TW201726259A - Adjustable spray nozzle device that reduces errors of flow quantity control to decrease chance of non-uniform dyeing - Google Patents
Adjustable spray nozzle device that reduces errors of flow quantity control to decrease chance of non-uniform dyeing Download PDFInfo
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- TW201726259A TW201726259A TW105111023A TW105111023A TW201726259A TW 201726259 A TW201726259 A TW 201726259A TW 105111023 A TW105111023 A TW 105111023A TW 105111023 A TW105111023 A TW 105111023A TW 201726259 A TW201726259 A TW 201726259A
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- outer cylinder
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
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Abstract
Description
本發明係關於一種噴嘴裝置,特別是一種應用在染布機上的可調式噴嘴結構,用於對織物在缸內進行染色,屬於紡織行業技術領域。 The invention relates to a nozzle device, in particular to an adjustable nozzle structure applied to a dyeing machine for dyeing a fabric in a cylinder, and belongs to the technical field of the textile industry.
現有的染布機均包含噴嘴及儲布槽等結構,使布匹以連續迴圈的方式於染布機內行走。當布匹進入松式布缸後,會經過滾筒,之後便會經過水噴嘴。噴嘴進水裝置位於噴嘴上方,為水噴嘴供水,令水噴嘴能夠將織物變濕,織物亦可利用其水力向前推進。但是,由於不同的工藝和織物材料的問題,布缸的單一水流量和速度能夠對不同織物染色時產生與預期不同的效果,並產生折色痕,浪費整缸的染料及耗能,最終令使用者得不償失。因此,有印染廠會利用染機程式設計,控制水量,並以相對的工藝作出調整,從而達到預期染色的效果,減少折色痕的出現。 The existing dyeing machines include a nozzle and a storage tank, and the like, so that the cloth walks in the dyeing machine in a continuous loop. When the cloth enters the loose cloth cylinder, it passes through the drum and then passes through the water nozzle. The nozzle water inlet device is located above the nozzle to supply water to the water nozzle, so that the water nozzle can wet the fabric, and the fabric can also advance with its hydraulic force. However, due to the problems of different processes and fabric materials, the single water flow rate and speed of the cloth cylinder can produce different effects as expected when dyeing different fabrics, and produce color-changing marks, waste the dye and energy consumption of the whole cylinder, and finally Users are not worth the candle. Therefore, there are printing and dyeing factories that use dyeing machine programming to control the amount of water and make adjustments in relative processes to achieve the desired dyeing effect and reduce the occurrence of discoloration marks.
然而,上述的系統卻存在一些隱患。過份依賴程式設計的流量控制只能解決問題的表面,未能解決問題的實質,因只利用程式設計而作出的流量控制,染液速度仍有相當大的誤差,若未能精準控制流量,對於染液流量敏感的織物種類如化學纖維布,仍常會因為染液速度過慢或過快,導致染色不均。若要避免問題出現,有必要多加一種以中央處理器程式設計以外的方式去控制流量,為進一步將以上技術改良,特提出本發明申請。 However, the above system has some hidden dangers. Excessively relying on programmatic flow control can only solve the problem surface, failing to solve the problem. Because of the flow control made by only programming, there is still a considerable error in the dyeing speed. If the flow rate is not accurately controlled, For fabrics sensitive to dye flow, such as chemical fiber cloth, it is often because the dyeing speed is too slow or too fast, resulting in uneven dyeing. In order to avoid problems, it is necessary to add a method other than the design of the central processing unit to control the flow. In order to further improve the above technology, the present invention is specifically filed.
本發明申請的主要目的是為了彌補現有技術上的不足,提供一種可調式噴嘴裝置,利用該裝置,直接以人手自由調節噴嘴間隙,從而控制噴嘴的水流量及速度,將流量控制的誤差降得更低,減少染色不均的機會,令使用者即使面對流量敏感的織物種類,仍然獲得滿意及預期的效果。 The main purpose of the application of the present invention is to make up for the deficiencies of the prior art, and to provide an adjustable nozzle device, which can directly adjust the nozzle gap by hand, thereby controlling the water flow rate and speed of the nozzle, and reducing the error of the flow control. Lower, reducing the chance of uneven dyeing, allowing users to achieve satisfactory and expected results even in the face of flow-sensitive fabric types.
