TW201800029A - Zipper manufacturing device and zipper manufacturing method capable of making zipper manufacturing system miniaturized - Google Patents
Zipper manufacturing device and zipper manufacturing method capable of making zipper manufacturing system miniaturized Download PDFInfo
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Abstract
Description
本公開是有關於一種拉鏈（slide fastener）製造裝置及拉鏈的製造方法。The present disclosure relates to a slide fastener manufacturing apparatus and a method for manufacturing a slide fastener.
專利文獻1中公開了一種拉鏈製造裝置。該文獻的拉鏈製造裝置具備設置著多個加工部的固定台（table）部、及旋轉體。旋轉體具備握持拉鏈鏈條（fastener chain）的握持裝置。握持裝置具備左右一對握持部。左右一對握持部能夠相應於作動裝置而接近、離開。 [現有技術文獻] [專利文獻]Patent Document 1 discloses a zipper manufacturing device. The slide fastener manufacturing device of this document includes a fixed table portion provided with a plurality of processing portions, and a rotating body. The rotating body is provided with a holding device for holding a fastener chain. The holding device includes a pair of left and right holding portions. The pair of left and right grips can be approached and separated in response to the actuator. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利4064326號[Patent Document 1] Japanese Patent No. 4064326
[發明所要解決的問題][Problems to be Solved by the Invention]
專利文獻1的製造裝置中，以供給形成著空間部且與空間部鄰接而設置著下止件的拉鏈鏈條(fastener chain)為前提。該情況下，必須在專利文獻1中公開的拉鏈製造裝置的上游側設置空間部形成裝置、及下止件安裝裝置，從而會伴隨拉鏈製造系統的大型化。In the manufacturing apparatus of patent document 1, it is premised that the fastener chain which forms a space part and adjoins a space part, and provides a lower stopper is provided. In this case, it is necessary to provide a space part forming device and a lower stopper mounting device on the upstream side of the slide fastener manufacturing apparatus disclosed in Patent Document 1, and this entails an increase in the size of the slide fastener manufacturing system.
另外，空間部是指拉鏈鏈條中咬合鏈牙被功能性或物理性地去除後的區域。咬合鏈牙功能性地被去除是指構成咬合鏈牙的各鏈牙部分的咬合功能已喪失的狀態。因此，咬合鏈牙功能性地被去除也包含構成咬合鏈牙的各鏈牙部分的斷裂片殘留在拉鏈帶（fastener tape）上的情況。 [解決問題的技術手段]The space portion refers to a region in the zipper chain where the bite elements are removed functionally or physically. Functional removal of the occlusal element means a state in which the occlusal function of each element portion constituting the occluded element has been lost. Therefore, functionally removing the occlusal element also includes the case where the broken pieces of each of the element portions constituting the occlusal element remain on the fastener tape. [Technical means to solve the problem]
本公開的一形態的拉鏈製造裝置600，包括： 旋轉部510，沿著周向設置著多個夾持器對200，所述多個夾持器對200構成為能夠握持住利用第一拉鏈鏈條101的切斷而獲得的第二拉鏈鏈條102；以及 固定部520，設置著對所述第二拉鏈鏈條102進行處理的多個處理單元300，所述第二拉鏈鏈條102由相應於所述旋轉部510的旋轉而在周向上移位的所述夾持器對200所握持， 所述多個處理單元300包括： 第一處理單元320，包括在所述第二拉鏈鏈條102的咬合鏈牙112m形成空間部116的空間形成部320k；以及 第二處理單元330，構成為能夠經由所述空間部116將拉頭115配置於所述第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近。A slide fastener manufacturing apparatus 600 according to an aspect of the present disclosure includes a rotating portion 510 in which a plurality of gripper pairs 200 are provided along a circumferential direction, and the plurality of gripper pairs 200 are configured to be able to hold and use a first slide fastener. A second zipper chain 102 obtained by cutting the chain 101; and a fixing portion 520 provided with a plurality of processing units 300 for processing the second zipper chain 102. The second zipper chain 102 is formed corresponding to the second zipper chain 102. The plurality of processing units 300 includes: a first processing unit 320 including an engaging chain on the second zipper chain 102; The teeth 112m form the space forming portion 320k of the space portion 116; and the second processing unit 330 is configured to be able to arrange the slider 115 at the end of the remaining engagement element 112m of the second zipper chain 102 via the space portion 116 Near the Ministry.
一些情況下，第一處理單元320還包括升降部320j，所述升降部320j構成為能夠使所述空間形成部320k在與沿著所述周向的所述夾持器對200的移動軌跡發生干涉的位置和不發生干涉的位置之間升降。In some cases, the first processing unit 320 further includes an elevating portion 320j configured to enable the space forming portion 320k to occur along a movement trajectory of the holder pair 200 along the circumferential direction. The interference position rises and falls between positions where no interference occurs.
一些情況下，所述空間形成部320k構成為相應於所述夾持器對200的作動而向相反方向將一對拉鏈帶111拉出，並破壞露出的第二拉鏈鏈條102的咬合鏈牙112m。In some cases, the space forming portion 320k is configured to pull out a pair of fastener tapes 111 in opposite directions in response to the action of the holder pair 200, and to destroy the engagement elements 112m of the exposed second fastener chain 102. .
一些情況下，所述空間形成部320k至少包含切割器321及模具323，在所述模具323設置著能夠供所述咬合鏈牙112m配置的槽部323g、及能夠供所述切割器321進入的狹縫323s。In some cases, the space forming portion 320k includes at least a cutter 321 and a mold 323, and the mold 323 is provided with a groove portion 323g capable of arranging the bite element 112m, and a slot 323g for the cutter 321 to enter Slit 323s.
一些情況下，所述多個處理單元300還包括第三處理單元310， 所述第三處理單元310包括： 下止件安裝部420，在所述第一拉鏈鏈條101安裝下止件113；以及 切斷部430，為了獲得安裝著所述下止件113的所述第二拉鏈鏈條102而將所述第一拉鏈鏈條101切斷。In some cases, the plurality of processing units 300 further includes a third processing unit 310, which includes: a lower stopper mounting portion 420 for mounting a lower stopper 113 on the first zipper chain 101; and The cutting unit 430 cuts the first zipper chain 101 in order to obtain the second zipper chain 102 on which the lower stopper 113 is mounted.
本公開的另一形態的拉鏈的製造方法是使用了拉鏈製造裝置600的拉鏈的製造方法，所述拉鏈製造裝置600包括： 旋轉部510，沿著周向設置著多個夾持器對200，所述多個夾持器對200構成為能夠握持住利用第一拉鏈鏈條101的切斷而獲得的第二拉鏈鏈條102；以及 固定部520，設置著對所述第二拉鏈鏈條102進行處理的多個處理單元300，所述第二拉鏈鏈條102由相應於所述旋轉部510的旋轉而在周向上移位的所述夾持器對200所握持， 所述拉鏈的製造方法包括： 使用所述多個處理單元300所包含的第一處理單元320，在所述第二拉鏈鏈條102的咬合鏈牙112m形成空間部116的步驟；以及 使用所述多個處理單元300所包含的第二處理單元330，經由所述空間部116將拉頭115配置於所述第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近的步驟。 [發明的效果]A method for manufacturing a slide fastener according to another aspect of the present disclosure is a method for manufacturing a slide fastener using a slide fastener manufacturing apparatus 600 including a rotating portion 510 and a plurality of holder pairs 200 provided along a circumferential direction. The plurality of gripper pairs 200 are configured to be capable of holding a second zipper chain 102 obtained by cutting the first zipper chain 101; and a fixing portion 520 is provided to process the second zipper chain 102 The plurality of processing units 300, the second zipper chain 102 is held by the holder pair 200 that is shifted in the circumferential direction corresponding to the rotation of the rotating portion 510, and the manufacturing method of the zipper includes: Using the first processing unit 320 included in the plurality of processing units 300 to form a space portion 116 at the engaging element 112m of the second zipper chain 102; and using the first processing unit 320 included in the plurality of processing units 300; The second processing unit 330 arranges the slider 115 near the end of the remaining occlusal element 112m of the second zipper chain 102 via the space portion 116. . [Effect of the invention]
根據本公開的一形態，能夠促進拉鏈製造系統的小型化。According to one aspect of the present disclosure, it is possible to promote miniaturization of a zipper manufacturing system.
以下，一邊參照圖1至圖19，一邊對本發明的非限定的例示的實施方式進行說明。公開的一個以上的實施方式及實施方式中所包含的各特徵並非各自獨立。本領域技術人員不需要過多說明便能夠將各實施方式及/或各特徵加以組合。而且，本領域技術人員也能夠理解該組合所達成的協同效應。原則上省略實施方式間的重複說明。參照附圖主要目的在於記述發明，且為了方便作圖而有時加以簡化。Hereinafter, non-limiting exemplary embodiments of the present invention will be described with reference to FIGS. 1 to 19. One or more of the disclosed embodiments and features included in the embodiments are not independent of each other. Those skilled in the art can combine various embodiments and / or features without much explanation. Moreover, those skilled in the art can understand the synergy effect achieved by the combination. In principle, overlapping descriptions between the embodiments are omitted. The main purpose of referring to the drawings is to describe the invention, and to simplify the drawing for convenience.
