TW201620648A - Continuous electrochemical processing device - Google Patents
Continuous electrochemical processing device Download PDFInfo
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- TW201620648A TW201620648A TW103142061A TW103142061A TW201620648A TW 201620648 A TW201620648 A TW 201620648A TW 103142061 A TW103142061 A TW 103142061A TW 103142061 A TW103142061 A TW 103142061A TW 201620648 A TW201620648 A TW 201620648A
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Abstract
Description
本發明係有關於一種加工裝置，其尤指一種連續式電化學加工裝置。The present invention relates to a processing apparatus, and more particularly to a continuous electrochemical processing apparatus.
電化學加工是利用金屬在電解液中發生電化學陽極溶解而對工件進行加工，其可用於加工極硬材料或難以運用傳統加工方法加工的材料。進行電化學加工時，工件接一電源的正極，加工電極接電源之負極，工件與加工電極間保持一間隙。電解液從工件與加工電極間之間隙中流過，使工件與加工電極間形成一導電通路，工件產生電化學陽極溶解，即可對工件進行加工，以移除工件不要的部分。然電化學加工過程中，加工電極未與工件接觸，因此不會產生切削應力，亦無須考慮工件之硬度。Electrochemical machining is the processing of workpieces by electrochemical anodic dissolution of the metal in the electrolyte, which can be used to process extremely hard materials or materials that are difficult to process using conventional processing methods. When performing electrochemical machining, the workpiece is connected to the positive electrode of the power source, the processing electrode is connected to the negative electrode of the power source, and a gap is maintained between the workpiece and the processing electrode. The electrolyte flows through the gap between the workpiece and the processing electrode to form a conductive path between the workpiece and the processing electrode, and the workpiece is electrochemically anodic dissolved, so that the workpiece can be processed to remove unnecessary portions of the workpiece. However, during the electrochemical machining process, the machining electrode is not in contact with the workpiece, so the cutting stress is not generated and the hardness of the workpiece is not considered.
一般利用電化學加工裝置進行電化學加工時，將工件放置於加工電極之下方，並利用升降裝置移動加工電極，以維持工件及加工電極間之間隙，再施加電壓及提供電解液以利用加工電極對工件進行電化學加工。待工件完成電化學加工後，利用升降裝置提升加工電極以提供空間置換新工件，再對新工件進行電化學加工。在一般電化學加工製程上仍須花費許多時間於工件上下料，因此對於連續電化學加工還有改善空間。
Generally, when electrochemical machining is performed by an electrochemical processing device, a workpiece is placed under the processing electrode, and the processing electrode is moved by a lifting device to maintain a gap between the workpiece and the processing electrode, and then a voltage is applied and an electrolyte is supplied to utilize the processing electrode. Electrochemical machining of the workpiece. After the workpiece is electrochemically processed, the processing electrode is lifted by the lifting device to provide space for replacing the new workpiece, and then the new workpiece is electrochemically processed. In the general electrochemical processing process, it still takes a lot of time to load and unload the workpiece, so there is still room for improvement in continuous electrochemical machining.
本發明之目的，係提供一種連續式電化學加工裝置，其連續地對料帶進行電化學加工，以對料帶進行電化學圖紋加工。It is an object of the present invention to provide a continuous electrochemical machining apparatus that continuously electrochemically processes a strip to electrochemically pattern the strip.
為了達到上述所指稱之各目的與功效，本發明係揭示一種連續式電化學加工裝置，其對一料帶進行電化學加工，以形成複數圖紋於該料帶，該連續式電化學加工裝置係包含一電極輪，其周緣具有至少一導電圖紋及一絕緣部，該導電圖紋裸露於該絕緣部；以及一輔助模組，其抵接該料帶於該電極輪之該絕緣部。
In order to achieve the above-mentioned various purposes and effects, the present invention discloses a continuous electrochemical processing apparatus for electrochemically processing a strip to form a plurality of patterns on the strip, the continuous electrochemical processing apparatus. The invention comprises an electrode wheel having at least one conductive pattern and an insulating portion on the periphery thereof, the conductive pattern being exposed to the insulating portion, and an auxiliary module abutting the strip on the insulating portion of the electrode wheel.
