TW201529959A - Cooling system of power unit - Google Patents
Cooling system of power unit Download PDFInfo
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- TW201529959A TW201529959A TW103103546A TW103103546A TW201529959A TW 201529959 A TW201529959 A TW 201529959A TW 103103546 A TW103103546 A TW 103103546A TW 103103546 A TW103103546 A TW 103103546A TW 201529959 A TW201529959 A TW 201529959A
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Abstract
Description
本發明是有關於一種冷卻系統,特別是指一種動力單元的冷卻系統。 The present invention relates to a cooling system, and more particularly to a cooling system for a power unit.
參閱圖1,為一習知的冷卻系統1,配合一引擎2之運轉而作動,用以冷卻該引擎2和一連接於該引擎2並由該引擎2帶動而運轉的發電機3。該引擎2包含一汽缸21、一設置於該汽缸21中的活塞22、一由該活塞22帶動的曲軸23,及一由該曲軸23帶動的轉軸24。該冷卻系統1包含一與該轉軸24連接並能隨該引擎2運轉而作動的水泵11,及一與該引擎2連通的熱交換器12,而該水泵11與該引擎2連通,構成完整的冷卻迴路。 Referring to Figure 1, a conventional cooling system 1 is actuated in conjunction with operation of an engine 2 for cooling the engine 2 and a generator 3 coupled to the engine 2 and operated by the engine 2. The engine 2 includes a cylinder 21, a piston 22 disposed in the cylinder 21, a crankshaft 23 driven by the piston 22, and a rotating shaft 24 driven by the crankshaft 23. The cooling system 1 includes a water pump 11 connected to the rotating shaft 24 and capable of operating with the engine 2, and a heat exchanger 12 communicating with the engine 2, and the water pump 11 is in communication with the engine 2 to form a complete Cooling circuit.
進行冷卻的過程中,吸熱後的冷卻水自該引擎2送出而輸入該水泵11,該水泵11將冷卻水輸入該熱交換器12進行冷卻,該熱交換器12再將冷卻水輸出給引擎2而完成冷卻循環。 During the cooling process, the heat-absorbing cooling water is sent from the engine 2 and is input to the water pump 11, and the water pump 11 supplies cooling water to the heat exchanger 12 for cooling, and the heat exchanger 12 outputs the cooling water to the engine 2 again. The cooling cycle is completed.
若該發電機3作為能供給外部電器的大型發電裝置時,亦需要以冷卻水進行冷卻。然而,該引擎2和該發電機3的較佳工作溫度不同,但是該冷卻系統1僅包含一個水泵11,因此該熱交換器12僅能提供單一溫度的冷卻 水,無法配合該引擎2和該發電機3的工作溫度而給予適當溫度的冷卻水,且自單一熱交換器12所輸出的冷卻水須經過分流才能分別輸入該引擎2及該發電機3,會影響各自的冷卻效率。 When the generator 3 is used as a large-scale power generating device capable of supplying an external electric appliance, it is also required to be cooled by cooling water. However, the preferred operating temperature of the engine 2 and the generator 3 is different, but the cooling system 1 contains only one water pump 11, so that the heat exchanger 12 can only provide cooling at a single temperature. The water cannot be supplied with the cooling water of the proper temperature in cooperation with the operating temperature of the engine 2 and the generator 3, and the cooling water outputted from the single heat exchanger 12 is shunted to be input to the engine 2 and the generator 3, respectively. Will affect their respective cooling efficiency.
因此,本發明之目的,即在提供一種不須分流即可分別冷卻引擎及發電機的冷卻系統。 Accordingly, it is an object of the present invention to provide a cooling system that separately cools an engine and a generator without splitting.
於是,本發明動力單元的冷卻系統,配合一引擎之運轉而作動,該引擎包含一汽缸、一於該汽缸中作動的活塞、一由該活塞帶動的曲軸單元、一由該曲軸單元帶動的平衡軸單元、一由該平衡軸單元帶動的轉軸單元,及一供冷卻水流通的引擎冷卻通道。該冷卻系統用以冷卻該引擎和冷卻一由該引擎帶動的發電機,該發電機包含一供冷卻水流通的發電機冷卻通道。 Thus, the cooling system of the power unit of the present invention operates in conjunction with the operation of an engine comprising a cylinder, a piston actuated in the cylinder, a crank unit driven by the piston, and a balance driven by the crank unit. The shaft unit, a shaft unit driven by the balance shaft unit, and an engine cooling passage for circulating cooling water. The cooling system is for cooling the engine and cooling a generator driven by the engine, the generator including a generator cooling passage for cooling water to circulate.
