TW201601799A - Bumper plate with labels showing different colors and manufacturing method thereof - Google Patents
Bumper plate with labels showing different colors and manufacturing method thereof Download PDFInfo
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Abstract
Description
本創作係關於一種槓片構造及其製造方法，尤指一種用於安裝舉重器材二端的橡膠槓片，且所述橡膠槓片外表面具有持久不掉色之不同色彩標誌之槓片及其製造方法創作。The present invention relates to a slab structure and a manufacturing method thereof, and more particularly to a rubber slab for mounting two ends of a weight lifting device, and the outer surface of the rubber slab has a different color mark which is durable and does not fade, and a manufacturing method thereof creation.
目前舉重運動所使用的舉重器材構造，其主要是在一槓軸兩端分別結合槓片而形成槓鈴形狀。人們在舉重練習的過程當中，上舉槓鈴再下拋置放的動作，會使舉重器材之槓片與地面間產生相當大的撞擊，故一般習用的舉重器材皆係使用橡膠材料製成的槓片，再於橡膠槓片上安裝鐵片，再以鐵片組接於槓軸端部。At present, the weightlifting device structure used in the weightlifting exercise mainly comprises a barbell shape formed by combining the bars at both ends of a bar shaft. During the weightlifting exercise, the action of lifting the barbell and placing it under the weight will cause a considerable impact between the weight of the weightlifting device and the ground. Therefore, the commonly used weightlifting equipment is a bar made of rubber material. A piece of iron is attached to the rubber sheet, and then the iron piece is attached to the end of the shaft.
前述舉重器材之槓片除須依國際舉重總會規定以顏色區分其重量之外，各家槓片製造業者或使用者為了突顯其槓片的識別性以及重量數值的標示等，常於橡膠槓片表面以轉印或顏料印刷等方式形成文字、圖騰或其結合的標誌，而成為一具有特殊性的舉重用槓片。In addition to the weight of the weightlifting equipment in accordance with the International Weightlifting Association, each bar manufacturer or user often highlights the identification of the bar and the weight value. The surface of the sheet is formed into a mark of a character, a totem or a combination thereof by transfer printing or pigment printing, and becomes a special weight lifting lever.
惟前述特殊性橡膠槓片於使用過程中，因其表面以轉印或顏料印刷等方式形成文字、圖騰或其結合的標誌僅淺層地附著於橡膠槓片外表面，使用一段時間之後，或因長時間陽光曝曬後，成形於橡膠槓片外表面之標誌易發生掉色、退色、剝落或龜裂等情形，故現有橡膠槓片存在有難以持久維持標誌之圖案或顏色完整性等問題。However, during the use of the special rubber sheet, the surface is formed by transfer or pigment printing, and the logo, the totem or the combination thereof is only attached to the outer surface of the rubber sheet in a shallow manner, after a period of use, or Since the logo formed on the outer surface of the rubber sheet is prone to discoloration, discoloration, peeling or cracking due to prolonged exposure to the sun, the existing rubber sheet has problems such as difficulty in maintaining the pattern or color integrity of the logo.
為了克服前揭橡膠槓片之標誌難以持久不掉色之問題，本創作者先前曾提出之一種「具有持久不掉色功用之橡膠舉重片的製造方法」，其主要係將標誌用橡膠原料先置入模具結合除料模座之組合中，經熱壓後，開模去除模具中的餘料，使模具之標誌成形凹穴中保留標誌用橡膠原料，續將相異顏色之舉重片本體用橡膠原料置入模具中，經熱壓後，使模具中之舉重片本體用橡膠原料與標誌用橡膠原料熱壓熟成而固化結合一體，而於模具內部成形一具有標誌的舉重片，之後，開模取出，完成具有標誌的舉重片製造，藉此，使舉重片本體直接成形固著有相異顏色的橡膠原料作為標誌區塊，使其具有持久不掉色功用。In order to overcome the problem that the logo of the rubber sheet is difficult to last and not fade, the creator has previously proposed a "manufacturing method of rubber weightlifting sheet with long-lasting non-fading function", which mainly puts the rubber material for the logo into the first place. In the combination of the mold and the removing die holder, after hot pressing, the mold is removed to remove the residual material in the mold, so that the rubber material for the marking is retained in the marking forming pocket of the mold, and the rubber material of the weight lifting body of the different colors is continued. After being placed in a mold, after hot pressing, the weight body of the weight in the mold is solidified and cured by hot pressing of the rubber material and the rubber material for marking, and a weightlifting piece with a mark is formed inside the mold, and then the mold is taken out. The manufacture of the weighted sheet with the mark is completed, whereby the weight lifting piece body is directly formed and fixed with the rubber material of different colors as the marking block, so that the utility model has the function of lasting non-fading.
