TW201723268A - Flow guiding apparatus having nozzles for fabric dyeing machine - Google Patents

Flow guiding apparatus having nozzles for fabric dyeing machine Download PDF

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Publication number
TW201723268A
TW201723268A TW105109490A TW105109490A TW201723268A TW 201723268 A TW201723268 A TW 201723268A TW 105109490 A TW105109490 A TW 105109490A TW 105109490 A TW105109490 A TW 105109490A TW 201723268 A TW201723268 A TW 201723268A
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Taiwan
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nozzle
fabric
flow guiding
dyeing machine
fabric dyeing
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TW105109490A
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Chinese (zh)
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TWI626349B (en
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Tak Ming William Tsui
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Fong's National Engineering (Shenzhen) Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention provides a flow guiding apparatus having nozzles for a fabric dyeing machine, comprising: a fabric guiding tube, wherein a first nozzle is provided at an inlet of the fabric guiding tube; an arc bent section is provided on the downstream of the first nozzle; a second nozzle is provided on the bottom of the fabric guiding tube on the downstream of the bent section; a flow guiding plate which is inclined with respect to the bottom of the fabric guiding tube is provided on the downstream of the second nozzle; a recess is provided on the bottom of the fabric guiding tube between the second nozzle and the flow guiding plate. The flow guiding apparatus further comprises a flow guiding recess provided on the middle section of the fabric guiding tube, wherein the flow guiding recess comprises two arc sidewalls which are respectively provided at two sides of the fabric guiding tube. The apparatus can reduce wrinkles on fabrics, make the fabric dyeing more even, avoid fabric twining, save labor resources and time for untwining the fabric, and reduce costs.

Description

一種用於織物染色機帶有噴嘴的導流裝置 Flow guiding device for fabric dyeing machine with nozzle

本發明係關於一種帶有噴嘴的導流裝置,是對染布機擺斗裝置的改進,屬於印染設備技術領域。 The invention relates to a flow guiding device with a nozzle, which is an improvement of a swinging device of a dyeing machine, and belongs to the technical field of printing and dyeing equipment.

普通的高溫液流染色機均包含噴嘴及儲布槽等結構,使織物以連續繩圈狀的方式於染色機內迴圈行走。織物經過噴嘴後落入儲布槽中,而染色機處理的織物長度一般比儲布槽長,所以織物於儲布槽內一般形成堆積的形態。堆積的織物於儲布槽內受織物自身的重量所擠壓並推進,送往儲布槽一端的染色噴嘴,直至該段織物於染色噴嘴裝置接受染液噴淋後,重回掉落到儲布槽的另一端形成堆積,開始另一個迴圈。可是,織物在掉落到儲布槽過程中沒有經過系統性的堆積,往往使得儲布槽的空間不能被高效率善用。因此,後來的機種都加入了單向擺斗裝置使得織物在儲布槽中堆積的效率提高。 The ordinary high-temperature liquid dyeing machine includes a nozzle and a storage tank, and the like, so that the fabric travels in a continuous loop-like manner in the dyeing machine. The fabric falls into the storage tank after passing through the nozzle, and the length of the fabric treated by the dyeing machine is generally longer than that of the storage tank, so that the fabric generally forms a stacked form in the storage tank. The accumulated fabric is squeezed and pushed by the weight of the fabric in the storage tank, and sent to the dyeing nozzle at one end of the storage tank until the fabric is sprayed by the dyeing nozzle device, and then returned to the storage. The other end of the cloth groove forms a pile and starts another loop. However, the fabric does not undergo systematic accumulation during the process of dropping into the storage tank, and the space of the storage tank is often not used efficiently. Therefore, later models added a one-way swing device to increase the efficiency of fabric accumulation in the storage tank.