1‧‧‧連續式電化學加工裝置
10‧‧‧電極輪
101‧‧‧電極本體
1010‧‧‧周緣表面
1011‧‧‧導電圖紋
1012‧‧‧端面
1014‧‧‧主軸
102‧‧‧絕緣部
1021‧‧‧簍空部
1022‧‧‧周緣表面
1023‧‧‧凹槽
10231‧‧‧底部
1024‧‧‧電解液流通孔
10241‧‧‧第一開口
10242‧‧‧第二開口
1025‧‧‧軸心
103‧‧‧電解液通道
1031‧‧‧第一開口
1032‧‧‧第二開口
11‧‧‧輔助模組
111‧‧‧輔助輪
1111‧‧‧周緣表面
1112‧‧‧軸心
112‧‧‧擋板
12‧‧‧驅動模組
121‧‧‧馬達
122‧‧‧減速機構
13‧‧‧承載座
131‧‧‧基板
132‧‧‧定位柱
14‧‧‧電解液供應模組
141‧‧‧電解液
142‧‧‧電解液噴嘴
15‧‧‧電源供應模組
151‧‧‧正極
152‧‧‧負極
16‧‧‧輸送輪
17‧‧‧傳動模組
171‧‧‧第一齒輪
1711‧‧‧軸心
172‧‧‧第二齒輪
2‧‧‧料帶
D‧‧‧加工間隙
C1、C2‧‧‧連線
θ‧‧‧夾角角度1‧‧‧Continuous electrochemical processing equipment
10‧‧‧electrode wheel
101‧‧‧electrode body
1010‧‧‧ peripheral surface
1011‧‧‧ conductive pattern
1012‧‧‧ end face
1014‧‧‧ Spindle
102‧‧‧Insulation
1021‧‧‧篓空部
1022‧‧‧ peripheral surface
1023‧‧‧ Groove
10231‧‧‧ bottom
1024‧‧‧ electrolyte flow hole
10241‧‧‧ first opening
10242‧‧‧second opening
1025‧‧‧Axis
103‧‧‧ electrolyte channel
1031‧‧‧ first opening
1032‧‧‧second opening
11‧‧‧Auxiliary modules
111‧‧‧Assistance wheel
1111‧‧‧ peripheral surface
1112‧‧‧Axis
112‧‧‧Baffle
12‧‧‧Drive Module
121‧‧‧Motor
122‧‧‧Deceleration mechanism
13‧‧‧Hosting
131‧‧‧Substrate
132‧‧‧Positioning column
14‧‧‧Electrical supply module
141‧‧‧ electrolyte
142‧‧‧ electrolyte nozzle
15‧‧‧Power supply module
151‧‧‧ positive
152‧‧‧negative
16‧‧‧Conveying wheel
17‧‧‧Drive Module
171‧‧‧First gear
1711‧‧‧Axis
172‧‧‧second gear
2‧‧‧Material
D‧‧‧Machining gap
C1, C2‧‧‧ connection θ‧‧‧ angle angle
第一圖：其為本發明之第一實施例之連續式電化學加工裝置之示意圖；
第二圖：其為本發明之第一實施例之連續式電化學加工裝置之電極輪之示意圖；
第三圖：其為本發明之第一實施例之連續式電化學加工裝置之電極輪之剖面圖；
第四圖：其為本發明之第三圖之A區域的放大圖；
第五圖：其為本發明之第一實施例之連續式電化學加工裝置之使用狀態圖；
第六圖：其為本發明之第五圖之B區域的放大圖；
第七圖：其為本發明之第一實施例之連續式電化學加工裝置之另一使用狀態圖；
第八圖：其為本發明之第二實施例之連續式電化學加工裝置之使用狀態圖；
第九圖：其為本發明之第二實施例之連續式電化學加工裝置之示意圖；以及
第十圖：其為本發明之第二實施例之連續式電化學加工裝置之電極輪及輔助模組的示意圖。
First: a schematic view of a continuous electrochemical processing apparatus according to a first embodiment of the present invention;
Second drawing: a schematic view of an electrode wheel of a continuous electrochemical processing device according to a first embodiment of the present invention;
Third: a cross-sectional view of an electrode wheel of a continuous electrochemical processing apparatus according to a first embodiment of the present invention;
Fourth drawing: it is an enlarged view of the A area of the third drawing of the present invention;
Figure 5 is a view showing the state of use of the continuous electrochemical processing apparatus of the first embodiment of the present invention;
Figure 6 is an enlarged view of a region B of the fifth drawing of the present invention;
Figure 7 is another use state diagram of the continuous electrochemical processing apparatus of the first embodiment of the present invention;
Figure 8 is a view showing the state of use of the continuous electrochemical processing apparatus of the second embodiment of the present invention;
Ninth aspect: a schematic view of a continuous electrochemical processing apparatus according to a second embodiment of the present invention; and a tenth figure: an electrode wheel and an auxiliary mode of a continuous electrochemical processing apparatus according to a second embodiment of the present invention Schematic diagram of the group.