本創作者先前提出之橡膠舉重片製造方法確能解決先前既有橡膠槓片印刷或轉印形成之標誌無法持久不掉色之問題。然而，前述橡膠舉重片之製造方法中係利用模具分段成形製造，其使用之專用模具成本偏高，基於成本考量，較適用於一定產量以上的橡膠舉重片製造。但是，對於少量之客製化橡膠槓片，其產品需求量少，若以前述製造方法製造會因產品的製造成本高，產品的售價難以符合消費者客製化訂購之要求。The rubber weight plate manufacturing method previously proposed by the creator can solve the problem that the logo of the previous rubber sheet printing or transfer formation cannot be durable and does not fade. However, in the manufacturing method of the rubber weight plate described above, the mold is formed by segment forming, and the special mold used is relatively high in cost, and is more suitable for manufacturing a rubber weight plate having a certain yield or more based on cost considerations. However, for a small number of customized rubber sheets, the demand for the products is small. If the manufacturing method is the above, the manufacturing cost of the products is high, and the price of the products is difficult to meet the requirements of the consumer customized order.
本創作之主要目的在於提供一種具有顯現不同色彩標誌之槓片及其製造方法，藉此創作，解決傳統槓片以顏料印刷或轉印等方式形成之標誌無法持久不掉色之缺點，同時也改善現有槓片因應客製化而少量製造時，製造成本偏高之問題。The main purpose of the present invention is to provide a bar having a different color mark and a manufacturing method thereof, thereby creating a solution to the disadvantage that the conventional bar is formed by pigment printing or transfer, and the mark cannot be durable and does not fade, and also improves. When the existing slabs are manufactured in small quantities in response to customization, the manufacturing cost is high.
為達成前揭目的，本創作所提出之具有顯現不同色彩標誌之槓片係包含： 一槓片本體，係一橡膠材質成形的圓形板塊，其中央形成一中孔，槓片本體相對兩側分別為一槓片本體表層部；以及 一槓片外覆體，係橡膠材質且一體成形於所述槓片本體外側，且至少被覆於所述槓片本體的二槓片本體表層部，槓片外覆體與槓片本體表層部為相異顏色，所述槓片外覆體於槓片本體一側或兩側之槓片本體表面雷射加工形成至少一標誌鏤空槽，並使在內的相異顏色的槓片本體表層部通過槓片外覆體的標誌鏤空槽顯露於外而形成標誌。In order to achieve the pre-existing purpose, the bar piece with the different color signs proposed by the present invention includes: a bar body, which is a circular plate formed of rubber material, and a central hole is formed in the center thereof, and opposite sides of the bar body Each of the body parts of the body of the blade; and a cover outer cover body, which is made of a rubber material and integrally formed on the outer side of the body of the blade body, and is at least covered on the surface of the body of the two bar body of the blade body, the bar piece The outer covering body and the surface portion of the sheet body are of different colors, and the outer surface of the sheet body is laser-processed on the surface of the sheet body on one side or both sides of the sheet body to form at least one marking hollow groove, and is included therein. The surface portion of the bar body of the dissimilar color is exposed by the mark hollow groove of the outer cover of the bar to form a mark.