染布機內的擺斗一般位於導布管的出口,並在染色過程中不停地左右來回擺動。織物會先經過一個全方位噴水的噴嘴,然後進入導布管。當織物從導布管排出時,會因地心吸力掉落到擺斗的移動部份上,被帶動著以同一方式移動,在掉落到儲布槽之前左右搖擺。織物經過這種特別的走動方式,於儲布槽上連貫地左右掉落,有序地形成一層層有規律的疊布,令染色過程中織物的行走更為暢順。然後,疊起來的布會在下一個迴圈中再次被吸入導布管,並再次染色。 The sling in the dyeing machine is generally located at the exit of the duct, and swings back and forth continuously during the dyeing process. The fabric passes through a full-spray nozzle and then into the guide tube. When the fabric is discharged from the guide tube, it will fall onto the moving part of the swing bucket due to the suction of the center of gravity, and will be moved in the same manner, and will swing left and right before falling to the storage tank. Through this special walking mode, the fabric is continuously dropped to the right and left on the storage tank, and a layer of regular stacking is formed in an orderly manner, so that the fabric walks more smoothly during the dyeing process. Then, the stacked cloth will be sucked into the guide tube again in the next loop and dyed again.

然而,上述的系統卻存在一些隱患。擺斗雖然有助織物平均堆積,但當織物編織結構緊密以及厚重時,擺斗有規律而重複的動作往往令織物於儲布槽內不斷重複,其重複性甚至讓每一段自然形成的折痕位置保持不變。由於折痕位置接受染液的效率會跟非折疊位置有所不同,當織物折痕位置在運行過程中得不到舒張,換位或更替,其位置就會留下無法 清除的永久痕跡或染色痕。一般而言,要突破染色機內重複不變的規律動作,可行的方法是配合染液迴圈產生的亂流以干擾機械上的重複動作。這方法的弊處是需要增加染液的噴量,以致染色機浴比上升連帶加重耗能及排放的問題。為進一步將以上技術改良,特提出本發明。 However, the above system has some hidden dangers. Although the turbulent bucket helps the fabric to accumulate on average, when the woven fabric is tight and heavy, the regular and repeated movement of the turret often makes the fabric repeat in the storage tank, and its repeatability even makes each segment naturally crease. The location remains the same. Since the efficiency of accepting the dyeing solution at the crease position will be different from that of the non-folding position, when the position of the crease of the fabric is not relaxed during the operation, the position will be left unchangeable. Clear permanent marks or stain marks. In general, to break through the repeated regular motions in the dyeing machine, a feasible method is to cooperate with the turbulent flow generated by the dyeing liquid loop to interfere with the repeated action on the machine. The disadvantage of this method is that it is necessary to increase the spray volume of the dye liquor, so that the dyeing machine bath increases the energy consumption and the discharge problem. In order to further improve the above technology, the present invention has been specifically proposed.

本發明申請的目的在於彌補現有技術上的不足,於織物染色時利用一種帶有噴嘴的導流裝置,利用高流速水流衝開織物及吹平織物上的折痕,而且可以令織物在染布機內迴圈更加順暢,避免織物出現纏繞。本發明申請所用的出布裝置將會取代原有的擺斗,整個導布管可以左右擺動,造成單向擺斗的效果,從而取替以往的傳統擺斗。 The purpose of the application of the present invention is to make up for the deficiencies of the prior art. In the dyeing of fabrics, a flow guiding device with a nozzle is used to break the creases on the fabric and the flat fabric by using a high flow rate water flow, and the fabric can be dyed. The loop inside the machine is smoother and avoids entanglement of the fabric. The cloth discharging device used in the application of the present invention will replace the original swinging bucket, and the entire guiding cloth tube can swing to the left and right, thereby causing the effect of the one-way swinging bucket, thereby replacing the conventional swinging bucket.

