TW201743272A - Data processing device, data processing method, and data processing program - Google Patents
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Abstract
Description
本發明係有關於一種資料處理裝置、資料處理方法以及資料處理程式產品。 The present invention relates to a data processing apparatus, a data processing method, and a data processing program product.
自以往，在工廠，在發生設備故障等之在生產上之問題的情況，為了處理該問題，需要工廠之作業員從設備之顯示器或設備之外觀掌握所發生之問題的內容，並從手冊之內容或經驗預測問題之原因後，處理問題。可是，這種作業係對有經驗作業員之經驗的依賴度高，無法數值化、規則化，而對所發生之問題難迅速地採取適當的對策。因此，在故障檢修需要很長的時間。 In the past, in the factory, in the case of production problems such as equipment failure, in order to deal with this problem, the factory operator is required to grasp the contents of the problem from the appearance of the display or equipment of the equipment, and from the manual After the content or experience predicts the cause of the problem, the problem is dealt with. However, such operations are highly dependent on the experience of experienced operators, cannot be quantified and regularized, and it is difficult to quickly take appropriate countermeasures against the problems that occur. Therefore, it takes a long time to troubleshoot.
對這種課題，揭示一種系統(例如，專利文獻1~3)，該系統係在發生生產上之問題時，藉由利用所收集之設備的資料或過去的實績，向作業員提示問題的處理法，不必仰賴基於作業員之知識、經驗的判斷或檢索操作，就可處理問題。 For such a problem, a system (for example, Patent Documents 1 to 3) is disclosed which prompts the operator of the problem by using the data of the collected equipment or the past performance when the production problem occurs. The law can deal with problems without relying on the knowledge or experience of the operator or the retrieval operation.
專利文獻1：日本特開平7-7262號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 7-7262
專利文獻2：日本特開2007-272400號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2007-272400
專利文獻3：日本特開2015-152933號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2015-152933
在實現專利文獻1~3之系統的情況，需要以下之2種組合資訊。 In the case of implementing the systems of Patent Documents 1 to 3, the following two kinds of combination information are required.
(1)處理法 (1) Processing method
(2)資料之變化 (2) Changes in data
該「處理法」係對所發生之問題的處理法。問題係例如是生產線之停止等之生產上的問題。「資料之變化」係與問題相關聯之收集資料的變化。收集資料係在工廠所收集之資料。 This "processing method" is a method of dealing with the problems that occur. The problem is, for example, a problem in production such as the cessation of a production line. "Changes in data" are changes in the data collected in connection with the problem. The data collected is the information collected at the factory.
又，在清楚地了解問題之發生要因(以下只稱為「要因」)的情況，以與上述之「處理法」及「資料之變化」賦與對應的方式管理「要因」較佳。此外，因為「要因」係亦有無法清楚地了解的情況，所以「要因」之資訊不是必需。 In addition, in order to clearly understand the cause of the problem (hereinafter referred to as "the cause"), it is better to manage the "cause" in a manner corresponding to the "handling method" and "change in data" mentioned above. In addition, because the "cause" system also has a situation that cannot be clearly understood, the information of "cause" is not necessary.
在專利文獻1~3，未表示該組合資訊之有效的取得方法。在專利文獻1~3，以作業員使用鍵入手段來輸入該組合資訊，或預先準備該組合資訊為前提。 Patent Documents 1 to 3 do not show an effective method of obtaining the combined information. In Patent Documents 1 to 3, it is assumed that the operator inputs the combined information using the typing means or prepares the combined information in advance.
可是，若欲使用鍵入手段來輸入該組合資訊，很耗勞力時間。因此，作業員一面進行工廠的作業一面製作該組合資訊係合符合現實。另一方面，具有若不是作業員就難製作組合資訊的問題。 However, it is laborious to use the typing method to input the combined information. Therefore, it is realistic for the operator to make the combined information while performing the work of the factory. On the other hand, it is difficult to create a combined information if it is not an operator.
又，因為使生產線停止之要因與其處理法係根據工廠或設備而異，所以難一般化，而需要對各工廠或設備製作。即，預先準備該組合資訊亦困難。 Moreover, since the reason why the production line is stopped and the processing method differ depending on the factory or equipment, it is difficult to generalize, and it is necessary to manufacture each factory or equipment. That is, it is also difficult to prepare the combined information in advance.
本發明之主要目的在於作成在各工廠發生了生產 上之問題的情況，可高效率地儲存與該問題相關聯之收集資料的變化、及該問題的處理法。 The main purpose of the present invention is to produce production at each factory. In the case of the above problem, the change in the collected data associated with the problem and the processing of the problem can be efficiently stored.
本發明之資料處理裝置具有：指定請求部，係在工廠發生了生產上之問題的情況，向使用者請求指定對該問題的處理法；及資料庫登錄部，係以與和該問題相關聯之在該工廠所收集之收集資料之變化賦與對應的方式將因應於該指定請求部之請求藉該使用者所指定之處理法登錄於資料庫。 The data processing device of the present invention includes: a designation requesting unit that requests a user to specify a processing method for the problem when a problem occurs in production at the factory; and a database registration unit that is associated with the problem The change in the collected data collected at the factory is assigned to the database in response to the request of the designated requesting department by the processing method specified by the user.
在本發明，在發生了生產上之問題的情況，向使用者請求指定對該問題的處理法。而且，以與和問題相關聯之收集資料之變化賦與對應的方式將藉使用者所指定之處理法登錄於資料庫。因此，若依據本發明，在各工廠，可高效率地儲存與所發生之問題相關聯之收集資料的變化、及對問題的處理法。 In the present invention, in the case where a problem in production occurs, the user is requested to specify a processing method for the problem. Moreover, the method specified by the user is registered in the database in a manner corresponding to the change in the collected data associated with the question. Therefore, according to the present invention, changes in collected data associated with problems occurring and processing of problems can be efficiently stored in each factory.
