TW201500680A - Fluid-cooled lamp - Google Patents

Fluid-cooled lamp Download PDF

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Publication number
TW201500680A
TW201500680A TW103111398A TW103111398A TW201500680A TW 201500680 A TW201500680 A TW 201500680A TW 103111398 A TW103111398 A TW 103111398A TW 103111398 A TW103111398 A TW 103111398A TW 201500680 A TW201500680 A TW 201500680A
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Taiwan
Prior art keywords
heat
fluid
substrate
luminaire
heat pipe
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TW103111398A
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Chinese (zh)
Inventor
Chih-Shen Lin
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Chih-Shen Lin
Fan Jia Wen
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Priority to TW103111398A priority Critical patent/TW201500680A/en
Publication of TW201500680A publication Critical patent/TW201500680A/en

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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

A fluid-cooled lamp comprises a lamp, a cover and a heat pipe assembly. The lamp is provided with a substrate, the cover is connected to the lamp, and between the cover and the substrate is formed a receiving space having a first fluid. The heat pipe assembly includes a heat absorbing portion received in the receiving space and a hear dissipation portion, and a second fluid is disposed in the heat pipe assembly. The first fluid cooperates with the second fluid to make the lamp has a double radiating efficiency and quick heat conduction function.

Description

流體冷卻式燈具 Fluid cooled luminaire

本發明係關於一種高功率之照明燈具;特別是指具有熱管以提高燈具之散熱效率者。 The present invention relates to a high power lighting fixture; in particular, to a heat pipe to improve the heat dissipation efficiency of the lamp.

LED已被廣泛地應用於各種場所之照明燈具上,然而,對於大功率之燈具,例如漁船之集魚燈、大型球場之球場燈、舞台燈、礦場燈……等,係使用高功率之LED燈,其單位發光的亮度大,但相對地,高功率之LED燈在運作時會產生大量的熱量,使得燈具的外殼或LED燈的燈座因受到高溫而熔毀,或使高功率LED燈因高熱而損壞,導致LED燈組故障而無法發亮的問題。習知的LED燈由於散熱能力不足,導致大功率之燈具在發展上備受限制。而部分LED燈為了要裝設散熱模組,往往使得組裝過程變的複雜,影響產能,確實有加以改良的必要。 LED has been widely used in lighting fixtures in various places. However, for high-power lamps, such as fishing boats, fishing boats, stadium lights, stage lights, mine lights, etc., high-power LEDs are used. The brightness of the unit light is large, but relatively, the high-power LED lamp generates a large amount of heat during operation, so that the lamp housing or the lamp holder of the LED lamp is melted due to high temperature, or the high-power LED lamp is made. Damage caused by high heat, causing the LED light unit to malfunction and fail to illuminate. Conventional LED lamps are limited in their development due to insufficient heat dissipation capability. In order to install a heat dissipation module, some LED lamps often make the assembly process complicated and affect the production capacity, and it is necessary to improve it.

為了解決高功率燈具的散熱問題,習知有以熱管輔助燈具傳導熱量以提高散熱效率者,例如請參閱我國發明專利證書號第I403675號「燈具散熱裝置」以及我國發明專利證書號第I414717號「高散熱之發光二極體模組及發光二極體燈具」者,其均係利用熱管之快速均溫導熱的特性將燈具產 生的熱快速帶離燈具,並於熱管上裝設鰭片以協助散熱。 In order to solve the heat dissipation problem of high-power lamps, it is known to use heat pipe-assisted lamps to conduct heat to improve heat dissipation efficiency. For example, please refer to China Invention Patent No. I403675 "Lamp Heat Dissipation Device" and China Invention Patent No. I414717" The high-heat-emitting LED module and the light-emitting diode lamp are all made by the characteristics of the rapid temperature-dependent heat conduction of the heat pipe. The raw heat is quickly taken away from the luminaire, and fins are placed on the heat pipe to assist in heat dissipation.