具體來說,本發明申請所述的用於織物染色機帶有噴嘴的導流裝置,包括導布管,在導布管的入口處設有第一噴嘴,第一噴嘴下游設有弧形的過彎段,在過彎段下游的導布管底部上設有第二噴嘴,第二噴嘴的下游設有一傾斜於導布管底部的導流板,在第二噴嘴與導流板之間的導布管底部設有凹槽。 Specifically, the flow guiding device for a fabric dyeing machine with a nozzle according to the present application includes a guide tube, and a first nozzle is disposed at an inlet of the guide tube, and an arc is formed downstream of the first nozzle. In the curved section, a second nozzle is disposed on the bottom of the guide tube downstream of the curved section, and a deflector inclined to the bottom of the duct is disposed downstream of the second nozzle, between the second nozzle and the deflector The bottom of the guide tube is provided with a groove.

進一步的,所述用於織物染色機帶有噴嘴的導流裝置,還包括設置在導布管中段的導流槽,導流槽具有兩段弧形的側壁,所述側壁分別設置在導布管的兩側。 Further, the flow guiding device for a fabric dyeing machine with a nozzle further comprises a guiding groove disposed in a middle portion of the guiding tube, the guiding groove has two arc-shaped side walls, and the side walls are respectively disposed on the guiding cloth Both sides of the tube.

更進一步的,所述導流槽位於第一噴嘴和導流板之間。 Further, the flow guiding groove is located between the first nozzle and the baffle.

這樣的設計,導布管底部的第二噴嘴和導流板從下而上把水反射到織物底部,而導流槽則把高流速水流從兩邊反射,形成大量水花,織物會在這裡被吹起,並做成翻布和鏟布的作用。 In this design, the second nozzle and the baffle at the bottom of the guide tube reflect water from the bottom to the bottom of the fabric, while the guide trough reflects the high flow rate water from both sides, forming a large number of water flowers, where the fabric is blown And it is made into a cloth and a shovel.

進一步的,所述第二噴嘴的噴射方向為嚮導布管下游的斜上方噴射,導流板的傾斜面朝向第二噴嘴。 Further, the spraying direction of the second nozzle is sprayed obliquely upward of the downstream of the guide tube, and the inclined surface of the deflector faces the second nozzle.

進一步的,所述第二噴嘴為單一噴嘴或數個噴嘴組合構成。 Further, the second nozzle is composed of a single nozzle or a plurality of nozzle combinations.

進一步的,所述第一噴嘴的噴射角度180°。這樣單向噴嘴的設計能減少用水量,而且可以避免織物被過份擠壓而產生折痕。 Further, the injection angle of the first nozzle 180°. This design of the one-way nozzle reduces the amount of water used and prevents the fabric from being excessively squeezed to create creases.

進一步的,所述第一噴嘴為圓錐形噴嘴,該噴嘴包括內外兩圈結構,在內圈和外圈之間具有可調節的環形縫隙,通過調節縫隙的大小控制噴射流體的量和速度。 Further, the first nozzle is a conical nozzle, and the nozzle comprises an inner and outer two-ring structure, and an adjustable annular gap is formed between the inner ring and the outer ring, and the amount and speed of the injected fluid are controlled by adjusting the size of the slit.

更進一步的,所述圓錐形噴嘴的間隙,處於開放狀態的間隙所對應的弧180°。 Further, the gap of the conical nozzle, the arc corresponding to the gap in the open state 180°.

進一步的,所述過彎段所對應的弧90°。 Further, the arc corresponding to the curved section 90°.