11‧‧‧處理器 11‧‧‧ Processor
12‧‧‧記憶體 12‧‧‧ memory
13‧‧‧儲存裝置 13‧‧‧Storage device
14‧‧‧通訊裝置 14‧‧‧Communication device
15‧‧‧輸入裝置 15‧‧‧Input device
16‧‧‧顯示裝置 16‧‧‧ display device
100‧‧‧資料處理裝置 100‧‧‧ data processing device
101‧‧‧通訊處理部 101‧‧‧Communication Processing Department
102‧‧‧收集資料庫 102‧‧‧Collection database
103‧‧‧生產力管理部 103‧‧‧Productivity Management Department
104‧‧‧生產力資料庫 104‧‧‧Productivity Database
105‧‧‧要因分析部 105‧‧‧Dependence Analysis Department
106‧‧‧要因資訊資料庫 106‧‧‧Information database
107‧‧‧顯示處理部 107‧‧‧Display Processing Department
108‧‧‧要因資訊追加部 108‧‧‧Because of the Information Addition Department
109‧‧‧輸入處理部 109‧‧‧Input Processing Department
110‧‧‧手冊資料庫 110‧‧‧Manual Database
200‧‧‧收集資料伺服器裝置 200‧‧‧Collection of data server devices
300‧‧‧工廠生產線 300‧‧‧Factory production line
301‧‧‧設備 301‧‧‧ Equipment
302‧‧‧設備 302‧‧‧ Equipment
303‧‧‧設備 303‧‧‧ Equipment
304‧‧‧設備 304‧‧‧ Equipment
305‧‧‧設備 305‧‧‧ Equipment
401‧‧‧網路 401‧‧‧Network
402‧‧‧網路 402‧‧‧Network
第1圖係表示使用第1實施形態之資料處理裝置的處理程序之概要的圖。 Fig. 1 is a view showing an outline of a processing procedure using the data processing device of the first embodiment.
第2圖係表示第1實施形態之系統構成例的圖。 Fig. 2 is a view showing an example of the system configuration of the first embodiment.
第3圖係表示第1實施形態之資料處理裝置之硬體構成例的圖。 Fig. 3 is a view showing an example of the hardware configuration of the data processing device of the first embodiment.
第4圖係表示第1實施形態之資料處理裝置之功能構成例 的圖。 Fig. 4 is a view showing an example of the functional configuration of the data processing device of the first embodiment. Figure.
第5圖係表示提示第1實施形態之要因與處理法時之動作例的流程圖。 Fig. 5 is a flow chart showing an example of the operation in the case of the first embodiment and the processing method.
第6圖係表示第1實施形態之關於生產力的指標之例子的圖。 Fig. 6 is a view showing an example of an index of productivity in the first embodiment.
第7圖係表示第1實施形態之要因資訊資料庫之例子的圖。 Fig. 7 is a view showing an example of a factor information database of the first embodiment.
第8圖係表示第1實施形態之要因與處理法之提示例的圖。 Fig. 8 is a view showing an example of the cause and the processing method of the first embodiment.
第9圖係表示第1實施形態之將要因與處理法登錄於要因資訊資料庫時之動作例的流程圖。 Fig. 9 is a flowchart showing an example of an operation when the cause and the processing method of the first embodiment are registered in the subject information database.
第10圖係表示第1實施形態之伴隨模式切換之動作例的流程圖。 Fig. 10 is a flowchart showing an example of the operation of the mode switching in the first embodiment.
以下，使用圖，說明本發明之實施形態。在以下之實施形態的說明及圖面，附加相同之符號者，表示相同之部分或相當之部分。 Hereinafter, embodiments of the present invention will be described using the drawings. In the following description of the embodiments and the drawings, the same reference numerals are given to the same or equivalent parts.
第1實施形態 First embodiment
＊＊＊概要＊＊＊ ***summary***
在本實施形態，作為在工廠之生產上的問題，設想生產力降低至未滿臨限值。而且，在本實施形態，在生產力降低至未滿臨限值的情況，資料處理裝置請求使用者(例如，在工廠之作業員)指定對生產力之降低的處理法，以與和生產力之降低相關聯之在工廠所收集之收集資料之變化賦與對應 的方式將藉使用者所指定之處理法登錄於資料庫。 In the present embodiment, as a problem in the production of the factory, it is assumed that the productivity is lowered to the less than the threshold. Further, in the present embodiment, in the case where the productivity is lowered to the less than the threshold, the data processing apparatus requests the user (for example, the worker at the factory) to specify a treatment method for reducing the productivity, which is related to the decrease in productivity. The changes in the collected data collected by the company at the factory The way is to log in to the database by the processing method specified by the user.
第1圖表示使用本實施形態之資料處理裝置的處理程序之概要。 Fig. 1 is a view showing an outline of a processing procedure using the data processing device of the embodiment.
在本實施形態，如符號111所示，資料處理裝置產生關於在工廠之生產力的指標。接著，資料處理裝置分析關於生產力的指標後，抽出在與生產力之降低相關聯之收集資料之變化。然後，資料處理裝置係向使用者提示在收集資料之變化，並請求使用者指定對生產力之降低的處理法。 In the present embodiment, as indicated by reference numeral 111, the data processing apparatus generates an index regarding the productivity at the factory. Next, after analyzing the indicators of productivity, the data processing device extracts changes in the collected data associated with the decrease in productivity. The data processing device then prompts the user for changes in the collected data and requests the user to specify a treatment for the reduction in productivity.
具體而言，如符號112所示，向使用者提示問題發生時刻、發生處、內容以及影響時間，並請求指定對生產力之降低的處理法。「問題發生時刻」係生產力降低至未滿臨限值的時刻。在第1圖之例子，表示在2016年2月15日9時15分30秒生產力降低至未滿臨限值。又，「發生處」及「內容」係表示與生產力之降低相關聯之收集資料之變化。在第1圖之例子，在以工廠內之「設備A」所收集之收集資料，在生產力降低時「錯誤α之發生次數增加」。 Specifically, as indicated by symbol 112, the user is prompted with the time, occurrence, content, and influence time of the problem, and requests a process for specifying a reduction in productivity. "The moment of the problem" is the moment when productivity is reduced to below the threshold. In the example of Figure 1, it is shown that at 9:15:30 on February 15, 2016, productivity is reduced to below the threshold. Also, "occurrence" and "content" mean changes in the collected data associated with a decrease in productivity. In the example of the first figure, in the collection of data collected by the "equipment A" in the factory, the number of occurrences of the error α increases when the productivity is lowered.