然而,具有熱管以協助導熱或散熱的燈具大多係將熱管直接裝設於燈具上,藉由熱管與燈具之壁面直接接觸以傳遞熱能,但是兩種金屬混合接觸時會降低導熱效率,造成導熱不均,因此,習知的燈具在導熱的均勻度及散熱效率方面,仍有可改善的空間。 However, most of the lamps with heat pipes to assist heat conduction or heat dissipation are directly installed on the lamps, and the heat pipes are directly in contact with the wall surface of the lamps to transfer heat energy, but the two metals are mixed to reduce the heat conduction efficiency, resulting in no heat conduction. Therefore, the conventional luminaire still has room for improvement in terms of heat conduction uniformity and heat dissipation efficiency.

有鑑於此,本發明人潛心構思並更深入研究,終於發明出一種流體冷卻式燈具。 In view of this, the inventors have conceived and studied more deeply, and finally invented a fluid-cooled luminaire.

本發明提供一種流體冷卻式燈具,該燈具係透過熱管協助導熱,其主要目的是使燈具與熱管間導熱平均,且提高燈具與熱管間之導熱效率,藉此提高燈具之散熱效率。 The invention provides a fluid-cooled luminaire which is assisted in heat conduction through a heat pipe. The main purpose of the luminaire is to make the heat conduction between the lamp and the heat pipe average, and to improve the heat conduction efficiency between the lamp and the heat pipe, thereby improving the heat dissipation efficiency of the lamp.

為達前述目的,本發明提供一種流體冷卻式燈具,包含:一燈具,包括一基板,該基板具有一內側面及一外側面,該基板之外側面係設置有複數發光二極體;一蓋體,該蓋體係結合於該燈具,使該蓋體及該基板之內側面之間形成一容置空間,該容置空間內具有一第一流體;以及一熱導管組,該熱導管組具有一吸熱部及一放熱部,該熱導管組內部具有一第二流體,該吸熱部係容設於該容置空間內,該放熱部則與複數散熱鰭片連接。 The present invention provides a fluid-cooled luminaire comprising: a luminaire comprising a substrate having an inner side and an outer side, the outer side of the substrate being provided with a plurality of light emitting diodes; The cover system is coupled to the lamp to form an accommodation space between the cover body and the inner side surface of the substrate, the accommodation space has a first fluid, and a heat pipe group having A heat absorbing portion and a heat releasing portion have a second fluid inside, and the heat absorbing portion is received in the accommodating space, and the heat radiating portion is connected to the plurality of heat radiating fins.

本發明利用所提供的流體冷卻式燈具,可以獲得的功效在於:燈具之基板與燈具之蓋體間具有一容置空間, 而熱管係穿設於該容置空間內,該熱管內具有一第二流體,該容置空間內具有一第一流體,藉由該容置空間內的第一流體協助該熱管內之第二流體傳遞熱量,使該燈具具有雙重熱管之散熱功效,以達到提高燈具之散熱效率及均勻之快速導熱之目的。 The invention utilizes the provided fluid-cooled luminaire, and the obtained effect is that the substrate of the luminaire and the cover of the luminaire have an accommodating space. The heat pipe is disposed in the accommodating space, the heat pipe has a second fluid therein, and the accommodating space has a first fluid, and the first fluid in the accommodating space assists the second in the heat pipe The fluid transfers heat, so that the lamp has the heat dissipation effect of the double heat pipe, so as to improve the heat dissipation efficiency of the lamp and the uniform rapid heat conduction.

有關本發明為達成上述目的,所採用之技術、手段及其他之功效,茲舉一較佳可行實施例並配合圖式詳細說明如后。 The present invention has been described in connection with the preferred embodiments of the present invention in accordance with the accompanying drawings.

