TW201635576A - Collector sheet for solar cell modules - Google Patents

Collector sheet for solar cell modules Download PDF

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TW201635576A
TW201635576A TW104143589A TW104143589A TW201635576A TW 201635576 A TW201635576 A TW 201635576A TW 104143589 A TW104143589 A TW 104143589A TW 104143589 A TW104143589 A TW 104143589A TW 201635576 A TW201635576 A TW 201635576A
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pigment
layer
black
resin
laminated
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TW104143589A
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Chinese (zh)
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Satoshi Emoto
Takuya Oohashi
Takayuki Komai
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Dainippon Printing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Laminated Bodies (AREA)
  • Photovoltaic Devices (AREA)

Abstract

Provided is a collector sheet for solar cell modules, which is free from rusting of a wiring line even in cases where a black adhesive is used for the purpose of increasing concealability. A collector sheet for solar cell modules, which is provided with: a resin base; a metal wiring part that is laminated on the front surface of the resin base, with an adhesive layer being interposed therebetween; a back surface protective layer that is laminated on the back surface of the resin base; and a black concealing layer for the purpose of preventing the metal wiring part from being visible from the back surface protective layer side. The black concealing layer is formed from an adhesive or ink containing a black pigment and is laminated only on the back surface side of the resin base. Consequently, this collector sheet has concealability to such an extent that a wiring pattern is invisible, while having rust preventive properties.

Description

太陽能電池模組用的集電片 Collector for solar cell modules

本發明關於一種太陽能電池模組用的集電片,其用以由太陽能電池元件取出電力。 The present invention relates to a current collecting tab for a solar cell module for taking out electric power from a solar cell element.

近年來,由於提高了對於環境問題的意識,作為綠色能源的太陽能電池因而受到注目。一般而言,構成太陽能電池的太陽能電池模組,其構成是由受光面側,依序積層有透明前面基板、表面側密封材料薄片、太陽能電池元件、背面側密封材料薄片及背面保護薄片而成,並且藉由太陽光入射至上述太陽能電池元件而具有發電的機能。 In recent years, solar cells as green energy have attracted attention because of raising awareness of environmental issues. In general, a solar cell module constituting a solar cell is configured by a transparent front substrate, a front side sealing material sheet, a solar cell element, a back side sealing material sheet, and a back surface protective sheet, which are sequentially laminated on the light receiving surface side. And it has a function of generating electricity by being incident on the solar cell element by sunlight.

在太陽能電池模組內部實行發電的太陽能電池元件,通常是以下述方式來構成:在太陽能電池模組的內部設置有複數片太陽能電池元件,並且將這些太陽能電池元件以串聯及/或並聯方式連接,藉此獲得必要的電壓及電流。為了將複數個太陽能電池元件在太陽能電池模組的內部進行配線,例如,已使用了一種太陽能電池模組用的集電片,其是使構成電路之金屬箔積層在基材也就是樹脂薄片的表面上(參照專利文獻1)。 A solar cell element that performs power generation inside a solar cell module is generally configured in such a manner that a plurality of solar cell elements are disposed inside the solar cell module, and the solar cell elements are connected in series and/or in parallel. In order to obtain the necessary voltage and current. In order to wire a plurality of solar cell elements inside the solar cell module, for example, a current collecting tab for a solar cell module in which a metal foil constituting the circuit is laminated on a substrate, that is, a resin sheet, has been used. On the surface (see Patent Document 1).

又,在太陽能電池模組中,從設計性的觀點來看,有時會要求將背面保護薄片的外觀作成暗色。因此,亦開發了一種太陽能電池模組用的背面保護薄片,其在太陽能電池模組用的背面保護薄片中,將包含反射層之複數層的層,隔著黑色黏著劑層來進行積層,藉此具備耐候性和耐久性,並且可對提升太陽能電池模組的發電效率有所貢獻,該黑色黏著劑層是由包含特定的樹脂與暗色系的有機顏料等之黑色黏著劑所構成(專利文獻2)。 Further, in the solar battery module, from the viewpoint of design, the appearance of the back surface protective sheet may be required to be dark. Therefore, a back protective sheet for a solar cell module has been developed in which a layer including a plurality of layers of a reflective layer is laminated with a black adhesive layer in a back protective sheet for a solar cell module. This is weather resistant and durable, and contributes to the improvement of the power generation efficiency of the solar cell module, which is composed of a black adhesive containing a specific resin and a dark color organic pigment (Patent Literature) 2).

[先前技術文獻] [Previous Technical Literature] (專利文獻) (Patent Literature)

專利文獻1:日本特開2007-081237號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2007-081237

專利文獻2:日本特開2012-216689號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2012-216689

但是,在太陽能電池模組用的集電片中,除了設計性的觀點之外,即便以使連接在太陽能電池元件上的線路圖案無法被目視的意圖來看,亦有要求提高隱蔽性的情況。 However, in the current collecting sheet for a solar battery module, in addition to the design viewpoint, even if the wiring pattern connected to the solar cell element cannot be visually observed, there is a demand for improvement in concealability. .

作為如此的集電片,例如,認為有下述方法:將構成電路之金屬箔與樹脂薄片,隔著黏著劑層進行積層,並利用在該黏著劑層中混入碳黑或暗色系有機顏料等,使連接在太陽能電池元件上的線路圖案無法被目視。 As such a current collecting sheet, for example, a method is known in which a metal foil constituting a circuit and a resin sheet are laminated via an adhesive layer, and carbon black or a dark organic pigment is mixed in the adhesive layer. The line pattern connected to the solar cell element cannot be visually observed.

但是,作為線路,一般所使用的金屬箔的表面,極為容易被氧化。另一方面,已混入顏料之黑色層,會因為顏料本身具有吸溼性而成為吸溼性高的層。因此,與黑色層接近的線路會被氧化,而會有生鏽的問題。 However, as a wiring, the surface of a metal foil generally used is extremely easily oxidized. On the other hand, the black layer which has been mixed with the pigment is a layer having high hygroscopicity because the pigment itself has hygroscopicity. Therefore, the line close to the black layer is oxidized and there is a problem of rust.

當線路生鏽時,線路本身的電阻就會增加。因此,作為太陽能電池模組的發電效率會降低,並且使性能降低。 When the line rusts, the resistance of the line itself increases. Therefore, power generation efficiency as a solar cell module is lowered, and performance is lowered.

因此,為了提高隱蔽性,即便是將黑色層積層時,仍強烈地尋求開發出一種線路不會生鏽的太陽能電池模組用的集電片。 Therefore, in order to improve the concealability, even when a black layer is laminated, it is strongly sought to develop a current collecting sheet for a solar cell module in which the wiring does not rust.

本發明人為了解決上述問題而努力地實行研究的結果著眼於太陽能電池模組用的集電片的層構成,發現了並非介於金屬線路部與樹脂基材之間的黏著劑層,而是將用以防止辨識出金屬線路部之黑色隱蔽層積層在樹脂基材的背面側,藉此,便可一邊具有無法辨識出線路程度之隱蔽性,一邊能夠提升線路的防鏽性。更具體而言,本發明提供以下技術。 The inventors of the present invention have diligently carried out research to solve the above problems, and have focused on the layer structure of the current collecting tab for a solar cell module, and found that the adhesive layer is not interposed between the metal wiring portion and the resin substrate, but The black concealing layer for preventing the identification of the metal wiring portion is formed on the back side of the resin substrate, whereby the rust resistance of the wiring can be improved while having the concealability that the degree of the line cannot be recognized. More specifically, the present invention provides the following techniques.

(1)一種太陽能電池模組用的集電片,其具備:樹脂基材、隔著黏著劑層來積層在前述樹脂基材的表面上之金屬線路部、積層在前述樹脂基材的背面側之背面保護層、及目的在於防止由前述背面保護層側辨識出前述金屬金屬線路部之黑色隱蔽層;其中,前述黑色隱蔽層, 是藉由包含黑色顏料之黏著劑或墨水所形成,並且,該黑色隱蔽層只積層在前述樹脂基材的背面側。 (1) A current collecting sheet for a solar cell module, comprising: a resin substrate; a metal wiring portion laminated on a surface of the resin substrate via an adhesive layer; and a laminated layer on a back side of the resin substrate The back protective layer and the purpose of preventing the black concealing layer of the metal metal line portion from being recognized by the back surface protective layer side; wherein the black concealing layer, It is formed by an adhesive or ink containing a black pigment, and the black concealing layer is laminated only on the back side of the resin substrate.