又，「影響時間」係從生產力成為未滿臨限值至超過臨限值所需的時間。 Also, "impact time" is the time from when the productivity becomes below the threshold to when it exceeds the threshold.
使用者係對資料處理裝置指定對生產力之降低的處理法。此外，亦可作成資料處理裝置係在使用者指定處理法時，可利用已電子化的手冊。例如，資料處理裝置係在已電子化的手冊抽出記載「生產線1設備A」或「錯誤α」的項目，並向使用者提示所抽出之項目。在第1圖之例子，資料處理裝置抽出「5.4.2實施元件b之調整作業」，使用者係替代以手 輸入處理法「實施元件b之調整作業」，而引用「5.4.2實施元件b之調整作業」，來指定處理法。 The user specifies a method of processing the reduction in productivity for the data processing device. In addition, it is also possible to create a data processing device that utilizes an electronic manual when the user specifies the processing method. For example, the data processing device extracts an item describing "production line 1 device A" or "error α" in an electronic manual, and presents the extracted item to the user. In the example of Fig. 1, the data processing device extracts the "5.4.2 adjustment operation of the component b", and the user replaces the hand. The input processing method "adjustment operation of the component b" is performed, and the processing method is specified by referring to "5.4.2 Adjustment operation of the component b".
然後，資料處理裝置係將在生產力降低至未滿臨限值時所觀測之收集資料之變化(「設備A」、「錯誤α之發生次數增加」)與藉使用者所指定之處理法(「實施元件b之調整作業」)賦與對應的方式登錄於資料庫。 Then, the data processing device will change the collected data ("A", "increasing the number of occurrences of the error") and the processing method specified by the user when the productivity is reduced to the threshold. The adjustment operation of the implementation component b is assigned to the database in a corresponding manner.
結果，如第7圖之舉例表示所示，在資料庫，是資料的變化(「設備A」之錯誤α的發生次數增加」)與是處理法之「實施元件b的調整作業」被賦與對應。如第7圖所示，在使用者已知問題之發生要因的情況，使用者所指定之要因亦與資料的變化及處理法被賦與對應。關於第7圖將後述。 As a result, as shown in the example of Fig. 7, in the database, the change of the data (the increase in the number of occurrences of the error α of "Device A") and the "adjustment operation of the implementation element b" of the processing method are assigned. correspond. As shown in Fig. 7, in the case where the user knows the cause of the problem, the factor specified by the user is also associated with the change of the data and the processing method. The seventh figure will be described later.
又，亦可資料處理裝置係收集處理法之實施履歷(以下亦稱為操作履歷)，再利用時間戳記，以與處理法、及在資料之變化賦與對應的方式將所收集之實施履歷登錄於資料庫。 Further, the data processing device may be configured to collect the execution history of the processing method (hereinafter also referred to as an operation history), and then use the time stamp to register the collected execution history in a manner corresponding to the processing method and the change in the data. In the database.
在第1圖，如符號114所示，在設備A，進行「元件b之調整」與「設備A之再起動」。亦可資料處理裝置係以與資料的變化(「設備A」、「錯誤α之發生次數增加」)及藉使用者所指定之處理法(「實施元件b之調整作業」)賦與對應的方式將符號114所示之操作時刻與內容登錄於資料庫。 In Fig. 1, as shown by reference numeral 114, in the device A, "adjustment of the component b" and "restart of the device A" are performed. It is also possible to assign a corresponding method to the data processing device ("Device A", "increasing the number of occurrences of error α") and the processing method specified by the user ("Adjustment operation of component b") The operation time and content indicated by symbol 114 are registered in the database.
根據以上的程序，易將作業員在每天的業務之中所實施的事作為組合資訊儲存於資料庫，結果，即使是經驗淺的作業員亦可與有經驗之作業員一樣地解決問題。 According to the above procedure, it is easy to store the information carried out by the operator in the daily business as a combined information in the database, and as a result, even an experienced worker can solve the problem in the same manner as an experienced worker.
在以上，資料處理裝置係對使用者僅請求指定處 理法，但是亦可對使用者請求指定生產力之降低的要因。在使用者指定生產力之降低的要因的情況，如第7圖所示，以與處理法及在收集資料之變化賦與對應的方式將使用者所指定之要因登錄於資料庫。又，亦可以與要因、處理法以及在收集資料之變化賦與對應的方式將操作履歷登錄於資料庫。 In the above, the data processing device only requests the user to specify the place. The law, but can also request the user to specify the cause of the decrease in productivity. In the case where the user specifies the cause of the decrease in productivity, as shown in FIG. 7, the factor specified by the user is registered in the database in a manner corresponding to the processing method and the change in the collected data. Further, the operation history may be registered in the database in a manner corresponding to the cause, the processing method, and the change in the collected data.
＊＊＊構成的說明＊＊＊ ***Composed description***
第2圖係表示包含本實施形態之資料處理裝置100的系統構成例。 Fig. 2 is a view showing an example of a system configuration including the data processing device 100 of the present embodiment.
資料處理裝置100係產生關於在工廠生產線300之生產力的指標，並分析關於生產力的指標。而且，在生產力降低至未滿臨限值的情況，根據在生產力降低至未滿臨限值時所觀測之收集資料的變化來檢索資料庫，並向使用者提示所觀測之收集資料的變化與被賦與對應之要因及處理法。 The data processing device 100 generates an index on the productivity of the factory production line 300 and analyzes indicators regarding productivity. Moreover, in cases where productivity is reduced to below the threshold, the database is retrieved based on changes in the data collected as the productivity is reduced to below the threshold, and the user is prompted with changes in the observed data. It is assigned the corresponding cause and treatment.
又，資料處理裝置100係在資料庫未登錄對應之要因與處理法的情況，如第1圖所示，向使用者請求指定生產力之降低的要因與處理法。而且，以與收集資料之變化賦與對應的方式將使用者所指定之要因與處理法登錄於資料庫。 Further, in the case where the data processing device 100 does not register the corresponding factor and processing method, as shown in FIG. 1, the data processing device 100 requests the user to specify the factor and the processing method for reducing the productivity. Moreover, the factors and processing methods specified by the user are registered in the database in a manner corresponding to the change in the collected data.