為使本發明之特徵及所達成之功效有更進一步之瞭解與認識，謹佐以實施例及配合詳細之說明，說明如後：In order to further understand and understand the features of the present invention and the effects achieved, the following examples and the detailed descriptions are provided to illustrate the following:
請參閱第一圖、第二圖及第三圖，其為本發明之第一實施例之連續式電化學加工裝置之示意圖、電極輪之示意圖及電極輪之剖面圖；如圖所示，本實施例之連續式電化學加工裝置1可包含一電極輪10及一輔助模組11。電極輪10可包含一電極本體101及一絕緣部102，電極本體101可為一圓柱體導電體，其周緣表面1010具有至少一導電圖紋1011。本實施例之該些導電圖紋1011間隔排列於電極本體101之周緣表面1010，其中該些導電圖紋1011之形狀及間隔距離是依據欲形成於料帶之複數圖紋而決定。如本實施例之第二圖所示，本實施例之導電圖紋1011為一同心圓。其僅為本發明之一實施例，並非限定本發明之導電圖紋1011為同心圓。Please refer to the first, second and third figures, which are schematic diagrams of a continuous electrochemical processing device, a schematic view of an electrode wheel and a cross-sectional view of an electrode wheel according to a first embodiment of the present invention; The continuous electrochemical processing device 1 of the embodiment may include an electrode wheel 10 and an auxiliary module 11. The electrode wheel 10 can include an electrode body 101 and an insulating portion 102. The electrode body 101 can be a cylindrical conductor having a peripheral surface 1010 having at least one conductive pattern 1011. The conductive patterns 1011 of the embodiment are spaced apart from the peripheral surface 1010 of the electrode body 101. The shape and spacing of the conductive patterns 1011 are determined according to the plurality of patterns to be formed on the tape. As shown in the second figure of the embodiment, the conductive pattern 1011 of the embodiment is a concentric circle. It is only an embodiment of the present invention, and the conductive pattern 1011 of the present invention is not limited to a concentric circle.
請一併參閱第四圖，其為本發明之第三圖之A區域的放大圖。於本發明之一實施例中，利用射出成型的方式形成絕緣部102於具有導電圖紋1011之電極本體101的周緣表面1010上。形成絕緣部102之方式甚多，上述方式僅為本發明之一實施例。於本實施例中，因電極本體101為圓柱體，所以絕緣部102形成於電極本體101上而為一絕緣環。絕緣部102未覆蓋於導電圖紋1011之端部，即表示絕緣部102形成於導電圖紋1011之周圍，以使導電圖紋1011裸露於絕緣部102，如此形成於電極本體101之絕緣部102具有複數簍空部1021，該些簍空部1021對應該些導電圖紋1011，所以該些導電圖紋1011裸露於絕緣部102。然該些導電圖紋1011之表面與絕緣部102之周緣表面1022之間須具有一加工間隙，如此該些導電圖紋1011方可對料帶進行電化學加工。Please refer to the fourth figure, which is an enlarged view of the area A of the third figure of the present invention. In an embodiment of the present invention, the insulating portion 102 is formed on the peripheral surface 1010 of the electrode body 101 having the conductive pattern 1011 by injection molding. There are many ways to form the insulating portion 102, and the above-described manner is only one embodiment of the present invention. In the present embodiment, since the electrode body 101 is a cylinder, the insulating portion 102 is formed on the electrode body 101 to be an insulating ring. The insulating portion 102 is not covered at the end of the conductive pattern 1011, that is, the insulating portion 102 is formed around the conductive pattern 1011 so that the conductive pattern 1011 is exposed to the insulating portion 102, and thus formed on the insulating portion 102 of the electrode body 101. The plurality of hollow portions 1021 are disposed, and the conductive portions 1011 correspond to the conductive patterns 1011. Therefore, the conductive patterns 1011 are exposed to the insulating portion 102. However, there must be a processing gap between the surface of the conductive pattern 1011 and the peripheral surface 1022 of the insulating portion 102, so that the conductive patterns 1011 can electrochemically process the material.
本實施例可形成一凹槽1023於該絕緣部102之周緣，且該些簍空部1021於絕緣部102，即該些簍空部1021位於凹槽1023之底部10231，並與凹槽1023相連通，如此絕緣部102之周緣表面1022與凹槽1023之底部10231間形成加工間隙D，使該些導電圖紋1011之表面與絕緣部102之周緣表面1022之間具有加工間隙D。In this embodiment, a recess 1023 is formed on the periphery of the insulating portion 102, and the hollow portions 1021 are in the insulating portion 102, that is, the hollow portions 1021 are located at the bottom 10231 of the recess 1023, and are connected to the recess 1023. Therefore, a machining gap D is formed between the peripheral surface 1022 of the insulating portion 102 and the bottom portion 10231 of the recess 1023 such that a machining gap D is formed between the surface of the conductive pattern 1011 and the peripheral surface 1022 of the insulating portion 102.
