TW201632048A - Control device for grain preparation facility - Google Patents

Abstract

A touch panel control section is provided in a control device for a grain preparation facility, and enables the operational status to be understood at a glance and the cause of a failure to be identified quickly when a failure occurs. The touch panel control section has a line flow display function which, when the grain preparation facility is being driven normally, uses a specific lighting display to indicate that the operational status is normal, an error display function which, when a failure occurs in the grain preparation facility, uses a specific lighting display to indicate the location of the failure and display the procedure for recovering from the failure, and a failure history display function which displays a record of past failures in those cases where failures have occurred in the grain preparation facility.

Description

穀物調製設備之控制裝置Control device for grain preparation equipment

本發明係關於稻穀脫殼部、風選部、搖動分選部、及顆粒分選部所組合之穀物調製設備之控制裝置。The present invention relates to a control device for a grain preparation device in which a rice shelling portion, a wind selection portion, a shaking sorting portion, and a particle sorting portion are combined.

就稻穀脫殼部、風選部、搖動分選部及顆粒分選部所組合的穀物調製設備而言，例如有在日本特開2005-152684號公報中記載的穀物調製設備。For example, there is a grain preparation device described in Japanese Laid-Open Patent Publication No. 2005-152684, for example, a cereal preparation device, which is a combination of a rice husk portion, a wind separation portion, a swaying portion, and a granule sizing portion.

該文獻中公開有一種控制機構，利用觸控面板對包括原料升降機、脫殼風選裝置、分選機投料升降機和搖動分選裝置等調製機器的米麥調製設備進行控制，該控制機構具備以下功能：在上述觸控面板的顯示面上顯示異常原因開關、在上述顯示面上發光顯示上述調製設備發生異常及其位置、在上述發光的狀態下在操作員觸碰上述異常原因開關時在上述顯示面上顯示關於上述異常的內容和應對方法之文字資訊。The document discloses a control mechanism for controlling a rice-wheat modulation device including a raw material elevator, a shelling air-selecting device, a sorting machine feeding elevator, and a shaking sorting device by using a touch panel, the control mechanism having the following Function: displaying an abnormality cause switch on a display surface of the touch panel, displaying an abnormality and a position of the modulation device on the display surface, and displaying the abnormality cause switch when the operator touches the abnormal cause switch in the light-emitting state The text on the display surface and the response information are displayed on the display surface.

藉此，因為使用觸控面板控制米麥調製設備的原料升降機、脫殼風選裝置、分選機投料升降機和搖動分選裝置等調製機器，所以能使監視操作部小型化，即使在調製設備附近的現場等也可以進行確切的監視，與精實的控制及輸入操作。In this way, since the touch panel is used to control the raw material elevator, the unpacking air-selecting device, the sorting machine feeding elevator, and the shaking sorting device, etc., the monitoring operation unit can be miniaturized even in the modulation device. Accurate monitoring, and sophisticated control and input operations can also be performed at nearby sites.

另外，不僅可以藉由觸控面板上的發光識別發生異常，還具有以下的優點：能藉由簡易的操作以文字資訊獲得異常的詳細內容和應對方法，操作員即使不詢問熟手等也可以迅速地消除異常，進行有效率的調製處理。In addition, not only can an abnormality occur in the light-emitting recognition on the touch panel, but also an advantage that the abnormal details and the countermeasures can be obtained by the simple operation of the text information, and the operator can quickly without asking the skilled person or the like. Eliminate anomalies and perform efficient modulation processing.

但是，上述的控制機構由於沒有記錄即將故障時的故障資訊，及更換零件時的保養資訊等紀錄資訊，所以無法獲知過去的發生異常狀況和保養狀況，查明故障原因上將會費時，進而使得故障的恢復時間和修理時間將會延長化。However, since the above-mentioned control mechanism does not record the fault information at the time of the fault and the maintenance information such as the maintenance information when the parts are replaced, it is impossible to know the abnormal state and the maintenance condition in the past, and it will take time to find out the cause of the malfunction, thereby making it possible to make The recovery time and repair time of the fault will be extended.

因此，本發明的目的在於，提供一種穀物調製設備之控制裝置，其利用觸控面板控制調製設備，能夠一眼掌握運轉狀況，而且在發生故障時可迅速地掌握故障原因，可以縮短故障的恢復時間和修理時間。Therefore, an object of the present invention is to provide a control device for a grain modulating device which can control the modulating device by using a touch panel, can grasp the operating condition at a glance, and can quickly grasp the cause of the failure in the event of a failure, thereby shortening the recovery time of the failure. And repair time.

本發明提供一種穀物調製設備之控制裝置，該穀物調製設備具備：稻穀脫殼部、風選部、搖動分選部、顆粒分選部以及可對各部的驅動和停止進行操作的觸控面板控制部，上述觸控面板控制部具備：生產線流程顯示功能，在上述穀物調製設備正常驅動時亮燈顯示運轉狀況為正常；錯誤顯示功能，在上述穀物調製設備發生異常時亮燈顯示異常部位為何處，並且顯示異常的修復程序；以及異常紀錄顯示功能，在該穀物調製設備發生異常時，顯示過去的發生異常的紀錄。The present invention provides a control device for a grain preparation device, comprising: a rice shelling portion, a wind selection portion, a shaking sorting portion, a particle sorting portion, and a touch panel control capable of operating and stopping each portion The touch panel control unit includes a production line flow display function, and the lighting display operation state is normal when the grain preparation device is normally driven, and the error display function lights up to indicate an abnormal portion when the grain modulation device is abnormal. And an abnormality repair program is displayed; and an abnormality record display function displays a record of an abnormality in the past when an abnormality occurs in the grain modulating device.

根據該結構，上述觸控面板控制部具備：生產線流程顯示功能，在上述穀物調製設備正常驅動時亮燈顯示運轉狀況為正常；錯誤顯示功能，在上述穀物調製設備發生異常時亮燈顯示異常部位為何處，並且顯示異常的修復程序；以及異常紀錄顯示功能，在該穀物調製設備發生異常時，顯示過去的發生異常的紀錄，所以藉由生產線流程顯示功能，可一眼掌握運轉狀況，並且藉由錯誤顯示功能，可在發生異常等時迅速地掌握異常部位、異常原因，而且，藉由異常紀錄顯示功能，可以掌握過去的發生異常內容等，可以縮短恢復時間和修理時間。According to this configuration, the touch panel control unit includes a production line flow display function, and the lighting display operation state is normal when the grain preparation device is normally driven, and the error display function lights up to display an abnormal portion when the grain preparation device is abnormal. Why, and the abnormal repair program is displayed; and the abnormality record display function displays a record of the occurrence of an abnormality in the past when the grain modulation device is abnormal, so that the operation state can be grasped at a glance by the production line flow display function, and by The error display function can quickly grasp the abnormal part and the cause of the abnormality when an abnormality occurs, and the abnormality record display function can grasp the occurrence of abnormal content in the past, and can shorten the recovery time and repair time.

例如，只要參照異常紀錄顯示功能，確認過去是否曾通報同樣的異常紀錄，維修人員即會意料到哪個零件成為原因而導致反復出現正常運轉和異常運轉。並且，只要立即將意料到的零件更換成新零件，即能縮短恢復時間和修理時間。For example, by referring to the abnormality record display function and confirming whether or not the same abnormality record has been reported in the past, the maintenance personnel will expect which part is the cause and cause repeated normal operation and abnormal operation. And, as soon as you replace the unexpected part with a new part, you can reduce recovery time and repair time.

另外，上述觸控面板控制部也可以具備：零件更換通報功能，預先設定上述穀物調製設備的各部使用的消耗零件的耐久時間，並且當該消耗零件的使用時間達到上述設定的耐久時間時，通報警報。Further, the touch panel control unit may include a part replacement notification function that sets the endurance time of the consumable parts used in each unit of the grain preparation device in advance, and notifies when the use time of the consumable parts reaches the set endurance time. alarm.