資料處理裝置100所進行的動作係相當於資料處理方法。 The operation performed by the data processing device 100 corresponds to a data processing method.
設備301~設備305存在於工廠生產線300。此外，在第2圖，將設備設定成5個，但是設備之個數係無限制。各設備係與網路401連接，設備之運轉資料(錯誤資訊等)或在製品通過設備之間時藉感測器所產生之時間戳記等係為收集資料被儲存於收集資料伺服器裝置200。製品係在工廠生產線300所流通的物品。製品包含半成品、成品以及元件。 The device 301~device 305 are present in the factory production line 300. Further, in Fig. 2, the number of devices is set to five, but the number of devices is not limited. Each device is connected to the network 401, and the operating data (error information, etc.) of the device or the time stamp generated by the sensor when the product passes between the devices is stored in the collected data server device 200. The product is an item that is distributed in the factory production line 300. The article contains semi-finished products, finished products and components.
收集資料伺服器裝置200係經由網路402與資料處理裝置100連接。 The data collection server device 200 is connected to the data processing device 100 via the network 402.
第3圖表示資料處理裝置100之硬體構成例。又，第4圖表示資料處理裝置100之功能構成例。 FIG. 3 shows an example of the hardware configuration of the data processing device 100. Further, Fig. 4 shows an example of the functional configuration of the data processing device 100.
首先，參照第3圖，說明資料處理裝置100之硬體構成例。 First, an example of the hardware configuration of the data processing device 100 will be described with reference to Fig. 3 .
資料處理裝置100係包括與匯流排連接之處理器11、記憶體12、儲存裝置13、通訊裝置14、輸入裝置15以及顯示裝置16的電腦。 The data processing device 100 includes a processor 11 connected to the bus bar, a memory 12, a storage device 13, a communication device 14, an input device 15, and a display device 16.
處理器11係執行程式之CPU(Central Processing Unit)等。處理器11執行用以實現第4圖所示之通訊處理部101、生產力管理部103、要因分析部105、顯示處理部107、要因資訊追加部108以及輸入處理部109之功能的程式。這些程式被儲存裝置13所記憶。而且，這些程式係被下載至記憶體12，並藉處理器11依序執行。 The processor 11 is a CPU (Central Processing Unit) or the like that executes a program. The processor 11 executes a program for realizing the functions of the communication processing unit 101, the productivity management unit 103, the factor analysis unit 105, the display processing unit 107, the factor information adding unit 108, and the input processing unit 109 shown in FIG. These programs are memorized by the storage device 13. Moreover, these programs are downloaded to the memory 12 and executed by the processor 11 in sequence.
實現顯示處理部107及要因資訊追加部108的程式係相當於資料處理程式產品。 The program system that realizes the display processing unit 107 and the factor information adding unit 108 corresponds to a data processing program product.
在第3圖，在模式上表示處理器11執行程式之狀態。 In Fig. 3, the state of the program executed by the processor 11 is indicated in the mode.
又，儲存裝置13實現第4圖所示之收集資料庫102、生產力資料庫104、要因資訊資料庫106以及手冊資料庫110。 Further, the storage device 13 implements the collection database 102, the productivity database 104, the factor information database 106, and the manual database 110 shown in FIG.
記憶體12係例如是RAM(Random Access Memory)等。 The memory 12 is, for example, a RAM (Random Access Memory) or the like.
儲存裝置13係例如是快閃記憶體、HDD(Hard Disk Drive)等。 The storage device 13 is, for example, a flash memory, a HDD (Hard Disk Drive), or the like.
通訊裝置14係例如是通訊板等。 The communication device 14 is, for example, a communication board or the like.
輸入裝置15係例如是滑鼠、鍵盤等。 The input device 15 is, for example, a mouse, a keyboard, or the like.
顯示裝置16係例如是顯示器等。 The display device 16 is, for example, a display or the like.
參照第4圖，說明資料處理裝置100之功能構成例。 An example of the functional configuration of the data processing device 100 will be described with reference to Fig. 4 .
此外，第4圖之箭號的實線表示呼叫的關係，虛線之箭號表示處理模組與資料庫之間之資料的流動。 In addition, the solid line of the arrow of Fig. 4 indicates the relationship of the call, and the arrow of the dotted line indicates the flow of the data between the processing module and the database.
通訊處理部101係藉通訊裝置14從收集資料伺服器裝置200接收收集資料，再將所接收之收集資料儲存於收集資料庫102。收集資料係例如是設備之運轉資料(錯誤資訊、製程等待時間等)、根據感測器之製品的通過資料(包含在生產線上的特定地點之各製品的通過時刻)、設備之操作履歷以及電力資料。 The communication processing unit 101 receives the collected data from the collected data server device 200 by the communication device 14, and stores the received collected data in the collected database 102. The data to be collected is, for example, the operation data of the equipment (error information, process waiting time, etc.), the passage data of the products according to the sensor (the passage time of each product included in a specific place on the production line), the operation history of the equipment, and the electric power. data.
此外，通訊處理部101係儘可能即時地從收集資料伺服器裝置200接收收集資料，並將所接收之收集資料儲存於收集資料庫102。 Further, the communication processing unit 101 receives the collected data from the collected data server device 200 as soon as possible, and stores the received collected data in the collected data library 102.
生產力管理部103係利用收集資料庫102所儲存之收集資料來算出關於生產力的指標，並將所算出之指標儲存於生產力資料庫104。 The productivity management unit 103 calculates an indicator about productivity using the collected data stored in the collection database 102, and stores the calculated index in the productivity database 104.
生產力管理部103係例如作為關於生產力的指標，從根據感測器之製品的通過資料算出每單位時間的產量。 The productivity management unit 103 calculates the yield per unit time from the passage data of the product based on the sensor, for example, as an indicator of productivity.
要因分析部105係監視生產力資料庫104所儲存之關於生產力的指標。而且，要因分析部105係從收集資料庫102檢測出在生產力比臨限值更降低的時間點之收集資料的變化。然後，要因分析部105係以所檢測出之收集資料的變化為線索，從要因資訊資料庫106取得要因與處理法。然後，要因 分析部105，對顯示處理部107指示顯示所取得之要因與處理法。 The analysis unit 105 monitors the indicators of productivity stored in the productivity database 104. Further, the analysis unit 105 detects a change in the collected data at a time point when the productivity is lower than the threshold value from the collection database 102. Then, the analysis unit 105 obtains the cause and the processing method from the information database 106 by using the detected change of the collected data as a clue. Then, the cause The analysis unit 105 instructs the display processing unit 107 to display the acquired factors and processing methods.