本創作另外提出之具有顯現不同色彩標誌之槓片製造方法係包含： 提供複數片狀橡膠材質的本體用料與複數片狀橡膠材質的外覆體用料，所述本體用料與外覆體用料為相異顏色的橡膠材質； 將片狀橡膠材質之本體用料與外覆體用料依序置入一開模狀態的槓片成形模具的模穴中，所述外覆體用料被覆於本體用料外周面，再將所述槓片成形模合模； 將裝有本體用料與外覆體用料的槓片成形模具組合移至一熱壓裝置中施以熱壓，使槓片成形模具內橡膠材質之本體用料與外覆體用料熟成結合一體而形成一槓片初胚，所述槓片初胚包含一在內的槓片本體以及一被覆於槓片本體外側的槓片外覆體； 將內有熟成的槓片初胚之槓片成形模具組合移離所述熱壓裝置，開模取出槓片初胚； 利用一電腦控制的雷射雕刻機具在槓片初胚外表面之槓片外覆體上以雷射鏤空手段加工形成至少一預定形狀的標誌鏤空槽，使在內的槓片本體通過外側相異顏色槓片外覆體的標誌鏤空槽顯露於外而形成標誌，完成一具有顯現不同色彩標誌之槓片成品。The method for manufacturing a sheet having a different color mark is provided by the present invention, comprising: providing a plurality of sheet-like rubber material and a plurality of sheet rubber outer covering materials, the body material and the outer covering The material used is a rubber material of a different color; the body material of the sheet rubber material and the material for the outer covering are sequentially placed in a cavity of a sheet forming mold in an open mold state, the material for the outer covering material Covering the outer peripheral surface of the body material, and then forming the mold piece into a mold; and combining the sheet forming mold containing the body material and the outer covering material into a hot pressing device to apply hot pressing, so that The body material of the rubber material in the bar forming mold is integrally combined with the material for the outer covering to form a piece of the initial piece, the piece of the initial piece of the piece includes an inner piece body and a cover body outside the piece body The outer cover of the bar piece; the combination of the forming piece of the formed piece of the preformed piece of the initial piece of the piece is removed from the hot pressing device, and the initial piece of the piece is taken out; the laser-engraving machine is controlled by a computer. Laser blasting on the outer cover of the outer surface of the primordial The segment processing forms at least one predetermined shape of the cutout hollow groove, so that the inner panel body is exposed outside by the marker hollow groove of the outer dissimilar color panel outer covering to form a mark, and a bar having a different color mark is completed. Finished product.
本創作提出之另一具有顯現不同色彩標誌之槓片製造方法係包含： 提供複數片狀橡膠材質的本體基部用料、複數片狀橡膠材質的本體表層用料以及複數片狀橡膠材質的外覆體用料，所述本體表層用料與外覆體用料為相異顏色的橡膠材質； 將片狀橡膠材質之本體基部用料、本體表層用料及外覆體用料依序置入一開模狀態的槓片成形模具的模穴中，再令槓片成形模具合模，其中，所述本體表面用料被覆於本體基部用料相對的兩側面，所述外覆體用料被覆於本體表層用料外周面； 將裝有本體基部用料、本體表層用料與外覆體用料的槓片成形模具組合移至一熱壓裝置中施以熱壓，使槓片成形模具內橡膠材質之本體基部用料、本體表層用料與外覆體用料熟成結合一體而形成一槓片初胚，所述槓片初胚包含一在內的槓片本體以及一被覆於槓片本體外側的槓片外覆體，其中，槓片本體係為本體基部用料與本體表層用料熟成結合而成，本體表層用料於槓片本體提供槓片本體表層部，槓片外覆體為外覆體用料熟成而構成； 將內有熟成的槓片初胚之槓片成形模具組合移離熱壓裝置，開模取出槓片初胚； 利用一電腦控制的雷射雕刻機具在槓片初胚外表面之槓片外覆體上以雷射鏤空手段加工形成至少一預定形狀的標誌鏤空槽，使在內的槓片本體之槓片本體表層部通過外側相異顏色槓片外覆體的標誌鏤空槽顯露於外而形成標誌，完成一具有顯現不同色彩標誌之槓片成品。Another method for manufacturing a sheet having a different color mark proposed by the present invention includes: a body base material for providing a plurality of sheet rubber materials, a body surface layer material for a plurality of sheet rubber materials, and an outer cover of a plurality of sheet rubber materials. The body material, the material for the surface layer of the body and the material for the outer cover are rubber materials of different colors; the material for the base of the sheet rubber material, the material for the surface layer of the body and the material for the outer cover are sequentially placed into one In the cavity of the die-molding mold in the mold-opening state, the bar-forming mold is clamped, wherein the body surface material is coated on opposite sides of the body base material, and the outer covering material is coated with The outer peripheral surface of the material for the surface layer of the body; the combination of the sheet forming mold containing the material for the base of the main body, the material for the surface of