(2)如(1)所述之集電片,其中,前述黑色隱蔽層的厚度是2.0μm以上且10.0μm以下。 (2) The current collecting sheet according to (1), wherein the thickness of the black concealing layer is 2.0 μm or more and 10.0 μm or less.

(3)如(1)或(2)所述之集電片,其中,前述金屬線路部是銅線路。 (3) The current collecting sheet according to (1) or (2), wherein the metal line portion is a copper line.

(4)如(1)或(2)所述之集電片,其中,前述背面保護層是耐水解性PET(聚對苯二甲酸乙二酯)。 (4) The current collecting sheet according to (1) or (2), wherein the back surface protective layer is hydrolysis resistant PET (polyethylene terephthalate).

(5)如(1)或(2)所述之集電片,其中,前述黑色隱蔽層包含棕色系顏料與酞青素系顏料;並且,前述棕色系顏料是選自由苯并咪唑酮系顏料、4-[(2,5-二氯苯基)偶氮]-3-羥基-N-(2,5-二甲氧苯基)-2-萘羧醯胺、1-[(4-硝苯基)偶氮]-2-萘酚、雙[3-羥基-4(苯偶氮)-2-萘羧酸]銅鹽、C.I.Pigment Brown 7、N,N’-雙(2,4-二硝苯基)-3,3’-二甲氧基-1,1’-聯苯基-4,4’-二胺、3,4,9,10-迫聯萘四羧酸二醯亞胺、△2,2’(1H,1’H)-聯萘并[2,1-b]噻吩-1,1’-二酮、及N,N’-(10,15,16,17-四氫-5,10,15,17-四氧-5H-二萘并[2,3-a:2’,3’-i]咔唑-4,9-二基)雙(苯甲醯胺)所組成之群組中的至少一種以上的顏料。 (5) The current collecting sheet according to (1) or (2), wherein the black concealing layer contains a brown pigment and an anthraquinone pigment; and the brown pigment is selected from the benzimidazolone pigment 4-[(2,5-Dichlorophenyl)azo]-3-hydroxy-N-(2,5-dimethoxyphenyl)-2-naphthalenecarboxamide, 1-[(4-nitro Phenyl)azo]-2-naphthol, bis[3-hydroxy-4(phenylazo)-2-naphthalenecarboxylic acid] copper salt, CIPigment Brown 7, N,N'-bis (2,4- Dinitrophenyl)-3,3'-dimethoxy-1,1'-biphenyl-4,4'-diamine, 3,4,9,10-trans-naphthalenetetracarboxylic acid diterpene Amine, Δ2,2'(1H,1'H)-binaphtho[2,1-b]thiophene-1,1'-dione, and N,N'-(10,15,16,17- Tetrahydro-5,10,15,17-tetraoxa-5H-dinaphtho[2,3-a:2',3'-i]carbazole-4,9-diyl) bis(benzamide) At least one or more pigments in the group consisting of.

(6)一種太陽能電池模組,其是在如(1)~(5)中任一項所述之集電片上積層有背面接點型的太陽能電池元件而成。 (6) A solar cell module in which a back contact type solar cell element is laminated on the current collector sheet according to any one of (1) to (5).

根據本發明,利用積層特定的樹脂層,能夠一邊使集電片具有線路圖案無法被目視程度之隱蔽性,一邊能夠提升防鏽性,而能夠作成一種優異的太陽能電池模組用的集電片。 According to the present invention, it is possible to form a collector sheet for an excellent solar cell module by using a resin layer which is laminated, and it is possible to improve the rust prevention property while the current collecting sheet has a line pattern which is not visually concealable. .

1‧‧‧集電片 1‧‧‧Sets

2‧‧‧透明前面基板 2‧‧‧Transparent front substrate

3‧‧‧密封材料 3‧‧‧ Sealing material

4‧‧‧太陽能電池元件 4‧‧‧Solar battery components

10‧‧‧金屬線路部 10‧‧‧Metal Lines Department

11‧‧‧黏著劑層 11‧‧‧Adhesive layer

12‧‧‧樹脂基材 12‧‧‧Resin substrate

13‧‧‧黑色隱蔽層 13‧‧‧Black hidden layer

14‧‧‧背面保護層 14‧‧‧Back protective layer

第1圖是顯示本發明的太陽能電池模組的層構成的一例的剖面示意圖。 Fig. 1 is a schematic cross-sectional view showing an example of a layer configuration of a solar battery module of the present invention.

以下,詳細地說明本發明具體的實施形態,但本發明並未被限定於以下的實施形態,在本發明的目的之範圍內,能夠加以適當變更來實施。 In the following, the specific embodiments of the present invention are described in detail, but the present invention is not limited to the following embodiments, and can be appropriately modified and implemented within the scope of the object of the present invention.

〈太陽能電池模組〉 <Solar battery module>

[全體構成] [All composition]

首先,一邊參照第1圖一邊說明本實施形態的太陽能電池模組。本實施形態的太陽能電池模組,是一種薄片狀的積層體,其具有由背面接點型的太陽能電池元件取出電力的機能。並且,本實施形態的太陽能電池模組用的集電片,能夠作為太陽能電池模組的一構成零件來使用。再者,本說明書中所謂的背面接點型的太陽能電池元件,是意指當使用時在設為背面側的面上配置有電極之全部的太陽能電池元件。本實施形態的太陽能電池模組用的集電片,較佳是能夠使用於全部種類的背面接點型的太陽能電池元件。 First, the solar battery module of the present embodiment will be described with reference to Fig. 1 . The solar battery module of the present embodiment is a sheet-like laminated body having a function of taking out electric power from a back contact type solar battery element. Further, the current collecting sheet for a solar battery module of the present embodiment can be used as a component of the solar battery module. In addition, the solar cell element of the back contact type in this specification means the solar cell element in which all the electrodes are arrange|positioned on the surface of the back side at the time of use. The current collecting sheet for a solar battery module of the present embodiment is preferably used in all types of back contact type solar battery elements.

〈太陽能電池模組用的集電片〉 <Collector for solar cell modules>

以下,說明本實施形態的太陽能電池模組用的集電片1。集電片1,如第1圖所示,是一積層體,其依序積層有樹脂基材12、黑色隱蔽層13、背面保護層14,並且金屬線路部10是隔著樹脂基材12與黏著劑層11而被積層。 Hereinafter, the current collecting sheet 1 for a solar battery module of the present embodiment will be described. The current collecting sheet 1, as shown in Fig. 1, is a laminated body in which a resin substrate 12, a black concealing layer 13, and a back surface protective layer 14 are sequentially laminated, and the metal wiring portion 10 is interposed between the resin substrate 12 and The adhesive layer 11 is laminated.

[黑色隱蔽層] [Black hidden layer]

黑色隱蔽層13是用以將金屬線路部10隱蔽成無法從外部辨識的程度之層。黑色隱蔽層13,不與金屬線路部10接近(鄰接),而是在樹脂基材的背面側,主要是積層在樹脂基材12與背面保護層14之間,藉此,能夠使金屬線路部兼具隱蔽性與防鏽性。 The black concealing layer 13 is a layer for concealing the metal wiring portion 10 to such an extent that it cannot be recognized from the outside. The black concealing layer 13 is not adjacent to (adjacent to) the metal wiring portion 10, but is mainly laminated on the back surface side of the resin substrate between the resin substrate 12 and the back surface protective layer 14, whereby the metal wiring portion can be formed. Both concealed and rust-proof.

黑色隱蔽層13,可以積層在樹脂基材的背面側,例如可以利用以下的方法進行積層:如第1圖所示,使用含有黑色顏料之黑色黏著劑作為黏著劑層來進行積層;在樹脂基材上塗佈含有黑色顏料之墨水,藉此形成黑色隱蔽層,進一步隔著黏著劑層使樹脂基材與背面保護層進行積層(並未圖示);將配置在集電片在最外層的背面保護層設為兩層,在兩層之間設置黏著劑層或墨水層,並且也可將其作為黑色隱蔽層來進行積層(並未圖示)。 The black concealing layer 13 may be laminated on the back side of the resin substrate, and for example, it may be laminated by the following method: as shown in Fig. 1, a black adhesive containing a black pigment is used as an adhesive layer to laminate; The black pigment is coated on the material to form a black concealing layer, and the resin substrate and the back surface protective layer are further laminated via an adhesive layer (not shown); and the current collecting sheet is disposed at the outermost layer. The back protective layer is provided in two layers, and an adhesive layer or an ink layer is provided between the two layers, and it may be laminated as a black concealing layer (not shown).