或者，要因分析部105係對要因資訊追加部108指示要因、處理法以及收集資料的變化之組合的追加。 Alternatively, the analysis unit 105 is required to add a combination of the cause information, the processing method, and the change of the collected data to the factor information adding unit 108.
要因資訊資料庫106係以賦與對應之方式記憶以下之3種資訊。 The following three kinds of information should be memorized by the information database 106 in a corresponding manner.
．收集資料的變化(例如：設備A之錯誤α的發生次數增加、設備B附近之濕度降低等) . Changes in collected data (eg, the number of occurrences of error α of device A increases, the humidity near device B decreases, etc.)
．生產力之降低的要因 . The cause of the decrease in productivity
．對生產力之降低的處理法 . The treatment of the reduction of productivity
顯示處理部107係經由顯示裝置16向使用者提示顯示資訊。 The display processing unit 107 presents the display information to the user via the display device 16.
更具體而言，顯示處理部107係將藉要因分析部105所取得之要因資訊與處理法所示的顯示資訊輸出至顯示裝置16。 More specifically, the display processing unit 107 outputs the display information indicated by the factor information and the processing method acquired by the analysis unit 105 to the display device 16.
又，顯示處理部107係將對使用者請求指定生產力之降低的要因與處理法的顯示資訊輸出至顯示裝置16。進而，顯示處理部107係將藉要因資訊追加部108所抽出之已電子化的手冊之項目所示的顯示資訊輸出至顯示裝置16。 Further, the display processing unit 107 outputs a display information for requesting the user to specify the cause of the decrease in productivity and the processing method to the display device 16. Further, the display processing unit 107 outputs the display information indicated by the item of the electronic manual extracted by the information adding unit 108 to the display device 16.
要因資訊追加部108係在工廠之生產力降低至未滿臨限值的情況，根據來自要因分析部105的指示，經由顯示處理部107，向使用者請求指定生產力之降低的要因與處理法。亦可要因資訊追加部108係如第1圖所示，在向使用者請求指定生產力之降低的要因與處理法時，經由顯示處理部107，向使用者提示在收集資料的變化。又，亦可作成要因資 訊追加部108係在指定要因與處理法時可利用已電子化的手冊。 When the productivity of the information adding unit 108 is reduced to the less than the threshold, the information from the display processing unit 107 is requested by the display processing unit 107 to specify the factor and processing method for specifying the decrease in productivity. The information addition unit 108 may also present a change in the collected data to the user via the display processing unit 107 when requesting the user to specify the cause and the processing method for lowering the productivity as shown in FIG. 1 . Also, it can be used as a factor The information addition unit 108 is capable of utilizing an electronic manual when specifying the cause and the processing method.
又，要因資訊追加部108係將藉使用者所指定之要因及處理法、與在生產力降低時所觀測之收集資料的變化以賦與對應之方式登錄於要因資訊資料庫106。 Further, the information adding unit 108 registers the factor and the processing method specified by the user with the change of the collected data observed when the productivity is lowered, and registers the information in the information database 106.
此外，要因資訊追加部108係相當於指定請求部及資料庫登錄部。又，藉要因資訊追加部108所進行的動作係相當於指定請求處理及資料庫登錄處理。 Further, the cause information adding unit 108 corresponds to the designation requesting unit and the database registration unit. Further, the operation performed by the information addition unit 108 corresponds to the designation request processing and the database registration processing.
輸入處理部109係藉輸入裝置15受理來自使用者之輸入。 The input processing unit 109 accepts input from the user via the input device 15.
＊＊＊動作的說明＊＊＊ *** Description of action***
其次，說明本實施形態之資料處理裝置100的動作。 Next, the operation of the data processing device 100 of the present embodiment will be described.
在以下，首先，說明在生產力降低至未滿臨限值時資料處理裝置100向使用者提示指定要因與處理法的動作。接著，說明資料處理裝置100向使用者請求指定要因與處理法，並將藉使用者所指定之要因與處理法登錄於要因資訊資料庫106的動作。 In the following, first, the data processing apparatus 100 is presented to the user to specify the action of specifying the cause and the processing method when the productivity is lowered to the less than the threshold. Next, the data processing device 100 is requested to request the user to specify the cause and the processing method, and to register the cause and the processing method specified by the user in the information database 106.
第5圖係表示資料處理裝置100向使用者提示要因與處理法之動作的流程圖。 Fig. 5 is a flow chart showing the operation of the data processing device 100 to present the cause and the processing method to the user.
首先，通訊處理部101經由通訊裝置14從收集資料伺服器裝置200接收收集資料，並將所接收之收集資料儲存於收集資料庫102(步驟S101)。 First, the communication processing unit 101 receives the collected data from the collected data server device 200 via the communication device 14, and stores the received collected data in the collected data library 102 (step S101).
通訊處理部101係例如接收以下的收集資料。此外，通訊 處理部101係儘可能即時地從收集資料伺服器裝置200接收收集資料，並將所接收之收集資料儲存於收集資料庫102。 The communication processing unit 101 receives, for example, the following collected data. In addition, communication The processing unit 101 receives the collected data from the data collection server device 200 as soon as possible, and stores the received collected data in the collection database 102.
．設備之運轉資料(錯誤資訊、製程等待時間等) . Equipment operation data (error information, process waiting time, etc.)
．根據感測器之製品的通過資料(包含在生產線上的特定地點之各製品的通過時刻) . According to the passing data of the products of the sensor (including the passing time of each product at a specific place on the production line)
．設備之操作履歷 . Equipment operation history
．電力資料 . Power data
接著，生產力管理部103利用收集資料庫102之收集資料，算出關於生產力的指標，並將算出結果儲存於生產力資料庫104(步驟S102)。 Next, the productivity management unit 103 calculates an index on productivity using the collected data of the collection database 102, and stores the calculation result in the productivity database 104 (step S102).