the main body and the material for the outer covering is moved to a hot pressing device to be hot pressed, so that the rubber in the forming part of the sheet is formed The material base material of the material, the body surface material and the outer covering material are integrally combined to form a slab initial embryo, the slab initial embryo includes an inner slab body and a covering body outside the slab body Lever The cover body, wherein the plate body is formed by combining the body base material with the body surface layer material, the body surface layer is provided on the plate body to provide the surface portion of the bar body, and the outer cover body is the outer cover material. Formed by ripening; the combination of the forming piece of the matured piece of the initial piece of the piece is removed from the hot pressing device, and the opening is used to take out the initial piece of the piece; using a computer-controlled laser engraving machine on the outer surface of the initial piece of the piece The outer cover of the bar is processed by laser hollowing to form at least one mark hollow groove of a predetermined shape, so that the surface portion of the inner body of the inner plate body is exposed through the outer hollow groove of the outer color plate outer cover The logo is formed on the outside to complete a finished piece with different color marks.
藉由前揭槓片及其製造方法創作，其主要係利用一組槓片成形模具將相異顏色的片狀橡膠熱壓形成預定形狀之槓片，並使在外的槓片外覆體與在內之槓片本體之本體表層部為相異顏色橡膠體，接續利用雷射加工手段令槓片外覆體形成標誌鏤空槽，讓在內相異顏色之槓片本體之本體表層部通過標誌鏤空槽顯露於外，而形成一具有顯現不同色彩標誌之槓片，槓片顯現不同色彩標誌係有不同顏色的橡膠材料搭配雷射鏤空特定形狀之凹槽構造而呈現，使其具備長久不掉色之功能。It is created by the front bumper sheet and its manufacturing method, which mainly uses a set of sheet forming molds to heat-press the sheet rubber of different colors into a predetermined shape of the sheet, and the outer sheet of the sheet is covered and The surface layer of the body of the inner piece of the bar is a different color rubber body, and the laser processing means is used to form the outer cover of the plate to form a mark hollow groove, so that the surface layer portion of the body of the inner body of the opposite color passes through the mark hollowing out The groove is exposed to form a bar piece having different color signs, and the bar piece exhibits a different color mark with a rubber material of different colors and a concave structure of a specific shape of the laser hollow, so that it has a long-lasting color-removing effect. Features.
再者，本創作之槓片於製造過程中，僅使用單一組成形模片，且能沿用既有成形模具，並透過簡便的片狀橡膠排列，利用技術成熟而設備價格不高之雷射加工機，降低加工成本，並透過電腦變更設定標誌圖樣，且在橡膠材料熱壓熟成期間，雷射加工機具即已完成標誌鏤空槽之加工，不致影響槓片的製造時間，故本創作所提出之槓片及其製造方法能夠因應少量多樣的客製化槓片製造，符合消費者客製化訂購之要求。Furthermore, in the manufacturing process, the sheet of the creation uses only a single component die, and can be used with existing forming dies, and through a simple sheet rubber arrangement, using a laser that is mature in technology and inexpensive in equipment. Machine, reduce the processing cost, and change the setting mark pattern through the computer, and during the hot pressing of the rubber material, the laser processing machine has completed the processing of the mark hollowing groove, which does not affect the manufacturing time of the piece, so the author proposes The slabs and their manufacturing methods can be manufactured in response to a small number of customized slabs and meet the requirements of consumer customized orders.
本創作係包含一種具有顯現不同色彩標誌之槓片及其製造方法，如圖1所示，係揭示本創作具有顯現不同色彩標誌之槓片之數種較佳實施例，所述槓片包含一槓片本體10以及一槓片外覆體20。The present invention comprises a bar having a different color mark and a manufacturing method thereof, as shown in FIG. 1 , which discloses a plurality of preferred embodiments in which the creation has a bar showing different color marks, the bar includes a The sheet body 10 and a sheet cover 20 are provided.