其中,只要是如第1圖所示,使用含有黑色顏料之黑色黏著劑,以作為介於樹脂基材與背面保護層之間的黏著劑層的方式來進行積層,即便為了設置黑色隱蔽層而未設置新的積層步驟,亦能夠製造出作為本發明目的之具有防鏽性及隱蔽性的集電片。因此,從集電片的生產性的觀點來看,特別較佳的是:使用黑色黏著劑來作為介於 樹脂基材與背面保護層之間的黏著劑層,來將黑色隱蔽層進行積層。 In addition, as shown in FIG. 1, a black adhesive containing a black pigment is used to laminate the adhesive layer between the resin substrate and the back surface protective layer, even if a black concealing layer is provided. It is also possible to manufacture a current collecting sheet having rust preventing property and concealing property as the object of the present invention without providing a new lamination step. Therefore, from the viewpoint of productivity of the current collector sheet, it is particularly preferable to use a black adhesive as an inter An adhesive layer between the resin substrate and the back protective layer to laminate the black concealing layer.

黑色隱蔽層13中所含有的黑色顏料,能夠使用先前公知的顏料。例如可以使用:如碳黑的無機顏料或噁(oxazine)系、苯并咪唑酮系、吡咯系、喹吖酮系、偶氮系、迫聯萘系、二氧雜環系、異吲哚啉酮系、陰丹士林系、喹啉黃系、迫位酮(perynone)系、酞青素系等暗色系的有機顏料,亦可以使用將這些顏料兩種以上混合而成的顏料。藉由使用暗色系的有機顏料,能夠抑制黑色隱蔽層13所吸收的紅外線的吸收量。因此,能夠抑制太陽能電池模組用的集電片的發熱。 The black pigment contained in the black concealing layer 13 can use a conventionally known pigment. For example, you can use: inorganic pigments such as carbon black or evil (oxazine), benzimidazolone, pyrrole, quinophthalone, azo, thionaphthalene, dioxane, isoindolinone, indanthrene, quinoline yellow A dark color organic pigment such as a perynone system or an anthraquinone system may be used, and a pigment obtained by mixing two or more of these pigments may also be used. By using a dark-colored organic pigment, the amount of absorption of infrared rays absorbed by the black concealing layer 13 can be suppressed. Therefore, heat generation of the current collecting tab for the solar cell module can be suppressed.

從耐UV黏著性的觀點來看,較佳是能夠使用噁系的有機顏料。又,當藉由添加暗色系的有機顏料,將黑色隱蔽層作為黏著劑層來進行積層時,可提升黑色隱蔽層的熱耐久性或耐UV特性等黏著耐久性。從提升此黏著耐久性的觀點來看,特別較佳是能夠使用噁系的有機顏料。 From the standpoint of UV adhesion resistance, it is better to use evil Department of organic pigments. Moreover, when a black concealing layer is laminated as an adhesive layer by adding a dark-colored organic pigment, adhesion durability such as thermal durability and UV resistance of the black concealing layer can be improved. From the standpoint of improving the adhesion durability, it is particularly preferable to be able to use evil Department of organic pigments.

作為噁系的有機顏料,例如能夠適合使用如日本特開2003-105217號公報所述之二噁系化合物等,而無特別的限定。較佳的含量是以固形分質量比計10%以上且30%以下的程度。 As evil The organic pigment of the system can be suitably used, for example, as described in Japanese Laid-Open Patent Publication No. 2003-105217. A compound or the like is not particularly limited. The content is preferably 10% or more and 30% or less by mass% of the solid content.

又,作為暗色系的有機顏料,特別較佳是包含選自由苯并咪唑酮系顏料、4-[(2,5-二氯苯基)偶氮]-3-羥基-N-(2,5-二甲氧苯基)-2-萘羧醯胺、1-[(4-硝苯 基)偶氮]-2-萘酚、雙[3-羥基-4(苯偶氮)-2-萘羧酸]銅鹽、N,N’-雙(2,4-二硝苯基)-3,3’-二甲氧基-1,1’-聯苯基-4,4’-二胺、3,4,9,10-迫聯萘四羧酸二醯亞胺、△2,2’(1H,1’H)-聯萘并[2,1-b]噻吩-1,1’-二酮、及N,N’-(10,15,16,17-四氫-5,10,15,17-四氧-5H-二萘并[2,3-a:2’,3’-i]咔唑-4,9-二基)雙(苯甲醯胺)所組成之群組中的至少一種以上的棕色系顏料與酞青素系顏料而成的顏料。藉由使用棕色系顏料與酞青素系顏料,即便黑色隱蔽層13的厚度較薄時,仍能夠成為具有充分隱蔽性的黑色隱蔽層13。因此,從生產性的觀點來看,較佳是使用包含棕色系顏料與酞青素系顏料所組成之顏料。進一步,當在胺酯系、碳酸酯系、或環氧系的黏著劑層中,含有棕色系顏料及酞青素系顏料時,能夠與含有噁系顏料之黑色隱蔽層具有相同的黏著性。再者,棕色系顏料,從黑色隱蔽層中的顏料的分散性或黏著層的黏著性等觀點來看,較佳是苯并咪唑酮系顏料。 Further, as the dark color organic pigment, it is particularly preferred to contain a pigment selected from the group consisting of benzimidazolone-based pigments, 4-[(2,5-dichlorophenyl)azo]-3-hydroxy-N-(2,5) -dimethoxyphenyl)-2-naphthylcarboxamide, 1-[(4-nitrophenyl)azo]-2-naphthol, bis[3-hydroxy-4(phenylazo)-2-naphthalene Carboxylic acid] copper salt, N,N'-bis(2,4-dinitrophenyl)-3,3'-dimethoxy-1,1'-biphenyl-4,4'-diamine, 3,4,9,10-forced naphthalenetetracarboxylic acid diimine, Δ2,2'(1H,1'H)-binaphtho[2,1-b]thiophene-1,1'-di Ketone, and N,N'-(10,15,16,17-tetrahydro-5,10,15,17-tetraoxa-5H-dinaphtho[2,3-a:2',3'-i a pigment obtained by mixing at least one of a brown pigment and an anthraquinone pigment in a group consisting of carbazole-4,9-diyl)bis(benzamide). By using the brown pigment and the anthraquinone pigment, even when the thickness of the black concealing layer 13 is thin, the black concealing layer 13 having sufficient concealability can be obtained. Therefore, from the viewpoint of productivity, it is preferred to use a pigment comprising a brown pigment and an anthraquinone pigment. Further, when an amine ester-based, carbonate-based, or epoxy-based adhesive layer contains a brown pigment and an anthraquinone pigment, it can contain evil The black concealment layer of the pigment has the same adhesion. Further, the brown pigment is preferably a benzimidazolone pigment from the viewpoints of dispersibility of the pigment in the black concealing layer or adhesion of the adhesive layer.