具體來說,本發明申請所述的可調式噴嘴裝置,包括相互之間留有一定空隙的噴嘴本體和外筒體,還包括相互連接的驅動裝置和連接裝置,連接裝置與外筒體連接,驅動裝置帶動連接裝置運動,連接裝置帶動外筒體移動,調節噴嘴本體和外筒體之間的噴嘴間隙,從而調節噴嘴大小。 Specifically, the adjustable nozzle device of the present application includes a nozzle body and an outer cylinder that have a certain gap between each other, and further includes a driving device and a connecting device connected to each other, and the connecting device is connected to the outer cylinder. The driving device drives the connecting device to move, the connecting device drives the outer cylinder to move, adjusts the nozzle gap between the nozzle body and the outer cylinder, thereby adjusting the nozzle size.
進一步的,所述的可調式噴嘴裝置,噴嘴本體和外筒體均為空心筒狀結構,噴嘴本體和外筒體之間具有環狀的噴嘴間隙,所述驅動裝置可在直線上做前進或後退的運動,驅動裝置帶動連接裝置移動,連接裝置帶動外筒體移動,調節外筒體與噴嘴本體的噴嘴間隙,從而調節噴嘴大小。 Further, the adjustable nozzle device, the nozzle body and the outer cylinder are both hollow cylindrical structures, and an annular nozzle gap is formed between the nozzle body and the outer cylinder, and the driving device can advance in a straight line or In the backward movement, the driving device drives the connecting device to move, the connecting device drives the outer cylinder to move, adjusts the nozzle gap between the outer cylinder and the nozzle body, thereby adjusting the nozzle size.
進一步的,所述驅動裝置包括螺桿,螺桿的末端設有螺帽,旋轉螺桿可使螺桿沿螺帽的軸線做直線上的前後移動,螺桿外套有軸鎖,螺桿可帶動軸鎖前後移動,軸鎖與連接裝置連接,帶動連接裝置移動。 Further, the driving device comprises a screw, and the end of the screw is provided with a nut. The rotating screw can move the screw forward and backward along the axis of the nut. The screw sleeve has a shaft lock, and the screw can drive the shaft lock to move back and forth. The lock is connected to the connecting device to drive the connecting device to move.
更進一步的,所述螺桿上具有環形的凹槽,軸鎖包括夾板和與夾板相連的連桿,夾板分兩部分,通過螺栓連接在一起,位於凹槽內,螺桿移動可帶動夾板移動,每部分夾板分別設有連桿,連桿與連接裝置連接,帶動連接裝置移動。 Further, the screw has an annular groove, and the shaft lock comprises a clamping plate and a connecting rod connected to the clamping plate. The clamping plate is divided into two parts and is connected by bolts, and is located in the groove, and the screw movement can drive the clamping plate to move, each Some of the splints are respectively provided with connecting rods, and the connecting rods are connected with the connecting device to drive the connecting device to move.
再進一步的,所述連接裝置包括與軸鎖連接的擺動桿,擺動桿連接拉桿,拉桿通過拉板固定於外筒體,軸鎖的移動帶動擺動桿,擺動桿依次帶動拉桿和拉板,從而帶動外筒體移動。 Further, the connecting device includes a swinging rod connected to the shaft lock, and the swinging rod is connected to the pulling rod. The pulling rod is fixed to the outer cylinder body through the pulling plate, and the movement of the shaft lock drives the swinging rod, and the swinging rod sequentially drives the pulling rod and the pulling plate, thereby Drive the outer cylinder to move.
再進一步的,所述擺動桿、拉桿和拉板均為兩個,分別位於外筒體外對稱的兩側,保證外筒體移動的穩定與平衡。 Further, the swinging rod, the pulling rod and the pulling plate are two, respectively located on two sides of the outer tube symmetrical, ensuring the stability and balance of the movement of the outer cylinder.