圖1是拉鏈製造裝置的概略性立體圖。圖2（a）～圖2（e）是表示拉鏈製造裝置的第一個的處理單元對第一拉鏈鏈條的處理的概略示意圖。圖3是表示拉鏈製造裝置的第一個的處理單元的概略構成的概略性側面示意圖。圖4是用以表示拉鏈製造裝置的第一個的處理單元所含的下止件安裝部的構成及動作的概略性水平端面示意圖。圖5（a）～圖5（d）是表示拉鏈製造裝置對第二拉鏈鏈條的精加工處理的概略示意圖。圖6是表示配置於拉鏈製造裝置的第二個的處理單元正下方的針對第二拉鏈鏈條的夾持器對的動作的概略示意圖。圖7是表示圖6所示的夾持器對的動作前後的第二拉鏈鏈條的變化的概略性示意圖。圖8是表示拉鏈製造裝置的第二個的處理單元的概略構成的概略性側面示意圖。圖9（a）～圖9（c）是表示拉鏈製造裝置的第二個的處理單元的動作的概略圖。圖10是用以表示第二個的處理單元的空間形成部所含的切割器的動作的概略性局部放大示意圖。圖11是用以表示第二個的處理單元的空間形成部所含的切割器的動作的概略性局部放大示意圖。圖12是用以表示第二個的處理單元的空間形成部所含的切割器、切割器導件及模具的構成的概略性局部放大示意圖。圖13是用以表示第二個的處理單元的空間形成部所含的切割器、切割器導件及模具的構成的概略性局部放大示意圖，且切割器處於破壞了咬合鏈牙後的位置。圖14是拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且選擇性地以剖面表示拉頭貫通部中用以保持拉頭的固定器。圖15是拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且表示閉合狀態的拉頭貫通部下降的狀態。圖16是拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且表示打開狀態的拉頭貫通部。圖17是利用拉鏈製造裝置製造的一例的拉鏈的概略示意圖，且表示各拉鏈帶由夾持器對所握持的狀態。圖18是利用拉鏈製造裝置製造的一例的拉鏈中所含的拉頭的概略正面示意圖。圖19是利用拉鏈製造裝置製造的一例的拉鏈中所含的拉頭的概略側面示意圖。FIG. 1 is a schematic perspective view of a slide fastener manufacturing apparatus. 2 (a) to 2 (e) are schematic diagrams showing the processing of the first fastener chain by the first processing unit of the zipper manufacturing apparatus. 3 is a schematic side view showing a schematic configuration of a first processing unit of a zipper manufacturing apparatus. FIG. 4 is a schematic horizontal end surface view showing the configuration and operation of a lower stopper attachment portion included in a first processing unit of a zipper manufacturing apparatus. FIGS. 5 (a) to 5 (d) are schematic diagrams showing finishing processing of the second fastener chain by the fastener manufacturing apparatus. FIG. 6 is a schematic diagram showing an operation of a holder pair for a second zipper chain, which is disposed directly below a second processing unit of the zipper manufacturing apparatus. FIG. 7 is a schematic diagram showing changes in the second zipper chain before and after the operation of the gripper pair shown in FIG. 6. FIG. 8 is a schematic side view showing a schematic configuration of a second processing unit of the zipper manufacturing apparatus. 9 (a) to 9 (c) are schematic diagrams showing operations of a second processing unit of the zipper manufacturing apparatus. FIG. 10 is a schematic, partially enlarged view showing the operation of the cutter included in the space forming section of the second processing unit. 11 is a schematic, partially enlarged view showing the operation of a cutter included in a space forming section of a second processing unit. FIG. 12 is a schematic partially enlarged view showing the configuration of a cutter, a cutter guide, and a mold included in a space forming section of a second processing unit. 13 is a schematic partially enlarged view showing the configuration of a cutter, a cutter guide, and a mold included in a space forming section of a second processing unit, and the cutter is in a position where the bite element is broken. FIG. 14 is a schematic side schematic view of a third processing unit of the slide fastener manufacturing apparatus, and a holder for holding the slider in the slider penetration portion is selectively shown in a cross section. FIG. 15 is a schematic side view of a third processing unit of the slide fastener manufacturing apparatus, and shows a state where the slider penetrating portion is in a closed state. FIG. 16 is a schematic side view of a third processing unit of the slide fastener manufacturing apparatus, and shows a slider penetrating portion in an opened state. FIG. 17 is a schematic diagram of an example of a slide fastener manufactured by a slide fastener manufacturing apparatus, and shows a state where each fastener tape is held by a holder pair. FIG. 18 is a schematic front schematic view of a slider included in a slide fastener of an example produced by a slide fastener manufacturing apparatus. FIG. 19 is a schematic side schematic view of a slider included in a slide fastener of an example produced by a slide fastener manufacturing apparatus.
圖1所示的拉鏈製造裝置600是為了製造圖17中僅作為一例而表示的拉鏈100而作動，但並不限定於此。在對拉鏈製造裝置600的具體構成及動作進行說明之前，事先參照圖17至圖19對拉鏈100的構成進行說明。其中，參照圖17至圖19說明的拉鏈100僅為一例，當然也能夠使用圖1所示的拉鏈製造裝置600製造圖17至圖19所示以外的構成的拉鏈。The slide fastener manufacturing apparatus 600 shown in FIG. 1 operates to manufacture the slide fastener 100 shown as an example in FIG. 17, but is not limited thereto. Before describing the specific structure and operation of the slide fastener manufacturing apparatus 600, the structure of the slide fastener 100 will be described with reference to FIGS. 17 to 19 in advance. Here, the slide fastener 100 described with reference to FIGS. 17 to 19 is only an example, and it is needless to say that a slide fastener having a configuration other than that shown in FIGS. 17 to 19 can also be manufactured using the slide fastener manufacturing apparatus 600 shown in FIG.
圖17所示的拉鏈100被稱作隱形拉鏈。如圖17所示，拉鏈100包括：一對拉鏈牙鏈帶（fastener stringer）110，及用以將一對拉鏈牙鏈帶110開閉的拉頭（slider）115。各拉鏈牙鏈帶110具有拉鏈帶111、及拉鏈鏈牙（fastener element）112。拉鏈帶111具有第一帶面111m、及第一帶面111m的相反側的第二帶面111n。拉鏈帶111具有以第一帶面111m出現在表背面的方式彎曲的側緣部111k。相對於彎曲側緣部111k的第一帶面111m設置著拉鏈鏈牙112，相對於彎曲側緣部111k的第二帶面111n設置著單層或多層結構的加強部119。如此配置的拉鏈鏈牙112及加強部119利用共用的縫線118而縫合在拉鏈帶111上。彎曲側緣部111k在一些情況下，被處理成維持其彎曲的形狀。The slide fastener 100 shown in FIG. 17 is called a hidden slide fastener. As shown in FIG. 17, the zipper 100 includes a pair of fastener stringer 110 and a slider 115 for opening and closing the pair of fastener stringer 110. Each fastener stringer 110 includes a fastener string 111 and a fastener element 112. The fastener tape 111 has a first tape surface 111m and a second tape surface 111n opposite to the first tape surface 111m. The fastener tape 111 has a side edge portion 111k that is curved so that the first tape surface 111m appears on the front and back surfaces. A fastener element 112 is provided on the first band surface 111m of the curved side edge portion 111k, and a reinforcement portion 119 of a single-layer or multilayer structure is provided on the second belt surface 111n of the curved side edge portion 111k. The fastener element 112 and the reinforcement part 119 arrange | positioned in this way are sewn to the fastener tape 111 using the common sewing thread 118. In some cases, the curved side edge portion 111k is processed to maintain its curved shape.
拉頭115包含下翼板115a、一對側壁115b、一對折緣（flange）115c、連結柱115d、上壁115e及拉片安裝柱115f。利用下翼板115a與一對側壁115b來規定咬合的拉鏈鏈牙112的通路。連結柱115d以使已咬合的拉鏈鏈牙112為非咬合的方式配置。在連結柱115d與其中一側壁115b之間規定其中一拉鏈鏈牙112的通路。在連結柱115d與另一側壁115b之間規定另一拉鏈鏈牙112的通路。下翼板115a與各折緣115c之間夾著拉鏈鏈牙112、拉鏈帶111及加強部119的積層部分。下翼板115a與上壁115e之間夾著各拉鏈鏈牙112。The slider 115 includes a lower wing plate 115a, a pair of side walls 115b, a pair of flanges 115c, a connecting post 115d, an upper wall 115e, and a pull-tab mounting post 115f. The path of the engaged fastener element 112 is defined by the lower wing plate 115a and the pair of side walls 115b. The connection post 115d is arrange | positioned so that the fastener element 112 which has been engaged is not engaged. A passage for one of the fastener elements 112 is defined between the connecting post 115d and one of the side walls 115b. A passage of another fastener element 112 is defined between the connecting post 115d and the other side wall 115b. A laminated portion of the fastener element 112, the fastener tape 111, and the reinforcing portion 119 is sandwiched between the lower wing plate 115a and each of the folded edges 115c. Each of the fastener elements 112 is sandwiched between the lower wing plate 115a and the upper wall 115e.
在其中一折緣115c與上壁115e之間，設置著用於其中一拉鏈帶111，詳細來說用於其彎曲側緣部111k的第一通路115g1。在另一折緣115c與上壁115e之間，設置著用於另一拉鏈帶111，詳細來說用於其彎曲側緣部111k的第二通路115g2。在一對折緣115c之間設置著用於閉合狀態的一對拉鏈牙鏈帶110的一對拉鏈帶111的第三通路115g3。第一通路115g1及第二通路115g2相對於第三通路115g3呈Y字狀連通。利用拉頭115的前進使一對拉鏈牙鏈帶110閉合。利用拉頭115的後退使一對拉鏈牙鏈帶110打開。Between one of the folded edges 115c and the upper wall 115e, there is provided a first passage 115g1 for one of the fastener tapes 111, specifically for the curved side edge portion 111k thereof. Between the other folding edge 115c and the upper wall 115e, there is provided a second passage 115g2 for another zipper tape 111, specifically for the curved side edge portion 111k thereof. Between the pair of folded edges 115c, a third passage 115g3 of the pair of fastener tapes 111 of the pair of fastener chain straps 110 for the closed state is provided. The first passage 115g1 and the second passage 115g2 communicate with each other in a Y shape with respect to the third passage 115g3. The pair of zipper fastener chain belts 110 is closed by the advance of the slider 115. The pair of zipper fastener chain bands 110 is opened by retracting the slider 115.
再參照圖5（d）可知拉鏈100具有將一對拉鏈牙鏈帶110予以連結的下止件113、及設置於各拉鏈牙鏈帶110的上端側的上止件114。利用上止件114阻止拉頭115的前進，利用下止件113阻止拉頭115的後退。Referring again to FIG. 5 (d), it can be seen that the slide fastener 100 includes a lower stopper 113 that connects a pair of fastener chain belts 110 and an upper stopper 114 provided on the upper end side of each of the fastener chain belts 110. The upper stopper 114 is used to prevent the slider 115 from advancing, and the lower stopper 113 is used to prevent the slider 115 from retreating.
拉鏈帶111為可撓性的布，至少部分地包含機織物或針織物。關於拉鏈鏈牙112，作為一例，圖示了將單絲呈螺旋狀捲繞而成的線圈鏈牙（coil element）。另一例中，使用金屬制或樹脂制的拉鏈鏈牙。圖17中，圖示了各拉鏈牙鏈帶110的拉鏈鏈牙112咬合的咬合鏈牙112m。咬合鏈牙112m利用拉頭115的後退而為非咬合。The fastener tape 111 is a flexible cloth, and contains a woven fabric or a knitted fabric at least partially. As an example, the fastener element 112 is shown as the coil element which wound the monofilament spirally. In another example, metal or resin fastener elements are used. In FIG. 17, the engagement elements 112 m engaged by the fastener elements 112 of each fastener element belt 110 are shown. The occlusal element 112m is non-occluded by the backward movement of the slider 115.
下止件113或上止件114利用金屬材料對拉鏈帶111的安裝而構成，或拉鏈鏈牙112部分地熔融而構成，或利用另一熔融樹脂的塗布及硬化而構成。拉頭115可以是金屬或樹脂制的拉頭。The lower stopper 113 or the upper stopper 114 is formed by attaching a metal material to the fastener tape 111, or is formed by partially melting the fastener element 112, or is formed by applying and curing another molten resin. The slider 115 may be a metal or resin slider.