在本說明書內,所謂的棕色系顏料,是意指選自由苯并咪唑酮系顏料、4-[(2,5-二氯苯基)偶氮]-3-羥基-N-(2,5-二甲氧苯基)-2-萘羧醯胺、1-[(4-硝苯基)偶氮]-2-萘酚、雙[3-羥基-4(苯偶氮)-2-萘羧酸]銅鹽、C.I.Pigment Brown 7、N,N’-雙(2,4-二硝苯基)-3,3’-二甲氧基-1,1’-聯苯基-4,4’-二胺、3,4,9,10-迫聯萘四羧酸二醯亞胺、△2,2’(1H,1’H)-聯萘并[2,1-b]噻吩-1,1’-二酮、及 N,N’-(10,15,16,17-四氫-5,10,15,17-四氧-5H-二萘并[2,3-a:2’,3’-i]咔唑-4,9-二基)雙(苯甲醯胺)所組成之群組中的至少一種以上的棕色系顏料。所謂的苯并咪唑酮系顏料,是具有下述通式(1)所表示的苯并咪唑酮骨架的顏料。具體而言,可列舉:C.I.Pigment Yellow(顏料黃)120、Pigment Yellow 151、Pigment Yellow 154、Pigment Yellow 175、Pigment Yellow 180、Pigment Yellow 181、Pigment Yellow 194、Pigment Red(顏料紅)175、Pigment Red 176、Pigment Red 185、Pigment Red 208、Pigment Violet(顏料紫)32、Pigment Orange(顏料橙)36、Pigment Orange 62、PigmentOrange 72、Pigment Brown(顏料棕)25等,但並未限定於這些顏料。從色域的觀點來看,更佳是C.I.Pigment Brown 25。 In the present specification, the so-called brown pigment means that it is selected from a benzimidazolone-based pigment, 4-[(2,5-dichlorophenyl)azo]-3-hydroxy-N-(2,5) -dimethoxyphenyl)-2-naphthylcarboxamide, 1-[(4-nitrophenyl)azo]-2-naphthol, bis[3-hydroxy-4(phenylazo)-2-naphthalene Carboxylic acid] copper salt, CIPigment Brown 7, N, N'-bis(2,4-dinitrophenyl)-3,3'-dimethoxy-1,1'-biphenyl-4,4 '-Diamine, 3,4,9,10-trans-naphthalenetetracarboxylic acid diimine, Δ2,2'(1H,1'H)-binaphtho[2,1-b]thiophene-1 , 1'-dione, and N,N'-(10,15,16,17-tetrahydro-5,10,15,17-tetraoxa-5H-dinaphtho[2,3-a:2',3'-i]carbazole At least one or more brown pigments of the group consisting of -4,9-diyl) bis(benzamide). The benzimidazolone-based pigment is a pigment having a benzimidazolone skeleton represented by the following formula (1). Specifically, CIPigment Yellow 120, Pigment Yellow 151, Pigment Yellow 154, Pigment Yellow 175, Pigment Yellow 180, Pigment Yellow 181, Pigment Yellow 194, Pigment Red 175, Pigment Red 176, Pigment Red 185, Pigment Red 208, Pigment Violet 32, Pigment Orange 36, Pigment Orange 62, Pigment Orange 72, Pigment Brown 25, etc., but are not limited to these pigments. From the color gamut point of view, it is better to C.I. Pigment Brown 25.

又,苯并咪唑酮系顏料的一次粒徑較佳是0.01μm以上且0.20μm以下。利用將苯并咪唑酮系顏 料的一次粒徑設在如此的範圍,能夠使黑色隱蔽層13內的顏料的分散性提升。 Further, the primary particle diameter of the benzimidazolone-based pigment is preferably 0.01 μm or more and 0.20 μm or less. Benzimidazolone The primary particle diameter of the material is set in such a range, and the dispersibility of the pigment in the black concealing layer 13 can be improved.

所謂的4-[(2,5-二氯苯基)偶氮]-3-羥基-N-(2,5-二甲氧苯基)-2-萘羧醯胺,具體而言,可列舉C.I.Pigment Brown 1等。所謂的1-[(4-硝苯基)偶氮]-2-萘酚,具體而言,可列舉C.I.Pigment 2等。所謂的雙[3-羥基-4(苯偶氮)-2-萘羧酸]銅鹽,具體而言,可列舉C.I.Pigment Brown 5等。所謂的N,N’-雙(2,4-二硝苯基)-3,3’-二甲氧基-1,1’-聯苯基-4,4’-二胺,具體而言,可列舉C.I.Pigment Brown 22等。所謂的3,4,9,10-迫聯萘四羧酸二醯亞胺,具體而言,可列舉C.I.Pigment Brown 26等。所謂的△2,2’(1H,1’H)-聯萘并[2,1-b]噻吩-1,1’-二酮,具體而言,可列舉C.I.Pigment Brown 27等。所謂的N,N’-(10,15,16,17-四氫-5,10,15,17-四氧-5H-二萘并[2,3-a:2’,3’-i]咔唑-4,9-二基)雙(苯甲醯胺),具體而言,可列舉C.I.Pigment Brown 28等。又,棕色系顏料,除了上述棕色系顏料之外,亦可以使用C.I.Pigment Brown 7。 The so-called 4-[(2,5-dichlorophenyl)azo]-3-hydroxy-N-(2,5-dimethoxyphenyl)-2-naphthylcarboxamide, specifically, CIPigment Brown 1 and so on. The 1-[(4-nitrophenyl)azo]-2-naphthol is specifically, for example, C.I. Pigment 2 or the like. The bis[3-hydroxy-4(phenylazo)-2-naphthalenecarboxylic acid] copper salt is specifically C.I. Pigment Brown 5 or the like. The so-called N,N'-bis(2,4-dinitrophenyl)-3,3'-dimethoxy-1,1'-biphenyl-4,4'-diamine, specifically, CIPigment Brown 22 and the like can be cited. The 3,4,9,10-perylene naphthalenetetracarboxylic acid diimine is specifically, for example, C.I. Pigment Brown 26 or the like. The Δ2,2'(1H,1'H)-binaphthyl[2,1-b]thiophene-1,1'-dione is specifically C.I. Pigment Brown 27 or the like. The so-called N,N'-(10,15,16,17-tetrahydro-5,10,15,17-tetraoxa-5H-dinaphtho[2,3-a:2',3'-i] The carbazole-4,9-diyl) bis(benzamide) is specifically CIPigment Brown 28 or the like. Further, as the brown pigment, in addition to the above-mentioned brown pigment, C.I. Pigment Brown 7 can also be used.

所謂的酞青素系顏料,是具有酞青素骨架之顏料,並且包含配位有各種金屬的酞青素的概念。具體而言,可列舉:C.I.Pigment Green(顏料綠)7、C.I.Pigment Green 36、C.I.Pigment Green 37、C.I.Pigment Blue(顏料藍)16、C.I.Pigment Blue 75 或C.I.Pigment Blue 15等,但並未限定於這些顏料。較佳是使用非晶形的酞青素系顏料的藍色系顏料。 The so-called anthraquinone-based pigment is a pigment having an anthraquinone skeleton and contains a concept of anthraquinone in which various metals are coordinated. Specifically, C.I. Pigment Green 7, C.I. Pigment Green 36, C.I. Pigment Green 37, C.I. Pigment Blue 16, C.I. Pigment Blue 75 Or C.I. Pigment Blue 15, etc., but is not limited to these pigments. A blue pigment which is an amorphous anthraquinone pigment is preferably used.

又,酞青素系顏料的一次粒徑較佳是0.15μm以上且0.20μm以下。利用設在如此範圍,能夠使黑色隱蔽層13中的顏料的分散性提升。 Further, the primary particle diameter of the anthraquinone pigment is preferably 0.15 μm or more and 0.20 μm or less. By being set in such a range, the dispersibility of the pigment in the black concealing layer 13 can be improved.

黑色隱蔽層13內的棕色系顏料的含量,相對於100質量份酞青素系顏料,較佳是設為43質量份以上且233質量份以下(棕色系顏料與酞青素系顏料的含量比,以質量比計是30:70~70:30的範圍),更佳是設為66質量份以上且150質量份以下(棕色系顏料與酞青素系顏料的含量比,以質量比計是40:60~60:40的範圍)。利用將含量比設定在如此範圍內,能夠使黑色隱蔽層13的隱蔽性較佳。 The content of the brown pigment in the black concealing layer 13 is preferably 43 parts by mass or more and 233 parts by mass or less based on 100 parts by mass of the anthraquinone pigment (the ratio of the brown pigment to the anthrain pigment) , in the range of 30:70 to 70:30 by mass ratio, more preferably 66 parts by mass or more and 150 parts by mass or less (the ratio of the content of the brown pigment to the anthrain pigment, by mass ratio 40:60~60:40 range). By setting the content ratio within such a range, the concealability of the black concealing layer 13 can be improved.