再進一步的,所述的可調式噴嘴裝置還包括支撐板,支撐板與擺動桿連接用於支撐擺動桿。 Still further, the adjustable nozzle device further includes a support plate coupled to the swing rod for supporting the swing rod.
進一步的,所述可調式噴嘴裝置還包括設置在外筒體外用於使外筒體保持直線移動的滑動套。 Further, the adjustable nozzle device further includes a sliding sleeve disposed outside the outer cylinder for keeping the outer cylinder linearly moved.
進一步的,所述可調式噴嘴裝置還包括用於參照外筒體移動度的刻度板。 Further, the adjustable nozzle device further includes a scale plate for referring to the degree of movement of the outer cylinder.
更進一步的,所述刻度板上具有刻度,且設置在擺動桿下方,擺動桿的前進或後退的長度可通過對比刻度板得到,便於控制外筒體 移動的程度。 Further, the scale plate has a scale and is disposed under the swinging rod, and the length of the forward or backward movement of the swinging rod can be obtained by comparing the scale plate, thereby facilitating control of the outer cylinder The extent of movement.
進一步的,所述外筒體及滑動套之間設有密封圈防止漏水。 Further, a sealing ring is arranged between the outer cylinder and the sliding sleeve to prevent water leakage.
本發明申請所述的可調式噴嘴裝置,直接以人手操作螺桿的旋轉,順時或逆時方向,自由調節噴嘴間隙的大小。螺桿連接著軸鎖,軸鎖連接著擺動桿,而擺動桿是通過拉桿及拉板連接著外筒體,所以螺桿與外筒體的移動方向是一致的。 The adjustable nozzle device of the present invention directly adjusts the size of the nozzle gap by directly rotating the screw by hand, in a timely or reverse direction. The screw is connected with the shaft lock, the shaft lock is connected with the swing rod, and the swing rod is connected to the outer cylinder through the pull rod and the pull plate, so the moving direction of the screw and the outer cylinder is the same.
本發明申請所述的可調式噴嘴裝置,通過軸鎖控制由支撐板支撐著的擺動桿,而擺動桿會根據螺桿的旋轉方向,以拉桿和拉板,控制外筒體沿著滑動套前後移位,增大或減少噴嘴間隙距離2至6毫米,從而控制噴嘴的水流量及速度,加上適當的流量程式設計,將流量控制的誤差降得更低,減少染色不均的機會,令用家即使面對對流量敏感的織物種類,仍然做到滿意及預期的效果,而且使用者能夠增加布匹種類,增加其染廠收入。 The adjustable nozzle device according to the application of the present invention controls the swinging rod supported by the support plate through the shaft lock, and the swinging rod controls the outer cylinder to move back and forth along the sliding sleeve according to the rotating direction of the screw and the pulling rod and the pulling plate. Increase or decrease the nozzle gap distance by 2 to 6 mm to control the water flow rate and speed of the nozzle, plus appropriate flow programming to reduce the error of flow control and reduce the chance of uneven dyeing. Even in the face of the types of fabrics that are sensitive to flow, the home is still satisfied and expected, and the user can increase the type of cloth and increase the income of the dyeing factory.
1‧‧‧螺桿 1‧‧‧ screw
2‧‧‧噴嘴間隙 2‧‧‧Nozzle gap
3‧‧‧軸鎖 3‧‧‧Axis lock
4‧‧‧支撐板 4‧‧‧Support board
5‧‧‧外筒體 5‧‧‧Outer cylinder
6‧‧‧滑動套 6‧‧‧Sliding sleeve
7‧‧‧拉桿 7‧‧‧ lever
8‧‧‧密封圈 8‧‧‧ sealing ring
9‧‧‧噴嘴外殼 9‧‧‧Nozzle housing
10‧‧‧拉板 10‧‧‧ pull board
11‧‧‧擺動桿 11‧‧‧swing rod
12‧‧‧噴嘴本體 12‧‧‧Nozzle body
13‧‧‧噴嘴進水位 13‧‧‧Nozzle inlet level
14‧‧‧刻度板 14‧‧‧ scale board
15‧‧‧外筒體 15‧‧‧Outer cylinder
圖1是本發明申請實施例的側視圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a side elevational view of an embodiment of the present application.