根據圖1可知，圖1所示的拉鏈製造裝置600能夠對利用第一拉鏈鏈條101的切斷而獲得的第二拉鏈鏈條102實施一個以上的精加工處理。例如，拉鏈製造裝置600進行拉頭115穿過第二拉鏈鏈條102的處理、安裝上止件114的處理、拉頭115的插通狀態的檢查、及下止件113及上止件114的安裝狀態的檢查來作為精加工處理。在另一例中，可省略所述一個以上的處理。As can be seen from FIG. 1, the zipper manufacturing apparatus 600 shown in FIG. 1 can perform one or more finishing processes on the second zipper chain 102 obtained by cutting the first zipper chain 101. For example, the zipper manufacturing apparatus 600 performs processing of the slider 115 passing through the second zipper chain 102, processing of attaching the upper stopper 114, inspection of the insertion state of the slider 115, and mounting of the lower stopper 113 and the upper stopper 114. The status check is done as a finishing process. In another example, the one or more processes may be omitted.
本實施方式中，能夠根據後述的說明而理解，拉鏈製造裝置600包括：處理單元320，包含在第二拉鏈鏈條102的咬合鏈牙112m形成空間部116的空間形成部320k；及處理單元330，構成為能夠經由空間部116而將拉頭115配置於第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近。無須在拉鏈製造裝置600的上游側配備空間部形成裝置，從而能夠促進拉鏈製造系統的小型化。In this embodiment, it can be understood from the following description that the zipper manufacturing apparatus 600 includes a processing unit 320 including a space forming portion 320k that forms a space portion 116 in the engaging element 112m of the second zipper chain 102, and a processing unit 330. It is comprised so that the slider 115 can be arrange | positioned near the edge part of the remaining engagement element 112m of the 2nd fastener chain 102 via the space part 116. It is not necessary to provide a space forming device on the upstream side of the zipper manufacturing apparatus 600, and it is possible to promote miniaturization of the zipper manufacturing system.
此外，雖為可供選擇的一項，但拉鏈製造裝置600能夠執行對第一拉鏈鏈條101安裝下止件的處理來作為精加工處理。無須在拉鏈製造裝置600的上游側配備下止件安裝裝置，從而能夠促進拉鏈製造系統的小型化。In addition, although it is an optional item, the slide fastener manufacturing apparatus 600 can perform a process of attaching a lower stopper to the first slide fastener chain 101 as a finishing process. It is not necessary to provide a lower stopper mounting device on the upstream side of the zipper manufacturing apparatus 600, and the miniaturization of the zipper manufacturing system can be promoted.
所述情況下，拉鏈製造裝置的動作速度不會因其與不同的另一空間部形成裝置及/或另一下止件安裝裝置的關係而受到制約，從而能夠有助於拉鏈製造的高效率化。能夠節省另一空間部形成裝置及/或另一下止件安裝裝置的配置空間，從而工廠內的空間利用效率也得到提高。另外，第二拉鏈鏈條102是在拉鏈製造裝置600中利用實施了下止件安裝處理的第一拉鏈鏈條101的切斷而獲得者。In this case, the operating speed of the zipper manufacturing device is not restricted by its relationship with a different space forming device and / or another bottom stop mounting device, which can contribute to the efficiency of zipper manufacturing. . It is possible to save an arrangement space of another space forming device and / or another bottom stop mounting device, so that space utilization efficiency in a factory is also improved. The second zipper chain 102 is obtained by cutting the first zipper chain 101 in the zipper manufacturing apparatus 600 using the lower stopper mounting process.
第一拉鏈鏈條101及第二拉鏈鏈條102包括閉合狀態下的一對拉鏈牙鏈帶110，換句話說，是包含咬合鏈牙112m的一對拉鏈牙鏈帶110。第一拉鏈鏈條101的尺寸非常長。另一方面，第二拉鏈鏈條102利用第一拉鏈鏈條101的切斷而獲得，且與第一拉鏈鏈條101相比尺寸非常短。第二拉鏈鏈條102利用拉鏈製造裝置600精加工而成為拉鏈。The first zipper chain 101 and the second zipper chain 102 include a pair of zipper fastener tapes 110 in a closed state, in other words, a pair of zipper fastener tapes 110 including bites 112m. The size of the first zipper chain 101 is very long. On the other hand, the second zipper chain 102 is obtained by cutting the first zipper chain 101 and has a very short size compared with the first zipper chain 101. The second zipper chain 102 is finished by a zipper manufacturing apparatus 600 to become a zipper.
如圖1所示，拉鏈製造裝置600包括：旋轉部510，沿著周向設置著多個夾持器對200，該多個夾持器對200構成為能夠握持住利用第一拉鏈鏈條101的切斷而獲得的第二拉鏈鏈條102；以及固定部520，設置著多個處理單元300，該多個處理單元300對由相應於旋轉部510的旋轉而在周向上移位的夾持器對200所握持的第二拉鏈鏈條102進行處理。圖1的圖示例中，多個處理單元300包含第一個的處理單元310至第五個的處理單元350。As shown in FIG. 1, the slide fastener manufacturing apparatus 600 includes a rotating portion 510, and a plurality of gripper pairs 200 are provided along the circumferential direction. The plurality of gripper pairs 200 are configured to be able to hold and use the first slide fastener chain 101. A second zipper chain 102 obtained by cutting; and a fixing portion 520 provided with a plurality of processing units 300. The plurality of processing units 300 pairs of grippers displaced in the circumferential direction by rotation of the rotation portion 510. The second zipper chain 102 held by 200 is processed. In the example shown in FIG. 1, the plurality of processing units 300 includes a first processing unit 310 to a fifth processing unit 350.
旋轉部510受到來自未圖示的驅動源的旋轉力而旋轉。相應於旋轉部510的旋轉，旋轉部510的各夾持器對200在周向上移位。固定部520為靜止構件。固定部520的各處理單元300能夠對如所述那樣在周向上移位的夾持器對200所握持的第二拉鏈鏈條102實施處理。針對第二拉鏈鏈條102的各處理單元300的處理為所述精加工處理中的任一個。The rotating portion 510 is rotated by a rotational force from a driving source (not shown). Corresponding to the rotation of the rotating portion 510, each gripper pair 200 of the rotating portion 510 is displaced in the circumferential direction. The fixed portion 520 is a stationary member. Each processing unit 300 of the fixing portion 520 can perform processing on the second zipper chain 102 held by the holder pair 200 that is shifted in the circumferential direction as described above. The processing performed by each processing unit 300 of the second zipper chain 102 is any one of the finishing processes.
圖1中圖示了與鉛垂方向一致或平行或者實質平行的軸線AX10。旋轉部510包括：沿軸線AX10觀察為大致六邊形的平板部511，及等間隔地在平板部511的外周設置於合計6處位置的夾持器對200。另外，配備著夾持器對200各部位，如圖2（a）～圖2（e）所示，為了握持住共用的第二拉鏈鏈條102而將夾持器對200設置于上段及下段。An axis AX10 that coincides with or is parallel to or substantially parallel to the vertical direction is illustrated in FIG. 1. The rotating portion 510 includes a flat plate portion 511 that is substantially hexagonal when viewed along the axis AX10, and a pair of grippers 200 provided at equal intervals on the outer periphery of the flat plate portion 511 at a total of six positions. In addition, as shown in FIGS. 2 (a) to 2 (e), the gripper pair 200 is provided, and the gripper pair 200 is provided at the upper and lower stages in order to hold the common second zipper chain 102. .
旋轉部510的平板部511以相對於軸線AX10正交的方式設置。旋轉部510的平板部511能夠關於豎立設置在拉鏈製造裝置600的基底540的支柱530而旋轉。旋轉部510的平板部511能夠受到來自未圖示的驅動源的旋轉力而以軸線AX10為旋轉中心進行旋轉。The flat plate portion 511 of the rotating portion 510 is provided so as to be orthogonal to the axis AX10. The flat plate portion 511 of the rotating portion 510 is rotatable about a pillar 530 standing on the base 540 of the slide fastener manufacturing apparatus 600. The flat plate portion 511 of the rotating portion 510 can be rotated around an axis AX10 as a rotation center by receiving a rotational force from a driving source (not shown).
旋轉部510的平板部511間歇地旋轉驅動。相應於旋轉部510的平板部511的旋轉驅動，各夾持器對200在周向上移位，同樣地，由各夾持器對200握持的第二拉鏈鏈條102也在周向上移位。圖示例中，利用旋轉部510的平板部511的各旋轉驅動，旋轉部510的平板部511旋轉60°，各夾持器對200，同樣地由各夾持器對200握持的第二拉鏈鏈條102以60°在周向上移位。The flat plate portion 511 of the rotating portion 510 is intermittently rotationally driven. In response to the rotation driving of the flat plate portion 511 of the rotating portion 510, each holder pair 200 is displaced in the circumferential direction. Similarly, the second zipper chain 102 held by each holder pair 200 is also displaced in the circumferential direction. In the example shown in the figure, each rotation drive of the flat plate portion 511 of the rotating portion 510 is performed, and the flat plate portion 511 of the rotating portion 510 is rotated by 60 °. The zipper chain 102 is shifted in the circumferential direction at 60 °.
詳細敘述來說，某一個夾持器對200相應於旋轉部510的平板部511的一周的旋轉驅動，從某一個處理單元300的下方位置向周向上鄰接的另一處理單元300的下方位置移位。當進行旋轉部510的平板部511的第二次旋轉驅動，則該夾持器對200進而在周向上移位，且向另一處理單元300的下方位置移位。由夾持器對200握持的第二拉鏈鏈條102與夾持器對200同樣地，相應於旋轉部510的平板部511的旋轉驅動而在周向上移位，供由周向上排列的不同種類的處理單元300的處理所用。利用所述構成，拉鏈製造裝置600能夠高效率及省空間地將第二拉鏈鏈條102精加工為拉鏈100。另外，為了方便圖示，圖1所示的拉鏈製造裝置600被極其簡化地加以表示。一些情況下，拉頭供給部等配備於固定部520的上表面。To put it in detail, one gripper rotates 200 corresponding to one rotation of the flat plate portion 511 of the rotating portion 510 from the lower position of one processing unit 300 to the lower position of another processing unit 300 adjacent in the circumferential direction. Bit. When the second rotation driving of the flat plate portion 511 of the rotating portion 510 is performed, the holder pair 200 is further shifted in the circumferential direction and is shifted to a position below the other processing unit 300. The second zipper chain 102 held by the gripper pair 200 is shifted in the circumferential direction in accordance with the rotation driving of the flat plate portion 511 of the rotating portion 510 in the same manner as the gripper pair 200, and is provided for different types arranged in the circumferential direction The processing unit 300 is used for processing. With this configuration, the zipper manufacturing apparatus 600 can finish the second zipper chain 102 into the zipper 100 with high efficiency and space saving. In addition, for convenience of illustration, the slide fastener manufacturing apparatus 600 shown in FIG. 1 is shown extremely simplified. In some cases, a slider supply portion or the like is provided on the upper surface of the fixing portion 520.