黑色隱蔽層13中的顏料的含量,能夠藉由光透射比試驗中特定波長的光的穿透率來特定。又,苯并咪唑酮系顏料等棕色系顏料的含量與酞青素系顏料的含量,當在隱蔽性的層面及紅外線穿透率的層面設為較佳時,黑色隱蔽層13中所包含的苯并咪唑酮系顏料等棕色系顏料及酞青素系顏料,較佳是佔顏料成分總量中的80質量%以上,並且,黑色隱蔽層13內的光透射比試驗中的波長450nm的光的穿透率是5%以上且27%以下,波長700nm的光的穿透率是3%以上且20%以下。酞青素系顏料具有波長450nm的光可穿透特定量,但波長700nm的光無法穿透的性質。苯并咪唑酮系顏料等棕色系顏料則具 有波長700nm的光可穿透特定量,但波長450nm的光無法穿透的性質。因此,藉由特定光透射比試驗中波長450nm的光的穿透率與波長700nm的光的穿透率,能夠特定苯并咪唑酮系顏料等棕色系顏料的含量與酞青素系顏料的含量之含量比。 The content of the pigment in the black concealing layer 13 can be specified by the transmittance of light of a specific wavelength in the light transmittance test. In addition, the content of the brown pigment such as the benzimidazolone pigment and the content of the anthraquinone pigment are preferably included in the black concealing layer 13 when the level of the concealing layer and the infrared transmittance are preferable. The brown pigment and the anthraquinone pigment such as the benzimidazolone pigment are preferably 80% by mass or more based on the total amount of the pigment component, and the light having a wavelength of 450 nm in the light transmittance test in the black concealing layer 13 The transmittance is 5% or more and 27% or less, and the transmittance of light having a wavelength of 700 nm is 3% or more and 20% or less. Anthraquinone pigments have the property that light having a wavelength of 450 nm can penetrate a specific amount, but light having a wavelength of 700 nm cannot penetrate. Brown pigments such as benzimidazolone pigments There is a property that light having a wavelength of 700 nm can penetrate a specific amount, but light having a wavelength of 450 nm cannot penetrate. Therefore, the content of the brown pigment such as the benzimidazolone pigment and the content of the anthrain pigment can be specified by the transmittance of light having a wavelength of 450 nm and the transmittance of light having a wavelength of 700 nm in a specific light transmittance test. The content ratio.

黑色隱蔽層13的穿透率的測定方法,例如能夠藉由下述方法來測定:在白色PET上將含有硬化劑之紅外線穿透性暗色墨水進行凹版塗膜,然後在其上將聚乙烯進行積層,並且進行45℃以上且55℃以下、168小時的老化處理來使其進行過熱硬化,藉此製成紅外線反射薄片,在分光光度計(日立先端科技股份有限公司製造,商品型號:U-4100)中,測定波長300nm~1200nm的光的反射率(%),並且分別求得波長450nm的光及波長700nm的光的穿透率。 The method for measuring the transmittance of the black concealing layer 13 can be measured, for example, by subjecting an infrared penetrating dark ink containing a hardener to a gravure coating film on a white PET, and then performing polyethylene thereon. The laminate is laminated and subjected to aging treatment at 45 ° C or higher and 55 ° C or lower for 168 hours to heat-harden it, thereby producing an infrared reflective sheet, which is manufactured by a spectrophotometer (manufactured by Hitachi Advanced Technology Co., Ltd., product type: U- In 4100), the reflectance (%) of light having a wavelength of 300 nm to 1200 nm was measured, and the transmittance of light having a wavelength of 450 nm and light having a wavelength of 700 nm was obtained.

包含棕色系顏料與酞青素系顏料所組成之顏料,相對於100質量份黑色隱蔽層13中的樹脂成分,混合顏料較佳是20質量份以上且50質量份以下,進一步較佳是35質量份以上且45質量份以下。藉由將混合顏料的含量設定在此範圍內,能夠使黑色隱蔽層13的色調安定。 The pigment comprising a brown pigment and an anthraquinone pigment is preferably 20 parts by mass or more and 50 parts by mass or less, more preferably 35 parts by mass based on 100 parts by mass of the resin component in the black concealing layer 13 . More than 45 parts by weight. By setting the content of the mixed pigment within this range, the color tone of the black concealing layer 13 can be stabilized.

黑色隱蔽層13中,將無機系的黑色顏料以特定範圍內的比例進行輔助性的添加,藉此,能夠將黑色的色調調色成較佳的色調。作為無機系黑色顏料的代表性顏料,可列舉碳黑。無機系的黑色顏料,以相對於主劑樹脂的質量比計,可以在3質量%以上且50質量%以下的範圍 內來添加。只要添加量是在此範圍內,不但可保持本發明中的黑色隱蔽層13較佳的其他物性,並且能夠將黑色隱蔽層13的外觀適當調色成最適合的色調。 In the black concealing layer 13, the inorganic black pigment is additionally added in a ratio within a specific range, whereby the black color tone can be toned into a preferable color tone. As a representative pigment of an inorganic black pigment, carbon black is mentioned. The inorganic black pigment may be in a range of 3% by mass or more and 50% by mass or less based on the mass ratio of the main component resin. Added internally. As long as the added amount is within this range, not only the preferable physical properties of the black concealing layer 13 in the present invention but also the appearance of the black concealing layer 13 can be appropriately colored to an optimum color tone.

黑色隱蔽層的厚度,較佳是2.0μm以上且10.0μm以下。只要是在此範圍內,便能夠具有無法目視線路圖案的程度之隱蔽性。又,當將黑色隱蔽層作為黏著劑層來進行積層時,能夠使層間的密合性、耐久性及印刷適性(printability)提升。 The thickness of the black concealing layer is preferably 2.0 μm or more and 10.0 μm or less. As long as it is within this range, it is possible to have a degree of concealability in which the line pattern cannot be visually observed. Further, when the black concealing layer is laminated as the adhesive layer, the adhesion between the layers, the durability, and the printability can be improved.

黑色隱蔽層,依據日本工業規格JIS-Z8722,以D65光源、10°視角的條件,△L*較佳是60以下,更佳是50以下。利用將△L*的範圍設定在如此範圍,能夠成為具有無法目視線路圖案的程度之隱蔽性的黑色隱蔽層。 The black concealing layer is preferably 60 or less, more preferably 50 or less, in accordance with Japanese Industrial Standard JIS-Z8722, D65 light source, and a viewing angle of 10°. By setting the range of ΔL* to such a range, it is possible to provide a black concealing layer having a degree of concealability that cannot be visually observed.

〈黏著劑〉 <Adhesive>

能夠形成黑色隱蔽層13或黏著劑層11之黏著劑並無特別限定,例如能夠包含主劑樹脂、硬化劑及溶劑,並且能夠給予依據需要所包含的其他各種添加劑。作為其他添加劑,作為例子能夠列舉密合性助劑等。黏著劑,較佳是將主劑樹脂與硬化劑在使用之前進行混合的二液型黏著劑。主劑樹脂,在形成黏著劑層時,會與硬化劑反應來進行交聯而高分子量化。 The adhesive capable of forming the black concealing layer 13 or the adhesive layer 11 is not particularly limited, and for example, a main component resin, a curing agent, and a solvent can be contained, and other various additives included as needed can be given. As another additive, an adhesion aid etc. are mentioned as an example. As the adhesive, a two-part type adhesive in which a main ingredient resin and a hardener are mixed before use is preferred. When the adhesive agent layer is formed, it reacts with a hardener to carry out crosslinking and high molecular weight.

(黏著劑層的形成) (formation of adhesive layer)

在本實施態樣中,使由主劑與硬化劑所組成之二液型的黏著劑塗佈在進行接合的基材的表面,然後從塗佈後的 黏著劑來蒸發溶劑成分,藉此,能夠使黏著劑層形成在基材的表面上。此黏著劑膜,在與接合基材的表面接合的狀態下進行硬化,而成為黏著劑層。在基材的表面上塗佈黏著劑的方法,並無特別限制,而能夠列舉凹版塗佈法、輥塗佈法、刷塗法等。再者,作為該塗佈量,較佳是2.0g/m2以上且10.0g/m2以下(乾燥狀態)。 In the present embodiment, a two-component adhesive composed of a main component and a curing agent is applied onto the surface of the bonded substrate, and then the solvent component is evaporated from the applied adhesive. The adhesive layer can be formed on the surface of the substrate. This adhesive film is cured in a state of being bonded to the surface of the bonded substrate to form an adhesive layer. The method of applying the pressure-sensitive adhesive on the surface of the substrate is not particularly limited, and examples thereof include a gravure coating method, a roll coating method, and a brush coating method. Further, the coating amount is preferably 2.0 g/m 2 or more and 10.0 g/m 2 or less (dry state).

黏著劑層的厚度,較佳是2.0μm以上且10.0μm以下,進一步較佳是3.0μm以上且7.0μm以下。利用將黏著劑層的厚度設為2.0μm以上且10.0μm以下,能夠使層間的密合性、耐久性及印刷適性提升。 The thickness of the adhesive layer is preferably 2.0 μm or more and 10.0 μm or less, and more preferably 3.0 μm or more and 7.0 μm or less. By setting the thickness of the adhesive layer to 2.0 μm or more and 10.0 μm or less, the adhesion between the layers, the durability, and the printability can be improved.