如圖1所示，所述槓片本體係一橡膠材質成形的圓形板塊，其中央形成中孔13，槓片本體10相對兩側分別為一槓片本體表層部11，該二槓片本體表層部11的顏色為相同或相異的顏色。As shown in FIG. 1 , the bar piece system is a circular plate formed of a rubber material, and a center hole 13 is formed at a center thereof, and opposite sides of the bar body 10 are respectively a bar body surface layer portion 11 , and the two bar body The color of the surface layer portion 11 is the same or a different color.
如圖2所示，所述槓片本體10可為單一顏色的橡膠材質所成形，該二槓片本體表層部11之顏色相同。As shown in FIG. 2, the blade body 10 can be formed of a single color rubber material, and the two bar body surface layers 11 have the same color.
如圖3所示，所述槓片本體10可為一本體基材100與二本體表層材101一體成形，所述二本體表層材101係被覆於該本體基材100相對的兩側面，以該二本體表層材101作為槓片本體表層部11，所述本體基材100與該二本體表層材101係相異顏色，該二本體表層材101可為相同或相異顏色。As shown in FIG. 3, the body 10 of the body can be integrally formed with a body sheet 100 and two body sheets 101. The two body sheets 101 are coated on opposite sides of the body substrate 100. The two body skins 101 are different from the body surface layer 101, and the two body skins 101 are different in color. The two body skins 101 may be the same or different colors.
所述槓片外覆體20係橡膠材質且一體成形於所述槓片本體10外側，並至少被覆於所述槓片本體10的二槓片本體表層部11，且槓片外覆體20與槓片本體表層部11為相異顏色，所述槓片外覆體20於槓片本體10一側或兩側槓片本體10表面以雷射加工手段形成至少一標誌鏤空槽21，所述標誌鏤空槽21之形狀係依槓片產品的需求而設定者，例如：重量數值、使用者的識別文字、圖騰或結合等形狀，並使在內的相異顏色的槓片本體表層部11通過槓片外覆體20的標誌鏤空槽21顯露於外而形成具有特定文字、圖騰或其結合等的標誌12。The sheet outer covering 20 is made of a rubber material and integrally formed on the outer side of the lever body 10, and is at least covered on the second lever body surface layer portion 11 of the lever body 10, and the lever outer covering 20 and The sheet body surface portion 11 is a different color, and the sheet outer covering body 20 forms at least one marking hollow groove 21 on the surface of the sheet body 10 on one side or both sides of the sheet body 10 by a laser processing means. The shape of the hollow groove 21 is set according to the demand of the bar product, for example, a weight value, a user's identification character, a totem or a combination, and the like, and the bar body surface layer portion 11 of the different color is passed through the bar. The marker hollow groove 21 of the off-chip cover 20 is exposed to form a mark 12 having a specific character, a totem or a combination thereof.
所述槓片於使用時，其係於槓片中央安裝預定重量的鐵片，且以螺栓穿過固接，再藉由鐵片固接於一槓軸端部，而構成一槓鈴，用以提供舉重練習或比賽之用。When the lever is in use, it is attached with a predetermined weight of iron piece in the center of the blade, and is fastened by bolts, and then fixed to the end of a lever shaft by the iron piece to form a barbell for Provide weightlifting exercises or competitions.