參照圖2（a）～圖2（e）至圖4，概略地說明拉鏈製造裝置600由第一個的處理單元310對第一拉鏈鏈條101的處理。第一個的處理單元310如參照圖3及圖4而理解那樣，包括：在第一拉鏈鏈條101安裝下止件113的下止件安裝部420，及為了獲得安裝著下止件113的第二拉鏈鏈條102而將第一拉鏈鏈條101切斷的切斷部430。Referring to FIGS. 2 (a) to 2 (e) to FIG. 4, the processing of the first zipper chain 101 by the first processing unit 310 of the zipper manufacturing apparatus 600 will be briefly described. The first processing unit 310, as understood with reference to FIGS. 3 and 4, includes a lower stopper mounting portion 420 for attaching the lower stopper 113 to the first zipper chain 101 and a first stopper mounting section 420 for obtaining the first stopper 113. A cutting portion 430 that cuts the first zipper chain 101 by two zipper chain 102.
下止件安裝部420以在第一拉鏈鏈條101安裝下止件113的方式而配置，該下止件113是利用切斷部430的下一次作動而獲得的第二拉鏈鏈條102的下止件113。一些情況下，第一拉鏈鏈條101的搬送距離的誤差的影響得以進一步減小，從而能夠避免下止件113的安裝位移或第一拉鏈鏈條101的切斷位移的問題的顯著化。The lower stopper mounting portion 420 is configured to attach a lower stopper 113 to the first zipper chain 101, which is a lower stopper of the second zipper chain 102 obtained by the next operation of the cutting portion 430. 113. In some cases, the influence of the error in the conveying distance of the first fastener chain 101 can be further reduced, so that the problems of the installation displacement of the lower stopper 113 or the cutting displacement of the first fastener chain 101 can be prevented from becoming significant.
本實施方式中，下止件安裝部420及切斷部430依序設置於沿鉛垂方向搬送的第一拉鏈鏈條101的搬送區間。拉鏈製造裝置600中，透過有效利用第一拉鏈鏈條101沿鉛垂方向搬送的區間，而能夠對於拉鏈製造裝置600適當地組合下止件安裝部420及切斷部430。In the present embodiment, the lower stopper mounting portion 420 and the cutting portion 430 are sequentially disposed in the transporting section of the first fastener chain 101 transported in the vertical direction. In the slide fastener manufacturing apparatus 600, the lower stopper mounting portion 420 and the cutting portion 430 can be appropriately combined for the slide fastener manufacturing apparatus 600 by effectively utilizing the section conveyed in the vertical direction by the first slide fastener chain 101.
參照圖2（a）至圖2（e）概略地說明第一個的處理單元310的動作。圖2（a）表示利用下止件安裝部420的上一次的作動而形成的下止件113，以後將其稱作上一次的下止件113。圖2（a）表示利用切斷部430的上一次的作動而形成的波狀的切斷線117，以後將其稱作上一次的切斷線117。圖2（a）表示相應於旋轉部510的旋轉而新配備於第一個的處理單元310的下方的夾持器對200。The operation of the first processing unit 310 will be briefly described with reference to FIGS. 2 (a) to 2 (e). FIG. 2 (a) shows the lower stopper 113 formed by the previous operation of the lower stopper mounting portion 420, and it will be hereinafter referred to as the last lower stopper 113. FIG. 2 (a) shows a wavy cutting line 117 formed by the last operation of the cutting unit 430, and it is hereinafter referred to as a previous cutting line 117. FIG. 2 (a) shows a gripper pair 200 newly provided under the first processing unit 310 in accordance with the rotation of the rotation section 510.
如根據圖2（a）及圖2（b）的比較而理解那樣，利用第一拉鏈鏈條101的搬送，上一次的切斷線117及上一次的下止件113通過未夾著拉鏈帶111的打開狀態的夾持器對200。如根據圖2（b）及圖2（c）的比較而理解那樣，利用下止件安裝部420的此次的作動，對第一拉鏈鏈條101安裝此次的下止件113。如根據圖2（c）及圖2（d）的比較而理解那樣，利用第一拉鏈鏈條101的搬送，與此次的下止件113的下方鄰接的第一拉鏈鏈條101的區域被供給到切斷部430。在利用切斷部430切斷該第一拉鏈鏈條101的區域之前，在切斷部430的鉛垂方向下方，夾持器對200握持第一拉鏈鏈條101的左右兩端部。As understood from the comparison of FIGS. 2 (a) and 2 (b), the first cut-off line 117 and the last lower stop 113 pass through the first zipper chain 101 without the zipper tape 111 sandwiched by the first zipper chain 101. Of grippers in the open state of 200. As understood from the comparison of FIGS. 2 (b) and 2 (c), the current operation of the lower stopper mounting portion 420 is used to attach the lower stopper 113 to the first fastener chain 101 this time. As understood from the comparison between FIG. 2 (c) and FIG. 2 (d), the area of the first zipper chain 101 adjacent to the lower side of the lower stopper 113 is supplied to the first zipper chain 101 by the conveyance of the first zipper chain 101 to剪 部 430。 The cutting section 430. Before the area of the first zipper chain 101 is cut by the cutting portion 430, the holder pair 200 holds the left and right ends of the first zipper chain 101 below the vertical direction of the cutting portion 430.
如根據圖2（d）及圖2（e）的比較而理解那樣，利用切斷部430的作動切斷第一拉鏈鏈條101。如果第一拉鏈鏈條101被切斷，則第一拉鏈鏈條101的鉛垂方向下方的區域被作為第二拉鏈鏈條102而提供。第二拉鏈鏈條102由夾持器對200握持，成為向鉛垂方向下方下垂的姿勢。相應於旋轉部510的旋轉，夾持器對200從第一個的處理單元310的下方位置向第二個的處理單元320的下方位置在周向上移位。同樣地，通過了第五個的處理單元350的下方的另一夾持器對200新配備於第一個的處理單元310的下方位置。As understood from the comparison of FIGS. 2 (d) and 2 (e), the first fastener chain 101 is cut by the operation of the cutting portion 430. When the first zipper chain 101 is cut, a region below the vertical direction of the first zipper chain 101 is provided as the second zipper chain 102. The second zipper chain 102 is held by the holder pair 200 and is in a posture of hanging down in the vertical direction. In response to the rotation of the rotating portion 510, the gripper pair 200 is shifted in the circumferential direction from a position below the first processing unit 310 to a position below the second processing unit 320. Similarly, another gripper pair 200 that has passed under the fifth processing unit 350 is newly equipped below the first processing unit 310.
第二拉鏈鏈條102在鉛垂方向上具有上端部102j及下端部102k。第二拉鏈鏈條102具有跨越上端部102j到下端部102k的整個區域的咬合鏈牙112m。The second fastener chain 102 includes an upper end portion 102j and a lower end portion 102k in the vertical direction. The second zipper chain 102 has an engagement element 112m that spans the entire area from the upper end portion 102j to the lower end portion 102k.
圖3的圖示例的第一個的處理單元310在沿鉛垂方向移動的第一拉鏈鏈條101的搬送方向上，從上游側朝向下游側依序具有鏈條導件460、測距部450、鏈條導件460、下止件安裝部420、搬送機構440、及切斷部430。能夠在切斷部430的鉛垂方向下方配備夾持器對200。The first processing unit 310 in the example shown in FIG. 3 has a chain guide 460, a distance measuring unit 450, and a measuring unit 450 in this order from the upstream side to the downstream side in the conveying direction of the first zipper chain 101 moving in the vertical direction. The chain guide 460, the lower stopper mounting portion 420, the transport mechanism 440, and the cutting portion 430. The holder pair 200 can be provided below the cutting portion 430 in the vertical direction.
下止件安裝部420至少具有用以對於第一拉鏈鏈條101安裝下止件113的沖頭421。切斷部430至少包含用以切斷第一拉鏈鏈條101的切斷刀431。切斷刀431具有比第一拉鏈鏈條101的寬度長的刀長，且具有與刀長相比非常小的刀寬。參照圖4對下止件安裝部420的例示構成進行後述。The lower stopper mounting portion 420 has at least a punch 421 for attaching the lower stopper 113 to the first zipper chain 101. The cutting section 430 includes at least a cutting blade 431 for cutting the first fastener chain 101. The cutting blade 431 has a blade length that is longer than the width of the first zipper chain 101 and has a blade width that is very small compared to the blade length. An exemplary configuration of the lower stopper mounting portion 420 will be described later with reference to FIG. 4.
下止件安裝部420的沖頭421能夠在圖3的實線所示的待機位置與圖3的虛線所示的作動位置之間移位。沖頭421設置成能夠相應於來自未圖示的驅動源，例如氣缸的驅動力而移位。切斷部430的切斷刀431能夠在圖3的實線所示的待機位置與圖3的虛線所示的作動位置之間移位。切斷刀431設置成能夠相應於來自未圖示的驅動源，例如，氣缸的驅動力而移位。另外，本申請所述的氣缸包含電動缸、空氣缸、油壓缸等各種氣缸。The punch 421 of the lower stopper mounting portion 420 is displaceable between a standby position shown by a solid line in FIG. 3 and an operating position shown by a broken line in FIG. 3. The punch 421 is provided so as to be displaceable in response to a driving force from a driving source (not shown) such as a cylinder. The cutting blade 431 of the cutting unit 430 can be displaced between a standby position shown by a solid line in FIG. 3 and an operating position shown by a broken line in FIG. 3. The cutting blade 431 is provided so as to be displaceable in response to a driving force from a driving source (not shown), for example, an air cylinder. In addition, the air cylinder described in this application includes various air cylinders such as an electric cylinder, an air cylinder, and a hydraulic cylinder.
測距部450至少包含檢測器，該檢測器對相應於第一拉鏈鏈條101的搬送而旋轉的一對輥、及任一個或雙方的輥的旋轉量進行檢測。作為檢測器，能夠使用旋轉編碼器（rotary encoder）等。檢測器的輸出連接於控制器。測距部450無須具有本段落所說明的構成。另一例中，測距部450對形成於第一拉鏈鏈條101的拉鏈帶111的標記（marking）進行計數，基於該計數結果來算出第一拉鏈鏈條101的搬送距離。The distance measuring unit 450 includes at least a detector that detects a rotation amount of a pair of rollers and one or both of the rollers that are rotated in response to the conveyance of the first fastener chain 101. As the detector, a rotary encoder or the like can be used. The output of the detector is connected to the controller. The distance measuring unit 450 does not need to have the configuration described in this paragraph. In another example, the distance measuring unit 450 counts the markings of the fastener tape 111 formed on the first fastener chain 101, and calculates the conveyance distance of the first fastener chain 101 based on the counting result.