生產力管理部103係作為關於生產力的指標，例如，利用根據感測器之製品的通過資料，算出每單位時間的產量(在1分鐘、10分鐘、1小時等之固定時間內的產量)。 The productivity management unit 103 is an index for productivity, and for example, the yield per unit time (the yield in a fixed time of 1 minute, 10 minutes, 1 hour, etc.) is calculated using the passage data of the product according to the sensor.
在生產力資料庫104，如在第6圖之例子所示，以時間序列管理關於生產力的指標。 In the productivity database 104, as shown in the example of Fig. 6, the indicators regarding productivity are managed in time series.
要因分析部105係監視生產力資料庫104所儲存之關於生產力的指標，在關於生產力的指標降低至未滿臨限值的情況，檢測出在收集資料庫102所記憶的收集資料之與生產力之降低相關聯之收集資料的變化(步驟S103)。要因分析部105係例如檢測出在生產力降低至未滿臨限值之時刻的正前5分鐘所觀測的變化(步驟S103)。 The analysis unit 105 monitors the productivity-related indicators stored in the productivity database 104, and detects the decrease in the productivity of the collected data stored in the collection database 102 in the case where the indicator regarding the productivity is lowered to the less than the threshold. The change in the associated collected data (step S103). The analysis unit 105 detects, for example, a change observed in the first 5 minutes before the time when the productivity is lowered to the less than the threshold (step S103).
更具體而言，要因分析部105係可能如專利文獻3(特開2015-152933)的段落0047與段落0048所示，評估對關於生產力之指標的貢獻度，來檢測出與生產力之降低相關聯之收集 資料的變化。 More specifically, the factor analysis section 105 may evaluate the contribution to the productivity index as shown in paragraphs 0047 and 0048 of Patent Document 3 (JP-A-2015-152933) to detect a decrease in productivity. Collection Changes in information.
接著，要因分析部105從要因資訊資料庫106，以在步驟S103所檢測出之收集資料的變化為線索，取得要因與處理法(步驟S104)。然後，要因分析部105對顯示處理部107指示顯示取得結果。 Next, the analysis unit 105 acquires the factor and the processing method from the factor database 106 with the change of the collected data detected in step S103 as a clue (step S104). Then, the analysis unit 105 instructs the display processing unit 107 to display the acquisition result.
若要因分析部105從要因資訊資料庫106無法取得要因與處理法，資料處理裝置100係結束處理。或者，亦可要因分析部105向顯示處理部107指示僅顯示所檢測出之收集資料的變化。 If the analysis unit 105 cannot obtain the cause and the processing method from the factor information database 106, the data processing device 100 ends the processing. Alternatively, the analysis unit 105 may instruct the display processing unit 107 to display only the change of the detected collected data.
第7圖表示要因資訊資料庫105之動作例。在第7圖，當作在步驟S103作為收集資料的變化，取得「設備A之錯誤α的發生次數增加」。要因分析部105係以「設備A之錯誤α的發生次數增加」為線索，檢索要因資訊資料庫106，而取得與「設備A之錯誤α的發生次數增加」被賦與對應的要因及處理法。在第7圖之例子，要因分析部105係作為要因，取得「設備A之元件b的劣化所造成的錯誤常發生」，作為處理法，取得「實施元件b之調整作業」。 Fig. 7 shows an example of the action of the information base 105. In Fig. 7, as a change in the collected data in step S103, "the number of occurrences of the error α of the device A is increased". The analysis unit 105 searches for the factor database 106 and uses the information source database 106 to obtain the corresponding factor and processing method corresponding to "the number of occurrences of the error A of the device A is increased". . In the example of the seventh embodiment, the analysis unit 105 is required to obtain "the error caused by the deterioration of the component b of the device A", and the "adjustment operation of the component b" is obtained as a processing method.
接著，顯示處理部107向使用者提示在步驟S10‘4所取得之要因與處理法所記述的顯示資訊(步驟S105)。 Next, the display processing unit 107 presents the user with the display information described in the factor and the processing method acquired in step S10'4 (step S105).
例如，顯示處理部107係向使用者提示在第8圖所舉例表示的顯示資訊。 For example, the display processing unit 107 presents the display information exemplified in FIG. 8 to the user.
第9圖係表示資料處理裝置100向使用者請求指定要因與處理法，並將藉使用者所指定之要因與處理法登錄於要因資訊資料庫106之動作的流程圖。 Fig. 9 is a flow chart showing the operation of the data processing device 100 to request the user to specify the cause and the processing method, and to register the cause and the processing method specified by the user in the information database 106.
在步驟S103，在要因分析部105檢測出與生產力之降低相關聯之收集資料的變化時，要因分析部105係對所檢測出之收集資料的變化，向要因資訊追加部108指示追加對要因資訊資料庫106的記錄(步驟S111)。 In step S103, when the analysis unit 105 detects a change in the collected data associated with the decrease in productivity, the analysis unit 105 instructs the information addition unit 108 to add the dependent information to the change of the detected collected data. The record of the database 106 (step S111).
要因資訊追加部108係經由顯示處理部107，向使用者請求指定要因與處理法(步驟S112)。 The information addition unit 108 requests the user to specify the cause and the processing method via the display processing unit 107 (step S112).
在此時，亦可要因資訊追加部108係經由顯示處理部107，向使用者提示手冊資料庫110之已電子化的手冊。例如，要因資訊追加部108係以使用者可選擇之方式編輯已電子化的手冊或電子程序書之章、節、項、表等的項目。具體而言，要因資訊追加部108係從已電子化的手冊或電子程序書之章、節、項、表等的項目，抽出在步驟S103所檢測出之與收集資料之變化相關的要因與處理法。而且，要因資訊追加部108係經由顯示處理部107，向使用者提示所抽出之要因與處理法的列表。 At this time, the information adding unit 108 may present the electronic manual of the manual database 110 to the user via the display processing unit 107. For example, the information adding unit 108 edits items such as chapters, sections, items, tables, and the like of an electronic manual or an electronic program book in a user selectable manner. Specifically, the information addition unit 108 extracts the factors and processes related to the change of the collected data detected in step S103 from the items of the electronic manual or the electronic program chapter, section, item, table, and the like. law. Further, the information addition unit 108 presents the list of the factors and processing methods extracted to the user via the display processing unit 107.