圖2是本發明申請實施例的剖視圖。 Figure 2 is a cross-sectional view of an embodiment of the present application.
圖3是本發明申請實施例的立體圖。 Figure 3 is a perspective view of an embodiment of the present application.
以下結合附圖,對本發明申請所述的技術內容進行非限制性地說明,目的是為了公眾更好地理解所述技術方案。 The technical content described in the present application is described below in conjunction with the accompanying drawings, and the purpose is to better understand the technical solution for the public.
如圖1-3所示,本發明申請所述的可調式噴嘴裝置,包括噴嘴本體12和外筒體15,均為空心筒狀結構,噴嘴本體12位於噴嘴外殼9內,噴嘴外殼9上開有噴嘴進水位15,噴嘴本體12和外筒體15之間具有環狀的噴嘴間隙2,所述驅動裝置包括螺桿1,螺桿1的末端設有螺帽5,旋轉螺桿1可使螺桿1沿螺帽5的軸線做直線上的前後移動,螺桿1外套有軸鎖3,所述螺桿1上具有環形的凹槽(圖中未示出),軸鎖包括夾板和與夾板相連的連桿,夾板分兩部分,通過螺栓連接在一起,位於凹槽內,每部分夾板分別設有連桿,連桿與擺動桿11連接,擺動桿11連接拉桿10,拉桿10通過拉板7固定於外筒體15,軸鎖3的移動帶動擺動桿11,擺動 桿11依次帶動拉桿10和拉板7,從而帶動外筒體15移動,所述擺動桿、拉桿和拉板均為兩個,分別位於外筒體外對稱的兩側,保證外筒體移動的穩定與平衡,所述的可調式噴嘴裝置還包括支撐板4,支撐板4與擺動桿11連接用於支撐擺動桿11,所述可調式噴嘴裝置還包括設置在外筒,15外用於使外筒體15保持直線移動的滑動套6,外筒體15和滑動套6之間設有密封圈8防止漏水,所述可調式噴嘴裝置還包括用於參照外筒體移動度的刻度板14,刻度板上具有刻度,且設置在擺動桿11下方,擺動桿11的前進或後退的長度可通過對比刻度板14得到,便於控制外筒體15移動的程度。 As shown in FIG. 1-3, the adjustable nozzle device of the present application includes a nozzle body 12 and an outer cylinder 15, both of which are hollow cylindrical structures. The nozzle body 12 is located in the nozzle housing 9, and the nozzle housing 9 is opened. There is a nozzle inlet water level 15, an annular nozzle gap 2 between the nozzle body 12 and the outer cylinder body 15, the driving device comprises a screw 1, the end of the screw 1 is provided with a nut 5, and the rotating screw 1 can make the screw 1 along The axis of the nut 5 is moved back and forth in a straight line, and the screw 1 is jacketed with a shaft lock 3 having an annular groove (not shown), and the shaft lock includes a splint and a connecting rod connected to the splint. The splint is divided into two parts, which are connected by bolts and are located in the groove. Each part of the splint is respectively provided with a connecting rod, the connecting rod is connected with the swinging rod 11, the swinging rod 11 is connected with the pulling rod 10, and the pulling rod 10 is fixed to the outer tube by the pulling plate 7. Body 15, the movement of the shaft lock 3 drives the swinging lever 11, swinging The rod 11 sequentially drives the pull rod 10 and the pull plate 7 to drive the outer cylinder 15 to move. The swing rod, the pull rod and the pull plate are two, respectively located on two sides of the outer tube symmetrical, ensuring the stability of the outer cylinder movement. And the balance, the adjustable nozzle device further comprises a support plate 4 connected with the swinging rod 11 for supporting the swinging rod 11, the adjustable nozzle device further comprising an outer cylinder, 15 for externally 15 a slide sleeve 6 that maintains a linear movement, a seal ring 8 is provided between the outer cylinder body 15 and the sliding sleeve 6 to prevent water leakage, and the adjustable nozzle device further includes a scale plate 14 for referring to the degree of movement of the outer cylinder body, the scale plate The upper portion has a scale and is disposed below the swinging lever 11, and the length of the forward or backward movement of the swinging lever 11 can be obtained by comparing the scale plate 14 to facilitate the degree of control of the movement of the outer cylinder 15.
