparatus for producing a laminated pulp mold shown in Fig. 1 according to the embodiment of the present invention.
圖15係在本發明實施形態之疊層紙漿模的製造裝置中所使用的抄紙模的剖面圖。 Fig. 15 is a cross-sectional view showing a papermaking mold used in the apparatus for manufacturing a laminated pulp mold according to an embodiment of the present invention.
以下,說明關於本發明實施形態之疊層紙漿模的製造裝置。 Hereinafter, an apparatus for manufacturing a laminated pulp mold according to an embodiment of the present invention will be described.
疊層紙漿模的製造裝置10具備:第1抄造台12、以及配置在第1抄造台12下游側的第2抄造台50。 The manufacturing apparatus 10 of the laminated pulp mold includes a first copying table 12 and a second copying table 50 disposed on the downstream side of the first copying table 12.
上述第1抄造台12具備有具有預定的外部形狀(抄造面)的第1抄紙模14(參照圖15),在該第1抄紙模14的抄紙模本體16形成有等間隔地設置於該本體全體,且從其表面(內面)貫通至背面(外面)的多數個吸引口18。又,在上述抄紙模本體16上配置有網體20。 The first copying table 12 is provided with a first papermaking die 14 (see FIG. 15) having a predetermined outer shape (making surface), and the papermaking die main body 16 of the first papermaking die 14 is formed at equal intervals on the main body. A plurality of suction ports 18 that pass through the entire surface (inner surface) to the back surface (outer surface). Further, a net body 20 is disposed on the papermaking mold main body 16.
上述第1抄紙模14固定支撐在第1模製機22上。以下,將第1抄紙模和模製機的組合稱為第1抄紙模構造體24。上述第1模製機22藉由未圖示的吸引泵吸引內部。在第1抄造台12的下部配置有第1容器26,其收容含有0~5質量%之纖維素奈米纖維的廢紙再生紙漿漿料。上述廢紙再生紙漿漿料中之廢紙再生紙漿的一部分能夠以樹脂、橡膠等或咖啡渣、茶葉渣等廢棄物的纖維取代。 The first papermaking die 14 is fixedly supported by the first molding machine 22. Hereinafter, the combination of the first papermaking mold and the molding machine will be referred to as a first papermaking mold structure 24. The first molding machine 22 sucks the inside by a suction pump (not shown). A first container 26 is disposed in a lower portion of the first copying table 12, and accommodates a waste paper recycled pulp slurry containing 0 to 5% by mass of cellulose nanofibers. A part of the waste paper recycled pulp in the waste paper recycled pulp slurry can be replaced with fibers such as resin, rubber, or the like, or waste such as coffee grounds or tea leaves.
上述第1抄紙模構造體24藉由例如由油壓缸構成的第1升降單元28使上述第1抄紙模14在位於被收容於第1容器26內之廢紙再生紙漿漿料的表面上方的不作用位置(參照圖1等)、與浸漬於上述廢紙再生紙漿漿料內的作用位置(例如參照圖2)之間來升降。藉由以上構造的第1抄造台12,在上述第1抄紙模14的網體20上抄造紙漿模第1層。 In the first papermaking mold structure 24, the first papermaking mold 14 is placed above the surface of the waste paper recycled pulp slurry contained in the first container 26 by, for example, the first lifting unit 28 including a hydraulic cylinder. The inoperative position (see FIG. 1 and the like) is raised and lowered between the position (see, for example, FIG. 2) immersed in the waste paper recycled pulp slurry. The first layer of the papermaking mold is placed on the net body 20 of the first papermaking mold 14 by the first copying table 12 having the above structure.