為實現前述具有顯現不同色彩標誌之槓片，本創作提出一種具有顯現不同色彩標誌之槓片的製造方法，如圖4所示，該方法係包含以下步驟： 提供複數片狀橡膠材質的本體用料與複數片狀橡膠材質的外覆體用料，所述本體用料與外覆體用料為相異顏色的橡膠材質； 將前述片狀橡膠本體用料及片狀橡膠外覆體用料依序置入一開模狀態的槓片成形模具的模穴中，所述槓片成形模具之模穴係對應預定槓片外形，所述外覆體用料被覆於本體用料外周面，再令所述槓片成形模合模； 將內裝有本體用料與外覆體用料的槓片成形模具組合移至一熱壓裝置中施以熱壓，熱壓作用之時間及溫度係依本體用料與外覆體用料所選用的橡膠材質與預定槓片尺寸、厚度等參數而調整，此部分為習知之技術手段，於此不再贅述；並藉由熱壓作用，使槓片成形模具內橡膠材質之本體用料與外覆體用料熟成結合一體而形成一槓片初胚，所述槓片初胚包含一在內的槓片本體以及一被覆於槓片本體外側的槓片外覆體，其中槓片本體係為本體用料熟成所構成，槓片外覆體則為外覆體用料熟成所構成； 將內有熟成的槓片初胚之槓片成形模具組合移離所述熱壓裝置，開模取出槓片初胚； 將槓片初胚移至一電腦控制的雷射雕刻機具中，利用雷射雕刻機具在槓片初胚外表面之槓片外覆體上以通過電腦控制以雷射鏤空手段加工形成至少一預定形狀的標誌鏤空槽，並在內的槓片本體通過外側相異顏色槓片外覆體的標誌鏤空槽顯露於外而形成標誌，完成一具有顯現不同色彩標誌之槓片成品。In order to realize the foregoing bar having different color marks, the present invention proposes a manufacturing method for a bar having different color marks. As shown in FIG. 4, the method comprises the following steps: providing a body for a plurality of sheet rubber materials a material for a covering material of a plurality of sheets of rubber material, wherein the material for the body and the material for the outer covering are made of a rubber material of a different color; and the material for the sheet rubber body and the material for the sheet rubber outer covering And sequentially inserting into a cavity of the die-forming mold of the open mold state, wherein the cavity of the die-forming die corresponds to a predetermined shape of the blade, and the material for the outer cover is coated on the outer peripheral surface of the body material, and then The bar piece is formed into a mold clamping mold; the combination of the body material and the sheet metal forming mold for the outer covering material is moved to a hot pressing device for hot pressing, and the time and temperature of the hot pressing action are The rubber material selected for the material for the body and the material for the outer covering is adjusted with parameters such as the size and thickness of the predetermined sheet. This part is a conventional technical means, and will not be described here; and the sheet is pressed by hot pressing. The rubber material in the forming mold The body material and the outer covering material are integrally combined to form a slab initial embryo, the slab initial slab including an inner slat body and a slat outer covering covered on the outer side of the slat body, wherein The sheet system is composed of a body material matured, and the sheet outer covering body is formed by the outer covering material being matured; the lever sheet forming mold assembly having the matured sheet piece initial embryo is removed from the hot pressing device Opening the mold to remove the initial piece of the bar; moving the initial piece of the piece to a computer-controlled laser engraving machine, using a laser engraving machine on the outer cover of the outer surface of the initial piece of the piece to be controlled by a computer The laser hollowing means is formed to form at least one predetermined shape of the hollowing groove, and the inner body of the bar is exposed outside by the marking hollow groove of the outer coloring plate outer covering, thereby forming a mark with different colors. The finished piece of the bar.