此外，亦可在第5圖之步驟S103在檢測出複數個收集資料之變化的情況，在步驟S113，使使用者指定哪一個變化正確。藉由作成依此方式，可提高要因檢測的精度。可是，因為使用者之勞力時間增加，所以此作業不是必需。 Further, in the case where the change of the plurality of collected data is detected in step S103 of Fig. 5, the user is allowed to specify which one of the changes is correct in step S113. By doing this, the accuracy of the cause detection can be improved. However, this operation is not required because the user's labor time increases.
又，作為進一步的輸入手段，生產設備本身具備透過生產設備之使用者介面，從故障的狀況，顯示用以解決故障之複數種處理的選擇項。使用者係根據該功能之導引，輸入處理的內容。關於此作業內容之輸入內容，亦可資料處理裝置100的要因資訊追加部108係作為步驟S112與步驟S113的程序使其同 步。即，與故障之處理作業平行地進行該選擇作業。 Further, as a further input means, the production facility itself has a user interface through the production equipment, and displays a selection of a plurality of types of processing for solving the failure from the state of the failure. The user inputs the processed content according to the guidance of the function. The input information of the content of the work may be the same as the program of step S112 and step S113. step. That is, the selection operation is performed in parallel with the processing of the failure.
使用者係例如在對引起生產力之降低之故障的處理結束的時間點，使用輸入裝置15，指定要因與處理法(步驟S113)。 The user specifies the cause and the processing method using the input device 15 at the time when the processing for causing the failure of the productivity is ended, for example (step S113).
如上述所示，在被提示從已電子化的手冊或電子程序書所抽出之要因與處理法的列表的情況，使用者係例如藉按一下動作從列表指定要因與處理法。依此方式，藉由利用已電子化的手冊等，使用者可省去以手輸入要因或處理法。 As described above, in the case where a list of factors and processing methods extracted from an electronic manual or an electronic program is presented, the user specifies the cause and the processing method from the list by, for example, pressing the action. In this way, by using an electronic manual or the like, the user can omit the input of the cause or the treatment by hand.
此外，亦可在要因不明的情況，使用者不指定要因資訊。 In addition, the user may not specify the cause information if the cause is unknown.
最後，要因資訊追加部108對要因資訊資料庫106追加記述藉使用者所指定之要因及處理法、與在第5圖之步驟S103所檢測出之收集資料之變化的記錄(步驟S114)。 Finally, the information adding unit 108 adds a record of the factor and processing method specified by the user and the change of the collected data detected in step S103 of FIG. 5 to the information database 106 (step S114).
此外，在步驟S113在使用者藉按一下動作從列表指定要因與處理法的情況，要因資訊追加部108係產生對所指定之要因或處理法的連結，並對要因資訊資料庫106追加記述所產生之連結與在第5圖之步驟S103所檢測出之收集資料之變化的記錄。 Further, in step S113, when the user specifies the cause and the processing method from the list by clicking the action, the information adding unit 108 generates a link to the specified factor or processing method, and adds a description to the information database 106. A record of the resulting link and the change in the collected data detected in step S103 of FIG.
又，亦可要因資訊追加部108係如在第1圖之例子所示，從收集資料庫102取得對設備之處理法的實施履歷(操作履歷)。而且，亦可要因資訊追加部108係追加記述要因與處理法以及收集資料之變化的記錄。此外，關於此操作履歷，亦可要因資訊追加部108係使使用者確認是否是正確的操作履歷。藉由作成依此方式，可提高處理法的精度。可是，因為使用者之勞力時間增加，所以此作業不是必需。 In addition, the information addition unit 108 may acquire an execution history (operation history) of the processing method of the device from the collection database 102 as shown in the example of FIG. 1 . Further, the information addition unit 108 may additionally record the changes in the cause and the processing method and the collected data. Further, regarding the operation history, the information addition unit 108 may cause the user to confirm whether or not the operation history is correct. By doing this, the accuracy of the processing method can be improved. However, this operation is not required because the user's labor time increases.
此外，在第10圖表示將第5圖之流程圖與第9圖之流程圖統合的流程圖。 Further, Fig. 10 is a flow chart showing the integration of the flowchart of Fig. 5 and the flowchart of Fig. 9.
步驟S101~S105係與第5圖所示者相同。 Steps S101 to S105 are the same as those shown in Fig. 5.
又，步驟S111~S114係與第9圖所示者相同。 Further, steps S111 to S114 are the same as those shown in Fig. 9.
在步驟S115，要因分析部105係選擇動作模式。具體而言，要因分析部105係判定是否在步驟S103所檢測出之收集資料之變化被登錄於要因資訊資料庫106。在收集資料之變化被登錄於要因資訊資料庫106的情況，作為學生模式，選擇第5圖之步驟S104以後的處理。另一方面，在收集資料之變化未被登錄於要因資訊資料庫106的情況，要因分析部105係作為教師模式，選擇第9圖之步驟S111以後的處理。 In step S115, the factor analysis unit 105 selects an operation mode. Specifically, the analysis unit 105 determines whether or not the change in the collected data detected in step S103 is registered in the factor information database 106. When the change of the collected data is registered in the information database 106, the processing in step S104 of FIG. 5 is selected as the student mode. On the other hand, when the change of the collected data is not registered in the information database 106, the analysis unit 105 selects the processing in step S111 and subsequent steps in the ninth diagram.
此外，在以上，在第5圖及第10圖之步驟S103，將「關於生產力的指標降低至未滿臨限值」作為觸發器，進行步驟S104以後的處理或步驟S115以後的處理，但是亦可作成將在工廠生產發生如以下所舉例表示之問題作為觸發器，進行步驟S104以後的處理或步驟S115以後的處理。 In addition, in the above-described steps S103 of FIG. 5 and FIG. 10, the "indicator of the productivity is lowered to the less than the threshold" is used as a trigger, and the process of step S104 and subsequent steps or the process of step S115 and subsequent steps are performed, but It is possible to perform a process of step S104 and subsequent steps or a process of step S115 and subsequent steps in which a problem as exemplified below is generated in the factory production.