根據上述觸控面板控制部，由於上述觸控面板控制部具備：零件更換通報功能，預先設定上述穀物調製設備的各部使用的消耗零件的耐久時間，並且當該消耗零件的使用時間達到上述設定的耐久時間時，通報警報；所以會事先通報消耗零件的更換時期，因此操作員可以放心地進行操作。另外，維修人員可以容易地掌握消耗零件的保養狀況，可以查明異常的發生原因，縮短恢復時間和修理時間。According to the touch panel control unit, the touch panel control unit includes a component replacement notification function, and presets an endurance time of a consumable component used in each unit of the grain preparation device, and when the use time of the consumable component reaches the above setting When the endurance time is reached, the alarm is notified; therefore, the replacement period of the consumable parts is notified in advance, so the operator can operate with confidence. In addition, the maintenance personnel can easily grasp the maintenance status of the consumable parts, and can find out the cause of the abnormality and shorten the recovery time and repair time.

另外，上述觸控面板控制部亦可具備可追蹤紀錄寫入功能，從而可確認向上述穀物調製設備供給的原料的流通紀錄。根據上述觸控面板控制部，因為上述觸控面板控制部具備可追蹤紀錄寫入功能，從而可確認向上述穀物調製設備供給的原料的流通紀錄，所以可以確認異常的發生原因是否源自於原料。例如，如果根據可追蹤紀錄而掌握向穀物調製設備供給的原料穀物的水分，維修人員就能推測由於原料穀物的水分過多，穀物的流動阻力大，在輸送路徑上容易發生堵塞，有助於查明異常的發生原因。Further, the touch panel control unit may have a traceable record writing function to confirm the circulation record of the raw material supplied to the grain preparation device. According to the touch panel control unit, since the touch panel control unit has a traceable record writing function, it is possible to confirm the circulation record of the raw material supplied to the grain preparation device. Therefore, it is possible to confirm whether or not the cause of the abnormality originates from the raw material. . For example, if the moisture of the raw material grain supplied to the grain preparation equipment is grasped based on the traceable record, the maintenance person can speculate that the moisture resistance of the grain is large due to the excessive moisture of the raw material grain, and the clogging is likely to occur in the conveying path, which is helpful for checking. The cause of the abnormality.

而且，亦可為：上述搖動分選部係將上述稻穀脫殼部和上述風選部所進行了稻穀脫殼和風選後的混合米偏析分離到稻穀區域、混合米區域和糙米區域，且在該搖動分選部的穀粒排出端可移動地設有分隔上述各區域的分選分隔板，而選擇在上述觸控面板控制部中設置的自動運轉模式時，對上述分選分隔板的移動進行移動控制以使其準確地位於上述各區域的邊界位置附近。Furthermore, the shaking sorting unit may segregate the mixed rice after the rice husking and the air-selecting portion by the rice husking and the wind-selecting portion, and separate the rice into the rice region, the mixed rice region, and the brown rice region, and The grain discharge end of the shaking sorting portion is movably provided with a sorting partition plate separating the respective regions, and when the automatic operation mode set in the touch panel control portion is selected, the sorting partition plate is selected The movement is moved so that it is accurately located near the boundary position of each of the above regions.

因為上述搖動分選部係將上述稻穀脫殼部和上述風選部所進行了稻穀脫殼和風選後的混合米偏析分離到稻穀區域、混合米區域和糙米區域，且在該搖動分選部的穀粒排出端可移動地設置有分隔各個上述區域的分選分隔板，而選擇在上述觸控面板控制部中設置的自動運轉模式時，對上述分選分隔板的移動進行移動控制以使其準確地位於各個上述區域的邊界位置附近，所以在分選分隔板的移動大幅偏離基準位置時，或在分選分隔板的移動收斂到基準位置耗費長時間時，即係運轉中發生異常，操作員可以觀察分選分隔板的動作，容易地推測是否異常。The shaking sorting unit separates the mixed rice which has been subjected to rice shelling and air-selection in the rice shelling portion and the wind-selecting portion, and separates it into a rice region, a mixed rice region, and a brown rice region, and in the shaking sorting section. The grain discharge end is movably provided with a sorting partition plate separating the respective regions, and when the automatic operation mode set in the touch panel control portion is selected, the movement of the sorting partition plate is controlled to be moved. So that it is accurately located near the boundary position of each of the above-mentioned regions, so that when the movement of the sorting partition plate largely deviates from the reference position, or when the movement of the sorting partition plate converges to the reference position for a long time, it is operated. An abnormality occurs in the middle, and the operator can observe the action of sorting the partition plate and easily guess whether it is abnormal.

參照附圖說明本發明的實施方式。另外，並非藉由這些實施方式限定本發明，可在不變更發明的主旨下藉由各種方式實施本發明。Embodiments of the present invention will be described with reference to the drawings. The present invention is not limited by the embodiments, and the invention can be embodied in various forms without departing from the spirit and scope of the invention.

參照附圖說明本發明的實施方式。圖1是顯示本發明的穀物調製設備的處理步驟的流程圖，圖2是顯示穀物調製設備整體的外觀的立體圖，圖3是其前視圖。Embodiments of the present invention will be described with reference to the drawings. 1 is a flow chart showing the processing steps of the grain preparation apparatus of the present invention, and FIG. 2 is a perspective view showing the overall appearance of the grain preparation apparatus, and FIG. 3 is a front view thereof.

如圖1至圖3所示地，本發明的穀物調製設備1將以下各部作為主要部分：由一對橡膠輥構成的稻穀脫殼部2；從脫殼米中對稻殼、秕穀、輕的夾雜物進行風分選的風選部3；將進行風分選後的混合米藉由搖動分選作用而分別分選成稻穀、糙米和混合米的搖動分選部4；及在分選出的糙米中進行顆粒飽滿的整粒和未熟粒的篩分的顆粒分選部5。As shown in Fig. 1 to Fig. 3, the grain preparation apparatus 1 of the present invention has the following parts as a main part: a rice husking part 2 composed of a pair of rubber rolls; from rice husks, glutinous rice grains, light husks The inclusions are subjected to a wind sorting section 3; the mixed rice subjected to the wind sorting is separately sorted into a shaking sorting section 4 of rice, brown rice and mixed rice by shaking sorting; and is sorted In the brown rice, the granules of the granules which are full of granules and the granules of the virgins are sieved.

上述稻穀脫殼部2和風選部3分別疊設而成為一體結構，另一方面，在風選部3與搖動分選部4之間，為了將來自風選部3的混合米揚穀來供給至搖動分選部4而設有混合米揚穀機6和混合米儲槽7。另外，在上述搖動分選部4與顆粒分選部5之間，為了將來自搖動分選部4的糙米揚穀來供給至顆粒分選部5而設有糙米揚穀機8。元件符號9是用來將搖動分選部4中的分選稻穀和無法藉由稻穀脫殼部2進行稻穀脫殼處理的溢流稻穀等揚穀來向上述稻穀脫殼部2再次供給的稻穀返回用揚穀機，元件符號10是用來控制各部分的控制盤，元件符號11是用來將藉由風選部3分離出的稻殼、夾雜物排出到機外的抽吸扇，元件符號12是稻穀脫殼部2的供給儲槽，元件符號13（參照圖1）是稻穀向稻穀脫殼部2的返回儲槽，元件符號84是用來將上述顆粒分選部5配置在比較高的位置的架台，元件符號9a是對將藉由揚穀機9揚穀後的稻穀供給至供給儲槽12還是排出到機外進行切換的切換閥，元件符號8a是對將藉由揚穀機8揚穀後的糙米供給至顆粒分選部5還是排出到機外進行切換的切換閥。The rice husking portion 2 and the air-selecting portion 3 are respectively stacked to have an integrated structure, and the air-selecting portion 3 and the oscillating sorting portion 4 are supplied between the air-selecting portion 3 and the swaying portion. The mixing metering unit 4 and the mixing rice tank 7 are provided to the shaking sorting unit 4. In addition, between the above-described shaking sorting unit 4 and the particle sorting unit 5, a brown rice machine 8 is provided in order to supply the brown rice from the shaking sorting unit 4 to the particle sorting unit 5. The component symbol 9 is used to return the paddy rice in the shaking sorting unit 4 and the rice paddy which is not able to be subjected to the rice husking treatment by the rice husking unit 2, and return the rice to the rice husking unit 2 again. With the Yanggu machine, the component symbol 10 is a control panel for controlling each part, and the component symbol 11 is a suction fan for discharging the rice husk and inclusions separated by the wind selection section 3 to the outside of the machine. Reference numeral 12 denotes a supply reservoir of the rice husk portion 2, and the reference numeral 13 (see Fig. 1) is a return reservoir for the rice husk portion 2, and the reference numeral 84 is for arranging the particle separation portion 5 at a relatively high level. At the position of the gantry, the component symbol 9a is a switching valve for supplying the rice which has been lifted by the Yanggu machine 9 to the storage tank 12 or discharged to the outside of the machine, and the component symbol 8a is to be operated by the Yanggu machine. The brown rice after the 8th valley is supplied to the particle sorting unit 5 or is a switching valve that is discharged to the outside of the machine for switching.