復參閱第一圖，本實施例之輔助模組11包含一輔助輪111，請同時參閱第五圖及第六圖，其為本發明之第一實施例之連續式電化學加工裝置之使用狀態圖及第五圖之B區域的放大圖；如圖所示，料帶2設置於輔助輪111之周緣表面1111上，輔助輪111抵接料帶2於電極輪10之絕緣部102，然絕緣部102具有凹槽1023，可使料帶2不會直接與導電圖紋1011接觸。然輔助輪111之周緣表面1111的兩側分別設有一擋板112，當輔助輪111承載料帶2並使料帶2抵接於電極輪10之絕緣部102時，二擋板112可防止料帶2於電化學加工過程中脫離輔助輪111。Referring to the first figure, the auxiliary module 11 of the embodiment includes an auxiliary wheel 111. Please refer to the fifth and sixth figures at the same time, which is the use state of the continuous electrochemical processing device according to the first embodiment of the present invention. FIG. 5 is an enlarged view of the area B of the fifth figure; as shown, the strip 2 is disposed on the peripheral surface 1111 of the auxiliary wheel 111, and the auxiliary wheel 111 abuts the strip 2 on the insulating portion 102 of the electrode wheel 10, and is insulated. The portion 102 has a recess 1023 that prevents the strip 2 from directly contacting the conductive pattern 1011. The two sides of the peripheral surface 1111 of the auxiliary wheel 111 are respectively provided with a baffle 112. When the auxiliary wheel 111 carries the tape 2 and the tape 2 abuts against the insulating portion 102 of the electrode wheel 10, the second baffle 112 can prevent the material. The belt 2 is detached from the auxiliary wheel 111 during electrochemical machining.
當上述連續式電化學加工裝置1對料帶2進行電化學加工時，電極輪10更具有一主軸1014，主軸1014連接一驅動模組12，其中驅動模組12包含一馬達121及一減速機構122，減速機構122連接電極輪10之主軸1014與馬達121，如此減速機構122減緩馬達121之轉動速度，並帶動電極輪10之主軸1014轉動，以帶動電極輪10轉動，此僅為本發明之驅動模組12的一實施態樣，應不以此為限。本實施例之電極輪10可為一主動輪，當驅動模組12驅動電極輪10轉動時，電極輪10帶動料帶2移動，而輔助輪111同時轉動，以導引料帶2往前移動。本實施例之電極輪10、輔助模組11及驅動模組12更設置於一承載座13，本實施例之承載座13包含一基板131，電極輪10及輔助模組11設置於基板131之一側，驅動模組12位於基板131之另一側，並與電極輪10連接，如此承載座13承載並固定電極輪10、輔助模組11及驅動模組12。When the continuous electrochemical processing device 1 performs electrochemical processing on the strip 2, the electrode wheel 10 further has a spindle 1014. The spindle 1014 is coupled to a driving module 12, wherein the driving module 12 includes a motor 121 and a speed reducing mechanism. 122, the speed reduction mechanism 122 is connected to the main shaft 1014 of the electrode wheel 10 and the motor 121, such that the speed reduction mechanism 122 slows down the rotation speed of the motor 121, and drives the main shaft 1014 of the electrode wheel 10 to rotate, so as to drive the electrode wheel 10 to rotate, which is only the present invention. An embodiment of the driving module 12 is not limited thereto. The electrode wheel 10 of the embodiment can be a driving wheel. When the driving module 12 drives the electrode wheel 10 to rotate, the electrode wheel 10 drives the material belt 2 to move, and the auxiliary wheel 111 rotates at the same time to guide the material belt 2 to move forward. . The electrode wheel 10, the auxiliary module 11 and the driving module 12 of the embodiment are further disposed on a carrier 13. The carrier 13 of the embodiment comprises a substrate 131. The electrode wheel 10 and the auxiliary module 11 are disposed on the substrate 131. On one side, the driving module 12 is located on the other side of the substrate 131 and connected to the electrode wheel 10. The carrier 13 carries and fixes the electrode wheel 10, the auxiliary module 11 and the driving module 12.
請一併參閱第七圖，其為本發明之第一實施例之連續式電化學加工裝置之另一使用狀態圖；如圖所示，電極輪10帶動料帶2移動之同時，透過一電解液供應模組14供應一電解液141至電極輪10與料帶2之間，電解液141會流入絕緣部102之凹槽1023內，使電極輪10之導電圖紋1011及料帶2均與電解液141接觸，然輔助輪111之二擋板112可阻擋電解液141從料帶2與絕緣部102之周緣表面1022之間流出(如第五圖所示)，有集中電解液141於絕緣部102之凹槽1023內之效果。本實施例之電解液供應模組14包含一電解液噴嘴142，其僅為本發明之一實施態樣，不應以此為限。Please refer to the seventh figure, which is another use state diagram of the continuous electrochemical processing device according to the first embodiment of the present invention; as shown in the figure, the electrode wheel 10 drives the material belt 2 to move while passing through an electrolysis. The liquid supply module 14 supplies an electrolyte 141 between the electrode wheel 10 and the strip 2, and the electrolyte 141 flows into the recess 1023 of the insulating portion 102, so that the conductive pattern 1011 and the strip 2 of the electrode wheel 10 are both The electrolyte 141 is in contact, and the second baffle 112 of the auxiliary wheel 111 can block the electrolyte 141 from flowing out between the strip 2 and the peripheral surface 1022 of the insulating portion 102 (as shown in FIG. 5), and the concentrated electrolyte 141 is insulated. The effect in the groove 1023 of the portion 102. The electrolyte supply module 14 of the present embodiment includes an electrolyte nozzle 142, which is only one embodiment of the present invention and should not be limited thereto.