本發明申請對現有的設計作出以下改進:1、以往安裝在提布滾筒下的圓錐形全方位噴水噴嘴將會被保留,但會被改成作180°單向噴水的噴嘴,這個設計能減少用水量,而且可以避免織物被過份擠壓而產生折痕;而且,織物會順著水流及地心吸力經過一個90°彎頭,並進入水準放置的導布管;2、導布管的水準管段中設有另外一個噴嘴、一塊導流板,和一個欖形導流裝置,設於導布管底部的噴嘴和導流板從下而上把水反射到織物底部,而欖形導流裝置則把高流速水流從兩邊反射,形成大量水花。本發明申請所述的裝置,能夠減少織物上出現的折痕,令織物的染色更均勻,並且能夠避免織物纏繞,節省投入時間及入力將織物纏結解開的大量資源,減低支出成本。 The application of the present invention makes the following improvements to the existing design: 1. The conical all-round spray nozzle previously installed under the cloth drum will be retained, but will be changed to a nozzle for 180° one-way water spray, and this design can be reduced. Water consumption, and can avoid creases caused by excessive extrusion of the fabric; moreover, the fabric will pass through a 90° elbow along the water flow and the center of gravity, and enter the leveling guide tube; 2. The guide tube The nozzle pipe is provided with another nozzle, a baffle plate, and a sapphire flow guiding device. The nozzle and the baffle plate at the bottom of the guide pipe reflect water from the bottom to the bottom of the fabric, and the bell-shaped diversion The device reflects the high flow rate water from both sides, forming a large number of splashes. The device described in the application of the invention can reduce the creases appearing on the fabric, make the dyeing of the fabric more uniform, and can avoid the entanglement of the fabric, saves investment time and a large amount of resources for untangling the fabric, and reduces the expenditure cost.

1‧‧‧導布管 1‧‧‧ Guide tube

11‧‧‧入口 11‧‧‧ Entrance

12‧‧‧出口 12‧‧‧Export

13‧‧‧過彎段 13‧‧‧Bend section

14‧‧‧導流板 14‧‧‧Baffle

15‧‧‧凹槽 15‧‧‧ Groove

21‧‧‧第一噴嘴 21‧‧‧ first nozzle

22‧‧‧第二噴嘴 22‧‧‧second nozzle

3‧‧‧導流槽 3‧‧‧Drainage trough

圖1是本發明申請所述用於織物染色機帶有噴嘴的導流裝置的側視位置示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic side elevational view of a flow guiding device for a fabric dyeing machine with a nozzle according to the present application.

圖2是本發明申請所述用於織物染色機帶有噴嘴的導流裝置的俯視位置示意圖。 2 is a schematic top plan view of a flow guiding device for a fabric dyeing machine with a nozzle according to the present application.

圖3是本發明申請所述用於織物染色機帶有噴嘴的導流裝置的局部結構示意圖。 3 is a partial structural schematic view of a flow guiding device for a fabric dyeing machine with a nozzle according to the present application.

下面結合附圖和實施例,對本發明申請所述的技術方案進行非限制性的描述。 The technical solutions described in the present application are described below in a non-limiting manner in conjunction with the accompanying drawings and embodiments.

如圖1-2所示,本發明申請所述用於織物染色機帶有噴嘴的導流裝置,具有導布管1,導布管1兩端為入口11和出口12,入口11與提布輥相連,織物經由提布滾筒帶動到一組由一邊單向噴染液的第一噴嘴21,這組噴嘴主要用來染色和提供帶動織物移動。因含水量加大而變重的織物會經由一個過彎段13去到一段水準的管道,這段管道設有一個欖形的導流槽3,底部設有第二噴嘴22和導流板14,第二噴嘴22和導流板14之 間設有凹槽15,這個組合會把第二噴嘴14噴出的染液反射,令染液流向從橫向變成縱向射向織物的底部,配合上欖形導流槽3的高流量亂流,形成一個三點匯合的亂流,對織物起到翻布和鏟布的作用,從而減少織物上出現折痕的機會,並可以令織物在染布機內迴圈得更加順暢。然後,織物會在左右擺動的導布管出口12排出,並於儲布槽上連貫地左右掉落,有序地形成一層層有規律的疊布,充分利用染布機內的儲布空間。疊起來的布會因自身重量,通過染色機底部的U-形儲布槽被推到染布機的另外一邊。最後,織物會再次被提布滾筒卷起,並再進行一次染色迴圈。 As shown in FIG. 1-2, the flow guiding device for a fabric dyeing machine with a nozzle according to the application of the present invention has a guide tube 1 , and the two ends of the guide tube 1 are an inlet 11 and an outlet 12, and the inlet 11 and the cloth are provided. The rolls are connected and the fabric is driven by a cloth roll to a set of first nozzles 21 which are unidirectionally sprayed by one side, the set of nozzles being primarily used for dyeing and providing for moving fabric movement. The fabric which becomes heavier due to the increased water content will pass through a curved section 13 to a section of a pipe having a trough-shaped guide groove 3 and a second nozzle 22 and a deflector 14 at the bottom. , the second nozzle 22 and the deflector 14 There is a groove 15 which reflects the dye liquor sprayed from the second nozzle 14 to cause the dye liquor to flow from the lateral direction to the longitudinal direction toward the bottom of the fabric, and cooperate with the high flow turbulence of the bellows-shaped guide groove 3 to form A three-point turbulent flow that acts as a flap and shovel on the fabric, reducing the chance of creases on the fabric and allowing the fabric to loop more smoothly in the dyeing machine. Then, the fabric is discharged at the outlet 12 of the guide tube that swings left and right, and is continuously dropped to the left and right on the storage tank, and a layer of regular stacking is formed in order to make full use of the storage space in the dyeing machine. The stacked fabrics are pushed to the other side of the dyeing machine by the U-shaped storage trough at the bottom of the dyeing machine due to their own weight. Finally, the fabric is again rolled up by the fabric roll and a dye loop is performed again.