上述控制盤10由以下構成：具備基本的各種開關的機械式輸入部10a；及可利用液晶板進行觸控操作的觸控面板顯示部10b。如圖4所示地，在觸控面板顯示部10b上設定四大按鈕：「運轉按鈕14」、「設定按鈕15」、「追蹤按鈕16」、「警報按鈕17」。The control panel 10 is configured by a mechanical input unit 10a including basic switches, and a touch panel display unit 10b that can perform a touch operation using a liquid crystal panel. As shown in FIG. 4, four buttons are displayed on the touch panel display unit 10b: "operation button 14", "setting button 15", "tracking button 16", and "alarm button 17".

在圖4的運轉按鈕14中，藉由按下運轉按鈕14轉移到圖7的運轉選單，可以選擇自動運轉、單獨運轉、遠端運轉這三種運轉方法。即，選擇「自動運轉」14a（參照圖7）後，則可以進行自動運轉，選擇「單獨運轉」14b後，則可以使稻穀脫殼部2、風選部3、搖動分選部4、混合米揚穀機6、糙米揚穀機8和稻穀返回用揚穀機9單獨運轉，選擇「遠端運轉」14c後，則可以從離開機械的操作室藉由遠端指令進行運轉。In the operation button 14 of Fig. 4, by operating the push button 14 to shift to the operation menu of Fig. 7, three operation methods of automatic operation, individual operation, and remote operation can be selected. That is, after the "automatic operation" 14a (see Fig. 7) is selected, the automatic operation can be performed, and after the "single operation" 14b is selected, the rice husk portion 2, the air selection portion 3, the shaking sorting portion 4, and the mixture can be mixed. The Miyan Valley Machine 6, the Brown Rice Yanggu Machine 8 and the Rice Return Machine are operated separately by the Yanggu Machine 9. After the "Remote Operation" 14c is selected, the operation can be performed by the remote command from the operating room of the leaving machine.

在圖4的設定按鈕15，藉由按下設定按鈕15轉移到圖5的保養畫面18，可以設定各種消耗零件的耐久時間。另外，在使穀物調製設備1運轉的期間，如果使用時間到達耐久時間，則可以藉由彈出式畫面發出警報，催促使用者更換消耗零件。In the setting button 15 of Fig. 4, by pressing the setting button 15 to shift to the maintenance screen 18 of Fig. 5, the endurance time of various consumable parts can be set. Further, during the operation of the grain preparation device 1, if the use time reaches the endurance time, an alarm can be issued by the pop-up screen to urge the user to replace the consumable parts.

參照圖5，在保養畫面18中設置各消耗零件的耐久時間設定框19，藉由按下該設定框19顯示九宮鍵，可以對耐久時間輸入任意值的數值。另外，藉由按下在保養畫面18中設置的「只顯示」按鈕20，可進行在到達設定時間時是否有要彈出式顯示的確認。在保養畫面18的下部設置的初始化按鈕21是可以返回預先設定的標準的耐久時間的按鈕。就標準的耐久時間而言，橡膠輥的消耗時間是100小時，潤滑注油的消耗時間是200小時，稻穀脫殼機投料坡道的消耗時間是1000小時，顆粒分選機金屬網更換的消耗時間是1500小時，壓縮機放氣的消耗時間設定為50小時。如果以如上方式設定耐久時間並使穀物調製設備1運轉，則能只要使用時間到達耐久時間，即以警報通知用戶。Referring to Fig. 5, an endurance time setting frame 19 for each consumable component is provided on the maintenance screen 18, and by pressing the setting box 19 to display the nine-square button, a value of an arbitrary value can be input to the endurance time. Further, by pressing the "display only" button 20 provided on the maintenance screen 18, it is possible to confirm whether or not there is a pop-up display when the set time is reached. The initialization button 21 provided at the lower portion of the maintenance screen 18 is a button that can return to the preset standard endurance time. In terms of standard endurance time, the consumption time of the rubber roller is 100 hours, the consumption time of the lubrication oil injection is 200 hours, the consumption time of the rice straw sheller feeding ramp is 1000 hours, and the consumption time of the metal separator of the particle sorting machine is replaced. It is 1500 hours, and the consumption time of the compressor deflation is set to 50 hours. If the endurance time is set in the above manner and the grain preparation apparatus 1 is operated, the endurance time can be reached as long as the use time, that is, the user is notified by an alarm.

接著，在圖4的追蹤按鈕16中，藉由按下該按鈕轉移到圖6的追蹤設定畫面22，可以進行各種追蹤資訊的輸入和記錄。關於追蹤資訊，會自動地分配年月日、開始/結束時間以作為資料庫上的一個資料檔案，所以依次輸入品種、品級、劃分、栽培劃分、色選、金屬網眼大小、排出來源、投入目的地、取出量、產量、銷售目的地、終端使用者、水分等各種條件和資料等，並按下寫入按鈕23來登錄資料。就該資料檔案而言，可以保存到1000件，如果超過1000件則從舊資料檔案開始覆蓋儲存。另外，藉由按下追蹤紀錄標籤24，可以檢索過去的資訊。元件符號25是上一頁按鈕，元件符號26是下一頁按鈕，具有可以進行翻頁的功能。Next, in the tracking button 16 of FIG. 4, by pressing the button to shift to the tracking setting screen 22 of FIG. 6, input and recording of various tracking information can be performed. Regarding the tracking information, the year, month, day, and start/end time are automatically assigned as a data file on the database, so the variety, grade, division, cultivation division, color selection, metal mesh size, discharge source, Various conditions and materials such as the destination, the amount of withdrawal, the output, the destination of the sale, the end user, and the water are input, and the write button 23 is pressed to register the data. In the case of the data file, it can be saved to 1000 pieces, and if it exceeds 1000 pieces, it will be overwritten from the old data file. In addition, past information can be retrieved by pressing the tracking record tag 24. The component symbol 25 is the previous page button, and the component symbol 26 is the next page button, and has a function of enabling page turning.

下面，說明本實施方式的穀物調製設備的自動運轉。選擇圖7的「自動運轉」14a後，則啟動搖動分選機設定畫面27（參照圖8），進行將搖動分選機的分選板上的穀粒全部排出的動作，然後，轉移到自動運轉畫面28（參照圖9）。在自動運轉畫面28中，在運轉的準備完成時，「準備完成」按鈕29亮燈，所以按下「運轉」按鈕30後，從後步驟的顆粒分選部5開始啟動，依據糙米揚穀機8、搖動分選部4、混合米揚穀機6、稻穀返回用揚穀機9、風選部3以及稻穀脫殼部2的程序進行啟動。另一方面，「停止」按鈕31是從前步驟的稻穀脫殼部2開始停止，依據風選部3、稻穀返回用揚穀機9、混合米揚穀機6、搖動分選部4、糙米揚穀機8和顆粒分選部5的程序停止。元件符號32是整個設備1成為待機狀態的「暫停」按鈕。Next, the automatic operation of the grain preparation apparatus of the present embodiment will be described. When the "automatic operation" 14a of Fig. 7 is selected, the shake sorter setting screen 27 (see Fig. 8) is started, and the operation of discharging all the grains on the sorting plate of the shake sorter is performed, and then the operation is shifted to automatic The operation screen 28 (refer to FIG. 9). In the automatic operation screen 28, when the preparation for the operation is completed, the "Ready to Complete" button 29 is turned on. Therefore, after the "Operation" button 30 is pressed, the particle sorting unit 5 in the subsequent step is started, according to the brown rice machine. 8. The shaking sorting unit 4, the mixed rice panning machine 6, the rice returning machine, the air selection unit 3, and the rice shelling unit 2 are started. On the other hand, the "stop" button 31 is stopped from the rice husk portion 2 of the previous step, and is based on the wind selection unit 3, the rice returning machine Yanggu machine 9, the hybrid rice granule machine 6, the shaking sorting unit 4, and the brown rice yang. The program of the grain machine 8 and the particle sorting unit 5 is stopped. The component symbol 32 is a "pause" button in which the entire device 1 is in a standby state.