上述第2抄造台50係與上述第1抄紙模14為相同的構造,具備具有預定的外部形狀(抄造面)的第2抄紙模52(參照圖15),在該第4抄紙模52的抄紙模本體54形成有等間隔地設置於該本體全體且從其表面(內面)貫通至背面(外面)的多數個吸引口56。又,在上述抄紙模本體16上配置有網體58。 The second papermaking table 50 has the same structure as the first papermaking mold 14, and includes a second papermaking mold 52 (see FIG. 15) having a predetermined outer shape (making surface), and papermaking in the fourth papermaking mold 52. The mold main body 54 is formed with a plurality of suction ports 56 which are provided at equal intervals on the entire body and penetrate from the front surface (inner surface) to the back surface (outer surface). Further, a net body 58 is disposed on the papermaking mold main body 16.
上述第2抄紙模52固定支撐於第1模製機60上。以下,將第2抄紙模和模製機的組合稱為第2抄紙模構造體62。上述第2模製機60藉由未圖示的吸引泵吸引內部。在第2抄造台50的下部配置有第2容器64,其收容含有1~30質量%之纖維素奈米纖維的纖維素奈米纖維漿料。上述廢紙再生紙漿漿料中之廢紙再生紙漿的一部分可由樹脂、橡膠等或咖啡渣、茶葉渣等廢棄物的纖維取代。 The second papermaking mold 52 is fixedly supported by the first molding machine 60. Hereinafter, the combination of the second papermaking mold and the molding machine will be referred to as a second papermaking mold structure 62. The second molding machine 60 is sucked into the interior by a suction pump (not shown). A second container 64 is disposed in a lower portion of the second table 50, and accommodates a cellulose nanofiber slurry containing 1 to 30% by mass of cellulose nanofibers. A part of the waste paper recycled pulp in the waste paper recycled pulp slurry may be replaced by fibers such as resin, rubber, or the like, or waste such as coffee grounds or tea leaves.
上述第2抄紙模構造體62藉由例如由油壓缸構成的第2升降單元66使上述第2抄紙模52在位於被收容於第2容器64內之廢紙再生紙漿漿料的表面上方的不作用位置(參照圖1等)、與浸漬於上述廢紙再生紙漿漿料內的作用位置(例如參照圖9)之間來升降。藉由以上構造的 第2抄造台50,在第2抄紙模52的網體58上的上述紙漿模第1層上抄造紙漿模第2層,而完成製作製品構造的紙漿模。 In the second papermaking mold structure 62, the second papermaking mold 52 is placed above the surface of the waste paper recycled pulp slurry contained in the second container 64 by, for example, a second lifting unit 66 composed of a hydraulic cylinder. The inoperative position (see FIG. 1 and the like) is raised and lowered between the position (see, for example, FIG. 9) immersed in the waste paper recycled pulp slurry. The second papermaking table 50 having the above structure is used to apply the second layer of the paper pulp mold to the first layer of the pulp mold on the net body 58 of the second papermaking mold 52, thereby completing the pulp mold for fabricating the product structure.
在上述第2抄造台50的下游側設置有乾燥設備70。此乾燥設備70具備:具有任意構造的加熱器(未圖示)的乾燥設備本體72、以及將來自上述第2抄造台50的紙漿模移送到該乾燥設備本體72的移送單元(輸送機)74。 A drying device 70 is provided on the downstream side of the second table 50. This drying device 70 includes a drying device main body 72 having a heater (not shown) having an arbitrary structure, and a transfer unit (conveyor) 74 that transfers the pulp mold from the second copy forming table 50 to the drying device main body 72. .
在上述第1抄造台12的上部,設置有藉由吸引上述第1抄紙模14上的紙漿模中間體(紙漿模第1層)而脫模的上模80。因此,上模80具備有未圖示的吸引泵。該上模80可藉由例如油壓缸的第2升降單元82升降。 An upper mold 80 that is released from the pulp mold intermediate body (the first layer of the pulp mold) on the first papermaking mold 14 is provided on the upper portion of the first papermaking table 12. Therefore, the upper mold 80 is provided with a suction pump (not shown). The upper mold 80 can be raised and lowered by a second lifting unit 82 such as a hydraulic cylinder.