當操作員沿順時針方向扭動螺桿1時,螺桿1會沿著螺帽5向前進入,而當螺桿1沿逆時針方向扭動時,便會向後倒出,此動作會帶動外筒體15於滑動套6中同時向前(如順時針扭動螺桿1)或向後(如逆時針扭動螺桿1),增加(如逆時針扭動螺桿1)或減少(如順時針扭動螺桿1)噴嘴間隙2距離。操作員可以刻度板14為單位,準確地調節距離,令水從噴嘴進水位13進入後,噴嘴本體12會基於噴嘴間隙2,而改變水流量及速度,外筒體15和滑動套6之間亦有安裝密封圈8防止漏水。 When the operator twists the screw 1 in the clockwise direction, the screw 1 will enter forward along the nut 5, and when the screw 1 is twisted in the counterclockwise direction, it will be poured backwards, which will drive the outer cylinder 15 in the sliding sleeve 6 at the same time forward (such as twisting the screw 1 clockwise) or backward (such as counterclockwise twisting the screw 1), increase (such as counterclockwise twisting the screw 1) or reduce (such as clockwise twisting the screw 1 ) Nozzle gap 2 distance. The operator can accurately adjust the distance by the scale plate 14 so that the water enters the water level 13 from the nozzle, and the nozzle body 12 changes the water flow rate and speed based on the nozzle gap 2, between the outer cylinder 15 and the sliding sleeve 6. There are also seals 8 installed to prevent water leakage.
根據本發明的一個最佳實施例,於松式布缸中,水噴嘴安裝於布缸入口附近和滾筒之後,接近缸頂,此裝置如普通裝置一樣將液體從進水位抽入噴嘴,在壓力下從噴嘴間隙中射出,令布匹進入缸後立即變濕,並利用其推動力沿著導布管前進。當工人打開工作門後,便可伸手達到裝置的螺桿,以順時或逆時方向扭動螺絲,並以刻度做單位,調節到適合該工藝的噴嘴距離,調節水噴嘴的流量及速度。而織物會於染色前經過一個新型膠條滾筒,然後進入水噴嘴,再進入導布管,從而控制噴嘴的水流量及速度,將流量控制的誤差降得更低,減少染色不均的機會,獲得滿意及預期的效果。 According to a preferred embodiment of the present invention, in the loose cloth cylinder, the water nozzle is installed near the inlet of the cloth cylinder and behind the drum, close to the cylinder top, and the device draws liquid from the water inlet into the nozzle as in a conventional device, under pressure. The lower part is ejected from the nozzle gap, so that the cloth becomes wet immediately after entering the cylinder, and advances along the guide tube by using its driving force. When the worker opens the work door, he can reach out to reach the screw of the device, twist the screw in a timely or reverse direction, adjust the distance to the nozzle suitable for the process, and adjust the flow rate and speed of the water nozzle. The fabric will pass through a new strip roller before dyeing, then enter the water nozzle and then enter the guide tube, thereby controlling the water flow and speed of the nozzle, reducing the error of flow control and reducing the chance of uneven dyeing. Get satisfactory and expected results.
應該理解的是,上述內容包括附圖均非對所述技術方案的限制,事實上,凡以相同或近似原理對所述技術方案進行的改進,包括結構的尺寸、形狀、所用材質的改變,以及功能相似元件的替換,都在本發明申請所要求保護的技術方案之內。 It should be understood that the above description including the drawings is not intended to limit the technical solution. In fact, any improvement of the technical solution by the same or similar principle, including the size, shape, and material change of the structure, And replacement of functionally similar elements are within the technical solutions claimed in the present application.