．已實施設備之操作的情況(例如：已實施設備之停止操作) . The operation of the device has been implemented (for example: the device has been stopped)
．設備已發行事件的情況(例如：設備已發行因缺元件而停止的事件) . The event that the device has been issued (for example, an event has been issued that the device has been released due to missing components)
．從電力資料偵測到設備之停止的情況(例如：設備之耗電力(電流)值低於臨限值) . Detection of the stop of the device from the power data (for example, the power consumption (current) value of the device is below the threshold)
此外，根據生產線之各設備的處理時間是不平衡，認為發生製程等待而設備停止。因為認為那種情況係在已停止之設備本身沒有問題，所以認為藉由將關於製程等待的資 訊組合，作成可僅將真正的問題當作觸發器來處理。 In addition, the processing time of each device according to the production line is unbalanced, and it is considered that the process waits and the device stops. Because it is considered that the situation is no problem in the equipment that has been stopped, so it is considered that by waiting for the process The combination of messages can be made by treating only the real problem as a trigger.
又，亦可作成對工具機等之動作多的設備，利用相機，以影像取得設備的狀況，僅保留如上述所示之觸發器之周邊時間的影像。藉由作成依此方式，能以影像保留發生問題時的狀況(要因)與對問題之物理性的處理法。 Further, it is also possible to create a device having a large number of operations such as a machine tool, and to use the camera to capture the image of the device as shown above, and to retain only the image of the peripheral time of the trigger as described above. By doing this, it is possible to preserve the situation (cause) when the problem occurs and the physical processing of the problem.
＊＊＊實施形態之效果＊＊＊ *** Effect of implementation ***
在本實施形態，在發生生產上之問題的情況，向使用者請求指定對該問題的處理法。而且，以與和問題相關聯之收集資料之變化賦與對應的方式將藉使用者所指定之處理法登錄於資料庫。因此，若依據本發明，可在各工廠高效率地儲存和問題相關聯之收集資料的變化、及對問題的處理法。 In the present embodiment, in the case where a production problem occurs, the user is requested to specify a processing method for the problem. Moreover, the method specified by the user is registered in the database in a manner corresponding to the change in the collected data associated with the question. Therefore, according to the present invention, it is possible to efficiently store changes in the collected data associated with the problem and the processing of the problem in each factory.
＊＊＊硬體構成之說明＊＊＊ *** Description of the hardware composition***
最後，補充說明資料處理裝置100的硬體構成。 Finally, the hardware configuration of the data processing device 100 will be supplemented.
在儲存裝置13，係除了記憶實現通訊處理部101、生產力管理部103、要因分析部105、顯示處理部107、要因資訊追加部108以及輸入處理部109(以下將這些總稱為「部」)之功能的程式以外，亦記憶OS(Operating System)。 In the storage device 13, the memory realization communication processing unit 101, the productivity management unit 103, the factor analysis unit 105, the display processing unit 107, the factor information addition unit 108, and the input processing unit 109 (hereinafter collectively referred to as "parts") are used. In addition to the function program, the OS (Operating System) is also memorized.
而且，藉處理器11執行OS之至少一部分。 Moreover, at least a portion of the OS is executed by the processor 11.
處理器11係一面執行OS之至少一部分，一面執行實現「部」之功能的程式。 The processor 11 executes a program that realizes the function of the "part" while executing at least a part of the OS.
在第3圖，圖示一個處理器，但是亦可資料處理裝置100具備複數個處理器。 In Fig. 3, one processor is illustrated, but the data processing apparatus 100 may be provided with a plurality of processors.
又，表示「部」之處理的結果之資訊或資料或信號值或變數值被記憶於記憶體12、儲存裝置13或處理器11內的暫存器 或快取記憶體。 Further, the information or the data or the signal value or the variable value indicating the result of the processing of the "part" is memorized in the memory 12, the storage device 13, or the register in the processor 11. Or cache memory.
又，亦可實現「部」之功能的程式被記憶於磁碟、軟碟、光碟、小型光碟(compact disc)、藍光(登錄商標)光碟、DVD等之可移動式記憶媒體。 Moreover, a program that can realize the function of "part" can be memorized in a removable memory medium such as a magnetic disk, a floppy disk, a compact disk, a compact disc, a Blu-ray (registered trademark) disc, or a DVD.
又，亦可將「部」解讀成「電路」或「步驟」或「程序」或「處理」。 Also, "parts" can be interpreted as "circuits" or "steps" or "programs" or "processes".
又，亦可資料處理裝置100係藉邏輯IC(Integrated Circuit)、GA(Gate Array)、ASIC(Application Specific Integrated Circuit)、FPGA(Field-Programmable Gate Array)之電子電路所實現。 Further, the data processing device 100 may be implemented by an electronic circuit such as a logic circuit (Integrated Circuit), a GA (Gate Array), an ASIC (Application Specific Integrated Circuit), or an FPGA (Field-Programmable Gate Array).
在此情況，「部」係分別作為電子電路的一部分所實現。 In this case, the "parts" are implemented as part of an electronic circuit.
此外，亦可將處理器及該電子電路總稱為處理電路。 In addition, the processor and the electronic circuit may also be collectively referred to as a processing circuit.
100‧‧‧資料處理裝置 100‧‧‧ data processing device
101‧‧‧通訊處理部 101‧‧‧Communication Processing Department
102‧‧‧收集資料庫 102‧‧‧Collection database
103‧‧‧生產力管理部 103‧‧‧Productivity Management Department
104‧‧‧生產力資料庫 104‧‧‧Productivity Database
105‧‧‧要因分析部 105‧‧‧Dependence Analysis Department
106‧‧‧要因資訊資料庫 106‧‧‧Information database
107‧‧‧顯示處理部 107‧‧‧Display Processing Department
108‧‧‧要因資訊追加部 108‧‧‧Because of the Information Addition Department
109‧‧‧輸入處理部 109‧‧‧Input Processing Department
110‧‧‧手冊資料庫 110‧‧‧Manual Database
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| JP3744527B2 (en) * | 2004-06-07 | 2006-02-15 | オムロン株式会社 | Process management device, process management method, process management program, and recording medium recording the program |
| JP4782497B2 (en) * | 2005-07-14 | 2011-09-28 | パナソニック株式会社 | Operation analysis device, production facility, operation analysis method and program |
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