復參閱第三至五圖，於本發明之另一實施例中，其提供另一種電解液141之供應方式，電解液供應模組14也可連接電極輪10之一電解液通道103，電解液通道103貫穿電極本體101的一端面1012與周緣表面1010，而貫穿該些導電圖紋1013，並與凹槽1023連通。第一開口1031位於電極本體101的端面1012，其中電極本體101之端面1012為電極輪10之一側壁的中央部。於本實施例中，第一開口1031位於電極本體101之中心，而該些第二開口1032分別位於該絕緣部102之凹槽1023的底部10231，並分別位於該些導電圖紋1013之區域，如此電解液供應模組14供應電解液141至電解液通道103之第一開口1031，電解液141經電解液通道103流至該些第二開口1032，以供應電解液141至電極輪10之凹槽1023，並使電解液141與該些導電圖紋1013及料帶2接觸。當採用第一種電解液141之供應方式時，電極輪10之電解液通道103可省略設置。Referring to the third to fifth figures, in another embodiment of the present invention, a supply mode of another electrolyte 141 is provided, and the electrolyte supply module 14 can also be connected to one of the electrolyte channels 103 of the electrode wheel 10. The channel 103 penetrates through an end surface 1012 and a peripheral surface 1010 of the electrode body 101, and penetrates through the conductive patterns 1013 and communicates with the grooves 1023. The first opening 1031 is located at the end surface 1012 of the electrode body 101, wherein the end surface 1012 of the electrode body 101 is a central portion of one side wall of the electrode wheel 10. In the present embodiment, the first opening 1031 is located at the center of the electrode body 101, and the second openings 1032 are respectively located at the bottom 10231 of the recess 1023 of the insulating portion 102, and are respectively located in the regions of the conductive patterns 1013. Thus, the electrolyte supply module 14 supplies the electrolyte 141 to the first opening 1031 of the electrolyte channel 103, and the electrolyte 141 flows through the electrolyte channel 103 to the second openings 1032 to supply the electrolyte 141 to the concave of the electrode wheel 10. The groove 1023 is brought into contact with the conductive pattern 1013 and the strip 2 by the electrolyte 141. When the supply mode of the first electrolyte 141 is employed, the electrolyte passage 103 of the electrode wheel 10 can be omitted.
此外，一電源供應模組15之正極151連接料帶2，其負極152連接電極輪10之電極本體101，如此電極輪10之該些導電圖紋1011可對料帶2進行電化學加工，以形成對應該些導電圖紋1011之該些圖紋於料帶2上。當電極輪10持續帶動料帶2往前移動時，電極輪10之該些導電圖紋1011可連續地對料帶2進行電化學加工，即達到以連續方式對料帶2進行電化學加工。然本實施例之連續式電化學加工裝置1之機構簡單，可使其對料帶2進行穩定電化學加工。In addition, the positive electrode 151 of the power supply module 15 is connected to the strip 2, and the negative electrode 152 is connected to the electrode body 101 of the electrode wheel 10. The conductive patterns 1011 of the electrode wheel 10 can electrochemically process the strip 2 to The patterns corresponding to the conductive patterns 1011 are formed on the tape 2. When the electrode wheel 10 continues to drive the strip 2 to move forward, the conductive patterns 1011 of the electrode wheel 10 can continuously electrochemically process the strip 2, that is, the strip 2 is electrochemically processed in a continuous manner. However, the continuous electrochemical processing apparatus 1 of the present embodiment has a simple mechanism for performing stable electrochemical processing on the strip 2.
復參閱第七圖，本實施例之連續式電化學加工裝置1更設有二輸送輪16，二輸送輪16位於料帶2之兩側並抵接料帶2於二輸送輪16之間。當料帶2移動於二輸送輪16之間時，帶動二輸送輪16轉動，二輸送輪16輔助料帶2順暢地往前移動。Referring to the seventh figure, the continuous electrochemical machining device 1 of the present embodiment further includes two conveying wheels 16 which are located on both sides of the material belt 2 and abut the material belt 2 between the two conveying wheels 16. When the strip 2 moves between the two conveying wheels 16, the two conveying wheels 16 are driven to rotate, and the second conveying wheels 16 assist the belt 2 to move forward smoothly.