按下「運轉」按鈕30，開始進行自動運轉後，則接著進行各部的調整。在圖9中，按下供給儲槽感測器按鈕33後，則轉移到儲槽感測器設定畫面34（圖10）。在稻穀脫殼部2的供給儲槽12中設置用於檢測穀粒的下限值的下限感測器12a（參照圖1），可以用圖10的感測器設定畫面34設定該下限感測器12a進行工作時的條件設定。即，在圖10的左欄設置用於設定在下限感測器12a導通時（即，原料堆積的狀態）是否立即啟動稻穀脫殼部2的時間的稻穀脫殼部啟動時間設定部35（就標準值而言為20秒）、和用於設定在下限感測器12a斷開時（即，已無原料的狀態）是否立即停止稻穀脫殼部2的時間的稻穀脫殼部停止時間設定部36（就標準值而言為0.7秒）。When the "Operation" button 30 is pressed and the automatic operation is started, the adjustment of each unit is performed next. In Fig. 9, when the supply sump sensor button 33 is pressed, it shifts to the sump sensor setting screen 34 (Fig. 10). A lower limit sensor 12a (see FIG. 1) for detecting a lower limit value of the grain is provided in the supply reservoir 12 of the rice husking unit 2, and the lower limit sensing can be set by the sensor setting screen 34 of FIG. The condition setting of the device 12a at the time of operation. In other words, in the left column of FIG. 10, a rice husk opening start time setting unit 35 for setting whether or not the rice husk portion 2 is immediately started when the lower limit sensor 12a is turned on (that is, a state in which the raw material is deposited) is set. The standard value is 20 seconds), and the rice husk portion stop time setting unit for setting the time when the rice husk portion 2 is immediately stopped when the lower limit sensor 12a is turned off (that is, the state in which no raw material is present) is set. 36 (0.7 seconds for standard values).

另一方面，在稻穀脫殼部2的返回儲槽13中設有用於檢測穀粒的上限值的上限感測器13a（參照圖1），可以用圖10的感測器設定畫面34設定該上限感測器13a工作時的條件設定。即，在圖10的右欄設置用於設定在上限感測器13a導通時（即，返回稻穀變多，即將從返回儲槽溢出之前的狀態）是否立即停止搖動分選部4的時間的搖動分選部停止時間設定部37（就標準值而言為2秒）、用於設定在上限感測器13a斷開時（即，返回稻穀減少了的狀態）是否立即啟動搖動分選部4的時間的搖動分選部啟動時間設定部38（就標準值而言為0.7秒）、以及用於設定在上限感測器13a導通時（即，返回稻穀變多，從返回儲槽溢出的狀態）是否立即發出警報的時間的警報發生時間設定部39（就標準值而言為3秒）。在感測器設定畫面34中進行以上那樣的時間設定。On the other hand, the upper limit sensor 13a (see FIG. 1) for detecting the upper limit value of the grain is provided in the return reservoir 13 of the rice husking unit 2, and can be set by the sensor setting screen 34 of FIG. The condition setting of the upper limit sensor 13a at the time of operation. In other words, in the right column of FIG. 10, it is set to set whether or not the time when the upper limit sensor 13a is turned on (that is, the state before the returning of the rice is increased, that is, the state before overflowing from the return storage tank) is immediately stopped. The sorting unit stop time setting unit 37 (for a standard value of 2 seconds) is used to set whether or not the shake sorting unit 4 is immediately activated when the upper limit sensor 13a is turned off (that is, the state in which the returning rice is reduced). The shaking of the time sorting unit startup time setting unit 38 (0.7 seconds in terms of the standard value) and the setting of the upper limit sensor 13a when the upper limit sensor 13a is turned on (that is, the state in which the returning rice is increased and overflowing from the return storage tank) The alarm occurrence time setting unit 39 (3 seconds in terms of the standard value) of whether or not the alarm is immediately issued. The above time setting is performed in the sensor setting screen 34.

結束上述時間設定後，則在圖9中，按下稻穀脫殼部按鈕40，轉移到稻穀脫殼部調整畫面41（圖11）。在此，設置稻穀脫殼部電流設定部42和流量設定部43，藉由按下各個向上、向下鍵44、45，在稻穀脫殼部電流設定部42中設定任意的脫殼率，並且在流量設定部43中設定任意的流量。When the above time setting is completed, the rice husk part button 40 is pressed in FIG. 9, and it transfers to the rice husk part adjustment screen 41 (FIG. 11). Here, the rice shelling unit current setting unit 42 and the flow rate setting unit 43 are provided, and the respective shelling unit current setting unit 42 sets an arbitrary shelling rate by pressing each of the up and down keys 44 and 45, and An arbitrary flow rate is set in the flow rate setting unit 43.

而且，在圖9中，按下混合米儲槽感測器按鈕46後，則轉移到混合米儲槽感測器設定畫面47（圖12）。在搖動分選部4的混合米儲槽7中，設有檢測穀粒的上限值的上限感測器7a和檢測穀粒的下限值的下限感測器7b（參照圖1），可以用圖12的混合米儲槽感測器設定畫面47設定上限感測器7a工作時的條件設定。即，在圖12的左上欄設置用於設定在上限感測器7a導通時（即，混合米堆積，即將溢出的滿量狀態）是否立即停止稻穀脫殼部2的時間的稻穀脫殼部停止時間設定部48（就標準值而言為3秒）、用於設定在上限感測器7a斷開時（即，混合米從滿量狀態減少了的狀態）略微減少流量直到再次啟動稻穀脫殼部2為止的時間的稻穀脫殼部再啟動時間設定部49（就標準值而言為15秒）。另外，在圖12的右上欄設置用於設定在下限感測器7b斷開時（即，混合米減少，產生分選不均的狀態）是否立即停止搖動分選部4的時間的搖動分選部停止時間設定部50（就標準值而言為3.5秒）、和用於設定在下限感測器7b導通時（即，混合米再次堆積，分選不均消除的狀態）略微增加流量直到再次啟動搖動分選部4為止的時間的搖動分選部再啟動時間設定部51（就標準值而言為15秒）。Further, in Fig. 9, after the hybrid rice storage tank sensor button 46 is pressed, it is shifted to the hybrid rice storage tank sensor setting screen 47 (Fig. 12). In the mixed rice storage tank 7 of the shaking sorting unit 4, an upper limit sensor 7a for detecting the upper limit of the grain and a lower limit sensor 7b for detecting the lower limit of the grain (see Fig. 1) are provided. The condition setting at the time of operation of the upper limit sensor 7a is set by the mixed rice storage tank sensor setting screen 47 of Fig. 12 . In other words, in the upper left column of FIG. 12, it is set to set whether the rice husk portion is stopped when the upper limit sensor 7a is turned on (that is, the state in which the mixed rice is stacked, that is, the full amount of overflow) is immediately stopped when the rice husk portion 2 is stopped. The time setting unit 48 (3 seconds in terms of the standard value) is used to set the flow rate to be slightly reduced until the upper limit sensor 7a is turned off (that is, the state in which the mixed rice is reduced from the full state) until the rice shelling is started again. The rice husk portion restarting time setting unit 49 (15 seconds in terms of a standard value) at the time of the portion 2. In addition, in the upper right column of FIG. 12, a shaking sorting for setting the time when the lower limit sensor 7b is turned off (that is, the state in which the mixed rice is reduced and the sorting unevenness is generated) is immediately stopped or not is shaken. The part stop time setting unit 50 (3.5 seconds in terms of a standard value) and a setting for slightly increasing the flow rate until the lower limit sensor 7b is turned on (that is, the state in which the mixed rice is piled up again and the sorting unevenness is eliminated) The shaking sorting unit restarting time setting unit 51 (15 seconds in terms of a standard value) for the time until the shaking of the sorting unit 4 is started.