[樹脂基材] [Resin substrate]

構成太陽能電池模組用的集電片1的樹脂基材12,是主要成形為薄片狀的樹脂。此處,所謂薄片狀是包含薄膜狀的概念,在本實施形態中兩者並無差異。作為構成樹脂基材12的樹脂,可例示例如:聚乙烯樹脂、聚丙烯樹脂、環狀聚烯烴系樹脂、聚苯乙烯系樹脂、丙烯腈-苯乙烯共聚物、丙烯腈-丁二烯-苯乙烯共聚物、聚氯乙烯系樹脂、氟系樹脂、聚(甲基)丙烯酸系樹脂、聚碳酸酯系樹脂、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯(PEN)等聚酯系樹脂;各種耐綸等聚醯胺系樹脂、聚醯亞胺系樹脂、聚醯胺-醯亞胺系樹脂、聚烯丙基苯二甲酸酯系樹脂、矽氧系樹脂、聚碸系樹脂、聚對苯硫醚系樹脂、聚醚碸系樹脂、聚胺酯系樹脂、縮醛系樹脂、纖維素系等。這些樹脂之中,較佳是氟系樹脂、聚對苯二甲酸乙二酯(PET)、 聚萘二甲酸乙二酯(PEN)、聚醯胺-醯亞胺系樹脂、聚醯亞胺系樹脂等。 The resin substrate 12 constituting the current collecting sheet 1 for a solar cell module is a resin mainly formed into a sheet shape. Here, the flaky shape is a concept including a film shape, and there is no difference between the two in the present embodiment. Examples of the resin constituting the resin substrate 12 include a polyethylene resin, a polypropylene resin, a cyclic polyolefin resin, a polystyrene resin, an acrylonitrile-styrene copolymer, and an acrylonitrile-butadiene-benzene. Ethylene copolymer, polyvinyl chloride resin, fluorine resin, poly(meth)acrylic resin, polycarbonate resin, polyethylene terephthalate (PET), polyethylene naphthalate (PEN) Polyester resin such as polyester resin, polyamidene resin, polyamidene-based resin, polyallylphthalic acid-based resin, fluorene-based resin A polyfluorene-based resin, a polyparaphenylene sulfide-based resin, a polyether oxime resin, a polyurethane resin, an acetal resin, a cellulose system, or the like. Among these resins, a fluorine resin, polyethylene terephthalate (PET), or preferably Polyethylene naphthalate (PEN), polyamine-quinone imide resin, polyimide resin, and the like.

樹脂基材12的厚度,只要依照集電片1所要求的強度或薄度等來適當設定即可。樹脂基材12的厚度,較佳是20μm以上且250μm以下,更佳是150μm以上且250μm以下。利用將樹脂基材12的厚度設定為20μm以上,不僅能夠獲得作為集電片的較佳強度,亦能夠使金屬線路部10的防鏽性提升。利用將樹脂基材12的厚度設定為250μm以下,能夠使集電片的散熱性提升。 The thickness of the resin substrate 12 may be appropriately set in accordance with the strength, thinness, and the like required for the current collector sheet 1. The thickness of the resin substrate 12 is preferably 20 μm or more and 250 μm or less, and more preferably 150 μm or more and 250 μm or less. By setting the thickness of the resin substrate 12 to 20 μm or more, not only the preferable strength as the current collecting sheet but also the rust preventing property of the metal wiring portion 10 can be improved. By setting the thickness of the resin substrate 12 to 250 μm or less, the heat dissipation property of the current collecting sheet can be improved.

[背面保護層] [back protection layer]

構成太陽能電池模組用的集電片1的背面保護層14,是主要成形為薄片狀的樹脂,並且機械性或者化學性的強度優異,具體而言,是耐候性、耐熱性、耐水性、耐光性、耐風壓性、耐冰雹性、耐化學藥品性、耐刺性(stab resistance)等各種堅牢性能優異的樹脂薄片。作為如此的樹脂薄片,能夠使用聚乙烯樹脂、聚丙烯樹脂、環狀聚烯烴系樹脂、聚苯乙烯系樹脂、丙烯腈-苯乙烯共聚物、丙烯腈-丁二烯-苯乙烯共聚物、聚氯乙烯系樹脂、氟系樹脂、聚(甲基)丙烯酸系樹脂、聚碳酸酯系樹脂、聚對苯二甲酸乙二酯(PET)、聚萘二甲酸乙二酯等聚酯系樹脂;各種的耐綸等聚醯胺系樹脂、聚醯亞胺系樹脂、聚醯胺-醯亞胺系樹脂、聚烯丙基苯二甲酸酯系樹脂、矽氧系樹脂、聚碸系樹脂、聚對苯硫醚系樹脂、聚醚碸系樹 脂、聚胺酯系樹脂、縮醛系樹脂、纖維素系樹脂等各種的樹脂薄片。又,可以使用在這些樹脂中包含白色顏料者。 The back surface protective layer 14 constituting the current collecting sheet 1 for a solar cell module is a resin mainly formed into a sheet shape, and is excellent in mechanical or chemical strength, specifically, weather resistance, heat resistance, water resistance, and A resin sheet excellent in various fastening properties such as light resistance, wind pressure resistance, hail resistance, chemical resistance, and stab resistance. As such a resin sheet, a polyethylene resin, a polypropylene resin, a cyclic polyolefin resin, a polystyrene resin, an acrylonitrile-styrene copolymer, an acrylonitrile-butadiene-styrene copolymer, or a poly a polyester resin such as a vinyl chloride resin, a fluorine resin, a poly(meth)acrylic resin, a polycarbonate resin, polyethylene terephthalate (PET) or polyethylene naphthalate; various Polyamide type resin such as nylon, polyimide resin, polyamine-quinone imide resin, polyallyl phthalate resin, oxime resin, polyfluorene resin, poly P-phenylene sulfide resin, polyether lanthanide tree Various resin sheets such as a fat, a polyurethane resin, an acetal resin, and a cellulose resin. Further, those containing a white pigment in these resins can be used.

此處,背面保護層14因為被設置在太陽能電池模組中的最外層,故要求有高耐候性、障壁性、耐水解性。從如此的觀點來看,以上之中,特別較佳是使用耐水解性的聚對苯二甲酸乙二酯。作為耐水解性的聚對苯二甲酸乙二酯,可列舉例如東洋紡公司製造的SHINEBEAM(耐水解性聚酯薄膜)等。 Here, since the back surface protective layer 14 is provided in the outermost layer of the solar cell module, high weather resistance, barrier properties, and hydrolysis resistance are required. From such a viewpoint, among the above, it is particularly preferable to use a hydrolysis-resistant polyethylene terephthalate. Examples of the hydrolysis-resistant polyethylene terephthalate include SHINEBEAM (hydrolyzable polyester film) manufactured by Toyobo Co., Ltd., and the like.

背面保護層14的膜厚,是設為35μm以上且65μm以下,較佳是設為40μm以上且60μm以下。藉由將背面保護層14的膜厚設為35μm以上,而變得能夠保證背面保護層的耐候性。藉由將背面保護層14的膜厚設為65μm以下,則能夠提升太陽能電池模組的放熱性,並且能夠防止由於熱的發生所造成的太陽能電池模組的變換效率的降低。 The film thickness of the back surface protective layer 14 is 35 μm or more and 65 μm or less, and preferably 40 μm or more and 60 μm or less. By setting the film thickness of the back surface protective layer 14 to 35 μm or more, it is possible to ensure the weather resistance of the back surface protective layer. By setting the film thickness of the back surface protective layer 14 to 65 μm or less, the heat dissipation property of the solar cell module can be improved, and the reduction in conversion efficiency of the solar cell module due to the occurrence of heat can be prevented.

[金屬線路部] [Metal line department]

金屬線路部10,是以構成期望的線路形狀(電路)的方式形成在樹脂基材的表面上之電路配線,該樹脂基材構成太陽能電池模組用的集電片1。作為用以形成金屬線路部10的導電性基材,能夠使用銅箔、鋁箔等金屬箔。這些金屬箔中,在本實施形態的集電片中,較佳是能夠使用導電性、加工性優異並且容易取得的銅箔。 The metal wiring portion 10 is a circuit wiring formed on the surface of the resin substrate so as to constitute a desired wiring shape (circuit), and the resin substrate constitutes the current collecting sheet 1 for the solar cell module. As the conductive substrate for forming the metal wiring portion 10, a metal foil such as a copper foil or an aluminum foil can be used. Among the metal foils, it is preferable to use a copper foil which is excellent in conductivity and workability and which is easily obtained in the current collecting sheet of the present embodiment.