在本發明申請中,第一噴嘴21的染液主要從一邊單向噴出,防止織物被約束而不能散開;但是,噴嘴間隙並未被完全封死,以避免對染色效果有影響。在過彎段13的水準管段所設的導流裝置具有第二噴嘴22、導流板14及一個欖形導流槽3,導流板14設在第二噴嘴22下游,第二噴嘴22所噴出的高流量染液射到導流板14上,導流板14的角度設計成會反射大量水花,反射出來的水花結合由欖形導流槽3所產生的水花形成亂流。此亂流最大的區域稱為解折區域,織物會在這裡被吹起,並做成翻布和鏟布的作用,前提需要大水量才能夠做成亂流,達致理想的翻布和鏟布效果。 In the application of the present invention, the dyeing liquid of the first nozzle 21 is mainly ejected from one side in one direction to prevent the fabric from being restrained from being scattered; however, the nozzle gap is not completely sealed to avoid an influence on the dyeing effect. The flow guiding device provided in the leveling section of the curved section 13 has a second nozzle 22, a baffle 14 and a sapphire diversion channel 3, the baffle 14 is disposed downstream of the second nozzle 22, and the second nozzle 22 The ejected high-flow dyeing liquid is incident on the deflector 14, the angle of the baffle 14 is designed to reflect a large amount of water, and the reflected water is combined with the water generated by the palm-shaped diversion groove 3 to form a turbulent flow. The area where the turbulence is the largest is called the unfolding area, where the fabric is blown up and made into a cloth and a shovel. The premise requires a large amount of water to make a turbulent flow, achieving an ideal tumbling and shovel. Cloth effect.

應該理解的是,上述內容包括附圖均非對所述技術方案的限制,事實上,凡以相同或近似原理對所述技術方案進行的改進,包括結構的尺寸、形狀、所用材質的改變,以及功能相似元件的替換,都在本發明申請所要求保護的技術方案之內。 It should be understood that the above description including the drawings is not intended to limit the technical solution. In fact, any improvement of the technical solution by the same or similar principle, including the size, shape, and material change of the structure, And replacement of functionally similar elements are within the technical solutions claimed in the present application.

1‧‧‧導布管 1‧‧‧ Guide tube

11‧‧‧入口 11‧‧‧ Entrance

12‧‧‧出口 12‧‧‧Export

13‧‧‧過彎段 13‧‧‧Bend section

14‧‧‧導流板 14‧‧‧Baffle

15‧‧‧凹槽 15‧‧‧ Groove

21‧‧‧第一噴嘴 21‧‧‧ first nozzle

22‧‧‧第二噴嘴 22‧‧‧second nozzle

Claims (9)