另外，如圖1所示，設有在從供給儲槽12向稻穀脫殼部2供給原料時，可進行流量的增減控制的振動供料器52。該供料器例如當使用電磁供料器等時，可以藉由電流控制調節振動的大小，在從供給儲槽12向稻穀脫殼部2供給原料時可以調節流量的多寡。在圖12的左下欄設有上述振動供料器52的控制板，設有在上述下限感測器7b導通時略微增加流量的供料器流量增量部53（比當前增加0.2%）和在上述上限感測器7a斷開時（混合米從滿量狀態減少了的狀態）略微減少流量的供料器流量減量部54。Moreover, as shown in FIG. 1, the vibrating feeder 52 which can control the increase/fall of the flow rate at the time of the supply of the raw material from the supply tank 12 to the rice husking part 2 is provided. When the feeder is used, for example, when an electromagnetic feeder or the like is used, the magnitude of the vibration can be adjusted by current control, and the amount of flow can be adjusted when the raw material is supplied from the supply reservoir 12 to the rice husk portion 2. The control board of the above-described vibrating feeder 52 is provided in the lower left column of Fig. 12, and is provided with a feeder flow rate increasing portion 53 (0.2% more than the current increase) and a slight increase in flow rate when the lower limit sensor 7b is turned on. When the upper limit sensor 7a is turned off (the state in which the mixed rice is reduced from the full state), the flow rate reducing portion 54 of the flow rate is slightly reduced.

上述設定結束後，則在圖9中，按下搖動分選部按鈕55，轉移到搖動分選機設定畫面27（圖8）。如圖1所示地，在搖動分選部4中，在搖動分選板的穀粒排出端設置用於分隔稻穀區域、混合米區域和糙米區域之各個區域的分選分隔板4a，該分選分隔板4a為了可在左右方向上移動安裝有帶齒輪電動機的螺桿軸，成為可電氣控制該分選分隔板的結構（圖8的元件符號4a是分隔糙米區域和混合米區域的分隔板，元件符號4c是分隔稻穀區域和混合米區域的分隔板，是藉由移動分隔板4a而分隔板4c也被移動的結構。）。特別是在分選分隔板4a（分隔糙米區域和混合米區域的分隔板）上安裝有可以藉由顏色判斷稻穀和糙米的光學感測器4b，該光學感測器4b可以判斷在邊界位置附近是稻穀正在流動還是糙米正在流動，起到使分選分隔板4a準確地位於混合米區域和糙米區域的邊界位置附近的作用。在圖8的調整畫面27中可以進行分選分隔板4a的自動運轉時的調整。After the above setting is completed, in FIG. 9, the panning sorting unit button 55 is pressed, and the shift to the shake sorter setting screen 27 (FIG. 8) is performed. As shown in Fig. 1, in the shaking sorting section 4, a sorting partitioning plate 4a for separating each of the rice area, the mixed rice area, and the brown rice area is provided at the grain discharge end of the shaking sorting plate, which The sorting partition plate 4a is configured to electrically control the sorting partition plate in order to move the screw shaft to which the geared motor is mounted in the left-right direction (the symbol 4a of Fig. 8 is a partitioning of the brown rice area and the mixed rice area). The partition plate, the component symbol 4c is a partition plate that partitions the rice region and the mixed rice region, and is a structure in which the partition plate 4c is also moved by moving the partition plate 4a. In particular, an optical sensor 4b capable of judging rice and brown rice by color is mounted on the sorting partition 4a (a partition plate separating the brown rice area and the mixed rice area), and the optical sensor 4b can judge at the boundary Whether the rice is flowing or the brown rice is flowing near the position serves to make the sorting partition 4a accurately located near the boundary position of the mixed rice area and the brown rice area. The adjustment at the time of automatic operation of the sorting partition plate 4a can be performed in the adjustment screen 27 of FIG.

參照圖8的設定畫面27，在畫面27的下部顯示分隔板位置設定部55，操作員確認分選分隔板4a的位置在基準位置56是否即可，在想要擴大糙米區域時，可以按下右按鈕57使基準位置56的顯示向右方移動，在想要縮小糙米區域時可以按下左按鈕58使基準位置56的顯示向左方移動。元件符號59是確定分選分隔板4a的基準位置56的確定按鈕，元件符號60是表示當前時刻的分選分隔板4a的位置的指標，元件符號61是調整搖動分選部4上的混合米量的流量調整部，元件符號62是將搖動分選部4的角度加以調整的角度調整部。Referring to the setting screen 27 of Fig. 8, the partition plate position setting unit 55 is displayed on the lower portion of the screen 27, and the operator confirms whether or not the position of the sorting partition plate 4a is at the reference position 56, and when it is desired to enlarge the brown rice area, Pressing the right button 57 moves the display of the reference position 56 to the right, and when the brown rice area is desired to be reduced, the left button 58 can be pressed to move the display of the reference position 56 to the left. The component symbol 59 is a determination button for determining the reference position 56 of the sorting partitioning plate 4a, the component symbol 60 is an index indicating the position of the sorting partitioning plate 4a at the current time, and the component symbol 61 is adjusted on the shake sorting section 4. The flow rate adjustment unit of the mixed rice amount, the element symbol 62 is an angle adjustment unit that adjusts the angle of the shake sorting unit 4.

下面，參照圖13，說明上述分選分隔板4a的自動運轉。現在，如圖13A地，在表示光學感測器4b的安裝位置的指標60指示「5」的位置時，分選分隔板4a位於比基準位置「3」靠近稻穀一側多「2」的位置。此時，搖動分選部4的循環排出閥63（參照圖9）切換到排出機外側，成為糙米排出狀態。此時，控制分選分隔板4a的齒輪電動機，使分選分隔板4a向稻穀方向移動。Next, the automatic operation of the sorting partitioning plate 4a will be described with reference to Fig. 13 . Now, as shown in FIG. 13A, when the index 60 indicating the mounting position of the optical sensor 4b indicates the position of "5", the sorting partition 4a is located "2" closer to the rice side than the reference position "3". position. At this time, the circulation discharge valve 63 (see FIG. 9) of the shaking sorting unit 4 is switched to the outside of the discharge machine to be in a state in which the brown rice is discharged. At this time, the gear motor of the sorting partition plate 4a is controlled to move the sorting partition plate 4a in the rice grain direction.

接著，如圖13B地，向稻穀方向對分選分隔板4a進行移動控制，當光學感測器4b終於感知到「稻穀」時，指標60表示「6」的位置附近，成為該狀態後，則進行控制，使循環排出閥63（參照圖9）切換到機內循環側，並使分選分隔板4a向糙米方向移動。Next, as shown in FIG. 13B, the sorting partition plate 4a is moved and controlled in the direction of the rice. When the optical sensor 4b finally senses "rice", the index 60 indicates the vicinity of the position of "6", and after this state is reached, Then, control is performed such that the circulation discharge valve 63 (refer to FIG. 9) is switched to the inner circulation side, and the sorting partition plate 4a is moved in the direction of the brown rice.