為了將金屬線路部10形成在樹脂基材的表面上,可例示下述方法:藉由黏著劑使金屬箔接合在樹脂基 材12的表面,之後,藉由蝕刻處理等將該金屬箔進行圖案化(patterning)。使金屬箔接合在樹脂基材12的表面時,能夠使用下述方法:藉由不包含黑色顏料之黏著劑,將金屬箔黏著在樹脂基材12的表面。 In order to form the metal wiring portion 10 on the surface of the resin substrate, a method of bonding the metal foil to the resin base by an adhesive may be exemplified The surface of the material 12 is then patterned by etching or the like. When the metal foil is bonded to the surface of the resin substrate 12, a method in which the metal foil is adhered to the surface of the resin substrate 12 by an adhesive containing no black pigment can be used.

金屬線路部10的厚度,可以依照太陽能電池模組用的集電片1中所要求的耐電流的大小等來適當設定。金屬線路部10的厚度,並無特別限定,作為一例可列舉10μm以上且50μm以下。 The thickness of the metal wiring portion 10 can be appropriately set in accordance with the magnitude of the withstand current required in the current collecting sheet 1 for the solar battery module. The thickness of the metal wiring portion 10 is not particularly limited, and examples thereof include 10 μm or more and 50 μm or less.

[實施例] [Examples]

以下,藉由實施例及比較例來進一步具體地說明本發明。但本發明並未被限定於以下的實施例等。 Hereinafter, the present invention will be further specifically described by way of examples and comparative examples. However, the present invention is not limited to the following embodiments and the like.

為了評價本實施形態中的太陽能電池模組用的集電片的防鏽性、隱蔽性,利用以下所示的方法來製造黏著劑,然後使用該黏著劑來作成集電片樣品。 In order to evaluate the rust preventive property and the concealability of the current collecting tab for a solar cell module according to the present embodiment, an adhesive was produced by the method described below, and then a current collector sheet sample was prepared using the adhesive.

[黑色黏著劑(黏著劑1)] [Black Adhesive (Adhesive 1)]

[主劑] [main agent]

在氮氣氣氛下,在具備攪拌機、氮氣導入管之燒瓶中,加入乙二醇(32.3質量份)、2,2-二甲基-1,3-丙二醇(270.8質量份)、1,6-己二醇(122.9質量份)、己二酸(228.1質量份)、間苯二甲酸(664質量份),在180℃至220℃中以氮氣進行通氣,並使其進行反應至酸價成為2mgKOH/g為止,然後加入乙酸乙酯(860質量份),來獲得聚酯二醇H的50%溶液。所獲得的樹脂的羥基價是32mgKOH/g,數量平均分子量約為3500。 Ethylene glycol (32.3 parts by mass), 2,2-dimethyl-1,3-propanediol (270.8 parts by mass), 1,6-hexane were placed in a flask equipped with a stirrer and a nitrogen introduction tube under a nitrogen atmosphere. A diol (122.9 parts by mass), adipic acid (228.1 parts by mass), and isophthalic acid (664 parts by mass) were ventilated with nitrogen gas at 180 ° C to 220 ° C, and reacted until the acid value became 2 mg KOH / Then, ethyl acetate (860 parts by mass) was added to obtain a 50% solution of the polyester diol H. The obtained resin had a hydroxyl value of 32 mgKOH/g and a number average molecular weight of about 3,500.

在氮氣氣氛下,在具備攪拌機之燒瓶中,加入100質量份數量平均分子量1000的脂肪族聚碳酸酯二醇(旭化成化學公司製造,商品名「DURANATE T5651」,以下略稱為「PDC1000」)、上述聚酯二醇H(50質量份)、1,6-己二醇(2質量份)、異佛酮二異氰酸酯(23.8質量份)、乙酸乙酯(175.8質量份),然後進行加熱循環至紅外線吸收光譜中的2270cm-1的異氰酸酯的吸收消失為止,來獲得聚胺酯二醇的50%溶液。所獲得的樹脂的羥基價是14mgKOH/g,數量平均分子量約為8000。 In a flask equipped with a stirrer, 100 parts by mass of an aliphatic polycarbonate diol having a number average molecular weight of 1,000 (manufactured by Asahi Kasei Chemicals Co., Ltd., trade name "DURANATE T5651", hereinafter abbreviated as "PDC1000"), The polyester diol H (50 parts by mass), 1,6-hexanediol (2 parts by mass), isophorone diisocyanate (23.8 parts by mass), and ethyl acetate (175.8 parts by mass) were then subjected to a heating cycle to A 50% solution of the polyurethane diol was obtained until the absorption of 2270 cm -1 of isocyanate in the infrared absorption spectrum disappeared. The obtained resin had a hydroxyl value of 14 mgKOH/g and a number average molecular weight of about 8,000.

將100質量份的上述聚胺酯二醇與15質量份的脂肪族聚碳酸酯二醇(B)(PDC1000)混合來調整成為主劑。 100 parts by mass of the above-mentioned polyurethane diol was mixed with 15 parts by mass of the aliphatic polycarbonate diol (B) (PDC1000) to adjust the main component.

[硬化劑] [hardener]

使用六亞甲基二異氰酸酯(HDI加成物:二官能)與異氰尿酸改質的異佛酮二異氰酸酯(尿酸(nurate)改質IPDI)之混合物。將上述加成物改質HDI及尿酸改質IPDI的混合比(HDI加成物)/(尿酸改質IPDI)設為6:4(質量比)。 A mixture of hexamethylene diisocyanate (HDI adduct: difunctional) and isocyanuric acid modified isophorone diisocyanate (nurate modified IPDI) was used. The mixing ratio (HDI adduct) / (uric acid modified IPDI) of the above-mentioned adduct-modified HDI and uric acid-modified IPDI was set to 6:4 (mass ratio).

黑色顏料:碳黑 Black pigment: carbon black

溶劑:乙酸乙酯 Solvent: ethyl acetate

使上述主劑(固形分比率50質量%)、上述硬化劑(固形分比率10質量%)、上述黑色顏料(固形分比率20質量%)溶解於上述溶劑中,以固形分塗佈量成為5g/m2(硬 化後膜厚5μm)的方式進行調整來製造,並且進行塗佈、乾燥、硬化而成。 The main component (solid content ratio: 50% by mass), the curing agent (solid content ratio: 10% by mass), and the black pigment (solid content ratio: 20% by mass) are dissolved in the solvent, and the solid content is 5 g. /m 2 (5 μm film thickness after hardening) was adjusted and manufactured, and coated, dried, and cured.

[透明黏著劑(黏著劑2)] [Transparent Adhesive (Adhesive 2)]

除了不含有黑色顏料以外,與黏著劑1相同地進行調整來製造。 It was produced by adjusting in the same manner as the adhesive 1 except that it did not contain a black pigment.

將以下種類的樹脂薄片,藉由下述表1所示的組合,利用黏著劑1及黏著劑2進行黏著,來作成實施例及比較例的集電片樣品。試料作成是藉由下述方法來製成:將黏著劑1或2,在基材樹脂(聚苯二甲酸乙二酯(厚度188μm))上進行凹版塗佈(塗佈量8g/m2),並且形成厚度8μm(乾燥狀態)的黏著劑層,然後藉由乾式疊層來積層導電性基材(銅箔,25μm)及背面保護層(耐水解性PET(白,50μm))而成為積層體,該積層體是以成為導電性基材/黏著劑層/樹脂基材/黏著劑層/背面保護層的方式積層而成。 The following types of resin sheets were adhered by the adhesive 1 and the adhesive 2 by the combination shown in the following Table 1, and the current collector sheets of the examples and the comparative examples were prepared. The sample preparation was carried out by gravure coating (coating amount 8 g/m 2 ) on the base resin (polyethylene terephthalate (thickness 188 μm)) with the adhesive 1 or 2 And an adhesive layer having a thickness of 8 μm (dry state) was formed, and then a conductive substrate (copper foil, 25 μm) and a back protective layer (hydrolyzable PET (white, 50 μm)) were laminated by dry lamination to form a laminate. The laminate is formed by laminating the conductive substrate/adhesive layer/resin base material/adhesive layer/back surface protective layer.