在上述上模80又設有具備移送馬達84的移送單元86,藉由此移送單元86,沿著軌道88,依第1抄造台12、第2抄造台50、乾燥設備單元72的順序移送。 Further, the upper mold 80 is further provided with a transfer unit 86 including a transfer motor 84, and the transfer unit 86 transfers the first copy table 12, the second copy table 50, and the drying device unit 72 along the rail 88 in this order.
其次,針對使用以上構造的疊層紙漿模的製造裝置10之疊層紙漿模的製造方法進行說明。 Next, a method of manufacturing a laminated pulp mold using the apparatus 10 for manufacturing a laminated pulp mold having the above structure will be described.
首先,在上述第1抄造台12中,使第1抄紙模構造體24從圖1的狀態下降到圖2的作用位置,使第1抄紙模14浸漬於第1容器26內的廢紙再生紙漿漿料中,透過第1模製機22吸引,使廢紙再生紙漿漿料中的固體成分堆積於第1抄紙模的網體20(參照圖15)上,而形成紙漿模第1層。吸引係進行1~30秒左右,而形成厚度1~5mm左右之未脫水狀態的紙漿模第1層。 First, in the first papermaking table 12, the first papermaking mold structure 24 is lowered from the state of FIG. 1 to the working position of FIG. 2, and the first papermaking mold 14 is immersed in the waste paper recycled pulp in the first container 26. In the slurry, the first molding machine 22 is sucked, and the solid component in the waste paper recycled pulp slurry is deposited on the net body 20 (see FIG. 15) of the first papermaking mold to form the first layer of the pulp mold. The suction system is carried out for about 1 to 30 seconds to form a first layer of a pulp mold having a thickness of about 1 to 5 mm in an undehydrated state.
形成有未脫水狀態的紙漿模第1層之後,使第1抄紙模構造體24上升至圖3的不作用位置,在此狀態下透過第1模製機24吸引紙漿模第1層,以進行脫水。此脫水係進行5~60秒左右,將紙漿模第1層的含水量設為5~80%左右。此脫水後之紙漿模第1層的厚度成為1~5mm左右。 After the first layer of the pulp mold in the undehydrated state is formed, the first papermaking mold structure 24 is raised to the inoperative position of FIG. 3, and in this state, the first layer of the pulp mold is sucked by the first molding machine 24 to perform Dehydration. This dehydration is carried out for about 5 to 60 seconds, and the water content of the first layer of the pulp mold is set to about 5 to 80%. The thickness of the first layer of the pulp mold after the dehydration is about 1 to 5 mm.
脫水之後,如圖4所示將上模80下降並覆蓋在第1抄紙模14上的紙漿模第1層上,藉由吸引此上模80,使紙漿模第1層從第1抄紙模14脫模,並使其被吸引保持於該上模80內。 After the dehydration, the upper mold 80 is lowered and covered on the first layer of the pulp mold on the first papermaking mold 14, as shown in Fig. 4. By sucking the upper mold 80, the first layer of the pulp mold is passed from the first papermaking mold 14. The mold is demolded and held in the upper mold 80 by suction.
其後,如圖5所示,使上模80上升,接著,如圖6所示,將上模80移送到第2抄造台50。然後,使上模80從圖6的位置下降到圖7的位置,覆蓋於第2抄紙模52上,在此狀態下透過第2模製機60,使被上模80所保持的紙漿模第1層被吸引到第2抄紙模52上。 Thereafter, as shown in FIG. 5, the upper mold 80 is raised, and then, as shown in FIG. 6, the upper mold 80 is transferred to the second copying table 50. Then, the upper mold 80 is lowered from the position of FIG. 6 to the position of FIG. 7, and covers the second papermaking mold 52. In this state, the second molding machine 60 is passed through the pulp mold held by the upper mold 80. One layer is attracted to the second papermaking mold 52.