1‧‧‧螺桿 1‧‧‧ screw
3‧‧‧軸鎖 3‧‧‧Axis lock
4‧‧‧支撐板 4‧‧‧Support board
5‧‧‧外筒體 5‧‧‧Outer cylinder
7‧‧‧拉桿 7‧‧‧ lever
10‧‧‧拉板 10‧‧‧ pull board
11‧‧‧擺動桿 11‧‧‧swing rod
14‧‧‧刻度板 14‧‧‧ scale board
15‧‧‧外筒體 15‧‧‧Outer cylinder
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Applications Claiming Priority (1)
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CN201610052139.XA CN105603660B (en) | 2016-01-26 | 2016-01-26 | A kind of adjustable nozzle device |
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TW201726259A true TW201726259A (en) | 2017-08-01 |
TWI611843B TWI611843B (en) | 2018-01-21 |
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TW105111023A TWI611843B (en) | 2016-01-26 | 2016-04-08 | Adjustable nozzle device |
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CN112168994B (en) * | 2020-10-16 | 2021-12-07 | 杭州露佳旅游用品有限公司 | Production of non-woven fabrics wet piece of cloth is with equipment that can automatic control spray antiseptic solution |
CN113117920A (en) * | 2021-04-21 | 2021-07-16 | 南京晓庄学院 | Medicament injection device for sedimentation tank and working method thereof |
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US3591082A (en) * | 1969-05-12 | 1971-07-06 | Howard W Brenner | Adjustable spray nozzle |
JPH05179562A (en) * | 1991-06-14 | 1993-07-20 | Wakayama Tekko Kk | Multi-stage net type drier |
CN2128253Y (en) * | 1992-07-31 | 1993-03-17 | 陈庆祥 | Jet nozzle for dyeing machine |
CN2402401Y (en) * | 1999-12-17 | 2000-10-25 | 陈芳萍 | Improved square multi-stage nozzle with square fillet and diffusion water flow |
CN2403798Y (en) * | 2000-01-18 | 2000-11-01 | 王伟浩 | Stepless regulating jet for dyeing machine |
CN2428502Y (en) * | 2000-06-07 | 2001-05-02 | 陈庆祥 | Adjustable vibration displacement nozzle of dyeing machine |
CN2437411Y (en) * | 2000-06-30 | 2001-07-04 | 陈廷勇 | Improved rectangular nozzle of dyeing machine |
CN1099487C (en) * | 2000-11-20 | 2003-01-22 | 邓金麟 | Sprayer for dyeing machine |
CN201212104Y (en) * | 2008-04-11 | 2009-03-25 | 林韦廷 | Nozzle structure of cloth dyeing machine |
CN101962888A (en) * | 2010-10-26 | 2011-02-02 | 无锡市信达染整机械厂 | Self-regulating spray nozzle of dyeing machine |
CN202671868U (en) * | 2012-06-13 | 2013-01-16 | 浙江银河印染有限公司 | Automatic adjustment device for airflow nozzle and overflow nozzle of dyeing machine |
CN204311223U (en) * | 2014-11-10 | 2015-05-06 | 无锡杨佳机械有限公司 | A kind of automatic adjustment round nozzle for L-type dyeing machine |
CN204753103U (en) * | 2015-06-12 | 2015-11-11 | 立信染整机械(深圳)有限公司 | Nozzle of adjustable nozzle clearance interval when operation |
CN104862907B (en) * | 2015-06-12 | 2016-09-28 | 立信染整机械(深圳)有限公司 | A kind of nozzle of adjustable nozzle gap clearance when operation |
CN105155165B (en) * | 2015-09-23 | 2017-07-18 | 无锡东宝机械制造有限公司 | The nozzle arrangements of overflow dyeing machine |
CN205529452U (en) * | 2016-01-26 | 2016-08-31 | 立信染整机械(深圳)有限公司 | Spray nozzle device with adjustable |
-
2016
- 2016-01-26 CN CN201610052139.XA patent/CN105603660B/en active Active
- 2016-04-08 TW TW105111023A patent/TWI611843B/en active
- 2016-07-04 HK HK16107710.6A patent/HK1219989A1/en unknown
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CN105603660A (en) | 2016-05-25 |
HK1219989A1 (en) | 2017-04-21 |
CN105603660B (en) | 2017-12-01 |
TWI611843B (en) | 2018-01-21 |
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