該冷卻系統包含一由該平衡軸單元帶動而能隨該引擎運轉而作動的第一水泵、一由該轉軸單元帶動而能隨該引擎運轉而作動的第二水泵、一與該第一水泵和該引擎冷卻通道連通的第一熱交換器,及一與該第二水泵和該發電機冷卻通道連通的第二熱交換器。該第一水泵與該引擎冷卻通道連通,並與該第一熱交換器及該引擎構成一完整的冷卻迴路。而該第二水泵與該發電機冷卻通道連通,並與該第二熱交換器及該發電機構成一完整的冷卻迴路。 The cooling system includes a first water pump driven by the balance shaft unit to be operated by the engine, a second water pump driven by the shaft unit to be operated by the engine, and a first water pump and a first heat exchanger in communication with the engine cooling passage, and a second heat exchanger in communication with the second water pump and the generator cooling passage. The first water pump is in communication with the engine cooling passage and forms a complete cooling circuit with the first heat exchanger and the engine. The second water pump is in communication with the generator cooling passage and forms a complete cooling circuit with the second heat exchanger and the generator.
本發明之功效在於:該第二水泵能由該轉軸單元帶動,而該第二熱交換器能將自該第二水泵輸出的冷卻 水冷卻至適合發電機工作環境的溫度,配合用以冷卻該引擎的該第一水泵及該第一熱交換器,達成不須分流即可分別冷卻該引擎及該發電機的目的。 The effect of the invention is that the second water pump can be driven by the rotating shaft unit, and the second heat exchanger can cool the output from the second water pump The water is cooled to a temperature suitable for the working environment of the generator, and the first water pump and the first heat exchanger for cooling the engine are used to achieve the purpose of separately cooling the engine and the generator without splitting.
4‧‧‧冷卻系統 4‧‧‧Cooling system
41‧‧‧第一水泵 41‧‧‧First water pump
42‧‧‧第二水泵 42‧‧‧Second water pump
43‧‧‧第一熱交換器 43‧‧‧First heat exchanger
44‧‧‧第二熱交換器 44‧‧‧second heat exchanger
5‧‧‧引擎 5‧‧‧ engine
51‧‧‧汽缸 51‧‧‧ cylinder
52‧‧‧活塞 52‧‧‧Piston
53‧‧‧曲軸單元 53‧‧‧ crank unit
531‧‧‧曲軸 531‧‧‧ crankshaft
532‧‧‧第一齒輪 532‧‧‧First gear
54‧‧‧平衡軸單元 54‧‧‧Balance shaft unit
541‧‧‧平衡軸 541‧‧‧Balance shaft
542‧‧‧第二齒輪 542‧‧‧second gear
543‧‧‧帶動齒輪 543‧‧‧Drive gear
544‧‧‧帶動件 544‧‧‧Driver
55‧‧‧轉軸單元 55‧‧‧ shaft unit
551‧‧‧轉軸 551‧‧‧ shaft
552‧‧‧第三齒輪 552‧‧‧ Third gear
56‧‧‧引擎冷卻通道 56‧‧‧Engine cooling channel
6‧‧‧發電機\ 6‧‧‧Generator\
Z‧‧‧投影區 Z‧‧‧Projection area
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明習知的冷卻系統;圖2是一側視圖,說明本發明動力單元的冷卻系統之第一較佳實施例的第一水泵及第二水泵;圖3是一側視圖,是以另一角度輔助說明圖3;圖4是一示意圖,說明該較佳實施例的元件;及圖5是一示意圖,說明本發明動力單元的冷卻系統之第二較佳實施例。 Other features and advantages of the present invention will be apparent from the following description of the drawings, wherein: Figure 1 is a schematic diagram illustrating a conventional cooling system; Figure 2 is a side view illustrating the power unit of the present invention The first water pump and the second water pump of the first preferred embodiment of the cooling system; FIG. 3 is a side view, which is a perspective view of FIG. 3; FIG. 4 is a schematic view showing the components of the preferred embodiment; And Figure 5 is a schematic view showing a second preferred embodiment of the cooling system of the power unit of the present invention.