接著,使上模80如圖8所示般地上升,然後,使第2抄紙模構造體62如圖9所示般地下降,使第2抄紙模52浸漬於第2容器64內的纖維素奈米纖維漿料中,透過第2模製機60吸引,使纖維素奈米纖維漿料中的固體成分堆積於第2抄紙模的網體58(圖15參照)上的紙漿模第1層上,而形成紙漿模第2層。吸引係進行5~60秒左右,而形成厚度1~5mm左右之未脫水狀態的紙漿模第2層。 Then, the upper mold 80 is raised as shown in FIG. 8, and then the second papermaking mold structure 62 is lowered as shown in FIG. 9, and the second papermaking mold 52 is immersed in the cellulose in the second container 64. In the nanofiber slurry, the solid component of the cellulose nanofiber slurry is deposited by the second molding machine 60, and the solid component of the cellulose nanofiber slurry is deposited on the first layer of the pulp mold on the mesh body 58 of the second papermaking mold (see FIG. 15). On top, the second layer of the pulp mold is formed. The suction system is carried out for about 5 to 60 seconds to form a second layer of the pulp mold in an undehydrated state having a thickness of about 1 to 5 mm.
形成有未脫水狀態的紙漿模第2層之後,使第2抄紙模構造體62上升至圖10的不作用位置,在此狀態下透過第2模製機62吸引紙漿模第1層、第2層,以進行脫水。此脫水係進行5~60秒左右,而將紙漿模第1層、第2層的含水量設為10~80%左右。脫水後之紙漿模第1層、第2層的總厚度成為1~5mm左右。 After the second layer of the pulp mold in the undehydrated state is formed, the second papermaking mold structure 62 is raised to the inoperative position of FIG. 10, and in this state, the first and second layers of the pulp mold are sucked by the second molding machine 62. Layer for dehydration. This dehydration is carried out for about 5 to 60 seconds, and the water content of the first layer and the second layer of the pulp mold is set to about 10 to 80%. The total thickness of the first layer and the second layer of the pulp mold after dehydration is about 1 to 5 mm.
脫水之後,如圖11所示將上模80下降而覆蓋於第2抄紙模52上的紙漿模第1層、第2層上,藉由吸引此上模80,而使紙漿模第1層、第2層從第2抄紙模52脫模,而使之被吸引保持於該上模80內。 After the dehydration, as shown in FIG. 11, the upper mold 80 is lowered to cover the first and second layers of the pulp mold on the second papermaking mold 52, and the upper mold 80 is attracted to the first layer of the pulp mold. The second layer is released from the second papermaking mold 52, and is attracted and held in the upper mold 80.
之後,如圖12所示,使上模80上升,接著,如圖13所示,移送到乾燥設備70的移送單元(輸送機)74上,然後,藉由吹風(blow),如圖14所示,將乾燥前紙漿模P卸下到移送單元(輸送機)74上,並移動到乾燥設備本體72且進行乾燥,而完成紙漿模。 Thereafter, as shown in Fig. 12, the upper mold 80 is raised, and then, as shown in Fig. 13, it is transferred to the transfer unit (conveyor) 74 of the drying apparatus 70, and then, by blowing, as shown in Fig. 14. It is shown that the pre-drying pulp mold P is detached onto the transfer unit (conveyor) 74, and moved to the drying apparatus body 72 and dried to complete the pulp mold.