搬送機構440包括驅動輥441、與驅動輥441協調而夾入第一拉鏈鏈條101的按壓輥442、及用以驅動驅動輥441的驅動部。驅動部根據從控制器供給的控制指令而對驅動輥441進行旋轉控制。The conveyance mechanism 440 includes a driving roller 441, a pressing roller 442 that is interposed with the driving roller 441 to sandwich the first zipper chain 101, and a driving unit for driving the driving roller 441. The driving unit controls rotation of the driving roller 441 in accordance with a control command supplied from the controller.
如參照追加的圖2（c）及圖2（d）而可理解那樣，搬送機構440以此次的下止件113配置於切斷部430的上方附近的方式來移送第一拉鏈鏈條101。能夠在鉛垂方向上不同的位置配置下止件安裝部420及切斷部430，從而能夠避免或減小下止件安裝部420與切斷部430之間可能產生的空間制約。As can be understood by referring to FIG. 2 (c) and FIG. 2 (d) to be added, the transport mechanism 440 transfers the first fastener chain 101 such that the lower stopper 113 is disposed near the upper portion of the cutting portion 430 this time. The lower stopper mounting portion 420 and the cutting portion 430 can be arranged at different positions in the vertical direction, so that a space restriction that may occur between the lower stopper mounting portion 420 and the cutting portion 430 can be avoided or reduced.
控制器基於來自測距部450的輸入，對下止件安裝部420的沖頭421的作動時機及切斷部430的切斷刀431的作動時機進行控制。關於具體的控制順序，只要基於本公開內容，則對於本領域技術人員而言為自明，從而省略其詳細說明。鏈條導件460為設置著凹部的構件，該凹部對第一拉鏈鏈條101的咬合鏈牙112m進行引導且沿鉛垂方向延伸。The controller controls the operation timing of the punch 421 of the lower stopper mounting section 420 and the operation timing of the cutting blade 431 of the cutting section 430 based on the input from the distance measuring section 450. As for the specific control sequence, as long as it is based on the present disclosure, it will be self-explanatory to those skilled in the art, and detailed descriptions thereof will be omitted. The chain guide 460 is a member provided with a recessed portion that guides the engaging elements 112m of the first zipper chain 101 and extends in the vertical direction.
如參照圖3而理解那樣，拉鏈製造裝置600還具有一個以上的線材蓄積部470及一個以上的線材加工部480。線材蓄積部470蓄積對線材加工部480供給的線材。線材加工部480對從線材蓄積部470供給的線材進行加工。經線材加工部480加工的線材片被供給到下止件安裝部420。下止件安裝部420作為一例而如圖4所示那樣構成。As understood with reference to FIG. 3, the slide fastener manufacturing apparatus 600 further includes one or more wire accumulating portions 470 and one or more wire processing portions 480. The wire storage section 470 stores a wire supplied to the wire processing section 480. The wire processing unit 480 processes the wire supplied from the wire storage unit 470. The wire sheet processed by the wire processing section 480 is supplied to the lower stopper mounting section 420. The lower stopper mounting portion 420 is configured as shown in FIG. 4 as an example.
圖4的圖示例的下止件安裝部420包含沖頭421、沖頭導件422、及模具424，該模具424為了對線材片113f的腳部進行彎曲加工而設置著凹部。在線材片113f被供給到沖頭導件422時，沖頭421及沖頭導件422沿與鉛垂方向正交的橫向而移位。伴隨沖頭421的前進而線材片113f也在沖頭導件422內前進。相應於沖頭421的進一步的前進而線材片113f的腳部貫通第一拉鏈鏈條101的拉鏈帶111，利用模具424的凹部而塑性變形。由此，對一對拉鏈牙鏈帶110安裝共用的下止件113。在使用另一種下止件的情況下，使用另一種裝置或機構。The lower stopper mounting portion 420 of the example shown in FIG. 4 includes a punch 421, a punch guide 422, and a die 424 provided with a recessed portion for bending the leg portion of the wire piece 113 f. When the wire sheet 113f is supplied to the punch guide 422, the punch 421 and the punch guide 422 are displaced in a lateral direction orthogonal to the vertical direction. As the punch 421 advances, the wire sheet 113f also advances in the punch guide 422. In accordance with the further advancement of the punch 421, the leg portion of the wire piece 113f penetrates the fastener tape 111 of the first fastener chain 101, and is plastically deformed by the concave portion of the mold 424. Thereby, the common bottom stopper 113 is attached to a pair of fastener stringer 110. In the case of using another lower stop, another device or mechanism is used.
圖5（a）～圖5（d）示意性地表示對以向鉛垂方向下方下垂的姿勢而由夾持器對200握持的第二拉鏈鏈條102實施精加工處理的形態。圖5（a）表示在第一個的處理單元310的鉛垂方向下方配置夾持器對200及第二拉鏈鏈條102。圖5（b）表示在第二個的處理單元320的鉛垂方向下方配置夾持器對200及第二拉鏈鏈條102。圖5（c）表示在第三個的處理單元330的鉛垂方向下方配置夾持器對200及第二拉鏈鏈條102。圖5（d）表示在第四個的處理單元340的鉛垂方向下方配置夾持器對200及第二拉鏈鏈條102。FIGS. 5 (a) to 5 (d) schematically show a state in which a finishing process is performed on the second zipper chain 102 held by the holder pair 200 in a posture of hanging downward in the vertical direction. FIG. 5 (a) shows that the holder pair 200 and the second zipper chain 102 are arranged below the first processing unit 310 in the vertical direction. FIG. 5 (b) shows that the holder pair 200 and the second zipper chain 102 are arranged below the second processing unit 320 in the vertical direction. FIG. 5 (c) shows that the holder pair 200 and the second zipper chain 102 are arranged below the third processing unit 330 in the vertical direction. FIG. 5 (d) shows that the holder pair 200 and the second zipper chain 102 are arranged below the fourth processing unit 340 in the vertical direction.
根據圖5（b）所示那樣，第二個的處理單元320包含在第二拉鏈鏈條102的咬合鏈牙112m形成空間部116的空間形成部。如根據圖5（c）所示那樣，第三個的處理單元330構成為能夠經由空間部116而將拉頭115配置於第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近。如根據圖5（d）所示那樣，第四個的處理單元340構成為能夠對第二拉鏈鏈條102供給上止件114。另外，第五個的處理單元350為用以檢查第二拉鏈鏈條102的精加工狀態的處理單元。一些情況下，設置著用以根據第五個的處理單元350的檢查結果而篩選良品或次品的第六個的處理單元。As shown in FIG. 5 (b), the second processing unit 320 includes a space forming portion that forms a space portion 116 in the engagement element 112 m of the second fastener chain 102. As shown in FIG. 5 (c), the third processing unit 330 is configured to be able to arrange the slider 115 near the end of the remaining engagement element 112 m of the second zipper chain 102 via the space portion 116. As shown in FIG. 5 (d), the fourth processing unit 340 is configured to be capable of supplying the top stopper 114 to the second zipper chain 102. The fifth processing unit 350 is a processing unit for checking the finishing state of the second zipper chain 102. In some cases, a sixth processing unit for screening good or defective products based on the inspection results of the fifth processing unit 350 is provided.
不必限定於此，如圖6所示，關於供給到第二個的處理單元320的下方的第二拉鏈鏈條102，相應於夾持器對200的打開動作而利用第二拉鏈鏈條102的上端部102j將各拉鏈帶111強制性地向相反方向拉出。相應于各拉鏈帶向該相反方向的拉拽，第二拉鏈鏈條102的各拉鏈帶111如圖7的虛線示意性所示那樣以離開另一個拉鏈帶111的方式而移位元。其結果，在一對拉鏈帶111的各彎曲側緣部111k之間產生間隙，經由該間隙而咬合鏈牙112m露出。另外，夾持器對200所含的一對夾持器構成為能夠彼此接近及離開。It is not necessary to be limited to this. As shown in FIG. 6, regarding the second zipper chain 102 supplied below the second processing unit 320, the upper end portion of the second zipper chain 102 is used in accordance with the opening operation of the holder pair 200. 102j forcibly pulls each of the fastener tapes 111 in the opposite direction. Corresponding to the pulling of each of the fastener tapes in the opposite direction, each of the fastener tapes 111 of the second fastener chain 102 is shifted away from the other fastener tape 111 as schematically shown by a dotted line in FIG. 7. As a result, a gap is generated between the curved side edge portions 111k of the pair of fastener tapes 111, and the engaging elements 112m are exposed through the gap. A pair of grippers included in the gripper pair 200 is configured to be able to approach and move away from each other.
本實施方式中，第二個的處理單元320所含的空間形成部構成為如下，即，相應於夾持器對200的作動而向相反方向拉出一對拉鏈帶111，並破壞露出的第二拉鏈鏈條102的咬合鏈牙112m。該情況下，能避免另外在拉鏈製造裝置600的上游側配置空間形成裝置，此外能夠一邊利用既有的夾持器對200一邊相對於咬合鏈牙112m恰好地形成空間部116。In this embodiment, the space forming portion included in the second processing unit 320 is configured to pull out a pair of fastener tapes 111 in opposite directions according to the operation of the holder pair 200, and to destroy the exposed first The engaging elements of the two zipper chain 102 are 112m. In this case, it is possible to avoid disposing a space forming device on the upstream side of the zipper manufacturing apparatus 600, and it is possible to form the space portion 116 exactly with respect to the engaging element 112m while using the existing holder pair 200.
如圖8所示，第二個的處理單元320包含空間形成部320k、及用以使空間形成部320k升降的升降部320j。升降部320j構成為能夠使空間形成部320k在與沿周向的夾持器對200的移動軌跡發生干涉的位置和不發生干涉的位置之間升降。圖示例中，相應於升降部320j的作動而空間形成部320k能夠沿鉛垂方向上下移位。升降部320j例如包含氣缸。利用氣缸的伸長及縮小的控制而能夠調整空間形成部320k的位置。另一例中，可使用另一機構。As shown in FIG. 8, the second processing unit 320 includes a space forming section 320 k and a lifting section 320 j for raising and lowering the space forming section 320 k. The elevating section 320j is configured to be able to elevate the space forming section 320k between a position where it interferes with the movement trajectory of the gripper pair 200 in the circumferential direction and a position where it does not interfere. In the example shown in the figure, the space forming portion 320k can be vertically shifted in the vertical direction in response to the operation of the lifting portion 320j. The elevating section 320j includes, for example, an air cylinder. The position of the space forming portion 320k can be adjusted by controlling the expansion and contraction of the cylinder. In another example, another mechanism may be used.