參閱圖2與圖3,本發明動力單元的冷卻系統4之第一較佳實施例,配合一引擎5之運轉而作動,適用於二輪機車、四輪全地型車等的車輛,而該引擎5帶動一發電機6,該發電機6包含一供冷卻水流通的發電機冷卻通道(圖未示)。 Referring to FIG. 2 and FIG. 3, the first preferred embodiment of the cooling system 4 of the power unit of the present invention is operated in conjunction with the operation of an engine 5, and is suitable for a vehicle such as a two-wheeled vehicle or a four-wheeled all-terrain vehicle. 5 drives a generator 6, which includes a generator cooling passage (not shown) for circulating cooling water.
參閱圖4,該引擎5包含一汽缸51、一於該汽缸51中作動的活塞52、一由該活塞52帶動的曲軸單元53、一由該曲軸單元53帶動的平衡軸單元54、一由該平衡軸單元54帶動的轉軸單元55,及一供冷卻水流通的引擎冷卻通 道56。該引擎5透過該曲軸單元53帶動該發電機6,該冷卻系統4是用以冷卻該引擎5和該發電機6。 Referring to FIG. 4, the engine 5 includes a cylinder 51, a piston 52 that operates in the cylinder 51, a crank unit 53 that is driven by the piston 52, and a balance shaft unit 54 that is driven by the crank unit 53. The shaft unit 55 driven by the balance shaft unit 54 and an engine cooling passage for circulating cooling water Road 56. The engine 5 drives the generator 6 through the crank unit 53, which cools the engine 5 and the generator 6.
該曲軸單元53包括一曲軸531,及一套設於該曲軸531上的第一齒輪532,該平衡軸單元54包括一平衡軸541,及一套設於該平衡軸541上且與該第一齒輪532嚙合的第二齒輪542。該第一齒輪532之齒數與該第二齒輪542之齒數相同,使該平衡軸541與該曲軸531以相同速度運轉。 The crank unit 53 includes a crankshaft 531 and a set of first gears 532 disposed on the crankshaft 531. The balance shaft unit 54 includes a balance shaft 541, and a set is disposed on the balance shaft 541 and the first The second gear 542 is engaged by the gear 532. The number of teeth of the first gear 532 is the same as the number of teeth of the second gear 542, and the balance shaft 541 and the crankshaft 531 are operated at the same speed.
該平衡軸單元54還包括一與該第二齒輪542間隔且套設於該平衡軸541上的帶動齒輪543,及一由該帶動齒輪543帶動的帶動件544,而該轉軸單元55則包括一轉軸551,及一套設於該轉軸551上且能被該帶動件544帶動的第三齒輪552。該帶動件544為一帶狀機構,且是由一鍊條及一有齒皮帶中擇一。 The balance shaft unit 54 further includes a driving gear 543 spaced apart from the second gear 542 and sleeved on the balance shaft 541, and a driving member 544 driven by the driving gear 543, and the rotating shaft unit 55 includes a The rotating shaft 551 and a set of a third gear 552 disposed on the rotating shaft 551 and capable of being driven by the driving member 544. The driving member 544 is a belt-like mechanism and is selected from a chain and a toothed belt.
該冷卻系統4包含一由該平衡軸單元54帶動而能隨該引擎5運轉而作動的第一水泵41、一由該轉軸單元55帶動而能隨該引擎5運轉而作動的第二水泵42、一與該第一水泵41和該引擎冷卻通道56連通的第一熱交換器43,及一與該第二水泵42和該發電機冷卻通道連通的第二熱交換器44。該第一水泵41與該引擎冷卻通道56連通,並與該第一熱交換器43及該引擎5構成一完整的冷卻迴路。而該第二水泵42與該發電機冷卻通道連通,並與該第二熱交換器44及該發電機6構成一完整的冷卻迴路。 The cooling system 4 includes a first water pump 41 that is driven by the balance shaft unit 54 to be operated by the engine 5, and a second water pump 42 that is driven by the shaft unit 55 to operate with the engine 5, a first heat exchanger 43 in communication with the first water pump 41 and the engine cooling passage 56, and a second heat exchanger 44 in communication with the second water pump 42 and the generator cooling passage. The first water pump 41 is in communication with the engine cooling passage 56 and forms a complete cooling circuit with the first heat exchanger 43 and the engine 5. The second water pump 42 is in communication with the generator cooling passage and forms a complete cooling circuit with the second heat exchanger 44 and the generator 6.