實施例的積層體,其是將導電性基材隔著黏著劑層而積層在樹脂基材上,並且將背面保護層隔著黑色隱蔽層(黏著劑層)積層在樹脂基材上;該黏著劑層是藉由黏著劑2所形成,該黑色隱蔽層是藉由黏著劑1所形成。比較例的積層體,其是將導電性基材隔著黑色隱蔽層(黏著劑層)積層在樹脂基材上,並且將背面保護層隔著黏著劑層積層在樹脂基材上;該黑色隱蔽層是藉由黏著劑1所形成,該黏著劑層是藉由黏著劑2所形成。 In the laminate of the embodiment, the conductive substrate is laminated on the resin substrate via the adhesive layer, and the back protective layer is laminated on the resin substrate via the black concealing layer (adhesive layer); The agent layer is formed by an adhesive 2 which is formed by the adhesive 1. In the laminate of the comparative example, the conductive substrate is laminated on the resin substrate via a black concealing layer (adhesive layer), and the back protective layer is laminated on the resin substrate via an adhesive; the black concealment The layer is formed by an adhesive 1 which is formed by an adhesive 2.

進一步,在這些積層體的表面使用乾膜(dry film),然後製作成一種厚度15μm、寬度150mm、長度150mm的蝕刻罩。之後,將溫度45℃、濃度250g/L的氯化鐵水溶液設為蝕刻液,將上述已形成有上述蝕刻遮罩之積層體浸漬於此蝕刻液中約2分鐘,接下來,利用純水進行洗淨。藉此,去除並未被蝕刻遮罩所覆蓋之處的導電性基材,來獲得實施例及比較例中的集電片。 Further, a dry film was used on the surface of these laminates, and then an etching cover having a thickness of 15 μm, a width of 150 mm, and a length of 150 mm was produced. Thereafter, an aqueous solution of ferric chloride having a temperature of 45° C. and a concentration of 250 g/L was used as an etching liquid, and the laminate in which the etching mask was formed was immersed in the etching liquid for about 2 minutes, and then, it was carried out with pure water. Wash. Thereby, the conductive substrate which was not covered by the etching mask was removed, and the current collecting sheets in the examples and the comparative examples were obtained.

[防鏽性試驗] [rust resistance test]

對實施例及比較例的各試料,進行防鏽性試驗。試驗是藉由將各試料放置在85℃、85%RH中24小時後來實行,防鏽性的評價,藉由目視來實行,並且依照以下的基準。將防鏽性試驗結果作為「防鏽性」表示在表1。 The rust resistance test was performed on each sample of the examples and the comparative examples. The test was carried out by placing each sample at 85 ° C and 85% RH for 24 hours, and the evaluation of the rust preventive property was carried out by visual observation and in accordance with the following criteria. The results of the rust preventive test are shown in Table 1 as "rust resistance".

○:雖然線路圖案的背面的金屬光澤有稍微變低但並未呈現變色 ○: Although the metallic luster on the back side of the line pattern is slightly lowered, it does not exhibit discoloration.

×:線路圖案有部分地變色 ×: The line pattern is partially discolored

藉由表1可知:只將黑色隱蔽層積層在樹脂基材的背面側之實施例而製成的本發明的集電片,是防鏽性優異的集電片。 As can be seen from Table 1, the current collecting sheet of the present invention produced by the embodiment in which only the black concealing layer is laminated on the back side of the resin substrate is a current collecting sheet excellent in rust preventive property.

實施例及比較例中的集電片樣品,當從背面保護層側以目視確認金屬線路部時,實施例及比較例的集電片樣品皆無法確認金屬線路部。由此可知,本發明的集電 片,與隔著黑色隱蔽層將樹脂基材和金屬線路部積層而成的集電片,同樣地是具有無法目視線路圖案程度之隱蔽性的集電片。 In the current collector sheet samples of the examples and the comparative examples, when the metal wiring portions were visually confirmed from the back surface protective layer side, the metal wiring portions could not be confirmed in the current collector sheet samples of the examples and the comparative examples. It can be seen that the current collection of the present invention In the same manner, the current collecting sheet in which the resin base material and the metal wiring portion are laminated with the black hidden layer is similar to the current collecting sheet having a degree of visibility which is incapable of visually observing the line pattern.

1‧‧‧集電片 1‧‧‧Sets

2‧‧‧透明前面基板 2‧‧‧Transparent front substrate

3‧‧‧密封材料 3‧‧‧ Sealing material

4‧‧‧太陽能電池元件 4‧‧‧Solar battery components

10‧‧‧金屬線路部 10‧‧‧Metal Lines Department

11‧‧‧黏著劑層 11‧‧‧Adhesive layer

12‧‧‧樹脂基材 12‧‧‧Resin substrate

13‧‧‧黑色隱蔽層 13‧‧‧Black hidden layer

14‧‧‧背面保護層 14‧‧‧Back protective layer

Claims (6)

一種太陽能電池模組用的集電片,其具備:樹脂基材、隔著黏著劑層來積層在前述樹脂基材的表面上之金屬線路部、積層在前述樹脂基材的背面側之背面保護層、及目的在於防止從前述背面保護層側辨識出前述金屬線路部之黑色隱蔽層;其中,前述黑色隱蔽層,藉由包含黑色顏料之黏著劑或墨水所形成,並且,該黑色隱蔽層只積層在前述樹脂基材的背面側。 A current collecting sheet for a solar battery module comprising: a resin substrate; a metal wiring portion laminated on a surface of the resin substrate via an adhesive layer; and a back surface layer laminated on a back side of the resin substrate The layer and the purpose thereof are for preventing the black concealing layer of the metal wiring portion from being recognized from the side of the back surface protective layer; wherein the black concealing layer is formed by an adhesive or ink containing a black pigment, and the black concealing layer is only The laminate is laminated on the back side of the resin substrate. 如請求項1所述之集電片,其中,前述黑色隱蔽層的厚度是2.0μm以上且10.0μm以下。 The current collecting sheet according to claim 1, wherein the black concealing layer has a thickness of 2.0 μm or more and 10.0 μm or less. 如請求項1或2所述之集電片,其中,前述金屬線路部是銅線路。 The current collecting sheet according to claim 1 or 2, wherein the metal wiring portion is a copper wiring. 如請求項1或2所述之集電片,其中,前述背面保護層是耐水解性PET。 The current collector sheet according to claim 1 or 2, wherein the back surface protective layer is hydrolysis resistant PET. 如請求項1或2所述之集電片,其中,前述黑色隱蔽層包含棕色系顏料與酞青素系顏料;前述棕色系顏料是選自由苯并咪唑酮系顏料、4-[(2,5-二氯苯基)偶氮]-3-羥基-N-(2,5-二甲氧苯基)-2-萘羧醯胺、1-[(4-硝苯基)偶氮]-2-萘酚、雙[3-羥基-4(苯偶氮)-2-萘羧酸]銅鹽、C.I.Pigment Brown 7、N,N’-雙(2,4-二硝苯基)-3,3’-二甲氧基 -1,1’-聯苯基-4,4’-二胺、3,4,9,10-迫聯萘四羧酸二醯亞胺、△2,2’(1H,1’H)-聯萘并[2,1-b]噻吩-1,1’-二酮、及N,N’-(10,15,16,17-四氫-5,10,15,17-四氧-5H-二萘并[2,3-a:2’,3’-i]咔唑-4,9-二基)雙(苯甲醯胺)所組成之群組中的至少一種以上的顏料。 The current collecting sheet according to claim 1 or 2, wherein the black concealing layer comprises a brown pigment and an anthrain pigment; and the brown pigment is selected from a benzimidazolone pigment, 4-[(2, 5-Dichlorophenyl)azo]-3-hydroxy-N-(2,5-dimethoxyphenyl)-2-naphthylcarboxamide, 1-[(4-nitrophenyl)azo]- 2-naphthol, bis[3-hydroxy-4(phenylazo)-2-naphthalenecarboxylic acid] copper salt, CIPigment Brown 7, N,N'-bis(2,4-dinitrophenyl)-3 , 3'-dimethoxy -1,1'-biphenyl-4,4'-diamine, 3,4,9,10-trans-naphthalenetetracarboxylic acid diimine, Δ2,2'(1H,1'H)- Binapht[2,1-b]thiophene-1,1'-dione, and N,N'-(10,15,16,17-tetrahydro-5,10,15,17-tetraoxo-5H At least one or more pigments selected from the group consisting of dinaphtho[2,3-a:2',3'-i]carbazole-4,9-diyl)bis(benzamide). 一種太陽能電池模組,其是在如請求項1~5所述之任一項的集電片上,積層有背面接點型的太陽能電池元件而成。 A solar cell module in which a back contact type solar cell element is laminated on a current collector sheet according to any one of claims 1 to 5.
TW104143589A 2014-12-26 2015-12-24 Collector sheet for solar cell modules TW201635576A (en)

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