圖9（a）中，空間形成部320k位於不與沿著周向的夾持器對200的移動軌跡發生干涉的非干涉位置。圖9（b）中，空間形成部320k位於與沿周向的夾持器對200的移動軌跡發生干涉的干涉位置。根據圖9（a）及圖9（b）的比較可知，空間形成部320k基於升降部320j的作動，能夠從非干涉位置下降移位到干涉位置。另外，圖9（b）及圖9（c）表示：在干涉位置，空間形成部320k作動，在第二拉鏈鏈條102的上端部102j的咬合鏈牙112m形成空間形成部320k。In FIG. 9 (a), the space forming portion 320 k is located at a non-interfering position that does not interfere with the movement trajectory of the gripper pair 200 along the circumferential direction. In FIG. 9 (b), the space forming portion 320 k is located at an interference position that interferes with the movement trajectory of the gripper pair 200 in the circumferential direction. As can be seen from the comparison between FIGS. 9 (a) and 9 (b), the space forming unit 320 k can be moved downward from the non-interfering position to the interference position based on the operation of the lifting portion 320 j. 9 (b) and 9 (c) show that the space forming portion 320k is operated at the interference position, and the space forming portion 320k is formed at the engagement element 112m of the upper end portion 102j of the second zipper chain 102.
圖8中圖示例的空間形成部320k包含切割器321及模具323。更詳細來說，空間形成部320k包含切割器321、切割器導件322、模具323、第一鏈環324、樞軸轉動鏈環325、第二鏈環326及氣缸327。第一鏈環324能夠旋轉地連結於樞軸轉動鏈環325的第一端部，第二鏈環326能夠旋轉地連結於樞軸轉動鏈環325的第二端部。氣缸327經由第二鏈環326連結於樞軸轉動鏈環325的第二端部。切割器321經由第一鏈環324連結於樞軸轉動鏈環325的第一端部。如果氣缸327伸長，則切割器321在模具323的槽內前進。在這樣配置於模具323的第二拉鏈鏈條102的上端部102j的咬合鏈牙112m形成著空間部116。切割器321以在窄幅的咬合鏈牙112m的寬度中央破壞咬合鏈牙112m的方式發揮作用。切割器321具有沿鉛垂方向的長刀長，且具有與鉛垂方向正交的短刀寬。The space forming portion 320 k illustrated in the example in FIG. 8 includes a cutter 321 and a mold 323. More specifically, the space forming portion 320k includes a cutter 321, a cutter guide 322, a mold 323, a first link 324, a pivot link 325, a second link 326, and an air cylinder 327. The first link 324 is rotatably connected to the first end portion of the pivot link 325, and the second link 326 is rotatably connected to the second end portion of the pivot link 325. The air cylinder 327 is connected to a second end portion of the pivoting link 325 via a second link 326. The cutter 321 is connected to a first end portion of the pivoting link 325 via a first link 324. When the air cylinder 327 is extended, the cutter 321 advances in the groove of the mold 323. The space part 116 is formed in the engagement element 112m of the upper end part 102j of the 2nd fastener chain 102 arrange | positioned in this way in the mold 323. The cutter 321 functions to break the occlusal element 112m in the center of the width of the narrow occlusal element 112m. The cutter 321 has a long blade length in the vertical direction and a short blade width orthogonal to the vertical direction.
如圖10至圖13所示，切割器導件322配置著切割器321，且具有對切割器321的移動進行引導的狹縫322s。模具323具有：能夠引導咬合鏈牙112m及/或能夠配置咬合鏈牙112m的槽部323g，及能夠供切割器321進入及前進的狹縫323s。狹縫323s可以是有底槽或無底槽。伴隨氣缸327的作動而切割器321朝向模具323前進，切割器321在切割器導件322的狹縫322s內前進，通過模具323的槽部323g，並繼續沿該狹縫323s進行。如果在模具323的狹縫323s配置咬合鏈牙112m，則利用切割器321破壞咬合鏈牙112m的寬度中央，咬合鏈牙112m的各拉鏈鏈牙112的咬合功能破壞。這樣在第二拉鏈鏈條102的咬合鏈牙112m形成著空間部116。As shown in FIGS. 10 to 13, the cutter guide 322 is provided with the cutter 321 and has a slit 322 s that guides the movement of the cutter 321. The mold 323 includes a groove portion 323g capable of guiding the articulation element 112m and / or an articulation element 112m, and a slit 323s through which the cutter 321 can enter and advance. The slit 323s may be a bottomed slot or a bottomless slot. With the operation of the air cylinder 327, the cutter 321 advances toward the mold 323, the cutter 321 advances in the slit 322s of the cutter guide 322, passes through the groove portion 323g of the mold 323, and continues along the slit 323s. When the bite element 112m is disposed in the slit 323s of the mold 323, the cutter 321 destroys the center of the width of the bite element 112m, and the bite function of each fastener element 112 of the bite element 112m is broken. In this way, the space portion 116 is formed in the engaging element 112m of the second fastener chain 102.
圖12及圖13所示的例中，在切割器導件322與模具323之間夾著咬合鏈牙112m，從而抑制或減少切割器321對咬合鏈牙112m破壞時的咬合鏈牙112m的移位。In the example shown in FIG. 12 and FIG. 13, the occlusal element 112m is sandwiched between the cutter guide 322 and the mold 323, thereby suppressing or reducing the displacement of the occlusal element 112m when the cutter 321 breaks the occlusal element 112m. Bit.
圖14所示的第三個的處理單元330構成為能夠經由空間部116將拉頭115配置於第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近。換句話說，第三個的處理單元330以利用第二個的處理單元320對形成著空間部116的第二拉鏈鏈條102供給拉頭115的方式構成及動作。The third processing unit 330 shown in FIG. 14 is configured to be able to arrange the slider 115 near the end of the remaining engagement element 112m of the second fastener chain 102 via the space portion 116. In other words, the third processing unit 330 is configured and operates to supply the slider 115 to the second zipper chain 102 forming the space portion 116 by the second processing unit 320.
圖14的圖示例的第三個的處理單元330包含拉頭貫通部330k、及用以使拉頭貫通部330k升降的升降部330j。相應於升降部330j的作動，拉頭貫通部330k能夠沿鉛垂方向而上下移位。升降部330j例如包含氣缸。能夠利用氣缸的伸長及縮小的控制來調整拉頭貫通部330k的位置。The third processing unit 330 in the example shown in FIG. 14 includes a slider penetrating portion 330k and a lifting portion 330j for raising and lowering the slider penetrating portion 330k. In response to the operation of the lifting portion 330j, the slider penetrating portion 330k can be vertically displaced in the vertical direction. The elevating section 330j includes, for example, an air cylinder. The position of the slider penetrating portion 330k can be adjusted by controlling the expansion and contraction of the cylinder.
圖14中，拉頭貫通部330k位於不與在周向上移位的夾持器對200發生干涉的非干涉位置。另一方面，圖15中，拉頭貫通部330k基於升降部320j的作動而從非干涉位置下降到干涉位置。伴隨拉頭貫通部330k的下降，拉頭115穿過第二拉鏈鏈條102的上端部102j的咬合鏈牙112m。夾持器對200為了促進拉頭115的後退而與拉頭貫通部330k的下降同步地得到控制。可執行增加夾持器對200的間隔的控制。In FIG. 14, the slider penetrating portion 330 k is located at a non-interfering position that does not interfere with the gripper pair 200 displaced in the circumferential direction. On the other hand, in FIG. 15, the slider penetrating portion 330 k is lowered from the non-interference position to the interference position based on the operation of the elevating portion 320 j. With the drop of the slider penetrating portion 330k, the slider 115 passes through the engaging element 112m of the upper end portion 102j of the second zipper chain 102. The gripper pair 200 is controlled in synchronization with the lowering of the slider penetrating portion 330k in order to promote the backward movement of the slider 115. Control to increase the interval of the gripper to 200 may be performed.
某情況下，拉頭115配置於殘留的咬合鏈牙112m的端部附近，使咬合鏈牙112m非咬合。另一情況下，拉頭115配置於僅殘留的咬合鏈牙112m的端部附近，不移動而使咬合鏈牙112m非咬合。圖16中，干涉位置處拉頭貫通部330k從閉合狀態向打開狀態推移，拉頭115被放置於第二拉鏈鏈條102的上端部102j。In some cases, the slider 115 is disposed near the end of the remaining occlusal element 112m so that the occlusal element 112m is not occluded. In another case, the slider 115 is disposed near the end portion of the remaining occlusal element 112m, and does not move, so that the occlusal element 112m is not occluded. In FIG. 16, the slider penetrating portion 330 k at the interference position is moved from the closed state to the opened state, and the slider 115 is placed on the upper end portion 102 j of the second zipper chain 102.
圖14至圖16的圖示例的拉頭貫通部330k具有：用以保持拉頭115的第一固定器331至第三固定器333，供第一固定器331及第二固定器332連結於下端部的一對樞軸轉動鏈環334，能夠樞軸轉動地設置著各樞軸轉動鏈環334的基底335，及用以將一對樞軸轉動鏈環334開閉的推動件336。The slider penetration part 330k of the example of FIGS. 14-16 has the 1st holder 331 to the 3rd holder 333 for holding the slider 115, and the 1st holder 331 and the 2nd holder 332 are connected to it. A pair of pivoting links 334 at the lower end are pivotally provided with a base 335 of each pivoting link 334 and a pusher 336 for opening and closing the pair of pivoting links 334.
第一固定器331構成為對拉頭115利用其下翼板側來進行收容及/或保持。第二固定器332構成為對拉頭115利用其折緣及上壁側來進行收容及/或保持。第三固定器333構成為在拉頭115的拉片安裝柱及/或連結柱附近收容及/或保持。The first holder 331 is configured to receive and / or hold the slider 115 using its lower wing side. The second holder 332 is configured to receive and / or hold the slider 115 using its folded edge and the upper wall side. The third holder 333 is configured to be accommodated and / or held near a pull-tab mounting post and / or a connecting post of the slider 115.
第三固定器333設置成能夠在圖14的虛線所示的打開位置與實線所示的閉合位置之間移位。例如，第三固定器333經由氣缸而與樞軸轉動鏈環334結合，相應於氣缸的作動而在閉合位置與打開位置之間移位。該情況下，拉頭115確實地由第一固定器331至第三固定器333保持，且容許拉頭115進一步確實地穿過由夾持器對200握持的第二拉鏈鏈條102的咬合鏈牙112m。The third holder 333 is provided to be displaceable between an open position shown by a broken line in FIG. 14 and a closed position shown by a solid line. For example, the third holder 333 is coupled to the pivot link 334 via the air cylinder, and is displaced between the closed position and the open position in response to the operation of the air cylinder. In this case, the slider 115 is surely held by the first holder 331 to the third holder 333, and the slider 115 is allowed to further surely pass through the engaging chain of the second zipper chain 102 held by the holder pair 200. Teeth 112m.