〔本發明〕 〔this invention〕

20‧‧‧燈具 20‧‧‧Lighting

20B‧‧‧燈具 20B‧‧‧Lamps

20C‧‧‧燈具 20C‧‧‧Lamps

21‧‧‧本體 21‧‧‧ body

21B‧‧‧本體 21B‧‧‧ Ontology

22‧‧‧基板 22‧‧‧Substrate

221‧‧‧內側面 221‧‧‧ inside

222‧‧‧外側面 222‧‧‧ outside side

23‧‧‧連接部 23‧‧‧Connecting Department

24‧‧‧發光二極體 24‧‧‧Lighting diode

25‧‧‧第一半圓槽 25‧‧‧First semicircular groove

30‧‧‧蓋體 30‧‧‧ cover

30B‧‧‧蓋體 30B‧‧‧ cover

31‧‧‧螺栓件 31‧‧‧Bolts

32‧‧‧容置空間 32‧‧‧ accommodating space

33‧‧‧第一流體 33‧‧‧First fluid

34‧‧‧第二半圓槽 34‧‧‧Second semicircular groove

35B‧‧‧導熱件 35B‧‧‧Heat-conducting parts

351B‧‧‧傳導部 351B‧‧‧Transmission Department

352B‧‧‧空缺部 352B‧‧‧ Vacancy

40‧‧‧熱導管組 40‧‧‧heat pipe group

40B‧‧‧熱導管組 40B‧‧‧heat pipe group

40C‧‧‧熱導管組 40C‧‧‧heat pipe group

41‧‧‧吸熱部 41‧‧‧heat absorption department

41C‧‧‧吸熱部 41C‧‧‧Heat Absorption Department

42‧‧‧放熱部 42‧‧‧heating department

43‧‧‧第二流體 43‧‧‧Second fluid

44‧‧‧散熱鰭片 44‧‧‧Heat fins

45‧‧‧熱管 45‧‧‧heat pipe

451‧‧‧彎折部 451‧‧‧Bend

51‧‧‧導管 51‧‧‧ catheter

52‧‧‧抽氣引液裝置 52‧‧‧Pumping and liquid guiding device

圖1係本發明實施例之立體外觀圖。 1 is a perspective view of an embodiment of the present invention.

圖2係本發明實施例之立體分解圖。 2 is an exploded perspective view of an embodiment of the present invention.

圖3係本發明實施例之剖視圖。 Figure 3 is a cross-sectional view of an embodiment of the present invention.

圖4係本發明另一實施例之立體分解圖。 Figure 4 is a perspective exploded view of another embodiment of the present invention.

圖5係本發明又一實施例之立體外觀圖。 Figure 5 is a perspective view of another embodiment of the present invention.