【實施例】 [Examples]
使用不含纖維素奈米纖維的廢紙再生紙漿漿料作為紙漿模第1層用,使用作為固體成分之含有1質量%的纖維素奈米纖維的廢紙再生紙漿漿料作為第2層用,利用上述的製造方法,製作實施例的紙漿模P-1。另一方面,接下來,以下述方式製造比較例的紙漿模P-2:在與實施例的第1層相同構成的第1層上,用毛刷塗上含有1質量%的纖維素奈米纖維的廢紙再生紙漿漿料作為上述第2層用的固體成分,並使其乾燥而形成。 A waste paper-recycled pulp slurry containing no cellulose nanofibers is used as the first layer of the pulp mold, and a waste paper recycled pulp slurry containing 1% by mass of cellulose nanofibers as a solid component is used as the second layer. The pulp mold P-1 of the example was produced by the above-described production method. On the other hand, a pulp mold P-2 of a comparative example was produced in the following manner: a cellulose resin containing 1% by mass was coated with a brush on the first layer having the same structure as that of the first layer of the example. The waste paper recycled pulp slurry of the fiber is formed as a solid component for the second layer and dried.
此外,關於廢紙再生紙漿漿料,首先利用碎漿機(pulper)將廢紙(機密文件、報紙、瓦楞紙等)溶解,然後,藉由異物去除裝置將不適合於製品的垃圾等異物從原料去除,接著,在完成的紙漿模中,以纖維素奈米纖維的含量成為1質量%的方式添加纖維素奈米纖維,並且進行漿料的濃度調節,而獲得纖維素奈米纖維添加廢紙再生紙漿漿料。 Further, regarding the waste paper recycled pulp slurry, first, a waste paper (confidential document, newspaper, corrugated paper, etc.) is dissolved by a pulper, and then foreign matter such as garbage which is not suitable for the product is removed from the raw material by a foreign matter removing device. Then, in the finished pulp mold, cellulose nanofibers are added in such a manner that the content of the cellulose nanofibers is 1% by mass, and the concentration of the slurry is adjusted to obtain the cellulose nanofiber-added waste paper regeneration. Pulp slurry.
將從以上的實施例及比較例製得的樣品切出,使用此樣品,測定樣品的拉伸強度及破裂強度。 The samples prepared in the above examples and comparative examples were cut out, and the samples were used to measure the tensile strength and the breaking strength of the samples.
其結果,在實施例的構造中,拉伸強度為276N及破裂強度為456kPa,在比較例中,拉伸強度為254N及破裂強度為386kPa。 As a result, in the structure of the example, the tensile strength was 276 N and the breaking strength was 456 kPa, and in the comparative example, the tensile strength was 254 N and the breaking strength was 386 kPa.
試驗方法 experiment method
兩試驗係在設定成20℃、65%RH的恆溫恆濕室內實施。 Both tests were carried out in a constant temperature and humidity chamber set to 20 ° C and 65% RH.
拉伸強度試驗 Tensile strength test
使用定速伸長形拉伸試驗機(A&D股份有限公司製RTF-1250) Using a constant-speed elongation type tensile testing machine (RTF-1250, manufactured by A&D Co., Ltd.)
試驗片的寬度:50mm Test piece width: 50mm
抓取間隔:200mm Grab interval: 200mm
拉伸速度:200mm/min Stretching speed: 200mm/min
試驗次數:3次 Number of trials: 3 times
破裂強度試驗 Bursting strength test
使用MULLEN破裂試驗機(高壓型)(東洋精機製作所股份有限公司製M2-HD) MULLEN rupture tester (high pressure type) (M2-HD made by Toyo Seiki Co., Ltd.)
測定面:與橡膠隔膜接觸的面 Measuring surface: the surface in contact with the rubber diaphragm
(從網眼面朝凹凸面破裂。) (Broken from the face of the mesh toward the uneven surface.)
試驗次數:10次 Number of trials: 10 times
由以上的試驗,可清楚獲知本發明的功效。 From the above tests, the efficacy of the present invention can be clearly understood.
又,觀察各樣品的脫模容易性後,確認到在實施例及比較例中皆是良好的。 Further, after observing the ease of release of each sample, it was confirmed that both of the examples and the comparative examples were good.
亦即,根據本發明,可以一邊確保脫模的容易性,一邊製造強度高的疊層紙漿模。 That is, according to the present invention, it is possible to manufacture a laminated pulp mold having high strength while ensuring ease of demolding.
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