推動件336具有以朝向鉛垂方向下方側而變窄幅的方式賦予錐形的錐形部336r。各樞軸轉動鏈環334具有以朝向鉛垂方向下方而彼此接近的方式設置的突起部334r。利用所述構成，能夠利用推動件336的下降而緩慢地擴展第一固定器331與第二固定器332的間隔。The pusher 336 has a tapered portion 336 r that is tapered so as to narrow toward the lower side in the vertical direction. Each pivot link 334 has a protrusion 334 r provided so as to approach each other downward in the vertical direction. With this configuration, the distance between the first holder 331 and the second holder 332 can be gradually extended by the lowering of the pusher 336.
對處理單元330的動作進行進一步說明。另外，設為預先利用第一固定器331至第三固定器333保持拉頭115。The operation of the processing unit 330 will be further described. The slider 115 is held in advance by the first holder 331 to the third holder 333.
伴隨夾持器對200的周向移位而第二拉鏈鏈條102配置於第三個的處理單元330的下方。第三個的處理單元330的升降部330j使拉頭貫通部330k從非干涉位置向干涉位置而朝鉛垂方向下方移位。該過程中，向第一固定器331與第二固定器332之間的間隙中插通第二拉鏈鏈條102的上端部102j。伴隨拉頭貫通部330k的進一步的下降，第二拉鏈鏈條102的上端部102j進入到拉頭115內。最終，在咬合鏈牙112m的端部附近配置拉頭115，利用拉頭115使咬合鏈牙112m的端部非咬合。As the gripper pair 200 is displaced in the circumferential direction, the second zipper chain 102 is disposed below the third processing unit 330. The lifting portion 330j of the third processing unit 330 shifts the slider penetrating portion 330k from the non-interfering position to the interference position and downward in the vertical direction. In this process, the upper end portion 102j of the second zipper chain 102 is inserted into the gap between the first holder 331 and the second holder 332. As the slider penetrating portion 330 k further descends, the upper end portion 102 j of the second zipper chain 102 enters the slider 115. Finally, a slider 115 is disposed near the end of the articulation element 112m, and the end of the articulation element 112m is non-occluded by the slider 115.
然後，拉頭貫通部330k從閉合狀態成為打開狀態。詳細來說，推動件336朝鉛垂方向下方前進，伴隨於此，一對樞軸轉動鏈環334以彼此離開的方式樞軸轉動。拉頭貫通部330k能夠如所述那樣在第二拉鏈鏈條102的上端部102j放置拉頭115。另外，用以使推動件336上下移位的驅動源例如可以是氣缸等。Then, the slider penetrating portion 330k is changed from the closed state to the opened state. Specifically, the pusher 336 advances downward in the vertical direction, and as a result, the pair of pivoting links 334 pivotally move away from each other. As described above, the slider penetrating portion 330 k can place the slider 115 on the upper end portion 102 j of the second zipper chain 102. The driving source for shifting the pusher 336 up and down may be, for example, an air cylinder.
在拉頭貫通部330k為閉合狀態時，第一固定器331與第二固定器332之間設置著第二拉鏈鏈條102的***路。該***路由第一固定器331與第二固定器332的各相向面而規定。在第一固定器331的相向面設置著傾斜面331p。在第二固定器332的相向面設置著傾斜面332p。各傾斜面331p、傾斜面332p呈錐形狀配向，從而能夠確保***路的***口更寬。When the slider penetrating portion 330k is in a closed state, an insertion path of the second zipper chain 102 is provided between the first holder 331 and the second holder 332. The insertion route is defined by the facing surfaces of the first holder 331 and the second holder 332. An inclined surface 331 p is provided on the facing surface of the first holder 331. An inclined surface 332p is provided on the facing surface of the second holder 332. Each of the inclined surfaces 331p and 332p is aligned in a tapered shape, so that the insertion opening of the insertion path can be ensured to be wider.
對拉頭貫通部330k供給拉頭115的形態及方法有多種。一例中，在對第一固定器331供給拉頭115後，由第一固定器331與第二固定器332夾住拉頭115，最後在拉頭115的上方配置第三固定器333。There are various forms and methods of supplying the slider 115 to the slider penetrating portion 330k. In one example, after the slider 115 is supplied to the first fixture 331, the slider 115 is clamped by the first fixture 331 and the second fixture 332, and a third fixture 333 is finally disposed above the slider 115.
另外，本申請中，將第二個的處理單元320稱作第一處理單元，將第三個的處理單元330稱作第二處理單元，將第一個的處理單元310稱作第三處理單元。關於第一、第二、第三等，是為了方便起見而使用的識別符（identifier）。除了明示有順序的情況外，第一、第二、第三等並非表示處理或動作的順序。In addition, in this application, the second processing unit 320 is referred to as a first processing unit, the third processing unit 330 is referred to as a second processing unit, and the first processing unit 310 is referred to as a third processing unit. . The first, second, third, etc. are identifiers used for convenience. Except where there is an explicit order, the first, second, third, etc. do not indicate the order of processing or actions.
基於所述公開，實質上也公開了如下記載的拉鏈的製造方法。Based on the disclosure, a method for manufacturing a slide fastener described below is also substantially disclosed.
一種拉鏈的製造方法，是使用了拉鏈製造裝置600的拉鏈的製造方法，所述拉鏈製造裝置600包括：A zipper manufacturing method is a zipper manufacturing method using a zipper manufacturing device 600. The zipper manufacturing device 600 includes:
旋轉部510，沿著周向設置著多個夾持器對200，所述多個夾持器對200構成為能夠握持住利用第一拉鏈鏈條101的切斷而獲得的第二拉鏈鏈條102；以及The rotating portion 510 is provided with a plurality of gripper pairs 200 along the circumferential direction, and the plurality of gripper pairs 200 are configured to be able to hold the second zipper chain 102 obtained by cutting the first zipper chain 101. ;as well as
固定部520，設置著對所述第二拉鏈鏈條102進行處理的多個處理單元300，所述第二拉鏈鏈條102由相應於所述旋轉部510的旋轉而在周向上移位的所述夾持器對200所握持，The fixing portion 520 is provided with a plurality of processing units 300 for processing the second zipper chain 102. The second zipper chain 102 is shifted in the circumferential direction by the rotation of the rotation portion 510. The holder is held by 200,
所述拉鏈的製造方法包括：The manufacturing method of the zipper includes:
使用所述多個處理單元300所包含的第一處理單元320，在所述第二拉鏈鏈條102的咬合鏈牙112m形成空間部116的步驟；以及Using the first processing unit 320 included in the plurality of processing units 300 to form a space portion 116 at the engaging elements 112m of the second zipper chain 102; and
使用所述多個處理單元300所包含的第二處理單元330，經由所述空間部116將拉頭115配置於所述第二拉鏈鏈條102的殘留的咬合鏈牙112m的端部附近的步驟。A step of using the second processing unit 330 included in the plurality of processing units 300 to arrange the slider 115 near the end of the remaining occluded fastener element 112m of the second zipper chain 102 via the space portion 116.
基於所述闡述，只要為本領域技術人員，則能夠對各實施方式添加各種變更。申請專利範圍中加進的符號供參考用，不應以限定解釋申請專利範圍的目的而參照。Based on the explanation, as long as it is a person skilled in the art, various changes can be added to each embodiment. The symbols added in the scope of patent application are for reference only, and should not be referred to for the purpose of limiting the interpretation of the scope of patent application.
100‧‧‧拉鏈
101‧‧‧第一拉鏈鏈條
102‧‧‧第二拉鏈鏈條
102j‧‧‧上端部
102k‧‧‧下端部
110‧‧‧拉鏈牙鏈帶
111‧‧‧拉鏈帶
111m‧‧‧第一帶面
111n‧‧‧第二帶面
111k‧‧‧側緣部
112‧‧‧拉鏈鏈牙
112m‧‧‧咬合鏈牙
113‧‧‧下止件
113f‧‧‧線材片
114‧‧‧上止件
115‧‧‧拉頭
115a‧‧‧下翼板
115b‧‧‧側壁
115c‧‧‧折緣
115d‧‧‧連結柱
115e‧‧‧上壁
115f‧‧‧拉片安裝柱
115g1‧‧‧第一通路
115g2‧‧‧第二通路
115g3‧‧‧第三通路
116‧‧‧空間部
117‧‧‧切斷線
118‧‧‧縫線
119‧‧‧加強部
200‧‧‧夾持器對
300‧‧‧處理單元
310‧‧‧第一個的處理單元(第三處理單元)
320‧‧‧第二個的處理單元(第一處理單元)
320k‧‧‧空間形成部
320j、330j‧‧‧升降部
321‧‧‧切割器
322‧‧‧切割器導件
322s、323s‧‧‧狹縫
323、424‧‧‧模具
323g‧‧‧槽部
324‧‧‧第一鏈環
325‧‧‧樞軸轉動鏈環
326‧‧‧第二鏈環
327‧‧‧氣缸
330‧‧‧第三個的處理單元(第二處理單元)
330k‧‧‧拉頭貫通部
331‧‧‧第一固定器331p、332p‧‧‧傾斜面
332‧‧‧第二固定器
333‧‧‧第三固定器
334‧‧‧樞軸轉動鏈環
334r‧‧‧突起部
335‧‧‧基底
336‧‧‧推動件
336r‧‧‧錐形部
340‧‧‧第四個的處理單元
350‧‧‧第五個的處理單元
420‧‧‧下止件安裝部
421‧‧‧沖頭
422‧‧‧沖頭導件
430‧‧‧切斷部
431‧‧‧切斷刀
440‧‧‧搬送機構
441‧‧‧驅動輥
442‧‧‧按壓輥
450‧‧‧測距部
460‧‧‧鏈條導件
470‧‧‧線材蓄積部
480‧‧‧線材加工部
510‧‧‧旋轉部
511‧‧‧平板部
520‧‧‧固定部
530‧‧‧支柱
540‧‧‧基底
600‧‧‧拉鏈製造裝置
AX10‧‧‧軸線100‧‧‧ Zipper
101‧‧‧The first zipper chain
102‧‧‧Second zipper chain
102j‧‧‧ upper end
102k‧‧‧ lower end
110‧‧‧ zip fastener belt
111‧‧‧Zip strap
111m‧‧‧First Zone
111n‧‧‧Second Zone
111k‧‧‧side edge
112‧‧‧Zipper element
112m‧‧‧occlusal sprocket
113‧‧‧bottom stop
113f‧‧‧Wire Sheet
114‧‧‧Top Stop
115‧‧‧ slider
115a‧‧‧ lower wing
115b‧‧‧ sidewall
115c‧‧‧Folding
115d‧‧‧Link Post
115e‧‧‧upper wall
115f‧‧‧Pull tab mounting post
115g1‧‧‧First access
115g2‧‧‧Second Access
115g3‧‧‧Third access
116‧‧‧Ministry of Space
117‧‧‧cut line
118‧‧‧ suture
119‧‧‧ Strengthening Department
200‧‧‧ gripper pair
300‧‧‧ processing unit
310‧‧‧ the first processing unit (third processing unit)
320‧‧‧Second processing unit (first processing unit)
320k‧‧‧Space Formation Department
320j, 330j‧‧‧ Lifting Department
321‧‧‧ Cutter
322‧‧‧Cutter guide
322s, 323s‧‧‧ slit
323, 424‧‧‧mould
323g‧‧‧Slot
324‧‧‧First Chain Link
325‧‧‧ pivot link
326‧‧‧Second Link
327‧‧‧ cylinder
330‧‧‧ third processing unit (second processing unit)
330k‧‧‧Pull-through
331‧‧‧First holder 331p, 332p‧‧‧ inclined surface
332‧‧‧Second holder
333‧‧‧Third fixture