參閱第二圖，本實施例之絕緣部102更設有複數電解液流通孔1024，位於每一電解液流通孔1024之一端的一第一開口10241位於凹槽1023之底部10231，並位於二簍空部1021之間，位於每一電解液流通孔1024之另一端的一第二開口10242位於絕緣部102之側邊，然第一開口10241與第二開口10242相連通。當連續式電化學加工裝置1進行電化學加工時，如第六圖所示，電解液141填充於絕緣部102之凹槽1023內，電解液供應模組14持續供應電解液141至電極輪10與料帶2之間，位於凹槽1023內之電解液141從該些電解液流通孔1024之該些第一開口10241流動至該些電解液流通孔1024之該些第二開口10242，如此凹槽1023內之電解液141可透過該些電解液流通孔1024流出，增加凹槽1023內之電解液141 之流動性，同時凹槽1023內之電解生成物透過該些電解液流通孔1024排出，進而提升電化學加工之加工效率。Referring to the second figure, the insulating portion 102 of the embodiment further includes a plurality of electrolyte flow holes 1024. A first opening 1041 located at one end of each of the electrolyte flow holes 1024 is located at the bottom 10231 of the groove 1023 and is located at the bottom of the groove 1023. A second opening 1042 located at the other end of each of the electrolyte flow holes 1024 is located at a side of the insulating portion 102, and the first opening 10241 is in communication with the second opening 1042. When the continuous electrochemical processing apparatus 1 performs electrochemical processing, as shown in FIG. 6, the electrolyte 141 is filled in the recess 1023 of the insulating portion 102, and the electrolyte supply module 14 continuously supplies the electrolyte 141 to the electrode wheel 10. The first and second openings 1042 of the electrolyte flow holes 1024 are flowed from the first openings 10241 of the electrolyte flow holes 1024 to the second openings 1042 of the electrolyte flow holes 1024. The electrolyte 141 in the groove 1023 can flow out through the electrolyte flow holes 1024 to increase the fluidity of the electrolyte 141 in the groove 1023, and the electrolytic product in the groove 1023 is discharged through the electrolyte flow holes 1024. Thereby improving the processing efficiency of electrochemical machining.
請參閱第八圖，其為本發明之第二實施例之連續式電化學加工裝置之使用狀態圖；如圖所示，本實施例之輔助模組11包含二輔助輪111，二輔助輪111均抵接料帶2於電極輪10之絕緣部102，其中調整二輔助輪111之軸心1112分別與電極輪10之軸心1025間之二連線C1、C2的夾角角度Θ介於60度與120度之間，如此電解液141供應至電極輪10與料帶2之間時，電解液141從電極輪10之上側往下側流動，並充滿電極輪10之凹槽1023，電解液141與電極輪10之該些導電圖紋1011與料帶2接觸，使電極輪10之該些導電圖紋1011對料帶2進行電化學加工。Please refer to FIG. 8 , which is a use state diagram of the continuous electrochemical processing device according to the second embodiment of the present invention; as shown in the figure, the auxiliary module 11 of the embodiment includes two auxiliary wheels 111 and two auxiliary wheels 111 . The contact strips 2 are respectively disposed on the insulating portion 102 of the electrode wheel 10, wherein the angle Θ between the axes 1112 of the auxiliary wheel 111 and the axis 1025 of the electrode wheel 10 is 6060 degrees. Between 120 degrees and 120°, when the electrolyte 141 is supplied between the electrode wheel 10 and the strip 2, the electrolyte 141 flows from the upper side of the electrode wheel 10 to the lower side, and fills the groove 1023 of the electrode wheel 10, and the electrolyte 141 The conductive patterns 1011 of the electrode wheel 10 are in contact with the strip 2, and the conductive patterns 1011 of the electrode wheel 10 are electrochemically processed.