在本發明被詳細描述之前,要注意的是在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it is noted that in the following description, similar elements are denoted by the same reference numerals.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如后:本發明流體冷卻式燈具的較佳實施例如圖1至圖 3所示,包含:一燈具20、一蓋體30、一熱導管組40以及一導管51,其中:該燈具20,包括一本體21、裝設於該本體21之一基板22以及一連接部23,該基板22具有一內側面221及一外側面222,該基板22之外側面222係設置有複數發光二極體24,該連接部23係呈中空環狀,該連接部23以其一側結合於該基板22之內側面221,於此實施例中,該連接部23係鎖設於該本體21,而該基板22係夾設於該本體21及該連接部23間,該基板22亦可鎖設於該本體21上,且該連接部23上並成型有可供容納該熱管之複數第一半圓槽25;該蓋體30係以複數螺栓件31結合於該燈具20,使該蓋體30及該基板22之內側面221之間形成一容置空間32,更詳細地說,該蓋體30係結合於該連接部23之另一側,使該蓋體30、該基板22之內側面221及該連接部23之間形成該容置空間32,該容置空間32內係抽真空且具有一第一流體33(這樣寫有爭議,雖然純液態未填滿,但蒸氣會填滿,故刪除),且該第一流體33係可選自導熱係數高,沸點低之液體,該蓋體30上相對於該連接部23之各第一半圓槽25處成型有複數第二半圓槽34;以及該熱導管組40具有一吸熱部41及一放熱部42,且內部具有一第二流體43,該吸熱部41係容設於該容置空間32內,該放熱部42則與複數散熱鰭片44連接,於此實施例 中,該熱導管組40係包括複數熱管45,且各該熱管45係分別穿設並固定於該燈具20之第一半圓槽25及該蓋體30之第二半圓槽34,其中,由於該燈具20上的第一半圓槽25與該基板22之間具有縱方向上的落差,因此,該熱導管組40之各該熱管45均具有一彎折部451,該彎折部451係位於該容置空間32內,使該熱導管組40之吸熱部41得以克服該落差而與該基板22之內側面221直接碰觸;該導管51係貫穿於該(蓋體非燈具之部分,故刪)蓋體30,該導管51連接設有一抽氣引液裝置52,該抽氣引液裝置52用以透過該導管51抽取該容置空間32內之流體,或於該容置空間32內注入第一流體33。然於其他實施態樣中,該導管51與該抽氣引液裝置52也可為其他形式。 In order to enable the reviewing committee to have a better understanding and understanding of the purpose, features and effects of the present invention, the following is a detailed description of the following: a preferred embodiment of the fluid-cooled luminaire of the present invention is as shown in FIG. To map 3, comprising: a lamp 20, a cover 30, a heat pipe set 40 and a duct 51, wherein the lamp 20 includes a body 21, a substrate 22 mounted on the body 21, and a connecting portion The substrate 22 has an inner side surface 221 and an outer side surface 222. The outer surface 222 of the substrate 22 is provided with a plurality of light emitting diodes 24. The connecting portion 23 has a hollow ring shape, and the connecting portion 23 has one of the connecting portions 23 The side is coupled to the inner side surface 221 of the substrate 22 . In this embodiment, the connecting portion 23 is locked to the body 21 , and the substrate 22 is sandwiched between the body 21 and the connecting portion 23 . The plurality of first semicircular grooves 25 for receiving the heat pipe are formed on the connecting portion 23; the cover body 30 is coupled to the lamp 20 by a plurality of bolt members 31, so that the An accommodating space 32 is formed between the cover 30 and the inner side surface 221 of the substrate 22 . In more detail, the cover 30 is coupled to the other side of the connecting portion 23 to make the cover 30 and the substrate 22 . The accommodating space 32 is formed between the inner side surface 221 and the connecting portion 23, and the accommodating space 32 is evacuated and has a first fluid 33 ( It is controversial that although the pure liquid is not filled, the vapor will be filled up, so it is deleted, and the first fluid 33 can be selected from a liquid having a high thermal conductivity and a low boiling point, and the cover 30 is opposite to the connection. A plurality of second semicircular grooves 34 are formed in each of the first semicircular grooves 25 of the portion 23; and the heat pipe group 40 has a heat absorbing portion 41 and a heat releasing portion 42, and has a second fluid 43 inside, and the heat absorbing portion 41 is The heat dissipation portion 42 is connected to the plurality of heat dissipation fins 44. In this embodiment, the heat dissipation portion 42 is connected to the plurality of heat dissipation fins 44. The heat pipe group 40 includes a plurality of heat pipes 45, and each of the heat pipes 45 is respectively disposed and fixed to the first semicircular groove 25 of the lamp 20 and the second semicircular groove 34 of the cover body 30, wherein The first semicircular groove 25 on the luminaire 20 and the substrate 22 have a longitudinal difference therebetween. Therefore, each of the heat pipes 45 of the heat pipe group 40 has a bent portion 451, and the bent portion 451 is located at the same. In the accommodating space 32, the heat absorbing portion 41 of the heat pipe group 40 is directly in contact with the inner side surface 221 of the substrate 22 against the drop; the pipe 51 is penetrated through the cover body. The cover body 30 is connected to the duct 51. The air suction liquid guiding device 52 is configured to extract the fluid in the accommodating space 32 through the duct 51 or inject into the accommodating space 32. The first fluid 33. However, in other embodiments, the catheter 51 and the air suction device 52 may be in other forms.