334‧‧‧ pivot link
334r‧‧‧ protrusion
335‧‧‧ substrate
336‧‧‧ Pusher
336r‧‧‧taper
340‧‧‧ fourth processing unit
350‧‧‧ fifth processing unit
420‧‧‧Lower stopper mounting section
421‧‧‧punch
422‧‧‧Punch Guide
430‧‧‧cut-off section
431‧‧‧cut knife
440‧‧‧Transportation agency
441‧‧‧Drive roller
442‧‧‧Press roller
450‧‧‧ Ranging Department
460‧‧‧chain guide
470‧‧‧Wire Accumulation Department
480‧‧‧Wire Processing Department
510‧‧‧Rotating part
511‧‧‧ Flat Department
520‧‧‧Fixed section
530‧‧‧ Pillar
540‧‧‧ substrate
600‧‧‧Zipper manufacturing device
AX10‧‧‧ axis
圖1是本公開的一形態的拉鏈製造裝置的概略性立體圖。 圖2（a）～圖2（e）是表示本公開的一形態的拉鏈製造裝置的第一個的處理單元對第一拉鏈鏈條的處理的概略示意圖。 圖3是表示本公開的一形態的拉鏈製造裝置的第一個的處理單元的概略構成的概略性側面示意圖。 圖4是用以表示本公開的一形態的拉鏈製造裝置的第一個的處理單元所含的下止件安裝部的構成及動作的概略性水平端面示意圖。 圖5（a）～圖5（d）是表示本公開的一形態的拉鏈製造裝置對第二拉鏈鏈條的精加工處理的概略示意圖。 圖6是表示配置於本公開的一形態的拉鏈製造裝置的第二個的處理單元正下方的針對第二拉鏈鏈條的夾持器對的動作的概略示意圖。 圖7是表示圖6所示的夾持器對的動作前後的第二拉鏈鏈條的變化的概略性示意圖。 圖8是表示本公開的一形態的拉鏈製造裝置的第二個的處理單元的概略構成的概略性側面示意圖。 圖9（a）～圖9（c）是表示本公開的一形態的拉鏈製造裝置的第二個的處理單元的動作的概略圖。 圖10是用以表示第二個的處理單元的空間形成部所含的切割器的動作的概略性局部放大示意圖。 圖11是用以表示第二個的處理單元的空間形成部所含的切割器的動作的概略性局部放大示意圖。 圖12是用以表示第二個的處理單元的空間形成部所含的切割器、切割器導件及模具(die)的構成的概略性局部放大示意圖。 圖13是用以表示第二個的處理單元的空間形成部所含的切割器、切割器導件及模具的構成的概略性局部放大示意圖，且切割器處於破壞了咬合鏈牙後的位置。 圖14是本公開的一形態的拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且選擇性地以剖面表示拉頭貫通部中用以保持拉頭的固定器。 圖15是本公開的一形態的拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且表示閉合狀態的拉頭貫通部下降的狀態。 圖16是本公開的一形態的拉鏈製造裝置的第三個的處理單元的概略性側面示意圖，且表示打開狀態的拉頭貫通部。 圖17是利用本公開的一形態的拉鏈製造裝置製造的一例的拉鏈的概略示意圖，且表示各拉鏈帶由夾持器對所握持的狀態。 圖18是利用本公開的一形態的拉鏈製造裝置製造的一例的拉鏈中所含的拉頭的概略正面示意圖。 圖19是利用本公開的一形態的拉鏈製造裝置製造的一例的拉鏈中所含的拉頭的概略側面示意圖。FIG. 1 is a schematic perspective view of a slide fastener manufacturing apparatus according to an embodiment of the present disclosure. FIGS. 2 (a) to 2 (e) are schematic diagrams showing processing of a first fastener chain by a first processing unit of a fastener manufacturing apparatus according to an aspect of the present disclosure. 3 is a schematic side view showing a schematic configuration of a first processing unit of a fastener manufacturing apparatus according to an aspect of the present disclosure. FIG. 4 is a schematic horizontal end surface view showing the configuration and operation of a lower stopper attachment portion included in a first processing unit of a fastener manufacturing apparatus according to an aspect of the present disclosure. FIGS. 5 (a) to 5 (d) are schematic diagrams showing finishing processing of a second fastener chain by a fastener manufacturing apparatus according to an aspect of the present disclosure. FIG. 6 is a schematic diagram showing an operation of a holder pair for a second zipper chain, which is disposed directly below a second processing unit of a zipper manufacturing apparatus according to an aspect of the present disclosure. FIG. 7 is a schematic diagram showing changes in the second zipper chain before and after the operation of the gripper pair shown in FIG. 6. 8 is a schematic side view showing a schematic configuration of a second processing unit of a slide fastener manufacturing apparatus according to an aspect of the present disclosure. 9 (a) to 9 (c) are schematic diagrams showing operations of a second processing unit of a slide fastener manufacturing apparatus according to an aspect of the present disclosure. FIG. 10 is a schematic, partially enlarged view showing the operation of the cutter included in the space forming section of the second processing unit. 11 is a schematic, partially enlarged view showing the operation of a cutter included in a space forming section of a second processing unit. FIG. 12 is a schematic partially enlarged view showing the configuration of a cutter, a cutter guide, and a die included in a space forming section of a second processing unit. 13 is a schematic partially enlarged view showing the configuration of a cutter, a cutter guide, and a mold included in a space forming section of a second processing unit, and the cutter is in a position where the bite element is broken. FIG. 14 is a schematic side view of a third processing unit of a slide fastener manufacturing apparatus according to an aspect of the present disclosure, and selectively shows, in a cross section, a holder for holding a slider in a slider penetration portion. FIG. 15 is a schematic side view of a third processing unit of a slide fastener manufacturing apparatus according to an aspect of the present disclosure, and shows a state where the slider penetrating portion is in a closed state. 16 is a schematic side view of a third processing unit of a slide fastener manufacturing apparatus according to an aspect of the present disclosure, and shows a slider penetrating portion in an opened state. 17 is a schematic diagram of an example of a slide fastener manufactured by a slide fastener manufacturing apparatus according to an aspect of the present disclosure, and shows a state where each fastener tape is held by a holder pair. FIG. 18 is a schematic front schematic view of a slider included in an example of a slide fastener manufactured by a slide fastener manufacturing apparatus according to an aspect of the present disclosure. FIG. 19 is a schematic side schematic view of a slider included in a slide fastener according to an example of a slide fastener manufacturing apparatus according to an aspect of the present disclosure.
101‧‧‧第一拉鏈鏈條 101‧‧‧The first zipper chain
102‧‧‧第二拉鏈鏈條 102‧‧‧Second zipper chain
200‧‧‧夾持器對 200‧‧‧ gripper pair
300‧‧‧處理單元 300‧‧‧ processing unit
310‧‧‧第一個的處理單元(第三處理單元) 310‧‧‧ the first processing unit (third processing unit)
320‧‧‧第二個的處理單元(第一處理單元) 320‧‧‧Second processing unit (first processing unit)
330‧‧‧第三個的處理單元(第二處理單元) 330‧‧‧ third processing unit (second processing unit)
340‧‧‧第四個的處理單元 340‧‧‧ fourth processing unit
350‧‧‧第五個的處理單元 350‧‧‧ fifth processing unit
510‧‧‧旋轉部 510‧‧‧Rotating part
511‧‧‧平板部 511‧‧‧ Flat Department
520‧‧‧固定部 520‧‧‧Fixed section
530‧‧‧支柱 530‧‧‧ Pillar
540‧‧‧基底 540‧‧‧ substrate
600‧‧‧拉鏈製造裝置 600‧‧‧Zipper manufacturing device
AX10‧‧‧軸線 AX10‧‧‧ axis
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105120639A TWI594709B (en) | 2016-06-30 | 2016-06-30 | Zipper manufacturing apparatus, and manufacturing method of a slide fastener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105120639A TWI594709B (en) | 2016-06-30 | 2016-06-30 | Zipper manufacturing apparatus, and manufacturing method of a slide fastener |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI594709B TWI594709B (en) | 2017-08-11 |
| TW201800029A true TW201800029A (en) | 2018-01-01 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105120639A TWI594709B (en) | 2016-06-30 | 2016-06-30 | Zipper manufacturing apparatus, and manufacturing method of a slide fastener |
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| Country | Link |
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| TW (1) | TWI594709B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111657633A (en) * | 2019-03-06 | 2020-09-15 | Ykk株式会社 | Slider assembling machine, slider manufacturing method, and pull-tab processing device |
| TWI718660B (en) * | 2018-12-27 | 2021-02-11 | 日商Ｙｋｋ股份有限公司 | Slider installation device |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109924616B (en) * | 2017-12-19 | 2021-09-17 | Ykk株式会社 | Zipper teeth chain manufacturing device |
| CN112777286B (en) * | 2019-11-08 | 2022-07-19 | Ykk株式会社 | Component supply device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3892262B2 (en) * | 2001-10-01 | 2007-03-14 | Ｙｋｋ株式会社 | Space forming device for slide fastener chain |
| JP4064326B2 (en) * | 2003-09-26 | 2008-03-19 | Ｙｋｋ株式会社 | Slide fastener manufacturing equipment |
-
2016
- 2016-06-30 TW TW105120639A patent/TWI594709B/en active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI718660B (en) * | 2018-12-27 | 2021-02-11 | 日商Ｙｋｋ股份有限公司 | Slider installation device |
| CN111657633A (en) * | 2019-03-06 | 2020-09-15 | Ykk株式会社 | Slider assembling machine, slider manufacturing method, and pull-tab processing device |
| CN111657633B (en) * | 2019-03-06 | 2023-01-10 | Ykk株式会社 | Slider assembling machine, slider manufacturing method, and pull-tab processing device |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI594709B (en) | 2017-08-11 |
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