如圖5所示，本創作提出之另一種具有顯現不同色彩標誌之槓片的製造方法，該方法係包含以下步驟： 提供複數片狀橡膠材質的本體基部用料、複數片狀橡膠材質的本體表層用料以及複數片狀橡膠材質的外覆體用料，所述本體表層用料與外覆體用料為相異顏色的橡膠材質，本體表層用料與外覆體用料為相異顏色的橡膠材質本體基部用料與外覆體用料為相同或相異顏色的橡膠材質； 將前述片狀橡膠本體基部用料、片狀橡膠本體表層用料及片狀橡膠外覆體用料依序置入一開模狀態的槓片成形模具的模穴中，所述槓片成形模具之模穴係對應預定槓片外形，所述本體表面用料被覆於本體基部用料相對的兩側面，所述外覆體用料被覆於本體表層用料外周面，再令所述槓片成形模合模； 將內裝有本體基部用料、本體表層用料與外覆體用料的槓片成形模具組合移至一熱壓裝置中施以熱壓，熱壓作用之時間及溫度係依本體基部用料、本體表層用料與外覆體用料所選用的橡膠材質與預定槓片尺寸、厚度等參數而調整，此部分為習知之技術手段，於此不再贅述；藉由熱壓作用，使槓片成形模具內橡膠材質之本體基部用料、本體表層用料與外覆體用料熟成結合一體而形成一槓片初胚，使所述槓片初胚包含一在內的槓片本體以及一被覆於槓片本體外側的槓片外覆體，其中，槓片本體係為本體基部用料與本體表層用料熟成結合而成，本體表層用料於槓片本體提供槓片本體表層部，槓片外覆體為外覆體用料熟成而構成； 將內有熟成的槓片初胚之槓片成形模具組合移離所述熱壓裝置，開模取出槓片初胚； 將槓片初胚移至一電腦控制的雷射雕刻機具中，利用雷射雕刻機具在槓片初胚外表面之槓片外覆體上以通過電腦控制以雷射鏤空手段加工形成至少一預定形狀的標誌鏤空槽，並在內的槓片本體之槓片本體表層部通過外側相異顏色槓片外覆體的標誌鏤空槽顯露於外而形成標誌，完成一具有顯現不同色彩標誌之槓片成品。As shown in FIG. 5, another method for manufacturing a bar having different color marks is proposed by the present invention, and the method comprises the following steps: providing a body material of a plurality of sheet rubber materials, and a body of a plurality of sheet rubber materials The surface layer material and the multi-sheet rubber material outer covering material, the body surface layer material and the outer covering material are different color rubber materials, and the body surface layer material and the outer covering material are different colors. The rubber material body base material and the outer covering material are the same or different color rubber materials; the sheet rubber body base material, the sheet rubber body surface layer material and the sheet rubber outer covering material are used The mold hole is placed in a cavity of the die-forming mold in an open mold state, and the cavity of the die-forming die corresponds to a predetermined shape of the blade, and the surface of the body is coated on opposite sides of the material of the base of the body. The covering material is coated on the outer peripheral surface of the material for the surface layer of the body, and the slat is molded into a mold; the lining of the material for the base of the main body, the material for the surface of the main body and the material for the outer covering is formed. Mold combination shift The hot pressing is applied to the hot pressing device, and the time and temperature of the hot pressing are determined according to the rubber material selected for the base material, the body surface material and the outer covering material, and the predetermined size and thickness of the sheet. Adjustment, this part is a technical means of the prior art, and will not be described here any more; by the hot pressing action, the base material of the rubber material in the sheet forming mold, the material of the surface layer of the body and the material of the outer covering are combined and integrated. Forming a slab of the slab, the slab of the slab includes an inner slab body and a slat outer covering covering the outer side of the slab body, wherein the slab system is a body base and a body The surface layer is made of a combination of materials, and the surface layer of the body is provided on the body of the sheet body to provide the surface layer portion of the body of the sheet, and the outer layer of the sheet is formed by ripening the material of the outer layer; The forming mold assembly is moved away from the hot pressing device, and the initial piece of the piece is removed by opening the mold; the initial piece of the piece is moved to a computer-controlled laser engraving machine, and the bar of the outer surface of the initial piece of the piece is used by the laser engraving machine On-chip cover to control by computer The laser hollowing means processes the at least one predetermined shape of the cutout hollow groove, and the surface portion of the inner surface of the inner body of the lever body is exposed by the outer surface of the outer color of the outer surface of the outer panel to form a mark. A finished piece with a different color logo.