以上所述為本發明實施例主要構件及其組態說明。至於本發明實施例的使用方式及功效,請參閱圖1至圖3所示,通常根據本發明,該燈具20之基板22處需外加一蓋體30,使得該蓋體30與該基板22間共同界定出一容置空間32,該基板22係直接與該容置空間23接觸,並使一熱導管組40貫穿該燈具20,使得該熱導管組40之吸熱部41係位於該容置空間32內,再令一抽氣引液裝置52透過裝設於該蓋體30上之導管51於該容置空間32中注入第一流體33,並利用該抽氣引液裝置52將該容置空間抽真空,使得該燈具20之基板22於運作時所產生的熱量能透過該第一流體33之相變 及對流,迅速均勻地傳遞至該熱導管組40之吸熱部41,再透過該熱導管組40內之第二流體43快速地將熱量傳導至放熱部42後,透過散熱鰭片44散熱,藉由該容置空間32內之第一流體33以及該熱管45內之第二流體43的配合運作,使該燈具20具有雙重熱管之散熱功效,達到提高燈具20之散熱效率及均勻之快速導熱之目的。 The above description is the main components of the embodiment of the present invention and their configuration description. As shown in FIG. 1 to FIG. 3 , in the present invention, a cover 30 is required to be added to the substrate 22 of the lamp 20 such that the cover 30 and the substrate 22 are disposed between the cover 30 and the substrate 22 . An accommodating space 32 is defined, and the substrate 22 is directly in contact with the accommodating space 23, and a heat pipe group 40 is inserted through the illuminating device 20, so that the heat absorbing portion 41 of the heat pipe group 40 is located in the accommodating space. The first fluid 33 is injected into the accommodating space 32 through the conduit 51 mounted on the cover 30, and the accommodating device 52 is used to receive the accommodating device 52. The space is evacuated so that the heat generated by the substrate 22 of the lamp 20 during operation can pass through the phase change of the first fluid 33. And the convection is quickly and evenly transmitted to the heat absorbing portion 41 of the heat pipe group 40, and then the second fluid 43 in the heat pipe group 40 is quickly conducted to the heat radiating portion 42 and then radiated through the heat radiating fins 44. The modulating operation of the first fluid 33 in the accommodating space 32 and the second fluid 43 in the heat pipe 45 enables the luminaire 20 to have the heat dissipation effect of the double heat pipe, thereby improving the heat dissipation efficiency of the lamp 20 and the uniform rapid heat conduction. purpose.

申請人特別說明的是,為了加強本發明於容置空間內的導熱速率,請參閱圖4所示,此為本發明之另一實施例,其中,該燈具20B之本體21B與該蓋體30B間的容置空間內係設有一導熱件35B,該導熱件35B具有複數傳導部351B及複數空缺部352B,且係由金屬材料或導熱塑膠所製成,該第一流體係自由地於各該空缺部352B內流動。由於固體的導熱係數係大於液體的導熱係數,因此,透過該導熱件35B之傳導部351B之輔助,可提高熱量自基板傳導至熱導管組40B之速率。 The applicant specifically describes that, in order to enhance the heat transfer rate of the present invention in the accommodating space, please refer to FIG. 4, which is another embodiment of the present invention, wherein the body 21B of the luminaire 20B and the cover 30B A heat conducting member 35B is disposed in the accommodating space, and the heat conducting member 35B has a plurality of conductive portions 351B and a plurality of vacant portions 352B, and is made of a metal material or a heat conductive plastic, and the first flow system is freely vacant. Flows in the portion 352B. Since the thermal conductivity of the solid is greater than the thermal conductivity of the liquid, the rate of heat transfer from the substrate to the heat pipe set 40B can be increased by the assistance of the conductive portion 351B of the heat conductive member 35B.

除此之外,本發明係可依實際使用需求,而具有不同之結構形態,例如請參閱圖5所示,此為本發明之又一實施例,其中,本發明之熱導管組40C之吸熱部41C係可組合有二燈具20C,因此可知本發明可集中複數燈具20C於一熱導管組40C中使用,藉此可在達到均勻導熱的目的的前提下,節省使用空間。 In addition, the present invention can have different structural forms according to actual use requirements, for example, as shown in FIG. 5, which is another embodiment of the present invention, wherein the heat pipe group 40C of the present invention absorbs heat. The portion 41C can be combined with two lamps 20C. Therefore, it can be seen that the present invention can concentrate the plurality of lamps 20C for use in a heat pipe group 40C, thereby saving space in use under the premise of achieving uniform heat conduction.

由上述得知本發明確實符合「具有產業可利用 性」、「新穎性」、「進步性」,爰依法提出發明專利申請,祈請惠予審查並早日賜准專利,實感德便。 It is known from the above that the present invention is indeed in line with "having industry availability "Sex", "novelty", "progressiveness", and file an invention patent application in accordance with the law, praying for review and early granting of patents.