一種用於織物染色機帶有噴嘴的導流裝置,其特徵在於:包括導布管,在導布管的入口處設有第一噴嘴,第一噴嘴下游設有弧形的過彎段,在過彎段下游的導布管底部上設有第二噴嘴,第二噴嘴的下游設有一傾斜於導布管底部的導流板,在第二噴嘴與導流板之間的導布管底部設有凹槽。 A flow guiding device for a fabric dyeing machine with a nozzle, comprising: a guiding tube, a first nozzle is arranged at the inlet of the guiding tube, and an arc-shaped curved portion is arranged downstream of the first nozzle, a second nozzle is disposed on the bottom of the guide tube downstream of the curved section, and a deflector inclined to the bottom of the guide tube is disposed downstream of the second nozzle, and the bottom of the guide tube between the second nozzle and the deflector is disposed at the bottom of the second nozzle There are grooves. 如申請專利範圍第1項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:還包括設置在導布管中段的導流槽,導流槽具有兩段弧形的側壁,所述側壁分別設置在導布管的兩側。 The flow guiding device for a fabric dyeing machine with a nozzle according to claim 1, characterized in that it further comprises a guiding groove disposed in a middle section of the guiding tube, the guiding groove has two curved side walls. The side walls are respectively disposed on both sides of the guide tube. 如申請專利範圍第2項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述導流槽位於第一噴嘴和導流板之間。 A flow guiding device for a fabric dyeing machine with a nozzle according to the invention of claim 2, wherein the flow guiding groove is located between the first nozzle and the deflector. 如申請專利範圍第1~3項中任一項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述第二噴嘴的噴射方向為嚮導布管下游的斜上方噴射,導流板的傾斜面朝向第二噴嘴。 The flow guiding device for a fabric dyeing machine with a nozzle according to any one of claims 1 to 3, wherein the second nozzle is sprayed in an obliquely upward direction downstream of the guide tube. The inclined surface of the baffle faces the second nozzle. 如申請專利範圍第1~3項中任一項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述第二噴嘴為單一噴嘴或數個噴嘴組合構成。 The flow guiding device for a fabric dyeing machine with a nozzle according to any one of claims 1 to 3, wherein the second nozzle is a single nozzle or a combination of nozzles. 如申請專利範圍第1~3項中任一項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述第一噴嘴的噴射角度180°。 The flow guiding device for a fabric dyeing machine with a nozzle according to any one of claims 1 to 3, characterized in that: the spray angle of the first nozzle 180°. 如申請專利範圍第1~3項中任一項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述第一噴嘴為圓錐形噴嘴,該噴嘴包括內外兩圈結構,在內圈和外圈之間具有可調節的環形縫隙,通過調節縫隙的大小控制噴射流體的量和速度。 The flow guiding device for a fabric dyeing machine with a nozzle according to any one of claims 1 to 3, wherein the first nozzle is a conical nozzle, and the nozzle comprises two inner and outer ring structures. There is an adjustable annular gap between the inner ring and the outer ring, and the amount and speed of the injected fluid are controlled by adjusting the size of the slit. 如申請專利範圍第7項所述之用於織物染色機帶有噴嘴的導流裝置,其特徵在於:所述圓錐形噴嘴的間隙,處於開放狀態的間隙所對應的弧180°。 The flow guiding device for a fabric dyeing machine with a nozzle according to claim 7 is characterized in that: the gap of the conical nozzle is an arc corresponding to the gap in the open state 180°. 如申請專利範圍第1~3項中任一項所述之用於織物染色機帶有噴嘴的導 流裝置,其特徵在於:所述過彎段所對應的弧90°。 The flow guiding device for a fabric dyeing machine with a nozzle according to any one of claims 1 to 3, characterized in that: the arc corresponding to the curved section 90°.
TW105109490A 2015-12-18 2016-03-25 Flow guiding device for fabric dyeing machine with nozzle TWI626349B (en)

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CN208395463U (en) * 2018-05-09 2019-01-18 立信染整机械(深圳)有限公司 A kind of guiding device with flood nozzle

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