請一併參閱第九圖及第十圖，其為本發明之第二實施例之連續式電化學加工裝置之示意圖及電極輪及輔助模組之示意圖；如圖所示，本實施例之連續式電化學加工裝置1更包含一傳動模組17，傳動模組17組設於電極輪10及輔助模組11，當電極輪10帶動傳動模組17作動時，傳動模組17帶動輔助模組11轉動，以導引料帶2於電極輪10及輔助模組11間移動，即透過傳動模組17確保輔助模組11可隨電極輪10轉動，進而提升料帶2移動時之順暢度。下述詳細說明本實施例之傳動模組17之結構，本實施例之傳動模組17包含一第一齒輪171及二第二齒輪172，第一齒輪171連接電極輪10，二第二齒輪172分別連接二輔助輪111，然二第二齒輪172與第一齒輪171相嚙合。當電極輪10受驅動模組12驅動而轉動時，電極輪10帶動第一齒輪171轉動，第一齒輪171帶動二第二齒輪172轉動，二第二齒輪172帶動二輔助輪111轉動，以順暢地導引料帶2移動於電極輪10與二輔助輪111之間。Please refer to the ninth and tenth drawings, which are schematic diagrams of the continuous electrochemical processing device and the schematic diagram of the electrode wheel and the auxiliary module according to the second embodiment of the present invention; as shown in the figure, the continuous embodiment of the present embodiment The electrochemical processing device 1 further includes a transmission module 17, and the transmission module 17 is disposed on the electrode wheel 10 and the auxiliary module 11. When the electrode wheel 10 drives the transmission module 17, the transmission module 17 drives the auxiliary module. 11 is rotated to guide the strip 2 to move between the electrode wheel 10 and the auxiliary module 11, that is, the transmission module 17 ensures that the auxiliary module 11 can rotate with the electrode wheel 10, thereby improving the smoothness of the movement of the strip 2. The structure of the transmission module 17 of the present embodiment is described in detail below. The transmission module 17 of the present embodiment includes a first gear 171 and two second gears 172. The first gear 171 is connected to the electrode wheel 10, and the second gear 172 is connected. The two auxiliary wheels 111 are respectively connected, and the second gears 172 are meshed with the first gear 171. When the electrode wheel 10 is driven to rotate by the driving module 12, the electrode wheel 10 drives the first gear 171 to rotate, the first gear 171 drives the two second gears 172 to rotate, and the second gear 172 drives the two auxiliary wheels 111 to rotate smoothly. The ground guiding strip 2 is moved between the electrode wheel 10 and the two auxiliary wheels 111.
本實施例之電解液的供應方式可採用電解液供應模組直接供應電解液於電極輪10與料帶2之間，亦可採用電解液供應模組供應電解液至電極輪10之電解液通道103，電解液通過電解液通道流至電極輪10與料帶2之間。當本實施例採用第二種電解液之供應方式時，於傳動模組17之第一齒輪171的軸心1711開設與電極輪10之電解液通道103連通之一流道，以供應電解液至電極輪10之電解液通道。The electrolyte supply method of the embodiment can directly supply the electrolyte between the electrode wheel 10 and the strip 2 by using the electrolyte supply module, or can supply the electrolyte solution to the electrolyte channel of the electrode wheel 10 by using the electrolyte supply module. 103. The electrolyte flows through the electrolyte passage between the electrode wheel 10 and the strip 2. When the second electrolyte supply mode is adopted in the embodiment, a flow path is formed in the axial center 1711 of the first gear 171 of the transmission module 17 to communicate with the electrolyte channel 103 of the electrode wheel 10 to supply the electrolyte to the electrode. The electrolyte passage of the wheel 10.
上述實施例以電極輪10為主動輪，當然也可以選擇二輔助輪111之一者為主動輪，利用驅動模組12連接並驅動二輔助輪111之一者，以帶動傳動模組17轉動，進而帶動與傳動模組17連接之電極輪10轉動，並帶動料帶2往前移動。In the above embodiment, the electrode wheel 10 is used as the driving wheel. Of course, one of the two auxiliary wheels 111 can be selected as the driving wheel, and one of the two auxiliary wheels 111 can be connected and driven by the driving module 12 to drive the transmission module 17 to rotate. In turn, the electrode wheel 10 connected to the transmission module 17 is rotated, and the belt 2 is moved forward.
此外，本實施例之承載座13包含二基板131及二定位柱132，二定位柱132連接二基板131。本實施例之電極輪10及輔助模組11組設於二基板131之間，驅動模組12位於二基板131之一者的外側，並與電極輪10連接。傳動模組17位於另一基板131之外側，並與電極輪10及輔助模組11之二輔助輪111連接，如此本實施例之承載座13可承載並固定電極輪10、輔助模組11、驅動模組12及傳動模組17，使電極輪10、輔助模組11、驅動模組12及傳動模組17可正常運作。In addition, the carrier 13 of the embodiment includes two substrates 131 and two positioning posts 132 , and the two positioning posts 132 are connected to the two substrates 131 . The electrode wheel 10 and the auxiliary module 11 of the present embodiment are disposed between the two substrates 131, and the driving module 12 is located outside the one of the two substrates 131 and connected to the electrode wheel 10. The drive module 17 is located on the outer side of the other substrate 131, and is connected to the auxiliary wheel 111 of the electrode wheel 10 and the auxiliary module 11, so that the carrier 13 of the embodiment can carry and fix the electrode wheel 10 and the auxiliary module 11, The driving module 12 and the driving module 17 enable the electrode wheel 10, the auxiliary module 11, the driving module 12 and the transmission module 17 to operate normally.
綜上所述，本發明揭示一種連續式電化學加工裝置，其可連續地對料帶進行電化學加工，以連續地於料帶上形成圖紋。In summary, the present invention discloses a continuous electrochemical machining apparatus that continuously electrochemically processes a strip to continuously form a pattern on the web.