經由以上槓片之構造及其製造方法較佳實施例說明中當知，本創作主要係利用一組槓片成形模具將相異顏色的片狀橡膠熱壓形成預定形狀之槓片，使在外的槓片外覆體與在內之槓片本體之本體表層部為相異顏色橡膠體，接續利用雷射加工手段令槓片外覆體形成標誌鏤空槽，讓在內相異顏色之槓片本體之本體表層部通過標誌鏤空槽顯露於外，而形成一具有顯現不同色彩標誌之槓片，槓片顯現不同色彩標誌係有不同顏色的橡膠材料搭配雷射鏤空特定形狀之凹槽構造而呈現，使其具備長久不掉色之功能。並在該槓片製造過程中，僅使用單一組成形模片，且能沿用既有成形模具，透過簡便的片狀橡膠排列，利用技術成熟而設備價格不高、低加工成本之雷射加工機，且能利用電腦設定標誌圖樣，再者，橡膠材料於槓片成形模具中熱壓熟成時，約需經過數小時，於此等待橡膠熱壓熟成的期間，雷射加工機在電腦控制下，即能完成雷射加工程序，無延遲槓片製造時間之慮，據此本創作所提出之槓片及其製造方法確能因應少量多樣的客製化槓片製造，符合消費者客製化訂購之要求。Through the above description of the construction of the above-mentioned slab and its manufacturing method, it is known that the present invention mainly uses a set of slab forming dies to heat-press the sheet-like rubber of different colors into a predetermined shape of the slab, so that the outside is The outer cover of the bar and the surface of the inner body of the bar are different color rubber bodies, and the laser processing means is used to form the outer cover of the bar to form a mark hollow groove, so that the body of the inner color is different The surface layer portion of the body is exposed outside by the mark hollow groove, and a bar piece having different color marks is formed, and the bar piece exhibits a different color mark with a rubber material of a different color and a groove structure of a laser hollow specific shape. It has the function of long-lasting colorfastness. In the manufacturing process of the bar, only a single component die is used, and the existing forming die can be used, and the laser processing machine with mature technology and low equipment cost and low processing cost can be utilized through a simple sheet rubber arrangement. Moreover, the logo pattern can be set by using a computer. Further, when the rubber material is hot-pressed in the sheet forming mold, it takes about several hours, and the laser processing machine is under the control of the computer while waiting for the rubber hot pressing to mature. That is to say, the laser processing program can be completed, and there is no delay in the manufacturing time of the slab. Therefore, the slab and the manufacturing method thereof proposed by the present invention can be manufactured according to a small variety of customized slabs, and are in line with the consumer customized order. Requirements.
10‧‧‧槓片本體
100‧‧‧本體基材
101‧‧‧本體表層材
11‧‧‧槓片本體表層部
12‧‧‧標誌
13‧‧‧中孔
20‧‧‧槓片外覆體
21‧‧‧標誌鏤空槽10‧‧‧Slope body
100‧‧‧ body substrate
101‧‧‧ Body sheet
11‧‧‧Slope body surface layer
12‧‧‧ sign
13‧‧‧Medium hole
20‧‧‧Bar sheet covering
21‧‧‧ mark empty slot
圖1係本創作之槓片一較佳實施例之立體示意圖。 圖2係圖1所示槓片較佳實施例之割面線2-2位置的局部剖面示意圖。 圖3係本創作之槓片另一較佳實施例之局部剖面示意圖。 圖4係本創作槓片製造方法之一較佳實施例的流程圖。 圖5係本創作槓片製造方法之另一較佳實施例的流程圖。1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is a partial cross-sectional view showing the position of the face line 2-2 of the preferred embodiment of the blade shown in Figure 1. Figure 3 is a partial cross-sectional view showing another preferred embodiment of the tablet of the present invention. Fig. 4 is a flow chart showing a preferred embodiment of the method for manufacturing a sheet of the present invention. Fig. 5 is a flow chart showing another preferred embodiment of the method for manufacturing a sheet of the present invention.
10‧‧‧槓片本體 10‧‧‧Slope body
11‧‧‧槓片本體表層部 11‧‧‧Slope body surface layer
12‧‧‧標誌 12‧‧‧ sign
13‧‧‧中孔 13‧‧‧Medium hole
20‧‧‧槓片外覆體 20‧‧‧Bar sheet covering
21‧‧‧標誌鏤空槽 21‧‧‧ mark empty slot
Claims (7)
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| TW103123074A TW201601799A (en) | 2014-07-03 | 2014-07-03 | Bumper plate with labels showing different colors and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| TW103123074A TW201601799A (en) | 2014-07-03 | 2014-07-03 | Bumper plate with labels showing different colors and manufacturing method thereof |
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| Publication Number | Publication Date |
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| TW201601799A true TW201601799A (en) | 2016-01-16 |
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| TW (1) | TW201601799A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549598A (en) * | 2020-11-06 | 2021-03-26 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
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2014
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112549598A (en) * | 2020-11-06 | 2021-03-26 | 江苏凯嘉橡胶科技股份有限公司 | Method for manufacturing lifelong mark of rubber conveying belt |
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