另外，如圖13C地，使分選分隔板4a向糙米方向移動，當光學感測器4b感知不到「稻穀」時，指標60表示出「5」以下，成為該狀態後，則循環排出閥63（參照圖9）切換至機外排出側，成為糙米排出狀態。然後，再次如圖13A地，控制分選分隔板4a使其靠向稻穀。以上那樣的分選分隔板4a的位置控制是在將分選分隔板4a控制在基準位置「3」附近的同時，並且想要盡可能地增多糙米向機外的排出量的控制。此時，在分選分隔板4a的移動從基準位置56很大地偏離時、分選分隔板4a的移動收斂到基準位置「3」花費較長時間時，認為運轉中發生異常，操作員可以觀察分選分隔板4a的移動，容易地推測是否為異常。Further, as shown in Fig. 13C, the sorting partition plate 4a is moved in the direction of the brown rice, and when the optical sensor 4b does not perceive "rice", the index 60 indicates "5" or less, and after this state, the cycle is discharged. The valve 63 (see Fig. 9) is switched to the outside discharge side to be in a brown rice discharge state. Then, again, as shown in Fig. 13A, the sorting partition 4a is controlled to be placed against the rice. The position control of the sorting partition plate 4a as described above is to control the sorting partition plate 4a in the vicinity of the reference position "3", and it is desirable to control the discharge amount of the brown rice to the outside of the machine as much as possible. At this time, when the movement of the sorting partition plate 4a largely deviates from the reference position 56, and the movement of the sorting partition plate 4a converges to the reference position "3" for a long time, it is considered that an abnormality occurs during the operation, and the operator The movement of the sorting partition 4a can be observed, and it is easy to estimate whether or not it is abnormal.

上述設定結束後，則在圖9中，按下顆粒分選部按鈕64，轉移到顆粒分選部設定畫面65（圖14）。在顆粒分選部設定畫面65中，為了防止米粒堵塞顆粒分選部5的分選金屬網5a（參照圖1）的網眼，可以設定分選金屬網5a的正轉、反轉的時間。元件符號66是正轉時間設定部，可以進行分選金屬網5a的正轉時間的設定，就標準值而言可以設定兩個小時。元件符號67是反轉時間設定部，可以進行反轉時間的設定，就標準值而言可以設定30秒。元件符號68是停止時間設定部，可以設定分選金屬網5a的正轉停止，接著使循環排出閥8a（圖1）為排出機外的狀態（不供給米粒的狀態），並開始進行反轉的時間，就標準值而言可以設定60秒。After the above setting is completed, in FIG. 9, the particle sorting unit button 64 is pressed, and the process proceeds to the particle sorting unit setting screen 65 (FIG. 14). In the particle sorting unit setting screen 65, in order to prevent the rice grains from clogging the mesh of the sorting metal mesh 5a (see FIG. 1) of the particle sorting unit 5, it is possible to set the time for the normal rotation and the reverse rotation of the sorting metal mesh 5a. The component symbol 66 is a forward rotation time setting unit, and can set the forward rotation time of the sorting metal mesh 5a, and can be set for two hours in accordance with the standard value. The component symbol 67 is an inversion time setting unit that can set the inversion time and can be set for 30 seconds in accordance with the standard value. The component symbol 68 is a stop time setting unit, and can set the forward rotation stop of the sorting metal mesh 5a, and then the circulation discharge valve 8a (FIG. 1) is in a state outside the discharge machine (a state in which no rice grain is supplied), and the reverse rotation is started. The time can be set to 60 seconds in terms of the standard value.

下面，說明本實施方式的穀物調製設備的單獨運轉。選擇圖7的「單獨運轉」14b後，則轉移到單獨畫面69（參照圖15），驅動各電動機。在進行啟動時，從下游側開始啟動電動機。首先，為了驅動顆粒分選部5，使顆粒分選機電動機70正轉，將殘留排出閥8a的電動機71切換成正常，驅動顆粒分選機用揚穀機8的電動機72。關於各電動機的驅動，可以藉由按下單獨畫面69上的觸控按鈕來進行啟動。接著，驅動稻穀脫殼部2、風選部3和搖動分選部4。啟動混合米揚穀機6的電動機73，搖動分選部4將搖動分選部4的循環排出閥63的閥電動機74切換到循環位置，在分選板上的分選狀態穩定之後切換到排出位置。另外，可以在適當調整搖動分選部4的流量和分選板的角度之後，驅動搖動分選部4的本機電動機75。稻穀脫殼部2和風選部3依次啟動稻殼輸送風扇電動機76、稻穀返回用揚穀機9的電動機77、混合米排出螺旋桿用電動機78和風選機用電動機79，然後啟動稻穀脫殼部2的本機電動機80。藉由按下單獨畫面69上的各啟動按鈕，可進行上述各電動機的導通/斷開的操作。Next, the individual operation of the grain preparation apparatus of the present embodiment will be described. When the "single operation" 14b of Fig. 7 is selected, the process shifts to the separate screen 69 (see Fig. 15), and the motors are driven. When starting, start the motor from the downstream side. First, in order to drive the particle sorting unit 5, the particle sorter motor 70 is rotated forward, the motor 71 of the residual discharge valve 8a is switched to normal, and the motor 72 of the grain sorter for the grain sorter is driven. Regarding the driving of each motor, activation can be performed by pressing a touch button on the separate screen 69. Next, the rice husk portion 2, the air selection portion 3, and the shaking sorting portion 4 are driven. The motor 73 of the hybrid rice pancer 6 is started, and the swing sorting unit 4 switches the valve motor 74 of the circulation discharge valve 63 of the shake sorting unit 4 to the circulation position, and switches to discharge after the sorting state on the sorting plate is stabilized. position. Further, the local motor 75 of the shaking sorting unit 4 can be driven after appropriately adjusting the flow rate of the shaking sorting section 4 and the angle of the sorting plate. The rice shelling unit 2 and the air selection unit 3 sequentially start the rice husk conveying fan motor 76, the motor 77 of the rice returning Yanggu machine 9, the mixed rice discharge auger motor 78, and the air separator motor 79, and then start the rice shelling unit. 2 local motor 80. The operation of turning on/off the respective motors described above can be performed by pressing the respective start buttons on the individual screen 69.

如以上地，係藉由依據操作員的選擇而自動運轉或單獨運轉，進行本實施方式的穀物調製設備的運轉操作，但以下說明上述電動機等發生異常時的應對方法。As described above, the operation operation of the grain preparation apparatus of the present embodiment is performed by automatic operation or individual operation in accordance with the selection of the operator. However, a method of coping with an abnormality such as the above-described motor or the like will be described below.

在自動運轉時，在運轉中顯示如圖9的自動運轉監視器，整個設備的流程成為生產線流程顯示，可一眼掌握運轉狀況。在這樣的正常運轉中，例如如果發生電動機等的異常，則像圖16那樣顯示異常部位和警報顯示。在成為這樣的畫面顯示時，操作員查明原因，並且採取恢復對策。例如，在圖16的情況下，如果只是單純地在混合米揚穀機6中發生穀粒的堵塞，則去除穀粒，消除堵塞，恢復動力盤81（參照圖2）內的熱敏繼電器，按下警報解除按鈕82解除警報。與此相對，在混合米揚穀機6的電動機73燒毀等電動機發生故障時，在將電動機73更換成新電動機後恢復動力盤81的熱敏繼電器。此時，關於混合米揚穀機6的單純堵塞或電動機73燒毀的確認，藉由確認圖17的警報畫面即可作出某種程度的判斷。In the automatic operation, the automatic operation monitor shown in Fig. 9 is displayed during the operation, and the flow of the entire device becomes the display of the production line flow, and the operation state can be grasped at a glance. In such normal operation, for example, if an abnormality such as a motor occurs, an abnormal portion and an alarm display are displayed as shown in Fig. 16 . When such a screen is displayed, the operator finds out the cause and takes a recovery measure. For example, in the case of Fig. 16, if the clogging of the grain occurs only in the mixed rice panji machine 6, the grain is removed, the clogging is eliminated, and the thermal relay in the power disk 81 (see Fig. 2) is restored. The alarm release button 82 is pressed to cancel the alarm. On the other hand, when the motor such as the motor 73 of the hybrid rice pancer 6 is broken, the motor 73 is replaced with a new motor, and the thermal relay of the power disk 81 is restored. At this time, regarding the confirmation of the simple clogging of the hybrid rice pancer 6 or the burning of the motor 73, a certain degree of determination can be made by confirming the alarm screen of FIG.