惟以上所述者，僅為本發明之實施例而已，並非用來限定本發明實施之範圍，舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾，均應包括於本發明之申請專利範圍內。The above is only the embodiment of the present invention, and is not intended to limit the scope of the present invention, and the variations, modifications, and modifications of the shapes, structures, features, and spirits described in the claims of the present invention are It should be included in the scope of the patent application of the present invention.
1‧‧‧連續式電化學加工裝置 1‧‧‧Continuous electrochemical processing equipment
10‧‧‧電極輪 10‧‧‧electrode wheel
11‧‧‧輔助模組 11‧‧‧Auxiliary modules
111‧‧‧輔助輪 111‧‧‧Assistance wheel
12‧‧‧驅動模組 12‧‧‧Drive Module
Claims (10)
一電極輪，其周緣具有至少一導電圖紋及一絕緣部，該導電圖紋裸露於該絕緣部；以及
一輔助模組，其抵接該料帶於該電極輪之該絕緣部。A continuous electrochemical processing apparatus for electrochemically processing a strip to form a plurality of patterns on the strip, the continuous electrochemical processing apparatus comprising:
An electrode wheel having at least one conductive pattern and an insulating portion on the periphery thereof, the conductive pattern being exposed to the insulating portion, and an auxiliary module abutting the strip to the insulating portion of the electrode wheel.
一電極本體，其周緣表面具有該導電圖紋；
其中該絕緣部為一絕緣環，其設置於該電極本體之周緣表面。The continuous electrochemical machining device of claim 1, wherein the electrode wheel comprises:
An electrode body having a conductive pattern on a peripheral surface thereof;
The insulating portion is an insulating ring disposed on a peripheral surface of the electrode body.
一電解液供應模組，其供應一電解液於該電極輪與該料帶之間；
一驅動模組，其連接該電極輪，並驅動該電極輪轉動，該電極輪轉動以帶動該料帶移動；
一承載座，其承載該電極輪、該輔助模組及該驅動模組；
一傳動模組，其連接該電極輪及該輔助模組，該電極輪轉動而帶動該傳動模組，該傳動模組帶動該輔助模組轉動；以及
二輸送輪，其位於該料帶之兩側，並抵接該料帶於該二輸送輪之間；
其中該傳動模組包含複數齒輪，該些齒輪分別組設於該電極輪及該輔助模組。The continuous electrochemical processing device according to claim 1, further comprising:
An electrolyte supply module that supplies an electrolyte between the electrode wheel and the strip;
a driving module connected to the electrode wheel and driving the electrode wheel to rotate, the electrode wheel rotating to drive the belt to move;
a carrier that carries the electrode wheel, the auxiliary module and the driving module;
a transmission module, which is connected to the electrode wheel and the auxiliary module, the electrode wheel rotates to drive the transmission module, the transmission module drives the auxiliary module to rotate; and the two delivery wheels are located at the two of the belts Side and abutting the strip between the two conveyor wheels;
The transmission module includes a plurality of gears, and the gears are respectively disposed on the electrode wheel and the auxiliary module.
二輔助輪，其抵接該料帶於該電極輪之該絕緣部，該些輔助輪之軸心分別與該電極輪之軸心的二連線間具有一夾角角度。The continuous electrochemical machining device of claim 1, wherein the auxiliary module comprises:
The two auxiliary wheels are abutted against the insulating portion of the electrode wheel, and the axial centers of the auxiliary wheels respectively have an angle between the two wires of the axis of the electrode wheel.
至少一輔助輪，其抵接該料帶於該電極輪之該絕緣部。The continuous electrochemical machining device of claim 1, wherein the auxiliary module comprises:
At least one auxiliary wheel that abuts the strip to the insulating portion of the electrode wheel.
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| TWI615225B (en) * | 2016-12-12 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Electrochemical processing device |
| TWI615226B (en) * | 2016-12-14 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Grinding processing device |
| TWI615224B (en) * | 2016-12-09 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Inductive electrochemical processing device |
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| WO1996020059A1 (en) * | 1994-12-28 | 1996-07-04 | Skf Industrial Trading & Development Company B.V. | Method of machining a component of a bearing, an electrode for electrochemically machining said component and a method of manufacturing an electrode |
| JP3253903B2 (en) * | 1997-11-06 | 2002-02-04 | 日本ミクロコーティング株式会社 | Electrolytic texturing method and electrolytic slurry liquid |
| GB0416952D0 (en) * | 2004-07-30 | 2004-09-01 | Renishaw Plc | Scale making method |
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| TWI615224B (en) * | 2016-12-09 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Inductive electrochemical processing device |
| TWI615225B (en) * | 2016-12-12 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Electrochemical processing device |
| TWI615226B (en) * | 2016-12-14 | 2018-02-21 | 財團法人金屬工業研究發展中心 | Grinding processing device |
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