本發明是加裝該平衡軸541以抵銷該曲軸531 運轉慣性之振動,而將該第一水泵41掛載於該平衡軸541,藉由該平衡軸541驅動該第一水泵41的同時,可運用第一水泵41中冷卻水,吸收來自平衡軸541之振動能量,達到提升抑制振動之效果,同時還能達成消除齒輪咬合異音之功效。 The present invention is to add the balance shaft 541 to offset the crankshaft 531. The inertia vibration is applied, and the first water pump 41 is mounted on the balance shaft 541. While the balance shaft 541 drives the first water pump 41, the cooling water in the first water pump 41 can be used to absorb the balance shaft 541. The vibration energy can enhance the effect of suppressing vibration, and at the same time achieve the effect of eliminating the gear occlusion.
該引擎5的最佳工作溫度高達70~80℃,該發電機6的最佳工作溫度則為20~30℃,遠低於該引擎5的最佳工作溫度。若是輸入該引擎5的冷卻水溫度過低,可能導致該引擎5的內部元件產生熱脹冷縮的現象,而使該活塞52卡死於該汽缸51中。若是輸入該發電機6的冷卻水溫度過高,則沒有冷卻的效果,易使該發電機6燒毀。因而於本實施例中,該第一熱交換器43與該第二熱交換器44分別處理自該引擎5經由該第一水泵41所輸入的冷卻水,及自該發電機6經由該第二水泵42所輸入的冷卻水,能配合該引擎5及該發電機6的最佳工作溫度,分別給予適當溫度的冷卻水。 The optimal operating temperature of the engine 5 is as high as 70 to 80 ° C, and the optimum operating temperature of the generator 6 is 20 to 30 ° C, which is much lower than the optimal operating temperature of the engine 5 . If the temperature of the cooling water input to the engine 5 is too low, the internal components of the engine 5 may be thermally expanded and contracted, and the piston 52 may be stuck in the cylinder 51. If the temperature of the cooling water input to the generator 6 is too high, there is no effect of cooling, and the generator 6 is easily burned. Therefore, in the embodiment, the first heat exchanger 43 and the second heat exchanger 44 respectively process the cooling water input from the engine 5 via the first water pump 41, and from the generator 6 via the second The cooling water input from the water pump 42 can be supplied with cooling water of an appropriate temperature in accordance with the optimum operating temperature of the engine 5 and the generator 6.
復參閱圖2與圖3,該第一水泵41及該第二水泵42設置於該引擎5的同一側,而該發電機6則設置於該引擎5的另一側。定義一自該發電機6朝該曲軸單元53之軸向延伸的投影區Z,該第一水泵41及該第二水泵42實質上位於該投影區Z內。由於該發電機6為一能供給外界電器電源的大型發電裝置,故具有一定重量,藉由將該第一水泵41及該第二水泵42和該發電機6設置於該引擎5不同側,能提供較好的平衡效果,並能提高引擎5運轉時的 穩定度而較不易產生振動,亦能降低運轉時產生的噪音。 Referring to FIG. 2 and FIG. 3 , the first water pump 41 and the second water pump 42 are disposed on the same side of the engine 5 , and the generator 6 is disposed on the other side of the engine 5 . A projection zone Z extending from the generator 6 in the axial direction of the crank unit 53 is defined, and the first water pump 41 and the second water pump 42 are substantially located in the projection zone Z. Since the generator 6 is a large-scale power generating device capable of supplying external electrical power, it has a certain weight, and the first water pump 41 and the second water pump 42 and the generator 6 are disposed on different sides of the engine 5, Provides better balance and improves engine 5 operation It is less stable and less prone to vibration, and it can also reduce the noise generated during operation.