按下圖16的警報解除按鈕82後，則轉移到圖4的主選單，在此，藉由按下警報按鈕17，顯示如圖17的過去警報紀錄一覽表。參照圖17，可以知道在過去多次發生混合米揚穀機6的堵塞現象。基於該紀錄，只要維修人員能判斷出電動機73的一部分燒毀，反復出現暫停的動作，即可藉由將電動機73更換成新電動機而成為根本性的解決手段。When the alarm release button 82 of Fig. 16 is pressed, the process proceeds to the main menu of Fig. 4, and by pressing the alarm button 17, the past alarm record list of Fig. 17 is displayed. Referring to Fig. 17, it can be known that the clogging phenomenon of the hybrid rice pancer 6 has occurred many times in the past. Based on this record, as long as the maintenance person can judge that a part of the motor 73 is burnt and the pause operation is repeated, the motor 73 can be replaced with a new motor to become a fundamental solution.

在藉由維修人員將混合米揚穀機6的電動機72更換成新電動機之後，可以藉由操作員按下圖17的警報解除按鈕83，轉移到圖4的主選單，再次開始運轉。本發明可以應用於迷你碾米加工中心等小型緊湊地配置構成的穀物調製設備的領域。After the electric motor 72 of the hybrid rice panji machine 6 is replaced with a new electric motor by the maintenance person, the operator can press the alarm release button 83 of Fig. 17 to shift to the main menu of Fig. 4, and start the operation again. The present invention can be applied to the field of a grain compacting apparatus composed of a compact and compact configuration such as a mini-milling processing center.

以上，已說明本發明的實施方式，但本發明不限於上述的實施方式的例子，能藉由添加適當的變更，以其它的方式來實施。Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and can be implemented in other forms by adding appropriate modifications.

1‧‧‧穀物調製設備
2‧‧‧稻穀脫殼部
3‧‧‧風選部
4‧‧‧搖動分選部
4a‧‧‧分選分隔板
4b‧‧‧光學感測器
4c‧‧‧分隔板
5‧‧‧顆粒分選部
5a‧‧‧分選金屬網
6‧‧‧混合米揚穀機
7‧‧‧混合米儲槽
7a‧‧‧上限感測器
7b‧‧‧下限感測器
8‧‧‧糙米揚穀機
8a‧‧‧閥
9‧‧‧稻穀返回用揚穀機
9a‧‧‧切換閥
10‧‧‧控制盤
10a‧‧‧機械式輸入部
10b‧‧‧觸控面板顯示部
11‧‧‧抽吸扇
12‧‧‧供給儲槽
12a‧‧‧下限感測器
13‧‧‧返回儲槽
13a‧‧‧上限感測器
14‧‧‧運轉按鈕
14a‧‧‧自動運轉
14b‧‧‧單獨運轉
14c‧‧‧遠端運轉
15‧‧‧設定按鈕
16‧‧‧追蹤按鈕
17‧‧‧警報按鈕
18‧‧‧保養畫面
19‧‧‧耐久時間設定框
20‧‧‧「只顯示」按鈕
21‧‧‧初始化按鈕
22‧‧‧追蹤設定畫面
23‧‧‧寫入按鈕
24‧‧‧紀錄標籤
25‧‧‧上一頁按鈕
26‧‧‧下一頁按鈕
27‧‧‧搖動分選機設定畫面
28‧‧‧自動運轉畫面
29‧‧‧「準備完成」按鈕
30‧‧‧「運轉」按鈕
31‧‧‧「停止」按鈕
32‧‧‧「暫停」按鈕
33‧‧‧供給儲槽感測器按鈕
34‧‧‧儲槽感測器設定畫面
35‧‧‧稻穀脫殼部啟動時間設定部
36‧‧‧稻穀脫殼部停止時間設定部
37‧‧‧搖動分選部停止時間設定部
38‧‧‧搖動分選部啟動時間設定部
39‧‧‧警報發生時間設定部
40‧‧‧稻穀脫殼部按鈕
41‧‧‧稻穀脫殼部調整畫面
42‧‧‧稻穀脫殼部電流設定部
43‧‧‧流量設定部
44‧‧‧向上鍵
45‧‧‧向下鍵
46‧‧‧混合米儲槽感測器按鈕
47‧‧‧混合米儲槽感測器設定畫面
48‧‧‧稻穀脫殼部停止時間設定部
49‧‧‧稻穀脫殼部再啟動時間設定部
50‧‧‧搖動分選部停止時間設定部
51‧‧‧搖動分選部再啟動時間設定部
52‧‧‧振動供料器
53‧‧‧供料器流量增量部
54‧‧‧供料器流量減量部
55‧‧‧搖動分選部按鈕
56‧‧‧基準位置
57‧‧‧右按鈕
58‧‧‧左按鈕
59‧‧‧確定按鈕
60‧‧‧指標
61‧‧‧流量調整部
62‧‧‧角度調整部
63‧‧‧循環排出閥
64‧‧‧顆粒分選部按鈕
65‧‧‧顆粒分選部設定畫面
66‧‧‧正轉時間設定部
67‧‧‧反轉時間設定部
68‧‧‧停止時間設定部
69‧‧‧單獨畫面
70‧‧‧顆粒分選機電動機
71、72、73、77‧‧‧電動機
74‧‧‧閥電動機
75、80‧‧‧本機電動機
76‧‧‧稻殼輸送風扇電動機
78‧‧‧混合米排出螺旋桿用電動機
79‧‧‧風選機用電動機
81‧‧‧動力盤
82、83‧‧‧警報解除按鈕
84‧‧‧架台1‧‧‧ cereal preparation equipment
2‧‧‧ Rice husking
3‧‧‧Winding Department
4‧‧‧Shake the Sorting Department
4a‧‧‧Separation divider
4b‧‧‧Optical sensor
4c‧‧‧ divider
5‧‧‧Particle Sorting Department
5a‧‧‧Selected metal mesh
6‧‧‧Mixed rice panji machine
7‧‧‧Mixed rice storage tank
7a‧‧‧Upper limit sensor
7b‧‧‧lower limit sensor
8‧‧‧ Brown rice machine
8a‧‧‧Valve
9‧‧‧ Rice returning with Yanggu machine
9a‧‧‧Switching valve
10‧‧‧Control panel
10a‧‧‧Mechanical input
10b‧‧‧Touch panel display
11‧‧‧Suction fan
12‧‧‧Supply storage tank
12a‧‧‧lower limit sensor
13‧‧‧Return to the storage tank
13a‧‧‧Upper limit sensor
14‧‧‧Run button
14a‧‧‧Automatic operation
14b‧‧‧Single operation
14c‧‧‧ Remote operation
15‧‧‧Set button
16‧‧‧ Tracking button
17‧‧‧Alarm button
18‧‧‧Maintenance screen
19‧‧‧Endurance time setting box
20‧‧‧ "Show only" button
21‧‧‧Initial button
22‧‧‧ Tracking settings screen
23‧‧‧Write button
24‧‧‧ record label
25‧‧‧Previous button
26‧‧‧Next button
27‧‧‧Shake the sorter setting screen
28‧‧‧Automatic operation screen
29‧‧‧ "Ready to Complete" button
30‧‧‧"Run" button
31‧‧‧"Stop" button
32‧‧‧"Pause" button
33‧‧‧Supply storage tank sensor button
34‧‧‧Storage sensor setting screen
35‧‧‧Starting time setting department of rice shelling department
36‧‧‧Potasizing Department Stopping Time Setting Department
37‧‧‧Shake the Sorting Department Stop Time Setting Department
38‧‧‧Shake the sorting department start time setting department
39‧‧‧Alarm occurrence time setting unit
40‧‧‧ rice husking button
41‧‧‧ rice padding adjustment screen
42‧‧‧ Rice stripping unit current setting unit
43‧‧‧Flow setting department
44‧‧‧Up key
45‧‧‧down key
46‧‧‧Mixed rice storage tank sensor button
47‧‧‧Mixed rice storage tank sensor setting screen
48‧‧‧Potasizing Department Stopping Time Setting Department
49‧‧‧ Rice husking department restart time setting department
50‧‧‧Shake the Sorting Department Stop Time Setting Department
51‧‧‧Shake the sorting department to restart the time setting department
52‧‧‧Vibration feeder
53‧‧‧ feeder flow increment
54‧‧‧ feeder flow reduction department
55‧‧‧Shake the sorting button
56‧‧‧ reference position
57‧‧‧Right button
58‧‧‧Left button
59‧‧‧OK button
60‧‧‧ indicators
61‧‧‧Flow Adjustment Department
62‧‧‧Angle Adjustment Department
63‧‧‧Circular discharge valve
64‧‧‧Particle Sorting Button
65‧‧‧Particle Sorting Unit Setting Screen
66‧‧‧ Forward time setting department
67‧‧‧Reverse time setting unit
68‧‧‧Stop time setting department
69‧‧‧ separate screen
70‧‧‧Particle sorter motor
71, 72, 73, 77‧‧‧ motor
74‧‧‧Valve motor
75, 80‧‧‧ local motor
76‧‧‧ Rice husk conveying fan motor
78‧‧‧Mixed rice discharge motor for auger
79‧‧‧Air motor for air separator
81‧‧‧Power disk
82, 83‧‧‧Alarm release button
84‧‧‧ 台台