20‧‧‧燈具 20‧‧‧Lighting

21‧‧‧本體 21‧‧‧ body

22‧‧‧基板 22‧‧‧Substrate

221‧‧‧內側面 221‧‧‧ inside

222‧‧‧外側面 222‧‧‧ outside side

23‧‧‧連接部 23‧‧‧Connecting Department

24‧‧‧發光二極體 24‧‧‧Lighting diode

30‧‧‧蓋體 30‧‧‧ cover

32‧‧‧容置空間 32‧‧‧ accommodating space

33‧‧‧第一流體 33‧‧‧First fluid

40‧‧‧熱導管組 40‧‧‧heat pipe group

41‧‧‧吸熱部 41‧‧‧heat absorption department

42‧‧‧放熱部 42‧‧‧heating department

43‧‧‧第二流體 43‧‧‧Second fluid

44‧‧‧散熱鰭片 44‧‧‧Heat fins

45‧‧‧熱管 45‧‧‧heat pipe

451‧‧‧彎折部 451‧‧‧Bend

51‧‧‧導管 51‧‧‧ catheter

52‧‧‧抽氣引液裝置 52‧‧‧Pumping and liquid guiding device

Claims (6)

一種流體冷卻式燈具,包括:一燈具,包括一基板,該基板具有一內側面及一外側面,該基板之外側面係設置有複數發光二極體;一蓋體,該蓋體係結合於該燈具,使該蓋體及該基板之內側面之間形成一容置空間,該容置空間內具有一第一流體;以及一熱導管組,該熱導管組具有一吸熱部及一放熱部,並於該吸熱部及該放熱部間具有一第二流體,該吸熱部係容設於該容置空間內,該放熱部則與複數散熱鰭片連接。 A fluid-cooled luminaire includes: a luminaire comprising a substrate, the substrate having an inner side surface and an outer side surface; the outer side surface of the substrate is provided with a plurality of light emitting diodes; a cover body, the cover system is coupled to the The luminaire has an accommodating space formed between the cover body and the inner side surface of the substrate, the accommodating space has a first fluid, and a heat pipe group having a heat absorbing portion and a heat releasing portion. And a second fluid is disposed between the heat absorbing portion and the heat radiating portion, wherein the heat absorbing portion is received in the accommodating space, and the heat radiating portion is connected to the plurality of heat radiating fins. 如申請專利範圍第1項所述之流體冷卻式燈具,其中,該蓋體上更貫設有一導管,該導管連接一抽氣引液裝置。 The fluid-cooled luminaire of claim 1, wherein the cover is further provided with a conduit connected to an air priming device. 如申請專利範圍第1項所述之流體冷卻式燈具,其中,該熱導管組之吸熱部係與該基板之內側面直接碰觸。 The fluid-cooled luminaire of claim 1, wherein the heat absorbing portion of the heat pipe group directly contacts the inner side surface of the substrate. 如申請專利範圍第1項所述之流體冷卻式燈具,其中,該燈具係更包括一連接部,該連接部係呈中空環狀,該基板以其內側面結合於該連接部之一側,該蓋體則結合於該連接部之另一側,使該蓋體、該基板之內側面及該連接部之間形成該容置空間。 The fluid-cooled luminaire of claim 1, wherein the luminaire further comprises a connecting portion, wherein the connecting portion has a hollow ring shape, and the substrate is coupled to one side of the connecting portion by an inner side thereof. The cover body is coupled to the other side of the connecting portion to form the receiving space between the cover body, the inner side surface of the substrate, and the connecting portion. 如申請專利範圍第4項所述之流體冷卻式燈具,其中,該熱導管組係具有一彎折部,該彎折部係位於該容置空間內,使該熱導管組之吸熱部係與該基板之內側面直接碰觸。 The fluid-cooled luminaire of claim 4, wherein the heat pipe set has a bent portion, and the bent portion is located in the accommodating space, so that the heat absorbing portion of the heat pipe group is The inner side of the substrate directly touches. 如申請專利範圍第1項所述之流體冷卻式燈具,其中,該容置空間內係設有一導熱件,該導熱件具有複數傳導部及複數空缺部,該第一流體係自由地於各該空缺部內流動。 The fluid-cooled luminaire of claim 1, wherein the accommodating space is provided with a heat conducting member having a plurality of conductive portions and a plurality of vacant portions, the first flow system being freely vacant Flow within the department.
TW103111398A 2013-06-27 2014-03-27 Fluid-cooled lamp TW201500680A (en)

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