由於該發電機6在運轉時產生的熱量亦較該引擎5要少,所須的冷卻水量較該第一水泵41所輸出的冷卻水量要少,故該帶動齒輪543之齒數小於該第三齒輪552之齒數,藉此使該轉軸551的轉動速度小於該平衡軸541,則該第二水泵42所輸出的冷卻水流量即可小於該第一水泵41所輸出的冷卻水流量。 Since the generator 6 generates less heat during operation than the engine 5, the amount of cooling water required is smaller than the amount of cooling water output by the first water pump 41, so the number of teeth of the driven gear 543 is smaller than the third gear. The number of teeth of 552, whereby the rotational speed of the rotating shaft 551 is smaller than the balance shaft 541, the flow rate of the cooling water output by the second water pump 42 can be smaller than the flow rate of the cooling water output by the first water pump 41.
參閱圖5,為本發明動力單元的冷卻系統4之第二較佳實施例,與該第一較佳實施例的差異在於,該帶動件544也可以是一與該帶動齒輪543及該第三齒輪552嚙合的惰輪,藉以控制該帶動齒輪543與該第三齒輪552的轉速比,也可以增加該帶動齒輪543的傳動效率。 Referring to FIG. 5, a second preferred embodiment of the cooling system 4 of the power unit of the present invention is different from the first preferred embodiment in that the driving member 544 can also be a driving gear 543 and the third. The idler gear meshed by the gear 552 can control the speed ratio of the driven gear 543 and the third gear 552, and the transmission efficiency of the driven gear 543 can also be increased.
綜上所述,本發明動力單元的冷卻系統4能分別與該引擎5及該發電機6構成一獨立的冷卻迴路,使得冷卻水不須分流即可分別冷卻該引擎5及該發電機6,故確實能達成本發明之目的。 In summary, the cooling system 4 of the power unit of the present invention can form an independent cooling circuit with the engine 5 and the generator 6, respectively, so that the cooling water can separately cool the engine 5 and the generator 6 without shunting. Therefore, the object of the present invention can be achieved.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
4‧‧‧冷卻系統 4‧‧‧Cooling system
41‧‧‧第一水泵 41‧‧‧First water pump
42‧‧‧第二水泵 42‧‧‧Second water pump
43‧‧‧第一熱交換器 43‧‧‧First heat exchanger
44‧‧‧第二熱交換器 44‧‧‧second heat exchanger
5‧‧‧引擎 5‧‧‧ engine
51‧‧‧汽缸 51‧‧‧ cylinder
52‧‧‧活塞 52‧‧‧Piston
53‧‧‧曲軸單元 53‧‧‧ crank unit
531‧‧‧曲軸 531‧‧‧ crankshaft
532‧‧‧第一齒輪 532‧‧‧First gear
54‧‧‧平衡軸單元 54‧‧‧Balance shaft unit
541‧‧‧平衡軸 541‧‧‧Balance shaft
542‧‧‧第二齒輪 542‧‧‧second gear
543‧‧‧帶動齒輪 543‧‧‧Drive gear
544‧‧‧帶動件 544‧‧‧Driver
55‧‧‧轉軸單元 55‧‧‧ shaft unit
551‧‧‧轉軸 551‧‧‧ shaft
552‧‧‧第三齒輪 552‧‧‧ Third gear
56‧‧‧引擎冷卻通道 56‧‧‧Engine cooling channel
6‧‧‧發電機 6‧‧‧Generator
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US4935689A (en) * | 1987-02-03 | 1990-06-19 | Kawasaki Jukogyo Kabushiki Kaisha | Vehicle mounted engine generator system |
JP3133001B2 (en) * | 1996-09-30 | 2001-02-05 | 株式会社デンソー | Vehicle heating system |
US6119638A (en) * | 1998-05-13 | 2000-09-19 | Kennedy; Gino W. | Diesel powered generator cooling-water pump |
TWM430526U (en) * | 2011-12-09 | 2012-06-01 | Sanyang Industry Co Ltd | Engine allocation structure |
CN102926856A (en) * | 2012-11-09 | 2013-02-13 | 袁春 | Dual cycle cooling method of silent type diesel generator set |
-
2014
- 2014-01-29 TW TW103103546A patent/TWI616584B/en not_active IP Right Cessation
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