藉由參照圖式而說明以下的實施方式，本發明的上述以及其它的目的和特徵會更為清楚。在這些圖中： 圖1是顯示本發明的穀物調製設備的穀物的流程的流程圖。 圖2是顯示穀物調製設備整體的外觀的立體圖。 圖3是圖2所示的穀物調製設備整體的前視圖。 圖4是觸控面板顯示部上顯示的主選單的畫面。 圖5是觸控面板顯示部上顯示的保養設定畫面。 圖6是觸控面板顯示部上顯示的追蹤設定畫面。 圖7是觸控面板顯示部上顯示的運轉選單畫面。 圖8是觸控面板顯示部上顯示的搖動分選機設定畫面。 圖9是觸控面板顯示部上顯示的自動運轉畫面。 圖10是觸控面板顯示部上顯示的稻穀脫殼部儲槽感測器設定畫面。 圖11是觸控面板顯示部上顯示的稻穀脫殼部設定畫面。 圖12是觸控面板顯示部上顯示的混合米儲槽感測器設定畫面。 圖13A是說明搖動分選部的分選分隔板的自動運轉的示意圖，顯示表示光學感測器的安裝位置的指標位於「5」的位置的狀態。 圖13B是說明搖動分選部的分選分隔板的自動運轉的示意圖，顯示表示光學感測器的安裝位置的指標位於「6」的位置的狀態。 圖13C是說明搖動分選部的分選分隔板的自動運轉的示意圖，顯示使分選分隔板向糙米方向移動的狀態。 圖14是觸控面板顯示部上顯示的顆粒分選部設定畫面。 圖15是觸控面板顯示部上顯示的單獨運轉畫面。 圖16顯示自動運轉畫面上表示的異常部位和警報顯示。 圖17是觸控面板顯示部上顯示的警報紀錄顯示畫面。The above and other objects and features of the present invention will become more apparent from the embodiments of the invention. In the drawings: Fig. 1 is a flow chart showing the flow of cereals of the grain preparation apparatus of the present invention. Fig. 2 is a perspective view showing the appearance of the entire grain preparation apparatus. Fig. 3 is a front elevational view of the entirety of the grain preparation apparatus shown in Fig. 2. 4 is a screen of a main menu displayed on the display portion of the touch panel. FIG. 5 is a maintenance setting screen displayed on the touch panel display unit. FIG. 6 is a tracking setting screen displayed on the touch panel display unit. FIG. 7 is an operation menu screen displayed on the touch panel display unit. FIG. 8 is a shake sorter setting screen displayed on the touch panel display unit. FIG. 9 is an automatic operation screen displayed on the touch panel display unit. FIG. 10 is a rice hull storage tank sensor setting screen displayed on the display portion of the touch panel. FIG. 11 is a rice husk portion setting screen displayed on the touch panel display unit. 12 is a mixed rice storage tank sensor setting screen displayed on the display portion of the touch panel. FIG. 13A is a schematic view for explaining the automatic operation of the sorting partitioning plate of the shaking sorting unit, and shows a state in which the index indicating the mounting position of the optical sensor is at the position of “5”. FIG. 13B is a schematic view for explaining the automatic operation of the sorting partitioning plate of the shaking sorting unit, and shows a state in which the index indicating the mounting position of the optical sensor is at the position of “6”. Fig. 13C is a schematic view for explaining the automatic operation of the sorting partitioning plate of the shaking sorting section, showing a state in which the sorting partitioning plate is moved in the direction of the brown rice. FIG. 14 is a particle sorting unit setting screen displayed on the touch panel display unit. Fig. 15 is a single operation screen displayed on the display portion of the touch panel. Figure 16 shows the abnormal part and alarm display indicated on the automatic operation screen. 17 is an alarm record display screen displayed on the touch panel display unit.

10b‧‧‧觸控面板顯示部 10b‧‧‧Touch panel display

14‧‧‧運轉按鈕 14‧‧‧Run button

15‧‧‧設定按鈕 15‧‧‧Set button

16‧‧‧追蹤按鈕 16‧‧‧ Tracking button

17‧‧‧警報按鈕 17‧‧‧Alarm button

Claims (4)

一種穀物調製設備之控制裝置，其具備：稻穀脫殼部、風選部、搖動分選部、顆粒分選部以及可對各部的驅動和停止進行操作的觸控面板控制部，該穀物調製設備之控制裝置的特徵在於， 該觸控面板控制部具備： 生產線流程顯示功能，在該穀物調製設備正常驅動時，亮燈顯示運轉狀況為正常； 錯誤顯示功能，在該穀物調製設備發生異常時，亮燈顯示異常部位為何處，並且顯示異常的修復程序；以及 異常紀錄顯示功能，在該穀物調製設備發生異常時，顯示過去的發生異常的紀錄。A control device for a grain preparation device, comprising: a rice husking unit, a wind selection unit, a shaking sorting unit, a particle sorting unit, and a touch panel control unit operable to drive and stop each part, the grain modulating device The control device is characterized in that: the touch panel control unit is provided with: a production line flow display function, when the grain preparation device is normally driven, the illumination display operation state is normal; and the error display function, when an abnormality occurs in the grain preparation device, The light is displayed to show the abnormal part and the abnormal repair program is displayed; and the abnormal record display function displays a record of the past abnormality when the grain modulation device is abnormal. 如申請專利範圍第1項之穀物調製設備之控制裝置，其中， 該觸控面板控制部具備：零件更換通報功能，預先設定該穀物調製設備的各部使用的消耗零件的耐久時間，並且當該消耗零件的使用時間達到該設定的耐久時間時，即通報警報。The control device for a grain preparation device according to the first aspect of the invention, wherein the touch panel control unit includes a part replacement notification function, and presets an endurance time of a consumable part used in each part of the grain preparation device, and when the consumption When the time of use of the part reaches the set endurance time, the alarm is notified. 如申請專利範圍第1或2項之穀物調製設備之控制裝置，其中， 該觸控面板控制部具備可追蹤紀錄寫入功能，而得以確認向該穀物調製設備供給的原料的流通紀錄。The control device for a grain preparation device according to claim 1 or 2, wherein the touch panel control unit is provided with a traceable record writing function to confirm a flow record of the raw material supplied to the grain preparation device. 如申請專利範圍第1至3項中任一項之穀物調製設備之控制裝置，其中， 該搖動分選部是將利用該稻穀脫殼部和該風選部所進行了稻穀脫殼和風選後的混合米偏析分離到稻穀區域、混合米區域和糙米區域的部分，在該搖動分選部的穀粒排出端可移動地設有分隔該各區域的分選分隔板，在選擇設於該觸控面板控制部中的自動運轉模式時，對該分選分隔板的移動進行移動控制以使其準確地位於各個該區域的邊界位置附近。The control device for a grain preparation device according to any one of claims 1 to 3, wherein the shake sorting unit is configured to perform rice shelling and air-selection using the rice shelling portion and the wind selecting portion. The mixed rice segregation is separated into a portion of the rice region, the mixed rice region, and the brown rice region, and a sorting partition plate separating the respective regions is movably provided at the grain discharge end of the shaking sorting portion, and is selectively disposed at the In the automatic operation mode in the touch panel control section, the movement of the sorting partition plate is moved and controlled so as to be accurately located near the boundary position of each of the regions.